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Ge - SR 489
Ge - SR 489
Key Benefits
• Complete, secure protection of small to medium sized • Enhanced generator troubleshooting through the use of IRIG-
generators B time synchronized event records, waveform capturing, and
• Easy to use generator protection system supported by and data loggers
industry leading suite of software tools. • Simplified setpoint verification testing using built in waveform
• Advanced protection and monitoring features including the simulation functionality
use of RTDs for stator and bearing thermal protection and • Cost effective access to information through industry
Analog Inputs for vibration monitoring standard communication hardware (RS232, RS485, 10BaseT
• Global acceptance as a member of the most renown Ethernet) and protocols (Modbus RTU, Modbus TCP/IP, DNP
protection relay product family in the market. 3.0)
• Draw-out construction allowing for minimized downtime and • Available for use in most extreme harsh locations with the
easy removal/installation of the 489 during maintenance available Harsh Chemical Environment Option
routines
• Large, user-friendly front panel interface allowing for real-
time power monitoring and setpoint access with a display
that is easily readable in direct sunlight
Applications
• Synchronous or induction generators operating at 25Hz, • Primary or backup protection in cogeneration applications
50Hz or 60Hz
Features
Protection and Control Monitoring and Metering
• Generator stator differential • Metering – current, voltage, power, Energy, frequency,
power factor
• 100% stator ground
• Demand – current, watts, vars, VA
• Loss of excitation
• Temperature – 12 RTD inputs
• Distance backup
• Vibration and Speed – 4 analog transducer inputs
• Reverse power (anti-motoring)
• Event Recorder – 256 time tagged events
• Overexcitation
• Oscillography – 12 samples/ cycle up to 128 cycles in length
• Ground directional overcurrent
• Trending – 8 parameters with up to a 5 second sample rate
• Inadvertent energization
• Breaker failure EnerVistaTM Software
• Stator and bearing thermal monitoring • State of the art software for configuration and commissioning
• Stator and bearing vibration monitoring GE Multilin products
• Negative sequence overcurrent • Document and software archiving toolset to ensure reference
material and device utilities are up-to-date
Communications • Ease to use real time monitoring, control, and data archiving
• Networking interfaces - RS232, RS485, 10Mbps software available
copper Ethernet • EnerVistaTM Integrator providing easy integration of data in the
• Multiple protocols - ModBus™ RTU, ModBus™ TCP/IP, 489 into new or existing monitoring and control systems
DNP 3.0 Level 2
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489 Generator Protection System
Protection and Control 100% Stator Ground generator motoring that can cause
100% stator ground fault protection is damage the prime mover. Independent
The 489 Generator Protection System settings for power pickup levels and
provides comprehensive protection, provided through an overvoltage element
and an adaptive voltage differential feature operational delays are available for both
metering, and monitoring of small to alarming and tripping of each element.
medium sized synchronous or induction responding to the unbalance of the third
generators operating at 25, 50 or 60 Hz. The harmonic at the machine terminals and
Breaker Failure
489 is ideally suited for primary or backup at the neutral point. The 489 compares
the machine neutral voltage and ground The embedded breaker failure function
generator protection as well as for use
current to determine if ground directional in the 489 allows for improved system
in cogeneration applications. Protection
faults are within or outside the generator. dependability without the additional cost
features found in the 489 include:
of providing an independent breaker
Generator Stator Differential Backup Phase Distance failure relay. Upon detection of a
Two separate phase distance elements breaker failure condition, the 489 can be
The 489 utilizes high-speed dual slope configured to operate one of its 4 available
differential protection for detecting and provide time-delayed backup protection
for generator faults that have not digital outputs to signal upstream devices
clearing of stator phase faults. Advanced to quickly isolate the fault.
