Ebs1 Fpfa00 Sapi SPMT 1025 d00 Bns Seamless Pipe

PIPILINE CORRIDOR FROM FPF TO
CPF
BNS Seamless Pipe PROJECT SCOPE DISPL DOC SEQ REV

Page 1 of 31
Specification EBS1 FPFA00 SAPI SPMT 1025 D00
BNS Seamless Pipe Specification
EBS1-FPFA00-SAPI-SPMT-1025-D00
Date Sign
Code I Information only Submission - Accepted
Rejected – Major Comments – Data Provider to revise and re-submit. Work
Code R should NOT proceed in the affected areas until comments are resolved.
Comments Returned – Data provider to revise and re-submit for the further
Code C review.
Code A Accepted – Approved – No further submission required
Review Code and Status
D00 2019-05-31 IFC Xu Yandi He Hui Xin Meng Jiang Zhiyang

Reason for Prepared Revised Checked Approved
REV Date
Issue By By By By
CPF

Page 2 of 31
DOCUMENT REVISION HISTORY SHEET
REVISION
Rev DATE ISSUED UPDATE / AMENDMENT DETAILS
DESCRIPTION
D00 IFC 2019-05-31 Issued for Comments

CPF

Page 3 of 31
CONTENTS
1.0 INTRODUCTION ................................................................................................................ 5
1.1 GENERAL .......................................................................................................................... 5
1.2 WEATHER AND GEOLOGICAL DATA ................................................................................. 5
1.3CRUDE OIL PROPERTIES ....................................................................................................... 7
2.0 SCOPE ............................................................................................................................ 11
2.1 GENERAL ........................................................................................................................ 11
3.0 CODES, STANDARDS AND REGULATIONS....................................................................... 12
2.1 GENERAL ........................................................................................................................ 12
2.2 INTERNATIONAL CODES, STANDARDS AND REGULATIONS ........................................... 12
2.3 ORDER OF PRECEDENCE ................................................................................................ 13
4.0 FUNCTIONAL REUIREMENTS .......................................................................................... 14
4.1 MANUFACTURING PROCESS ........................................................................................... 14
4.2 CHEMICAL COMPOSITION ............................................................................................... 14
5.0 INSPECTION AND TEST .................................................................................................. 16
5.1 NON-DESTRUCTIVE EXAMINATION OF PIPES ................................................................. 16
5.2 MECHANICAL PROPERTIES AND TESTS .......................................................................... 16
5.3 HYDROSTATIC TESTING ................................................................................................. 19
5.4 JOINTERS ....................................................................................................................... 19
5.5 REJECTION OF PIPES ..................................................................................................... 19
5.6 DEFECT REPAIR ............................................................................................................. 20
5.7 DIMENSIONAL TOLERANCES .......................................................................................... 20
6.0 MARKING ........................................................................................................................ 22
6.1 COATING ............................................................................................................................ 22
6.2 MARKING............................................................................................................................ 22
7.0 PREPARATION FOR STORAGE , HANDLING AND TRANSPORTATION ............................. 23
7.1 GENERAL ........................................................................................................................... 23
7.2 BEVEL PROTECTORS AND PROTECTIVE END CAPS ........................................................... 23
7.3 TRANSPORT ....................................................................................................................... 23
7.4 PROTECTION ..................................................................................................................... 24
8.0 TEST CERTIFICATES AND RECORDS ............................................................................... 25
9.0 DOCUMENTATION .......................................................................................................... 26
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Page 4 of 31
Appendix A – Manufacturing procedure qualification ........................................................... 28

GENERAL .................................................................................................................................. 28
A.2 WRITTEN PROCEDURE SPECIFICATION.......................................................................... 28
A.3 MANUFACTURING PROCEDURE QUALIFICATION TEST .................................................. 29
A.4 CHARPY V-NOTCH TRANSITION CURVE ......................................................................... 29
A.5 WELDABILITY TEST ........................................................................................................ 29
PROVISION OF EPCC SERVICE FOR
TANK FARM OF FPF

Page 5 of 31
1.0 INTRODUCTION
1.1 GENERAL
China ZhenHuaOil Co., LTD. (ZhenHuaOil, hereinafter referred to as Company) holds

rights for development and production of the contract areas East Baghdad South Oilfield
(EBS Oilfield) which is located in the 14km of northeastern Baghdad, the capital of Iraq,
70 km northwest of Ahdeb oilfield. The oilfield extends about 60km in the NW-SE
direction and 12km in the SW-NE direction. The concession of EBS oilfield covers 658
km2.
EBS oilfield is located in the agricultural area of alluvial plain formed by Tigris and
Euphrates Rivers, 30~40m above sea level. Tigris River is close to the northern part of
the field located in an agricultural area with some villages. The transportation is
convenient, an expressway joins Baghdad and Basra passes by the oilfield.
Except for a few old wellheads, EBS oilfield is completely new to be developed.
According to preliminary development plan, EBS oilfield plans to be comprises of 134
new wellheads, 46 cluster well PADs, 2 OGMs, 1 FPF and 1 CPF. Produced water, water
injection system and also the supporting utilities and infrastructural facilities need to be
developed for the oilfield. The oil production is estimated to reach 40,000 BOPD.
For some applications, the sour oil to be conveyed may be very corrosive, containing
high values of H2S and/or CO2.The requirements shall be following this specification.
1.2 WEATHER AND GEOLOGICAL DATA
The Field is located in the dry and hot tropical desert climate zone. In summer (from
May to September), the temperature ranges from 38°C to 50°C. Winters are cool (from
October to April) with the temperature ranging from 2.1°C to 11°C. Winter is the main
rainy season with the average rainfall of about 100mm. Local meteorological data are
shown in the table below:
Table1.2-1 Environment Data
Item Specification
Annual average atmospheric pressure 1010.3 (mbar)
Temperature:
Max. Atmospheric Temp. 55℃

