D7R Track Type Tractor Electrical System (Differential Steer)

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Component Identifiers (CID) List

CID No. Component Wire Wire


Description
Wire Description
Wire Wire
Description
RENR2013-01 Harness And Wire Electrical Schematic Symbols
Number Color Number Color June 2012
3
Power Circuits Accessory Circuits (Continued)
Symbols
Caterpillar Monitoring System MID 30 29 101
102
RD
RD
Bat (+)
Hd Lmp
511
512
BR
GN
Radio Speaker - Right
Radio Speaker - Right (Common)
26 105 RD Key Sw 513 OR A/C Compressor/Refrigerant Pressure SW
096 Fuel Level Sender 9
30 108 BU Aux Ckt 515 GY Blower Motor (Hi)
D T
109 OR Alt Output (+) Term. 516 GN Blower Motor (Medium)
110 Engine Coolant Temperature Sensor
4
112 PU Main Power RIy Output 517 BU Blower Motor (Low) Pressure Temperature Level Flow Circuit Breaker
177 Torque Converter Oil Temperature Sensor 11 113 OR 521 YL
Symbol
36 27
Opr Mon Panel B+ Switched A/C SW To Refrigerant SW
Symbol Symbol Symbol Symbol
114 RD 522 WH
248 Data Link C
6
Warning Horn (Forward) A/C Clutch To Thermostat SW
116 BR Aux Ckt 523 BR Wiper - Left (Park)
263 8 Volt Sensor Power Supply
24
34 16
20
15 124 GN A/C 524 BU Wiper - Left (Low) Symbols and Definitions
271 Action Alarm 25 19
129 RD Aux Ckt 525 GY Wiper - Left (Hi)

21 37 140 BU Aux Ckt 526 YL Wiper - Right (Park) Fuse: A component in an electrical circuit that will open the circuit if too much current flows
324 Action Lamp
7
158 BR Aux Ckt 527 GN Wiper - Right (Low) through it.
17 8 12 10
600 Hydraulic Oil Temperature Sensor A 176 YL Aux Ckt 528 PK Wiper - Right (Hi)
197 GN Aux Ckt 529 WH Washer Left
601 Brake Air Pressure Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
22 198 RD Aux Ckt 530 OR Washer Right
819 Display Data Link 33 circle indicates that the component has screw terminals and a wire can be disconnected from it.
23 199 OR Aux Ckt 592 BU DC/DC Converter Power Output
35
Ground Circuits
821 9 Volt Display Power Supply 593 GN Condensor Fan Relay To Motors
200 BK Main Chassis A513 PK DC/DC Converter Memory Output Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
830 Brake Oil Temperature Sensor 14 2 5
B 28 13 201 BK Operator Monitor Return Lighting Circuits No circle indicates that the wire cannot be disconnected from the component.
201 BK XMSN Ctrl 600 BR Dash Lamp Basic
Power Train Electronic Control System MID 113 31
32 203 BK Chassis Diagnostic 608 GN Flood Lamp - Rear Ground (Wired): This indicates that the component is connected to a grounded wire. The
1 207 BK Starter Diagnostic 609 YL Flood Lamp - Side grounded wire is fastened to the machine.
70 Parking Brake Switch 270 BK CMS Ident Code 0 610 OR Head Lamp Basic

18 271 BK CMS Ident Code 1 663 GY Gauge Lamps


75 Steering System Oil Temperature Sensor Control Circuits
Ground (Case): This indicates that the component does not have a wire connected to ground.
272 BK CMS Ident Code 2
It is grounded by being fastened to the machine.
168 Electrical System 273 BK CMS Ident Code 3 709 OR Sensor Power Supply
274 BK CMS Ident Code 4 751 GN XMSN Shift Sol No. 1 Or 3
177 Transmission Oil Temperature Sensor Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
275 BK CMS Ident Code 5 752 YL XMSN Shift Sol No. 2
190 Engine Speed Sensor 276 BK XMSN CtrI Ident Code 0 754 BU XMSN Shift Sol No. 3 Or 1 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

D7R Track Type Tractor


277 BK 755 OR
248 Data Link XMSN Ctrl Ident Code 1 XMSN Shift Sol No. 4 Or 5
278 BK XMSN CtrI Ident Code 2 E707 GN Display +V Sender: A component that is used with a temperature or pressure gauge. The sender
254 Electronic Control Module 279 BK XMSN Ctrl Ident Code 3 E708 PK Display Clock
measures the temperature or pressure. Its resistance changes to give an indication to

(Differential Steer)
269 Sensor Power Supply 37
280 BK XMSN Ctrl Ident Code 4 E735 PU Tack/Serv Mtr/Odometer Select T
the gauge of the temperature or pressure.
290 BK CMS Service F780 PK Parking Brake SW
298 Service Brake Switch 28 291 BK CMS Clear F781 BR Downshift SW (NO.)
8 10
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

Electrical System
299 Direction Selector Position Sensor Basic Machine Circuits F782 OR Reverse SW (NO.)
301 BU Starter No. 1 Sol F783 GN upshift sw (NC.) It has a coil that makes an electromagnet when current flows through it. The
368 Autoshift Switch - Power Train 12
electromagnet can open or close the switch part of the relay.
302 OR Starter No. 1 Resistor To Diagnostic F784 YL Downshift SW (N.C.)
468 Service Brake Pedal Position Sensor 304 WH Starter Relay No. 1 Output F785 WH Upshift SW (NO.)
306 GN F786 GY
573 Inching Pedal Position Sensor Starter Relay Coil To Neut Start SW Or Key SW Reverse SW (N.C.) Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
618 Parking Brake Switch
307
308
OR
YL
Key SW To Neut Start SW
Main Power Relay Coil
F788
F789
PU
YL
Left Steer Clutch
Right Steer Clutch
2EN1-UP coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
621 Downshift Switch 29
C A
310 PU Start Aid SW To Start Aid Sol F790 BR Service Brake Pedal 3DN1-UP
B 311 WH Start Aid Sal To Temp SW F791 BU Right Brake Solenoid
622 Upshift Switch 321 BR Bckp Alarm Lamp F792 WH Left Brake Solenoid 5MR-UP Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
623 Reverse Switch 17 36 32 322 GY Warning Horn (Forward) G730 PK Park Brake Sol activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
33
650 Harness Code
30 7
334 BU Start Aid Sol #2 G731 GY Secondary Service Brake Sol 6ER1-UP that make electromagnet when current flows through them. It also has an internal switch that places
3 D 26 337 WH Prelube Pushbutton SW To Prelube Timer 851 WH Hydrst Speed And Direction Sensor the latch coil circuit open at the time the coil latches.
9
671 Transmission Output Speed 1 Sensor 16 15 Monitoring Circuits 892 BR Mon Start Mad Right (-) Port/CAT Data Link (-)
4 18 22
672 Torque Converter Output Speed Sensor 2
6 403
405
GN
GY
Alternator (R) Term.
Opr Mon Oil Press. (Low Setting)
893
F842
GN
BU
Mon Start Mod Right (+) Part/CAT Data Link (+)
Post Heat
Harness and Wire Symbols
1 31 11 13
673 Transmission Output Speed 2 Sensor 410 WH Opr Mon Action Alarm F843 YL Inching Pedal Wire, Cable, or Harness Harness Identification Letter(s):
674 Transmission Intermediate Speed 1 Sensor 5
411 PK Opr Mon Master F846 PU LED Driver 1 Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
14 419 YL Opr Mon Parking Brake F847 YL ECB SW P1 Harness Identification Letters and
675 Transmission Intermediate Speed 2 Sensor 34 35 27 Harness Connector Serialization Code:
426 BR Opr Mon Power Train Oil Filter F848 OR ECB SW IP2
Harness Connector Serialization
25 20 The "C" stands for "Connector" and the
676 Left Steering Lever Position Sensor Codes (see sample).
441 OR Eng Coolant Temp Gauge F849 WH ECB SW IP3 number indicates which connector in the
442 GY Hyd System Temp Gauge F850 PK ECB SW IP4 AG-C4 L-C12 harness (C1, C2, C3, ...).
677 Right Steering Lever Position Sensor L-C12
19 4443 YL Power Train Temp Gauge G848 GN LED Driver 2 111-7898 3E-5179 3E-5179
681 Parking Brake Solenoid 21 447 PK Fuel Level Gauge 900 PU XMSN Shift Sol No. 4