CT saturation detection algorithms otherwise been cleared by the primary
maintain immunity to saturation system and generator protections. The
Loss of Excitation
conditions that may be caused due to distance characteristic can compensate
for a unit delta/wye power transformer Generator loss of excitation protection is
external disturbances through the use of a
that is located between the generator and provided through two negative offset mho
directional check that provides additional
the end of the zone of protection. characteristics as per IEEEC37.102 and
supervision and ensures the fault is
has independent pickup delay setting for
internal to the generator before triggering
Sensitive Directional Power each characteristic. The loss of excitation
it to trip.
The 489 provides low forward power element will be blocked from tripping if
and reverse power elements to prevent a VT fuse fail condition is detected or if
the Voltage Supervision characteristic is
+ 4 Analog
- outputs
27TN/59N
+
-
4 Analog
inputs
808783E6.cdr
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489 Generator Protection System
enable and the voltage is measured to be time and continuous negative sequence demand metering are built into the relay
above the user defined level. current rated limits. as a standard feature. Current and voltage
parameters are available as total RMS
Abnormal Frequency Protection magnitude, and as fundamental frequency
Operation of generators at off-nominal magnitude and angle. Metered values can
frequencies can have extremely detrimental be read from the relay using one of the
effects on both the generator itself and available communications ports or on the
the associated prime mover, in particular relay’s front panel display.
with steam turbine generators operating
below normal frequency. The 489 provides Event Recording
overfrequency and underfrequency The 489 simplifies power generator
elements needed to provide protection of troubleshooting by creating a sequence
generators from operation at off-nominal of events record that timestamps and logs
frequencies. The 489 has alarm level events of internal relay operations and the
settings to alert operations of abnormal operation of external devices connected
frequency conditions as well as multiple to the relay’s inputs. With each of the
A negative mho element can be used to detect a trip levels that have independent tripping last 256 events the 489 stores, the relay
loss of excitation of the generator delay settings for each magnitude of will create a detailed event report that
abnormal frequency detected. includes the time and date of the event,
Stator Thermal Protection and the instantaneous value of all of the
The 489 provides thermal modeling Overcurrent Backup voltages, phase currents, and differential
overload protection to prevent generator Three voltage restrained overcurrent currents that were measured at the time
damage caused by generator overheating. elements provide backup protection for the event occurred.
The thermal model algorithms incorporate system faults. The pickup level for the
current unbalance biasing and RTD biasing inverse time curves of the overcurrent Oscillography
which provides accurate modeling of the elements are adjusted in conjunction with Postmortem analysis of generator faults
actual generator temperature. The 489 the measured phase-to-phase voltage. can be performed using the waveform
can be configured to trip the generator This feature is provided to protect against capture feature in the 489. The 489
offline when the generator’s thermal limits prolonged generator contribution to a fault samples the currents and voltages inputs
are reached, or close an Alarm contact on the system. at a rate of 12 times per cycle and can
that signals operations personnel to take record records up to 64 cycles in length.
appropriate actions. The recorded waveforms can be retrieved
Monitoring and Metering and viewed using the EnerVista 489 Setup
Bearing Overtemperature The 489 includes high accuracy metering Software and allows users to examine
Twelve RTD inputs are provided that and recording for all AC signals. Voltage, the magnitudes and relationships of the
may be configured to monitor and current , frequency, power, energy, and measured signals at the time of the fault.
protect against bearing overtemperature
conditions. The 489 provides the option K =1 .0 4 .0 15 40 100
1000
for using RTD voting which requires that
two RTDs simultaneously indicate an
overtemperature condition before it will
trip the generator offline. RTD voting
100
provides additional security against
tripping of generators when an invalid
overtemperature signal is received from a
Time (Seconds)
malfunctioning RTD.
10
Negative Sequence Overcurrent
Rotor thermal protection is provided
through monitoring of negative sequence
current, which is a significant contributor 1
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489 Generator Protection System
Analog Outputs
Four analog outputs are available for
signaling the value of measured analog
quantities to external process control
devices such as PLCs. The analog outputs
can be ordered to operate over a 4 to
20mA range or a 0 to 1mA range and can
be configured to signal a representation
of most analog quantities measured
by the 489 including currents, voltages,
frequency, RTD temperature, power and
demand.
