ELECTRICAL MACHINES ENGINEERING

RELAY SETTING CALCULATION TG 52988

(GENERATOR) Rev 00
HYD

Project
1 X 79MW STG
for
M/s JSW STEEL LTD., BELLARY

FORMAT Prepared & Checked By Approved Date

D-201
K P C RAO S.K.Pandey
REV-00 06.02.2013
Design Engineer Sr.DGM
COPYRIGHT AND CONFIDENTIAL
The information on this document is the property of BHEL. It must not be used directly or indirectly
in any way detrimental to the interest of the company.
 ELECTRICAL MACHINES ENGINEERING

RELAY SETTING CALCULATIONS

TG 52988
for Rev 00
HYD JSW BELLARY 79MW STG
Generator Data

1 Rated Active Output 79 MW

2 Rated apparent output 98.75 MVA

3 Rated Voltage 11000 V

4 Allowed deviation on rated voltage (+/-) 5%

5 Rated Current 5183 A

6 Rated power factor 0.8 lag

7 Rated Frequency 50 Hz

8 D-Axis Synchronous Reactance ( Xd ) 2.18 p.u

9 D-Axis transient Reactance ( X’d ) 0.243 p.u

10 D-Axis sub transient Reactance ( X”d ) 0.11 p.u

11 CT primary current 6000 A

12 CT secondary current 1A

13 CT Ratio 6000

14 PT primary voltage ( 11000/√3) 6350.85 V

15 PT secondary voltage ( 110/√3) 63.51 V

16 PT ratio 100

17 Continuous Neg. Seq. Capability ( Percentage of rated curent) 8%

18 Thermal capability (I22t) 8 sec

19 Fault current 31.5 KA

 ELECTRICAL MACHINES ENGINEERING

RELAY SETTING CALCULATIONS

TG 52988
for Rev 00
HYD JSW BELLARY 79MW STG
List of Protections
A In MiCOM P343 :

1 Generator Differential Protection (87G)

2 Stator EF protection (0-95%) (59N or 64G1)

Stator EF protection (100%) (27TN or 64G2)

3 Rotor Earth Fault protection (64R)

4 Pole slip protection (78G)

5 Dead Machine protection (50/27 or 50G)

6 CB Fail protection (50LBB)

7 Generator Over voltage protection (59)

8 Generator Under voltage protection (27)

9 Loss of Excitation protection (40G) With & Without Under volatge

10 PT Fuse failure protection (VTS)

11 Generator NPS Thermal protection (46T or 46G)

12 Generator Under Frequency protection (81U)

13 Generator Over Frequency protection (81O)

14 Generator Over fluxing protection (24G)

15 Generator Over Current protection (51.1G)

16 Generator Reverse Power Protection(32G)

17 Low Forward power protection (32LF or 37G)

18 Voltage Restarined Over Current Protection (51V)

19 Generator Backup impedance Protection(21G)

 ELECTRICAL MACHINES ENGINEERING

RELAY SETTING CALCULATIONS

TG 52988
HYD for Rev 00
JSW BELLARY 79MW STG
Settings for MiCOM P343

1 Generator Differential Protection (87G)

This protection is provided to protect the generator against phase

to phase faults in generator.
The basic differential current setting defines the pickup setting of
differential protection for internal faults. The lowest possible value
should be chosen to enable it to detect the worst case faults.

Hence , Recommended settings are

Is1 50 mA
K1 0 %
Is2 1 A
K2 120 %

Action : To Trip 86A1 & 86A2

2 Stator E/F protection (0-95%)(64S)

This protection is provided to protect the generator against earth faults in

generator. This protection is based on residual over voltage or neutral voltage
displacement
Settings:
VN>3 Status Enabled
VN>3 Input VN1
VN>3 Function DT
VN>3 Voltage Set 7V
VN>3 Time Delay 0.5 Sec
VN>3 tRESET 0 Sec

VN>3 Uses measured neutral voltage from Vneutral/VN1 input.

Action : To Trip 86A1 & 86A2

3 Stator E/F protection (100%) (64G2 or 27TN)

This protection is provided to protect the generator against earth faults near to
generator neutral point. This protection is based on 3rd Harmonic voltage
measurement at the neutral point of generator.
Settings:
VN 3rd Harmonic VN3H< Enabled
100% ST. EF VN3H< 0.5 V
VN3H < Delay 1 Sec
 ELECTRICAL MACHINES ENGINEERING

RELAY SETTING CALCULATIONS

TG 52988
HYD for Rev 00
JSW BELLARY 79MW STG
V< Inhibit Set Settings for MiCOM P343 85 V
NOTE: Third harmonic U/V threshold setting ( VN3H < ) must be set below the
3rd hormonic voltage present during normal operation.