689 Left Steering Brake Solenoid 450 YL Tach Sender (+) 973 BR CST Autoshift- Auto/Manual SW 2
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
23 C413 YL Display Data 975 WH CST Autoshift- Sol Return
690 Right Steering Brake Solenoid C414 BU Display Load 977 YL CST Autashift- Auto/Manual SW 1
2
691 Reverse Clutch Solenoid Valve 1 Accessory Circuits E900 WH Trans Output SPD +
500 BR E901 GN
Plug Receptacle
Wiper - Front (Park) Trans Output SPD
692 Forward Clutch Solenoid Valve 2 Pin or Socket Number
501 GN Wiper - Front (Low) E902 PU Trans Intermediate SPD + 5A
693 Speed 3 Clutch Solenoid Valve 3 502 OR Wiper - Front (HI) E903 YL Trans Intermediate SPD
1 Deutsch connector: Typical representation
Component
694 Speed 2 Clutch Solenoid Valve 4 24 503 BR Wiper - Rear (Park) E904 BR Trans Intermediate SPD Q+ of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
504 YL Wiper - Rear (Low) E905 BU Trans Intermediate SPD Q
2 sockets and the receptacle contains all pins.
695 Speed 1 Clutch Solenoid Valve 5 505 BU Wiper - Rear (Hi) E906 OR Trans Output SPD Q+ 325-AG135 PK-14
697 Priority Valve Solenoid 506 PU Washer - Front E907 GY Trans Output SPD Q 1 Sure-Seal connector: Typical representation Harness identification code:
507 WH Washer - Rear E908 BR Trans Input SPD + of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
698 Left Steering Clutch Solenoid Valve 508 PU Radio Speaker - Left E909 WH Trans Input SPD -
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
699 Right Steering Clutch Solenoid Valve 509 WH Radio Speaker - Left (Common) G939 PK Switch Return
K977 PK Trans Oil Temp Sensor
718 Transmission Unidentifiable Failure Mode
722 Secondary Brake Solenoid Valve Machine Harness Connector and Component Locations K978 BU Pump Sol © 2012 Caterpillar
All Rights Reserved
Printed in U.S.A.

Related Electrical Service Manuals


Title Form Number
Alternator 132-2156 SENR4547 Component Location
Schematic Machine Schematic Machine
Caterpillar Monitoring System SENR6717 Component Component
Location Location Location Location
Starting And Charging Systems SENR2947 Alarm - Action A-4 A Sender - Trans Output Speed 2 A-9 21
Starting Motor 6V-5227:
Alarm - Backup D-12 1 Sensor - Brake Position A-5 22
Consist:
6V-5537 SENR3581 Connector Location¹ Alternator B-1 2 Sensor - Direction F-7 C
106-8552 SENR3536
Battery F-12 3 Sensor - Transmission Temp A-6 23 Resistor, Sender and Solenoid Specifications
6V-5538 SENR4975 Schematic Machine
Connector Number E-11 D B-1 5 Part No. Component Description Resistance (Ohms)¹

(Dimensions: 39 inches x 24 inches)


Breaker - Alternator (80A) Solenoid - A/C Clutch
Electronic Clutch Brake Control SENR8367 Location Location 3E-5239 Relay - Condensor 360
Breaker - Aux (20A) E-11 D Solenoid - ECPC Pump A-11 24
CONN 1 C-12 29 101 -7740 Relay - Main Power 53. ± 5.3
Breaker - Blower (20A) F-11 D Solenoid - First Gear Clutch 5 B-8 21
CONN 2 C-12 29 125-1302 Relay - Start 27.5 ± 2.8
Caterpillar Monitor C-4 A Solenoid - Forward Clutch 2 B-8 21
CONN 3 C-12 30 116-6203 Resistor - Gauge 20 ± 1
Control - ECB B-11 C Solenoid - Left Brake C-8 25
CONN 4 D-12 31 9G-1950 Resistor - Blower Motor Speed Overall 2.0 ± .1;Tap 1.0 ± .05

RENR2013-01
Converter - 24V to 1 2V D-10 4 Solenoid - Left Steer Clutch C-8 25
CONN 5 F-12 26 3E-7842 Resistor - Starter/Diagnostic Conn 150 ± 7.5
Diode (A/C Clutch) B-1 5 Solenoid - Park Brake Dump C-8 25
CONN 6 ECB Harness Code C-11 C 134-3999 Solenoid - A/C Clutch 17.6 ± 0.6
Fuses E-11 D Solenoid - Reverse Clutch 1 B-8 21
3E-6332 Solenoid - Start Aid 6.0
CONN 7 D-11 36 C-4 A C-8 25
Gauge Cluster Solenoid - Right Brake ¹ At room temperature unless otherwise noted.
CONN 8 A-11 30 F-1 6 B-8 25
Horn - Forward (2) Solenoid - Right Steer Clutch
Monitoring System Service Modes CONN 9 B-10 30 Indicator - Auto Downshift B-6 A Solenoid - Second Gear Clutch 4 B-8 21
Mode Of Operation Mode Number CONN 10 F-10 D Indicator Strip C-6 A Solenoid - Serv Brake Dump C-8 25
Normal 0 CONN 11 A-9 21 Lamp - Action C-4 A Solenoid - Start Aid F-2 A
Harness Code 1 CONN 12 B-9 21 Lamp - Pipe D-4 A Solenoid - Third Gear Clutch 3 B-8 21
Numeric Readout 2 CONN 13 Aux Ckt Plug D-13 30 Motor - Blower (2) B-3 7 Starter C-2 14
Service 3 CONN 14 Diagnostic F-9 26 Motor - Condenser (2) B-12 8 Switch - Auto Downshift B-6 A
Tattletale (Log) 4 CONN 15 A-8 32 Motor - Console Raise/Lower D-7 C Switch - Bidirectional Mode B-6 A
Steering Brake Calibration 5 CONN 16 B-8 37 Motor - Washer (Front, Rear, Left, Right) D-11 9 Switch - Blower C-6 A
Transmission Calibration 6 CONN 17 B-7 37 Motor - Wiper (Front) E-4 10 Switch - Console Raise/Lower D-7 C

Component Data Display 7 CONN 18 B-5 22 Motor - Wiper (Left) E-5 11 Switch - Coolant (Start Aid) F-2 A

Charging System Display 8 CONN 19 Harness Code B-5 A Motor - Wiper (Rear) D-8 12 Switch - Disconnect F-12 26

CONN 20 Monitor Service C-5 A Motor - Wiper (Right) B-6 13 Switch - Downshift E-7 C

CONN 21 DataLink Service C-5 A Relay - Condenser B-12 8 Switch - Engine Oil D-2 27

CONN 22 E-5 A Relay - Main F-11 D Switch - Horn (Forward) B-5 B


Relay - Start F-11 D Switch - Key Start C-5 A
CONN 23 B-3 A
Resistor (Gauge Cluster) D-4 A Switch - Lamp D-5 A
CONN 24 B-3 A
Resistor (Starter) C-2 14 Switch - Operator Monitor B-5 A Off Machine Switch Specification
CONN 25 D-3 A
Resistor - Blower B-3 7 Switch - Parking Brake E-7 C