Communications
The 489 provides advanced
Analyze generator faults using waveforms that are captured at the time
communications technologies for remote
of generator faults or system instabilities data and engineering access, making it
easy and flexible to use and integrate into
new or existing monitoring and control
IRIG-B Time Synchronization Protection elements can be configured to
control the Trip contact, the Alarm contact, systems. Multiple communication ports
The 489 supports receiving an input from
or the 3 Auxiliary contacts whenever the are available including a front panel RS232
an IRIG-B time synchronization clock that
element operates. The status of each of serial port for easy local computer access,
will synchronize the 489 internal clock
these contact are also displayed on LEDs two RS485 serial ports and a 10Mbps
with other devices found in the substation
found on the relays front panel. copper Ethernet port that provide direct
or distributed across the power system.
integration in most communications
IRIG-B time synchronization will provide
Digital Inputs architectures.
timestamping of events in the Event Record
The 489 supports the most popular industry
with 1ms accuracy thereby providing Eight digital inputs are available for
standard protocols enabling easy, direct
a means of accurately determining the monitoring the status of external contacts,
integration into most DCS and SCADA
sequence of operation of events that tachometers, or control switches. With
systems. Protocols supported include:
occurred across multiple devices in the these inputs, the relay can identify the
power system. status of the associated breakers and
• Modbus RTU
receive commands from operational staff
Simulation Mode such as controlling the output relays, • Modbus TCP/IP
The 489 has a built in simulation feature resetting the thermal limits, or triggering a • DNP 3.0 Level 2
that allows for testing the functionality and waveform capture.
relay response to programmed conditions
without the need for external inputs.
RTD Inputs User Interfaces
When placed in simulation mode the 489 Twelve RTD inputs allow the 489 to monitor
suspends reading of the actual inputs and both the generator stator and bearing Keypad and Display
substitutes them with the simulated values. temperature. A built in voting feature
The 489 has a keypad and 40 character
Pre-trip, fault, and post fault states can be adds additional security by ensuring that
display for local monitoring and relay
simulated, with currents, voltages, system two RTDs monitoring the same device both
configuration without the need for a
frequency, RTD temperatures, and analog detect the overtemperature condition
computer. Up to 20 user-selected default
inputs configurable for each state. before tripping the generator offline.
messages can be displayed when the
Analog Inputs relay is protecting the generator. In the
event of a trip, or an alarm, the display
Automation Four analog inputs are available for
will automatically default to the proper
The 489 offers a multitude of different providing protection and monitoring of
message indicating the cause of the
analog and digital inputs and outputs to generator bearing vibration. The analog
operation.
allow the 489 to be seamlessly integrated inputs are field programmable to measure
into most generator automation schemes. transducer signals that operator over a LED Indicators
range of 0 to 1 mA, 0 to 20 mA, or 4 to
The 489 front panel features 22 LED
Outputs Relays 20 mA.
indicators that provide a quick indication
The 489 provides six output contacts for of 489 status, generator status, and output
the purpose of controlling or signaling relay status.
other devices and operations personnel.
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489 Generator Protection System
NUMERIC KEYPAD
Numeric keys allow for simple
entry of setpoint values. Control
keys allow simple navigation CONTROL AND
through setpoint and actual value PROGRAMMING KEYS
message structures. Help key Menu, Escape, Reset, Enter,
provides context sensitive help Menu Up, and Menu Down
keys for complete acess
messages
without a computer.
VALUE KEYS
Value Up, and Value Down keys
DRAWOUT HANDLE
to change setpoint values
With provision for a wire
lead seal to prevent unauth-
PROGRAM PORT INTERFACE orized removal
RS232 for connection to a
computer, 9600 baud
ANALOG SIGNALS
RTD INPUTS 489 REAR Four isolated 4-20 mA analog outputs
Twelve RTD inputs are may be used to replace costly
individually field programmable transducers. They may be field
to measure platinum, nickel, programmed to reflect any measured
or copper type RTDs. parameter.
