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COOLPUS B3 Brazed Heat Exchanger DANFOSS
COOLPUS B3 Brazed Heat Exchanger DANFOSS
Corporate brochure
企业简介 1
常规系列 3
经济器系列 7
壁挂炉专用系列 12
三合一冷干机系列 19
烟气热回收系列 23
纯双系统系列 25
可拆卸系列 30
Guangzhou Coolplus Machinery Co.ltd 01/02
本公司专业生产新型钎焊板式换热器。公司拥有先进的 With our leading PHE designs, efficient plate processing, precise
钎焊技术和计算机准确的过程控制,有效的保证了换热 pressing machine, dedicated vacuum furnace and advanced
testing and inspection equipment, heat transfer and fatigue test
器的钎焊质量,同时还拥有国际一流的换热器设计,有
lab, we are capable of an annual yield of 500,000PCs.
高效率自动板片生产线,拥有高精度快速压机、特殊设
计的高效率真空炉等制造设备以及先进的检测、检验设 Being technology-oriented, quality dependent and customer
备,建有传热和疲劳试验室。年生产能力超50万台。 foremost, e set high standards in both product quality and
servide in the beginning while keeping innovating in our
公司坚持高起点、高质量、高服务的原则,不断开拓创 development.
新,以技术为核心、视质量为生命、奉用户为上帝,为
While providing quality products and service to our custom-ers,
客户提供高品质的产品和无微不至的售后服务。实现为
we create value for them and grow togerther with them.
客户创造价值,与客户共同成长。
常规系列
Conventional
FS常规产品主要用于HVAC中的冷却和加热;工业流程中的冷却和加热;油冷器;制冷行业中的蒸发
器、冷凝器和经济器;空气源热泵热水器中的经济器。
当应用于介质有相变换热时(蒸发器、冷凝器和经济器),或对介质的压力降有严苛要求时,FS常规产品可
获得更高的换热效率。
FS conventional products are used for cooling and heating in HVAC; cooling and heating in
industrial processes; oil coolers; evaporators, condensers and economizers in the refrigeration
industry; and economizers in air-source heat pump water heaters.
When applied to phase change heat transfer (evaporator, condenser and economizer) or strict
requirements for pressure drop, FS conventional products can get higher heat transfer efficien-
cy.
使用限制/Limits 、M
parallel 平行流
FS15 3.0/4.5 4.5/6.75 -50 / +200 4 60 0.03 4.3
diagonal 对角流
FS27 3.0/4.5 4.5/6.75 -50 / +200 4 120 0.054 12.7 parallel 平行流 型号 L W C D R A F H M 单台重量kg 换热面积㎡
Model (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) Heat exchange area
FS50 3.0/4.5 4.5/6.75 -50 / +200 4 120 0.095 12.7 parallel 平行流 Weight
FS62 3.0/4.5 4.5/6.75 -50 / +200 4 120 0.091 16.3 parallel 平行流 FS14 210 74 172 40 16 10+ 2.18*n 4~6 24~28 M8 0.7+ n*0.05 0.014*(n-2)
FS95 3.0/4.5 4.5/6.75 -50 / +200 10 240 0.21 51 parallel 平行流 FS15 195 85 154 42 18 10+ 2.18*n 4~6 24~28 M8 0.6+ n*0.05 0.015*(n-2)
FS112 3.0/4.5 4.5/6.75 -50 / +200 10 300 0.18 46.7 parallel 平行流 FS20 315 74 278 40 16 10+ 2.18*n 4~6 24~28 M8 1.54+ n*0.06 0.020*(n-2)
FS130 3.0/4.5 4.5/6.75 -50 / +200 10 270 0.22 32 parallel 平行流 FS27 310 111 250 50 28 9+ 2.21*n 5 24~28 M8 2+ n*0.09 0.027*(n-2)
FS190 3.0/4.5 4.5/6.75 -50 / +200 20 240 0.39 109.5 parallel 平行流 FS50 526 111 466 50 28 10+ 2.31*n 5 24~28 M8 2.5+ n*0.2 0.050*(n-2)
FS450 3.0/4.5 4.5/6.75 -50 / +200 20 270 0.86 200 parallel 平行流 FS62 526 119 470 63 28 10+ 1.86*n 6 24~28 M8 2.5+ n*0.18 0.062*(n-2)
FS520 3.0/4.5 4.5/6.75 -50 / +200 20 270 0.98 200 parallel 平行流 FS95 617 192 519 92 45 12+ 2.51*n 6 30~40 M8 6+ n*0.4 0.095*(n-2)
FS112 615 190 519 92 46 12+ 2.11*n 6 30~40 M8 6+ n*0.4 0.112*(n-2)
FS130 529 247 456 174 35 12+ 2.31*n 6 30~40 M8 13+ n*0.4 0.130*(n-2)
FS190 695 307 567 179 55 14+ 2.61*n 6 30~52 M12 13+ n*0.7 0.190*(n-2)
FS450 1200 420 1000 220 100 16+ 2.71*n 6 30~54 M16 4+29+ n*1.5 0.450*(n-2)
FS520 1300 420 1100 220 100 16+ 2.66*n 6 30~54 M16 4+31+ n*1.6 0.520*(n-2)
备注/Mark
n为板片数量
备注/Mark M8螺栓拧紧力矩<12 N·m
重量包括接头,不包括支座吊耳
FS14、15、20型号的端底板有平板与波纹板两种选择
1.水流率1~5 m/s; 板片材料有304与316L两种选择
2.所有常规产品均为铜基钎焊换热器;
‘n’is the number of plates.
