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JGC Arabia LTD.: Drawin and Do UM NT Ransmi A
JGC Arabia LTD.: Drawin and Do UM NT Ransmi A
TRANSMITIAL No.
TR-JF/AF- 3302
Att ; Mr. Jamil A. AI-Muaiwid , COMPANY Representative JOB CODEG -16 14 14 1 1 1-0 -I I I I I
0 0 0 0
DRAWINGS OR
One (1) MS-MEC-C-00..009 00 Method of Stat ement for Inst allation of Static Machinery (DEC/SMP)
ROUTitJG SUP
I AZA N REFINERY PROJECT DEPARTMENT
Naphtha and Aromatic Division
IP{[TIAL FA A FR REMARKS
Jam il
Osama
Ha.ni
AMGa isi
Farra
Joseph
Andrew
Mazen
Maied
Fouad
Raiyd'l
Ali
Tariq
Zakaria
/Darwin
Husam
Ban dar
AAA
REMARKS : As per attached required documents . Dan i/o
Julio
OIHI Dlto:
0 PLEASE RETURN ONE COPY OF ABOVE WITH YOUR COMMENTS AND I OR APPROVAL BY
• PLEASE RETURN THE ATIACHED COPY OF TRANSMITIAL WITH SIGNATURE CONFIRMING YOUR RECEIPT OF THE DOCUMENT.
RECEIVED BY: J amil AI-Muaiwid ISSUED BY: Nobuo Morimoto
DEPT./TEAM
FORM 11 26-3
METHOD OF STATEMENT
TABLE OF CONTENTS
Page 2 of 15
METHOD OF STATEMENT
1.0 PURPOSE
1.1 This method statement shall provide DAEWOO E&Cminimum Guideline for installation
Static Machinery, JAZAN REFINERY and TERMINAL PROJECT Package 12-Naptha and
Aromatics in accordance with Project Drawings and JGC/DAEWOO Project Specifications.
2.0 SCOPE
2.1 This specification covers the minimum requirements for installation of Static Machinery to
be applied at JAZAN REFINERY and TERMINAL PROJECT Package 12-Naptha and
Aromatics.
Page 3 of 15
METHOD OF STATEMENT
4.0 RESPONSIBILITY
4.1 DAEWOO Construction Manager shall responsible for all HSE matters and to study,
analyze and schedule all construction activities with his department to include manpower
and equipment line up as well as other possible resources required for the successful
implementation of the construction work activities. Study all aspects of work procedure as
per JGC/DAEWOO Technical Scope of Work.
4.2 Mechanical Superintendent/Supervisor shall study and review all necessary documents for
the Erection works in his area to include, technical scope of work, specification, bill of
Page 4 of 15
METHOD OF STATEMENT
quantities, planned milestone dates and construction procedure in support to his Mechanical
Foreman. He shall monitor the availability of materials in accordance with the schedules and
construction analysis. He shall be directly reporting to the Construction Manager. He shall
coordinate with other discipline to visualize possible conflicts in the drawings as well as in
the schedules to provide other options in preventing unnecessary delays and obstructions.
4.3 The Welding Supervisor and/or Foreman are solely responsible to ensure that all welding
works are in conformance with applicable codes, standards, specifications and approved
procedures.
4.4 Mechanical Supervisor/Foreman shall be responsible for the direct work supervision at site
and ensured that the work is performed in accordance with JGC/DAEWOO Technical Scope
of Work and latest approved for construction drawings. He shall monitor the availability of
materials in line with his required schedule.
4.5 QC Inspector shall be responsible in monitoring and inspection of the work and ensure that
the work is performed in accordance with JGC/DAEWOO Technical Scope of Work and
Standards.
4.6 Field Supervisor shall be responsible in monitoring safety aspects and ensuring that the work
is done in accordance with JGC/DAEWOO Safety Standard Procedure He shall discuss to
the workers the characteristics of related materials and Status of work area giving reminders
as an additional point to work safely.
