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Tie-Rod Cylinder Series 322/521

Technical data
Tie-Rod Cylinder Series 322/521
Double-acting, with adjustable cushioning, 32–250 mm dia.

Technical Data
Type Piston cylinder, tie rod version
Working pressure p max. 10 bar
Ambient temperature range -15 °C to +80 °C (-5 °F to +176 °F)
Medium Compressed air ISO 8573-1:2001, class 6-4-3 or lower*
Material Piston rod X 10 Cr Ni S 18.9 roller burnished
Cylinder tube Al-anodized
Cover Dia.
32 to 125 mm GD-Zn
160 to 250 mm GD/GK - Al
Seals NBR
Application area
Suitable for all mechanical control systems.

* Particle size ≤ 5 µm, dew point ≤ 3 °C, oil content ≤ 1 mg/m³

Technical information
Piston Ø [mm] 32 40 50 63 80 100 125 160 200 250
Piston force,
theoretical Pushing force [N] 482 754 1178 1870 3016 4712 7363 12064 18850 29452
at 6 bar Pulling force [N] 415 602 1025 1642 2788 4288 6939 11310 18095 28274
Cushioning length [mm] 16 21 21 23,5 23,5 22,5 22,5 31,5 31,5 40
Cushioning energy [Nm] 3,2 5,8 13 16,5 33,5 54 83,5 198 312 590
Weight 0 mm stroke [kg] 0,72 1,3 1,64 2,84 4,18 6,46 9,18 11,42 14,65 40,6
+ 50 mm stroke [kg] 0,13 0,2 0,28 0,38 0,46 0,7 0,84 1,34 1,6 3,8

Part no.
Piston Ø 32 40 50 63 80
Piston rod thread M 10 M 16 x 1,5 M 16 x 1,5 M 20 x 1,5 M 20 x 1,5
Threaded ports ³) G1/8 G 1/4 G 1/4 G 3/8 G 3/8
Standard stroke ²)
50 5211680010 5211780010 5211880010 5211980010 5212080010
100 5211680000 5211780000 5211880000 5211980000 5212080000
150 5211680020 5211780020 5211880020 5211980020 5212080020
200 5211680030 5211780030 5211880030 5211980030 5212080030
250 5211680160 5211780140 5211880180 5211980150 5212080170
300 5211680140 5211780150 5211880070 5211980140 5212080130
350 5211680110 5211780190 5211880130 5211980130 5212080280
400 5211680170 5211780160 5211880080 5211980160 5212080110
450 5211680300 5211780310 5211880320 5211980360 5212080230
500 5211680310 5211780300 5211880310 5211980310 5212080300
max. stroke ¹) 800 1200 1100 1500 1500
Piston Ø 100 125 160 200 250
Piston rod thread M 27 x 2 M 27 x 2 M 36 x 2 M 36 x 2 M 36 x 2
Threaded ports ³) G 1/2 G 1/2 G 3/4 G 3/4 G1
Standard stroke ²)
50 5212180010 5212280010 5212380010 5212480010 5212580010
100 5212180000 5212280000 5212380000 5212480000 5212580000
150 5212180020 5212280020 5212380020 5212480020 5212580020
200 5212180030 5212280030 5212380030 5212480030 5212580030
250 5212180120 5212280060 5212380060 5212480050 5212580100
300 5212180080 5212280090 5212380080 5212480060 5212580110
350 5212180150 5212280140 5212380410 5212480040 5212580140
400 5212180060 5212280070 5212380140 5212480100 5212580070
450 5212180400 5212280310 5212380370 5212480210 5212580200
500 5212180300 5212280300 5212380300 5212480300 5212580310
max. stroke ¹) 2000 2000 2000 2000 2000
¹) Recommend. max. stroke (longer strokes on request).
²) Intermediate strokes in 5 mm increments available.
³) to ISO 228/1

1
Tie-Rod Cylinder Series 322/521
Double-acting, with adjustable cushioning, 32–250 mm dia.

Accessories (to be ordered separately)

Accessory Type
Piston dia. 32 40 50 63 80
Clevis mounting 5210163462 5210263462 5210363462 5210463462 5210563462
Piston dia. 100 125 160 200 250
Clevis mounting 5210663462 5210763462 5210863402 5210963402 5211063402
Further mountings ... ¹)
Piston dia. 32 40 50 63 80
Rod clevis 8958009902 8958010002 8958010002 8958010102 8958010102
Piston dia. 100 125 160 200 250
Rod clevis 8958010202 8958010202 8958010302 8958010302 8958010302
Further piston rod adapters ... ¹)
Piston dia. 32 40 50 63 80
Spare part kit 5210160002 5210260002 5210360002 5210460002 5210560002
Piston dia. 100 125 160 200 250
Spare part kit 5210660002 5210760002 5210860002 5210960002 5211060002
Spare parts see separate catalogue
¹) ... see at the product overview.

