Download as pdf or txt
Download as pdf or txt
You are on page 1of 9

www.acsami.

org Research Article

Enhanced Electrical Transport Properties via Defect Control for


Screen-Printed Bi2Te3 Films over a Wide Temperature Range
Jingjing Feng, Wei Zhu,* Zhiwei Zhang, Lili Cao, Yuedong Yu, and Yuan Deng*

Cite This: ACS Appl. Mater. Interfaces 2020, 12, 16630−16638 Read Online

ACCESS Metrics & More Article Recommendations


See https://pubs.acs.org/sharingguidelines for options on how to legitimately share published articles.

ABSTRACT: The application of screen-printed thin-film thermo-


electric (TE) devices is still in its infancy, mainly due to low TE
Downloaded via UNIV OF WOLLONGONG on July 18, 2020 at 07:36:36 (UTC).

performance of screen-printed films and especially the poor


electrical transport properties. Herein, we design and prepare a
high-performance screen-printed Bi2Te3 film through introducing
excessive Te-based nanosolder (Te-NS) to simultaneously realize
the conduction channel construction and defect control. On one
hand, the promoted carrier migration makes the electrical
conductivity dramatically rise about 7 times, with a maximum
power factor of 4.65 μW cm −1 K −2. Meanwhile, the defect
formation mechanism in the screen-printed Bi2Te3 film after the introduction of Te-NS is also in-depth studied, and the bipolar
conduction is reduced by increased generation of Te•Bi and/or more suppression of BiTe
′ , resulting in a postponed temperature of the
maximum Seebeck coefficient. Hence, the large engineering power factor is achieved with excellent temperature linearity, indicating a
possibility of screen-printed film application in a large temperature region. A TE device with a single leg has been fabricated to
further demonstrate the generation validity. An open-circuit voltage of 11.34 mV and a maximum output power of 27.1 μW at a
temperature gradient of 105 K have been achieved over a wide temperature range from 303 to 478 K. This study provides a
theoretical and practical basis for the performance improvement of screen-printed TE films and devices.
KEYWORDS: thermoelectric film, screen printing, electrical transport property, wide temperature range, defect control

1. INTRODUCTION channel and the improvement of carrier mobility.7 In addition,


Thermoelectric (TE) devices have garnered tremendous a liquid-phase hot deformation procedure is applied in the
interest in energy conversion field through interconverting fabrication of Bi2(Te,Se)3 ingots with excessive Te powder
temperature gradients (ΔT) with electric potential.1−3 with a low melting point, which optimizes the conduction
Conventional approaches to manufacture TE devices generally channel by improving the texture with (00l) orientation,
involve ingot fabrication, dicing, and etching, which are time- leading to the enhancement of carrier mobility in TE bulks.8
consuming and energy intensive. In this light, high-throughput Recently, nanosolder has been proven to be an effective
and low-cost screen printing has recently emerged as a additive through facilitating grain crystallization and interfacial
promising manufacturing technology.4−6 The bottleneck of bonding at lower temperatures.9−11 For example, the densities
screen-printed TE devices still lies in low TE performance of and electrical conductivities of the brush-painted TE materials
the screen-printed films, especially the electrical transport were significantly improved by introducing the Sb2Te3-based
property, which is due to the low crystallinity and poor density chalcogenidometalate (nanosolder).9 Meanwhile, Sb2Te3-
of the screen-printed film caused by the evaporation of solvent based nanosolder has also been introduced into the screen-
and binder during the sintering process.6 In addition, TE printed n-type Bi2Te3 material to optimize the electrical
materials with high performance maintained in a large conductivity.12 The carrier concentration is a vital parameter
temperature region are essential for electrical generation that greatly influences the electrical transport properties of TE
materials,13 and any deviation from stoichiometry strongly
application. Thus, more efforts need to be made toward
raising the electrical transport property of screen-printed films
over a wide temperature range. Received: January 21, 2020
The construction of a conduction channel is of much Accepted: March 20, 2020
significance for TE materials to facilitate the carrier transport. Published: March 20, 2020
In a previous report, the grains of Bi0.5Sb1.5Te3 film grow and
gradually “sinter” together through increasing the annealing
temperature, thus resulting in the construction of a conduction

© 2020 American Chemical Society https://dx.doi.org/10.1021/acsami.0c01049


16630 ACS Appl. Mater. Interfaces 2020, 12, 16630−16638
ACS Applied Materials & Interfaces www.acsami.org Research Article

Figure 1. SEM images of the screen-printed Bi2Te3 films with different contents of Te-NS: (a1, a2) 0 wt %, (b1, b2) 4 wt %, (c1, c2) 8 wt %, (d1,
d2) 12 wt %, and (e1, e2) 16 wt %.

affects the carrier concentration of Bi2Te3 materials.14−16 concentration and intrinsic point defects in the film.7,12 For
However, the role of nanosolder on carrier type and example, after high temperature annealing, the Bi2Te2.7Se0.3
concentration in screen-printed TE films is still deficient and film changed from a Te-rich state to a Te-deficient state,
less investigated so far. causing a change in ionized defects and reducing the carrier
In addition, owing to the higher vapor pressure of Te, Bi2Te3 concentration.17 Experimental results have also shown that the
films inevitably undergo segregation of chemical components intrinsic point defects (like antisite defects) dominate the n-
during the sintering process, resulting in changes in carrier type and p-type Bi2Te3-based materials, playing an important
16631 https://dx.doi.org/10.1021/acsami.0c01049
ACS Appl. Mater. Interfaces 2020, 12, 16630−16638
ACS Applied Materials & Interfaces www.acsami.org Research Article

