Tronair Rectificadores 28.5VDC PN 11A6647-1000-1010

Operation & Service Manual
28.5 VDC Ground Power Unit

Models: (see below)
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
12/2006 - Rev. 04
Includes Illustrated Parts Lists
Tronair, Inc.
1740 Eber Road
Holland, Ohio 43528-9794
USA
Telephone: (419) 866-6301 • 800-426-6301
Fax: (419) 867-0634
Web Site: www.tronair.com E-mail: sales@tronair.com
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Visit our website at www.tronair.com

for additional product information
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
TABLE OF CONTENTS
PAGE
1.0 Introduction ....................................................................................................................................................... 1

1.1 Safety Notes ............................................................................................................................................ 2
2.0 Technical Data .................................................................................................................................................. 3
3.0 System Description ........................................................................................................................................... 4
3.1 Introduction ............................................................................................................................................. 4
3.2 Detailed Description ................................................................................................................................ 5
3.3 Performance Under Unusual Conditions ................................................................................................ 6
3.4 System Control ........................................................................................................................................ 6
3.5 Safety And Protection ............................................................................................................................. 7
3.6 Control And Monitoring ........................................................................................................................... 7
3.6.1 Power Supplies For Controls & Monitoring................................................................................. 7
3.6.2 Internal System Control .............................................................................................................. 7
3.6.3 Converter Operation ................................................................................................................... 8
3.7 Voltage Regulation Mode ........................................................................................................................ 8
3.7.1 General ....................................................................................................................................... 8
3.7.2 I-Boost Compensation ................................................................................................................ 9
3.8 Control Panel ........................................................................................................................................ 10
3.8.1 Mimic Display ............................................................................................................................ 10
3.8.2 Operator Controls ..................................................................................................................... 11
3.8.3 Liquid Crystal Display (LCD) .................................................................................................... 11
3.8.4 Lamp Test ................................................................................................................................. 11
3.8.5 Emergency Stop ....................................................................................................................... 11
3.9 Overview Of 28v DC GPU Components ............................................................................................... 12
3.9.1 Overview 28v GPU ................................................................................................................... 13
4.0 Installation And Connections .......................................................................................................................... 14
4.1 Goods Inspection .................................................................................................................................. 14
4.2 Handling ................................................................................................................................................ 14
4.3 Protection .............................................................................................................................................. 14
4.4 Storage .................................................................................................................................................. 14
4.4.1 Floor Loading Capacity ............................................................................................................. 15
4.4.2 Space Requirements/Dimensions ............................................................................................ 15
4.4.3 Altitude, Temperature & Humidity............................................................................................. 16
4.5 Electrical Connections (Power) ............................................................................................................. 16
4.5.1 Cable Entry ............................................................................................................................... 16
4.5.2 Cable Sizing .............................................................................................................................. 16
4.5.3 Mains Fuses ............................................................................................................................. 17
4.5.4 Connections .............................................................................................................................. 17
4.6 Customer Interface Card A 230 (Option) .............................................................................................. 19
4.6.1 Terminal Strip X1 ...................................................................................................................... 19
4.6.2 Terminal Strip X2 ...................................................................................................................... 21
4.7 Event Recorder ..................................................................................................................................... 21
4.7.1 Description Of Operation .......................................................................................................... 21
4.7.2 List Of Event Recorder Entries ................................................................................................. 22
4.8 Additional Equipment ............................................................................................................................ 23
4.8.1 Remote Control Panel (Rcp) .................................................................................................... 23
4.8.2 Apomon Remote Control Monitor ............................................................................................. 24
4.8.3 Modem Connection Apoconnect .............................................................................................. 24
4.8.4 Printer ....................................................................................................................................... 25
5.0 Operating Instructions ..................................................................................................................................... 25
12/2006 - Rev. 04
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
5.1 General.................................................................................................................................................. 25
5.1.1 Control Panel ............................................................................................................................ 25
5.1.2 Operator Controls ..................................................................................................................... 26
5.1.3 Mimic Panel Indicators.............................................................................................................. 27
5.1.4 Displays .................................................................................................................................... 27
5.2 Commissioning ...................................................................................................................................... 28
5.2.1 Tools Needed ........................................................................................................................... 28
5.2.2 Settings ..................................................................................................................................... 28
5.2.3 Converter Commissioning ........................................................................................................ 30
5.3 Operating The Set ................................................................................................................................. 31
5.3.1 Switching On ............................................................................................................................. 31
5.3.2 Switching The Set Off ............................................................................................................... 32
5.3.3 Emergency Stop ....................................................................................................................... 32
5.3.4 LC Display Messages ............................................................................................................... 32
5.3.5 Selecting The Language ........................................................................................................... 37
5.3.6 Setting Contrast ........................................................................................................................ 37
5.3.7 Setting The Date/Time .............................................................................................................. 38
5.3.8 Print........................................................................................................................................... 39
5.3.9 Type Menu ................................................................................................................................ 40
5.3.10 Setup ........................................................................................................................................ 41
5.3.11 Password ................................................................................................................................. 42
5.3.12 Input Voltage Adjustment ......................................................................................................... 43
5.3.13 Output Voltage DC Adjustment ................................................................................................ 43
5.3.14 Output Current DC Adjustment ................................................................................................ 44
5.3.15 Output Voltage DC Compensation Adjustment ....................................................................... 44
5.3.16 Dso Status ................................................................................................................................ 45
5.3.17 Remote Control ........................................................................................................................ 45
6.0 Trouble Shooting ............................................................................................................................................ 46
6.1 General.................................................................................................................................................. 46
6.2 Procedures In The Event Of Malfunctions ............................................................................................ 46
6.2.1 Lamp Test ................................................................................................................................. 46
6.3 Monitors & Fault Indication ................................................................................................................... 47
7.0 Maintenance And Service ............................................................................................................................... 49
7.1 Preventive Maintenance........................................................................................................................ 49
7.1.1 General ..................................................................................................................................... 49
7.1.2 Cleanliness ............................................................................................................................... 49
7.1.3 Voltage Check .......................................................................................................................... 49
7.1.4 Lamp Test ................................................................................................................................. 49
7.2 Service .................................................................................................................................................. 49
8.0 Additional Information ..................................................................................................................................... 50
8.1 Led Functions & Arrangements ............................................................................................................ 50
9.0 Parts List ......................................................................................................................................................... 52
12/2006 - Rev. 04
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
REVISION DATE TEXT AFFECTED