S*= Stroke Fig. 1 Cylinder dia. 200 mm Fig. 2 Cylinder dia. 32–250 mm

Piston Ø A B C D E F Ge9 H I K
32 45 M 10 20 80 33 12 25 15 3 23
40 52 M16x1,5 36 110 40 18 32 15 4 33,5
50 65 M16x1,5 36 110 49 18 32 15 4 33,5
63 75 M 20x1,5 46 125 59 22 45 20 4 38,5
80 95 M 20x1,5 46 125 75 22 45 20 4 36
100 115 M 27x2 63 145 90 30 55 20 0 39,5
125 140 M 27x2 63 145 110 30 55 20 0 39,5
160 180 M36x2 85 180 140 40 65 25 0 51,5
200 220 M36x2 85 180 175 40 65 25 0 47,5
250 280 M36x2 70 213 220 50 95 75 0 –

2
Tie-Rod Cylinder Series 322/521
Double-acting, with adjustable cushioning, 32–250 mm dia.

Piston Ø K1 M N O P P1 R SW SW1 ØT
32 27 15 11 45 10 – M 6 17 8 36
40 45,5 25 13 70 10 – M 6 24 13 45
50 45,5 25 14 70 14 – M 8 24 13 55
63 55,5 33 16 85 14 – M 8 30 17 69
80 52 33,5 17,5 85 17 – M 10 30 17 85
100 62,5 41 18 110 17 – M 10 41 24 105
125 62,5 41 18 110 18 – M12 41 24 132
160 81,5 51 21 135 20 – M16 55 32 167
200 77,5 49 19 135 20 – M16 55 32 210
250 – 31 31 165 – 45 M 20 55 36 262

3
Tie-Rod Cylinder Series 322/521
Double-acting, with magnetic piston and adjustable cushioning, 32–250 mm dia.

Technical Data
Type Piston cylinder, tie rod version
Working pressure p max. 10 bar
Ambient temperature range -15 °C to +70 °F (+5 °F to +158 °F)
Medium Compressed air ISO 8573-1:2001, class 6-4-3 or lower*
Material Piston rod X 10 Cr Ni S 18.9 roller burnished
Cylinder tube Al-anodized
Cover Dia.
32 to 125 mm GD-Zn
160 to 250 mm GD/GK - Al
Seals NBR
Application area
Suitable for all mechanical control systems.

* Particle size ≤ 5 µm, dew point ≤ 3 °C, oil content ≤ 1 mg/m³

Technical information
Piston Ø [mm] 32 40 50 63 80 100 125 160 200 250
Piston force,
theoretical at 6 bar (theoretical at 87 psi)Pushing 482 754 1178 1870 3016 4712 7363 12064 18850 29452
force [N]
Pulling force [N] 415 602 1025 1642 2788 4288 6939 11310 18095 28274
Cushioning length [mm] 16 21 21 23,5 23,5 22,5 22,5 31,5 31,5 40
Cushioning energy [Nm] 3,2 5,8 13 16,5 33,5 54 83,5 198 312 590
Weight 0 mm stroke [kg] 0,72 1,3 1,64 2,84 4,18 6,46 9,18 11,42 14,65 40,6
+ 50 mm stroke [kg] 0,13 0,2 0,28 0,38 0,46 0,7 0,84 1,34 1,6 3,8

Part no.
Piston Ø 32 40 50 63 80
Piston rod thread M 10 M 16 x 1,5 M 16 x 1,5 M 20 x 1,5 M 20 x 1,5
Threaded ports ³) G1/8 G 1/4 G 1/4 G 3/8 G 3/8
Standard stroke ²)
50 3220606010 3220616020 3220626010 3220636010 3220646010
100 3220606000 3220616000 3220626000 3220636000 3220646000
150 3220606020 3220616030 3220626020 3220636020 3220646020
200 3220606030 3220616040 3220626030 3220636030 3220646030
250 3220606090 3220616090 3220626080 3220636060 3220646070
300 3220606130 3220616050 3220626040 3220636070 3220646050
350 3220606080 3220616060 3220626190 3220636120 3220646110
400 3220606050 3220616070 3220626170 3220636100 3220646080
450 3220606300 3220616340 3220626300 3220636210 3220646390
500 3220606320 3220616310 3220626180 3220636330 3220646330
max. stroke ¹) 700 1200 1100 1500 1500
Piston Ø 100 125 160 200 250
Piston rod thread M 27 x 2 M 27 x 2 M 36 x 2 M 36 x 2 M 36 x 2
Threaded ports ³) G 1/2 G 1/2 G 3/4 G 3/4 G1
Standard stroke ²)
50 3220656010 3220666010 3220676020 3220686010 –
100 3220656000 3220666000 3220676000 3220686000 3220696000
150 3220656020 3220666020 3220676010 3220686020 3220696020
200 3220656030 3220666030 3220676030 3220686030 –
250 3220656080 3220666180 3220676090 3220686040 –
300 3220656100 3220666100 3220676080 3220686050 –
350 3220656050 3220666070 3220676140 3220686090 –
400 3220656090 3220666110 3220676070 3220686060 –
450 3220656370 3220666350 3220676060 3220686110 –
500 3220656310 3220666300 3220676350 3220686380 –
max. stroke ¹) 2000 2000 2000 2000 2000
¹) Recommend. max. stroke (longer strokes on request)
²) Intermediate strokes on request.
³) to ISO 228/1

