Professional Documents
Culture Documents
Am1c05586 Si 001
Am1c05586 Si 001
methanol
Sachin Kumar Sharma,a,b Bappi Paul,a,c Rohan Singh Pal,a,b Piyali Bhanja,d Arghya
797103, India
d CSIR-Institute of Minerals and Materials Technology, Bhubaneswar 751013, India
e Department of Chemical Engineering, IIT Ropar, Ropar- 140001, India
f Bharat Petroleum Corporation Ltd., Greater Noida, Uttar Pradesh 201306, India.
S1
1. EXPERIMENTAL
In-Cu/CeO2 catalyst was prepared by a two-step method, where CeO2 was prepared first by
hydrothermal method, and then In-Cu was deposited over CeO2. In a typical synthesis process
for the preparation of CeO2, 12.6 g of Ce (NO3)3.6H2O is dissolved in 80 ml of water and stirred
vigorously for 30 minutes. Then 1.17 g sodium lauroyl sarcosinate dissolved in 40 ml of water
was added to the above solution and stirred for 1 h. (2 M) Na2CO3 solution (in water) was
added dropwise to precipitate the salt completely (pH ~ 9). After 2 h of stirring, 0.6 ml of
dodecanethiol was added, keeping the mole ratio of Cu: dodecanethiol is 1: 1. the whole
mixture was put into an autoclave and treated at 180 °C for 2 days. After cooling the autoclave
to room temperature, the precipitate was washed with water and dried at 100 °C for 10 h. The
dried material was calcined at 450 °C for 4 h. The obtained CeO2 powder support was then
Typical preparation of 1wt% In and 5wt% supported on CeO2 is as follows: 0.91 g Copper(II)
xH2O], 0.7 g of cetyltrimethylammonium bromide and 2 g CeO2 were mixed well by excessive
grinding. The whole mixture was then put into a quartz vessel and initially heated at 130 °C
for 2 h by a gradual increase in temperature. Sublimation of the metal salts was observed after
reaching the temperature, and it was continued for 3 h, and finally, the mixture was heated at
550 °C for 4 h in air. The prepared catalyst is denoted as (wt%)In-(wt%) Cu/CeO2. In a similar
way, different In loaded (0.5 wt% and 2.0 wt%) catalysts were also prepared. For comparison,
Catalysts were thoroughly characterized by XRD, N2-physisorption, ICP-AES, TPR, XPS, HR-
S2
properties of catalysts. The details of the characterization methods are given in the supporting
information.
The activity measurement of CO2 hydrogenation to MeOH over Cu/CeO2 and In-Cu/CeO2
catalyst was conducted in a continuous fixed-bed tubular reactor (Figure S8, supporting
information). 0.5 g of the catalyst was loaded into the reactor, and a K-type thermocouple was
inserted at the centre of the furnace. Before each reaction, the catalyst was initially treated
(heating rate 2 C/min) under a flow of 10 ml/min H2 (10% H2 in Helium) at 250 °C for 2 h
under atmospheric pressure. The reactor was allowed to cool down to 190 °C, and a gas mixture
of CO2/H2/N2 = 1: 3: 1 (flow rate: 60 ml/min) was passed over the catalyst bed in the reactor
to reach the reactor pressure of 3.0 MPa. The corresponding weight, hourly space velocity
(WHSV), was 7200 ml. gCat-1. h-1 and the flow of gaseous mixture were passed over the
catalyst bed for 18 hours at 210 °C. During this time, a steady state of the reaction was reached.
