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DESIGNING, PROVIDING, CONSTRUCTING, TESTING AND COMMISSIONING OF GLASS

FUSED/FUSION BOND EPOXY COATED PREFABRICATED BOLTED TANK OF


REQUIRED CAPACITY AT VARIOUS LOCATIONS IN LOCATION AS DIRECTED BY
CONCERNING DIVISION UNDER GENERAL MANGAER UTTRKHNAD JAL SANSHTHAN –
NAINITAL- BHIMTAL .
THE WORK TO BE EXECUTED AS PER APPROVED DESIGN, RELEVANT AWWA D AND IS
CODES & SPECIFICATIONS INCLUDING NECESSARY EXCAVATION, FOUNDATION/RCC
STRUCTURE/MS STRUCTURE, REFILLING, ALL ALLIED WORK /ACCESSORIES ,
PROVIDING AND HYDRAULIC TESTING,INCLUDING ALL LEADS AND LIFTS OF
MATERIAL AND LABOUR

QUALIFICATION CRITERIA
1. Company should have a minimum business experience of 7 years for prefabricated
tanks in India, at the time of submission of the Quotation. Documentary evidence
[Certificate of Incorporation] shall be required at the time of submission of the
tender.
2. Must have a Turnover of Minimum INR 30, 00, 00,000 in any one of last 3 financial
years.
3. Should have Bank Solvency Certificate of Minimum value INR 3 Crores (3 Crores).
4. Bidders who have the expertise in design and manufacturing of prefabricated
Bolted Glass Fused /FUSED EPOXY Steel tanks and having manufacturing setup in
India are only eligible to participate in the bid, no subcontracting allowed for tanks
manufacturing.
5. Should have installed at least 70+ CLEAR WATER TANKS IN GFS/ FBE coatings in
India in Last 2 years of bid submission.
6. Company shall be ISO 9001: 2015 and promote products as MAKE IN INDIA.

GENERAL SCOPE AND SPECIFICATIONS FOR PREBARICATED BOLTED


TANKS

1. The Manufacturer to Design, supply, install and commission the water storage
tank, including nozzles for inlets, outlet, overflow and drain.
2. The tanks shall be of modular construction, pre-engineered, pre-fabricated,
factory coated, supplied in knock-down condition and site-assembled, and shall
have essential foundation as per required design.
3. Designed for Wind Velocity- 55 m/sec and Seismic Zone -4.
4. The material of construction shall be Glass Fused steel with minimum tensile
strength of 410 Mpa with PU sealant/Reinforced PVC liner for the shell and for
storing the inside water.
5. All connections to the tanks shall be with flanged or threaded nozzles, placed to
the client’s specifications and sizes.

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6. The roof shall be domed, with heavy-duty Hot-dip Galvanized truss frame for
support, and shall be of Zincalume and be capable of supporting 2-3 persons for
maintenance and cleaning (Load Bearing Capacity- 110 Kg/m2). The tank shall
have an access hatch on the roof, for operation and maintenance.
7. Tanks shall be provided with internal and external ladders.
8. All nuts and bolts used for the panels shall be a minimum of M-12, grade 8.8 and
hot-dip galvanized with PP – Polypropylene cap.
9. The technical specifications for Glass Fused steel tank shall be as per ANNEXURE.

ANNEXURE 1- TECHNICAL DATA SHEET OF –GFS/FBE TANK

S.No. Parameter Description MAKES

TANK DESIGN PARAMETERS


A.

1 Design Life 35+ Years

2 For wind velocity Average 44 m/sec as per IS: 875 .

3 Seismic zone As per Location and as per IS:1893

4 Specific Gravity 1 for clear water/ 1.1 for waste water.

5 Temperature range -40 to + 50 Deg C.

Tank Wall thickness - in compliance with AWWA


D 103,
6 Design standard Other structural steel – As per IS standards.
Hot dipped galvanisation coatings standard- IS
2629.

7 Colours available Blue (RAL-5013)

B TANK WALL

1 Type Bolted, Panelled, Glass fused Tanks

2 Shape Circular

3 MOC of Tank Sheets Glass fused to Steel/Epoxy fusion bond steel

4 Coating Enamel Coating/fusion bond epoxy

5 Coating thickness 100-150 micron each side ( for clear water) ,

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6 Colour of Sheets Blue

7 Thickness of wall sheets 2mm-12 mm as per structural calculation.

Mechanical Properties of Steel


8 Tensile Strength- 400-500 Mpa.
Sheet
2800 mm X 1250 mm ( sheet specifications may
9 Sheet Dimensions ( Wall )
vary as per detailed designing )

C ROOF SHEET

1 Roof Type Self-Supporting Dome Roof/Flat roof

MOC of Roof Sheet Zincalume /Galvalume

Thickness of Roof Sheet 0.45mm ( TCT)

Load Bearing Capacity of Roof 110 Kg/m2

Roof Sheet tensile strength 550 Mpa.

Colour of Sheets Natural zinc colour

MOC of trusses for roofing MS-Hot dipped galvanized - 500-600 GSM

Size of Trusses for roofing As per design

D HORIZONTAL STIFFNERS

Connecting the tank to the foundation by use of


1 Purpose anchor bolts/ stiffening of sheets/Maintaining
circular shape.

2 Profile L - Shape

3 Possible Dimensions (As per Design Requirements)

4 Angle Type for Stiffening ISA50/ISA65/ISA75 ( as per requirement)

5 MOC HDG

E NOZZLES

1 MOC MS-HDG/FRP (for clear water)

3
BS Table -10D/E OR ANSI 16.5 class 150 Drilling
2 Nozzle Schedule dimensions and counter flanges to match ANSI
standard.

3 Nozzle Sizes and Quantity 100 mm , Qty-04.

F NUTS & BOLTS

1 MOC Hot Dipped Galvanized

2 Grade M 12 Grade 8.8, Mushroom headed

Protection of Nuts from


3 Polypropylene (PP) Caps from outside
Atmosphere
Protection of Bolts from
4 Polypropylene (PP) fixed Cap on Bolt head.
Liquid

G ANCHOR FASTENERS

1 MOC Galvanized Iron

2 Type Mechanical(Type)

3 Size 16x200/ 16x 250 /20 x 300 ( as per tank size)

H TANK ACCESSORIES

1 Wall Sealant Polyurethane based sealant

2 Bottom Trench Sealant Epoxy Resin Hardner

External straight Cage Ladder with cage starting


3 Ladder - Outside
at 2 m height.

Nylon Rope Ladder with Aluminium steps


4 Internal Ladder
wherever wall side manhole not present)

Turbine Vent (SS-304 /Aluminium) – 200 mm


5 Air vent
size. OR PVC U-Vent.

MOC Access Hatch on Dome Zincalume with Lockable Lid ( 600 mm X 600
6
roof. mm )

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