1
Tie-Rod Cylinder Series 322/521
Double-acting, with magnetic piston and adjustable cushioning, 32–250 mm dia.

Accessories (to be ordered separately)

Accessory Type
Piston dia. 32 40 50 63 80
Clevis mounting 5210163462 5210263462 5210363462 5210463462 5210563462
Piston dia. 100 125 160 200 250
Clevis mounting 5210663462 5210763462 5210863402 5210963402 5211063402
Further mountings ... ¹)
Piston dia. 32 40 50 63 80
Rod clevis 8958009902 8958010002 8958010002 8958010102 8958010102
Rod clevis 8958010202 8958010202 8958010302 8958010302 8958010302
Piston dia. 100 125 160 200 250
Further piston rod adapters ... ¹)
Piston dia. 32 - 80 80–125 160v200 250
Proximity reed switch with LED 8940410612 8940410612 8940410612 8940410612
Connector 8941004702 8941004702 8941004702 8941004702
Further sensors ... ¹)
Clamp for sensor 5230033502 3220643562 3220673522 3220893502
Piston dia. 32 40 50 63 80
Spare part kit 3220600002 3220610002 3220620002 3220630002 3220640002
Piston dia. 100 125 160 200 250
Spare part kit 3220650002 3220660002 3220670002 3220680002 3220890002
Spare parts see separate catalogue
¹) ... see at the product overview.

S* = Stroke 1) Position of annular magnet outstroked 2) Position of annular magnet instroked

With standard cylinder 250 mm dia. the tie rod protrudes out of the cylinder cover and cap by 45 mm in each case.

Piston Ø A B C D E F Ge9 H I K
32 45 M 10 20 103 33 12 25 15 3 23
40 52 M16x1,5 36 131 40 18 32 15 4 33,5
50 65 M16x1,5 36 133 49 18 32 15 4 33,5
63 75 M 20x1,5 46 150 59 22 45 20 4 38,5
80 95 M 20x1,5 46 149 75 22 45 20 4 36
100 115 M 27x2 63 174 90 30 55 20 0 39,5
125 140 M 27x2 63 190 110 30 55 20 0 39,5
160 180 M36x2 85 222 140 40 65 25 0 51,5
200 220 M36x2 85 227 175 40 65 25 0 47,5
250 280 M36x2 70 231 220 50 95 75 0 84

Piston Ø K1 M N O P R SW SW1 ØT X X1
32 27 15 11 45 10 M 6 17 8 36 54 50
40 45,5 25 13 70 10 M 6 24 13 45 72 60
50 45,5 25 14 70 14 M 8 24 13 55 73 61
63 55,5 33 16 85 14 M 8 30 17 69 83 66
80 52 33,5 17,5 85 17 M 10 30 17 85 83 67
100 62,5 41 18 110 17 M 10 41 24 105 98 75
125 62,5 41 18 110 18 M12 41 24 132 106 83
160 81,5 51 21 135 20 M16 55 32 167 126 96
200 77,5 49 19 135 20 M16 55 32 210 128 98
250 84 31 31 165 – M 20 55 36 262 115 115

2
Tie-Rod Cylinder Series 322/521
Double-acting, with trunnion mounting and adjustable cushioning, 32–200 mm dia.

Technical Data
Type Piston cylinder, tie rod version
Working pressure p max. 10 bar
Ambient temperature range -15 °C to +80 °C (-5 °F to +176 °F)
Medium Compressed air ISO 8573-1:2001, class 6-4-3 or lower*
Material Piston rod X 10 Cr Ni S 18.9 roller burnished
Cylinder tube Al-anodized
Cover Dia.
32 to 125 mm GD-Zn
160 to 200 mm GD/GK - Al
Seals NBR
Application area
Suitable for all mechanical control systems.