Subsequently, the products were quantitatively analyzed by using online gas chromatography
detector (TCD) using porapack-Q column (for analyzing H2, N2, CO, CO2, and H2O), and HP-
Plot Q (for analyzing CH3OH and CH4). In all the experiments, CH4 concentration in the outlet
gas mixture was found to be nil. Carbon balance was estimated from the conversion of CO2
and selectivity of CH3OH, CH4, and CO using N2 as the internal standard. The material balance
and carbon balance were calculated with an accuracy of ± 3% (between 97% and 103%). The
CO2 conversion (CCO2), MeOH selectivity (PCH3OH) were analyzed using the equations given
below:
𝐹𝑒𝑒𝑑𝐶𝑂2, 𝑖𝑛 ― 𝐹𝑒𝑒𝑑𝐶𝑂2, 𝑜𝑢𝑡
𝐶𝐶𝑂2 = 𝐹𝑒𝑒𝑑𝐶𝑂2, 𝑖𝑛 × 100% …………… (3)
𝐹𝑒𝑒𝑑𝐶𝐻3𝑂𝐻, 𝑜𝑢𝑡
𝑃𝐶𝐻3𝑂𝐻 = 𝐹𝑒𝑒𝑑𝐶𝑂 ,𝑖𝑛 ― 𝐹𝑒𝑒𝑑𝐶𝑂 ,𝑜𝑢𝑡 × 100% .……………. (4)
2 2
S3
2. CATALYST CHARACTERIZATION
N2 adsorption-desorption isotherms investigated the nature of the porosity of the metal loaded
catalysts at -180°C (Micromeritics ASAP 2020 Surface Area & Porosity Analyser) using the
BET equation. Pore size distributions were determined using the Barrett-Joyner-Halenda (BJH)
model of cylindrical pore approximation. Before each measurement, the sample was degassed
The powder X-ray diffraction patterns (XRD) were recorded on a Proto Advance X-ray
diffractometer fitted with a Lynx eye high-speed strip detector using Cu Kα radiation.
Temperature programmed reduction (TPR) was carried out in a Micromeritics, Auto Chem II
2920 instrument in the temperature range of 100–1000 ℃ with a heating rate of 10 ℃/min using
helium as the carrier gas. Micromeritics, Auto Chem II 2920 instrument connected with a
thermal conductivity detector (TCD) and Quadrupole mass analyzer connected online with the
Chemisorption unit was used to carry out the Metal dispersion analysis by H2-chemisorption
technique. All the In-Cu/CeO2 catalysts (~150 mg) were first reduced at 250 °C 2h with
10%H2/90%Ar to reduce the Cu species present on the surface, followed by purging with He
for 1 h and cooled down 40 °C. The catalysts were then exposed to 10%N2O/90%He for 2h to
oxidize surface Cu atoms to Cu2O, and the decomposition of N2O was monitored by TCD. The
catalysts were cooled to room temperature, and temperature-programmed reduction (TPR) was
performed with 10%H2/90%Ar flow to reduce back Cu2O to metallic Cu using the ramp rate
of 10 °C /min to 3000 °C. Cu surface area and dispersion were calculated from the amount of
H2 consumed during the TPR step by assuming that Cu crystallites are spherical in nature. 1-2
The Cu surface area (S.A.) was calculated based on the following equation:
S4
Where Mol H2 = amount of H2 consumed during the TPR step per unit mass of the catalyst
(mol H2/gcat)
SF = stoichiometric factor =2
Copper dispersion is defined as the ratio of the surface copper atoms to the total copper atoms
present in the catalyst. 3-5 The following equation is used to calculate the % Cu dispersion from
The mean Cu particle size is defining, by the following equation when the particles are
hemispherical in shape.6
6𝑀
𝑑𝑝 = -1
𝐷⍴𝜎𝑁0Where M is the molecular weight of Cu (63.546 g mol ), D is the Cu fractional
dispersion obtained as explained above, ρ is the Cu metal density (8.94 g cm-3), σ is the area
occupied by a surface Cu atom (6.85 A2 per atom), and N0 is the Avogadro constant.