1. Water flow rate 1~5 m/s; M8 bolt tightening torque is less than 12 N·m.
2. Conventional products are copper-based brazing heat exchangers; Weight data includes connection, excluding foot and eye.
FS14, 15, 20 of front and rear plate have flat or corrugated type.
There are two choices of plate material: 304 and 316L.
接管示例/Connection introduction
作为冷凝器使用
Condenser working principle
socket weld:专门为铜管钎焊设计的不锈钢接头。
焊接方法:清理接头表面,涂助焊剂,铜管插入接头,采用≥45%银的焊料,软钎焊温度≤450℃(840℉),硬钎焊温度450~800
℃(840~1470℉)。包裹湿布防止换热器过热,切勿加热过度,会导致换热器内部铜焊熔化。
thread:按ISO标准生产制造的英制管螺纹接头。
英制管螺纹有两种配合方式:圆柱内螺纹与圆锥外螺纹组成“柱/锥”配合;圆锥内螺纹与圆锥外螺纹组成“锥/锥”配合。
socket weld: stainless steel connections designed for copper pipe welding.
Welding method: clean the surface of the connection, apply flux, insert the copper pipe into the connection, use
silver-copper solder with ≥45% silver, soldering temperature ≤450℃ (840℉), brazing temperature 450~800℃ (840-
1470℉). Wrap damp clothes to prevent the heat exchanger from overheating. Do not overheat it, which will cause the
brazing inside the heat exchanger to melt.
thread: british pipe threaded connections manufactured according to ISO standards.
There are two matching methods for pipe threads: cylindrical internal thread and conical external thread; conical
internal thread and conical external thread.
大型板换可提供支腿和吊耳,不提供脚杯
Large plate heat exchanger provides foot and lifting eye 作为蒸发器使用
Evaporator working principle
经济器系列
Economizer
FS E12 E22主要应用于制冷系统中的经济器。
FS E12 E22 are mainly used in the economizer for the refrigeration system.
■ FS-E22
■ FS-E12
使用限制/Limits
备注/Mark
1.FS-E12、E22均为铜基钎焊换热器。
型号 L W C D R A F H 单台重量kg 换热面积㎡
Model (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) Weight Heat exchange area
接管示例/Connection introduction
备注/Mark
n为板片数量
M8螺栓拧紧力矩<12 N·m
重量包括接头
板片材料304
壁挂炉用系列
For hanging gas boiler
FS12、FS14与FS-Y12主要应用于壁挂炉中的二级换热
器,是一款为壁挂炉生产商定制的具有较高换热效率和使
用寿命的产品。
使用限制/Limits
parallel 平行流
FS12 1.6 2.4 0~+100 6 60 0.024 3.6 ■ FS12 ■ FS14 ■ FS-Y12
diagonal 对角流
parallel 平行流
FS14 1.6 2.4 0~+100 6 60 0.026 4.3 diagonal 对角流
备注/Mark
1.FS12是铜基钎焊换热器。
可按要求提供各种非标零部件
Various non-standard parts can be provided on request
型号 L W C D R A F H M 单台重量kg 换热面积㎡
Model (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) Weight Heat exchange area
备注/Mark
n为板片数量
M5螺栓拧紧力矩<7 N·m
重量不包括接头
板片材料有304与316L两种选择
平行流 对角流
Parallel Diagonal ‘n’is the number of plates.
M5 bolt tightening torque is less than 7 N·m.
Weight data does not include connections.
Plate material: 304 or 316L.