* Particle size ≤ 5 µm, dew point ≤ 3 °C, oil content ≤ 1 mg/m³

Technical information
Piston Ø [mm] 32 40 50 63 80 100 125 160 200
Piston force,
theoretical at 6 bar (theoretical at 87 psi)Pushing 482 754 1178 1870 3016 4712 7363 12064 18850
force [N]
Pulling force [N] 415 602 1025 1642 2788 4288 6939 11310 18095
Cushioning length [mm] 16 21 21 23,5 23,5 22,5 22,5 31,5 31,5
Cushioning energy [Nm] 3,2 5,8 13 16,5 33,5 54 83,5 198 312
Weight 0 mm stroke [kg] 0,99 1,85 2,29 3,74 5,43 8,1 10,92 14,92 19,55
+ 50 mm stroke [kg] 0,13 0,2 0,28 0,38 0,46 0,7 0,84 1,34 1,6

Part no.
Piston Ø 32 40 50 63 80
Piston rod thread M 10 M 16 x 1,5 M 16 x 1,5 M 20 x 1,5 M 20 x 1,5
Threaded ports ³) G1/8 G 1/4 G 1/4 G 3/8 G 3/8
Stand. stroke ²)
50 5211686010 5211786010 5211886010 5211986010 5212086010
100 5211686000 5211786000 5211886000 5211986000 5212086000
150 5211686020 5211786020 5211886020 5211986020 5212086020
200 5211686030 5211786030 5211886030 5211986030 5212086030
250 5211686060 5211786080 5211886200 5211986080 5212086150
300 5211686070 – 5211886040 5211986070 5212086060
350 5211686050 – 5211886210 5211986040 5212086080
400 5211686180 5211786050 5211886080 – 5212086180
450 – 5211786190 5211886230 5211986170 5212086190
500 – 5211786310 5211886270 – 5212086200
max. stroke ¹) 700 1200 1100 1500 1500
Piston Ø 100 125 160 200 250
Piston rod thread M 27 x 2 M 27 x 2 M 36 x 2 M 36 x 2 M 42 x 2
Threaded ports ³) G 1/2 G 1/2 G 3/4 G 3/4 G1
Stand. stroke ²)
50 5212186010 5212286010 5212386010 5212486010 5212580010
100 5212186000 5212286000 5212386000 5212486000 5212580000
150 5212186020 5212286020 5212386020 5212486020 5212580020
200 5212186030 5212286030 5212386030 5212486030 5212580030
250 5212186080 5212286090 5212386040 5212486040 5212580100
300 5212186090 5212286040 5212386060 5212486050 5212580110
350 5212186060 5212286070 5212386050 – 5212580140
400 5212186070 5212286110 5212386070 5212486060 5212580070
450 5212186320 5212286170 5212386330 – 5212580200
500 5212186300 5212286350 5212386300 5212486080 5212580310
max. stroke ¹) 2000 2000 2000 2000
¹) Recommend. max. stroke (longer strokes on request).
²) Intermediate strokes in 5 mm increments available on request.
³) to ISO 228/1

1
Tie-Rod Cylinder Series 322/521
Double-acting, with trunnion mounting and adjustable cushioning, 32–200 mm dia.

Accessories (to be ordered separately)

Accessory Type
Piston dia. 32 40 50 63 80
Bearing brackets 3671203000 3671204000 3671204000 3671206000 3671206000
Piston dia. 100 125 160 200
Clevis mounting 3671210000 3671210000 3671216000 3671216000
Further mountings ... ¹)
Piston dia. 32 40 50 63 80
Rod clevis 8958009902 8958010002 8958010002 8958010102 8958010102
Rod clevis 8958010202 8958010202 8958010302 8958010302 8958010302
Piston dia. 100 125 160 200 250
Further piston rod adapters ... ¹)
Piston dia. 32 40 50 63 80
Spare part kit 5210160002 5210260002 5210360002 5210460002 5210560002
Piston dia. 100 125 160 200 250
Spare part kit 5210660002 5210760002 5210860002 5210960002 5211060002
Spare parts see separate catalogue
¹) ... see at the product overview.

S* = Stroke

Piston Ø A B C D E F Ge9 H I K K1 M N
32 45 M 10x1,5 20 80 33 12 25 15 3 23 27 15 11
40 52 M16x1,5 36 110 40 18 32 15 4 33,5 45,5 25 13
50 65 M16x1,5 36 110 49 18 32 15 4 33,5 45,5 25 14
63 75 M 20x1,5 46 125 59 22 45 20 4 38,5 55,5 33 16
80 95 M 20x1,5 46 125 75 22 45 20 4 36 52 33,5 17,5
100 115 M 27x2 63 145 90 30 55 20 0 39,5 62,5 41 18
125 140 M 27x2 63 145 110 30 55 20 0 39,5 62,5 41 18
160 180 M36x2 85 180 140 40 65 25 0 51,5 81,5 51 21
200 220 M36x2 85 180 175 40 65 25 0 47,5 77,5 49 19

Piston Ø O P Q R SW SW1 T Ue9 V V1 W Y Z

32 45 10 22 M 6 17 8 36 12 50 47 12 20 1
40 70 10 30 M 6 24 13 45 16 63 54 16 25 1,6
50 70 14 30 M 8 24 13 55 16 73 67 16 25 1,6
63 85 14 35 M 8 30 17 69 20 90 80 20 30 1,6
80 85 17 35 M 10 30 17 86 20 108 100 20 30 1,6
100 110 17 40 M 10 41 24 106 25 131 124 25 36 2
125 110 18 40 M12 41 24 132 25 159 152 25 36 2
160 135 20 50 M16 55 32 168 32 198 190 32 45 2
200 135 20 50 M16 55 32 210 32 248 240 32 45 2,5