20 Page,
CONN 26 D-3 34 Part No. Function Actuate Deactuate Contact Position
Sender - Coolant Temp D-2 15 Switch - Power Train Filter A-8 27
Failure Mode Identifiers (FMI)¹ CONN 27 F-3 A
Sender - Engine Speed E-1 16 Switch - Refrigerant C-1 5 210 ± 70 kPa -
FMI No. Failure Description CONN 28 D-2 35 9X-7781 Power Train Filter Pressure Normally Open
D-12 17 D-7 C (30±10 psi) -
0 Data valid but above normal operational range. Sender - Fuel Level Switch - Reverse
CONN 29 E-2 34 275 to 1750 kPa ¹ -
1 Data valid but below normal operational range. Sender - Hydraulic Oil Temp A-8 18 Switch - Service Brake Pedal B-5 22 114-5333 Refrigerant Pressure (AC) Normally Open ²
CONN 30 F-2 34 (40 to 255 psi) -
2 Data erratic, intermittent, or incorrect. Sender - Powertrain Oil Temperature A-11 19 Switch - Start Aid C-6 A
CONN 31 F-1 35 60 kPa MAX 38 ± 20 kPa
3 Voltage above normal or shorted high. Sender - Trans Input Speed A-11 20 Switch - Upshift E-7 C 3E-2026 Engine Oil Pressure Normally Open
(8.7 psi MAX) (5.5 ± 2.9 psi)
4 Voltage below normal or shorted low.
CONN 32 Winch Lamp B-5 33
Sender - Trans Intermediate Speed 1 A-9 21 Switch - Wiper (Front, Rear, Left,Right) A-7, A-8 28 38 ± 3°C 27 °C MIN
3E-6425 Coolant Temperature (Start Aid) Normally Closed
5 Current below normal or open circuit. ¹ The connectors shown in this chart are for harness to harness connectors. Sender - Trans Intermediate Speed 2 A-9 21 Thermostat B-3 5 (100.4° ± 5.4°F) (80.6°F MIN)
6 Current above normal or grounded circuit. Connectors that join a harness to a component are generally located at or near the Sender - Trans Output Speed 1 A-9 21 ¹ With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed
7 Mechanical system not responding properly. component. See the Component Location Chart. Machine locations are repeated for components located close together. condition can be maintained down to 170 kPa (25 psi).
8 Abnormal frequency, pulse width, or period. A = Operator Compartment - Front Dash
² Contact position at the contacts of the harness connector.
9 Abnormal update. B = Operator Compartment - Right Console
10 Abnormal rate of change. C = Operator Compartment - Left Console
D = Operator Compartment - Fuse Panel
11 Failure mode not identifiable.
12 Bad device or component.
13 Out of calibration.

¹The FMI is a diagnostic code that indicates what type of failure has occurred.
12 11 10 9 8 7 6 5 4 3 2 1
12V BATTERY RD-00 RD-00 RD-00
9X-9721 STD 203-BK L35 199-OR-16 199-OR-16 310-PU 1 WH R
L35
9X-9731 ATCH A RELAY PANEL L35 2 610-OR-14 R FLOOD LAMP
RR 198-RD-16 450-YL 311-WH PU 1
203-BK 1 203-BK DIAGNOSTIC CONN. 310-PU G939-PK A TT TT B 2 200-BK-14 106-8964
BB AA FLOOD LAMP START AID R
2 4 302-OR E908-BR 609-YL-14 1 609-YL-14 1 WH

12

10
11
CONN 14 SOLENOID

3
1
4
9

7
2
112-9378

6
NEG POS 112-PU 14 207-BK E909-WH 200-BK-14 2 200-BK-14 2 BK D PP
CONN 5 109-RD L37 L37 311-WH K978-BU 3E-6332 610-OR-14 1 1 610-OR-14
PP FLOOD LAMP
17 L37 L38 L12 CONN 27 L15

304-WH

311-WH
L38 L12
RD-00

306-GN

302-OR
101-RD

109-RD

105-RD
106-8964

112-PU

310-PU
203-BK

207-BK
308-YL

311-WH
311-WH
304-WH 10 L38 L35 105-RD 975-WH L12 200-BK-14 2 2 200-BK-14
NOTE: L39 L39 PP
101-RD 18 L39 308-YL 709-OR
20A BREAKER; 3T-8728 L40 L40 GG
306-GN 2 L40 108-BU-16 K977-PK
80A BREAKER; 9S-4693 L41 L41 GG FLOOD LAMP
308-YL 3 L41 102-RD-14 114-RD 1 610-OR-14 610-OR-14
10A FUSE; 3K-8782 L42 L42 L3 L3 106-8964
304-WH-8 24 L42 109-RD-4 129-RD L3 2 200-BK-14 200-BK-14
203-BK

BB CC 15A FUSE; 8M-8948 L8 L8 GG


102-RD-14 7 304-WH-8 321-BR L8 2 BK-16

112-PU
L11 L11
BK-00

20A FUSE; 8M-0456

304-WH
POS NEG 124-GN-14 13 101-RD-4 975-WH L11 1 BK-16

109-RD

304-WH-8
FUSE HOLDER; 4K-5122 GG FLOOD LAMP
109-RD-4 124-GN-14 101-RD-4 109-RD-4 B 610-OR-14

306-GN
19 T~

308-YL
L3 L9 L9
F 106-8964 F

311-WH
101-RD-4 20 114-RD 304-WH-8 L9 311-WH 200-BK-14

310-PU

200-BK
12V BATTERY CC RR DISCONNECT MAIN RELAY L56 COOLANT SW GG
200-BK-10 22 113-OR 302-OR 310-PU
9X-9721 STD SW C 101-7740 C 140-BU-10 1 129-RD 207-BK 200-BK-14 3E-6425
9X-9731 ATCH 7N-0718 C L10
STRIP 110-4638 114-RD 5 116-BR-14 201-BK NOTE: HARNESS "R" FOR TOP OF LIFT CYLINDER MOUNTED FLOODS

L8
DD
129-RD 6 140-BU-14 140-BU-14 198-RD-16 310-PU HARNESS "PP" AND "GG" FOR LIFT CYLINDER MOUNTED FLOODS
DD START L51 L51 L8
C 199-OR-16 8 F790-BR 610-OR-14 L15 L15
BK-00 FRAME 200-BK 2 BK RELAY 158-BR-14 9 G939-PK G731-GY 522-WH-14
GROUND 125-1302 L14 CONN 30

BK-16
BK-16
306-GN 1 BK 116-BR-14 11 G939-PK 521-YL-14 140-BU-14 441-OR FORWARD

109-RD-4
L37 L37 A B HORN

124-GN-14

102-RD-14
112-PU-14
112-PU-14

112-PU-14

200-BK-10
108-BU-16 12 G939-PK A513-PK G939-PK 403-GN

109-RD-4
101-RD-4
NOTE: HARNESS "U" FOR TANK MOUNTED FLOODS 198-RD-16 G939-PK 592-BU 405-GY 12 7T-0969
15 L47 L47 140-BU-14 A RD + BATTERY
HARNESS "L" FOR 1 TANK MOUNTED (REAR), 1 SWEEPS MOUNTED (FRONT) 197-GN-16 16 G939-PK DIRECTION 521-YL-14 5 322-GY
HARNESS "W" FOR 1 TANK MOUNTED (REAR), 1 ROPS MOUNTED (FRONT) L46 G939-PK B BK GROUND D

1
2
HARNESS "NN" FOR 1 TANK MOUNTED (REAR), 1 ROPS MOUNTED (REAR), C
105-RD 21
L46
140-BU 851-WH C YL SIGNAL 106-4437 F849-WH 116-BR-14 521-YL-14 2 311-WH CONN 31 200-BK-14
113-OR 23 F780-PK J F848-OR 521-YL-14 G848-GN 3 310-PU 322-GY-14
AND 1 ROPS MOUNTED (FRONT) L38 L38 B D D
WITH HARNESS "NN", FUSE FOR 116-BR TO BE CHANGED TO 200-BK 200-BK-10 308-YL 176-YL 25 L50 L50 F781-BR 977-YL 102-RD-14 F848-OR 6 200-BK-14
8M-0456 (20A) FUSE. 308-YL 308-YL 200-BK-10 C A F782-OR 973-BR 337-WH F849-WH 11 610-OR-14 322-GY C 322-GY-14
10
C C CONN 10 310-PU F783-GN 1 BK
11
F846-PU 105-RD 592-BU 1 521-YL-14 200-BK-14 A 200-BK-14
112-PU-14 20A 124-GN-14 302-OR F784-YL 306-GN 2 BK G848-GN 308-YL A513-PK 4 522-WH-14 610-OR-14 B 610-OR-14 D
L47 12

