WORKSHOP MANUAL

NKR . NPR . NQR

CAB AND CHASSIS

ELECTRICAL

ANTI-LOCK BRAKE SYSTEM

(ABS)

SUPPLEMENT

SECTION 8
 FOREWORD
This workshop manual supplement contains information of anti-lock
brake system for Medium Duty Steel Tilt Cab Vehicle (NKR ⋅ NPR ⋅ NQR).
When used with the Medium Duty Truck Workshop Manual (Pub. No.
LGBKR-WE-0101), complete service coverage is provided.

Keep this manual in a handy place for ready reference. If properly used,
it will enable the technician to serve the owners of ISUZU vehicles.

CAUTION:
These vehicles contain parts dimensioned in the metric system as well as
in the customary system. Some fasteners are metric and are very close in
dimension to familiar customary fasteners in the inch system. It is
important to note that, during any vehicle maintenance procedures,
replacement fasteners must have the same measurements and strength
as those removed, whether metric or customary. (Numbers on the heads
of metric bolts and on surfaces of metric nuts indicate their strength.
Customary bolts use radial lines for this purpose, while most customary
nuts do not have strength markings.) Mismatched or incorrect fasteners
can result in vehicle damage or malfunction, or possibly personal injury.
Therefore, fasteners removed from the vehicle should be saved for re-use
in the same location whenever possible. Where the fasteners are not
satisfactory for re-use, care should be taken to select a replacement that
matches the original. For information and assistance, see your Authorized
Isuzu Medium Duty Vehicle dealer.
 HOME
CAB AND CHASSIS ELECTRICAL 8-1

CAB AND CHASSIS ELECTRICAL

Service Precaution
CAUTION: When fasteners are removed, always reinstall them at the same location from which they were
removed. If the fastener needs to be replaced, use the correct part number fastener for that application. If
the correct part number fastener is not available, a fastener of equal size and strength (or stronger) may be
used. Fasteners that are not reused, and those requiring thread locking compound, will be called out. The
correct torque values must be used when installing fasteners that require it. If the above conditions are not
followed, parts or system damage could result.

CONTENTS
PAGE
Anti-lock Brake System...................................... See Anti-lock Brake System (ABS)
Workshop Manual (LGBRK-WE-0101)
General Information ........................................... See 1999 MY SECTION 8 Workshop Manual
Notes for Working on Electrical Items........... See 1999 MY SECTION 8 Workshop Manual
Symbols and Abbreviations............................ See 1999 MY SECTION 8 Workshop Manual
Symbols......................................................... See 1999 MY SECTION 8 Workshop Manual
Abbreviations................................................ See 1999 MY SECTION 8 Workshop Manual
Parts for Electrical Circuit .............................. See 1999 MY SECTION 8 Workshop Manual
Wiring ............................................................ See 1999 MY SECTION 8 Workshop Manual
Fuse and Fusible Link.................................. See 1999 MY SECTION 8 Workshop Manual
Relay .............................................................. See 1999 MY SECTION 8 Workshop Manual
Diode ............................................................. See 1999 MY SECTION 8 Workshop Manual
Connector...................................................... See 1999 MY SECTION 8 Workshop Manual
Reading the Circuit Diagram .......................... See 1999 MY SECTION 8 Workshop Manual
Connector Symbol........................................... See 1999 MY SECTION 8 Workshop Manual
Joint Connector ............................................... See 1999 MY SECTION 8 Workshop Manual
Main Data and Specifications............................ See 1999 MY SECTION 8 Workshop Manual
Bulb Specifications ......................................... See 1999 MY SECTION 8 Workshop Manual
Fuse and Fusible Link Location............................................................................................ 8-3
Fuse and Circuit Breaker .................................................................................................... 8-3
Fusible Link ......................................................................................................................... 8-4
Fuse Block Circuit ............................................................................................................... 8-5
Reference Table of Fuse ................................. See 1999 MY SECTION 8 Workshop Manual
8-2 CAB AND CHASSIS ELECTRICAL

Relay Location ........................................................................................................................ 8-7