2
Tie-Rod Cylinder Series 322/521
Double-acting, with through piston rod and adjustable cushioning, 32–200 mm dia.

Technical Data
Type Piston cylinder, tie rod version
Working pressure p max. 10 bar
Ambient temperature range -15 °C to +80 °C (-5 °F to +176 °F)
Medium Compressed air ISO 8573-1:2001, class 6-4-3 or lower*
Material Piston rod X 10 Cr Ni S 18.9 roller burnished
Cylinder tube Al-anodized
Cover Dia.
32 to 125 mm GD-Zn
160 to 200 mm GD/GK - Al
Seals NBR
Application area
Suitable for all mechanical control systems.

* Particle size ≤ 5 µm, dew point ≤ 3 °C, oil content ≤ 1 mg/m³

Technical information
Piston Ø [mm] 32 40 50 63 80 100 125 160 200
Piston force, theoretical Pulling force [N] 415 602 1025 1642 2788 4288 6939 11310 18850
at 6 bar Pulling force [N] 415 602 1025 1642 2788 4288 6939 11310 18095
Cushioning length [mm] 16 21 21 23,5 23,5 22,5 22,5 31,5 31,5
Cushioning energy [Nm] 3,2 5,8 13 16,5 33,5 54 83,5 198 312
Weight 0 mm stroke [kg] 0,84 1,7 2,19 3,79 5,33 7,75 10,12 15,92 21,55
+ 50 mm stroke [kg] 0,13 0,2 0,28 0,38 0,46 0,7 0,84 1,34 1,6

Part no.
Piston Ø 32 40 50 63 80
Piston rod thread M 10 M 16 x 1,5 M 16 x 1,5 M 20 x 1,5 M 20 x 1,5
Threaded ports ³) G1/8 G 1/4 G 1/4 G 3/8 G 3/8
Standard stroke ²)
50 5214680010 5214780010 5214880010 5214980010 5215080010
100 5214680000 5214780000 5214880000 5214980000 5215080000
150 5214680020 5214780020 5214880020 5214980020 5215080020
200 5214680030 5214780030 5214880030 5214980030 5215080030
max. stroke¹) 700 1200 1100 1500 1500
Piston Ø 100 125 160 200
Piston rod thread M 27 x 2 M 27 x 2 M 36 x 2 M 36 x 2
Threaded ports ³) G 1/2 G 1/2 G 3/4 G 3/4
Standard stroke ²)
50 5215180010 5215280010 5215380010 5215480010
100 5215180000 5215280000 5215380000 5215480000
150 5215180020 5215280020 5215380020 5215480020
200 5215180030 5215280030 5215380030 5215480030
max. stroke¹) 2000 2000 2000 2000
¹) Recommend. max. stroke (longer strokes on request).
²) Intermediate strokes in 5 mm increments available.
³) to ISO 228/1.

Accessories (to be ordered separately)

Accessory Type
Piston dia. 32 40 50 63 80
Foot mounting 5210160552 5210260552 5210360552 5210460552 5210560552
Piston dia. 100 125 160 200
Foot mounting 5210660552 5210760552 5210860552 5210960552
Further mountings ... ¹)
Piston dia. 32 40 50 63 80
Rod clevis 8958009902 8958010002 8958010002 8958010102 8958010102
Piston dia. 100 125 160 200 250
Rod clevis 8958010202 8958010202 8958010302 8958010302 8958010302
Further piston rod adapters ... ¹)
Piston dia. 32 40 50 63 80
Spare part kit 5213160002 5213260002 5213360002 5213460002 5213560002
Piston dia. 100 125 160 200
Spare part kit 5213660002 5213760002 5213860002 5213960002
Spare parts see separate catalogue
¹) ... see at the product overview.

1
Tie-Rod Cylinder Series 322/521
Double-acting, with through piston rod and adjustable cushioning, 32–200 mm dia.

Piston rod cylinders with double piston rod must not be subjected to torsion either during mounting or during operation.
S* = Stroke

Piston Ø A B C D E F Ge9 H I
32 45 M 10 20 85 33 12 25 15 3
40 52 M16x1,5 36 122 40 18 32 15 4
50 65 M16x1,5 36 122 49 18 32 15 4
63 75 M 20 x 1,5 46 142 59 22 45 20 4
80 95 M 20 x 1,5 46 141 75 22 45 20 4
100 115 M 27 x 2 63 168 90 30 55 20 0
125 140 M 27 x 2 63 168 110 30 55 20 0
160 180 M36x2 85 210 140 40 65 25 0
200 220 M36x2 85 210 175 40 65 25 0