Min. Atmospheric Temp.
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Page 6 of 31
Item Specification
Wet Bulb Temperature -5℃
Min.:3.3℃; Max.:23℃; AVG:25℃
Relative Humidity:
Max. (November-March) 90-100 %
Min. 10 %
Rain Fall:
Max. 200mm/year (45mm/day)
Rain Fall Season November-March
Wind:
General Direction 85%N. W.-SE
Max. recorded Wind Speed 160km/hr
Wind Speed for Design Purpose 165 km/hr @15m Height (3 seconds gust)
Frequent during summer season. Duration is from

Sand Storm several hours to about a week, especially during
day time.
Earthquake ZONE 2A 0.15g
Winter Ground Temp. (1m 18℃

underground)
Summer Ground Temp. (1m 28℃

underground)
Thunder days 13.7days/year

CPF

Page 7 of 31
1.3 CRUDE OIL PROPERTIES
Table1.3-1 Properties of Crude Oil
Well ID EB-26 Blend 1 EB-4 EB-10 EB-1
Formation Khasib K&T Zubair Tanuma Hartha
Density(g/cm3) (g/cm3)15.6℃ 0.9075 0.9263 0.8346 0.9706 0.9531
API 24.3 21.1 38 14.3 16.9
Viscosity (mPas)20℃ 33.1 96.1 4.5
Total sulphur wt% 5.6 4.6 1.04 5.67 5.18
Wax wt% 2.1 0.7 1.77
Asphaltenes wt% 5.98 58 0.49 7.41
Pour pt ℃ -30 -22 10 -23
Table1.3-2 Composition of Associated Gas
Item Tanuma Khasib
Agilent Agilent Agilent

Gas Chromatography Technologies Technologies Technologies
7890B ac 7890B ac 7890B ac
Well: Field/East Well: Field/East Well: Field/East

Source of Sample
Baghdad Baghdad Baghdad
Sampling Point EB-70T EB-62K EB-70K
Sampling Pressure
0.84 24 5.5
(Kg/cm2)
Date of Sampling 2016/4/21 2016/5/8 2016/4/17

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Page 8 of 31
Item Tanuma Khasib
Date & Time of Testing 2016/4/24 2016/5/8 2016/4/17
Compounds:
C1 63.611 82.532 84.292
C2 13.619 8.941 9.113
C3 10.981 5.614 4.118
i-C4 2.078 0.749 0.63
n-C4 5.001 1.632 0.569
i-C5 1.61 0.535 0.398
n-C5 1.645 0.538 0.413
C6+ 1.454 0.659 0.467
TOTAL 99.999 100 100
TONLPG/MMSCF 10.707284 3.981163 3.003595
MOL.WT 26.859582 20.601853 19.763857
Density gm/cc 0.001134 0.00087 0.000835
SP.GR 0.927347 0.711345 0.682413
Total Sulfur 177.425 137.269 184.135
Sulfur Compounds PPM PPM PPM
H2S 164.694 132.087 176.511
COS 3.637 1.653 4.383
Methanethiol 1.916 0.6 0.706

CPF

Page 9 of 31
Item Tanuma Khasib
Ethanethiol 1.444 0.445 0.52
Dimethyl sulfide 0.298 0.676 0
CS2 3.724 1.233 1.126
propanethiol 0.811 0.255 0.653
Butanethiol 0.006 0 0
Ethyl methyl sulfide 0.745 0.256 0.054
Diethyl sulfide 0 0 0
Dimethyl disulfide 0.009 0.029 0.068
2-Methyl thiophene 0 0 0
3-Methyl thiophene 0.141 0.035 0.114
Table1.3-3 Properties of Produced Water
Well ID EB-1 EB-2 EB-4 EB-6 EB-15
Layer Hartha Shusiba Zubair Hartha Zubair
Na+ 42153 55217 75269 35770 34914
K+ 1700 2400 1500 880
Ca2+ 8600 14500 16000 6000 8000
Mg2+ 1980 1800 3200 1944 1400
Fe3+ 190 8
Cl- 85990 117800 155000 67450 70990

CPF
BNS Seamless Pipe PROJECT SCOPE DISPL DOC SEQ REV Page 10 of
Specification EBS1 FPFA00 SAPI SPMT 1025 D00 31
Well ID EB-1 EB-2 EB-4 EB-6 EB-15
SO42- 1840 380 388 6500 1378
HCO3- 30 190 210 610
Total Salinity 142603 092287 253200 119328 116682
Water Type CaCl2 CaCl2 CaCl2 CaCl2 CaCl2

