Sperre Air Compressor Technical Documentation: Customer: Hull/ Vessel

Sperre Air Compressor
Technical Documentation
CUSTOMER:
YANGZHOU DAYANG SHIPBUILDING CO. LTD.
HULL/ VESSEL:
DY138/ DY139/ DY3069/ DY3070/ DY3071/ DY140/
DY141
SPERRE ORDER CONF.:
461327/ 461328/ 461329/ 461330/ 461331/ 461332/
461333
ITEM DESCRIPTION TYPE COLOUR
A STARTING AIR COMPRESSOR 2 x XW150 MUNSELL 7,5 BG 7/2
B EMERGENCY AIR COMPRESSOR 1 x XA030 MUNSELL 7,5 BG 7/2
C WORKING AIR COMPRESSOR 1 x 26/8 EANA MUNSELL 7,5 BG 7/2
D REFRIGERATED AIR DRYER 1 x RD150 MUNSELL 7,5 BG 7/2
Final 10.02.11 RD FHJ

Working 08.11.10 RD FHJ
Approval 27.07.10 RD FHJ
ISSUE DATE PREP. BY CHECK
Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sperre China
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com E-mail:china@sperre.com
Sole suppliers of genuine spare parts - www.sperre.com

Page 2 of 30
LIST OF DRAWINGS
STARTING AIR COMPRESSOR 2 x XW150

No. Description Type /Dwg. Part No.

A1 General arrangement GXW150
A2 Installation diagram IXW120‐150
A3 Air compressor data sheet CXW150
A4 El. motor data sheet 60131
A5 El‐drawings, X‐starter 65551‐A‐001
A6 Data sheet, X‐starter 65551
A7 Dimension drawing, X‐starter 67220
A8 Flexible hoses w/flange
A9 Pressure transducer, receiver 64130
A10 Part list ‐ Internal instruments
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402

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Page 6 of 30
Data Sheet
Electric Motor
Part no. 60131-1200030
Manufacturer & Type

Manufacturer SIEMENS
Model 1LA5 207-4AA66
Locked bearing drive end Code K94
Technical values 50 Hz 60 Hz
Starting current 7,0 x In 7,0 x In
Rated torque 196 Nm 187 Nm
Efficiency at FL 90,7 % 92,4 %
Power factor at FL (cos ) 0,86 0,86
Efficiency class EFF2
Installation
Starting metod DOL/ Softstart
Duty type S1
Rotation (seen against drive end) CCW
Cable gland size 2 x M50 x 1,5
Suitable for cable diameter 27-35 mm
Supply & Output Construction
380V 50Hz 30 kW 1465 rpm D 56 A Size and dimensions according to IEC60072

Design (IEC 60034-7) IM B35
400V 50Hz 30 kW 1465 rpm D 56 A Frame size (IEC 60072) 200L
415V 50Hz 30 kW 1465 rpm D 56 A Protection (IEC 60034-5) IP55
Insulation class (IEC 60085)/ Temp. rise F/B
420V 50Hz 30 kW 1465 rpm D 56 A House material Aluminum
660V 50Hz 30 kW 1465 rpm Y 32,5 A Bearing greasing For life
Bearings DE/SPERRE, Part no. 6212ZC3
690V 50Hz 30 kW 1465 rpm Y 32,5 A Bearings NDE/SPERRE, Part no. 6212ZC3
440V 60Hz 34,5 kW 1758 rpm D 54 A Shaft diameter ø55
Weight 171 kg
450V 60Hz 34,5 kW 1758 rpm D 54 A
460V 60Hz 34,5 kW 1758 rpm D 54 A
480V 60Hz 34,5 kW 1758 rpm D 54 A
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402

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Page 12 of 30
Datasheet
X-starter
Part no. 65551
Manufacturer & Type
Manufacturer Sperre Industri AS
Model Starter W48-65/65 E 380-480/230 K
Type XSSW42E-48-65/65
Compressor X-range Water-cooled
Supply
Main Volts/Cycles/Phases 380-480 VAC / 50-60Hz / 3-phase
Control Voltage Outputs 230 VAC / 50-60Hz
Control Voltage Inputs 24 VDC
Thermal relay range, In 48-65 A
Contactor type 65A
Max rating of associated main fuses 100 A
Associated control fuses F4-F5 5x25mm, 4,0A quick acting
Associated control fuses F6-F7 5x25mm, 0,63A–2,5A med. slow acting
Main supply cablegland size M32, 18-25mm
Technical Data
Enclosure size 500 x 400 x 200 mm
Enclosure rating IP 65
Weight 21 Kg
Digital Inputs Digital Outputs Output 3 selection