Piston Ø K L M O P R SW SW1 ØT
32 27 45 15 45 10 M6 17 8 36
40 45,5 70 25 70 10 M6 24 13 45
50 45,5 70 25 70 14 M8 24 13 55
63 55,5 85 33 85 14 M8 30 17 69
80 52 85 33,5 85 17 M 10 30 17 86
100 62,5 110 41 110 17 M 10 41 24 106
125 62,5 110 41 110 18 M12 41 24 132
160 81,5 135 51 135 20 M16 55 32 167
200 77,5 135 49 135 20 M16 55 32 210

2
Tie-Rod Cylinder Series 322/521
Accessories

Clevis mounting

S* = stroke

Piston Ø Part no. A B C D E GH11 H H1 K X ¹) X ²) Z

32 5210163462 45 26 20 18 33 26 7 8 8 146 123 8
40 5210263462 52 33 36 24 40 33 7 12 12 189 168 8
50 5210363462 65 33 36 26 49 33 9 12 12 193 170 10
63 5210463462 75 47 46 30 59 46 9 16 16 219 194 10
80 5210563462 95 47 46 32 75 46 11 16 16 220 196 12
100 5210663462 115 57 63 37 90 55 11 20 20 258 229 12
125 5210763462 140 56 63 41 110 55 14 20 20 278 233 16
160* 5210863402 180 72 85 55 140 65 19 25 25 327 285 20
200* 5210963402 200 72 85 55 175 65 19 25 25 332 285 20
250* 5211063402 380 140 70 90 220 0 22 35 – 398 20
Material: Al Mg Si 1 F 31 forged / * GGG 40 1) Series 322 2) Series 521

1
 Hinge

S* = stroke

Piston Ø Part no. A A1 B C D E E1 Gf8 H J X ¹) X ²) Z

32 5210163472 25 40 45 20 18 ** 28 8 7 53 164 141 8
40 5210263472 32 52 52 36 26 16 38 12 9 63 215 194 10
50 5210363472 32 52 65 36 26 16 38 12 9 76 219 196 10
63 5210463472 46 75 75 46 34 25 54 16 11 88 253 228 12
80 5210563472 46 75 95 46 34 25 54 16 11 108 254 230 12
100 5210663472 56 115 115 63 41 32 90 20 14 131 299 270 16
125 5210763472 56 115 140 63 41 32 90 20 14 156 319 274 16
160* 5210863412 71 180 180 85 55 43 150 25 18 198 382 340 20
200* 5210963412 71 180 220 85 55 43 150 25 18 238 387 340 20
250* 5211063412 139 280 280 70 60 80 220 35 22 330 – 458 20
Material: Al Mg Si 1 F 31 forged / * GGG 40 ** only for 2 mounting holes 1) Series 322 2) Series 521

1
 Flange, front or rear

S* = stroke

Piston Ø Part no. A A1 B B2 C D E E1 Gf8 X ¹) Z

32 5210166002 45 33 80 68 20 17 9 7,5 25 88 8
40 5210266002 52 40 90 78 36 26 9 7,5 32 118 8
50 5210366002 65 49 110 94 36 24 11 10 32 120 10
63 5210466002 75 59 120 104 46 29 11 10 45 135 10
80 5210566002 95 75 150 130 46 27 14 12 45 137 12
100 5210666002 115 90 170 150 63 35 14 12 55 157 12
125 5210766002 140 110 205 180 63 31 18 14 55 161 16
160 5210866002 180 140 260 228 85 30 22 19 65 200 20
200 5210966002 220 175 300 268 85 30 22 19 65 200 20
250 5211066002 280 220 390 330 70 48 22 22 100 260 47
Material: Zinc plated steel. 1) Series 322 and 521.

1
 Foot mounting

S* = stroke Fig. 1 for cylinder 32 to 200 mm dia. Fig. 2 for cylinder 250 mm dia.

Piston Ø Part no. * A A1 A2 B B1 C E E1 GH11 L L1 X ¹) Y ¹) X ²) Y ²) Z

32 5210160552 54,5 33 32 28 45 20 9 7,5 25 40 27 155 157 132 134 5
40 5210260552 62 40 36 36 52 36 9 7,5 32 35 27 192 185 171 164 5
50 5210360552 77,5 49 45 45 65 36 11 10 32 45 35 202 203 179 180 5
63 5210460552 87,5 59 50 55 75 46 11 10 45 45 35 224 220 199 195 6
80 5210560552 110,5 75 63 75 95 46 14 12 45 55 43 231 235 207 211 7
100 5210660552 127 90 71 90 112 63 14 12 55 55 43 264 260 235 231 7
125 5210760552 160 110 90 100 140 63 18 14 55 68 52 289 294 244 249 8
160 5210860552 203 140 115 130 167 85 22 19 65 80 62 334 346 292 304 10
200 5210960552 242,5 175 135 170 215 85 22 19 65 90 62 339 351 292 304 12
250 5211060552 300 – 160 220 280 70 26 22 – 100 75 – – 383 363 16
Material: zinc plated steel * consisting of 2 feet 1) Series 322 2) Series 521