Figure 2. (a) XRD patterns of unsintered and sintered Bi2Te3 films with 12 wt % Te-NS (inset is the enlarged part of the gray frame). (b) XRD
patterns of sintered Bi2Te3 films with different content of Te-NS.

role in optimizing the carrier concentration and improving the screen-printing technique. Then drying at 150 °C was performed for
TE performance.15,18,19 Harman et al. explained that the main 60 min to slowly remove the solvent in the printed films, and sintering
intrinsic point defects of the Bi2Te3 ingot are positively at 400 °C was conducted in a furnace tube for about 30 min under N2
charged antisite defects (TeBi •
) on the Te-rich side and atmosphere. To verify the actual generation application of the film
with Te-NS in a wide temperature range, a single leg TE device with
′ ) on the Te-deficient
negatively charged antisite defects (BiTe an effective length, width, and thickness of 10 mm, 5 mm, and 166 μm
side.20 Meanwhile, through controlling the carrier concen- was fabricated by using the Bi2Te3 paste with 12 wt % Te-NS and Ag
tration by point defects and suppressing intrinsic excitation, the paste as electrode.
TE performance of Bi2Te3 alloys at elevated temperatures is 2.2. Measurement and Characterization. The morphologies of
enhanced.21 Therefore, regulating the carrier concentration of the screen-printed films were confirmed by field emission scanning
screen-printed films through intrinsic point defects is an electron microscopy (FE-SEM, Sirion 200, FEI), and the correspond-
effective method for improving the electrical transport and TE ing energy-dispersive X-ray spectroscopy (EDS) was utilized to
properties of screen-printed films. determine the chemical compositions of screen-printed films. An X-
ray diffractometer (XRD, D/MAX 2200 PC, Rigaku) with Cu Kα
Hence, in order to further improve the electrical transport
radiation (λ = 0.154 nm) was used to characterize the crystal structure
property of screen-printed TE films, we prepared a low-melting and phase composition of screen-printed films. The electrical
Te-based nanosolder (Te-NS) applied to screen-printed conductivity and Seebeck coefficient of the screen-printed films
Bi2Te3 films to facilitate the construction of conduction were examined simultaneously via a thermoelectric measurement
channels during the sintering process. Then the effect of system (ZEM-3, Ulvac Riko, Inc.) in the temperature range from 300
nanosolder on intrinsic point defect control and carrier to 660 K. And a four-probe Hall measurement system (Accent
transport mechanism is discussed in-depth and clarified. HL5500, Nanometrics, Inc.) was used to investigate the room
Additionally, the electrical transport properties of screen- temperature carrier concentration and mobility. The output character-
printed films were systematically studied over a wide istics of the device were measured using a high and low temperature
control platform which consists of a cooler on the cold side and a
temperature range. On this basis, a TE device with a single
heater on the hot side. The thermocouple meter was used to calibrate
leg has been fabricated to further demonstrate the generation the temperature difference across the TE device. Once the
validity in different temperature ranges, verifying its potential temperature gradient was in a thermally steady state, the output
generation applications in a wide temperature range. characteristics were simultaneously measured as a function of the
temperature gradient through a program with the LabVIEW
2. EXPERIMENTAL PROCEDURES controlled source meter (Keithley 2400).
2.1. Screen-Printed Bi2Te3 Films and TE Device. Bi2Te3 pastes
were fabricated by thoroughly mixing Bi2Te3 powder, organic binder, 3. RESULTS AND DISCUSSION
dispersant, solvent, and Te-NS. High purity Bi2Te3 powder (99.999%) 3.1. Microstructure Evolution. The surface morphologies
was purchased from Prmat (Shanghai) Technology Co., Ltd. The of screen-printed films after sintering with different contents of
organic binder was made by heating (80 °C) and stirring (300 rpm)
Te-NS are shown in Figure 1. The sintering process of the
the mixture of ethyl cellulose (1 g), diethylene glycol butyl ether
acetate (9 g), and dibutyl phthalate (2 g) until the ethyl cellulose screen-printed film not only contains the pyrolysis evaporation
dissolved thoroughly. It determines the viscosity and rheology of the of binders but also includes the sintering crystallization of
paste and affects the printing resolution of screen-printed films. Bi2Te3 particles.24 As illustrated in Figure 1a, the Bi2Te3
Tween 80 was used as a dispersant, and as a solvent diethylene glycol particles in the film without Te-NS are only slightly sintered,
butyl ether acetate was added to adjust the viscosity of the paste. showing small particle size and large porosity. Particles in the
Using a thiol-diamine method,22,23 Te-NS was synthesized by film with 4 wt % Te-NS (Figure 1b) grow larger, and the
dissolving Te powder (1 g) in a cosolvent of ethanethiol (2 mL) surface and interface of the film contain tiny layer structures.
and ethylenediamine (8 mL) at room temperature. Subsequently, it These tiny layer structures are replaced by small grains in the
was stirred until it was completely dissolved to produce a dark purple
film with 8 wt % Te-NS (Figure 1c). In Figure 1d, when the
solution. Then Te-NS was precipitated by the addition of acetonitrile
(50 mL) and obtained by centrifugation (10,000 rpm, 10 min.). The Te-NS content is 12 wt %, the particle size is significantly
Bi2Te3 powder, organic binder, dispersant, and solvent account for 80, increased, while the porosity drops obviously. The morphology
14, 1, and 5 wt % of the paste, and on this basis the extra Te-NS for of the film with 16 wt % Te-NS (Figure 1e) is similar to that of
different pastes is 0, 4, 8, 12, and 16 wt %, respectively. Once the paste the film with 12 wt % Te-NS, having larger particle size and
is prepared, it can be printed on polyimide or AlN substrate via a smaller porosity. These differences in the morphology of
16632 https://dx.doi.org/10.1021/acsami.0c01049
ACS Appl. Mater. Interfaces 2020, 12, 16630−16638
ACS Applied Materials & Interfaces www.acsami.org Research Article