L14
U U 112-PU-14 207-BK F785-WH F780-PK 3 BK 113-OR L11 108-BU-16 L14 7 201-BK 322-GY-14
BLOWER BREAKER 1 L11 L63 L63
608-GN-14 1 311-WH F786-GY 419-YL 4 BK G939-PK G939-PK 124-GN-14 116-BR-14 8 403-GN 200-BK-14
FLOOD 3T-8728 L46 2 D
200-BK-14 2 199-OR-16 419-YL 5 BK G939-PK 892-BR 102-RD-14 9 405-GY
LAMP U 3
109-RD-4 101-RD 198-RD-16 L49 G730-PK 6 BK F847-YL 893-GN L18 337-WH L11 10 441-OR
106-8964 L49 4 FORWARD
101-RD 109-RD-4 140-BU-14 851-WH 7 BK 337-WH 592-BU 105-RD
5 HORN
L L 101-RD-4 101-RD-4 140-BU 8 BK 892-BR A513-PK 308-YL 109-RD-4
109-RD-4
109-RD-4

FLOOD 6 L39 L39 7T-0970


608-GN-14 608-GN-14 NOTE G 105-RD G730-PK 9 BK 893-GN 108-BU-16 113-OR 609-YL-14 A B 200-BK-6
C C 7
FLOOD LAMPS CONN 29

610-OR-14
610-OR-14
200-BK-14
200-BK-14
200-BK-14 200-BK-14 101-RD-14 10A LAMPS 102-RD-14 101-RD 101-RD 108-BU-16 10 BK K978-BU 977-YL L9 124-GN-14 200-BK-14 200-BK
LAMP L L 107-6689 8 L9
C 304-WH 304-WH 102-RD-14 L48 G939-PK 11 BK K977-PK 973-BR 892-BR 609-YL-14 322-GY 199-OR-16
107-6689 C L35 L48 9 L64 L64
L 101-RD-14 10A KEY 105-RD 109-RD 109-RD 109-RD-4 337-WH 337-WH 12 BK 709-OR 709-OR 709-OR 200-BK-14 893-GN 200-BK-14 426-BR 322-GY
608-GN-14 1 112-PU 112-PU 304-WH-8 306-GN J 709-OR F846-PU 200-BK-14 977-YL 442-GY 426-BR
C C L13
200-BK-14 2 101-RD-14 10A CIGAR LIGHTER 129-RD 306-GN 308-YL E909-WH F847-YL 200-BK-14 973-BR 608-GN-14 442-GY
C 80A C 308-YL 101-RD-4 E908-BR F848-OR 201-BK
L10 L10
F846-PU 200-BK-14 447-PK 608-GN-14
ALTERNATOR C C
W W 101-RD-14 10A FORWARD HORN 114-RD 105-RD 124-GN-14 321-BR F849-WH 200-BK 200-BK 201-BK F847-YL 200-BK-14 447-PK
608-GN-14 608-GN-14 FLOOD BREAKER C 105-RD 105-RD 114-RD F790-BR G848-GN 200-BK-14 200-BK-14 201-BK 709-OR 609-YL-14 200-BK 200-BK-14
FLOOD LAMP 9S-4693 C PARKING BRAKE L1
200-BK-14 200-BK-14 101-RD-14 10A DUMP VALVE 198-RD-16 308-YL 308-YL 113-OR 450-YL 109-RD-4 L9 200-BK-10 200-BK-14 200-BK-14 200-BK 609-YL-14 609-YL-14 200-BK-6 200-BK-14
LAMP W W 106-8964 SW 118-0639 L9 L16 L16
C C 306-GN 306-GN 129-RD L40 G731-GY 311-WH 200-BK-14 200-BK-14 200-BK-6 442-GY L16 200-BK-14 201-BK
107-6689
E 608-GN-14 1
W 112-PU-14
C
20A A/C CONDENSER 158-BR-14
108-BU-16
108-BU-16
108-BU-16
116-BR-14
158-BR-14
F783-GN
G939-PK
1
2
GN-22
PK-22 C NC L40
975-WH
975-WH
310-PU 202-BK-14
202-BK-14
A A 201-BK
201-BK
200-BK-14 201-BK
201-BK
200-BK-14
200-BK-14
608-GN-14
447-PK
L13 L13 200-BK-14
201-BK
201-BK
114-RD
E
C C C NO
200-BK-14 2 197-GN-16 20A 112-PU-14 10A POWERTRAIN CTRL 140-BU-10 102-RD-14 108-BU-16 F785-WH 6 WH-22 202-BK-14 A 200-BK-6 201-BK 426-BR 201-BK 129-RD
L47 L17 L17
NN NN C C 102-RD-14 102-RD-14 102-RD-14 F784-YL 3 202-BK-14 200-BK-10 A 200-BK-6 200-BK-14 443-YL 114-RD 321-BR
FLOOD AUX L56 L56 L16
608-GN-14 608-GN-14 112-PU-14 15A WIPERS 108-BU-16 158-BR-14 306-GN G939-PK 5 200-BK 200-BK-14 129-RD 975-WH
FLOOD LAMP BREAKER UPSHIFT SW L41 L41 MODULE L16 L18
200-BK-14 200-BK-14 C C 109-RD-4 109-RD-4 140-BU-14 F781-BR 4 200-BK 200-BK-10 321-BR
LAMP NN NN 106-8964 3T-8728 132-7450 L18 L17 NOTE B
112-PU-14 10A OPERATOR MONITOR 113-OR 304-WH-8 304-WH-8 140-BU-14 L45 L45 J 200-BK L17 975-WH
107-6689 NN NOTE J 101-RD-4 101-RD-4 176-YL YL-22 200-BK-14 199-OR-16
NN C C L

610-OR-14

610-OR-14
200-BK-14

200-BK-14
608-GN-14 608-GN-14 1 112-PU-14 10A FLOODLAMPS 116-BR-14 124-GN-14 124-GN-14 202-BK-14 L42 200-BK-14 M 609-YL-14 H
FLOOD L42 GND E A
200-BK-14 200-BK-14 2 C C 114-RD 114-RD 202-BK-14 200-BK-10 501-GN 4 GN-16 H G848-GN 450-YL 2 WH
LAMP NN C NC MOTOR L17
112-PU-14 10A CONSOLE 176-YL 113-OR 113-OR L41 200-BK PK-22 200-BK-14 1 L58 201-BK 2 201-BK F849-WH G939-PK 1 BK
106-8964 T NO T~ L58
C 129-RD 129-RD 200-BK-14 592-BU 2 592-BU 200-BK 2 BK-16 200-BK-14 9 200-BK-14 F848-OR 4
C L46 L28 L32 L12 ENGINE
1 608-GN-14 112-PU-14 10A AUX 1 199-OR-16 116-BR-14 116-BR-14 200-BK L33 L33 A513-PK 3 A513-PK 108-BU-16 6 GY-16 P F846-PU 5 F846-PU F846-PU 5 G939-PK
BR-22 B+ SPEED
2 200-BK-14 140-BU-14 200-BK 108-BU-16 4 108-BU-16 500-BR 3 BR-16 F847-YL 6 F847-YL F847-YL 6 E908-BR
DOWNSHIFT SW L29 L29 6V-2455
197-GN-16 140-BU-10 140-BU-14 102-RD 1 102-RD-14 502-OR 5 OR-16 709-OR 15 709-OR 709-OR 7 E909-WH

443-YL
L1 L15 L15

RD-00

L62
200-BK-14 RELAY PANEL 140-BU-14 132-7419 CONN 22 M E 973-BR 34 973-BR 973-BR 8 K978-BU
L L7
608-GN-14 158-BR-14 102-RD-14 M FRONT 977-YL 37 977-YL 977-YL 9 975-WH
T A L61 L61 L47 L47 GND WIPER
521-YL-14 108-BU-16 176-YL 176-YL 524-BU 4 GN-16 H LEFT L32 F848-OR 16 F848-OR 108-BU-16 10 709-OR
L41 L41 MOTOR WIPER L32 134-0392
L66 608-GN-14 608-GN-14 2 608-GN-14 200-BK-16 200-BK-14 158-BR-14 198-RD-16 198-RD-16 1 F849-WH 36 F849-WH A513-PK 11 K977-PK