1. Local emergency stop 1. Signal to contactor 1. Alarm
2. External emergency stop 2. Drain valve solenoid 2. Shutdown
3. Thermal overload relay 3. Function selectable 3. Group Fault
4. Remote start / stop 4. Remote mode signal 4. Alarm / Service alarm
5. Remote load / unload 5. Remote alarm / service alarm 5. Service Alarm
6. No function 6. Remote com. Shutdown 6. Heater (default)
7. Oil level shutdown 7. Standby
8. PTC thermistors el-motor 8. Running
9. Loaded
10. Started
Analogue Inputs 4-20mA Analogue Output 4-20mA Analogue Output selection

1. Delivery pressure transducer 1. Function selectable 0. Delivery pressure
2. Compressor high pressure transducer 1. Delivery temperature
3. Compressor low pressure transducer 2. High pressure compr.
3. Motor current (A)
Analogue Inputs expansion module
4. Delivery temperature transducer Communications Ports
5. Compressor oil-level transducer 2 RS485 ports Port 1 Modbus communication
6. No function Port 2 PMS between compressors
7. Compressor motor current transducer
Extraordinary Functions General Operations Led Indicators

Automatic service cycle function 1. Semi Automatic Mode 1. Status running (green)
Service log 2. Fully Automatic Mode 2. Faults (red)
Error log with the 30 last fault codes 3. Test Mode Safety Valve 3. Service (yellow)
Pressure Management System 4. Test Mode Drain & Leak
Power Failure Auto Restart
Multi language
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402

Page 13 of 30
Dimension drawing X-starter

Painting code: RAL 9006
Part no: 67220
Issue date: 08.02.2010
Mounting instruction:
Mounting lugs may be mounted
either horizontal or vertical
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402

Page 14 of 30
Data Sheet
Flexible tubes
Tube with threads

(std)
Tube with flange
Tubes Tubes air Tubes air Tubes drain Tubes drain Tubes water Tubes water
all with threads with flange with threads with flange with threads with flange
types (std) (std) (std)
Length Dim, Dim. Dim.
Part. nr. Dim. Part. nr. Part. nr. Dim. Part. nr. Part. nr. Dim. Part. nr.
(mm) (inch) (inch) (inch)
XA008 1000 ¾” 45201 DN20 45401 ½” 45210 DN15 45410
XA015 1000 ¾” 45201 DN20 45401 ½” 45210 DN15 45410
XA030 1000 ¾” 45201 DN20 45401 ½” 45210 DN15 45410
XA045 1000 ¾” 45201 DN20 45401 ½” 45210 DN15 45410
XA060 1250 1” 45219 DN25 45419 ½” 45228 DN15 45428
XW060 1250 1” 45219 DN25 45419 ½” 45228 DN15 45428 1” * 45237 DN25 * 45437
XA090 1250 1” 45219 DN25 45419 ½” 45228 DN15 45428
XW090 1250 1” 45219 DN25 45419 ½” 45228 DN15 45428 1” * 45237 DN25 * 45437
XA120 1250 1” 45219 DN25 45419 ¾” 45255 DN20 45455
XW120 1250 1” 45219 DN25 45419 ¾” 45255 DN20 45455 1” * 45237 DN25 * 45437
XA150 1250 1” 45219 DN25 45419 ¾” 45255 DN20 45455
XW150 1250 1” 45219 DN25 45419 ¾” 45255 DN20 45455 1” * 45237 DN25 * 45437
XA200 1500 1 1/4” 45273 DN32 45473 ¾” 45282 DN20 45482
XW200 1500 1 1/4” 45273 DN32 45473 ¾” * 45282 DN20 * 45482 1 1/4”* 45291 DN32 * 45491
XA250 1500 1 1/4” 45273 DN32 45473 ¾” 45282 DN20 45482
XW250 1500 1 1/4” 45273 DN32 45473 ¾” * 45282 DN20 * 45482 1 1/4”* 45291 DN32 * 45491
XA300 1500 1 1/4” 45273 DN32 45473 ¾” 45282 DN20 45482
XW300 1500 1 1/4” 45273 DN32 45473 ¾” * 45282 DN20 * 45482 1 1/4”* 45291 DN32 * 45491
XW350 1500 1 1/4” 45273 DN32 45473 ¾” * 45282 DN20 * 45482 1 1/4”* 45291 DN32 * 45491
XW400 1500 1 1/4” 45273 DN32 45473 ¾” * 45282 DN20 * 45482 1 1/4”* 45291 DN32 * 45491
XW500 1500 1 1/4” 45273 DN32 45473 ¾” * 45282 DN20 * 45482 1 1/4”* 45291 DN32 * 45491
Flexible tubes air acc. to SAE 100R2AT, EN 853/ 2SN, ISO 1436-1 2SN/ R2AT
* 2 pieces per compressor
NOTE
Flexible tubes for XAW060-090 will be supplied with 90 deg. elbow for drain connection at compr. side only.
Flexible tubes for XAW120-150 will be supplied with 90 deg. elbow for cooling water inlet connection at compr. side only.
Flexible tubes for XAW200-300 will be supplied with 90 deg. elbow for L.P. & H.P. drain connection at compr. side only.
Flexible tubes for XW350-500 will be supplied with 90 deg. elbow for L.P. & H.P. drain connection at compr. side only.
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402

