Mechanical Data Sheet 1-40-41 EA-001 Feed Gas Expander 1 Oil Cooler

AGPP - Amursky Gas Processing Plant Construction Project
NIPIgas document № Rev No. Page
General Contractor Doc No 4

Linde document № Linde issue
1/10
&AA-(1-40)-B-DE 4121 (EN) 5.0
Mechanical Data Sheet 1-40-41 EA-001 Feed Gas Expander 1 Oil Cooler EN
NIPIgazpererabotka, JSC
Mechanical Data Sheet

1-40-41 EA-001 Feed Gas Expander 1 Oil Cooler
Contractor information
Contractor Linde AG
Contractor Project Number 2110BCJN
Contractor Project Code (if applicable) Amur-GPP-01
Contractor status (Linde status gate / if applicable) IFP
This mechanical data sheet is valid for NGL/NRU unit 1-40 and 2-40.
Revision Reason for Date Originator Checked by Approved by

issue
0 IFD 10.03.2016 J. Conrad L. Romano L. Romano
1 IFD 20.06.2016 F. Maier M. Ehrnsperger M. Ehrnsperger
2 IFP 13.09.2016 F. Maier S. Scherm J. Freitag
3 IFP 25.01.2017 R. Sultanov T. Nguyen M. Ehrnsperger
4 IFP 13.04.2017 F. Maier T. Nguyen M. Ehrnsperger
The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization are
prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.

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&AA-(1-40)-B-DE 4121 (EN) 5.0
REVISION CHANGE DETAILS
Rev No. Location of Changes Brief Description of Change
1 Page 4, 6 GOST reference revised,

No of passes specified
2 Revised where marked Issued for procurement
3 Revised where marked Manufacturer data added, as far as
available
4 Revised where marked Design data revised, insulation
thickness added, manufacturer data
added

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&AA-(1-40)-B-DE 4121 (EN) 5.0
TABLE OF CONTENTS
REVISION CHANGE DETAILS................................................................................................................2
1 General .....................................................................................................................................4
2 PERFORMANCE DATA PER UNIT..........................................................................................5

2.1 Air Cooler ..................................................................................................................................5
2.2 Air Side......................................................................................................................................5
3 MECHANICAL DATA ................................................................................................................6
3.1 Tube Bundle..............................................................................................................................6

3.2 Header ......................................................................................................................................6
3.3 Tubes ........................................................................................................................................6
3.4 Steam Coil.................................................................................................................................7
3.5 Fins ...........................................................................................................................................7

3.6 Steel Structure ..........................................................................................................................7
4 MECHANICAL EQUIPMENT ....................................................................................................7
4.1 Fans ..........................................................................................................................................7
4.2 Motor .........................................................................................................................................8
4.3 Drive..........................................................................................................................................8
4.4 Devices .....................................................................................................................................8
4.5 Control system ..........................................................................................................................8
5 SURFACE PREPARATION AND COATING............................................................................8
6 SCOPE OF WORK AND SUPPLY ...........................................................................................9
6.1 Engineering and Service...........................................................................................................9
6.2 Hardware Supply ......................................................................................................................9
6.3 Miscellaneous .........................................................................................................................10
7 Remarks..................................................................................................................................10

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&AA-(1-40)-B-DE 4121 (EN) 5.0
1 General
REV. 2 All blank fields shall be filled in by Air Cooler Supplier. Filled in Mechanical Data Sheet shall be
submitted to Linde. Alternatively, Air Cooler Supplier may use its own Data Sheet(s) provided they
include all the required data.
Item no. 1-40-41 EA-001
Service 1-40-41 EA-001 Feed Gas Expander 1 Oil Cooler
Number of units 1
Type of construction (horizontal, A-frame) horizontal
Manufacturer Kelvion 3
Type Forced draft 3
Design code EN 13445
Flange rating EN 1759-1
Standard ISO 13706 (API 661)
Legal and quality requirements &AA-(GE-0)-T-SA 1001 (EN) 2
Site Specific Design Data &NIPI A-XX 1002.001 (EN)
Earthquake / Wind Load &AA-(GE-0)-B-SS 1001 (EN)
Local loads on header nozzles to be considered in calculation 3 times the forces
and moments given in ISO 13706 (API 661)
Fire hazardous area Yes
Vessel group 1
(acc. to GOST R 52630)
Explosion Hazard Class No 3
(acc. to GOST 30852.11-2002)
Flammability No 3
(acc. to GOST 30852.5-2002)
Toxicity with Hazard Class No 3
(acc. to GOST 12.01.007-76)
Basis of design for air coolers &AA-(GE-0)-B-SS 1430 (EN)