CPF
2.0 SCOPE
2.1 GENERAL
This Specification provides technical specifications and general requirements for the
materials, manufacture, testing, inspection, supply and shipment of BNS seamless pipe
to be used in provision of PIPILINE CORRIDOR FROM FPF TO CPF.
This specification covers carbon steel pipes used for sour service.
CPF
3.0 CODES, STANDARDS AND REGULATIONS

2.1 GENERAL
The carbon steel pipes shall be manufactured, inspected and tested in accordance with
the requirements of this Specification, the referenced project documents and other
documents referenced herein. The latest revisions available at the date of issue of the
enquiry shall apply.
The Codes, Standards and Regulations which follow are the industry codes and standards
normally referenced for carbon steels pipes used for sour service. All pipes shall conform
to all relevant national regulations, local codes and standards listed below.
2.2 INTERNATIONAL CODES, STANDARDS AND REGULATIONS
American Petroleum Institute (API)
API SPEC 5L-2018 Line Pipe
API RP 5L1 Railroad Transportation of Pipe
API RP 5L5 Marine Transportation of Line Pipe
API RP 5L6 Transportation of Line Pipe on Inland Waterways.
American Society of Mechanical Engineers (ASME)
ASME B31.3 Process Piping
ASME B31.4 Pipeline Transportation Systems for Liquids and Slurries
ASME SectionII Material Speciﬁcations
American Society for Testing and Materials (ASTM)
ASTM A 370 Standard Test Method and definitions for Mechanical Testing of
Steel products
A 530/A 530M Speciﬁcation for General Requirements for Specialized Carbon

and Alloy Steel Pipe
ASTM E112 Standard Test Methods for Determining Average Grain Size
ASTM E165 Test Method for Liquid Penetrant Examination
ASTM E23 Test Methods for Notched Bar Impact Testing ofMetallic Materials
ASTM E407 Standard Practice for Microetching Metals and Alloys
ASTM E436 Standard Test Method for Drop-Weight Tear Tests of Ferritic Steels
CPF
ASTM E45 Standard Test Methods for Determining the Inclusion Content of
Steel
ASTM E709 Guide for Magnetic Particle Examination
European Committee for Standardization (CEN)
EN 10204 Metallic Products – Type of Inspection Documents
International Organization for Standardization (ISO)
ISO 9000 – 9004 Quality Management and Quality Assurance Standards
ISO 11484 Steel Tubes For Pressure Purposes – Qualification and Certification
of Non-Destructive Testing (NDT)
ISO 404 Steel and Steel Products General Technical Delivery Requirements
ISO 9712 Non-Destructive Testing, Qualification and certification of

Personnel
National Association of Corrosion Engineers (NACE)
NACE MR0175/ISO 15156 Material Requirements - Sulphide Stress Cracking

Resistance of Metallic Materials for Oil field Equipment
NACE TM0177-2016 Laboratory Testing of Metals for Resistance to Sulfide Stress

Cracking and stress corrosion cracking in H2S Environments
NACE TM0284-2016 Evaluation of pipeline and pressure vessel steels for resistance to
hydrogen-induced cracking
2.3 ORDER OF PRECEDENCE
The following order of precedence shall apply:
• The Requisition and Data Sheets
• This SpecificationOther Referenced Project Specifications
• Other International Codes, Standards and Regulations

CPF
4.0 FUNCTIONAL REUIREMENTS

4.1 MANUFACTURING PROCESS
All seamless pipes which used under this specification shall be in accordance with API
SPEC 5L-2018 unless otherwise required by this specification. All pipes shall be Grade BNS
PSL2, normalized. The chemical composition shall be in accordance with API SPEC 5L-
2018 and normalized as shown in Table 4.2-1 herein.
All pipes which used for sour service shall meet requirements of API SPEC 5L-2018 AnnexH
and NACE MR0175/ISO 15156.
For seamless pipes, steel shall be made by basic oxygen or electric furnace methods,
utilizing low sulphur and low phosphorous refining process, fully killed, with a fine grain
practice. Steel shall be processed using inclusion shape control, spheroidizing inclusion
shape to minimize the occurrence of elongated nonmetallic inclusions. The steel
production shall be continuously. For seamless pipes the body ASTM Standard E112 ferrite
grain size shall be 8 or finer. Cold-expanded pipe is not permitted.
For all pipe grades, the entire pipe shall be Stress Relieved by heat treatment. After
Stress Relieving, the Micro hardness shall not exceed 240 HV10. Pipes will be mechanically
expanded up to a maximum expansion ratio of 1.5%.
4.2 CHEMICAL COMPOSITION
Two product analysis of the pipe body shall be made on each heat. Sample locations shall
be 1/4 Wall Thickness or 3/4 Wall Thickness rather than the pipe surface. Analysis shall
be performed and reported for all elements covered by this Specification. Ladle and
product analysis shall meet the requirements of Table 4.2-1.
Table 4.2-1Product Analysis Requirements for Sour service
PERMITTED ALLOY CONTENT, wt%