Page 15 of 30
Data Sheet
Pressure Transducer
for Air Receiver Part no. 64130
12
33
47 Key size: 27
16
12
" BSP
Cable socket:
Plug
4 – 20 mA
DIN43650
1 Supply +
2 Supply -
3 Not used
± Connected to enclosure
Technical data:
Supply voltage, polarity protected 8 to 34 V d.c
Output signal 4 - 20mA
Pressure connection ½” BSP
Electrical connection DIN 43650, 4-pin male
Medium temperature range -40 to 125°C
Ambient temperature range -40 to 100°C
Enclosure material DIN17440 (AISI316L)
Enclosure DIN 43650 Plug IP 65
Weight 0,2 kg
Note! This transducer is customized for use on Sperre X-controller only
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402

Page 16 of 30
Part list - Extended

Internal Instruments
Part Description Part no.
Pressure Transducer
LP 64110
PT13 Alarm & Shut down
Pressure Transducer
HP 64120
PT12 Alarm & Shut down
Temperature Transducer
HP 64140
TT14 Alarm & Shut down
LS15 Oil Level Transducer/ Switch

64150
LT15 Alarm & Shut down
Drain Valve, HP/LP

64210
XA008-XA090/ XW060-090 64215
XA120-XA300/ XW120-XW500
DV1
Coil
64315
110V 50/60 Hz
64310
220V 50/60 Hz
DV1*
Safety valve
40601
LP
Safety valve
40611
HP
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402

Page 17 of 30
LIST OF DRAWINGS
EMERGENCY AIR COMPRESSOR 1 x XA030


B1 General arrangement GXA030
B2 Installation diagram IXA008-045
B3 Air compressor data sheet CXA030
B4 El. motor data sheet 60113
B5 El-drawings, X-starter 65426-A-001
B6 Data sheet, X-starter 65426
B7 Dimension drawing, X-starter 67215
B8 Flexible hoses w/flange See A8
B9 Pressure transducer, receiver See A9
B10 Part list - Internal instruments See A10
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402

Page 18 of 30
Page 19 of 30
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Page 21 of 30
Data Sheet
Electric Motor
Part no. 60113-1200030
Manufacturer & Type

Manufacturer SIEMENS
Model 1LA7 133-4AA66
Locked bearing drive end Code K94
Technical values 50 Hz 60 Hz
Starting current 6,7 x In 6,7 x In
Rated torque 49 Nm 47 Nm
Efficiency at FL 86,0 % 87,5 %
Power factor at FL (cos ) 0,82 0,82
Efficiency class EFF2
Installation
Starting metod DOL/ Softstart
Duty type S1
Rotation (seen against drive end) CCW
Cable gland size 2 x M32 x 1,5
Suitable for cable diameter 18-25 mm
Supply & Output Construction
380V 50Hz 7,5 kW 1455 rpm D 15,4A Size and dimensions according to IEC60072
Design (IEC 60034-7) IM B35
400V 50Hz 7,5 kW 1455 rpm D 15,4A Frame size (IEC 60072) 132M
415V 50Hz 7,5 kW 1455 rpm D 15,4A Protection (IEC 60034-5) IP55
Insulation class (IEC 60085)/ Temp. rise F/B
420V 50Hz 7,5 kW 1455 rpm D 15,4A House material Aluminum
660V 50Hz 7,5 kW 1455 rpm Y 9,0A Bearing greasing For life
Bearings DE/SPERRE, Part no. 62082ZC3
690V 50Hz 7,5 kW 1455 rpm Y 9,0A Bearings NDE/SPERRE, Part no. 62082ZC3
440V 60Hz 8,6 kW 1755 rpm D 15,0A Shaft diameter ø38
Weight 49 kg
450V 60Hz 8,6 kW 1755 rpm D 15,0A
460V 60Hz 8,6 kW 1755 rpm D 15,0A
480V 60Hz 8,6 kW 1755 rpm D 15,0A
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402