screen-printed films are mainly attributed to the addition of The lattice parameters calculated from the XRD peak shift
different Te-NS contents, which may be related to the are also illustrated in Table 1. As the Te-NS content increases,
improvement of mass transfer along and across grain the lattice parameters of c-axis of screen-printed films show a
boundaries.25 downward trend, while the lattice parameters of the a-axis are
Pure solid-state sintering occurs in the film without Te-NS, basically the same. Combining the different atomic radii of Bi
which has higher sintering barrier so that only slight sintering (1.6 Å) and Te (1.4 Å), it is confirmed that the decrease of c-
can occur at the sintering temperature of 400 °C.26 Nanosolder axis lattice constants is caused by the increase of the major
• 14,15,33,34
usually attaches well to the surface of Bi2Te3 particles,12,27 and antisite defect (TeBi ). Moreover, the changes of
its introduction can improve the surface energy of Bi2Te3 intrinsic point defects would affect carrier concentration
particles and promote sintering. Additionally, it can also form a significantly in screen-printed Bi2Te3 films, thus influencing
solid solution with Bi2Te3 in the sintering process, cause the the electrical transport.
main lattice distortion, change the point defect concentration, 3.3. Defect Control and Carrier Transport Mecha-
and thus promote the mass transport, enabling it to sinter and nism. To verify the change in intrinsic point defects, EDS was
crystallize even at a lower temperature (400 °C).28−30 The used to analyze the chemical compositions of unsintered and
microscopic origin of the screen-printed films with different sintered Bi2Te3 films, as shown in Figure 3a. With the increase
contents of Te-NS should be related to the difference in mass of Te-NS content, the contents of Te increase both in
transfer.29,31 When the Te-NS content is no less than 12 wt %, unsintered and sintered films. However, due to the high
the particle size in the films is enlarged obviously, the porosity saturated vapor pressure of Te, it is inevitably volatilized
drops apparently, and the electrical conduction channel is during the sintering process. Thus, the Te content in the
significantly improved. That is, Te-NS promotes the sintering sintered films is obviously lower than that in unsintered films.
crystallization of the Bi2Te3 film, and some grains may According to the lattice parameters in Table 1, the evaporation
agglomerate to form larger particles, thus building the of Te in Bi2Te3 films during the sintering process decreases
conduction channels. Te•Bi or increases BiTe′ and the addition of Te-NS inhibits the
3.2. Crystallinity and Preferential Orientation change in intrinsic point defects.
Change. The XRD patterns in Figure 2a indicate that the The following four kinds of intrinsic point defects are mainly
sintered Bi2Te3 film has a pure rhombohedral R3̅m phase, included in Bi2Te3: (1) the Te site lacks one atom to form two
while the unsintered Bi2Te3 film with 12 wt % Te-NS has a tiny positively charged anion vacancy defects (V•• Te ); (2) the Bi site
Te (102) peak, attributing to a Te second phase. In Figure 2b, lacks an atom to form three negatively charged cation vacancy
the XRD patterns display that all the sintered Bi2Te3 films with defects (V‴ Bi ); (3) Bi occupies the Te site forming a negatively
different content of Te-NS are pure Bi2Te3 phase without any charged antisite defect (Bi’Te); (4) Te occupies a Bi site and
detectable Te-rich phase remaining. Therefore, the above forms a positively charged antisite defect (Te•Bi). They can be
results indicate that there will be enthalpy evaporation during expressed by the following defect equations:
the sintering process. In order to systematically study the ••
TeTe → VTe + Te ↑ +2e′ (1)
influence of Te-NS content on the crystal structure of screen-
printed films, the full width at half-maximum (fwhm) of the
main diffraction peak (015) and the orientation factor of (00l)
••
BiBi + VTe + 2e′ F BiTe ′′
′ + V Bi + 4h• (2)
plane were summarized, as shown in Table 1. The value of ′′′
TeTe + V Bi + 3h• F VTe
•• •
+ TeBi + 3e′ (3)
Table 1. FWHM Values of the (015) Plane, Orientation In the sintering process, the evaporation of Te increases V••Te in
Factors of the (00l) Plane, and Lattice Parameters for Bi2Te3 as shown in eq 1. The increase in V•• Te tends to promote
Screen-Printed Bi2Te3 Films with Different Te-NS Content eq 2 from the left side to the right side, generating more Bi′Te
lattice parameters/Å and VBi‴, and makes eq 3 shift from the right side to the left
side, inhibiting the generation of Te•Bi. The formed BiTe′ and VBi

