SENR1533-02 FLUID POWER SYMBOLS

TAP LOCATIONS November 2017 BASIC COMPONENT SYMBOLS

Hoist, Torque Converter and Brake Hydraulic System
Pressure, Sampling and Sensor
Item Schematic Part MAIN AUX.
Component Description Item Schematic Part CONTROL VALVES
PUMP: VARIABLE and
Number Location Number Component Description PUMP or MOTOR FLUID CONDITIONER SPRING RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
Number Location Number (FIXED)
1 G-9 Service and Parking Brake (Rear) 5T-4489
AA D-8 Auxiliary Power Unit Port (Hoist) 6V-3480
2 E-8 Traction Control Vlave 9G-9208
BB G-3 Auxiliary Power Unit Port (Steering System) 6V-3480
3 C-8 Hoist Cylinders 9T-2807 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
CC D-3 Auxiliary Power Unit Port (Steering System) 6V-3480 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
4 E-8 Check Valve (Electric Drive Pump) 9T-3086 COMPENSATED
DD E-5 Pressure Tap (Front Service Brake) 6V-3965
Electric Drive Pump VALVES
5 E-8 5T-1060 EE F-6 Pressure Tap (Hoist and Rear Brake Cooling Pump) 6V-3965 VALVE ENVELOPES VALVE PORTS
(Parking and Secondary Brake Release)
FF F-6 Pressure Tap (Hoist and Rear Brake Cooling Pump) 6V-3965
6 G-8 Brake Valve (Parking and Secondary) 149-4133
GG F-5 Pressure Tap (Brake Cooling) 6V-3965
7 G-8 Orifice 122-7765 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY
HH G-9 Pressure Tap (Left Rear Parking Brake) 6V-3965
8 G-8 Screen 6E-5065
JJ G-6 Pressure Tap (Lockup Clutch and Synchronizing Valve) 8E-6446 CONTROL VALVES CHECK VALVES
9 F-8 Check Valve 138-4733
KK E-9 Pressure Tap (Rear Service Brakes) 6V-3965 AB AB
10 G-6 Lockup Clutch and Synchronizing Valve (Torque Converter) 8E-6446
LL D-9 Pressure Tap (Right Rear Parking Brake) 6V-3965
11 F-5 Service and Parking Brake (Front) 5T-5070
PP F-2 Pressure Tap (Steering Pump Oil High) 6V-3965 P T P T
18 G-8 Makeup Tank for Service Brake Oil 6E-1851
QQ F-2 Pressure Tap (Steering Pump Oil Low) 6V-3965 NORMAL POSITION SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED
19 F-7 Hydraulic Filter (Parking Brake Release) 6P-4603
RR F-6 Pressure Tap (Torque Converter Outlet) 6V-3965
F-7, G-6, MEASUREMENT ROTATING SHAFTS
20 Bypass Switch (5) 9X-7781 SS G-6 Pressure Tap (Torque Coverter Charging) 6V-3965
D-5, C-5
TT D-3 Pressure Tap (Transmission Charging Pump Section) 6V-3965
21 G-5 Diverter Valve (Torque Converter and Front Brake Cooling) 105-0170
UU C-2 Pressure Tap (Transmission Lubrication Pressure) 6V-3965
24 G-6 Relief Valve (Torque Converter Outlet) 9W-7403 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Sampling Valve
26 F-9, F-6 Air Over Hydraulic Cylinder (Brake) 8W-3405 VV F-4 8C-3446
(Hoist, Torque Converter and Brake System)
27 G-6 Screen (Torque Converter and Front Brake Cooling) 6E-1349 FLUID STORAGE RESERVOIRS
XX F-3 Sampling Valve (Steering System) 8C-3446
28 G-5 Oil Cooler (Front Brake Cooling) 141-4108
29
32
D-5
E-9
Orifice
Slack Adjuster (Rear)
8W-4042
5T-7670
YY B-2 Sampling Valve (Transmission Oil) 8C-3446
789C Off-Highway Truck VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
33
34
D-8
D-8
Oil Cooler (Rear Brake Cooling)
Screen
141-4108
6E-6640
Hydraulic System COMBINATION CONTROLS
35 E-4 Slack Adjuster (Front) 2G-5900
38 D-7 Control Valve 132-2048 2BW1-658
39 C-7 Counterbalance Valve (Hoist) 132-7102 SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
or MANUAL and PILOT PILOT or MANUAL
40 E-6 Pump Drive 2A-6516
41 E-5 Piston Pump (Steering) 6E-5650
Related Manuals MANUAL CONTROL SYMBOLS
Description Media Number
45 D-5 Hoist Screens 6E-5471
Power Train
48 F-7 Rear Brake Cooling Pump Section 3E-3882
Specifications SENR1521
49 F-7 Parking Brake Release Pump Selection 6T-6147 PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Systems Operation SENR1522
50 F-6 Torque Converter Charging Pump Section 6T-6147
Testing and Adjusting SENR1523
51 F-6 Torque Converter Scavenge Pump Section 6T-6147 PILOT CONTROL SYMBOLS
Disassembly and Assembly SENR1524 RELEASED PRESSURE REMOTE SUPPLY PRESSURE
Hydraulic Tank Machine System
52 E-7 161-0536
(Torque Converter, Hoist, Brake and Transmission Specifications: (Hydraulic System) SENR1531
53 E-7, E-6 Suction Screens 9T-3850 Testing & Adjusting: (Hydraulic System) SENR1532
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
58 F-5 Air Breather (Hoist, Torque Converter and Brake) 8X-4575 Specifications: (Steering System) SENR1525
SUPPLY PRESSURE
61 C-9 Service and Parking Brake (Rear) 5T-4489 Testing & Adjusting: (Steering System) SENR1526
Specifications: (Air System & Brakes) SENR1527 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
62 G-6 Relief Valve (Torque Converter Inlet) 3P--0348
63 E-6 Hoist and Rear Brake Cooling Gear Pump 139-2454 Testing & Adjusting: (Air System & Brakes) SENR1528
64 G-6 Hydraulic Filter (Torque Converter) 139-2454 Specifications, Systems Operation, Testing & SPRING LOADED GAS CHARGED SINGLE ACTING DOUBLE ACTING
RENR2223 LINES CROSSING LINES JOINING
Adjusting: (Oil Evacuation System)
66 D-5 Service and Parking Brake (Front) 5T-5070
Specifications (Suspension Cylinder) SENR1529
73 F-6 Torque Converter 116-5811 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Electrical System
Steering Hydraulic System Schematic: (Electrical System) SENR1535 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT THREE TWO
INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED
12 F-2 Pressure Switch (Steering Pump Oil Low) 3E-7809 Additional Manuals POSITIONING POSITION POSITION

