Structural Steel Sections o Rationalised sizes of Beams/Joists, Channels and Angles Section Dimensions Sectional Weight Length mm kg/m m Beams/Joists Durgapur Steel Plant Standard lengh 200.x 100.x 5.7 254 rile above Bhilai Steel Plant 250.x 1256.9 373 300x 1407.7 46.1 350x 140x 8.1 52.4 12-135, 400 x 140x 8.9 61.6 for all 450 x 150x 9.4 724 dimensions 500 x 180 x 10.2 86.9 600 x 210 x 12 123.0 Channels Bhilai Steel Plant 75x 40x48 74 100x50x5 9.56 12 Kabove Durgapur Steel Plant 150x 75x57 16.8 Standard length 150x 76x 6.5 177 11 & above 200x 75x 6.2 22.3 200x 76x75 243 Bhilai Steel Plant 250.x82x9 34.2 2-BS 300 x 90x 7.8 36.3, 400 x 100x 8.8 50.14 Bar salt ee Section Dimensions Sectional Weight Length mm kgim m Angles Bhilai Steel Plant 50x 50x 5* 38 50x50x6 45 60x 60 x 5/6/8* 45/5.4/7.0 65x 65x 5* 49 12 65 x 65 x 6/8/10 58/7794 & above 70 x 70x 5/6* 5.3/6.3 75x 75x 5/ 6/8/10 5.7/6.8/8.9/11.0 80x 80 x 6/8/10 7.3/9.6/11.8 90 x 90x 6/8/10 8.2/10.8/13.4 150 x 150 x 16/20* 35.8/44.1 Durgapur Steel Plant 110 x 110x 10/12 16.6/19.7 11 & above 130 x 130 x 10/12 19.7/23.5 for all 150.x 150 x 12/16 27.3/35.8 dimensions * Can be produced, if sufficient orders are available. Below 10m/11.5m length can also be supplied While standard lengths are mentioned in tables above, BSP can supply material in any fixed length in the range 6-13 m and DSP can supply in any fixed length in the range 5.5-11.5 m Common grades : IS 2062/2011 and SAILMA Copper bearing structurals are also rolled as per customer's specifications. High strength light structurals are also available as per the needs of TLT manufacturers. Structurals are also available in the following foreign specifications : ASTM-A-36, JIS-G-3101-S$400, BS-4360 Grades 40A, 43A, 43B, 43C, 50B, 50C, EN-10025, Grades $-275 JO, JR, $-355 JO, JR, DIN-17100 ST 37.2/44.2 (all in semi-Killed quality), if sufficient orders are available.Rolling tolerance for Structural Steel sections as per 1S:1852 Depth ‘Tolerance Width of flange Tolerance Up to 200 mm + 2.0mm Upto 100mm + 2.0mm >200 to 400 mm + 3.0mm >100 to 125mm £25mm >400 to 600 mm + 4.0mm > 125 to 250mm + 40mm ‘Tolerance on weight per metre shall be + 2.5% or alternatively +4, -1% of the weight per metre. ‘The permissible limits for camber and sweep shall be 0.2% of the length. Depth ‘Tolerance Width of flange ‘Tolerance Up to 200 mm +25mm Upto 100 mm +2mm > 200 to 400 mm +3.0mm Tolerance on weight per metre shall be + 2.5% or alternatively +4, -1% of the standard weight per metre. The permissible limits for camber and sweep shall be 0.2% of the length. Leg length Tolerance Leg length Camber Up to 45 mm +15mm < 100mm As per agreement >45mm to + 2.0mm = 100mm 0.2% of 100 mm length >100 mm + 2% Tolerance on Sectional Weight Thickness ‘Tolerance Upto3mm + 5% Over3mm + 5%, 3% Structurals with closer tolerance can be supplied by mutual