Te/wt % (015) FWHM/deg F (00l) a-axis c-axis
have acceptor behavior, which increases the concentration of
0 0.191 0.038 4.392 30.61 vacancies and decreases the dangling bonds which donate
4 0.184 0.068 4.392 30.54 electrons. As illustrated in Figure 3b, the film without Te-NS
8 0.172 0.051 4.391 30.53 exhibits p-type conductive behavior. With the increase of Te-
12 0.169 0.128 4.385 30.48 NS addition, the concentration of V•• Te is decreased, and the
16 0.164 0.094 4.383 30.45 acceptor behavior is suppressed. In other words, the decrease
in V••
Te tends to promote the eq 3 shift from the left side to the
right side generating more Te•Bi and inhibits the generation of
fwhm in (015) decreases monotonously with the increase of Bi’Te (in eq 2), showing a donor effect. Thus, the carrier
Te-NS content, which indicates that Te-NS improves the concentration increases gradually with the increase of Te-NS
degree of crystallization and facilitates the crystallization of the content. Meanwhile, the mobility of screen-printed films
screen-printed film. The orientation factor calculated by the increases basically as the content of Te-NS increases, mainly
Lotgering method32 is used to evaluate the texture degree. As due to the decreased porosity and increased texture. In
shown in Table 1, the F (00l) for films with different Te-NS addition to the above factors, the decrease in mobility of the
content are 0.038 (0 wt %), 0.068 (4 wt %), 0.051 (8 wt %), film with 16 wt % Te-NS is related to the degradation of
0.128 (12 wt %), and 0.094 (16 wt %), respectively, which texture.35
basically correspond to the morphological structures. These 3.4. Electrical Transport Properties. Figure 4 displays
Te-NS induced morphology and structure changes are the electrical transport properties of screen-printed Bi2Te3
beneficial to the electrical transport properties of the screen- films. The electrical conductivity of screen-printed films with
printed film. different Te-NS content is shown in Figure 4a-b. With the
16633 https://dx.doi.org/10.1021/acsami.0c01049
ACS Appl. Mater. Interfaces 2020, 12, 16630−16638
ACS Applied Materials & Interfaces www.acsami.org Research Article

Figure 3. (a) Element composition of unsintered and sintered Bi2Te3 films and (b) room-temperature carrier concentration (n) and mobility (μ) of
screen-printed Bi2Te3 films.

Figure 4. Electrical transport properties of screen-printed Bi2Te3 films: (a) electrical conductivity, (b) room-temperature electrical conductivity, (c)
Seebeck coefficient, (d) power factor, (e) engineering power factor, and (f) output power density.

increase of Te-NS content, the room-temperature electrical adjacent Bi2Te3 particles. Furthermore, the enhanced electrical
conductivity first basically increases from 4.75 × 103 S m−1 (0 conductivity for films with Te-NS is related to the enhanced
wt %) and 3.71 × 103 S m−1 (4 wt %) to 31.57 × 103 S m−1 mobility and carrier concentration, which are shown in Figure
(12 wt %) and then slightly decreases to 24.63 × 103 S m−1 (16 3b. The lower electrical conductivity for the film with 16 wt %
wt %), signifying an initially enhanced and then weakened Te-NS should be explained by its lower mobility. As the test
room-temperature electrical conductivity in screen-printed temperature increased, the electrical conductivity of the film
films. The poor electrical conductivity for films with Te-NS without Te-NS obviously increased, which is mainly due to the
content less than 8 wt % is attributed to less construction of aggravated intrinsic excitation electron−hole pair at elevated
conduction channels, that is, poor electrical contact between temperatures. With the increase of Te-NS content, this trend
16634 https://dx.doi.org/10.1021/acsami.0c01049
ACS Appl. Mater. Interfaces 2020, 12, 16630−16638
ACS Applied Materials & Interfaces www.acsami.org Research Article