1
 Bearing brackets

Piston Ø Part no. A B B1 C D d1 h7 d2 F f H1 H2 N

32 5230603402 32 15 46 7,5 3,0 12 6,6 11 1,2 30 15 6,8
40 5232603402 36 18 55 9,0 3,0 16 9,0 15 1,6 36 18 9,0
50 5232603402 36 18 55 9,0 3,0 16 9,0 15 1,6 36 18 9,0
63 5234603402 42 20 65 10,0 3,0 20 11,0 18 1,6 40 20 11,0
80 5234603402 42 20 65 10,0 3,0 20 11,0 18 1,6 40 20 11,0
100 5236603402 50 25 75 12,5 3,5 25 14,0 20 2,0 50 25 13,0
125 5236603402 50 25 75 12,5 3,5 25 14,0 20 2,0 50 25 13,0
Material: Zinc plated steel with sintered bushing. Delivered in pairs.

1
 Rod clevis

Thread KK Fig. Part no. Ø D1 Ø CK CM LE ER CE L1 BL CL

M10 2 8958000122 18 10 10 20 12 40 15 26 20
M16x1,5 2 1822122005 26 16 16 32 19 64 24 39 32
M20x1,5 2 1822122004 34 20 20 40 20 80 30 49 40
M27x2 1 1821001493 48 30 30 54 38 110 38 73 55
M36x2 3 1827001471 60 35 35 72 44 144 – 91 70
M42x2 3 1827001472 70 40 40 84 64 168 – 106 85
Material: Galvanized steel.

1
 Ball eye rod end ISO 8139

Thread KK Part no. AV CE CN EN- 0,1 EU ERmax F H LF α°

H7
M10x1,25 8958207602 20 43 10 14 10,5 14 13 17 13 24
M16x1,5 1822124005 28 64 16 21 15 21 19,3 22 21 30
M20x1,5 1822124006 33 77 20 25 18 25 24,3 30 25 30
M27x2 8958208052 51 110 30 37 25 35 34,8 41 35 30
M36x2 8958208102 56 125 35 43 28 40 37,7 50 40 32
Material: zinc plated steel, with hardened swivel bearing (lubrication free). The nut is delivered with the cylinder.

1
Tie-Rod Cylinder Series 322
Accessories

Sensor with cable and LED, CE-marked, inductive

1) Cable-black 2,5 m long, extremely flexible 2) Switching point 3) Load

BK = Black BU = Blue BN = Brown

Part no. Ambient Operating Switching Function range Extended pulse Contact type
temperature voltage current
range
8940415122 -25 °C to +75 °C DC 10–30 V 200 mA (max) 2-35 mT 20 ms PNP (Normally open)
- Degree of protection: IP 67 - IEC 529 with cable (DIN VDE 0470)
- Hysteresis: max. 1 mm
- Output: Polarity safe, short -circuit protection
- Indicator: 2 LED (green = supply voltage; yellow = operation status)
- Body: Plastic (PEI)

1
 Sensor with connector and LED, CE-marked, inductive

1) Switching point 2) Load

Part no. Ambient Operating Switching Function range Extended pulse Contact type
temperature voltage current
range
8940415132 -25 °C to +75 °C DC 10–30 V 200 mA (max) 2-35 mT 20 ms PNP (Normally open)
- Degree of protection: IP 65 - IEC 529 with plug (DIN VDE 0470)
- Hysteresis: max. 1 mm
- Output: Polarity safe, short -circuit protection
- Indicator: 2 LEDs (green = supply voltage; yellow = operation status)
- Body: Plastic (PEI)

1
 Circular connector with cable for sensors 894 041 513 2.

* = by 15 m cable dia. 12 mm
BK = Black BU = Blue BN = Brown

Length of cable L [m] Part no. Fig. 1 Part no. Fig.2 Part no. Fig.3 Part no. Fig.4
angled straight angled with thread straight with thread
5 8946016202 8946016102 8946201402 8946201302
2 8946016212 8946016112 8946201412 8946201312
10 8946016222 8946016122 8946201422 8946201322
15 8946016232 8946016132 8946201432 8946201332
- Operating voltage: AC 60 V / DC 75 V
- Degree of protection: IP 65 - IEC 529 (DIN VDE 0470)
- Cross section of cable: 3 x 0,25 mm²; 3 x 0,34 mm² by 15m cable with thread
- Piping type: PVC - hose (black, extremely flexible)
- Insulation class: C to VDE 0110

1
 Sensor mounting

Piston Ø Fig. Part no. X Y Z

32 to 63 1 3220903502 – – –
80 to 125 2 3220943502 32,5 12,1 17,5
160 to 200 2 3220973502 41,4 17 20
250 2 3220893512 46,7 21 33
Figs. 1 and 2 for proximity reed switches 8940415122, -513-2