Relay List................................................................................................................................. 8-8
Diode Location........................................................................................................................ 8-9
Reference Table of Grounding Point ............. See 1999 MY SECTION 8 Workshop Manual
Grounding Point Location .............................. See 1999 MY SECTION 8 Workshop Manual
Cable Harness Routing ................................... See 1999 MY SECTION 8 Workshop Manual
System Repair..................................................... See 1999 MY SECTION 8 Workshop Manual
Start and Charging .......................................... See 1999 MY SECTION 8 Workshop Manual
Engine Control Module ................................... See 1999 MY SECTION 8 Workshop Manual
Engine Stop System........................................ See 1999 MY SECTION 8 Workshop Manual
Headlight, D.R.L and Cornering Light............ See 1999 MY SECTION 8 Workshop Manual
Clearance Light, Taillight, License Plate
Light, ID Light and Illumination Light ............ See 1999 MY SECTION 8 Workshop Manual
Turn Signal Light, Hazard Warning Light
and Stoplight.................................................... See 1999 MY SECTION 8 Workshop Manual
Horn and Backup Light ................................... See 1999 MY SECTION 8 Workshop Manual
Dome Light and Cab Interior Light................. See 1999 MY SECTION 8 Workshop Manual
Transmission Control Module (TCM)............. See 1999 MY SECTION 8 Workshop Manual
Windshield Wiper and Washer ....................... See 1999 MY SECTION 8 Workshop Manual
Audio and Cigarette Lighter ........................... See 1999 MY SECTION 8 Workshop Manual
Meter and Warning/Indicator Light ................ See 1999 MY SECTION 8 Workshop Manual
Heater, Air Conditioning, Condenser Fan
and Ceramic Heater......................................... See 1999 MY SECTION 8 Workshop Manual
Service Terminal.............................................. See 1999 MY SECTION 8 Workshop Manual
ABS (Anti-lock Brake System)............................................................................................. 8-10
Parts Location.................................................................................................................... 8-10
Circuit Diagram.................................................................................................................. 8-11
Connector List ................................................................................................................... 8-15
 CAB AND CHASSIS ELECTRICAL 8-3

Fuse And Fusible Link Location

Fuse And Circuit Breaker

FUSE LABEL-FOR 12Volt FUSE LABEL-FOR 24Volt

25A 15A 10A
HEATER HEATER MARKER LIGHT
F-1 F-1 F-21
10A − 15A
AIR CON − CONDENSER FAN
F-2 F-2 F-22
10A 10A
STARTER STARTER
F-3 F-3
15A 15A
CIGAR LIGHTER CIGAR LIGHTER
F-4 F-4
10A 10A
HEAD LIGHT (RH) HEAD LIGHT (RH)
F-5 F-5
10A 10A
HEAD LIGHT (LH) HEAD LIGHT (LH)
F-6 F-6
15A 15A
AUDIO, DOOR LOCK AUDIO, DOOR LOCK
F-7 F-7
15A 15A
HAZARD, HORN HAZARD, HORN
F-8 F-8
15A 15A
TAIL LIGHT TAIL LIGHT
F-9 F-9
10A 10A
FOG LIGHT STOP LIGHT
F-10 F-10

15A 15A
WIPER, WASHER WIPER, WASHER
F-11 F-11
10A 10A
GAUGE, BACK GAUGE, BACK
F-12 F-12
15A 10A
RR. HEATER ECU (IGN)
F-13 F-13
15A FUEL HEATER 10A FUEL HEATER
F-14 EXH. BRAKE F-14 EXH. BRAKE
10A 15A
HDLP LEVELING RR. HEATER
F-15 F-15
25A 15A
POWER WINDOW POWER WINDOW
F-16 F-16
10A 10A
STOP LIGHT ENG. STOP
F-17 F-17
15A 10A
GENERATOR HDLP LEVELING
F-18 F-18
10A 10A
TURN S/LIGNT TURN S/LIGNT
F-19 F-19
10A 15A
ENG. STOP GENERATOR
F-20 F-20
8-4 CAB AND CHASSIS ELECTRICAL

Fusible Link
 CAB AND CHASSIS ELECTRICAL 8-5

Fuse Block Circuit - FOR 12VOLT

A/C GENERATOR (12V/50A)