Page 5 of 15
METHOD OF STATEMENT
6.0 MANPOWER
6.1 QC Inspector shall be directly reporting to QC Supervisor in accordance to schedule. Q.
6.2 Safety Supervisor shall control all HSE Matters at site.
6.3 The Mechanical Supervisor shall control the overall activity of equipment installation. The
basic manpower under him shall consist but not limited to the following:
6.3.1 Supervisor Mechanical
6.3.2 Foreman Mechanical
6.3.3 Rigger (Certified)
6.3.4 Millwright
Page 6 of 15
METHOD OF STATEMENT
6.3.10 Helper
7.0 TOOLS AND EQUIPMENT
7.1 Tools and equipment needed should be in good condition and must be checked by competent
person and respective supervisor prior to use in the plant. Third Party vehicle and equipment
inspections and vehicle stickers required. Saudi Aramco certified where required. These
Includes but not limited to:
7.1.1 Calibrated engineering level with calibration certificate
7.1.2 Corrective wrenches all required range
7.1.3 Certified sling and hoists
7.1.4 Torque wrenches cover all range
7.1.5 Hydraulic Tensioning Machine
7.1.6 Portable vibrator meter and transducer
7.1.7 Spreader Beam Pipe
7.1.8 Welding machine
7.1.9 Concrete drill
7.1.10 Millwright Precision meter
7.1.11 Theodolite
7.1.12 Crane
7.1.13 Manlift
7.1.14 Boom truck
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METHOD OF STATEMENT
Page 8 of 15
METHOD OF STATEMENT
8.4.3 Using theodolite establish centerline of the static equipment unit. Mark centerline on
concrete foundation using paint/ prick punch.
8.4.4 Trace centerlines of foundation bolt holes with reference to gridlines. Check
Verticality/plumbness of anchor bolt.
8.4.5 Clean the surface thoroughly by blowing with oil-free from air compressor.
8.4.6 Centerlines lost due to chipping operations will retrace anew.
8.4.7 Anchor bolts shall be protected properly to avoid damages during chipping/padding
work and keep it up to the equipment installation.
8.4.8 The elevation of the chipped top foundations shall allow for at least 25mm of grout
under the base plate as per SAES-Q-005 Concrete Foundation.
8.4.9 The top of concrete shall be a minimum of 150mm above finished grade.
8.4.10 The bottom of the equipment bases shall be cleaned and free of laitance, oil or grease.
8.4.12 In case that leveling jack bolts are not provided on the equipment base frame, it shall
be perform using straight liners on both side of bolts basically.
8.4.13 Laitance shall be removed from the surface of the foundation and boxes by chipping to
ensure good adherences of padding and grout materials to the surface preparation.
8.4.14 The minimum anchor bolt diameter shall be 20mm, except when specified by the
vendor for small equipment.( ref. SAES-Q-005 para. 4.8.5 )
8.4.15 Anchor bolt and top of concrete are in compliance with SA Standard Drawing AA-
036322-001.
8.5 Grouting
8.5.1 This grout shall meet the requirement of STS 03600 when used in high fluidity range.
Compressive strength shall be in excess of 34.5 Mpa (5000 psi) when mixed according
to manufacturer instructions.
8.5.2 Grout shall be mixed in accordance’s with grout manufacture’s instruction. DAEWOO
shall prepare sufficient quality of grouting material, clean tools and equipment and
suitable water mixture at site to complete the job.
8.5.3 Grout inside skirt for vertical vessel must be filled with slope, and an all opening for
drainages must be provided under the base plate to be toward the nearest surface drain.
Instruction shall be issue for item by item by DAEWOO.
Page 9 of 15
METHOD OF STATEMENT
8.6 Padding:
8.6.1 Pads and liners shall be machined flat parallel and larger than the roof of base frame.
8.6.2 Pads material shall be in accordance with ASTM A283 Gr. C, D or equivalent.
8.6.3 Pad shall be hot dip galvanized in accordance with ASTM A123 or coated with zinc
rich epoxy primer in APCS-1C of SAES-H-101V as applicable.
8.6.4 In general, the distance between pads shall not exceed 800mm. If the distance becomes
more than 800mm, an additional pad shall be added in between.
8.6.5 Pad size shall be selected as per the anchor bolt size as follows:
8.6.5.1 Bolt diameter M24 or 1 inch and below Pad width 50mm
8.6.5.2 Bolt diameter M30-M48 or 1-1/4 to 2 inches Pad width 75mm
8.6.5.3 Bolts diameter M56 or 2-1/4 inches and above Pad width 100mm
8.6.6 Number of pads shall be determined so the load pressure will be less than 30kg/cm².The
supporting load can be calculated as per following formula.
L=W/NxAxB
L: Load supported by liner (kg/cm2)
W: Lifting load of equipment (kg)
N: Number of pads
A: Width of base plate for equipment (cm)
B: Width of liner (cm)
8.6.7 The length of pad shall be 20 mm to 30 mm longer than the width of the equipment
bases.
Page 10 of 15
METHOD OF STATEMENT
8.6.8 The thickness of the both taper and straight liners shall be at least 10 mm and the
minimum thickness of the tapered ends shall be 2 mm. Adjustment allowance shall be 4
to 6 mm.
8.6.9 The wedge liners may be applied to tower and vertical vessel, if necessary. The gradient
of the wedge liners shall be generally less than 1/30, and two wedge liners shall be used
in back to back so as to make their top and bottom faces in parallel.