01 02/2004 Major Revision
02 07/2004 Added Model 11D6647C1000/1010
pg 3 Added 2.0 Technical data – Nominal input current
pg 18 Added data in 4.5.3 Main fuses
12/2006 - Rev. 04
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written
approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions
from any liability from consequences that may occur. Only Tronair OEM replacement parts shall be used.
1.0 INTRODUCTION
Many systems and devices in the aerospace industry, and other fields, require a DC voltage of 28 volts.
As this cannot be supplied by the utility directly, converters are employed which supply the necessary voltage
and eliminate supply irregularities to a limited extent.
Normally these units are used to supply smaller aircraft with electric power. There are special reasons why
aircraft need a 28V DC voltage for internal supply. To save costs in maintenance and operation, and also for
environmental reasons, aircraft are supplied by external electrical power supplies when they are parked at
airport terminal stands with their engines shut down.
This manual describes the Tronair 28V Ground Power Unit (GPU). If you follow these instructions you will be
able to handle the equipment with confidence and utilize all its facilities.
NOTE 1. Naturally an operating manual cannot cover every conceivable installation, operating,
maintenance or servicing situation. Should problems arise, or if the data in this manual is not
sufficiently detailed, please contact your local Tronair representative who will be pleased to
give further assistance.
2. If the equipment is installed for use as an aircraft ground power system, please pay
particular attention to Section 10, which summarizes the special features of this type of
application.
1.0 Introduction continued on following page.
12/2006 - Rev. 04
-1-
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
1.0 INTRODUCTION (continued)

1.1 SAFETY NOTES
The 28V DC GPU is a piece of electrical equipment which carries voltages and currents that are
hazardous to personnel. The following advice must therefore be observed at all times:
• Installation, operation and maintenance of this equipment must be carried out according to the
instructions in this manual.
• Ensure that the equipment is handled only by well-trained and authorized personnel.
• Take suitable measures to ensure that only trained operating and maintenance personnel have
access to the interior of the system; the doors should be kept locked and the keys retained by
authorized persons.
• System installation, service and maintenance must be performed by trained staff.
• The relevant regulations of the local codes and standards, and other safety instructions should be
observed.
• All personnel who have to work on the equipment should be familiar with first-aid procedures
relating to electrical accidents.
• Even when the equipment is switched off, a few internal parts remain “live” while they are
connected to the incoming supply.
• Work on the equipment must only take place with the unit switched off and isolated. Proper
Lockout / Tagout procedures must followed at all times.
• Built-in capacitors can remain charged, even when the complete system is “de-energized”. They
should be suitably discharged by trained personnel before contact is made with the connections.
• Fuses must not be rewired or shorted out and rewired fuses must not be used. When replacing
fuses, only the same or lower current ratings and the same types (slow-blow, quick-acting, very
quick-acting) should be used.
• The system environment should be kept as clean as possible and metallic or other electrically-
conducting dust particles in particular must be prevented from being sucked in through the air
inlet.
The warning and hazard notices inside the equipment must be observed.
Explanation of the warning symbols used in these operating instructions are as follows:
WARNING
Appears alongside all instructions which must be followed exactly in order to
eliminate personal injury and corruption/destruction of data
Appears alongside all instructions which must be followed in order to eliminate

IMPORTANT damage to equipment and/or malfunctions
NOTE Indicates important information or advice, which must be followed during

installation, operation, service or maintenance.
12/2006 - Rev. 04
-2-
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
2.0 TECHNICAL DATA

28V DC GPU 600A
Input Data
Input power 20 kVA
Nominal voltage 3ph 208V/60 Hz, 400V/50 Kz, 480V/60Hz ±10%, 575
V/60Hz
Nominal frequency 50 Hz or 60 Hz ±5%
Nominal input current at
208V 60Hz 56 A
400V 50Hz 29 A
480V 60Hz 24 A
575V 60Hz 21A
Output Data
Output power 16.8 kW
Nominal voltage 28V
Nominal current 600 A
Voltage adjustment range Nominal 20 – 31V (other values on request)
DC ripple voltage (with out filter) < 1V
DC ripple voltage (with filter) < 786 mv
Voltage characteristics:
– static ±1%
– dynamic (100% load step) MIL-Std. 704, Fig. 5
Recovery time < 200 ms
Output frequency DC
Overload capability Max 2000A for up to 2sec
Option
General Data
Total efficiency > 90%
Maximum losses 4 kW
Audible noise < 70 dB(A)
Temperature range -4 − +104° F (–20 - +40°C)
Humidity max. 95%
2.0 Technical data continued on following page.
12/2006 - Rev. 04
-3-
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
2.0 TECHNICAL DATA (continued)

28V DC GPU 600A
Dimensions
Cabinet Width mm / IN 953 / 37.5
(w/o holders/wheels) Depth mm / IN 753 / 29.6
Height mm / IN 757 / 29.8
Overall Width mm / IN 1384 / 54.5
(with wheels, holders and cables) Depth mm / IN 753 / 29.6
Height mm / IN 1105 / 43.5
Weight
Cabinet 270 kg / 595 lbs.
Cabinet
331 kg / 730 lbs
(with wheels, holders and cables)
Paint finish RAL 7032
Protection type IP54 / Nema 3R
3.0 SYSTEM DESCRIPTION

3.1 INTRODUCTION
The 28V GPU is manufactured using the latest state-of-the-art technology. The design concept and the
selected components utilize the latest trends in power electronics, and represents the best solution for the
different problems of Ground Power Supplies. The 28V GPU is built with output voltage regulation and
load current limiting. The following block diagram shows the principle.
Control voltage AC
T211 A211
Control voltage DC
A100
X200 A110 A010 M1

Q100 T212
V1-3 T6 A6
Q1 T1-3 K001
Mains option 28V DC
C60-64
EMC EMC
A11 A12
The circuit breaker Q1 at the input protects the system and is used to isolate the unit. There is a filter
(EMC) at the input, which limits the electrical emissions (RF) back to the mains, thereby ensuring that the
equipment meets various EMI requirements. Secondary supplies to feed control circuits, switched via
Q100, are also connected at the input. This ensures that even when the unit is shut down, the control and
monitoring circuits remain operational.
12/2006 - Rev. 04
-4-
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
3.1 INTRODUCTION (continued)

WARNING!
Even when the 28V GPU is switched off, a few internal parts (input connection of Q1) still remain
“live“.
The optional input contactor K001 isolates the static switch in case of stand by operation. The static
switch V1 to V3 regulates the input voltage of Transformer T6 to maintain the output voltage and/or
current. The transformer converts the mains supply to a voltage suitable for supplying the load via the
rectifier. The transformer is a two winding transformer which provides galvanic isolation between the
mains and the load. The rectification is achieved by using a 6-pulse rectifier. The output filter network
limits the ripple at the output voltage to a low level.
An integrated control panel with push buttons and an LC-Display to operate the unit is located on the front
door of the unit.
3.2 DETAILED DESCRIPTION

An integrated controller board contains a micro controller to control and monitor all functions of the
system. Depending on the measurement values, the input voltage of the transformer is regulated in order
to obtain the correct output voltage. All functions are digitally controlled.
The following functions are built in:

• Measurement and evaluation
• Output voltage regulation and current limiting
• System control (PLC function)
Measurement values from the input are collected via the measurement board A110, and from the output
direct to the controller board, where they are evaluated and monitored.
Normally the overload and short circuit protection is provided by the controller board. Protection, by the
input circuit breaker Q1, takes place in case of malfunctions of the electronics.
The measurement values are also used for voltage regulation. The output voltage regulation consists of
a voltage regulator plus a current regulator, which is the main regulator. This means if a current limit has
been set in the setup menu, this current regulator will limit the output voltage to a value at which the set
current is reached. If the current is less than the set maximum, the voltage regulator will limit the output
voltage to obtain the set value. In this case, the current regulator is turned off. The output of these
regulators is converted to a pulse pattern, which is transmitted to the firing board A010 to fire the thyristor
modules.
The complete unit is operated via the system control. This works similar to a standard PLC. This means
that particular input events will generate particular output events.
There is a Control Panel on the front of the cabinet which contains the mimic display with multi-aspect
LED (light emitting diodes) indications, an 80-character LC (liquid crystal) display, on/off buttons, up and
down buttons and enable and shift buttons. The Control Panel gives the user a comprehensive status
indication of the converter. The LED’s on the mimic display show the status of each logical section of the
converter, displaying green, yellow or red, and flashing or steady state to show various normal, available,
warning and abnormal states of the converter. The push buttons allow the user to switch the unit on and
off, switch displays and adjust unit settings. Input frequency, voltage and current for each phase are
3.2 Detailed description continued on following page.
12/2006 - Rev. 04
-5-
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
3.2 DETAILED DESCRIPTION (continued)

displayed as well as the output voltage and current on the LC Display by pressing the “up” or “down” push
buttons. Access to the system set-ups can be gained via the LC Display using the ‘up’ and ‘down’ buttons
below the display. The Event Memory can also be interrogated from this Control Panel, which permits
fault investigation to be carried out from the Control Panel. The system software in the Controller board
(described later) can be accessed via a laptop PC using the built-in On-line Monitoring facility. Remote
Indications for the Customer’s own use, are available via a set of programmable relays. Potential-free
contacts, ‘normally-open’ and ‘normally-closed’ can be programmed for each alarm or operating
condition.
3.3 PERFORMANCE UNDER UNUSUAL CONDITIONS

Overload - The converter can deliver up to a maximum of 2000 A for 10sec. At higher overloads the
output current is limited. The converter is switched off if the output voltage falls below the permissible
tolerance.
Short-circuit on the load busbar - In principle, a short-circuit occurring on the output side is handled
similar to an overload, except that the output voltage is very low. The output power will be limited as
described above for an overload. The rectifier itself has short-circuit protection.
Mains fault - If the mains supply is outside permissible tolerances, it is not possible to start the system, in
which case all LED’s on the mimic display are switched off. If the converter is running and the mains
supply goes out of the permissible tolerances, the converter will switch off within 50ms.
Output fault - The converter monitors the output voltage continuously. If it exceeds the permissible
tolerances the unit is switched off.
Over-temperature - In the event of a fan failure, the system continues to run normally until the over-
temperature protection cuts in. An over-temperature warning is generated first and the system is switched
off shortly afterwards when the maximum permissible temperature is reached.
3.4 SYSTEM CONTROL

System control consists of one System Controller Board, a measurement board, one Operator Display as
an integrated part of the System Controller Board.
The System Controller Board handles the master system control function. Control commands from the
Control Panel CP are transmitted to this controller, evaluated and converted into the appropriate actions.
Current operating parameters (measured values etc.) are also evaluated by the System Controller Board
and sent back to the CP, to displays them via the LC Display. The following measure values are not only
displayed, but are also monitored for deviations from the specification:
• Input under & over-voltage
• Input phase rotation
• Output under & over-voltage
• Output overload
• Over-temperature
The System Controller Board also controls the regulation of the converter output voltage and current
Operation events are shown on LC display and will be saved in the event memory in chronological order
with date and time. If it is necessary, these events can be accessed via the LCD or the serial interface.
12/2006 - Rev. 04
-6-
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
3.4 SYSTEM CONTROL (continued)

System control consists of one System Controller Board, a measurement board, one Operator Display as
For remote indication, potential-free contacts (change-over type), which can be programmed on the
Control Panel for operational and fault signals as required, are available on the Customer Interface Card
(I/O-board).
3.5 SAFETY AND PROTECTION

The design philosophy for the 28V DC GPU is that it will endeavor to protect itself at all times. Self-
protection is incorporated in both the hardware and software designs. Where situations arise that could
either cause damage to the converter, or endanger the output load, the general rule is to disconnect
and/or shutdown.
For safety of personnel, an Emergency Stop button is fitted local to the Control Panel on the front of the
converter cubicle.
3.6 CONTROL AND MONITORING

3.6.1 Power Supplies for Controls & Monitoring
All the electronic cards within the converter receive their power via a transformer from a DC
Power Supply Board designated A211.
3.6.2 Internal System Control

Figure 2 shows the connection plan of the A211
control boards within the converter. System Power supply/ A100
Voltage regulator System
Controller, Customer Connection board Controler
(optional) and Protocol Gateway (optional) Board
A110
are connected via an internal CAN-Bus. Measurement board
Each board has its own micro-processor
which controls specifically relevant A240
Control Panel
functions. A010
Firing board
System Controller Board A100 has the

function of complete system control. In
addition, every internal event will be
recorded and saved by the Event Memory in
A230 A260
chronological order. A remote control panel IO Board Protocol Gateway
can be plugged in via an additional interface. Opton Option
Control Panel A240 consists of control and Figure 3.6.2 - Internal Cotrols
display elements for the user. Commands
are analyzed by the system controller and interpreted into actions. Measurement values for the
input and output circuits are processed and displayed.
3.6 Control and monitoring continued on following page.
12/2006 - Rev. 04
-7-
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
3.6 CONTROL AND MONITORING (continued)

3.6.3 Converter Operation
As soon as mains incoming power is applied to the control logic the microprocessors commence
operating and the internal function becomes active. Initially their only function is a ‘watchdog
operation’ checking for faults within the converter and monitoring the incoming supply for voltage
and frequency deviations. Any faults or deviations detected, are reported internally at the System
Controller Board (A100) which in turn passes the information to a built-in Event Monitor. The red
Warning LED at the operator panel is lit if there is an outstanding “unacknowledged” alarm in the
Event Monitor.
If the converter is switched on using the AJ “I” and “Enable” buttons simultaneously, the thyristors
V1 to V3 are fired and the generated voltage is fed to output transformer T6. The power rectifier
A6, generates the DC output voltage immediately. section 5.0 “Operating instructions” gives a
detailed description of the operation sequence.
3.7 VOLTAGE REGULATION MODE