FL-1
MAIN BATTERY
80A

P-1
P-2
SW ; IGNITION B-67
FL-2 FL-4 P-5
KEY SW ABS
ACC 50A 60A
B to EHCU ;
ON ABS (24)
RELAY ;
FL-3 J-13
GLOW
ST GLOW
60A
GLOW
PLUG
RELAY ;
HEATER&A/C B-21

INDICATION ON LABEL

F-1 25A
HEATER
F-2 10A
AIR CON.
F-3 10A
RELAY ;
STARTER
HEAD LAMP B-20 F-4 15A
CIGAR LIGHTER
F-5 10A
HEAD LAMP (RH)
F-6 10A
HEAD LAMP (LH)
F-7 15A
RELAY ;
RADIO,DOOR LOCK
TAIL F-8 15A
B-22
HAZARD,HORN
F-9 15A
TAIL
F-10 10A
FOG LAMP
F-11 15A
RELAY ;
WIPER,WASHER
EXH.BRAKE B-38 F-12 10A
METER,GAUGE BACK
F-13 15A
REAR HEATER
F-14 15A
FUEL HEATER,EXH.BRAKE
F-15 10A
HEAD LAMP LEVELING
F-16 25A
POWER WINDOW
F-17 10A
STOP LAMP
F-18 15A
GENERATOR
F-19 10A
TURN
F-20 10A
ENG.STOP
8-6 CAB AND CHASSIS ELECTRICAL

Fuse Block Circuit - FOR 24VOLT

FL-1
A/C GENERATOR MAIN BATTERY BATTERY
(24V/50A) 60A

P-1
P-2

P-3
P-4
RELAY ;
FL-5 CERAMIC
HEATER J-14 P-5
CERAMIC HEATER
60A
CERAMIC
SW ; IGNITION B-67 HEATER
FL-2 FL-4
KEY SW ABS
ACC 40A 40A
B to EHCU ;
ON ABS(24)
RELAY ;
FL-3 J-13
GLOW
ST GLOW
60A
GLOW
PLUG
RELAY ;
HEATER&A/C B-21

INDICATION ON LABEL

F-1 15A
HEATER
F-2

F-3 10A
RELAY ;
STARTER
HEAD LAMP B-20 F-4 15A
CIGAR LIGHTER
F-5 10A
HEAD LAMP (RH)
F-6 10A
HEAD LAMP (LH)
F-7 15A
RADIO,DOOR LOCK
F-8 15A
HAZARD,HORN
F-9 15A
TAIL
F-10 10A
STOP LAMP
F-11 15A
WIPER,WASHER
F-12 10A
RELAY ;
METER,GAUGE BACK
EXH.BRAKE B-38 F-13 10A
ECU(IG)
F-14 10A
FUEL HEATER,EXH.BRAKE
F-15 15A
REAR HEATER
F-16 15A
POWER WINDOW
F-17 10A
ENG.STOP
F-18 10A
HEAD LAMP LEVELING
F-19 10A
TURN
F-20 15A
GENERATOR
 CAB AND CHASSIS ELECTRICAL 8-7

Relay Location
8-8 CAB AND CHASSIS ELECTRICAL

Relay List
Connector No. B-19 B-20 B-21 B-22 B-23
Relay name Charge Headlight Heater & A/C Tail Dimmer

Connector No. B-24 B-34 B-35 B-36 B-37

Relay name Horn Buzzer cansel ABS. IND Power window A/C thermo

Connector No. B-38 B-261

Relay name Exh. Brake Timing

Connector No. J-12 J-13 J-14 J-15 J-16

Relay name Starter Glow C/HEATER Eng. warm cut Exh. brake cut

Connector No. J-17 J-18 J-19 J-20

Relay name Condenser fan Exh. brake Rear fog Marker lamp
control
 CAB AND CHASSIS ELECTRICAL 8-9

Diode Location
 FUSE BOX ASM STARTER SW J-148 R/RH
Parts Location

F-12,F-14,F-17 (12V) SENSOR (24V)

F-10,F-12,F-14 (24V)
B-233,B-234 ECU (24V)
B-35,B-38 RELAY BOX RELAY BOX ASM
J-15 (24V),J-16,J-18 RELAY J-149 R/LH
B-17,B-18,J-23 DIODE SENSOR (24V)
FL-1,FL-2,FL-4 FUSIBLE LINK J-78 R/RH,R/LH
SENSOR (12V)
8-10 CAB AND CHASSIS ELECTRICAL