agreement.Grade Quality Ladle Aaalysis, wt % Max Carbon Equi- Mode of valent, Max Deoxidation Cc Mn Ss P Si E250 A 0.23 150 0.04 0045 0.40 0.42 Semi Killed/Killed BR,BO 0.22 150 0.045 0.045 0.40 OAL Semi Killed/Killed G 020 150 0.040 0.040 0.40 039 Killed E275 A 0.23 150 0.045 0.045 0.40 0.43 Semi Killed/Killed BR,BO 0.22 1.50 0.045 0.045 0.40 0.42 Semi Killed/Killed c 0.20 150 0.040 0.040 0.40 041 Killed E300 A,BR,BO 0.20 150 0.045 0045 (0.45, 0.44 Semi Killed/Killed c 0.20. 150 0.040 0.040 0.45 0.44 Killed E350 A,BR,BO 0.20 155 0,045 0.045 0.45 047 Semi Killed/Killed c 0.20 155 0.040 0.040 0.45, 0.45 Killed E410 A,BR,BO 0.20 1.60 0.045 0.045 0.45 0.50 Semi Killed/Killed c 020 160 0.040 0.040 0.45 0.50 Killed E450 ABR 0.22 1.65 0.045 0.045 0.45, 052 Semi Killed/Killed E550 ABR 0.22 1.65 0.020 0.025 0.50 0.54 Semi Killed/Killed E600 A, BR 0.22 1.70 0.020 0.025 0.50 054 Semi Killed/Killed Notes: 1. New grade designation system based on minimum yield stress has been adopted. 2. For semi-killed steel, silicon shall be less than 0.10 percent. For killed steel, when the steel is Killed by aluminium alone, the total aluminium content shall nto be less than 0.02 percent. When the steel is killed by silicon alone, the silicon content shall not be less than 0.10 percent. When the steel is silicon-aluminium killed, the silicon content shall not be less than 0.03 percent and total aluminium content shall not be less than 0.01 percent. 3. Steels of qualities A, BR, BO and C are generally suitable for welding processes. The weldability increases from quality A to C for grade designation E 250 and E 275. 4, Carbon equivalent (CE) would be calculated based on ladle analysis, only Mn (C+Mo+V) — (Ni + Cu) - ——— CE=C+ 5 15 5. Micro-alloying elements like No. V and Ti may be added singly or in combination. ‘Total micro- alloying elements shall not be more than 0.25 percent.Wasa Grade Cc Mn Ss P Al Si CE MAE max, max. max. max, min. == max. max. (Nb+V+Ti) max, SAILMA 300 020° 150 0.045 0045 002 045 044 0.25 SAILMA 300 HI 020° 150 0.040 0040 002 «045043 025 SAILMA 350 020° 155 0.045 0045 0.02045 046 025 SAILMA 350 HI 020° 155 0.040 0040 002 045045 025 SAILMA 410 020 160 0.045 004 002045048 025 SAILMA 410 HI 020° 1.60 0.040 0040 002045048 025 SAILMA 450 020° 165 «0.045 0045 = 0.020455 025 SAILMA 450 Hil 020° 165 0.040 0040 002045050 025, SAILMA 550 020° 165 0.020 0.025 002 0500.54 025 SAILMA 550 HI 020° 165 0.015 0025 002 ©0504 0.25 SAILMA 600 022 170 0.015 0.025 0.02 0500.54 025 For Hot Rolled coils, $ is maintained below 0.030% Grade C max. Mn S max. P Si Cu min. HERS (Cu-P) 0.15, 0.25-08 0.03 0.07-0.15 0.28-0.50 02Wasa Grade Quality Tensile Yield Stress Min Percentage —Internal__-~—=—Charpy Designation Strength MPa Elongation A, Bend Impact Rm Min at Gauge Length, Diameter Test MPa 1=5.65 VSpMin Min 20 2040 >40 <25 >25 ‘emp J, °C Min A £250 BR 410 250 240-230 B a 3 RT 27 BO 0 27 c (20 27 A E275 BR 30.275 265256 2 a2 3 RT 2 BO 0 27 c (20 27 A £300 BR 440 300 290-280 2 2 o- RW BO 0 27 c Q2% 27 A E350 BR 490 350 330-320 2 a o- BO 0 27 a Q20 27 A E410 BR 540 410-390-380. 