OPERATOR STATION
200-BK-14 200-BK-14 1 200-BK-14 102-RD-14 200-BK 199-OR-16 200-BK BK-16 T~ 117-1882 G848-GN 33 G848-GN 592-BU 1 443-YL
L46 L46 2
L28 L28 ABBREV COLOR
447-PK 3 447-PK F F F F 108-BU-16 200-BK 108-BU-16 6 GY-16 P 108-BU-16 20 108-BU-16 608-GN-14 2 L63
L55 MOTOR L42 B+
201-BK 4 201-BK MOTOR 200-BK 200-BK-14 200-BK-10 200-BK-10 523-BR 3 BR-16 A513-PK 26 A513-PK 610-OR-14 3
L42 RD RED
CONN 4 321-BR A513-PK 521-YL-14
L37
200-BK-14 525-GY 5 OR-16 592-BU 38 592-BU 116-BR-14 12
WH WHITE
975-WH 592-BU A513-PK 200-BK-14 L32 L27 608-GN-14 3 608-GN-14 102-RD-14 A H
FRONT LEFT L27 OR ORANGE
T CONN 28
200-BK-16

200-BK 592-BU 200-BK-14 4 610-OR-14 8 610-OR-14 124-GN-14


YL YELLOW

522-WH-14
WASHER WASHER AUX CKT
200-BK-16

PK 1 447-PK 200-BK-14 3 201-BK 201-BK 116-BR-14 13 116-BR-14 521-YL-14

521-YL-14
109-RD-4
7T-8891 7T-8891 PLUG L58 L7 L7 PK PINK
BK 2 201-BK 199-OR-16 199-OR-16 2 200-BK-14 102-RD-14 19 102-RD-14 105-RD

441-OR
403-GN
405-GY
201-BK
LAMP SW BK BLACK
197-GN-16 197-GN-16 1 200-BK-14 200-BK 609-YL-14 25 609-YL-14 522-WH-14 L1
109-7189 L65 L65 L1 GY GRAY
102-RD-14
108-BU-16

F F F F A 524-BU 200-BK 124-GN-14 4 124-GN-14 308-YL L18 PU PURPLE


CONN 13

L37
A513-PK

MOTOR MOTOR 200-BK 200-BK 521-YL-14 18 521-YL-14 310-PU


592-BU
200-BK

200-BK

FUEL LEVEL SENDER L37 1 E ENGINE BR BROWN


108-BU-16 609-YL-14 200-BK 307-OR 22 307-OR 893-GN
120-9586 L51 L51 E B1 OIL SW GN GREEN
523-BR 116-BR-14 200-BK 105-RD 23 105-RD 441-OR
REAR RIGHT L50 L50 3E-2026 BU BLUE
525-GY 522-WH-14 28 522-WH-14 447-PK
WASHER WASHER A A L49 L49 L27 L26 L26
200-BK-16

BK 2 975-WH 108-BU-16 308-YL 29 308-YL 442-GY BK 1 201-BK


7T-8891 7T-8891 L48 L48 2 E L29 L29
1
2
3
4
5
6

1
2
3
4
5
6

BK 1 321-BR 500-BR 116-BR-14 608-GN-14 310-PU 30 310-PU 892-BR BK 2 405-GY SYMBOL DESCRIPTION
L32 B2 D
507-WH-16

529-WH-16
530-OR-16
506-PU-16

A 501-GN L24 113-OR 1 113-OR 405-GY B


BACKUP L45 L45 REVERSE E L24 BLADE, SPADE, RING,
+12 V SWITCHED OUT

G939-PK 502-OR 893-GN 7 893-GN 426-BR


200-BK

L38 L38 J NC COM J OR SCREW TERMINAL


+12 V MEMORY OUT

ALARM SW
+24 V SWITCHED IN

F786-GY L23 200-BK L25 441-OR 10 441-OR 443-YL


L39 L39 L25
+24 V BATTERY IN

123-6449 24 TO F782-OR 123-6377 200-BK 447-PK 11 447-PK 403-GN


E 3 E B CIRCUIT CONNECTED
12 VOLT L40 L40 J NO 108-BU-16
B3
610-OR-14 442-GY 12 442-GY 113-OR 113-OR COOLANT 441-OR
F CONVERTER REAR SENDER
A513-PK 892-BR 21 892-BR 307-OR 337-WH ~T
CONN 7 119-1733 7N-8532 CIRCUIT NOT CONNECTED
1
2
3
4
5
6

WIPER 592-BU 102-RD-14 405-GY 31 405-GY


D
GROUND

GROUND

M NOTE: PLUG ONLY REQUIRED NOTE D 119-0098 200-BK 116-BR-14 426-BR 32 426-BR

L3
L L3 ELECTRICAL CONNECTION
507-WH

529-WH

WITH 24 VOLT RADIOS. E


530-OR

LIGHT PIPE
506-PU

102-RD-14
102-RD-14
200-BK

116-BR-14
N 102-RD 102-RD-14 200-BK 443-YL 39 443-YL
REMOVE PLUG AND GND L24 4 E LAMPS 123-9294 TO MACHINE STRUCTURE
504-YL 4 GN-16 H 508-PU 508-PU 600-BR 600-BR 600-BR 403-GN 40 403-GN 337-WH
INSTALL CONVERTER MOTOR E
INTERNAL ELECTRICAL
1 508-PU 200-BK 14 RESISTOR

522-WH-14
513-OR-14

513-OR-14
WITH 12 VOLT RADIOS. L34 L34

521-YL-14
T~

109-RD-4
L34 200-BK-16 2 BK-16 509-WH 509-WH 600-BR 17 337-WH C 3E-7842 CONNECTION TO SURFACE
E

403-GN
108-BU-16 6 GY-16 509-WH 200-BK RESISTOR 24 113-OR A OF COMPONENT
L51 L51 B+ P
L51 503-BR 3 BR-16 511-BR 511-BR 600-BR 116-6203 E 27 307-OR B 337-WH CONNECTOR
L55 L55 L34 L50 L50
L50 505-BU 5 OR-16 511-BR 600-BR 2 600-BR 35 A A L3
L34 L49 L49 512-GN 512-GN 1 663-GY ATCH WIRE, CABLE,
L49 B
L61 L61 L48
L48
L48 L34 L34 L33 L33
512-GN
L24 CONN 25 CONN 26 COMPONENT

1
2
L24

2
1
L38 CIRCUIT GROUPING

L1
L38 L

304-WH-8
L8

L7

L62
101-RD-4
L65

L64
L66

108-BU-16 A

L25
L61 L51 L51 L45 DESIGNATION

302-OR

BK
BK
L45

207-BK
108-BU-16 ACTION LAMP

302-OR
301-BU
L39 L39 E LAMP 115-1748 ANTENNA AS. IDENT PART NO. CHG LOC NOTE
108-BU-16 200-BK-14 201-BK 509-WH 1 WH/BK-16, GN/BK LH SPEAKER (-)
L50 L50 975-WH 975-WH L40 A513-PK 411-PK HOUSING 123-0304 GAUGE 508-PU 2 WH,GN LH SPEAKER (+) 8E-1118
N L33 HARNESS AS.
J 975-WH-14 975-WH 975-WH 509-WH - 592-BU 124-GN-14 CLUSTER 200-BK 3 BK GROUND
+ L31 L26 100-5895 L24 L24 3 A 136-2108 01 D-3
158-BR-14

200-BK-14

1 276-BK 25 HARNESS CODE 0 DIRECTION SENSOR 4 851-WH 975-WH-14 975-WH-14 G731-GY 508-PU 523-BR 522-WH-14 E 4
521-YL-14

L34 2

L23
ECB / ECPC N MM B 109-6376 05 F-2
2 277-BK 26 HARNESS CODE 1 RIGHT STEER SENSOR 5 524-BU 521-YL-14 201-BK 2 BK GROUND A513-PK 5 YL +12 VOLT MEMORY

102-RD
L49 L49 L23 1 C 134-3853 01 F-10
3-SPD BK 3 278-BK 32 HARNESS CODE 2 LEFT STEER SENSOR 11 975-WH 525-GY 308-YL E707-GN 1 OR +V DISPLAY 592-BU 6 RD +12 VOLT
111-7003 LEFT 7 A D 113-7134 02 F-1

108-BU-16

108-BU-16
108-BU-16
108-BU-16
BK 4 279-BK 36 HARNESS CODE 3 PARK BRAKE DUMP 1 G730-PK G730-PK 975-WH-14 975-WH 500-BR 307-OR E708-PK 3 GN 512-GN GY/BK-16, VI/BK RH SPEAKER (-)