Four 0-1 or 4-20 mA analog inputs may
be used to monitor any transducer
RS485 COMMUNICATIONS signal. Possible applications include
Two independent RS485 vibration and field current monitoring.
communication ports may be
accessed simultaneously using
ModbusRTU and DNP 3.0 protocol DIGITAL INPUTS
at baud rates up to 19200 bps. Access jumper input provides
setpoint programming security.
Breaker status input tells 489 if
OUTPUT RELAYS the generator is online or offline.
Six, trip duty, form C output relays Seven assignable digital inputs may
may be assigned to trip, alarm be field programmed for a variety of
and control functions. functions including tachometer.
VT INPUTS GROUND
Four VT inputs provide wye or open Separate safety and filter ground.
delta system voltage sensing as All inputs meet C37.90 EMI, SWC,
well as neutral voltage sensing. RFI interference immunity.
CT INPUTS
Seven CT inputs provide three-
phase output, three-phase neutral
and ground current sensing.
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489 Generator Protection System
Typical Wiring
g Multilin 489
Generator Protection System
HUB
Ethernet
Option (T)
76 www.GEMultilin.com
489 Generator Protection System
Technical Specifications
Protection Protection Protection
OVERCURRENT ALARM OVERVOLTAGE REACTIVE POWER
Pick-up Level: 0.10 to 1.50 x FLA in steps of 0.01 Pick-up Level: 1.01 to 1.50 x rated V in steps of 0.01 Block From Online: 0 to 5000 s in steps of 1
average phase current Curve Shapes: Inverse Time, definite time alarm Pickup Level: 0.02 to 1.50 x rated Mvar (positive
Time Delay: 0.1 to 250.0 s in steps of 0.1 Time Delay: 0.2 to 120.0 s in steps of 0.1 and negative)
Pickup Accuracy: as per Phase Current Inputs Pickup Accuracy: as per Voltage Inputs Time Delay: 0.2 to 120.0 s in steps of 0.1
Timing Accuracy: ±100 ms or ±0.5% of total time Timing Accuracy: ±100 ms or ±0.5% of total time Pickup Accuracy: see power metering
OFFLINE OVERCURRENT VOLTS/HERTZ Timing Accuracy: ±100ms or ±0.5% of total time
Pick-up Level: 0.05 to 1.00 x CT in steps of 0.01 of Pick-up Level: 1.00 to 1.99 x nominal REVERSE POWER
any one phase in steps of 0.01 Block From Online: 0 to 5000 s in steps of 1
Time Delay: 3 to 99 cycles in steps of 1 Curve Shapes: Inverse Time, definite time alarm Pickup Level: 0.02 to 0.99 x rated MW
Pickup Accuracy: as per Phase Current Inputs Time Delay: 0.1 to 120.0 s in steps of 0.1 Time Delay: 0.2 to 120.0 s in steps of 0.1
Timing Accuracy: +50ms at 50/60 Hz Pickup Accuracy: as per voltage inputs Pickup Accuracy: see power metering
INADVERTENT ENERGIZATION Timing Accuracy: ±100 ms at ? 1.2 x Pickup Timing Accuracy: ±100 ms or ±0.5% of total time
Arming Signal: undervoltage and/or offline from ±300 ms at < 1.2 ´ Pickup LOW FORWARD POWER
breaker status Block From Online: 0 to 15000 s in steps of 1
Pick-up Level: 0.05 to 3.00 x CT in steps of 0.01 of Pickup Level: 0.02 to 0.99 x rated MW
any one phase VOLTAGE PHASE REVERSAL Time Delay: 0.2 to 120.0 s in steps of 0.1
Time Delay: no intentional delay Configuration: ABC or ACB phase rotation Pickup Accuracy: see power metering
Pickup Accuracy: as per Phase Current Inputs Timing Accuracy: 200 to 400 ms Timing Accuracy: ±100 ms or ±0.5% of total time
Timing Accuracy: +50 ms at 50/60 Hz UNDERFREQUENCY PULSE OUTPUT
PHASE OVERCURRENT Required Voltage: 0.50 to 0.99 x rated voltage in Parameters: + kwh, +kvarh, -kvarh
Voltage Restraint: Programmable fixed characteristic Phase A Interval: 1 to 50000 in steps of 1
Pick-up Level: 0.15 to 20.00 x CT in steps of 0.01 of Block From Online: 0 to 5 sec. in steps of 1 Pulse Width: 200 to 1000 ms in steps of 1 ms
any one phase Pickup Level: 20.00 to 60.00 in steps of 0.01 RTDS 1 TO 12
Curve Shapes: ANSI, IEC, IAC, Flexcurve, Curve Shapes: 1 level alarm, two level trip Pickup: 1 to 250°C in steps of 1
Definite Time definite time Pickup Hysteresis: 2°C
Time Delay: 0.000 to 100.000 s in steps of 0.001 Time Delay: 0.1 to 5000.0 sec. in steps of 0.1 Time Delay: 3 sec.