20 ao. RT 5 BO 0 35 c (2% 25 A ~ E450 BR 570 450 430420 20 250 = RT 20 A E550 BR 650 © 550 530. 520 2 300 RTS A £600 BR 730-600 $80 570 2 3st RTS 1. Incase of product thickness/diameter more than 100 mm, lower minimum limit of tensile strength may be mutually agreed to between the purchaser and the manufacturer/supplierWasa Grade YS, MPa UIS EL Internal Bend Charpy min Mpa, min Diameter, min Impact Test min Std GL <25mm_ >25mm Temp’C J, min <25 25-40 >40 mm mm mm SAILMA 300, 300-290-280 440 24 2 - - SAILMA 300 HI 300290280 440 24 2 - 0 40 SAILMA 350 350 330-320 490 24 at - - SAILMA350 HI 350330. 320 490 24 a - 0 40 20 30 SAILMA410 410-390-380 540 22 a SAILMA410HI 410 390-380 540 22 a : 0 35 20 25 SAILMA 450 450 430 420 570 2 25t - - SAILMA450HI 450 © 430-420 570 22 25t - 0 30 20 20 SAILMA 550. 550 530520 650 iM 3t SAILMA450HI 550 530 520.650 4 3t 0 25 20 15 SAILMA 600 600 580570 730 14 3.5t - - Impact will be given for any one temperature. For 450 HI & above impact is for < 10 mm. For < 12 mm impact to be given only if specified, Mechanical Properties : HCRS Grade YS, MPa, UTS, MPa, % Bl in GL Bend min min 5.65 VSo min Test HERS (Cu-P) 340 480 2 1T Straightening and Despatch At BSP’s Merchant Mill and Rail & Structural Mill every piece of each section is straightened through a straightening machine. Heavy structurals from R&S Mill are despatched piece wise while light structurals from Merchant Mill are clubbed in bundles of 8-12 tonnes in fixed length. Angles from Merchant Mill for TIT manufacturers can be nested and packeted, after piece by piece inspection. Customers are requested to specify this, if required. At DSP's Section Mill 100% products are straightened.Crane Rails Profile CR - 80* CR- 100* CR-120* Ber sa. Sectional Standard Mill We, kgm Length, m 64.2 13 Rail & Structural Mill, Bhilai 89.0 2B Rail & Structural Mill, Bhilai 118.0 13 Rail & Structural Mill, Bhilai * Denotes head width in mm, Specification Crane Rails Properties UTS Elongation Hardness Micro Structure Inclusion rating Supply condition. CR 80, 100 CR 120 Ladle Analysis % c Mn PMax $Max Si Hydrogen 0.65-0.75 1.0013 0.040 0,040 0,10 t0.0.50._ Less than 3 ppm 850 MPa min 8% min 250 BHN min. Pearlitic 3,0 max (worst field) Sulphide, Alumina, Silicate & Globular oxide individually Straightened Unstraightended“Wasa Structural Stee! Sections from new Universal Section Mill of ISP Beams Mass Equivalent Beams Mass Equivalent (18 12778) (kg/m) (DIN 1025) (18.1278) (kg/m) (DIN 1025) NPB 240x120 30.71 IPE 240 WPB 200X200 42.26 HE 200A NPB 270x135 36.07 1PE 270 6130 HE 200B NPB 300x150 3652, 4224, IPE 300 WPB 220X220 