Additional TPR experiments were also conducted separately to examine the catalyst
reducibility and also to check the metal-support interaction. Initially, ~100 mg of the catalyst
was heated in He at 350 °C for 30 min, followed by cooling at room temperature. The catalyst
temperature was then raised with 10% H2/Ar using a ramp rate 10°C/min to 500 °C. The
effluent from the reactor was passed through a trap immersed in an isopropyl alcohol/liquid
nitrogen bath to remove moisture formed during reduction. H2 consumption was detected using
S5
Transmission electron microscopy (TEM) images were recorded on a JEM 2100 (JEOL,
Japan) microscope, and samples were prepared by mounting an ethanol dispersed sample on
X-ray photoelectron spectra (XPS) analysis was performed to find the oxidation state of the
prepared catalyst. X-ray photoelectron spectra (XPS) were recorded on a Thermo Scientific
K-Alpha X-Ray photoelectron spectrometer, and binding energies (±0.1 eV) were
reaction chamber supported in a Praying Mantis (Harrick) DRIFTS optical system with ZnSe
windows. All of the in situ DRIFT experiments were carried out at 500 °C, using about 50
mg catalysts. Prior to each test, the sample was reduced in a hydrogen balanced helium
mixture (10 vol. % H2 balanced He mixture with a flow rate of 20 ml min-1 for 2 h at 250
°C and purged with He (20 ml min-1) for an additional 0.5 h at 250 °C. Subsequently, and
the catalyst was cooled down to 200 °C (i.e., reaction temperature). Then a flow of H2 (15
1) was introduced into the DRIFTS cell at 200 °C. The spectra of the adsorbed species were
obtained after the reduction step. The in-situ DRIFT spectra shown in this work were
expressed in units of absorbance (a.u.) unit, in which only bands attributed to adsorbed
Spin polarised density functional theory calculations were performed using the Vienna ab-initio
simulation package (VASP) as developed at the Fakultat fur Physik of Universitat Wien.7-8 To
account for the weak long-range van der Waals interactions in adsorption, the vdw-DF
functional,9-10 in the generalized gradient approximation (GGA), was employed in all our
S6
calculations, with a plane wave basis set having a cutoff kinetic energy of 450 eV. The vdW-
DF functional has been shown to predict CO2 and CO binding on the Cu surface reasonably
well.11 The Brillouin zone was sampled with a 3 x 3 x 1 Monkhorst Pack grid, and a tetrahedron
method of smearing having width of 0.2 eV was employed. Geometry optimization was done
using a conjugate gradient algorithm with a force convergence criterion of 0.05 eV/ Å. The Cu
surface was modelled as a 3 layer, p(5x5) unit cell of Cu(111), with the bottom layer fixed for
all the calculations. An optimised lattice constant of 3.708 Ǻ was used for the calculations,
which is in reasonable agreement with the experimental value of 3.60 Ǻ.12 The Cu-In systems
were modelled in two ways -a) 4 atom In cluster on top of a 3 layer p(5x5) unit cell of Cu(111)
and b) replacing one of the surface Cu atoms of a Cu(111) slab with In. An interslab spacing
of 15 Å was used to minimise the interslab interactions. The climbing image Nudged Elastic
Band method 7 was employed for the estimation of the transition states. 4-6 images were used
in the NEB, and the forces minimized to 0.05 eV/ Å. The NEB image closest to the transition
state was further optimized using the quasi-Newton algorithm, and vibrational frequency
analysis was done with a displacement criterion of 0.01 Å to confirm the transition state. The
binding energies of CO2, CO, and CH3OH were calculated as the electronic energy difference
between the gas phase and the adsorbed species, while the stability of other intermediates
(CHxOy) were calculated with respect to a gas phase reservoir of CO/CO2 and H2 (Equation 1-
2).
S7
3. RESULTS & DISCUSSIONS
Figure S1. (a) EDX pattern, (b) TEM image, (c) SEAD pattern, and (d-h) Element mapping
Figure S2. HR-TEM images of spent 0.92In-4.6Cu/CeO2 catalyst after 100 h time of stream.
Reaction condition: Temperature (210 ºC), Pressure (30 bar), WHSV (7200 ml. gCat-1. h-1) and
S8
3.2. XPS Analysis.
Figure S3. XPS patterns (A) Cu-species and (B) Indium-species. (R: reduced; S: spent)
Figure S4. (A) CO2 conversion, (B) MeOH selectivity, (C) CO selectivity, and (D) MeOH
production rate from CO2 hydrogenation over In2O3, In2O3/CeO2 and Cu/In2O3 catalysts.