Action : To Trip 86A1 & 86A2

4 Pole slip protection (78G)

Fault MVA at 11 KV level 1800.46 MVA

System Impedance(Z1) 0.067 Ohms

Za ( Ref. to sec.) [=(XT+Xsys)*Zbase*CTR/PTR)] 13.2 Ohms

Zb (Ref. to sec.) [=(2*Xd'*Zbase*CTR/PTR)] 35.72 Ohms

Zc 0.138 Ohms
Zc is set to 90% of the Transformer impedance
Zc (Ref. to sec.) 8.28 Ohms

Settings:
Z based Pole Slip
Pole Slip mode Generating
Pslip Za forward 13 Ohms
Pslip Zb Reverse 36 Ohms
Lens Angle 90 degree
Pslip Timer T1 15 msec
Pslip Timer T2 15 msec
Blinder Angle 80 degree
Pslip Zc 8.5 Ohms
Zone 1 Slip count 1
Zone 2 slip count 2
Pslip Reset time 30 sec

Action : To Trip 86C1 & 86C2

5 Dead Machine protection (50/27)

Settings:
Dead mach I> 0.95 A
Dead mach V< 80 V
Dead mach tpu 1 sec
Dead mach tDO 0.5 sec
Action : To Trip 86A1 & 86A2
 ELECTRICAL MACHINES ENGINEERING

RELAY SETTING CALCULATIONS

TG 52988
HYD for Rev 00
JSW BELLARY 79MW STG
Settings for MiCOM P343
6 CB Fail protection (50LBB)

Settings:
CB Fail 1 Status Enabled
CB Fail 1 Timer 200 ms
CB Fail Non I Reset CB Open & I<
CBF Ext Reset CB Open & I<

Under Current
I< Current Set 100 mA
IN< Current Set 100 mA
ISEF< Current 100 mA
I< CT Source IA-1 IB-1 IC-1

Action : For Customer's Use/To Trip Upstream breakers

7 Generator Under voltage protection (27)

Settings:
V< Measur't Mode Phase-Phase
V< Operate Mode Any Phase
V<1 Function DT
V<1 Voltage Set 99 V
V<1 Time Delay 5 sec
V<1 Poledead Inh Enabled
V<2 Status Enabled
V<2 Voltage Set (Shall be used in PSL for 40G with UV) 88 V
V<2 Time Delay 0 sec
V<2 Poledead Inh Enabled

Action : To Trip 86C1 & 86C2

8 Generator Over voltage protection (59)

Settings:
V> Measur't Mode Phase-Phase
V> Operate Mode Any Phase
V>1 Function DT
V>1 Voltage Set 121 V
V>1 Time Delay 0.5 sec
V>2 Status Enabled
V>2 Voltage Set 126 V
V>2 Time Delay 2 sec
 ELECTRICAL MACHINES ENGINEERING

RELAY SETTING CALCULATIONS

TG 52988
HYD for Rev 00
JSW BELLARY 79MW STG
Settings for MiCOM P343
Action : To Trip 86C1 & 86C2

9 Loss of Excitation protection (40G)

CTR/PTR 60
Diameter of circle(Xb1) [=(Xd*Zbase*CTR/PTR)] 160.23 Ohms
Offset (-Xa1) [=(0.5*Xd'*Zbase*CTR/PTR)] 8.93 Ohms

Settings:
FFail Alm Status Enabled
FFail Alm Angle 15 degree
FFail Alm Delay 2 sec
FFail1 Status Enabled
FFail1 -Xa1 9 Ohms
FFail1 Xb1 160 Ohms
FFail1 TimeDelay 1 sec
FFail1 DO Timer 2 sec
FFail2 Status Enabled
FFail2 -Xa2 [=Xa1] 9 Ohms
FFail2 Xb2 [=(KV^2/MVA) Ref. to sec.] 74 Ohms
FFail2 TimeDelay 0 sec
FFail2 DO Timer 0 sec

Loss of excitation stage-2 shall be used with U/V interlock for 86A Tripping

Action: To Trip 86B1 & 86B2

10 PT Fuse failure protection (VTS)

Settings:
VTS Status Blocking
VTS Reset Mode Auto
VTS Time Delay 5 sec
VTS I> Inhibit 12.5 A
VTS I2> Inhibit 250 mA
CT Supervision
CTS1 Status Disabled
CTS2 Status Disabled

Action: Alarm
11 Generator NPS Thermal protection (46T)
 ELECTRICAL MACHINES ENGINEERING