gradually weakens. The films with more than 12 wt % Te-NS, printed films, we estimated the engineering power factor as a
especially the film with 16 wt % Te-NS, basically show a function of hot side temperature (Th; cold side temperature
decreasing trend in electrical conductivity with the increase of (Tc) is about 310 K) using the eq 4.40,41 In Figure 4e, owing to
test temperature, which indicates that the introduction of Te- the engineering power factor depends on a cumulative
NS is beneficial to suppress the intrinsic excitation at elevated temperature effect, they have quite different trends from
temperatures. power factors (Figure 4d), which only points to the
Figure 4c shows the temperature-dependent Seebeck momentary characteristic at a temperature. As expected, the
coefficient of screen-printed films, which is mainly dependent engineering power factor of the film with 12 wt % Te-NS is
on the carrier concentration and is thus sensitive to the point superior compared to that of other films. It reaches 0.14 W
defects. Because of the change in intrinsic point defects caused m−1 K−1 when Th is about 660 K. In addition, the engineering
by the evaporation of Te during the sintering process, p-type power factor of the film with 12 wt % Te-NS shows a linear
conduction occurs in the film without Te-NS, while n-type relationship with Th in the first half part, mainly due to the
conduction occurs in films with Te-NS due to the nearly constant electrical conductivity and Seebeck coefficient,
compensation of evaporated Te. The absolute values of the indicating a possibility of application in a wide temperature
room temperature-Seebeck coefficient decrease slightly with range. Accordingly, the output power densities at the
the increase of Te-NS content, which are 177.6 μV K −1 (0 wt maximum efficiency with respect to Th (Tc = 310 K, leg
%), 165.7 μV K −1 (4 wt %), 153.3 μV K −1 (8 wt %), 118.2 μV length (L) is 8 mm) were calculated via eq 5.40,41 As illustrated
K −1 (12 wt %), and 106.6 μV K −1 (16 wt %). The Seebeck in Figure 4f, the output power density has a similar quadratic
coefficient of the film without Te-NS decreases sharply with relationship to temperature, and it achieves 152 mW cm−2 for
increasing test temperature, and this trend is significantly the film contents 12 wt % Te-NS at Th = 660 K.
suppressed with increasing Te-NS content. This also confirms 2
T
that the introduction of Te-NS is beneficial to inhibit the
intrinsic excitation at elevated temperatures via defect control.
(S2σ )eng =
(∫T h S(T ) dT
c
)
In order to further study the mechanism of Te-NS on the Th
electrical transport of screen-printed films, the energy bands
∫T ρ(T ) dT (4)
c
(calculated by the Goldsmid−Sharp equation of Eg = 2e|
S|maxTmax36,37) and room-temperature reduced Fermi levels (S2σ )eng (Th − Tc)
(estimated using a single parabolic band model) of screen- Pd =
4L (5)
printed films are summarized in Table 2. We note that, with
3.5. Output Performance of Te-NS Based TE Devices.
Table 2. Estimated Band Gaps and Room-Temperature In order to verify the generation application in a wide
Reduced Fermi Levels of Screen-Printed Bi2Te3 Films temperature range, a single leg TE device with effective length,
Te/wt % Tmax/K Smax/(μV/K) Eg/eV ηF width and thickness of 10 mm, 5 mm, and 166 μm was
fabricated by Bi2Te3 paste with 12 wt % Te-NS and Ag paste as
0 333.5 179.9 0.1200 0.465
electrode. Output characteristics of the device with ΔT ranging
4 334.6 −169.8 0.1136 0.693
from 21 to 105 K are summarized in Figure 5. Figure 5a
8 363.6 −156.6 0.1139 0.947
presents the typical superimposed voltage−current curves for
12 454.6 −127.3 0.1157 1.824
different ΔT and generated output power. The maximum
16 481.8 −127.5 0.1229 2.188
open-circuit voltage of 11.34 mV is achieved, and the
maximum output power of 27.1 μW is generated for a
the increase of Te-NS content, the peak Seebeck coefficient is maximum ΔT value of 105 K. The maximum open-circuit
postponed, but the Seebeck coefficient is decreased. Accord- voltage, output power, and output power density according to
ingly, the estimated band gap shows little change. Meanwhile, the ΔT of the device is depicted in Figure 5b. A linear
the reduced Fermi levels shift from 0.465 (0 wt %) and 0.693 correlation between the maximum open-circuit voltage and ΔT
(4 wt %) to 2.188 (16 wt %), which means the degeneracy is is observed. Meanwhile, the variation of ΔT shows quadratic
increased with the increase of Te-NS content. In other words, behavior with the maximum output power and maximum
the Fermi energy level rises gradually in the conduction band output power density (PD). It is worth noting that the
owing to rapidly increased majority carriers as the Te-NS maximum output power density is as high as 3.265 mW cm−2
content increases, strongly suppressing the intrinsic excitation for a ΔT value of 105 K.
and bipolar conduction at the elevated temperature, which is To further test the hypothesis of the application in a wide
conducive to the application in a wide temperature range. The temperature range, we measured the output characteristics of
temperature-dependent power factor of screen-printed films is the device at a fixed ΔT (ΔT = Th − Tc) of 105 K in different
illustrated in Figure 4d. The power factor of the film with 12 temperature regions (Tc = 273−373 K, Th = 378−478 K),
wt % Te-NS is superior to that of others. At 395 K, it achieves which are shown in Figure 5c and d. Four nearly parallel lines
the highest value of 4.65 μW cm−1 K−2. In addition, even at are depicted in Figure 5c, and the relatively stable maximum
elevated temperatures, such as 660 K, the power factor is still open-circuit voltages of 11.13 mV (Tc = 273 K, Th = 378 K),
higher than that of other films. This is because the adverse 11.34 mV (Tc = 303 K, Th = 408 K), 11.57 mV (Tc = 333 K,
effect of minority carriers on the Seebeck coefficient is Th = 438 K), and 11.76 mV (Tc = 373 K, Th = 478 K) are
suppressed by increasing the majority carrier concentra- obtained. Figure 5d illustrates the plot of output power−
tion.38,39 current curves for different Th. The maximum output powers
The engineering power factor can correctly indicate the in different temperature regions are similar, which are 24.5 μW
intrinsic characteristics for the output performance of TE (Tc = 273 K, Th = 378 K), 27.1 μW (Tc = 303 K, Th = 408 K),
materials. To further evaluate the practicability of the screen- 27.0 μW (Tc = 333 K, Th = 438 K), and 27.7 μW (Tc = 373 K,
16635 https://dx.doi.org/10.1021/acsami.0c01049
ACS Appl. Mater. Interfaces 2020, 12, 16630−16638
ACS Applied Materials & Interfaces www.acsami.org Research Article

Figure 5. Output characteristics of the single leg TE device. (a) Voltage−current (U−I) curves and output power (P) with respect to different ΔT.
(b) U, P, and PD as a function of ΔT. Insets show the prototype and the thickness of the TE device. (c) U−I curves at a fixed ΔT value of 105 K
with respect to different Th. (d) P−I curves at a fixed ΔT value of 105 K with respect to different Th.