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&AA-(1-40)-B-DE 4121 (EN) 5.0
2 PERFORMANCE DATA PER UNIT

REV. 2 For process and guarantee data refer to process data sheet &AA (NG-0) P-DP 4121(EN).
2.1 Air Cooler
REV. 3: Process related data are applicable for case 21
Heat duty exchanged kW see &AA (NG-0) P-DP 4121 (EN)

LMTD K 23.9 3
Heat surface (extended / bare) m2 6337 343 3
Pressure drop allowable / calculated kPa 50 32.8 3
Heat transfer rate (extended / bare) W/m2K 2.16 40.33 3
Plot area (l x w incl. housing and platforms) m approx. 12 x 5.1 3
Minimum air inlet height from ground m &AA-(GE-0)-B-SS 1430 (EN)
Total weight kg 39700 3
2.2 Air Side
REV. 3: Process related data are applicable for case 21
Air flow m3/s 78.3 3

Temperature outlet °C 35.5 3
Static pressure loss Pa 192 3

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&AA-(1-40)-B-DE 4121 (EN) 5.0
3 MECHANICAL DATA
Process bundle 2
Design temperature (min / max) °C -52 +120 4
Design pressure MPa, g 1.2 4
Test pressure MPa, g acc. to design code
Steam out conditions N/A
Steam coil 2
Design temperature (min / max) °C -52 +184 (FV)/ 2
+250
Design pressure MPa, g -0.1 (FV) / 1.6 2
Test pressure MPa, g acc. to design code 2
3.1 Tube Bundle
Number of bays / bundles 1 2 3

Tubes per bundle 188 3
Tube rows per bundle 8 3
Number of passes 8 3
Weight per bundle (wet / dry) kg 8724 7492 4
3.2 Header
Type (removable cover / plug) plug

Gasket type N/A
Header material P275NL2 3
Corrosion allowance mm 1
Insulation type / thickness mm WE / 40 4
Tube-tube sheet-joint W2+LE; see remark 6
Tube-tube sheet-joint testing G+P; see remark 6
Inlet nozzles: No x DN x PN Flange type / facing 4x100xCl.150 21B1 3
Outlet nozzles: No x DN x PN Flange type / facing 4x100xCl.150 21B1 3
Vent nozzles *): No x DN x PN Flange type / facing 2x50xCl.300 21B1 3
Drain nozzles *): No x DN x PN Flange type / facing 2x50xCl.300 21B1 3
Steam coil inlet: No x DN x PN Flange type / facing 2x80xCl.300 11B1 3
Steam coil outlet: No x DN x PN Flange type / facing 2x80xCl.300 11B1 3
Flange design ( pipe class / standard ) EN1759-1
*) With blind flange, gasket, bolts and nuts
3.3 Tubes
Type (round, elliptical / seamless, welded) round seamless

Material P275NL2 3
Tube size ( OD x length ) mm 31.75 x 9144 3
Wall thickness (under groove) mm min. 2.108 3
Corrosion allowance mm 0
Tube spacing mm 69.85 triangular 3
Slope % 1% on last pass 3

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&AA-(1-40)-B-DE 4121 (EN) 5.0
REV. 2 3.4 Steam Coil
Type (round, elliptical / seamless, welded) round seamless