13 F-2 Orifice 8X-7851 Automatic Electronic Traction Aid (AETA) SENR2986 UNIDIRECTIONAL UNIDIRECTIONAL
14 F-1 Metering Pump (Steering) 9T-1318
FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
22 G-1, G-2 Steering Cylinders 4T-6797 BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION

23 G-2 Steering Control Valve 9T-1318

30 F-3 Accumulater Charging Valve 148-9237
36 G-3 Solenoid and Relief Valve (Steering) 6E-3965
Piston Pump Printed in U.S.A.
41 E-2 6E-5656
(Steering) and Pressure Compensator Valve
42 E-2 Orifice 1T-0936 © 2017 Caterpillar, All Rights Reserved
46 G-3 Pressure Switch (Steering Pump Oil High) 3E-6461
47 G-3 Steering Accumulators 6E-6611
60 E-3 Filter (Steering Pump Case Drain) 4T-4284
67 E-3 Steering Tank and Filter 155-6660
68 E-3 Steering Tank and Filter 9J-5461
69 E-3 Breake Releif Valve 9T-0818
70 G-3 Check Valve (Steering) 9T-2553 Electrical Symbols Table
Transmission Hydraulic System 1 GG TT 2 3 AA 4 5 6 7 8 9 10 JJ 11 12 13 QQ 14
20 B-2, B-3 Bypass Switch 9X-7781 Hydraulic Symbols (Electrical)
37 C-2 Magnetic Screen (Transmission) 7T-4554
40 A-2 Pump Drive 2A-6516
43 C-3 Oil Cooler (Transmission) 4W-5056
15 16 17 18 19 20 VV 21 22 23 PP
44 C-2 Relief Valve (Transmission Cooler Inlet) 2P-2859 G M
Hydraulic Tank
52 A-1, A-2 161-0536
(Torque Converter, Hoist, Brake and Transmission Transducer Transducer
53 A-3 Suction Screen 9T-3850 Generator Electric Motor
(Fluid) (Gas / Air)
54 A-3 Transmission Charging Pump Section 156-8525 24 RR
55 A-2 Transmission Planetary 156-8525
56 A-2 Transmission Scavenge Pump Section 156-8525
57 B-3 Hydraulic Filter (Transmission Charging) 6P-4603 25 20 26 27 20 28 29 30 22
59 C-2 Air Breather (Transmission) 6G-0078
65 B-3 Hydraulic Filter (Transmission Lubrication) 6P-4603