RD-00
CLOCK

BK-00
201-BK
HH E 136-2087 01 D-4

A513-PK
SPEAKER

507-WH
529-WH
BK 5 280-BK 14 HARNESS CODE 4 9 G730-PK 975-WH 975-WH 501-GN 522-WH-14 105-RD C413-YL 4 WH DATA 511-BR 8 GY/VI RH SPEAKER (+) G S

530-OR
CONN 6

506-PU

592-BU
200-BK
A 6T-7695 L31 L31 A REFRIGERANT F 109-9781 03 D-11 ATCH
CONN 3 BK 6 G939-PK 28 THIRD GEAR CLUTCH 2 754-BU 502-OR 521-YL-14 310-PU C414-BU 5 YL LOAD M ANTENNA SW
C

G 124-5785 02 C-12 ATCH


A
B

L29
31 INCHING PEDAL SENSOR 6 F843-YL 508-PU 124-GN-14 START AID 6 BU HARN CODE 12 VOLT RADIO A MTR BAT MM

663-GY
G NOTE B SERV SW 133-9405 L29 NOTE D NOTE A H 109-6379 03 E-2
F780-PK 13 PARK BRAKE SW (N/C) ECPC PUMP SOLENOID 7 K978-BU A 509-WH AA 114-5333
NOTE K HH L8 L8 J 136-2088 02 C-11
158-BR-14

200-BK-14

BRAKE
521-YL-14

419-YL 19 PARK BRAKE SW (N/O) AIR INLET HEATER 8 334-BU G731-GY G731-GY 1 GN 511-BR E 201-BK STARTER

102-RD
102-RD
L7 L7 L 126-8871 00 A-12/E-12 ATCH

207-BK
F781-BR 20 DOWNSHIFT SW (N/O) TRANS OIL TEMP SEN 10 K977-PK 975-WH 2 GN DUMP 512-GN BK A DATALINK LAMP MOTOR 6V-5227
133-2250 NC C SERVICE 7N-5876 L1 L1 M 109-7954 04 B-7 ATCH
F782-OR 23 REVERSE SW (N/O) + V SENSOR 12 709-OR G731-GY G731-GY 3 102-RD BK C 310-PU E
C L50 L50 C

OPERATOR STATION
1 NO CONNECTOR MM N 109-7955 02 B-7 ATCH
F783-GN 24 UPSHIFT SW (N/C) RIGHT BRAKE SOLENOID 13 F791-BU 4 200-BK BK B 308-YL WH/BK-16, GN/BK

201-BK
201-BK

201-BK
509-WH 1 LH SPEAKER (-) L64

201-BK-14
L44 PARK P 120-9890 03 B-9
F784-YL 29 DOWNSHIFT SW (N/C) TRANS OUT SP 1 - 14 E901-GN A 200-BK 124-GN-14 C 200-BK 508-PU 2 WH/GN LH SPEAKER (+) A SS

522-WH-14

522-WH-14
513-OR-14

513-OR-14
BRAKE 2 L65 R 129-2167 00 A-2/F-1 ATCH
F785-WH 30 UPSHIFT SW (N/O) SERVICE BRAKE PEDAL 18 F790-BR G730-PK 1 GN 200-BK 521-YL-14 F 200-BK 200-BK 3 BK GROUND EE
NOTE B DUMP HEADLINER 5 KEY START SW S 113-7904 01 A-8
F786-GY 35 REVERSE SW (N/C) LEFT BRAKE SOLENOID 19 F792-WH G730-PK 975-WH 2 GN 200-BK 200-BK 515-GY-14 G 108-BU-16 4 RD + 24 VOLT

RD-00
BK-00
G 133-2250 4 9G-7641 T 113-7133 01 E-12
33 TRANS OUT SP 1 + 20 E900-WH 3 200-BK-16 516-GN-14 B 201-BK 102-RD 5 +24 VOLT MEMORY
CONN 2 L54
C

U 109-6410 00 B-12/E-12 ATCH


A
B

BK-6
3
L51 34 2F-2R INDICATOR 22 973-BR 4 200-BK 517-BU-14 308-YL A 113-OR 6
X LEFT R A W 126-8872 01 A-12/E-12 ATCH
39 TRANS INPUT SP - 23 E909-WH E 308-YL D 893-GN E 512-GN 7 GY/BK-16, VI/BK RH SPEAKER (-) B B
STEER E EE SS X 109-4042 03 C-12 ATCH
202-BK-14 2 GROUND TRANS INT SP 1 + 24 E902-PU F788-PU F788-PU 1 RD-16 108-BU-16 E 892-BR C414-BU 15 LOAD 511-BR 8 GY/VI RH SPEAKER (+)

1
2

1
2
CLUTCH OFF C Y 123-8329 03 C-12 ATCH
L55 892-BR 3 DATA LINK - TRANS OUT SP 2 + 25 E906-OR 975-WH 2 RD-16 526-YL H E708-PK 25 CLOCK ANTENNA
ON S M FF 111-7198 01 B-3 ATCH
CONN 21

522-WH-14
121-4030 24 VOLT RADIO

516-GN-14
158-BR-14

517-BU-14
200-BK-14

200-BK-14

515-GY-14
752-YL 4 FORWARD CLUTCH SOL AUTO INDICATOR 28 G848-GN A 527-GN ST B E 307-OR J E707-GN 34 +V DISPLAY
521-YL-14

FRAME ENGINE DIODE GG 129-2168 00 A-2/F-1 ATCH


NOTE H BLOWER SW NOTE D
L55

202-BK-14 5 GROUND TRANS INPUT SP + 29 E908-BR 528-PK 105-RD E C413-YL 35 DATA GROUND BLOCK 106-8704
6P-3236 E L59 L59 CATERPILLAR NOTE K KK 112-7686 04 A-5
G731-GY 8 SERVICE BRAKE DUMP TRANS INT SP 2 - 30 E905-BU 411-PK 13 ACTION LAMP
LEFT INDICATOR STRIP MONITOR SERVICE MONITORING SYSTEM LL 126-8708 00 A-9

108-BU-16

200-BK-16
893-GN 9 DATA LINK + TRANS OUT SP 2 - 31 E907-GY 201-BK 2 GROUND
BRAKE 125-3401 CONNECTOR 126-9401 MM 3T-2980 01 B-2

529-WH

507-WH

509-WH
751-GN 10 REVERSE CLUTCH SOL 2F-1R INDICATOR 34 F846-PU F792-WH F792-WH 1 RD-16 709-OR 892-BR 7 200-BK-6

530-OR

527-GN

512-GN

501-GN

502-OR
525-GY

102-RD
E

506-PU

500-BR
508-PU

523-BR
511-BR

524-BU
528-PK
526-YL
X GN-14 NN 126-8874 00 A-12/E-12 ATCH
CONN 1 L53
755-OR 11 SECOND GEAR CLUTCH TRANS INT SP 1 - 35 E903-YL 975-WH 2 RD-16 121-4030
CONN 17 +8V POWER WH 1 709-OR 709-OR 709-OR 4 201-BK 893-GN 11 NOTE B
C

PP 111-8544 00 A-2/F-1 ATCH


A
B

GN-14

201-BK-14
F788-PU 12 LEFT STEER CLUTCH TRANS INT SP 2 + 36 E904-BR A AUTO LAMP WH 2 F846-PU F846-PU 1 290-BK 113-OR 17 NOTE C
Y RIGHT L59 TT 138-8148 00 A-3/F-3 ATCH
200-BK-14 900-PU 17 FIRST GEAR CLUTCH BACK UP ALARM 37 321-BR L19 2F-2R LAMP WH 3 973-BR 973-BR 2 291-BK 21

201-BK
201-BK
CONN 16 M M L29 RR 142-8587 00 F-12
158-BR-14

BRAKE
200-BK-14
521-YL-14

109-RD-4
200-BK-14 F789-YL 18 RIGHT STEER CLUTCH ENGINE SPEED SENSOR 38 450-YL F791-BU F791-BU 1 RD-16 1F-2R LAMP WH 4 F847-YL F847-YL 3 E735-PU 113-OR 113-OR 1 + BATTERY BK-14