Element
API SPEC 5L-2018 BNS
C 0.14 max
Mn 1.35 max
Si 0.40 max
P 0.015 max
S 0.008 max
CPF
PERMITTED ALLOY CONTENT, wt%

Element
API SPEC 5L-2018 BNS
V 0.08 max Note 1
Nb 0.05 max Note 1
Ti 0.04 max Note 2
CEIIw 0.36 max
CEPcm 0.21 max
Other Note 6
Note:
1、 Unless otherwise agreed, Nb+V≤0.06% .
2、 Nb+V+Ti≤0.15% .
3、 For each reduction of 0.01% below the specified maximum for C. an increase of 0.05%
above the specified maximum for Mn is permissible, up to a maximum of 0.20% .
4、 When carbon mass fraction equal to or less than 0.12%,the carbon equivalent, CEpcm,
shall be determined using Equation(1):
Si Mn Cu Ni Cr Mo V
CE Pcm = C + + + + + + + + 5B (In case of C>0.12%)
30 20 20 60 20 15 10
（1）
5、 When carbon mass fraction greater than 0.12%,the carbon equivalent, CEIIW, shall
be determined using Equation(2):
Mn (Cr + Mo + V) (Ni + Cu)

CE IIW = C + + + (In case of C>0.12%)
6 5 15
（2）
6、 Altotal ≤ 0,060 %; N ≤ 0,012 %; Al/N ≥ 2:1 (not applicable to titanium-killed or
titanium-treated steel); Cu ≤ 0,35 %;Ni ≤ 0,30 %; Cr ≤0,30 %; Mo≤ 0,15 %; B≤ 0,0005 %.
CPF
5.0 INSPECTION AND TEST

5.1 NON-DESTRUCTIVE EXAMINATION OF PIPES
All NDE shall be performed in accordance with relevant code and standard of pipes. Pipes
used for sweet gas or oil shall meet NDE requirements of API SPEC 5L-2018 Annex E. Pipes
used for sour service shall meet NDE requirements of API SPEC 5L-2018 Annex E and Annex
K. Both surface and volumetric techniques shall be used to examine for:
• Laminar imperfections in pipe body;
• Laminar imperfections at pipe ends over a width of a least 25mm using ultrasonic
testing with compression wave probe for seamless pipes. Any defects shall be
removed as a cylinder and pipe re-tested;
• Cracks at pipe ends over a width of at least 100mm using ultrasonic testing with
shear wave probes. Any cracks shall be removed as a cylinder and pipe re-tested;
• Thickness testing;
In all cases where grinding repairs are made as a result of imperfections disclosed by non-
destructive testing, the repaired area shall be given an additional non-destructive test
after the grinding operation.
All personnel performing NDE and interpretation of results shall be qualified to ISO 9712
or ISO 11484 or equivalent.
In the event of any failure to meet the requirements of relevant code and standard as
amended by this Specification, the reason for failure shall be investigated by
VENDOR/BIDDER.
All pipes in the batch to which the failed test relates shall remain rejected and segregated
until COMPANY accepts the results of such investigation as satisfactory.
NDE for final acceptance of the pipe shall take place after all heat treatment, expansion
operations and before hydrostatic testing. The NDE procedure(s) shall be qualified prior
to commencement of production.
5.2 MECHANICAL PROPERTIES AND TESTS
Testing shall be carried out after all manufacturing process and prior to hydrostatic
pressure testing. Mechanical properties required, and the tests to assess them, shall
comply with the requirements of relevant code and standard with the additions/changes
given in the following sections.
Fracture Toughness -Charpy V-Notch Test

CPF
For all pipes, with frequency of once per test unit of not more than 100 pipes with the
same cold-expansion ratio, Charpy V-Notch tests shall be performed at the temperature
of -10℃ and in accordance with the requirements of API SPEC 5L-2018 and relevant Codes
and Standard of pipes.
The minimum average (of a set of three test pieces) absorbed energy for each pipe, based
upon full-size test pieces shall be given in Table 5.2-1.
Table 5.2-1 CVN Absorbed Energy Requirements
Shear fracture area（SA%） CVN Absorbed Energy
Pipe Grade （10mm×10mm×55mm）

individual test value average test value
J
individual test value≥42
BNS ≥70 ≥90
average test value≥55
Note：
When full-size test pieces are not available, the subsize test pieces with the greatest
possible width between 7.5mm and 5mm shall be used, the required minimum average
(of a set of three test pieces) and individual absorbed energy values shall be the
corresponding required values for full-sized test pieces times the ratio of the specified
width of the subsize test piece to the specified width of the full-size test piece.
Tensile Testing
Tensile test with frequency of once per test unit of not more than 100 pipes with the
same cold-expansion ratio according to the requirements of ASTM A370 and relevant code
and standard of pipes. The tensile properties shall be given in Table 5.2-2.
Table 5.2-2 Requirements for the Results of Tensile Tests
Tensile
Yield Strength
Strength Elongation
R t0.5
Rm Ratio Af
Pipe Grade MPa
MPa Rt0.5 / R m %
Min
min max min max
API SPEC
BNS 245 450 415 655 ≤0.93
5L-2018
CPF
Hardness Test
Hardness tests shall be performed on a cross section ring using the Vickers DP test
method. Nine hardness impressions shall be made in each quadrant of the cross section,
three near the OD surface, three at mid-wall and three near the ID surface.
Hardness shall not exceed 240 HV10.Testing shall be conducted in accordance with the
requirements of API SPEC 5L-2018 and relevant Codes and Standard of pipes.
Four-quadrant hardness is only required 1test/size(MPQT). After that, one quadrant