Material (header and tubes) P275NL2 3
Tube size ( OD x length ) mm 25.4 x by manufacturer 3
Wall thickness (under groove) mm min. 2.108 3
Corrosion allowance mm 0.5
Slope % By manufacturer 3
3.5 Fins
Type round
Material Al
Fin Type Extruded 3
Dia x thickness / Fin pitch mm 63.50 x by 394 fins/m 3
manufacturer
3.6 Steel Structure
Arrangement of air cooler arranged in air cooler bank acc. 2

to &AA (GE-0) B-SS 1430 (EN)
Pipe rack column pattern mm By manufacturer 3
Arrangement of platforms continuous platform along all 2
sides of air cooler bank
Number of ladders / stairways 1 stairway at both short ends of 2
air cooler bank
Material LTCS
Weight kg By manufacturer 3
4 MECHANICAL EQUIPMENT
4.1 Fans
No of fans 3 3
Fan arrangement forced
Manufacturer Cofimco 3
Type Cofimco 24L/B3T 3
Diameter m 2.44 3
Ratio fan to bundle area, required / installed % By By 3
manufacturer manufacturer
Tip speed / No revolutions m/s / min-1 47.2 369 3
No. of blades / Blade angle -/° 5 5.7 3
Adjustable angle (standstill, auto variable) during standstill
Electrical resistance of blade Ohm By manufacturer 3
Shaft power per fan / total kW 7.7 / 23.1 3
Axial aerodynamic force kg By manufacturer 3
Moment of inertia WR2 / inertia red. to motor speed kg m2 By manufacturer 3
Material: blade / hub aluminium CS 3
Noise pressure level at 1m dB(A) see LS 910-01 General Noise

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&AA-(1-40)-B-DE 4121 (EN) 5.0
Noise power level, total dB(A) Specification and

&AA-(NG-0)-S-DN 1508 (EN)
4.2 Motor
Supply by Air cooler supplier

Manufacturer / Type (remark 8) By manufacturer / Electric EXD 3
Design temperature (min. / max.) °C -52 +40 2
Enclosure By manufacturer 3
Rated output power kW 15 3
Number of revolutions min-1 1500 3
Voltage / phase / frequency V/-/Hz 400 3 50
4.3 Drive
Type ( direct coupled, toothed belt, gear ) V-Belts 3

Design temperature (min. / max.) °C -52 +40 2
Reduction ratio / efficiency 3.94 By manufacturer 3
Maximum load kW 15 3
Pulley: material Cast iron 3
4.4 Devices
Vibration switch yes, with local reset

Spray water injection system no
4.5 Control system
Automatically controlled louvers yes, louver positions acc. to 2

&AA (GE-0) B-SS 1430 (EN)
Fans controlled % see
&AA (NG-0) P-DP 4121 (EN)
- by blade angle vario - control ( auto / hand ) hand 3
- by driver motor control ( frequency converter ) 66% 3
Air circulation system (internal / external) external (System D acc. to ISO 2
13706 Annex C)
Heating bundle (steam coil) yes
Winterization yes
5 SURFACE PREPARATION AND COATING

Item Specification
Structural steel &AA (GE-0) T-SS 2301 (EN) paint system no. 02
Housing &AA (GE-0) T-SS 2301 (EN) paint system no. 01 2
Platforms, ladders, handrails, etc &AA (GE-0) T-SS 2301 (EN) paint system no. 01 3
Grating &AA (GE-0) T-SS 2301 (EN) hot-dip galvanized
Plenum, fan rings, side frames, motor frames or &AA (GE-0) T-SS 2301 (EN) Manufacturer
mounts, louvers standard
Tube support cross members, tube keepers &AA (GE-0) T-SS 2301 (EN) Manufacturer
standard
Headers &AA (GE-0) T-SS 2301 (EN) paint system no. 08 2