B-29 JOINT CONNECTOR (24V)

(12V)

H-5~H-8 H-16

J-500 ABS EHCU

J-74 F/RH SENSOR
BATTERY

J-9 EARTH ; FRAME

ABS (Anti-lock Brake System)

B-66 STOPLIGHT SW
(BRAKE SW)
B-79 ALDL CONNECTOR
B-1 EARTH ; FRAME (FR)
B-7 EARTH ; HEADLIGHT B/T J-75 F/LH SENSOR
B-67 IGNITION SW "A" B-51 ABS WARNING LIGHT (METER)
 CAB AND CHASSIS ELECTRICAL 8-11

Circuit Diagram-FOR 12VOLT

F-17
STOP LAMP SW ; STOP LAMP
3W 10A 0.5G/Y 1 2 0.5G
B-66 B-66
FL-4
ABS
60A 3R 3R
RELAY ;
EXH.BRAKE F-14
FL-1 5W EXH.BRAKE
MAIN 5 2B/R 15A
80A B-38 0.5LG
8B 8W 2 5W 3W 1
H-6 B-38
H-5
RELAY; 0.5W/L 2 4 40
B-38 B-38

0.5LG/W
CHARGE

FL-2 3 1 2
P-1
KEY SW
BATTERY J-16 J-16 J-16
50A RELAY ;
P-2
RELAY ; TAIL

0.3B
EXH.B/CUT
(ABS) SW ;
ENG.WARMING
0.3B
3W/B

P-5 J-16 J-16 0.5LG/R 2 5 0.3B

B-31 B-31
5 4
0.5LG/B 3 6 0.5BR/R
B-31 B-31
1

0.5LG/B
0.3B 1 4 0.5BR/R

0.5B
H-7 KEY SW B-31 B-31
OFF
0.3B 0.3B
ACC
3W/B 2 B 0.5B/Y
B-67 F-12
ON 3 3B/Y
B-67 GAUGE
ST 0.5LG/B
BACK
10A METER
H-5
ABS
0.5B/Y 36 8 7
B-51 B-51
0.5B/Y

0.5B/Y
0.5LG/B

0.3W/V
0.5W
0.5B/Y
0.5B/Y

5 3 4
B-69 B-35 B-35
2
J-50 RELAY ;
SW ; EXH.BRAKE
ABS IND.
SW ; NEUTRAL
(Neutral=ON) B-35 B-35
B-69
5 2
3
0.5LG/L

J-50
0.3B

IND.LAMP ; 0.5B
1 EXH.BRAKE
0.5LG/L 0.5LG/L 1 10
B-51 B-52
0.5B/G

H-8
0.5LG/R

17

4 5
J-18 J-18 0.5BR/B

RELAY ;
EXH.BRAKE
CONTROL
0.85B

J-18 J-18
0.5LG/W

2 3
0.5LG/B

3
B-18
2B

H-5 DIODE
12 SW ; CLUTCH
0.5LG/B 1 2 0.5LG/R 1 2
B-89 B-89 B-18 B-18

0.3B 0.5B
2B

0.5B

0.85B
FRAME-LH (FRONT) B-1
8 JOINT
3B 2 7 B-29 CONNECTOR 3B 3B
HEADLIGHT BRACKET (LH) B-7
3B 3B 3B
2B 2B 2B
FRAME-LH (CENTER) J-9
8-12 CAB AND CHASSIS ELECTRICAL

0.5G 11 0.5G 2 0.5G

H-5 H-16

0.5G

0.5G
3R

STOP STOP
LAMP LAMP
0.5LG (LH) (RH)

0.5G
EHCU ; ABS

16
J-500 STOP LAMP 22 0.5L 2
RL 12V J-500 J-78
SPEED SENSOR
3R 24 (RR,LH)
J-500 MOTOR +B 34 0.5Y 1
RL SIG J-500 J-78
3R 2
J-500 VALVE +B
32 0.5V 1
FL SIG J-500 J-75
0.5BR/R

3B 23
J-500 MOTOR GND SPEED SENSOR
(FRT,LH)
33 0.5R/B 2
3B 1 FL GRD J-500 J-75
J-500 VALVE GND
15
H-8 8
J-500 EXH.B/CUT
OUT 10 0.5P 1
FR SIG J-500 J-74
0.5LG/B 7 SPEED SENSOR
J-500 EXH.B/CUT
(FRT,RH)
0.5BR/R

IN 11 0.5L 2
FR GRD J-500 J-74

0.3W/V 35 6
H-5 J-500 IND.