hardness should be tested, the frequency is 1test/ 100 pipes.
Additional qualification testing is also included in Appendix A.
Macro/Micro Examination
Cross sections shall be taken from one pipe from each heat used at least one per shift
and prepared for macro/micro examination. Micro examination shall show a fine grain
structure and a freedom from Martensite. Macro/Micro examination shall be performed
at the same frequency as 1test/ heat.
Hydrogen Induced Cracking Test (HIC only for sour service)
HIC test shall be performed and reported in accordance with NACE TM0284-2016 and the
requirements for sour service as detailed in clause H 7.3.1 of API SPEC 5L-2018.The test
for evaluation of resistance to hydrogen-induced cracking shall meet the following
acceptance criteria, with each ratio being the maximum permissible average for three
sections per test specimen when tested in Solution (Environment) A as per ISO 15156-2,
Annex B B.5 &Table B.3:
a) crack sensitivity ratio (CSR) ≤ 2 %;
b) crack length ratio (CLR) ≤ 15 %;
c) crack thickness ratio (CTR) ≤ 5 %.
Inspection frequency: One test for each of the first three heats applied, thereafter, not
less than one test per each ten heats of steel.
Sulphide Stress Corrosion Cracking Test (SSC only for sour service)
Sulphide stress cracking test shall be performed in accordance with NACE TM-0177-2016
and the requirements for sour service as detailed in clause H 7.3.2 of API SPEC 5L-2018.
One test for each pipe provide for manufacturing procedure qualification.
CPF
5.3 HYDROSTATIC TESTING
Pipe shall be hydrotested in accordance with relevant code and standard of pipes with
the following additions:
• Hydrostatic testing pressure shall be that required to generate a hoop stress of at

least 95% of pipe SMYS;
• Test pressures for all sizes of SMLS pipe shall be held for not less than 5 s.
• Hydrostatic testing apparatus shall be equipped to provide test pressure and

duration records for each length, and shall be recorded in the Manufacturing
Record Book or PQR;
• Each hydrostatic test failure shall be made known to the COMPANY. Failed pipes
shall be identified as rejected and placed in a quarantined area and shall be
available for inspection at the COMPANY’s discretion.
5.4 JOINTERS
The delivery of jointers is not permitted.
5.5 REJECTION OF PIPES
In addition to the re-test requirements as given in the API SPEC 5L-2018 and relevant
Codes and Standard of pipes the following shall apply: In the event of repeated failure,
defined as more than 2% failure in case of the pipe-by-pipe testing to meet the
mechanical property requirements of this Specification, the reason for failure shall be
investigated by the VENDOR/BIDDER and presented to COMPANY. All pipe in the batch to
which the failed tests relate shall remain rejected and segregated until the COMPANY
accepts the results of such investigation as satisfactory.
Before resumption of acceptance inspection, the VENDOR/BIDDER shall inform the

COMPANY of any additional or increased inspection by the VENDOR/BIDDER required to
ensure that any pipes accepted from the lot produced under upset conditions comply with
minimum requirements herein. Agreement on any additional or increased inspection by
the VENDOR/BIDDER shall be at the discretion of the COMPANY. Inspection level shall
return to that specified in the manufacturing procedures, after correction of production
anomalies and clearance of all rejected pipes.
If any test fails because of a machining or testing error, a single replacement test piece
shall be cut from the original test ring, and the initial failure shall be ignored. In all other
instances, if any test fails, then two retest pieces shall be cut from that batch. If either
of these fails, the heat will be rejected.
CPF
If any heat is rejected because of failures both in original tests and permitted retests,
individual pipes from that heat may be retested, and those pipes that pass shall be
accepted.
In addition to the requirements of API SPEC 5L-2018, the following shall be applicable:
• Any imperfection that reduces the wall thickness below the specified minimum
shall be considered a defect and the pipe shall be discarded;
• Surface laps, shells, slivers, laminations and all sharp edged imperfections, e.g.
gouges, are unacceptable defects;
• Dents or gouges that are deeper than 2mm or extend in any direction more than
5% of the pipe outside diameter shall be considered defects.
For retests sorting and reprocessing the requirements of ISO 404 apply.
5.6 DEFECT REPAIR
Correction of defects shall comply with API SPEC 5L-2018 and relevant Codes and Standard
of pipes.
5.7 DIMENSIONAL TOLERANCES
Dimensions and weights of pips as well as extent of testing shall comply with API SPEC 5L-
2018 and relevant Codes and Standard of pipes, unless mentioned below.
Length
Pipe lengths shall be minimum 11.7m, maximum 12.7m, with a minimum average for 50
pipes of 12.2m (for double random length).
Jointers and cropped blowers are not permitted.
Pipe End Shape
The pipe ends shall have the following bevel configuration:
Bevel Angle: 30 degree ~ 35 degree, root face 1.6±0.8mm.
Internal tapering in any shape or form is not allowed.
Pipe end Dimensions
Diameter
The outside diameter shall be within the tolerances given in API SPEC 5L-2018 Table 10.
Out of Roundness
CPF
The pipe body and the end of each pipe shall conform to the requirements for out of
roundness in accordance with the requirements of API SPEC 5L-2018 Table 10.
Wall Thickness
The pipe body and the end of each pipe wall thickness tolerance shall conform to the
requirements for wall thickness tolerance in accordance with the requirements of API
SPEC 5L-2018 Table 11.
Eccentricity
In addition to the wall thickness tolerance requirement the eccentricity at the pipe ends
shall not exceed 15% of the nominal wall thickness with a maximum of 2mm, i.e. the
difference between the minimum and maximum wall thickness at the pipe ends shall be
limited to 15% of the nominal wall thickness with a maximum of 2mm.
CPF
6.0 MARKING
6.1 COATING
All internal and external pipe surfaces shall be free from scale or any other defects that
may interfere with the application of the selected coating systems. Scale is defined as
material that cannot be normally removed by a blasting operation. Unless otherwise
specified, the internal and external pipe surfaces shall be suitable for application of
coatings by being free from oil, grease and surface defects.
Coating requirement shall be accordance with the order.
If coating required，it shall be accordance with Specification for Three Layer