Th = 478 K), indicating stable output power in a wide Yuan Deng − School of Materials Science and Engineering and
temperature range from 303 to 478 K. Beijing Advanced Innovation Center for Biomedical Engineering,
Beihang University, Beijing 100083, China; orcid.org/
4. CONCLUSION 0000-0002-1454-2965; Email: dengyuan@buaa.edu.cn
In summary, we have successfully prepared a wide temperature Authors
range screen-printed Bi2Te3 film via conduction channel Jingjing Feng − School of Materials Science and Engineering,
construction and defect control. The introduction of Te-NS Beihang University, Beijing 100083, China
can facilitate the construction of conduction channels through Zhiwei Zhang − AECC Aero Engine Academy of China, Beijing
grain growth and boundary bridging, which makes the 101304, China
electrical conductivity dramatically rise by about 7 times, Lili Cao − Key Laboratory of the Ministry of Education for
with a maximum power factor of 4.65 μW cm−1 K−2. Optoelectronic Measurement Technology and Instrument,
Meanwhile, the introduction of Te-NS is beneficial for Beijing Information Science and Technology University, Beijing
reducing bipolar conduction via defect control by additional 100101, China; orcid.org/0000-0002-1392-7273
generation of Te•Bi and/or more suppression of BiTe
′ . As a result, Yuedong Yu − School of Materials Science and Engineering,
the temperature of the maximum Seebeck coefficient is Beihang University, Beijing 100083, China
postponed, due to the enlarged band gap, and the intrinsic Complete contact information is available at:
excitation and bipolar conduction are suppressed. The https://pubs.acs.org/10.1021/acsami.0c01049
excellent engineering power factor and strong linearity with
temperature indicate a great possibility of application over a Notes
wide temperature range. Furthermore, a single leg TE device The authors declare no competing financial interest.
has been fabricated by Bi2Te3 paste with 12 wt % Te-NS. The
maximum open-circuit voltage of 11. 34 mV and the maximum
output power of 27.1 μW were obtained for a larger ΔT value
■ ACKNOWLEDGMENTS
The work was supported by the National Key R&D Program
of 105 K, and the relatively stable output characteristics were of China (Grant No. 2018YFA0702100), Beijing Natural
achieved in a large temperature region (303−478 K) at a fixed Science Foundation (Grant No. 2182032), the Joint Funds of
ΔT of 105 K. These results open up a simple and effective the National Natural Science Foundation of China (Grant No.
direction for the development of screen-printed TE materials U1601213), the National Natural Science Foundation of
suitable for a wide temperature range, which will greatly China (Grant No. 51601005), Beijing Nova Programme
promote the application of screen printing in TE energy Interdisciplinary Cooperation Project (Grant No.
conversion. Z191100001119013), and the Fundamental Research Funds


for the Central Universities.
AUTHOR INFORMATION
Corresponding Authors ■ REFERENCES
(1) Snyder, G. J.; Snyder, A. H. Figure of Merit ZT of a
Wei Zhu − School of Materials Science and Engineering and Thermoelectric Device Defined from Materials Properties. Energy
Beijing Advanced Innovation Center for Biomedical Engineering, Environ. Sci. 2017, 10, 2280−2283.
Beihang University, Beijing 100083, China; orcid.org/ (2) Lu, Y.; Qiu, Y.; Cai, K.; Ding, Y.; Wang, M.; Jiang, C.; Yao, Q.;
0000-0002-9887-9804; Email: zhu_wei@buaa.edu.cn Huang, C.; Chen, L.; He, J. Ultrahigh Power Factor and Flexible

16636 https://dx.doi.org/10.1021/acsami.0c01049
ACS Appl. Mater. Interfaces 2020, 12, 16630−16638
ACS Applied Materials & Interfaces www.acsami.org Research Article