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&AA-(1-40)-B-DE 4121 (EN) 5.0
6 SCOPE OF WORK AND SUPPLY
6.1 Engineering and Service
Air Cooler By
Supplier Others
Complete engineering, procurement, fabrication x
All documents required x
Inspection & Testing x
Specification for final acceptance test (FAT) x
6.2 Hardware Supply
Air Cooler By
Supplier Others
Complete tube bundles with lifting lugs; headers with inlet and outlet nozzles and x
flanges; drains and vents with flanges, gasket, bolting and blind flanges
Air chambers, fan rings x
Fans, transmissions, fan and transmission guards, motor supports (drive) x
Louvers completely prefabricated x
Pneumatic actuators with i/p converters for louvers x 2
Air distribution manifold with individual consumer lines each equipped with ½“ npt x 2
ball valve
Air filter, pressure regulator and pressure gauge for each actuator x 2
Vibration switches x
Temperature measurement: Thermowell and sensor (RTD) in Eex(i), min. 1per fan x 2
Temperature measurement: Temperature transmitter x 2
Cable trays and cabling x 2
Supports for cable trays x 2
Cable glands x 2
Supporting structure for mounting on grade x
Supporting structure for mounting on the pipe rack N/A
Supporting structure for inlet piping manifold above air cooler x
All around walkway for NGL/NRU air cooler bank incl. railings x 2
1 stairway at both short ends of NGL/NRU air cooler bank x 2
Maintenance platform/walkway for motor and fan x
Surface preparation and painting as per chapter 5 x
Hot dipped galvanising as per chapter 5 x
Anchor bolts x
E-motors (see remark 8) x
Frequency converter (if required) x
Spreader beam for lifting of cover plate N/A
Hail screen N/A
Air recirculation system x
Heating bundle x
Safety clutch (anti-rotation device) for fans x 2
Fireproofing for supports x
Tube turbulators (see remark 9) option 2

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&AA-(1-40)-B-DE 4121 (EN) 5.0
6.3 Miscellaneous
Air Cooler By
Supplier Others
Preassembling (see remark 10) x 2
One bay trial assembled in workshop: assembly includes steel structure, plenum x
chamber, fan rings, fan assemblies and tube bundle, including FAT
Cleaning & conservation, N2 filling x 2
Packing (seaworthy) x 2
Erection x
Commissioning x
Supervision option
Special tools for erection and maintenance (if required) x 2
Spare parts for installation, testing and commissioning x
- 2 sets of gaskets for each nozzle flange
- 5% bolts and nuts for each nozzle flange (but min. 2 sets for each type)
Spare parts for 2 years operation option
7 Remarks
1 Type of fireproofing for support: sprayed-on epoxy Resin based intumescent fire protection coating up to 4
elevation 12 m. Final thickness by General Contractor.
2 Air cooler is located in construction area CA14031 1-40-31.
3 General legal and quality requirements for pressure vessels &AA-(GE-0)-T-SA 1001 (EN) shall be strictly 2
followed.
4 Materials of tubes and headers shall be impact tested as per applicable design code in consideration of
minimum ambient temperature of -52°C.
5 Material of support structure shall be impact tested at -44 °C as per applicable design code.
6 Type and testing of tube to tubesheet joints:
W2 - Strength weld with minimum 2 layers, weld thickness ≥ 0.9 times tube wall thickness, qualification
as per EN ISO 15614-8
G - Gas leak test (bubble test), shall be done before tube expansion in case of welded tube to tubesheet
joints and shall be performed before hydrostatic tests in all cases.
LE - Light expansion: Tube surfaces shall be in contact with tube hole surface. Light expansion shall only
be performed after welding.
P - Pull out test
7 TR-CU certification and EAC marking acc. to &AA (GE-0) T-SQ 1003 (EN) shall be provided.
8 Air cooler supplier shall purchase the motors at vendors listed in the offshore vendor list C10; see spec. 2
&AA-(GE-0)-B-SS 1430 (EN). Motor shall be able to be operated without space heaters within range of
design temperature.
9 Deleted. 2
10 Prefabricated parts of air coolers shall be ready for screwing after delivery on site. No drilling, cutting or 2
welding shall be required on site. All erection materials are included in scope of air cooler supplier.

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AGPP - Amursky Gas Processing Plant Construction Project

NIPIgas document № Rev No. Page

General Contractor Doc No 4