Polyethylene Line Pipe Coating(EBS1-FPFA00-SAMC-SPPA-1002).
6.2 MARKING
Marking shall comply with the requirements of API SPEC 5L-2018， relevant Codes and
Standard of pipes and any instructions included herein, and shall be applied to the outside
surface of the pipe near one end of the pipe. All markings shall be in English.
The following data shall be paint stencilled clearly on the outside surface of one end of
each pipe and Die stamping shall not be used.
• Name of VENDOR/BIDDER and Pipe Mill;
• Data Sheet Number;
• Mark of the Inspection Organisation;
• Size (Diameter, Wall Thickness, Length);
• Heat Number;
• Grade of Steel;
• VENDOR/BIDDER Unique Number;
• Project Name and Operator’s Identity;
• Sour service.
Any requirements for additional marking or for special locations or methods of marking
are subject to agreement by COMPANY.
CPF
7.0 PREPARATION FOR STORAGE , HANDLING AND TRANSPORTATION

7.1 GENERAL
The VENDOR/BIDDER shall perform all COMPANY’s requirements for handling, stacking
during storage and securing pipe for shipment, in accordance with requirements in
Standard for Packing and Packages for equipment preservation and preparation for
shipment and shall comply with requirements as specified in material /technical
Requisition.
No pipe shall be prepared for transport or transported from the mill storage yard without
prior approval in writing from the COMPANY’S representative.
No welding of temporary attachments for handling, stacking or securing shall be

permitted.
All handling, loading and unloading shall be performed in such a manner as to avoid
mechanical damage and corrosion.
All handling shall be performed with nylon slings, or padded hooks approved by the
COMPANY.
7.2 BEVEL PROTECTORS AND PROTECTIVE END CAPS
Bevel protectors and protective end caps of a type suitable for a minimum of 12 months
preservation and approved by the COMPANY shall be supplied and installed by the
VENDOR/BIDDER before stockpiling of the pipe takes place.
7.3 TRANSPORT
Rail cars, trucks, lighters, ships or other conveyance shall be cleaned of debris or any
substance that might damage the pipe prior to loading.
Suitable timber and other dunnage shall be used to protect the pipe against damage in
transit.
Loading onto or into rail cars, trucks, lighters, ships or other conveyances shall be
performed in accordance with API RP 5L1, API RP 5L5 or API RP 5L6 as appropriate. In all
cases loading shall be in accordance with a procedure approved by the COMPANY.
No on-deck overseas shipment is allowed without prior written approval by the COMPANY.
Loading and unloading of pipe may be witnessed by the COMPANY’s representative, whose
decisions on the suitability and acceptability of pipe protection and handling during
loading and unloading shall be final.
CPF
7.4 PROTECTION
Finished Pipe to be stored for a significant period of time at the mill or marshalling yard
shall be stored in a manner to prevent corrosion. The preservation shall be suitable for
12 months after delivery.
Pipe shall not rest on projections which could result in point stresses or be allowed to rub
on an adjacent object. Pipe loading shall be limited to prevent stresses which result in
out-of-roundness.
CPF
8.0 TEST CERTIFICATES AND RECORDS