Silver Selenide-Based Composite Film for Thermoelectric Devices. Based Alloys via Suppressing Intrinsic Excitation. ACS Appl. Mater.
Energy Environ. Sci. 2019, DOI: 10.1039/C9EE01609K. Interfaces 2018, 10, 21372−21380.
(3) Kong, D.; Zhu, W.; Guo, Z.; Deng, Y. High-Performance Flexible (22) Webber, D. H.; Buckley, J. J.; Antunez, P. D.; Brutchey, R. L.
Bi2Te3 Films Based Wearable Thermoelectric Generator for Energy Facile Dissolution of Selenium and Tellurium in a Thiol-Amine
Harvesting. Energy 2019, 175, 292−299. Solvent Mixture under Ambient Conditions. Chem. Sci. 2014, 5,
(4) Kim, S. J.; We, J. H.; Cho, B. J. A Wearable Thermoelectric 2498−2502.
Generator Fabricated on a Glass Fabric. Energy Environ. Sci. 2014, 7, (23) Webber, D. H.; Brutchey, R. L. Alkahest for V 2 VI 3
1959−1965. Chalcogenides: Dissolution of Nine Bulk Semiconductors in a
(5) Yuan, Z.; Tang, X.; Xu, Z.; Li, J.; Chen, W.; Liu, K.; Liu, Y.; Diamine-Dithiol Solvent Mixture. J. Am. Chem. Soc. 2013, 135,
Zhang, Z. Screen-Printed Radial Structure Micro Radioisotope 15722−15725.
Thermoelectric Generator. Appl. Energy 2018, 225, 746−754. (24) Choi, H.; Kim, Y. J.; Kim, C. S.; Yang, H. M.; Oh, M.; Cho, B. J.
(6) Pires, A. L.; Cruz, I. F.; Silva, J.; Oliveira, G. N. P.; Ferreira- Enhancement of Reproducibility and Reliability in a High-Perform-
Teixeira, S.; Lopes, A. M. L.; Araújo, J. P.; Fonseca, J.; Pereira, C.; ance Flexible Thermoelectric Generator Using Screen-Printed
Pereira, A. M. Printed Flexible μ-Thermoelectric Device Based on Materials. Nano Energy 2018, 46, 39−44.
Hybrid Bi2Te3/PVA Composites. ACS Appl. Mater. Interfaces 2019, (25) Dolzhnikov, D. S.; Zhang, H.; Jang, J.; Son, J. S.; Panthani, M.
11, 8969−8981. G.; Shibata, T.; Chattopadhyay, S.; Talapin, D. V. Composition-
(7) Zhu, W.; Deng, Y.; Wang, Y.; Luo, B.; Cao, L. Preferential Matched Molecular “Solders” for Semiconductors. Science 2015, 347,
Growth Transformation of Bi0.5Sb1.5Te3 Films Induced by Facile Post- 425−428.
Annealing Process: Enhanced Thermoelectric Performance with (26) Jo, W.; Kim, D.; Hwang, N. Effect of Interface Structure on the
Layered Structure. Thin Solid Films 2014, 556, 270−276. Microstructural Evolution of Ceramics. J. Am. Ceram. Soc. 2006, 89,
(8) Wu, Y.; Yu, Y.; Zhang, Q.; Zhu, T.; Zhai, R.; Zhao, X. Liquid- 2369−2380.
Phase Hot Deformation to Enhance Thermoelectric Performance of (27) Son, J. S.; Zhang, H.; Jang, J.; Poudel, B.; Waring, A.; Nally, L.;
n-type Bismuth-Telluride-Based Solid Solutions. Adv. Sci. 2019, 6, Talapin, D. V. All-Inorganic Nanocrystals as a Glue for BiSbTe
1901702. Grains: Design of Interfaces in Mesostructured Thermoelectric
(9) Park, S. H.; Jo, S.; Kwon, B.; Kim, F.; Ban, H. W.; Lee, J. E.; Gu, Materials. Angew. Chem., Int. Ed. 2014, 53, 7466−7470.
D. H.; Lee, S. H.; Hwang, Y.; Kim, J.; Hyun, D.; Lee, S.; Choi, K. J.; (28) Nie, J.; Chan, J. M.; Qin, M.; Zhou, N.; Luo, J. Liquid-Like
Jo, W.; Son, J. S. High-Performance Shape-Engineerable Thermo- Grain Boundary Complexion and Sub-Eutectic Activated Sintering in
electric Painting. Nat. Commun. 2016, 7, 13403. CuO-doped TiO2. Acta Mater. 2017, 130, 329−338.
(10) Kim, F.; Kwon, B.; Eom, Y.; Lee, J. E.; Park, S.; Jo, S.; Park, S. (29) Luo, J.; Wang, H.; Chiang, Y. M. Origin of Solid-State
H.; Kim, B.; Im, H. J.; Lee, M. H.; Min, T. S.; Kim, K. T.; Chae, H. Activated Sintering in Bi2O3-Doped ZnO. J. Am. Ceram. Soc. 1999, 82,
G.; King, W. P.; Son, J. S. 3D Printing of Shape-Conformable 916−920.
Thermoelectric Materials Using All-Inorganic Bi2Te3-Based Inks. Nat. (30) Gupta, V. K.; Yoon, D.; Meyer, H. M.; Luo, J. Thin
Energy 2018, 3, 301−309. Intergranular Films and Solid-State Activated Sintering in Nickel-
(11) Jung, Y. S.; Jeong, D. H.; Kang, S. B.; Kim, F.; Jeong, M. H.; Doped Tungsten. Acta Mater. 2007, 55, 3131−3142.
Lee, K.; Son, J. S.; Baik, J. M.; Kim, J.; Choi, K. J. Wearable Solar (31) Cheng, H. F. Effect of Sintering Aids on the Electrical
Thermoelectric Generator Driven by Unprecedentedly High Temper- Properties of Positive Temperature Coefficient of Resistivity BaTiO3
ature Difference. Nano Energy 2017, 40, 663−672. Ceramics. J. Appl. Phys. 1989, 66, 1382−1387.