3.7.1 General
The unit supplies a load which requires a supply voltage with very little deviation. (Normally 28V
DC +/- 1%). If a very long cable is used between the converter and the aircraft (load), a voltage
drop will be created which might be greater than the acceptable voltage tolerance of the aircraft. If
this happens, it is no longer possible for many units on the market to provide an acceptable
voltage supply to the aircraft especially under all load conditions.
To overcome this problem, two possibilities are available:

1. The cable between the converter and the load could be designed in such a way that the
voltage drop will be decreased so that the supply voltage is within tolerance range. The
amount of copper wires and/or size can be increased or parallel cables can be used.
However there comes a point where the size of the copper wires required could become
too heavy or costly, or if the length of run is so long, that increasing the amount or wire
size will still not be enough to keep the tolerance within the voltage range, for all load
conditions.
2. The converter must incorporate a LDC (Line Drop Compensation) system that can
provide active compensation so as to automatically compensate for the voltage drop.
With very long cable runs, parallel cables will increase the wire investment costs dramatically and
if flexible aircraft cables are also used, then parallel cabling might not be possible or practical.
To ensure that the proper voltage is delivered to the aircraft plug under all load conditions, there
must be a means of measuring the voltage at the aircraft plug, and sending those voltage signals
back to the converter, so they can be analyzed and responded to. This requires that signal wires
be run between the plug and the converter unit, where again cost and practicality must be
considered. In many cases, where voltage sensing wires are not available, the active voltage
drop compensation provided by the I-Boost compensation function is the only practical method
available to overcome this voltage drop problem.
12/2006 - Rev. 04
-8-
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
3.7.1 General (continued)

TRONAIR units have two different kinds of voltage drop compensation available as a standard
feature. One is a remote voltage sensing and regulation system which uses control wires
connected to the + and - pins at the plug. The plug sends it’s voltage signals to the unit’s voltage
compensator controller, which compares them with the voltage readings just prior to the output of
the unit and then automatically adjusts the output voltage accordingly, to overcome the voltage
drop created by the output cables. The second is the I-Boost compensation function. The I-Boost
senses the current flow just prior to the output of the unit and automatically adjusts the output
voltage throughout the full output kW rated range to accommodate the wire characteristics
installed. First an initial installation set up procedure (settings in the software of the unit) has to be
done. (Note: there are limitations as to type of wire and length that can be compensated for). This
I-Boost system uses software and current measurement values to provide the voltage drop
compensation automatically.
3.7.2 I-Boost Compensation

With the I-Boost compensation function, the output voltage of the unit will be modified by a
compensation value, which depends on the output current. If the output current increases, the
output voltage will be increased as well. In this case no additional control wires for the feedback
of the voltage at the load point are necessary. The compensation factor depends on the current,
the type and length of the cable.
In order for the I-Boost function to work correctly, the compensation factor has to be adjusted
initially and whenever the cable construction or length changes. There are two ways of doing the
adjustment. The first requires a resistive load bank, the second way uses the measured reference
values shown in the table below.
Adjustment of the unit using measurements:

One simple measurement is necessary to adjust the I-Boost function. The measurement is done
with a resistive load.
Measurement:
• Disable the remote sensing and the compensation at the setup menu
• Connect the resistive load, turn on the Output voltage and apply the “Full Load”
• Measure the voltage at the plug while the converter supplies the nominal output voltage
• Calculate the difference between the average measured voltage and the nominal voltage
• With the load disabled and the Output off, enter the average value (rounded to the nearest
whole digit) into the Setup-Menu “Compensation” – “Active Power”
• Enable the compensation mode
• Turn on the output voltage, enable the “Full Load” and repeat the measurement
• With the load disabled and Output power off, add any additional difference to the adjusted
value in the “Compensation” – “Active Power” entry
If it is not possible to make the measurement at nominal load, the correct value for the adjustment
can be calculated using the following formula:
Example: Nominal active power - 16kW; actual active power - 8kW, measured difference values
is: Udiff=2,5V
• The calculation of the value for the adjustment is: 2,5V x 16kW/8kW=5.00V
• The value for the adjustment is: 5V
3.7.2 I-Boost compensation continued on following page.
12/2006 - Rev. 04
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Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
3.7.2 I-Boost Compensation (continued)

Adjustment of the unit due to correction factors
As described above, a factor is necessary to adjust the I-Boost. The factor depends on the length
and the type of the cable and on the load current. The following table shows the correction factor
for different types of cables. Use the formula below to calculate the correct adjustment values.
TYPE OF CABLE FACTOR (mV/A m)
2
2 x 95 mm .................................................... 0.44
2
2 x 120 mm .................................................. 0.35
The correct adjustment value is calculated in the following way: Multiply the correction factor for
the type of cable, the nominal (full load) current and the length of the cable then divide the result
by 1000 to get the adjustment value (round to the nearest whole digit).
2
Example: The cable type is 2 x 95 mm , the length is 10 m, and the nominal current is 600A
The calculation of the value is:
• Calculation for the adjustment: (0.44mV/Am x 600A x 10m)/1000 = 2.64V
• Value to be adjusted for Active Power is: 3V
3.8 CONTROL PANEL

There is a local Control Panel on the cubicle door of the converter (Figure 3.8) which contains a mimic
display with multi-aspect light emitting diode (LED) indications, an 80-character liquid crystal (LC) display,
on/off buttons, up/down buttons, reset and lamp test buttons.
Figure 3.8 – Control panel
3.8.1 Mimic Display

The Mimic Display on the Control Panel gives the user a quick and comprehensive status
indication of the converter. Each of the following main functions of the converter has an LED
associated with it on the mimic diagram:
• Mains Input
• Static switch
• Rectifier
• Output
• Attention
12/2006 - Rev. 04
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Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
3.8.1 Mimic Display (continued)

The LED’s on the mimic display are multi-aspect, capable of displaying Red, Green or Yellow.
They are also bi-functional, able to display as steady state or flashing. With the above
combinations it is possible to display healthy state, non-operational, abnormal and fault conditions
on the mimic for each main function within the converter:
Green flashing ................................................................................................................... Starting phase
Green steady state .............................................................................................. Running or switched on
Yellow flashing ............................................................................................................................ Warning
Yellow steady state ...................................................................................................... Available or ready
Red flashing ................................................................................... Hardware fault (fuse, contactor, etc.)
Red steady state………… ...................................... .Abnormal condition (e.g. mains fault, overload, etc)
The Red indicating LED is for fault conditions that are recoverable by push button action, such as
overload. These faults are displayed as a Steady Red light. Faults requiring maintenance
attention (such as Fuse Failure) are displayed as a Flashing Red light.
3.8.2 Operator Controls