Reaction condition: Temperature = 210-290 ºC, Pressure = 30 bar, WHSV = 7200 ml. gCat-1.
S9
Figure S5. MeOH formation rate vs. copper surface area for 4.8Cu/CeO2, 0.46In-4.7Cu/CeO2,
Figure S6. Time on stream (TOS) study over the 0.92In-4.6Cu/CeO2 catalyst. Reaction
condition: Temperature (290 ºC), Pressure (30 bar), WHSV (7200 ml. gCat-1. h-1) and Feed
S10
Table S1. Parameters for 0.92In-4.6Cu/CeO2 catalyst.
Temp© m n
1.7In-4.7Cu/CeO2 catalysts.
4.8Cu/CeO2 79.9
0.46In-4.7Cu/CeO2 77.7
0.92In-4.6Cu/CeO2 69.1
1.7In-4.7Cu/CeO2 76.1
Table S3. TOF (s−1) values at different temperatures for 4.8Cu/CeO2, 0.46In-4.7Cu/CeO2,
Reaction condition: Temperature = 210-290 ºC, Pressure = 30 bar, WHSV = 7200 ml. gCat-1.
S11
3.5. DFT Studies.
Figure S7. Adsorbate configurations and binding energies for various intermediates on the
InCu (a-d) and In/Cu(111) (e-h) surfaces. Cu atoms are in orange, In in brown, C in grey, O in
Table S4. The comparison Cu/MgO/ZnO and other metal/oxides catalysts reaction conditions
S12
Cu/ZnO/Al2O3 3:1 2 250 13.4 / / / 13
Figure S8. Reactor diagram of continuous fixed bed reactor set-up for CO2 hydrogenation to
MeOH production.
REFERENCES:
(1) Chary, K. V.; Sagar, G. V.; Srikanth, C. S.; Rao, V. V. Characterization and Catalytic
Functionalities of Copper Oxide Catalysts Supported on Zirconia. J. Phys. Chem. B 2007, 111
(3), 543-550.
(2) Balaraju, M.; Rekha, V.; Prasad, P. S.; Prasad, R.; Lingaiah, N. Selective Hydrogenolysis
of Glycerol to 1, 2 Propanediol over Cu-ZnO Catalysts. Catal. Lett. 2008, 126 (1-2), 119-124.
S13
(4) Lasso-Alcalá, O.; Nunes, J. L.; Lasso, C.; Posada, J.; Robertson, R.; Piorski, N. M.; Tassell,
J. V.; Giarrizzo, T.; Gondolo, G. Invasion of the Indo-Pacific Blenny Omobranchus Punctatus
(Perciformes: Blenniidae) on the Atlantic Coast of Central and South America. Neotrop.
(5) Natesakhawat, S.; Lekse, J. W.; Baltrus, J. P.; Ohodnicki Jr, P. R.; Howard, B. H.; Deng,
for Carbon Dioxide Hydrogenation to MeOH. ACS Catal. 2012, 2 (8), 1667-1676.
(6) Karelovic, A.; Ruiz, P. The Role of Copper Particle Size in Low Pressure MeOH Synthesis
via CO2 Hydrogenation over Cu/ZnO Catalysts. Catal. Sci. Technol. 2015, 5 (2), 869-881.
(7) Kresse, G.; Furthmüller, J. Efficient Iterative Schemes for Ab Initio Total-Energy
Calculations Using a Plane-Wave Basis Set. Phys. Rev. B 1996, 54 (16), 11169.
(8) Kresse, G.; Furthmüller, J. Efficiency of Ab-Initio Total Energy Calculations for Metals
and Semiconductors Using a Plane-Wave Basis Set. Computat. Mater. Sci. 1996, 6 (1), 15-50.
(9) Dion, M.; Rydberg, H.; Schröder, E.; Langreth, D.; Lundqvist, B. Erratum: Van Der Waals
Density Functional for General Geometries [Phys. Rev. Lett. 92, 246401 (2004)]. Phys. Rev.