SENR1533-02
71 D-3 Transmission Hydraulic Control ** Pressure Switch Pressure Switch Temperature Switch Electrical Wire
72 D-2 Transmission Planetary ** HH (Adjustable)
Rear Axle Hydraulic System
15 B-8 Flow Control and relief Valve (Rear Axle Oil) ** 31
16 B-7 Pressure Sensor (Rear Axle Oil) ** Electrical Symbols (Electrical)

16 Page, DGM
17 B-7 Temperature Sensor (Rear Axle Oil) **
20 A-7 Bypass Switch **
25 B-7 Power Train Filter (Rear Axle) ** 32 KK 33 34
31 B-6 Gear Pump (Rear Axle Oil) ** T
53 A-6 Suction Screen ** Flow
Pressure Temperature Level
74 B-6 Differential and Bevel Gear ** Symbol
35 DD 36 BB XX Symbol Symbol Symbol
75 A-6 Rear Axle Housing **
76 B-8 Rear Wheel **
77 B-7 Cooling Fan (Attachment) **
78 B-8 Flow Control Valve (Part of #15) ** Wire Number Identification Codes
79 B-6 Relief and Tempurature Control Valve (Part of #15) **
Electrical Schematic Example Hydraulic Schematic Example
** Indicates part number unavalible at the time of publication. LL
Current Standard Current Standard
Harness identification code
37 UU 38 39 40 41 42 43 44 This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification
45 20 3 YY 46 47 Number
Wire Color Wire Gauge

Previous Standard
Wire Color
Wire

48 49 50 51 52 53 54 55 56 57 20 58 59 60
325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
61 62 SS 63 EE FF 64 20 65 20 66 67 68 69 CC 70
 9 8 7 6 5 4 3 2 1

22
47

1 GG 18 28
LEFT
GG REAR HIGH STEERING
PRESSURE SWITCH
BB
G 27 29 70 G
7 8
CR
CL
6 SS
62 20 11
23
20 20 21
JJ 24 L R
10 LEFT
46
FRONT
HH RR 73
P

LOCK-UP 36
VALVE XX
64 EF
9 GG VV T
26 GG PP
58 HP LS
TORQUE CONVERTER HT
19
F F
48 49 50 51 26

14
13
FF

30
12 42
52 QQ
EE PUMP
AETA DRIVE
VALVE BOX 41

2 63 63 40 41 35 69
E KK 4 DD E

32 53 53

GG GG 60
DUAL STAGE
SIGNAL SPOOL

68 67
HIGH PRESSURE
CC
RELIEF
MAIN RELIEF
SPOOL
45 RIGHT
FRONT STEERING HYDRAULIC SYSTEM
38 LOW PRESSURE
RELIEF

D D
LL
66
AA ROD END VENT
72
33 34 SLOT ACROSS STEM RAISE
71
BRAKE COOLING
RELIEF TT
45

SIGNAL ORIFICE #1
20 59
SIGNAL ORIFICE #1
SNUB
HYD
FLOAT
CONTROLS TRANSMISSION
LOWER

33 34 3
39
37
VENT ORIFICE FOR UU
COUNTERBALANCE VALVE
GG RIGHT GG
REAR
C C
61

HOIST, TORQUE CONVERTER AND 43

SENR1533-02

44
BRAKE HYDRAULIC SYSTEM
57 20 YY
16 Page, B/W, DGM

76 78 77 25 16 17 79 31 74
LINE PATTERNS
65 20
B Pressure Line B
Pilot / Load Sensing Pressure
56 40
Drain / Return Lines

Component Group 54 PUMP

Attachment DRIVE 52
BOX
Air Line

CALLOUTS
55
YY Taps (Pressure, Sampling,Sensor) by letter

52 Components by number

20 75 53 53

REAR AXLE HYDRAULIC SYSTEM

A A
TRANSMISSION HYDRAULIC SYSTEM
THIS SCHEMATIC IS FOR THE 789C OFF HIGHWAY TRUCK
Part #: 158-3405 CHG (00)
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.

9 8 7 6 5 4 3 2 1