5051 =: HE220A 49.3 7147“ HE220B EE a eae - WPB 240x240 6032 «= HE240A NPB 330x160 49.15 IPE 330 50 mee WPB 260X260 68.16 HE 260A 92.99 HE 260 B WPB 280X280 76.36 HE 280A NPB 350x170 57.09 IPE 360 NPB 350x250 79.18 - NPB 400x180 57.38, 66.3, IPE 400 75.66 103.13 HE280B NPB 400x200 67.28 ~ WPB 300X300 88.34 ©: HE300A NPB 450x190 67.15,77.57, IPE 450 100.84 ad 92.36 117.04 HE 300 B NPB 500x200 79.36,90.68, IPE500 23792 = es WPB 320X300 «97.64. ~—-HE320 NPB550x210 105.52 IPE 550 12666 -HE320B NPB 600x220 107.56, 122.45, IPE.600 WPB 340X300. 104.79 HE 340A 15 aa NPB 750x270 145,29, 174.54, IPE750 eS EEO 202.48 WPB 360X300 112.07 HE360A 14181 HE360B Channels Mass ——Angles.—Mass WPB 400X300 124.81 HE 400A i IS 808) (DIN 1026) (kgim) (18808) (kgm) T.s08 HE 4008 UPN200 ©. 253.~—=—«MSOxISOxIO. 229 vpn20 294-—=—«NSOISOI2- 273 WEB 450X300 = * a a 5 7 54 UPN240 33.2 ee a UPN260 379 Shcoas 362 Channels Mass UPN280 41.8 2 (Is 808) (gm) 180x180x16 43.5 UPN300 462 aopy200x12 369 MC 200 223,243 UPN320 595 29q,200K16 485 MC 250 30.6, 34.2, 38.1 UPN 350, 60.6 200x200x20 60 MC 300 363, 41.5, 46.2 UPN 400 7LB——2003200x25 73.9 MC350 27 PB - Narrow Flange Parallel Beams HE/WPB - Wide Flange Parallel Beams. UPN - Channel (U Section) as per DIN > Indian Standard Medium Channel * Product Availabilty to be checked prior to order bookingWasa Structural Stee! Sections from new Medium Structural Mill of DSP Dimension 18 12778 (mm) NPB 10055 NPB 12060 NPB. 40x70 NPB. 160x80 NPB 180x990 NPB NPB NPB NB 200x165 NPB 220x110 NPB 240x120 NPB. 250x125 NPB 250x150 NPB 250x175 NPB 270x135 NPB 300 NPB 300x165 NPB 300x200 Dimension 18808 (mm) ISA 90x6,8,10, 12 ISA 100x6,8, 10, 12 ISA 110x8, 10, 12,16 SA 130x8, 10,12, 16 ISA 150x110, 12, 16,20 ISA 200x 12, 16,20,25 Mass (kgm) 8.10 1037 1289 677 1880,21.27 18.47, 2236, 25.09 27.37, 3155, 30.45 35.68, 42.47, 48 22.18, 26.20, 2935 26.15,30.71, 3431 30.11 3403, 39.78, 46.49 8.94 59.56, 66.95, 1537 Mass (kgm) 82, 10.8, 13.4, 158 9.2, 12.1, 149, 17.7 134, 166, 19.7, 25.7 159, 19. 229, 273, 35.8, 44.1 36.8, 48.5, 60.0, 739 NPB - Narrow flange parallel beams. WPB - Wide flange parallel beams. W- Wide flange beam (ASTM) BM - Indian standard medium Beam MC- Indian standard medium channel ISA- Indian standard equal angles. Dimension 18 1278 (mm) wes 100x100 wes = 120x120 we = oxi40 wee 150x150 WPB 160x160 Dimension ASTM.A6 (mm) W 100x100 Ww B0x 130 v 150x150 Dimension 15808 (mm) MC 100 MC 125 MC 150 MC 175 MC 200 MC 25 MC 250 MC 300 Dimension 18808 (mm) MB 100 MB 124 MB 150 MB 15 MB 200 MB 205 MB 250 MB 300 Mass. (kg/m) 12.24, 16.67, 20.44, 41.79 14.56, 19.89, 26.69, 52.13 18.07, 24.66, 33.72, 63.24 22.96, 30.04, 36.98 3.83, 30.44, 42.59, 76.19 Mass. (kgm) 193 238, 28.1 1B, 135,180,205, 24,298,371 Mass (kg/m) 96 84,137 168,177 196,227 223,243 261,307 3006, 34.2, 38. 363,415,462 Mass (kei) 89 B3 450 196 42 311 313 60