(10) Klimeš, J.; Bowler, D. R.; Michaelides, A. Van Der Waals Density Functionals Applied
(11) Mohan, O.; Trinh, Q. T.; Banerjee, A.; Mushrif, S. H. Predicting CO2 Adsorption and
Reactivity on Transition Metal Surfaces Using Popular Density Functional Theory Methods.
(12) Li, Y.; Shen, J.; Chen, Y. Atomistic Simulation for Disordered TbCu7-Type Compounds
SmCo7 and Sm (Co, T)7 (T= Ti, Ga, Si, Cu, Hf, Zr). Solid State Sci. 2010, 12 (1), 33-38.
(13) Dasireddy, V. D.; Likozar, B. The role of copper oxidation state in Cu/ZnO/Al2O3 catalysts
in CO2 Hydrogenation and MeOH Productivity. Renew. Energy 2019, 140, 452-460.
S14
(14) Xu, J.; Su, X.; Liu, X.; Pan, X.; Pei, G.; Huang, Y.; Wang, X.; Zhang, T.; Geng, H. MeOH
Synthesis from CO2 and H2 over Pd/ZnO/Al2O3: Catalyst Structure Dependence of MeOH
(15) Dasireddy, V. D.; Neja, S. Š.; Blaž, L. Correlation Between Synthesis pH, Structure and
(16) Kattel, S.; Yan, B.; Yang, Y.; Chen, J. G.; Liu, P. Optimizing Binding Energies of key
Intermediates for CO2 Hydrogenation to MeOH over Oxide-Supported Copper. J. Am. Chem.
(17) Dasireddy, V. D.; Štefančič, N. S.; Huš, M.; Likozar, B. Effect of Alkaline Earth Metal
Oxide (MO) Cu/MO/Al2O3 Catalysts on MeOH Synthesis Activity and Selectivity via CO2
(18) Li, C.; Yuan, X.; Fujimoto, K. Development of Highly Stable Catalyst for MeOH
(19) Huš, M.; Dasireddy, V. D.; Štefančič, N. S.; Likozar, B. Mechanism, Kinetics and
(20) Zhou, X.; Qu, J.; Xu, F.; Hu, J.; Foord, J. S.; Zeng, Z.; Hong, X.; Tsang, S. C. E. Shape
(21) Bahruji, H.; Bowker, M.; Hutchings, G.; Dimitratos, N.; Wells, P.; Gibson, E.; Jones, W.;
Brookes, C.; Morgan, D.; Lalev, G. Pd/ZnO Catalysts for Direct CO2 Hydrogenation to MeOH.
(22) Sun, K.; Fan, Z.; Ye, J.; Yan, J.; Ge, Q.; Li, Y.; He, W.; Yang, W.; Liu, C.-j. Hydrogenation
of CO2 to MeOH over In2O3 Catalyst. J. CO2 Util. 2015, 12, 1-6.
S15
(23) Liao, F.; Wu, X.-P.; Zheng, J.; Li, M. M.-J.; Kroner, A.; Zeng, Z.; Hong, X.; Yuan, Y.;
Gong, X.-Q.; Tsang, S. C. E. A Promising Low Pressure MeOH Synthesis Route from CO2
Hydrogenation over Pd@Zn Core-Shell Catalysts. Green Chem. 2017, 19 (1), 270-280.
(24) Yin, Y.; Hu, B.; Li, X.; Zhou, X.; Hong, X.; Liu, G. Pd@ Zeolitic Imidazolate Framework-
8 Derived PdZn Alloy Catalysts for Efficient Hydrogenation of CO2 to MeOH. Appl. Catal. B:
(25) Ota, A.; Kunkes, E. L.; Kasatkin, I.; Groppo, E.; Ferri, D.; Poceiro, B.; Yerga, R. M. N.;
(26) Hartadi, Y.; Widmann, D.; Behm, R. J. CO2 Hydrogenation to MeOH on Supported Au
Catalysts under Moderate Reaction Conditions: Support and Particle Size Effects.
(27) Lei, H.; Nie, R.; Wu, G.; Hou, Z. Hydrogenation of CO2 to CH3OH over Cu/ZnO Catalysts
S16