1
 Sensor with encapsulated cable, reed

1) Switchingpoint in the middle of this side 2) LED (yellow) 3) LOAD

BK = Black BU = Blue BN = Brown

Part no. Nominal voltage Ambient temp. range Type Fig. I* Cable Switching capacity
8940412022 AC/DC 10–250 V -25 °C to +75 °C LED 1 0,5 A black (2,5 m) 50 W / 50 VA
8940412032 AC/DC 10–250 V -25 °C to +75 °C LED 1 0,5 A black (6 m) 50 W / 50 VA
8940411902 AC/DC 250 Vmax. -20 °C to +120 °C – 2 3A black (2,5 m) 60 W / 60 VA
Degree of protection with plug : IP67 - IEC 529 (DIN VDE 0470)
Max. peak voltage : 500 Vs Passing speed max.: 1,5 m/s
Switching point accuracy : +/- 0,1 mm Impact resistance : 50 g ( 11 ms )
Vibration resistance : 35 g (50–1000 Hz) * max. switching current

1
 Proximity reed switch for electrical connector

1) Switchingpoint in the middle of this side 2) LED (yellow) 3) LOAD

Supplied with gasket. Mounting screw M4 supplied with the clamp (MA = 1,5 Nm) MA = torque at mounting screw.

Part no. Type Fig. Ambient temp. Nominal voltage Switching current Switching capacity
range
8940410602 without LED 1 -25 °C to +75 °C (- AC/DC 10–250 V max. 3 A 60 W / 60 VA
13 °F to +167 °F)
8940410612 with LED 2 -25 °C to +75 °C (- AC/DC 10–250 V max. 0,5 A 50 W / 50 VA
13 °F to +167 °F)
Degree of protection with plug : IP65 - IEC 529 (DIN VDE 0470)
Max. peak voltage : 500 Vs Passing speed max.: 1,5 m/s
Switching point accuracy : ±0,1 mm Impact resistance : 50 g ( 11 ms )
Vibration resistance : 35 g (50 - 1000 Hz)

Piston Ø 32 40 50 63 80 100 125 160 200

A 12 13 14 16 17 17 16 20 20
The contact of the proximity reed switch remains closed for a stroke length of "A" mm (see table).

1
 Connector for sensor 894 041 06X 2.

1) = to remove seals

Part no. Nominal voltage pins operating voltage

8941004702 max. 250 V 3 AC 60 V / DC 75 V
Degree of protection: IP 65 - IEC 529 (DIN VDE 0470) Cross section of cable: 3 x 0,25 mm²
Piping type: PVC - hose Insulation class: C to VDE 0110

1
 Clamp for Tie-Rod Cylinder

Piston Ø Part no. Fig. A B C D F G1 G2 H

32 bis 80 5230063502 1 35 34 25,4 16,5 23 M4 M5 5
80 to 125 3220643562 1 35 22 21 12 23 M4 M6 5
160 to 200 3220673522 2 32 32 22 11 23 M4 M6 6
250 to 320 3220893502 2 41 41 30 16 23 M4 M6 6
Mounting screws for clamp and proxity reed switch are supplied.
Figs. 1 and 2 for proximity reed switches 8940410602, -061 2, -190 2, -202 2, -203 2

1
 Bosch Rexroth AG
Pneumatics
Ulmer Straße 4
DE-30880 Laatzen
Deutschland
Tel. +49 (0)511-21 36-0
Fax. +49 (0)511-21 36-269
sales-pneumatics@boschrexroth.de
www.boschrexroth.de

Bosch Rexroth Limited

Pneumatics
Broadway Lane, South Cerney,
Cirencester
Gloucestershire GL7 5UH
Great Britain
Phone: +44-12 85-863 000
Fax: +44-12 85-863 003
info@boschrexroth.co.uk
www.boschrexroth.co.uk

Bosch Rexroth Corporation

Pneumatics
1953 Mercer road
Lexington, KY 40511-1021
USA
Phone: +1-859-254 80 31
Fax: +1-859-254 41 88
info@boschrexroth-us.com
www.boschrexroth-us.com

Bosch Rexroth Canada Corp.

Pneumatics
3426 Mainway Drive
Burlington, Ontario L7M 1A8
Canada
Tel: +1 905-335-5511
Fax. +1 905 335-4184
info@boschrexroth.ca
www.boschrexroth.ca

Bosch Rexroth Pty. Ltd.

Bosch Rexroth Pty. Ltd.
Pneumatics
23 Iverseb Terrace
Christchurch
New Zealand
Tel. +64 (0011) 643 365 9591
Fax. +64 (0011) 643 358 9703
Head Office
3 Valediction Road
Kings Park NSW 2148, Sydney
Australia
Tel. +61 (2) 9831-7788
Fax. +61 (2) 9831-5553
rexeng@rexroth.com.au
www.boschrexroth.com.au

© This document, as well as the data

specifications and other informations
set forth in it, are the exclusive prop-
erty of Bosch Rexroth AG. Without
2006-03-07 their consent it may not be reproduced