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Page 27 of 30
Datasheet
X-starter
Part no. 65426
Manufacturer & Type
Manufacturer Sperre Industri AS
Model Starter A12-18/18 E 380-480/230 K
Type XSSA42E-12-18/18
Compressor X-range Air-cooled
Supply
Main Volts/Cycles/Phases 380-480 VAC / 50-60Hz / 3-phase
Control Voltage Outputs 230 VAC / 50-60Hz
Control Voltage Inputs 24 VDC
Thermal relay range, In 12-18 A
Contactor type 18A
Max rating of associated main fuses 35 A
Associated control fuses F4-F5 5x25mm, 2,0A quick acting
Associated control fuses F6-F7 5x25mm, 0,4A–2,5A med. slow acting
Main supply cablegland size M25, 9-14mm
Technical Data
Enclosure size 500 x 300 x 200 mm
Enclosure rating IP 65
Weight 16 Kg
Digital Inputs Digital Outputs Output 3 selection

1. Local emergency stop 1. Signal to contactor 1. Alarm
2. External emergency stop 2. Drain valve solenoid 2. Shutdown
3. Thermal overload relay 3. Function selectable 3. Group Fault
4. Remote start / stop 4. Remote mode signal 4. Alarm / Service alarm
5. Remote load / unload 5. Remote alarm / service alarm 5. Service Alarm
6. No function 6. Remote com. Shutdown 6. Heater (default)
7. Oil level shutdown 7. Standby
8. PTC thermistors el-motor 8. Running
9. Loaded
10. Started
Analogue Inputs 4-20mA Analogue Output 4-20mA Analogue Output selection

1. Delivery pressure transducer 1. Function selectable 0. Delivery pressure
2. Compressor high pressure transducer 1. Delivery temperature
3. Compressor low pressure transducer 2. High pressure compr.
3. Motor current (A)
Analogue Inputs expansion module
4. Delivery temperature transducer Communications Ports
5. Compressor oil-level transducer 2 RS485 ports Port 1 Modbus communication
6. No function Port 2 PMS between compressors
7. Compressor motor current transducer
Extraordinary Functions General Operations Led Indicators

Automatic service cycle function 1. Semi Automatic Mode 1. Status running (green)
Service log 2. Fully Automatic Mode 2. Faults (red)
Error log with the 30 last fault codes 3. Test Mode Safety Valve 3. Service (yellow)
Pressure Management System 4. Test Mode Drain & Leak
Power Failure Auto Restart
Multi language
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402

Page 28 of 30
Dimension drawing X-starter

Painting code: RAL 9006
Part no: 67215
Mounting instruction:
Mounting lugs may be mounted
either horizontal or vertical
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402

Page 29 of 30
LIST OF DRAWINGS

TMC SCREW COMPRESSOR 1 x 26/8 EANA


C1 Instruction manual
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402

Page 30 of 30
LIST OF DRAWINGS
REFRIGERATED AIR DRYER 1 x RD150


D1 Instruction manual
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402

Sperre Air Compressor Technical Documentation: Customer: Hull/ Vessel

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Sperre Air Compressor

Final 10.02.11 RD FHJ

Sole suppliers of genuine spare parts - www.sperre.com

Sole suppliers of genuine spare parts - www.sperre.com

Manufacturer & Type

Supply & Output Construction

380V 50Hz 30 kW 1465 rpm D 56 A Size and dimensions according to IEC60072

Sole suppliers of genuine spare parts - www.sperre.com

Digital Inputs Digital Outputs Output 3 selection

Analogue Inputs 4-20mA Analogue Output 4-20mA Analogue Output selection

Extraordinary Functions General Operations Led Indicators

Sole suppliers of genuine spare parts - www.sperre.com

Dimension drawing X-starter

Sole suppliers of genuine spare parts - www.sperre.com

Tube with threads

Tube with flange

* 2 pieces per compressor

Sole suppliers of genuine spare parts - www.sperre.com

Note! This transducer is customized for use on Sperre X-controller only

Sole suppliers of genuine spare parts - www.sperre.com

Part list - Extended

Part Description Part no.

LS15 Oil Level Transducer/ Switch

Drain Valve, HP/LP

Sole suppliers of genuine spare parts - www.sperre.com

Sole suppliers of genuine spare parts - www.sperre.com

Manufacturer & Type

Supply & Output Construction

Sole suppliers of genuine spare parts - www.sperre.com

Digital Inputs Digital Outputs Output 3 selection

Analogue Inputs 4-20mA Analogue Output 4-20mA Analogue Output selection

Extraordinary Functions General Operations Led Indicators

Sole suppliers of genuine spare parts - www.sperre.com

Dimension drawing X-starter

Sole suppliers of genuine spare parts - www.sperre.com

Sole suppliers of genuine spare parts - www.sperre.com

Sole suppliers of genuine spare parts - www.sperre.com

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