Push buttons “ON” and “OFF”, “ENABLE“ and “SHIFT” control the converter operations. The
arrow-buttons control the LC display.
3.8.3 Liquid Crystal Display (LCD)

The LC Display has a number of different functions. With the yellow arrow buttons it is possible to
display various values (input frequency, voltage and current for each phase, output voltage and
current, for example). By using the “up“ button in combination with “Shift” the Event memory can
be interrogated. If “Shift” and “Down” buttons are pushed simultaneously, the Setup menu
appears. Various menu items can be selected to program certain unit functions.
3.8.4 Lamp Test

A lamp test can be executed by pressing the “Shift” and “Reset” buttons simultaneously.
3.8.5 Emergency Stop

In an emergency, to immediately open the unit’s input and output contactors, the red button below
the Control Panel must be pressed.
IMPORTANT Bear in mind, however, that the mains infeed is still “live”. The converter can
only be isolated by using suitable external means such as padlocking the
supply breakers of the incoming distribution board.
3.0 System description continued on following page.
12/2006 - Rev. 04
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Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
3.0 SYSTEM DESCRIPTION (CONTINUED)

3.9 OVERVIEW OF 28V DC GPU COMPONENTS
The modules and components of the individual sizes of the 28V DC GPU are shown in the outline
drawings in this section. The sizes and arrangement of the modules and components shown vary slightly
according to the power rating and version of the 28V DC GPU sets.
Abbreviation Description of Component

A 006 ............................ Rectifier
A 010 ............................ Firing board
A 011 ............................ EMI-Filter input
A 012 ............................ EMI filter output
A 100 ............................ System controller board
A 101 ............................ 28V Relays (option; split F-contact only)
A 110 ............................ Measurement board input
A 211 ............................ Power Supply
A 230 ............................ Customer connection board (option)
A 240 ............................ Control Panel
C 060 – 064 .................. Filtering capacitors
E 002 ............................ Heater (option)
K 001 ............................ Input contactor (option)
L 062 ............................. EMI Choke
M 001 ............................ Cooling Fan
R 001 ............................ Load resistor
Q 001 ............................ Input circuit breaker
Q 100 ............................ Protective circuit-breaker control voltage
S 001 ............................ Front door closed microswitch
S 002 ............................ Rear door closed microswitch
S 003 ............................ Current limit selector switch
T 001............................. Current transformer input circuit
T 002............................. Current transformer input circuit
T 006............................. Isolated 3 phase output transformer
T 211............................. Transformer control voltage
T 212............................. Transformer auxiliary voltage (option)
V 001 ............................ Thyristor Phase L1
X 1 ................................ Terminals mains input
X 2 ................................ Connection point DC output
X 100 ............................ Internal terminals
X 10 .............................. Terminal for remote voltage sensing (option)
12/2006 - Rev. 04
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Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
3.0 SYSTEM DESCRIPTION (continued)

3.9.1 Overview 28V GPU
Q100
V001
B011
A010 T212
K001
V002
V003
R001
A110 T001 T003 T211
A211
A260
Q001
Q001
A011
C060
C061
C062
X100
C063
C064
A230
Figure 3.9.1 A - Position Of Components On Mounting Plate (front view)
Rear side
M001 S002
A006
A006
M001
T006
A006
C061
C060
A012 R001
(+ ) (-) V001 Q100
(K001)
A010 T212
A012
Q001
A100
S001 S004
Front side
Figure 3.9.1 B Figure 3.9.1 C

Position of Components on Rear Mounting Plate Arrangement of Power Compinents (top view)
12/2006 - Rev. 04
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Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
4.0 INSTALLATION AND CONNECTIONS

4.1 GOODS INSPECTION
Before leaving the factory, the correct mechanical and electrical state of the 28V DC GPU is checked in a
final inspection. As soon as the equipment has arrived check whether any freight damage has occurred
and if necessary, bring this to the attention of the freight operator. In no circumstances put a damaged
converter into service without consulting your Tronair representative first.
4.2 HANDLING
The converter can be rolled into place or moved by means of a forklift or pallet lift truck
IMPORTANT Moving by crane should only be used in exceptional circumstances using load-
spreading rails above the unit.
Please pay attention to the following handling advice:
• Equipment should only be transported in an upright position

• The equipment must not be tilted or turned over
• Always avoid sharp impacts
• Where possible, leave the equipment in its original packing when moving it, this provides the best
possible protection against damage
• When moving the equipment on raised floors, it could be necessary to use a means of load
distribution in order to avoid damage to the floor
4.3 PROTECTION
During installation and cabling it is absolutely essential that the equipment is protected from the ingress of
water, concrete or metal particles, and dust etc.. Protection of the equipment is particularly important
when other trades or construction is taking place in the same vicinity. All inlets and parts of the
equipment not being worked on should be covered, at the least with heavy-duty polyethylene, and
preferably with more substantial packing.
It is also important to ensure that people working overhead do not stand on the equipment or use it as a
convenient platform for other work.
On completion of any work requiring the opening of the equipment doors or panels or removal of cover
plates or gland plates, the unit should be thoroughly vacuumed out and re-packed or protected. Tronair
accepts no liability for any damage to equipment caused by physical mal-treatment or by ingress of
foreign material.
4.4 STORAGE
If it is necessary to store the converter for any length of time then it should be stored in a dry, well-
ventilated room that is free of corrosive materials. Where possible, the original packing should not be
removed during storage.
IMPORTANT In no circumstances must the converter be stacked, or stored outside.
12/2006 - Rev. 04
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Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
4.4 STORAGE (continued)

4.4.1 Floor Loading Capacity
The weight of the equipment is distributed over a relatively small area; special care must
therefore be taken to ensure that the floor loading capacity is adequate. The exact value can be
obtained from the Technical Data (Section 2). If necessary, the supporting surface can be
reinforced by interposing a suitable steel plate. Please consult your architect or Tronair
representative if you require assistance.
4.4.2 Space Requirements/Dimensions

About 80 cm/32” clearance should be left in front of the unit to provide unimpeded access to the
cubicle. Local or general safety regulations, e.g. escape routes, should also be observed. In no
circumstances must the air inlet (around the top edge of the unit) and the air outlet (in the bottom
of the unit) be covered or obstructed.
1384 (54.5")
203 (8") 203 (8")
Figure 4.4.2
Dimensions & Space Requirements
28V DC GPU
4.4 Storage continued on following page.
12/2006 - Rev. 04
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Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
4.4 STORAGE
4.4.3 Altitude, Temperature & Humidity
The 28V DC GPU is designed for an installation altitude of up to 1000 meters above mean sea
level, an ambient temperature of -20 to 40 oC / -4 to +104 oF and a relative humidity of up to 95%.
The optimum temperature is around 68 oF. Please ensure that any existing air-conditioning plant
meets these conditions and is also able to remove the unit's dissipated heat. Details are shown in
the Technical Data (Section 2). The cooling air must always be free of corrosive agents. You
should consult your Tronair representative if planning an installation above 1000 meters.
4.5 ELECTRICAL CONNECTIONS (POWER)