0.5B/Y 3 21 0.5R 4
J-500 IG RR 12V J-500 J-78
SPEED SENSOR
12 0.5W (RR,RH)
3
H-14 MODE1 RR SIG J-500 J-78
10
0.5BR/R

29 0.3W/B 33
MODE2 J1850 J-500 H-5

2 4 0.3W/G 34 0.3W/G
MODE3 FRASH J-500 H-5
E-9
3B

ALDL
B-79
SW ; THERMO CONNECTOR
(ENG.WARM)
16 15 14 13 12 11 10 9
8 7 6 5 4 3 2 1
E-9
0.5B
0.5B

1
0.3W/B
0.5BR/B 9 0.5BR/B 16
H-14 H-8

0.5BR/B 0.5BR/B
SW ; ACCEL 3
0.5LG/W 2 1 32 0.5LG 0.5LG
B-75 B-75 H-5
0.5LG J-23
DIODE ;
FICD
1 0.5G/O A/C
J-23 COMPRESSOR
J-23
2
0.5LG

0.5L

1 1 1
J-31 J-40 J-41

MAG.VALVE ; VSV ; VSV ;

EXH.BRAKE INT.THROTTLE FICD

J-31 J-40 J-41

2 2 2
0.5B

0.5B

0.5B

3B 3B
3B
2B 2B 0.5B
 CAB AND CHASSIS ELECTRICAL 8-13

Circuit Diagram-FOR 24VOLT

F-10
STOP LAMP SW ; STOP LAMP
5W 10A 0.5G/Y 1 2 0.5G
B-66 B-66
FL-4
ABS
40A 3R 3R
RELAY ;
EXH.BRAKE F-14
FL-1 EXH.BRAKE
MAIN 5 2B/R 10A 0.5LG/W
60A B-38 0.5LG
8B 8W 2 5W 3W 1
H-6 B-38
H-8
RELAY; 0.5W/R 2 4 8
B-38 B-38

0.5LG/W
CHARGE

FL-2 3 1 2
P-1
KEY SW
BATTERY J-16 J-16 J-16
60A RELAY ;
P-2
TAIL
RELAY ;

0.3B
EXH.B/CUT
SW ;
(ABS)
ENG.WARMING
0.3B
3W/B

J-16 J-16 0.5LG/R 2 5 0.3B

P-3 B-31 B-31
5 4
BATTERY 0.5LG/B 3 6 0.5BR/B
P-4 B-31 B-31
1

0.5LG/B
H-7 0.3B 1 4 0.5BR/B

0.5B
KEY SW B-31 B-31
OFF
0.3B
P-5
ACC
3W/B 2 B 0.5B/Y
B-67 F-12
ON 3 3B/Y
B-67 GAUGE
ST 0.5LG/B
BACK
10A METER
ABS
0.5B/Y 0.5B/Y

0.5B/Y 8 7
B-51 B-51

0.5B/Y

0.3W/V
0.5W
6 0.5B/Y

H-14 H-8 3 4
0.5B
5
0.5P

B-35 B-35
5
2
B-69
E-11 RELAY ;
ABS IND.
SW ; NEUTRAL
SW ; EXH.BRAKE
(Neutral=ON) B-35 B-35
5 2
0.3B

E-11
B-69 IND.LAMP ; 0.5B
1 EXH.BRAKE
0.5B

3
0.5LG/R 0.5LG/R 8 10
B-51 B-52
H-14 H-5
0.5BR/R
0.5LG/R

10 38
0.5B/G

4 5
A/C 0.5G/O
J-18 J-18 COMPRESSOR

RELAY ; 39
0.85B

EXH.BRAKE
CONTROL H-5

J-18 J-18
0.5BR/R
2 3
0.5LG/B

0.5LG/W

1
0.5B

17 B-18
H-8 DIODE
SW ; CLUTCH
0.5LG/B 1 2 0.5LG/R 3 2
B-89 B-89 B-18 B-18

0.3B 0.5B
2B

0.5B

0.85B
FRAME-LH (FRONT) B-1
8 JOINT
3B 2 7 B-29 CONNECTOR 3B 3B
HEADLIGHT BRACKET (LH) B-7
3B 3B 3B
2B 2B 2B
FRAME-LH (CENTER) J-9
8-14 CAB AND CHASSIS ELECTRICAL