10
11
12
AIR CONDITIONER

1
2
3
4
5
6
7
8
9
12

10
11

403-GN
5
9

2
3
7
8

4
121-4030

1
BK-14 F848-OR 21 BI-DIRECTIONAL (N/O) 1F-2R INDICATOR 40 F847-YL 975-WH 2 RD-16 F848-OR E 893-GN 893-GN 5 DATA LINK + CLUTCH SOLENOID
RIGHT N N BI-DIRECTIONAL THERMOSTAT WIRE AS.
F842-BU 22 AIH POST HEAT SW SOLENOID RETURN 3 975-WH-14 A
SPEAKER
F849-WH CONN 20 892-BR 892-BR 14 DATA LINK -
3E-5464 BLOWER 134-3998 K 128-2660 01 D-7

529-WH

507-WH

509-WH
RIGHT MODE SW MOTOR 3E-6387

527-GN

512-GN
530-OR

501-GN

502-OR
525-GY
500-BR
506-PU

511-BR

508-PU

523-BR
524-BU
F850-PK SW IP 1

528-PK
27 15 977-YL 441-OR 8 COOLANT TEMP

526-YL
CONDENSOR

108-BU-16

200-BK-16
MOTOR 106-2721 STEER 6T-7695 133-9405 V 1Q-2444 00 A-12 ATCH
977-YL 37 AUTO DOWNSHIFT SW 16 F789-YL F789-YL 1 RD-16 E G848-GN L25 447-PK 9 FUEL LEVEL
CLUTCH C NC JJ 4D-6565 01 B-1 STD
F849-WH 38 BI-DIRECTIONAL (N/C) 17 975-WH 2 RD-16 BK A F849-WH 201-BK 442-GY 10 HYD OIL TEMP
(Dimensions: 39 inches x 24 inches)

N FF JJ 1Q-2807 01 B-1 ATCH

L25
121-4030 NO
140-BU-14 1 + BATTERY 21 975-WH-14 A 511-BR + BK B F848-OR 201-BK 201-BK 405-GY 19 ENGINE OIL PR WH/RD-14
NOTE H SS 3N-0539 01 B-2
512-GN -

200-BK-14
WH/RD-14 140-BU-14 6 + BATTERY 26 975-WH 975-WH BK C 201-BK 426-BR 20 PWR TRN FILTER ALT B

200-BK

201-BK
201-BK
L54 L54 N CLUTCH/BRAKE E B
975-WH-14 7 SOLENOID RETURN 27 975-WH 975-WH 24 FF T~ R
L52 L48 FF CABLE AS.

2
1
G939-PK 15 SWITCH RETURN 32 975-WH-14 HARNESS CODE 443-YL 28 PWR TRN TEMP 1
L48 AUTO DOWNSHIFT AA 9W-5472 02 F-12
2
1

Y
G939-PK 16 SWITCH RETURN 33 J A CONN 9 P FORWARD
133-9405
127-4801 403-GN 30 ALTERNATOR 6 522-WH-14 JJ JJ BB 8V-0622 00 F-12
140-BU 40 39 F842-BU 3 752-YL 1 RD-16 CLUTCH 2 E BK 7 201-BK 26 2 200-BK-14 200-BK-14 BK-4 BK-6
C NC L19 L19 JJ JJ CC 8E-3413 00 F-12
593-GN-14 F843-YL 4 975-WH 2 RD-16 118-1336 BK A BK 1 270-BK 27 5 517-BU-14 200-BK-14
J J L38 L38 NO ALTERNATOR DD 6T-9661 00 F-12
593-GN-14 J1 ECB J2 337-WH 977-YL 5 977-YL BK B 977-YL 2 271-BK 270-BK 31 HARN CODE 0 4 516-GN-14 515-GY-14
OPERATOR STATION

RELAY (CONN D) CONTROL (CONN B) REVERSE 132-2156 EE 7P-6682 01 B-2


L48 306-GN 334-BU 6 P BK C 201-BK 3 272-BK 271-BK 3 HARN CODE 1 3 515-GY-14 515-GY-14
ATCH 3E-7577 HH 9U-8746 01 C-2
RENR2013-01

3E-5239 109-0563 G848-GN 973-BR 7 973-BR 751-GN 1 RD-16 CLUTCH 1 4 273-BK 272-BK 12 HARN CODE 2
Y NOTE B CONN 12 118-1336
FF L62 L62
108-BU-16

108-BU-16
200-BK-16

200-BK-16
F791-BU F846-PU 8 F846-PU 975-WH 2 RD-16 5 274-BK 273-BK 22 HARN CODE 3
B CONN 24 B
2
1

2
1
516-GN-14
517-BU-14
509-WH

509-WH

507-WH
529-WH

515-GY-14
F792-WH G848-GN 9 G848-GN E BK 6 275-BK 274-BK 16 HARN CODE 4
512-GN

512-GN

530-OR

527-GN

501-GN
502-OR
525-GY
508-PU

511-BR

508-PU

523-BR

506-PU
503-BR

511-BR

500-BR
505-BU

524-BU
200-BK

528-PK
504-YL

526-YL
F843-YL F848-OR 10 F848-OR P 975-WH +8V POWER WH 1 709-OR 8 L59 275-BK 6 HARN CODE 5 R
R FLOOD LAMP
WH/RD-14 L53 754-BU F849-WH 11 F849-WH R 975-WH AUTO LAMP WH 2 G848-GN E 29 WH/RD-14 1 610-OR-14 NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
L53
L52
K978-BU F850-PK 12 K 752-YL P FIRST GEAR CONN 19 32 2 200-BK-14 106-8964 NOTE B: THE FOLLOWING WIRE PAIRS MUST BE TWISTED
334-BU 1 176-YL J 751-GN 900-PU 1 RD-16 CLUTCH 5 AUTO DOWNSHIFT 36 R AT LEAST 1 TURN / 25 MILLIMETERS
L52 MOTOR BLOWER
MOTOR CONDENSOR K977-PK 2 200-BK N 900-PU 975-WH 2 RD-16 118-1336 INDICATOR OPERATOR 37
FF 3E-6386 D PP (892-BR, 893-GN); (E902-PU, E903-YL);
106-2721 G939-PK G939-PK G939-PK 709-OR H 755-OR 133-8979 MONITOR SW 291-BK 291-BK 33 CLEAR SW PP FLOOD LAMP (E904-BR, E905-BU); (E900-WH, E901-GN);
J A L45 L59 610-OR-14 1 1 610-OR-14
L45 ATTACHMENT 133-9405 L62 106-8964 (E906-OR, E907-GY); (E908-BR, E909-WH);
G939-PK G939-PK G939-PK E901-GN 306-GN 21 306-GN L 754-BU E 290-BK 290-BK 23 SERVICE SW 200-BK-14 2 2 200-BK-14
SECOND GEAR L19 L19 WINCH C NC FF PP (450-YL, G939-PK).
BK-14 G939-PK 140-BU E900-WH 140-BU-14 25 140-BU-14 L43 A E901-GN P BK A E735-PU 38 BK-14
140-BU-14 E909-WH 202-BK-14 29 202-BK-14 B E902-PU 755-OR 1 RD-16 CLUTCH 4 527-GN POWER NO
BK B 201-BK 39 GG NOTE C: THE FOLLOWING ARE COMMUNICATED VIA DATA LINK
L52 L54 118-1336 FF GG
975-WH-14 E902-PU 140-BU-14 37 140-BU-14 C E903-YL 975-WH 2 RD-16 528-PK L 199-OR-16 1 CONN 32 BK C E735-PU E735-PU 18 OPERATOR SW 1 610-OR-14 610-OR-14 FLOOD LAMP (ENGINE SPEED, ACTUAL GEAR, PARK BRAKE ON)
AIR CONDITIONER CONDENSOR G939-PK G939-PK 140-BU-14 E906-OR 202-BK-14 40 202-BK-14 D E904-BR M 200-BK 2 410-WH 4 ACTION ALARM 106-8964 NOTE D: 24 TO 12 VOLT CONVERTER NOT REQUIRED WITH

501-GN

502-OR
L51 GND 2 200-BK-14 200-BK-14
G939-PK G939-PK E908-BR F790-BR 19 F790-BR E E905-BU 527-GN 4 GN-16 H SERVICE CONN 18 40 RESISTOR GG 24 VOLT RADIO
L66 L66 THIRD GEAR MOTOR FORWARD BRAKE 9G-1950 RADIO OPTIONS
108-BU-16

G939-PK 140-BU-14 E905-BU 321-BR 20 321-BR F E906-OR P 1 A KK A


CLUTCH 3 T~ A HORN SW PEDAL SW GG FLOOD LAMP 12 VOLT

108-BU-16
G939-PK E907-GY 337-WH 22 337-WH G E907-GY 754-BU 1 RD-16 200-BK 2 BK-16 322-GY 198-RD 1 198-RD-16 610-OR-14
118-1336 N N N N N N N N 3T-2357 132-7077 COM NC 106-8964 135-5944 AM/FM U.S.