使用限制/Limits 型号
Model
L
(mm)
W
(mm)
D
(mm)
A
(mm)
H
(mm)
单台重量kg 换热面积㎡
Heat exchange area
Weight
备注/Mark
1.FS-Y12是镍基钎焊换热器;
2.工作压力只有一个等级,S级为0.4 MPa。
working principle
三合一冷干机系列
FS BHE for Air Dryers is a product customized for refrigeration dryer industry with high heat exchange
efficiency and long service life.
Dryer Different with other brazed plate heat exchanger using for drying compressed air, FEKS BHE for Air Dryers
combines heat recovery, evaporator, and moisture separator of the compressed air into one modular (also
named “three-in-one” modular) and it possesses certain unique features as below:
FS冷干机系列是一款为冷干机生产商定制的,具有很高换热效率和使用寿命的产品。
①. The number of plates in the separator can be determined by its working load, which is the volume of the com-
与其它钎焊板式换热器应用于压缩空气干燥不同的是,FEKS冷干机系列不仅将压缩空气热 pressed air. With no need independent air compression design, the product cost is minimized.
回收器,蒸发器和气水分离器设计成一个模块(又称三合一),而且具有独特且唯一的特性:
②. The addition of pre-drainage at the heat recovery can lower the power consumption of the evaporator.
①. 分离器的片数可依据压缩空气处理量设计,不必将空气处理量分段设计,以降低成本;
③. The connection at the top of the moisture separator can provide part of the cooled dry compressed air to the user,
③. 气水分离器顶部设置的多功能接管能向用户提供部分较冷的干燥压缩空气或利 ④. The evaporator adopts the asymmetrical runner design (when there is REF phase-change heat transfer) , so as
用该接管定期清洗本产品; to improve the efficiency of heat exchange and lower the pressure drop of the compressed air.
④. 分离器部分被设计成非对称流道(冷媒有相变换热时),以提高热交换效率并降低压 ⑤. Special structural reinforcement design is adopted locally to withstand high temperature change and long cycles of
⑤. 特殊设计的局部加强结构,能承受较大的温度变化和压力疲劳试验循环次数。
使用限制/Limits
综合参数/Specification
型号 Ref. in Ref. out Air in & out 露点温度 压缩空气压力损失 压缩空气温降 雾沫捕集效率
Model (inch) (inch) (inch) dew point temperature compressed air pressure drop compressed air temperature drop mist collection efficiency
Nm³/min 型号 A (n1) & C (n2) B (n3) 冷媒容积(liter) Nm³/min 型号 A (n1) & C (n2) B (n3) 冷媒容积(liter)
model number of plates number of plates refrigerant volume
model number of plates number of plates refrigerant volume
备注/Mark 备注/Mark
* Main drain must be installed, dual-function elbow and pre-drain can be installed according to needs. * Main drain must be installed, dual-function elbow and pre-drain can be installed according to needs.
main drain必须安装,dual-function elbow与pre-drain可以根据需求加装 main drain必须安装,dual-function elbow与pre-drain可以根据需求加装
三合一流程图/working principle
三合一冷干机包覆保温棉参考,A、B尺寸见上一页。
For reference of cold dryer coated thermal insulation cotton, see the previous page for A and B
接管示例/connection dimensions.
使用限制/Limits
烟气热回收系列
Design pressure Test pressure Design temperature minimum number of maximum number of single channel maximum flow
Model plates plates volume on the water side
Cu Ni Cu Ni
备注/Mark
FS烟气系列换热器主要用途为冷却辅助水、二级工艺烟气。
产品结构紧凑,可以节省能源,减少维修,但会造成系统水耗变高,烟气粉尘浓度不能超过30mg/m³。
1.该系列换热器有铜基钎焊与镍基钎焊两种;
2.工作压力分为二个等级,S级为0.4 MPa;M级为0.6 MPa。通常,一次侧压力(F1/F2)均为S级。
FS Y series heat exchanger main purpose is to cool the auxiliary water, secondary flue gas.
Compact structure, save energy, reduce maintenance, but will cause the system to get higher 1.There are two types of heat exchangers in this series : copper-based brazing and
nickel-based brazing;
water consumption, flue gas dust concentration cannot exceed 30mg/m³.
2.There are two levels of work pressure, S-level is 0.4 MPa; M-level is 0.6 MPa.
Usually the primary pressure (F1/F2) is S-level.