0.5G 11 0.5G 2 0.5G

H-5 H-16

0.5G

0.5G
3R

STOP STOP
LAMP LAMP
0.5LG (LH) (RH)

0.5G
THERMO SW ;
ENG.WARMING
RELAY ;
0.5BR 1 2
CERAMIC E-86 E-86
HEATER EHCU ; ABS
0.5BR/B

16
J-500 STOP LAMP 22 0.5L 2
RL 12V J-500 J-149
SPEED SENSOR
24 (RR,LH)
J-500 MOTOR +B 34 0.5Y 1
H-200 RL SIG J-500 J-149

2 3R 2
J-500 VALVE +B
32 0.5V 1
0.5BR/B

3B 23 FL SIG J-500 J-75

J-500 MOTOR GND SPEED SENSOR
(FRT,LH)
33 0.5R/B 2
3B 1 FL GRD J-500 J-75
J-500 VALVE GND
0.5BR/B

8
J-500 EXH.B/CUT
OUT 10 0.5P 1
FR SIG J-500 J-74
0.5LG/B 7 SPEED SENSOR
J-500 EXH.B/CUT
(FRT,RH)
11 IN 11 0.5L 2
FR GRD J-500 J-74
3B

H-8
0.3W/V 5 6
H-8 J-500 IND.

0.5B/Y 3 21 0.5R 2
J-500 IG RR 12V J-500 J-148
0.5BR/B SPEED SENSOR
0.5B/Y(NQR) 12 0.5W (RR,RH)
5 4 15 1
J-500 MODE1 RR SIG J-500 J-148
J-15 J-15
0.5B/Y(NQR) 14 29 0.3W/B 33
J-500 MODE2 J1850 J-500 H-5

0.5B/Y(NQR) 17 4 0.3W/G 34 0.3W/G

RELAY ; J-500 MODE3 FRASH J-500 H-5
ENG.WARMING CUT
J-15 J-15 ALDL
C/U ; ENGINE B-79
CONNECTOR
1 2
0.5BR/R

0.5BR/W 18 0.5BR/W 21
H-5 B-233 QWS 16 15 14 13 12 11 10 9
SW ; ACCEL 8 7 6 5 4 3 2 1
0.5LG/W 1 2 32 0.5LG 0.5LG 14 14 0.3Y
B-75 B-75 H-5 B-233 EXH.BRAKE CHECKER B-234
0.5B
0.5B

0.5BR/R
0.5L/W 15 29 0.3L 0.3W/B
4 B-234 FICD DIAG B-234
J-23
DIODE ;
FICD
1 3 0.5L/W 37 0.5LG
J-23 J-23 H-5
J-23
2
0.5L/G

2 6
0.5LG

H-13 H-13
0.5L/G

4 1 1
EX-1 J-31 EX-3

VSV ; MAG.VALVE ; VSV ;

FICD EXH.BRAKE INT.THROTTLE

EX-1 J-31 EX-3

2 2 2
12
0.5B

0.5B

H-13
0.5B

0.5B
3B 3B
3B
0.5B
 CAB AND CHASSIS ELECTRICAL 8-15

Connector List
8-16 CAB AND CHASSIS ELECTRICAL

Connector List
 CAB AND CHASSIS ELECTRICAL 8-17

Connector List
 LGBRK-AE-0108

You are requested to order this manual using the

manual number that is shown above.

This manual is applicable for vehicles in all countries

except the USA and Canada.

All rights reserved. This manual may not be

reproduced in whole or in part, without the permission
in writing of ISUZU MOTORS LIMITED.

Issued by
ISUZU MOTORS LIMITED
INTERNATIONAL SERVICE DEPARTMENT

Tokyo, Japan

First edition Jan., 2001

LGBRK-AE-0108 PRINTED IN JAPAN