8.8.7 Equipments shall be protected by wooden blocks, rubber or other suitable material that
Page 11 of 15
METHOD OF STATEMENT
Page 12 of 15
METHOD OF STATEMENT
8.9.2 Fit-up, insert bolt, and then proceed to preliminary tightening of nuts as per (SAIC-M-
2009) High Strength Bolts Tightening Inspection and Testing ASTM A325 or A490
bolts.
8.9.3 Any abnormal wear on the equipment and parts during installation and assembly shall
be corrected. Prior to the commencement action written work procedure shall be
prepare and approve by contractor/company.
8.10 Setting and Alignment:
8.10.1 Machinery shall be aligned at the proper position, elevation and levelness within the
Tolerances specified in Para 8.11.
8.10.2 When leveling jack bolts are not provided on the equipment shims maybe used for
leveling. All shims shall straddle the hold down bolt if the machine foot mounted, the
shims shall be the size of the foot. When shims are used directly under channel or "H"
beam sub bases, the shims shall cover the entire width of the channel "H" Beam and
shall bea minimum of 4 (four) times as the diameter of the both.
8.10.3 Check elevation, levelness, squareness and plumbness as per SATIP-D-001-01
Typical Inspection Plan Pressure Vessel Installation.
8.11 Alignment Tolerances:
8.11.1 Position ±3mm
• Every 90 degree orientation of base plate shall be measured with reference to the
Orientation of the foundation.
8.11.2 Elevation ±3mm
• The bottom of the plate shall measure with reference to the level marking of the
foundation. At least, one point of the base plate shall be aligned within these Tolerances.
8.11.3 Levelness 1/1,000 (for horizontal equipment)
Page 13 of 15
METHOD OF STATEMENT
• The centre line of equipment shall be in alignment with the horizontal line within the
tolerances of 1/1,000. If slope is required, the inclination shall be considered.
8.11.4 Perpendicular ±8mm for each 1Om (for vertical equipment only)
• The center line of the equipment shall be in alignment with vertical line within the
Tolerance of ±8mm for every 1Om length of the equipment, in principle, provides that
such tolerance 20m and longer equipment shall not exceed ±25mm.
8.11.5Alignment and elevation check shall comply with the requirements of PIP VEFV 1100.
8.12 Assembly and Installation of Accessories:
8.12.1 Tower, Vessel and Drum
• Platform, ladders and davit, etc which are attached directly to equipment shall Installed
in accordance with relevant specification and drawing.
• Assembly and installation of internals for equipment shall be performed in accordance
with relevant specifications, drawing and instruction by JGC/DAEWOO and Vendor.
8.12.2 Packages Equipment
• All parts supplied by Vendors such as structure, platform, internals, piping and
Instrument shall be assembled in accordance with Vendors drawing and instruction.
8.13 Installation of Associated Piping:
8.13.1 Installation
• All protective covers and plugs on the equipment nozzles shall be maintained until piping
is ready to connect to nozzles.
• Piping shall be installed toward the equipment from the first anchor point.
• Unsupported piping shall be installed on the equipment.
• Welding on piping connected to equipment is not allowed unless the welding machine
ground lead is connected directly to the part being welded. This is to avoid damages to
the equipment by stray electrical currents.
8.14 Damages and Nonconformity:
8.14.1 Any damages and defects and nonconformity found at site and laydown yard shall be
reported immediately in accordance with (S-000-1520-1 02) Field Quality Control
Procedure.
Page 14 of 15
METHOD OF STATEMENT
8.15The approved Safety Instruction Sheet shall be made available to inspection personnel for
their use and reference.( ref. SAES-A-005 Section 5)
9 QUALITY CONTROL
9.1 QC Personnel shall be assigned to ensure the quality control and assurance requirement of the
project.
9.2 QC Personnel well coordinate with JGC/DAEWOO inspector to conduct inspection as
required..
9.3 QC Inspector shall be responsible to conduct all required inspection/documentations and to
ensure that all applicable requirements, codes, and standards are complied with SAIC/SATIP.
9.4 Contractor has to utilize the applicable SAIC for every activity.
9.5 Calibration shall be done as required for all machines and tools going to be used in the work
in accordance with schedule Q.
10 ATTACHMENT:
Page 15 of 15
Steps Required to Hazard
S No. Identify Hazard & Assess Risk Controls to Eliminate/Reduce Risk
Complete Task Classification
4.6 Bad weather • Check the wind velocity. No lifting activity beyond 32kph H
Note: Separate inspection to be conducted to ascertain suitability of all scaffolds to be used in the above activity.
All overhead activities, i.e. lifting of Pipes / erection will be barricaded and sign posted at ground level.