4.5.1 Cable Entry
The input and output cables are connected in the lower part of the cubicle. The cables can be brought up
to the cubicle from the left (input cable ) and the right (output cable) and led in through end panel of the
cubicle. Please refer to table below for the cable sizes, which must conform to local electrical code.
Always ensure that the phases of the three-phase input connections are correct (clockwise rotating field),
since incorrect connections could cause damage to the equipment.
Cables must be properly gasketed with a screwed gasket fitted with a strain-relief device and sealing ring.
4.5.2 Cable Sizing

Cables should be sized in accordance with the rating of the next protective device upstream,
taking into account temperature, voltage-drop and installation method factors, as per the
appropriate standard for the site. In general, Tronair recommends that the voltage-drop for both
input and output power cables should not exceed 1.5%, and that the connecting cables should be
as short as possible especially the output cable (less than 10 m/30 feet is recommended). Tronair
should be consulted if these requirements cannot be met.
When specifying the cable lengths allow for about 0.5 m/20 in. inside the cubicle. The
table on the following page shows the recommended cable types:
Equipment Type Line Rated Input Cable (If Less Than 30´)/ Output Cable
Voltage Amps Copper Size
28V DC GPU 600A 208 56 1 x NYY 4 x 10 RE/10 or #4 2 x NYY 120 or 2x 4/0 cables
230 51 1 x NYY 4 x 10 RE/10 or #4
400 29 1 x NYY 4 x 6 RE/6 or #8
480 24 1 x NYY 4 x 4 RE/4 or #8
575 20 1 x NYY 4 x 4 RE/4 or #8
12/2006 - Rev. 04
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Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
4.5 ELECTRICAL CONNECTIONS (POWER) (continued)

4.5.3 Mains Fuses
To meet Health & Safety requirements, lockable isolating fused-switches must always be installed
for the mains infeed. The fuses should be of type GL. Likewise, it should be possible to isolate the
converter output from downstream circuits by means of an external lockable switch or circuit
breaker. Please consult your Piller representative regarding use of circuit breakers for the mains
infeed.
Equipment Type Mains Isolator Fuse

28V DC GPU 600A 125 A 16 A @ 575V
30 A @ 480V
40 A @ 400V
60 A @ 230V
60 A @ 208V
4.5.4 Connections
Power:
• 3 phase Mains Supply + Neutral +
PE (Ground) (the unit will work
with or without a neutral)
• 2 wire 28V DC + and –
Controls:
Connections to the converter may include
most of the following, depending on the
configuration of the system
• External Voltage Monitoring
• Emergency Stop circuit
Figure 4.5.4 A shows the basic

connections for a converter.
Figure 4.5.4 A
Basic connections 28 VDC GPU
4.5.4 Connections continued on following page.
12/2006 - Rev. 04
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Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
4.5.4 Connections (continued)

The terminal arrangement will depend on the size and configuration of the 28 VDC GPU. The
following drawings show the various configurations
Q001
X002.+
X002.-
X001.L1 L2 L3
X100
X001.N60
PE
Rear side view Front side view
Figure 4.5.4 B – Terminal arrangement 28 VDC GPU 400A, 600A
Terminal No. of Terminal Function Short Name

X001 L1 Mains Input L1
L2 Mains Input L2
L3 Mains Input L3
N50/N60 Mains Neutral N50
PE Ground PE
X002 + Load Output +
- Load Output -
X10 External control, monitoring
12/2006 - Rev. 04
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Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
4.0 INSTALLATION AND CONNECTIONS (CONTINUED)

4.6 CUSTOMER INTERFACE CARD A 230 (OPTION) X6
Terminal strips X1/X2/X30 on the Customer Interface

Board can be used by the customer to match the
equipment to his own electronic installation, such as
emergency stop circuit, remote control signals and so on.
4.6.1 Terminal Strip X1 X2
Terminal strip X1 is used for external emergency

stop, remote control and additional special
signals.
Emergency Stop Circuit

The emergency stop circuit is initially only fitted X3
internally. If an external emergency stop contact
is to be added, then the links between EPOint
X1.1 and EPOext X1.2 should be removed and X30
replaced by a normally-closed contact from the
external emergency stop button.
X1
Remote Control Functions/Terminal Strip X1
The “on and off” remote control functions and
additional special signals can be controlled from
a potential-free contact as well as from an
external 24-V signal. The current loading is 13
mA. Figure 4.6.
Customer Interface Board
These inputs are connected to the controller of
the customer interface card, which transmit the
signal states serially to the system controller. Each signal group has an own earthing. When
using an external 24 V DC voltage, this must therefore also be connected to the external earth.
Otherwise, when using an internal 24 DC voltage, this external earth connection has to be
connected with the internal earth.
These earth connections (links) are already installed ex works and have to be removed if it is
necessary.
The table on the following page shows the remote control functions when potential-free contacts
are used. However, if 24 V DC is used, then the GND should be connected to earth.
4.6.1 Terminal strip X1 continued on following page.
12/2006 - Rev. 04
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Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
4.6.1 Terminal Strip X1 (continued)

Note that there is only one choice: either to have all remote control signals as a potential-free
contacts or to have all remote control signals using customer’s own 24 V DC voltage. See figure
4.6.1 A and 4.6.1 B below.
X 1 (B oard X 1 (Board A240)
3 L+24V 3 L+24V
AJ 1
(ON com m and)
7 7
(+)
ext. 24V AJ 1
(-) 4 uP (O N com m and) 4 uP
5 GN D 5 GN D
Figure 4.6.1 A – Start Command Figure 4.6.1 B – Start Command

Via External 24 VDC Signal Via External Potential-Free Contact
First Signal Group
Connection Function Potential-Free Contacts Ext. 24 VDC

(only if link is made between GND Negative potential at DGND.1 X1.5
X1.4 and DGND.1 X1.5) Positive potential at:
X1.6 ON Starts the converter From X1.3 to X1.6 X1.6
X1.7 OFF Switches off the converter From X1.3 to X1.7 X1.7
X1.8 From X1.3 to X1.8 X1.8
X1.9 From X1.3 to X1.9 X1.9
X1.10 From X1.3 to X1.10 X1.10
X1.11 From X1.3 to X1.11 X1.11
Second Signal Group
Connection Function Potential-Free Contacts Ext. 24 VDC

(only if link is made between Negative potential at DGND
GND X1.19 and DGND.2 .2 X1.20 Positive potential at:
X1.18)
X1.12 From X1.20 to X1.12 X1.12
X1.13 Plugsw1 Indication aircraft plug is inserted From X1.20 to X1.13 X1.13
X1.14 Special 2 Special signal 2 From X1.20 to X1.14 X1.14
12/2006 - Rev. 04
- 20 -
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
4.6.1 Terminal Strip X1 (continued)