Pickup Accuracy: as per Phase Current Inputs Pickup Accuracy: ±0.02 Hz
OVERLOAD / STALL PROTECTION / THERMAL MODEL
Timing Accuracy: +50 ms at 50/60 Hz or Timing Accuracy: ±100 ms or ±0.5% of total time
Overload Curves: 15 Standard Overload Curves
±0.5% total time OVERFREQUENCY Custom Curve
NEGATIVE SEQUENCE OVERCURRENT Required Voltage: 0.50 to 0.99 x rated voltage in Voltage Dependent Custom Curve
Pickup Level: 3 to 100% FLA in steps of 1 Phase A Curve Biasing: Phase Unbalance
Curve Shapes: I22t trip defined by k, Block From Online: 0 to 5 sec. in steps of 1 Hot/Cold Curve Ratio
definite time alarm Pickup Level: 25.01 to 70.00 in steps of 0.01 Stator RTD
Time Delay: 0.1 to 100.0 s in steps of 0.1 Curve Shapes: 1 level alarm, 2 level trip Online Cooling Rate
Pickup Accuracy: as per Phase Current Inputs definite time Offline Cooling Rate Line Voltage
Timing Accuracy: ±100ms or ± 0.5% of total time Time Delay: 0.1 to 5000.0 s in steps of 0.1 Overload Pickup: 1.01 to 1.25
GROUND OVERCURRENT Pickup Accuracy: ±0.02 Hz Pickup Accuracy: as per Phase Current Inputs
Pickup Level: 0.05 to 20.00 x CT in steps of 0.01 Timing Accuracy: ±100 ms or ±0.5% of total time Timing Accuracy: ±100 ms or ±2% of total time
Curve Shapes: ANSI, IEC, IAC, Flexcurve, NEUTRAL OVERVOLTAGE (FUNDAMENTAL)
Definite Time Pick-up Level: 2.0 to 100.0 V secondary in
Time Delay: 0.00 to 100.00 s in steps of 0.01 steps of 0.01 DIGITAL INPUT
Pickup Accuracy: as per Ground Current Input Time Delay: 0.1 to 120.0 s in steps of 0.1 GENERAL INPUT A TO G (DIGITAL INPUT)
Timing Accuracy: +50 ms at 50/60 Hz Pickup Accuracy: as per Neutral Voltage Input Configurable: Assignable Digital Inputs 1 to 7
or ±0.5% total time Timing Accuracy: ±100 ms or ±0.5% of total time Time Delay: 0.1 to 5000.0 s in steps of 0.1
PHASE DIFFERENTIAL NEUTRAL UNDERVOLTAGE (3RD HARMONIC) Block From Online: 0 to 5000 s in steps of 1
Pickup Level: 0.05 to 1.00 x CT in steps of 0.01 Blocking Signals: Low power and low voltage if Timing Accuracy: ±100 ms or ±0.5% of total time
Curve Shapes: Dual Slope open delta SEQUENTIAL TRIP (DIGITAL INPUT)
Time Delay: 0 to 100 cycles in steps of 1 Pickup Level: 0.5 to 20.0 V secondary in steps Configurable: Assignable to Digital Inputs 1 to 7
Pickup Accuracy: as per Phase Current Inputs of 0.01
if open delta VT; Pickup Level: 0.02 to 0.99 x rated MW in steps of 0.01
Timing Accuracy: +50 ms at 50/60 Hz or Low Forward Power / Reverse Power
±0.5% total time adaptive if wye VT
Time Delay: 5 to 120 s in steps of 1 Time Delay: 0.2 to 120.0 s in steps of 0.1