(12) Feng, J.; Zhu, W.; Deng, Y.; Song, Q.; Zhang, Q. Enhanced (32) Pan, Y.; Li, J. Thermoelectric Performance Enhancement in n-
Antioxidation and Thermoelectric Properties of the Flexible Screen- Type Bi2(TeSe)3 Alloys Owing to Nanoscale Inhomogeneity
Printed Bi2Te3 Films through Interface Modification. ACS Appl. Combined with a Spark Plasma-Textured Microstructure. NPG Asia
Energy Mater. 2019, 2, 2828−2836. Mater. 2016, 8, No. e275.
(13) Hu, L.; Zhu, T.; Liu, X.; Zhao, X. Point Defect Engineering of (33) Zhang, Y.; Wang, X. L.; Yeoh, W. K.; Zheng, R. K.; Zhang, C.
High-Performance Bismuth-Telluride-Based Thermoelectric Materi- Electrical and Thermoelectric Properties of Single-Wall Carbon
als. Adv. Funct. Mater. 2014, 24, 5211−5218. Nanotube Doped Bi2Te3. Appl. Phys. Lett. 2012, 101, 031909.
(14) Cho, S.; Kim, Y.; DiVenere, A.; Wong, G. K.; Ketterson, J. B.; (34) Li, M.; Cortie, D. L.; Liu, J.; Yu, D.; Islam, S. M. K. N.; Zhao,
Meyer, J. R. Antisite Defects of Bi2Te3 Thin Films. Appl. Phys. Lett. L.; Mitchell, D. R. G.; Mole, R. A.; Cortie, M. B.; Dou, S.; Wang, X.
1999, 75, 1401−1403. Ultra-High Thermoelectric Performance in Graphene Incorporated
(15) Oh, M. W.; Son, J. H.; Kim, B. S.; Park, S. D.; Min, B. K.; Lee, Cu2Se: Role of Mismatching Phonon Modes. Nano Energy 2018, 53,
H. W. Antisite Defects in n-Type Bi2 (Te,Se)3: Experimental and 993−1002.
Theoretical Studies. J. Appl. Phys. 2014, 115, 133706. (35) Choi, H.; Kim, S. J.; Kim, Y.; We, J. H.; Oh, M.; Cho, B. J.
(16) Miller, G. R.; Li, C. Evidence for the Existence of Antistructure Enhanced Thermoelectric Properties of Screen-Printed Bi0.5Sb1.5Te3
Defects in Bismuth Telluride by Density Measurements. J. Phys. and Bi2Te2.7Se0.3 Thick Films Using a Post Annealing Process with
Chem. Solids 1965, 26, 173−177. Mechanical Pressure. J. Mater. Chem. C 2017, 5, 8559−8565.
(17) Kim, S. J.; Choi, H.; Kim, Y.; We, J. H.; Shin, J. S.; Lee, H. E.; (36) Goldsmid, H. J.; Sharp, J. W. Estimation of the Thermal Band
Oh, M.; Lee, K. J.; Cho, B. J. Post Ionized Defect Engineering of the Gap of a Semiconductor from Seebeck Measurements. J. Electron.
Screen-Printed Bi2Te2.7Se0.3 Thick Film for High Performance Mater. 1999, 28, 869−872.
Flexible Thermoelectric Generator. Nano Energy 2017, 31, 258−263. (37) Gibbs, Z. M.; Kim, H.; Wang, H.; Snyder, G. J. Band Gap
(18) Zhang, Q.; Gu, B.; Wu, Y.; Zhu, T.; Fang, T.; Yang, Y.; Liu, J.; Estimation from Temperature Dependent Seebeck Measurement-
Ye, B.; Zhao, X. Evolution of the Intrinsic Point Defects in Bismuth Deviations from the 2e|S|maxTmax Relation. Appl. Phys. Lett. 2015, 106,
Telluride-Based Thermoelectric Materials. ACS Appl. Mater. Interfaces 022112.
2019, 11, 41424−41431. (38) Hu, L.; Wu, H.; Zhu, T.; Fu, C.; He, J.; Ying, P.; Zhao, X.
(19) Zhu, T.; Hu, L.; Zhao, X.; He, J. New Insights into Intrinsic Tuning Multiscale Microstructures to Enhance Thermoelectric
Point Defects in V2VI3 Thermoelectric Materials. Adv. Sci. 2016, 3, Performance of n-Type Bismuth-Telluride-Based Solid Solutions.
1600004. Adv. Energy Mater. 2015, 5, 1500411.
(20) Harman, T. C.; Miller, S. E.; Goering, H. L. Preparation and (39) Hu, L.; Zhu, T.; Wang, Y.; Xie, H.; Xu, Z.; Zhao, X. Shifting up
Electrical Properties of Bi2Te3. Phys. Rev. 1955, 100, 1262−1262. the Optimum Figure of Merit of p-Type Bismuth Telluride-Based
(21) Hao, F.; Xing, T.; Qiu, P.; Hu, P.; Wei, T.; Ren, D.; Shi, X.; Thermoelectric Materials for Power Generation by Suppressing
Chen, L. Enhanced Thermoelectric Performance in n-Type Bi2Te3- Intrinsic Conduction. NPG Asia Mater. 2014, 6, No. e88.

16637 https://dx.doi.org/10.1021/acsami.0c01049
ACS Appl. Mater. Interfaces 2020, 12, 16630−16638
ACS Applied Materials & Interfaces www.acsami.org Research Article

(40) Kim, H. S.; Liu, W.; Chen, G.; Chu, C.; Ren, Z. Relationship
between Thermoelectric Figure of Merit and Energy Conversion
Efficiency. Proc. Natl. Acad. Sci. U. S. A. 2015, 112, 8205−8210.
(41) Kim, H. S.; Liu, W.; Ren, Z. Bridge between Materials and
Devices of Thermoelectric Power Generators. Energy Environ. Sci.
2017, 10, 69−85.

16638 https://dx.doi.org/10.1021/acsami.0c01049
ACS Appl. Mater. Interfaces 2020, 12, 16630−16638

You might also like