流程流向/working principle
■ FS-Y70 ■ FS-Y150
纯双系统系列
True dual-circuit
型号 L W C F A H FS纯双系统系列主要应用于冷水机和热泵中的蒸发器和冷凝器,适用于大部分HFC、HFO类制冷剂。双
单台重量kg 换热面积㎡
Model (mm) (mm) (mm) (mm) (mm) (mm) Weight Heat exchange area 回路设计比背靠背方案更好,在满负载和半负载的情况下都具有全面性能。
FS-Y70 425 183 300 91 12+ 3.28*n 30~40 8.1+ n*0.22 0.070*(n-2)
FS dual-circuit heat exchanger are mainly used in evaporators and condensers in chillers and
FS-Y150 690 229 535 114 12+ 3.3*n 40~52 17.5+ n*0.47 0.150*(n-2)
heat pumps, and applicable to some HFC , HFO refrigerants. The dual-circuit design is better than
the back-to-back solution, and it has full performance in both full load and half load conditions.
备注/Mark
接管示例/connection
使用限制/Limits
FS-DC500 3.0 4.5 -50 / +200 20 240 0.48 119.6 diagonal 对角流
型号 L W C D G K C1 C2 T R A F H M 单台重量kg 换热面积㎡
Model (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) Weight Heat exchange area
备注/Mark
FS-DC230 488 248 400 155 369 166 197.4 202.6 50 46 12+ 2.18*n 6 24~52 M8 16+ n*0.4 0.230*(n-2)
FS-DC500 739 322 632 205 568 224 311 321 52 58 14+ 2.63*n 6 24~54 M10 25+ n*0.9 0.500*(n-2)
1.水流率1~5 m/s;
2.该系列均为铜基钎焊换热器。
备注/Mark
1.Water flow rate 1~5 m/s;
2.This series of products are copper-based brazing heat exchangers. n为板片数量
M8螺栓拧紧力矩<12 N·m
M10螺栓拧紧力矩<25 N·m
重量包括接头,不包括支座吊耳
板片材料有304与316L两种选择
接管示例/connection
可拆板式换热器
Gasketed plate-and-frame heat exchangers
先进的框架技术
优越的夹紧螺栓系统
菲尔克斯换热器采用的夹紧螺栓,主要由以下系统组成:
结构 ·轴承盒使螺栓很好九尾而且容易拧紧。
·防滑垫圈防止螺栓在拧紧时转动。
板式换热器是由一组波纹金属板组成,上有四个角孔,供传热的两种流体通过。金属板片安装在一
个侧面有固定板和活动压紧板的框架内,并用夹紧螺栓夹紧。板片上装有密封垫片,将流体通道密
封,并且引导流体进行交替地流至各自的通道内,形成热交换。流体的流量、物理性质、压力降和
温度差决定了板片的数量和尺寸。波纹板不仅提高了湍流程度,并且形成许多支撑点,足以承受介
质间的压力差。
金属板和活动压紧板悬挂在上导杆上,并由下导杆定位,而杆端则固定在支撑柱上,但如果其中一
种液体或两种液体在换热器内不止通过一次,则接口应开在固定板和活动压紧板上。
五点金属定位系统
优这个系统是用于角孔直径在140mm以上的换热器上。板
免粘接垫片
上的定位是以五点金属与金属接触而确定上导杆的三点,可
以防止板片上下移动,下导杆的两点限制板片不会左右移
动。用五点定位,板片组既可以在导杆上没有阻力地前后移
动,又可以拆装后完全复位。垫片密封准确,丝毫不差,从
而保证了换热器拆装后寿命更耐久。
这套系统只需要一个人,用简单的工具就可以轻易地拆装换
热器。所有的螺栓是流通制的并涂有防腐材料及润滑油,外
罩塑料套管。重型六角螺母使拆装更容易,而所有夹紧螺栓
“卡扣”垫片的特点是:
都在换热器的侧面安装。
·更换垫片快捷方便,大大减少了停机时间。
·密封于固定功能分离。即使一部分起固定功能的“卡扣”发生故障,垫片仍能在槽中起到密封作用。
常用板片材质
材质 适合流体
不锈钢(304,316L) 净水、河川水、食用油、矿物油
钛 海水、盐水、盐化水
SMO254 稀硫酸、稀疏盐化物水溶液、无机水溶液
镍(Ni) 高温、高浓度苛性钠
哈氏合金 浓硫酸、盐酸、磷酸
常用密封垫材料
材质 使用温度 适合流体
垫片嵌入换热板的沟槽之内固定,嵌入和更换垫
片快捷方便,大大减少停机时间;
密封与固定功能分离,即使一部分起固定功能的
换热器针对流体、温度、压力等各种使用备件,备 “卡扣”发生故障,垫片仍能在槽中起到密封作
有不同材料的板片和密封垫及多类型。由此可依照 用;
客户的需求选择合适的型式与板材。 卡扣方式是将小扣环插入在板片沟槽内固定,具
有拆卸容易的优点。