GROUND DIRECTIONAL Pickup Accuracy: see power metering
Pickup Level: 0.05 to 20.00 x CT in steps of 0.01 Pickup Accuracy:
at < 20.0 V secondary: as per Neutral Voltage Input Timing Accuracy: ±100 ms or ±0.5% of total time
Time Delay: 0.1 to 120.0 s in steps of 0.1 FIELD BREAKER DISCREPANCY (DIGITAL INPUT)
Pickup Accuracy: as per Phase Current Inputs Timing Accuracy: ±3.0 s
LOSS OF EXCITATION (IMPEDANCE) Configurable: Assignable to Digital Inputs 1 to 7
Timing Accuracy: ±100 ms or ±0.5% of total time Time Delay: 0.1 to 500.0 s in steps of 0.1
HIGH-SET PHASE OVERCURRENT Pickup Level: 2.5 to 300.0 secondary in steps
of 0.1 with adjustable impedance Timing Accuracy: ±100 ms or ±0.5% of total time
Pickup Level: 0.15 to 20.00 x CT in steps of 0.01 TACHOMETER (DIGITAL INPUT)
Time Delay: 0.00 to 100.00 s in steps of 0.01 offset
Time Delay: 0.1 to 10.0 s in steps of 0.1 Configurable: Assignable to Digital Inputs 4 to 7
Pickup Accuracy: as per Phase Current Inputs RPM Measurement: 100 to 7200 RPM
Timing Accuracy: ±50 ms at 50/60 Hz or Pickup Accuracy: as per Voltage and Phase Current
Inputs Duty Cycle of Pulse: >10%
±0.5% total time Pickup Level: 101 to 175 x rated speed in steps
UNDERVOLTAGE Timing Accuracy: ±100 ms or ±0.5% of total time
DISTANCE (IMPEDANCE) Time Delay: 1 to 250 s in steps of 1
Pickup Level: 0.50 to 0.99 x rated V in steps of 0.01 Timing Accuracy: ±0.5 s or ±0.5% of total time
Curve Shapes: Inverse Time, definite time alarm 1 Pickup Levels: 0.1 to 500.0 secondary in steps
Time Delay: 0.2 to 120.0 s in steps of 0.1 of 0.1
50 to 85° reach in steps of 1
Pickup Accuracy: as per Voltage Inputs
Time Delay: 0.0 to 150.0 s in steps of 0.1
Timing Accuracy: ±100 ms or ±0.5% of total time
Pickup Accuracy: as per Voltage and Phase Current
Elements: Trip and Alarm Inputs
Timing Accuracy: 150 ms ±50 ms or ±0.5% of total
time
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489 Generator Protection System
Ordering
489 * * * * *
Current Input Relays
P1 1 A phase CT secondaries
P5 5 A phase CT secondaries
Power Supply Options
LO DC: 24 – 60 V; AC: 20 – 48 V @ 48 – 62 Hz
HI DC: 90 – 300 V; AC: 70 – 265 V @ 48 – 62 Hz
Analogue Outputs
A1 0 – 1 mA analog outputs
A20 4 – 20 mA analog outputs
Enhancements
E Enhanced display, larger LCD, improved keypad
T Enhanced display, larger LCD, improved keypad plus
10BaseT Ethernet Port
Environmental Protection
H Harsh (Chemical) Environment Conformal Coating
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0213-v6