All certificates and records of tests indicated herein shall be fully identified with the
specific materials they represent. Records shall be available for examination at the time
and place of inspection, whether at the point of manufacture or other locations. The
VENDOR/BIDDER shall keep the following certificates and records for three (3) years after
pipe have been shipped:
• Certificates of Compliance of required non-destructive testing;
• Ultrasonic Testing and Magnetic Particle Examination records for review at the
discretion of the COMPANY;
• Charts or other records of required hydrostatic and other tests. Test logs shall
include test data, a description of the item tested, a traceable identifying number
and the signature of the COMPANY’s inspector witnessing the test.
CPF
9.0 DOCUMENTATION
All documentation shall be compiled into a VENDOR/BIDDER’S record Book. The
VENDOR/BIDDER shall submit all documentation produced during the WORK as required
by this Specification, including but not limited to the following:
• Index;
• Quality Control Procedures and Quality Plan;
• Ladle Analysis (each heat);
• Product Check Analysis (each heat);
• Manufacturing Procedure Specification;
• Results of Manufacturing Procedure Qualification;
• NDE Calibration Records;
• Heat Treatment Details, if any;
• Certified Examination Reports;
• Inspection Certificates;
• Certified Mechanical Test Reports
• Mill Certificates;
• Pipe Hydrostatic Test Certificates;
• Special Tests Results required by this Specification;
• Storage Procedures;
• Release Certificates;
• Non-destructive examination Procedures and Reports;
• Dimensional Report;
• Testing equipment Calibration Certificates/Reports;
• Inspection/Operator Certificates;
• List of Rejected Pipes (and the reason for rejection);
• Tally List;
• Release Notes;
CPF
• Chemical heat analysis of pipe steel for each heat giving percentages of Carbon,
Manganese, Phosphorus, Sulphur, Silicon, Magnesium, Nickel, Chromium,
Molybdenum, Copper, Vanadium, Titanium and the Carbon Equivalent (both by
CEIIW and Pcm formulas);
• Mechanical properties of each heat of steel giving Yield strength, Tensile strength
and Elongation;
• HIC and SSC test reports;
• Mill hydrostatic test report.
All certificates shall be in the English language, use metric units of measure and shall be
signed by both the VENDOR/BIDDER and the COMPANY.
The VENDOR/BIDDER shall supply the COMPANY all the mentioned reports and certificates
prior to shipment. Delivery of pipe which has unsatisfactory reports and certificates will
not be accepted.
CPF
Appendix A – Manufacturing procedure qualification

GENERAL
Pipes MPS shall be qualified by actual testing.
A.2 WRITTEN PROCEDURE SPECIFICATION
Written procedures shall contain the following minimum information:
• Steel maker and steel making processes, including selection and percent
of scrap and details of hot metal treatment secondary refining techniques,
ladle treatments, degassing, casting techniques and equipment used for
continuous casting, if applicable;
• Amount of plate or round removed from front and end of pour, method of taking
ladle analysis, procedures for sulphur prints or macros of plate, scarfing practice;
• Chemical Composition and Target Chemistry;
• Details of heat treatment;
• Details of cold straightening and cold sizing including maximum cold strain;
• The VENDOR/BIDDER shall supply data on pipe with a similar chemistry and
manufacturing process that shows adequate field weldability;
• Pipe hydrotest and NDE procedures;
• Essential variables for each manufacturing step are to be established. The

following changes in the manufacturing processes for line pipe will require re-
qualification of the MPS;
• Any change in raw material scrap content, when relevant, above that qualified;
• Any changes in steel making process, alloying practice, rolling or working condition
and heat treatment;
• Increase in ladle analysis of 0.02%C or 0.03 in Pcm values above that qualified;
• Any change in pipe forming process;
• Any change in final heat treatment condition;
• Pipes used for low temperature: mechanical test results (including Charpy V-Notch
Test at low temperature)
CPF
A.3 MANUFACTURING PROCEDURE QUALIFICATION TEST
The Manufacturing Procedure Specification shall be qualified by the Manufacturing

Procedure Qualification Tests prior to commencement of production. The mandatory
tests specified in Table A-1 shall be carried out at the beginning of the production.
On the first day of production, one (1) pipe submitted by the VENDOR/BIDDER for
acceptance, shall be randomly selected from the first batch of 50 finished pipes produced
from the first day of production for each diameter and wall thickness combination, for
examination and testing in accordance with the requirements of API SPEC 5L-2018 and
the following:
• The test pipe shall be examined visually on both surfaces for compliance with the
quality requirements of this Specification;
• All of the inspection, measurement, testing and NDE requirements for production
pipe contained in the main body of the Specifications shall be performed on the
test pipe.
A.4 CHARPY V-NOTCH TRANSITION CURVE
Charpy V-notch energy and shear area curves are to be established by testing at least 5
sets of coupons from one of the test pipes. Testing shall be as nominated in Data Sheets.
The minimum average Charpy energy shall be in accordance datasheets, API SPEC 5L-2018,
relevant code and standard.
A.5 WELDABILITY TEST (IF REQUIRED)
VENDOR/BIDDER shall provide weldability data for pipe with grade, similar size, wall
thickness, chemistry and manufacturing process required under this Specification to
demonstrate the level of weldability. Data shall include details of pipe composition, size
wall thickness, grade, composition, weld procedure and consumable Data Sheets.
This data shall be provided to COMPANY prior to the start of production.
Table A-1 — Inspection frequency
Type of inspection Type of pipe Frequency of inspection
Heat analysis SMLS One analysis per heat of steel

CPF
Two analyses (taken per heat of

Product analysis SMLS steel from separate product
items)
Once per test unit of not more