Remote Indications Terminal X30
The remote indications are also output via terminal strip X30. The external lamps require a
voltage of 24V. The maximum possible current per output is 0.5 A. The following messages are
provided:
Connection Function Terminal

X30.1 L ON Converter is switched on From X30.1 to X30.7
X30.2 From X30.2 to X30.7
X30.3 From X30.3 to X30.7
X30.4 L Genfail General failure From X30.4 to X30.7
1
External Control Panel (Optional) 1
2 Relay K1
An optional remote controller can be 2
3
connected via terminals X30.40 – X30.44. 3
4
4
5
4.6.2 Terminal Strip X2 5
Relay K2
6
6
Six potential-free contacts are available on 7
7
terminal strip X2, these are programmable 8
8
Relay K3
(at the factory). The maximum rating for the 9
contacts at 250V AC is 8A. 9
10
10
11 Relay K4
4.7 EVENT RECORDER 11
12
12
4.7.1 Description of Operation 13
13
14 Relay K5
The event recorder in the 28V DC GPU 14
15
stores up to 1200 status, alarm and fault 15
16
events as they occur, in a First In First Out 16
17 Relay K6
(FIFO) scheme. It does not sindicate when 17
18
an event turns off. The events are 18
displayed on several lines in the Apojet LC
Display, with 20 characters per line. The Figure 4.6.2
display starts with the time and date of the Contact Assignment of Terminal Strip X2
event, followed by the text in the chosen
language, and is completed by the event number. This number is the serial text number in the
text memory and is not the order number of the event memory.
The first character of the Event code has the following meaning:
Exxx an event has occurred that doesn’t require an acknowledgement
*xxx an event that must be acknowledged has occurred and has still not been
acknowledged
Rxxx an event that must be acknowledged has been acknowledged.
(xxx stands for a 3-digit decimal number)
Switching to the event recorder is made by means of the arrow push buttons. The end or the
beginning of the event record is indicated by an arrow displayed in the first line. A “down” arrow
means that the displayed event is the first event in the recorder. An “up” arrow indicates that the
displayed event is the last event and therefore is also the most recent. All events still in the
memory can also be shown on the LC Display using the Up and Down arrows.
12/2006 - Rev. 04
- 21 -
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
4.7 EVENT RECORDER (continued)

4.7.2 List of Event Recorder Entries
Event-No Event-Text
39 "PB 'OFF' PRESSED"
40 "PB 'ON' PRESSED"
41 "PB 'ENABLE' PRESSED"
42 "PB 'RESET' PRESSED"
385 "28V OUTPUT1 ON"
386 "28V OUTPUT1 OFF"
393 "OVERLOAD OUTPUT"
407 "GENERAL FAILURE"
415 "OUTPUT OFF AFTER 15MIN"
541 "MAINS FAILURE"
543 "FAILURE OPERATIONMODE"
547 "INPUT OVERLOAD FAILURE"
548 "Q1 FAILURE or DOOR OPEN"
552 "TEMPERATUREFAILURE TRANSFORMER"
554 "CPU FAILURE"
555 "TEMPERATUREFAILURE inlet air"
556 "SETUP FAILURE"
557 "PHASE ROTATION FAILURE INPUT"
559 "CURRENT TABLE FAILURE"
560 "TEMPERATURFAILURE RECTIFIER"
565 "OUTPUT VOLTAGE HIGH"
566 "OUTPUT VOLTAGE LOW"
572 "TEMPERATUREFAILURE INTERNAL/STATICSWITCH"
580 "REMOTE VOLTAGE FAILURE"
791 "REMOTE PB 'ON' PRESSED"
792 "REMOTE PB 'OFF' PRESSED"
798 "AIRCRAFTPLUG1 CONNECTED"
799 "AIRCRAFTPLUG1 DISCONNECTED"
842 "PB 'OFF' PRESSED"
843 "PB 'ON' PRESSED"
12/2006 - Rev. 04
- 22 -
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
4.0 INSTALLATION AND CONNECTIONS (continued)

4.8 ADDITIONAL EQUIPMENT
4.8.1 Remote Control Panel (RCP)
The remote Control Panel (RCP)
comprises a aluminum case and front
panel. It provides the same control
functions as the Control Panel on the
28V DC GPU. It is connected via a
cable between terminal strip X2 and
the protocol gateway terminal strip
X1, and can be installed as a wall- R
mounted unit. The maximum distance
between converter and Remote
Control Panel is limited to 1200m.
Figure 4.8.1 A – Remote Control Panel
The connection cable provided from
the customer must be screened and have paired stranded leads (0.4 to 0.6 mm2 ). The following
cables must be provided for the power (L+24V RCP, GND) and for data transmission:
Cable length < 100m:

for power supply, 2 pairs each for +24V and GND = 4 pairs
for data transmission = 1 pair
5 pairs
Cable length > 100m:
for power supply, 3 pairs each for +24V and GND = 6 pairs
for data transmission = 1 pair
7 pairs
Note: The power supply is provided via four or six pairs in order to minimize voltage drop on the
link cable.
The remote Control Panel is connected as follows:

• Dismantle panel Protokoll-Gateway RCP
• Attach RCP to wall A260/X1 X2
• Pass connecting cable
through cable gland in 1 3
housing
2 4
• Connect cores to terminals
n
(as per circuit diagram 5 6
4.8.1.B) n
• Switch off converter (Q100) 6 1
• Connect the connecting cable
to the protocol gateway A260 7
terminal strip X1.1 to 2 and 8
X1.5 to 6
PE Figure 4.8.1 B
Connection Remote Control Panell
4.8 Additional equipment continued on following page.
12/2006 - Rev. 04
- 23 -
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
4.8 ADDITIONAL EQUIPMENT (continued)

4.8.2 APOMON Remote Control Monitor
Function
The ApoMON is a software application which can run under “MS/Windows™ version 3.x” on
personal computers. With it, it is possible to display the Master Control Panel (MCP) for any
converters connected. Not only an individual Control Panel but also the entire installation can be
displayed to support the converter system.
All parameters and events for each connected converter are displayed on the screen. The
frequency converters and their outputs can also be switched on if the corresponding keys on the
RCP are enabled (see Section 4.8.1).
28V DC GPU1 28V DC GPU2 28V DC GPU3

A260 A260 A260
Repeater
Maximum
distance optional
Personal 1.2 km
Computer
(RS485)
Figure 4.8.2
Connections Between Converter and Remote Control Monitor
The total distance of all connections between the converter sets and the PC must not exceed 1.2
km. If longer cables are used, an optional Repeater must be installed. A screened twisted pair
cable 0.4–0.6mm2 must be used.
At the 28V DC GPU the connecting cable is connected to the Protocol Gateway A260, terminal
strip X1, terminals 1,2 and 5,6. At the PC the cable is connected to the RS485 interface.
4.8.3 Modem Connection APOCONNECT