RELAY SETTING CALCULATIONS

TG 52988
HYD for Rev 00
JSW BELLARY 79MW STG
Settings for MiCOM P343
Generator NPS withstand (I2) 8%
Thermal time constant (KT) 8 sec
Machine rated current ref. to Sec. 0.864
Settings:
I2therm>1 Alarm Enabled
I2therm>1 Set 48 mA
I2therm>1 Delay 8 sec
I2therm>2 Trip Enabled
I2therm>2 Set 69 mA
I2therm>2 kSet 6 sec
I2therm>2 kRESET 6 sec
I2therm>2 tMAX 1000 sec
I2therm>2 tMIN 6 sec

Action: To Trip 86B1 & 86B2

12 Generator Under Frequency protection (81U)

Settings:
F<1 Status Enabled
F<1 Setting 48.5 Hz
F<1 Time Delay 2 sec
F<2 Status Enabled
F<2 Setting 47.5 Hz
F<2 Time Delay 1.5 sec
F<3 Status Disabled
F<4 Status Disabled

Action: To Trip 86B1 & 86B2

13 Generator Over Frequency protection (81O)

Settings:
F>1 Status Enabled
F>1 Setting 51 Hz
F>1 Time Delay 1 sec
F>2 Status Enabled
F>2 Setting 51.5 Hz
F>2 Time Delay 1.5 sec

Action: To Trip 86B1 & 86B2

14 Generator Over fluxing protection (24G)

Settings:
 ELECTRICAL MACHINES ENGINEERING

RELAY SETTING CALCULATIONS

TG 52988
HYD for Rev 00
JSW BELLARY 79MW STG
V/Hz Alm Status Settings for MiCOM P343 Enabled
V/Hz Alarm Set 2.31 V/Hz
V/Hz Alarm Delay 10 sec
V/Hz Trip Func DT
V/Hz Trip Set 2.4 V/Hz
V/Hz Trip Delay 1 sec

Action: To Trip 86C1 & 86C2

15 Generator Over Current protection (51)

Settings:
I>1 Function DT
I>1 Direction Non-Directional
I>1 Current Set (105% of Rated current) 0.91 A
I>1 Time Delay 10 sec
I>1 tRESET 0 sec

This protection is only for alarm and not for tripping.

Action: Alarm
16 Rotor Earth Fault protection (64R)

Settings:

Injection Freq 0.25 Hz

CL I/P Select CL1
64R R<1 Alarm Enabled
64R R<1 Alm Set 40 kOhm
64R R<1 Alm Dly 10 sec
64R R<2 Trip Enabled
64R R<2 Trip Set 5 kOhm
64R R<2 Trip Dly 1 sec
R Compensation 0 Ohm

Action : To Trip 86A1 & 86A2

17 Generator Power Protection(32)

Rated Power seen by Relay 131.66 W

At 0.5% power level 0.66 W
 ELECTRICAL MACHINES ENGINEERING

RELAY SETTING CALCULATIONS

TG 52988
HYD for Rev 00
JSW BELLARY 79MW STG
Settings: Settings for MiCOM P343
Operating mode Generating
Power1 Function Reverse
-P> 1 Setting 1 W
Power1 Time Delay 1.5 sec
Power1 DO Timer 0 sec
P1 Poledead Inh Enabled sec
Action: To Trip 86C1 & 86C2

Power2 Function Low Forward

P< Setting 1W
Power2 Time Delay 1.5 sec
Power2 DO Timer 0 sec
P2 Poledead Inh Enabled
Action: To Trip 86C1 & 86C2

18 Voltage Restrained Over Current Protection (51V)

Backup Function Voltage restrained
Vector Rotation None
V Dep OC Char IEC S Inverse
Settings:
V Dep OC I> Set 1 A
V Dep OC Delay 0 SEC
V Dep OC V<1 Set 80 V
V Dep OC V<2 Set 60 V
V Dep OC k Set 0.25

Action : To Trip 86A1 & 86A2

19 Backup impedance protection (21G)

Transformer impedance in p.u 0.125 PU

Base impedance on generator base 1.225 Ohms
Actual Transformer impedance on generator base 0.153 Ohms
80% of above transformer impedance 0.122 Ohms
Above Trafo. impedance ref. to sec 7.34 Ohms

Settings:
Backup Function Under Impedance
Vector Rotation None
Z<1 Setting 7.5 Ohms
Z<1 Time Delay 1 Sec
Z<1 Treset 0 Sec
Z< Stage2 Disabled
 ELECTRICAL MACHINES ENGINEERING

RELAY SETTING CALCULATIONS

TG 52988
HYD for Rev 00
JSW BELLARY 79MW STG
Settings for MiCOM P343
Action : To Trip 86A1 & 86A2

NOTE: This function is alternative for 51V. If 51V is realized in GPR-1, then
21G can only be realized in GPR-2 numerical relay.