Tensile testing of the pipe body SMLS than 100pipes with the same
cold-expansion ratio a
Charpy V-Notch impact testing of the
pipe body of pipe with specified outside
SMLS than 100pipes with the same
diameter and specified wall thickness as
given in Table 22 –API5L
Hydrostatic testing SMLS Each pipe
each pipe, except as allowed by

Visual inspection SMLS
10.2.7.2 in API5L
At least once per 4h per

operating shift plus whenever
Pipe diameter and out-of-roundness SMLS
any change of pipe size occurs
during the operating shift
Wall thickness measurement SMLS Each pipe (see 10.2.8.5- API5L)
Random testing, with the details

Other dimensional testing SMLS left to the discretion of the
manufacturer
Each pipe or each lot, with the
Weighing of pipe with D <141,3 mm
SMLS choice being at the discretion of
(5.563 in)
the manufacturer
Weighing of pipe with D ≥141,3 mm
SMLS Each pipe
(5.563＂)
CPF
In accordance with Annex K –

Non-destructive inspection SMLS
API5L
Pipe diameter and out-of-roundness for Once per test unit of not more
SMLS
pipe with D >168,3 mm (6.625＂) than 20 lengths of pipe
Pipe diameter and out-of-roundness for Once per test unit of not more
SMLS
pipe with D ≤168,3 mm (6.625＂) than 100 lengths of pipe

Hardness testing SMLS than 100pipes with the same
HIC test SMLS One test for each of the first
three heats applied; thereafter,
no less than one test per each
ten heats of steel.
One test for each pipe provided
SSC test SMLS for manufacturing procedure
qualification
The cold-expansion ratio is designated by the VENDOR/BIDDER, and is derived using the designated before-
a expansion outside diameter or circumference and the after-expansion outside diameter or circumference. An
increase or decrease in the cold-expansion ratio of more than 0,002 requires the creation of a new test unit.

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PIPILINE CORRIDOR FROM FPF TO

BNS Seamless Pipe PROJECT SCOPE DISPL DOC SEQ REV

BNS Seamless Pipe Specification

Review Code and Status

D00 2019-05-31 IFC Xu Yandi He Hui Xin Meng Jiang Zhiyang

BNS Seamless Pipe PROJECT SCOPE DISPL DOC SEQ REV

DOCUMENT REVISION HISTORY SHEET

D00 IFC 2019-05-31 Issued for Comments

BNS Seamless Pipe PROJECT SCOPE DISPL DOC SEQ REV

BNS Seamless Pipe PROJECT SCOPE DISPL DOC SEQ REV

Appendix A – Manufacturing procedure qualification ........................................................... 28

BNS Seamless Pipe PROJECT SCOPE DISPL DOC SEQ REV

China ZhenHuaOil Co., LTD. (ZhenHuaOil, hereinafter referred to as Company) holds

1.2 WEATHER AND GEOLOGICAL DATA

Table1.2-1 Environment Data

Annual average atmospheric pressure 1010.3 (mbar)

Max. Atmospheric Temp. 55℃

BNS Seamless Pipe PROJECT SCOPE DISPL DOC SEQ REV

Wet Bulb Temperature -5℃

Min.:3.3℃; Max.:23℃; AVG:25℃

Max. (November-March) 90-100 %

Max. 200mm/year (45mm/day)

Rain Fall Season November-March

General Direction 85%N. W.-SE

Max. recorded Wind Speed 160km/hr

Frequent during summer season. Duration is from

Earthquake ZONE 2A 0.15g

Winter Ground Temp. (1m 18℃

Summer Ground Temp. (1m 28℃

Thunder days 13.7days/year

BNS Seamless Pipe PROJECT SCOPE DISPL DOC SEQ REV

1.3 CRUDE OIL PROPERTIES

Table1.3-1 Properties of Crude Oil

Well ID EB-26 Blend 1 EB-4 EB-10 EB-1

Formation Khasib K&T Zubair Tanuma Hartha

Density(g/cm3) (g/cm3)15.6℃ 0.9075 0.9263 0.8346 0.9706 0.9531

API 24.3 21.1 38 14.3 16.9

Viscosity (mPas)20℃ 33.1 96.1 4.5

Total sulphur wt% 5.6 4.6 1.04 5.67 5.18

Wax wt% 2.1 0.7 1.77

Asphaltenes wt% 5.98 58 0.49 7.41

Pour pt ℃ -30 -22 10 -23

Table1.3-2 Composition of Associated Gas

Item Tanuma Khasib

Agilent Agilent Agilent

Well: Field/East Well: Field/East Well: Field/East

Sampling Point EB-70T EB-62K EB-70K

Date of Sampling 2016/4/21 2016/5/8 2016/4/17

BNS Seamless Pipe PROJECT SCOPE DISPL DOC SEQ REV

Item Tanuma Khasib

Date & Time of Testing 2016/4/24 2016/5/8 2016/4/17

C1 63.611 82.532 84.292

C2 13.619 8.941 9.113

C3 10.981 5.614 4.118

i-C4 2.078 0.749 0.63

n-C4 5.001 1.632 0.569

i-C5 1.61 0.535 0.398