507-WH
529-WH
G939-PK E903-YL 892-BR 23 892-BR M E900-WH 975-WH 2 RD-16 108-BU-16 GY-16 G731-GY 2 G731-GY OPERATOR STATION
530-OR

6 200-BK-14

523-BR

506-PU
500-BR
P
526-YL

L H L H L H L H B+ L30 KK KK GG 135-5946 AM/FM CASSETTE U.S.


140-BU 140-BU-14 E904-BR 893-GN 24 893-GN S 526-YL 3 BR-16 114-RD NO L8
BRAKE L8 L8
140-BU-14 140-BU-14 975-WH-14 321-BR G939-PK 26 G939-PK T 528-PK 5 OR-16 A 140-BU-14 NOTE E: NORMALLY OPEN BEFORE INSTALLATION
POSITION L7 L7 NOTE: HARNESS "R" FOR TOP OF LIFT CYLINDER MOUNTED FLOODS
140-BU 140-BU-14 975-WH-14 450-YL G939-PK 28 G939-PK A P A + BATTERY RD A G939-PK 410-WH 1 RD-16
E900-WH

N P
E901-GN

E906-OR

N P B N P B B N P B
E907-GY

L1 L1
E902-PU

E904-BR
E905-BU
E903-YL

U T 975-WH-14 F790-BR E908-BR 31 E908-BR RIGHT WIPER 129-RD SENSOR RETURN BK B F790-BR 201-BK 2 BK-16 HARNESS "PP" AND "GG" FOR LIFT CYLINDER MOUNTED FLOODS NOTE G: WITH HARNESS "GG", REPLACE FUSE WITH
U L39 W B W B W B W B 117-1881
608-GN-14 1 1 608-GN-14 975-WH-14 F847-YL E909-WH 32 E909-WH 200-BK-14 9X-5592 SIGNAL YL C E WITH HARNESS "GG", REPLACE LAMPS FUSE WITH 8M-8948 (15A) FUSE 8M-8948 (15A) FUSE
FLOOD L66 L39 N N N ACTION L64 L64
200-BK-14 2 2 200-BK-14 975-WH-14 973-BR 450-YL 33 450-YL N N N
LAMP U N N DOME LAMP ALARM NOTE H: NOT USED ON THIS MACHINE
975-WH-14 F846-PU 709-OR 34 709-OR
106-8964 P 3E-6389 CIGAR 3E-6328
507-WH

G730-PK K977-PK 35 K977-PK


L55 L55 CONN 11 REAR WIPER SW RIGHT WIPER SW LEFT WIPER SW FRONT WIPER SW NOTE J: WITH HARNESS "NN", REPLACE FUSE WITH
1
2
3
4
8
7
6
5

BK-8 K978-BU 36 K978-BU N LIGHTER


V V LL 3T-6655 3T-6655 3T-6655 3T-6655 9W-0335 8M-0456 (20A) FUSE
G731-GY F847-YL 39 F847-YL 102-RD A RD
NOTE K: ONLY ONE RADIO MAY BE INSTALLED AT A TIME
F848-OR F791-BU 14 F791-BU C WH
L19 L19 TT E10550
L L F850-PK F792-WH 15 F792-WH LL 108-BU-16 108-BU-16 108-BU-16 200-BK B BK A TT
608-GN-14 608-GN-14 FLOOD F849-WH F788-PU 16 F788-PU E902-PU 2 WH TRANS 507-WH 609-YL-14 1 609-YL-14 1 WH FLOOD LAMP
FLOOD 200-BK-14 200-BK-14 LAMPS H 202-BK-14 F789-YL 17 F789-YL E903-YL 1 BK INTERMEDIATE OPERATOR STATION L64 200-BK-14 2 200-BK-14 2 BK 112-9378
LAMP L L 107-6689 ECPC L53 SPEED 1
GN-16 1 K978-BU 202-BK-14 G731-GY 18 G731-GY
107-6689 L PUMP L44 L44 NOTE B: BOTH PAIRS 3E-8848 L30 L30 L8 CONN 23
GN-16 2 975-WH 892-BR 975-WH-14 27 975-WH-14 L30 975-WH L7 L8
608-GN-14 1 136-1679 893-GN G730-PK 30 G730-PK LL E908-BR L7
TRANS L22 L22 L1
200-BK-14 2 751-GN 975-WH-14 38 975-WH-14 E904-BR 2 WH L22 E909-WH L1
A TRANS
INPUT WH 2
H
E908-BR
L22 752-YL
755-OR
E900-WH
E901-GN
1
2
E900-WH
E901-GN
E905-BU 1 BK INTERMEDIATE
SPEED 2 TRANS + V SENSOR OR A
H
709-OR
K978-BU
443-YL L7 A
W W SPEED
608-GN-14 608-GN-14 FLOOD BK 1 E909-WH 900-PU E902-PU 3 E902-PU 3E-8848 TEMP GROUND BK B G939-PK 709-OR
FLOOD LAMP 3E-8848 POWER SENSOR
200-BK-14 200-BK-14 977-YL E903-YL 4 E903-YL LL S S 199-OR-16 SIGNAL WH C K977-PK G939-PK
LAMP
107-6689
W W
W
106-8964 F842-BU
F788-PU
E904-BR
E905-BU
5
6
E904-BR
E905-BU
E900-WH
E901-GN
2
1
WH
BK
TRANS
OUTPUT
TRAIN
FILTER SW
200-BK
322-GY
118-7226 K977-PK THIS SCHEMATIC IS FOR THE D7R TRACK-TYPE TRACTOR DIFF STREER
NOTE B L43 L43 NOTE E L30
608-GN-14
200-BK-14
1
2
F789-YL E906-OR
E907-GY
7
8
E906-OR
E907-GY NOTE B: BOTH PAIRS
SPEED 1
3E-8848 9X-7781
426-BR
201-BK S A
114-RD
129-RD
ELECTRICAL SYSTEM
751-GN 9 751-GN LL B 426-BR 426-BR
FLOOD
NN
608-GN-14 608-GN-14
NN
FLOOD
LAMP
POWERTRAIN
OILSENDER
H
443-YL G939-PK 752-YL 10 752-YL E906-OR 2 WH TRANS
OUTPUT HYDRAULIC S A 201-BK 201-BK
L1
L1
L1 MEDIA NUMBER: RENR2013-01
200-BK-14 200-BK-14 140-BU-14 754-BU 11 754-BU E907-GY 1 BK 442-GY C 442-GY 442-GY
20 Page,

LAMP NN NN 106-8964 4W-9972 ~T SPEED 2 OIL SENDER


107-6689
NN NN
140-BU-14
975-WH-14
755-OR
900-PU
12
13
755-OR
900-PU 3E-8848 4W-9972 ~T
CONN 15
201-BK
608-GN-14 SCHEMATIC PART NUMBER: 142-4990, CHANGE: 02, VERSION: -
FLOOD
608-GN-14
200-BK-14
608-GN-14
200-BK-14
1
2
G939-PK
975-WH-14 CONN 8 L55
447-PK
321-BR
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
NOTE B
LAMP
106-8964
NN
L22 L22
975-WH in neutral and with parking brake set.
L22 200-BK-14
L55
L55 L55 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
12 11 10 9 8 7 6 5 4 3 2 1

WIRE GROUP COLOR DESCRIPTIONS


GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
STARTING CIRCUIT
START AID CIRCUIT
MONITOR CIRCUIT
PANEL LAMP CIRCUIT
ELECTORNIC CLUCH BRAKE CONTROL
HEATER AND AIR CONDITIONER CIRCUIT
WIPER / WASHER CIRCUIT

OTHER COLOR DESCRIPTIONS


HIGHWAYS

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