As an option the converter could be equipped with a modem to make a remote control and
indication via phone line. With this modem the converter could be brought to the expert. With the
internal remote troubleshooting software, a complete diagnostic could be done from the far. It is
only necessary to put in the Set and to connect the Tronair standard cable between protocol
gateway terminal strip X2 and a standard modem and the phone line to the modem. A PCMCIA
modem is also possible. This has to be mounted in slot X7.
The APOCONNECT – Set includes:

• Protocol gateway
• Modem Kit
12/2006 - Rev. 04
- 24 -
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
4.8.4 Printer
A printer which prints out events or status 28V DC GPU1 28V DC GPU2
data, automatically or on demand, can be
connected to the protocol gateway A260 A260 A260
(option) inside the frequency converter.
When the printer is connected, events max 15m max 1,2km
are automatically printed out as they
occur. Stored events and status data are (RS232) (RS232)
printed on request via the control panel. Printer Printer
A separate printer is required for each

converter. New events are printed out max 2.4m
automatically as they occur. Status data
and stored events can be printed out on Printer
demand. See Section 5.0 for instructions.
The following components are required: Figure 4.8.4 – Various Printer Connections
• Protocol Gateway A260 (if not
already installed)
• Printer with RS232C interface, e.g. HP DeskJet 550C
• Connecting cable (Tronair standard cable)
Connecting the printer to 28 VDC GPU via terminal X2 of Protocol Gateway A260.
5.0 OPERATING INSTRUCTIONS

5.1 GENERAL
This chapter describes how the 28V DC GPU should be operated. After an introduction to the operator
controls and indicators, the steps for switching the system on and off are given. A smooth sequence of
operations is only achieved if the individual steps are carried out in the specific order. This chapter also
explains the use of the LC Display.
5.1.1 Control Panel

The Control Panel on the cubicle door contains a mimic display with LED indicators, an 80-
character LC Display and the push buttons.
Specific switching functions are initiated, operating data are displayed and entered in succession
in the event directory with the aid of the button board.
If an abnormal operating condition or fault occurs, the red “General failure” LED lights up. At the
same time the LED’s on the mimic panel show the current operating status and the fault is
indicated on the display.
5.1 General continued on following page.
12/2006 - Rev. 04
- 25 -
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
5.1 GENERAL (continued)

5.1.2 Operator Controls
“Off” Push button

This Red button in combination with “Shift“ switches the set off (two handed control)
“On” Push button
This Green button in combination with “Shift“ switches the set on (two handed control)
“UP arrow” Push button
This button pages up through menu’s. In combination with “Shift“ it changes to a higher
menu (main menu). In the setup menu’s this function is called the “Output“ function
“DOWN arrow” Push button
This button pages down through menu’s. In combination with “Shift“ it changes to a
submenu. In the setup menu’s this function is called the “Input“ function
“Shift” or “Hand” Push button
This button confirms switching processes and, in combination with the arrow buttons,
switches to a new display (“Input“ or “Output“)
“Quit“ or ”RESET” Push button
R
This button displays an unacknowledged failure and cancels it if the button is pressed
again.
ATTENTION There is a difference between “long“ and “short“ pushes on the buttons and
“Shift“ button pressed in combination. The following sequence is an example
which should be followed:
When switching the set “on“ by pressing “Shift“ and “On“ simultaneously, it is
important to press the “Shift“ button first, holding it in while pressing the “On“
button momentarily. The command will be entered when the buttons are
released. In no circumstances should the “Shift“ button be released before the
“On“ button. For all other functions which require the use of the “Shift“ button,
the operation is similar.
12/2006 - Rev. 04
- 26 -
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
5.1 GENERAL (continued)

1
5.1.3 Mimic Panel Indicators
The following components are represented by light-emitting
diodes (LED’s): 2
1 Input
2 Static Switch
3 Transformer/Rectifier 3
4 DC Output
5 Warning (General failure)
4
The color of the LED’s and whether they are steady or
flashing provides information about the current operating
status of the respective components:
Green flashing: starting phase 5
!
Green steady: running or switched on
Yellow flashing: warning Figure 5.1.3
Yellow steady: available/ready Mimic Display
Red flashing: fault
Red steady: abnormal condition, e.g. mains fault, overload
5.1.4 Displays
With push buttons and It is possible to display various operating data.
With push buttons or

It is possible to change to the Event Monitor or into the setup menu. The following figure shows
examples of display screens for converter type 28 VDC GPU 600 A.
or
IN: 16 kVA 50.0 Hz
L1: 400 V 29 A
L2 400 V 29 A
L3 400 V 29 A
02.JANUAR 97 14:50:37
OPERATION 1234 H
INPUT 19 kW
OUTPUT 16 kW
kW
or
OUT: DC
28 V 600 A
+
R 02. JAN 97 08:53:12:14
Start push-button
contact closed
E205
Figure 5.1.4 – LC Display with Examples Setup

Password
Output Voltage DC
Output Current DC
12/2006 - Rev. 04
- 27 -
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
5.0 OPERATING INSTRUCTIONS (continued)

5.2 COMMISSIONING
WARNING!
Before initial start-up, check the following:
1. Is the equipment damaged? If yes, do not put into service without consulting your
Tronair representative
2. Is the cabling properly installed? (Mains, output, remote control, etc. ?) Correct if
necessary
5.2.1 Tools Needed

The following tools will be needed in order to put the 28 VDC GPU into operation:
• Multimeter
• Rotating field meter
• Various screwdrivers
5.2.2 Settings
There are two different types of units available. The high input voltage type unit is set to 575V
60Hz already. No further adjustment has to be made. The standard (universal) type unit is
capable of being operated at different input voltages and frequencies. It can be operated with
208V, 230V, 400V 50 or 60Hz or 480V 60Hz. Before the mains supply is switched on, this unit
type has to be adjusted correctly. Two steps have to be made for the adjustment:
Step1: Setting of the various transformer taps (has to be made for the universal type only)
The unit is equipped with two control voltage transformers (T211 and T212) and one main
transformer (T006). The wires have to be connected to the correct tap(s) in accordance with the
mains input voltage at each transformer. Each transformer has terminals for 3 to 4 different input
voltages 208V, 230V (used for T211 and T212 only), 400V and 480V. Place the phase wires
and/or jumpers according to the drawings below.
1U1 1V1 1W1
from Q001
480V setting
W U A B C
V
1U3 1V3 1W3
(208V) (208V) (208V)
1U4 1V4 1W4 PE 1U1 1V1 1W11U3 1V3 1W3 1U4 1V4 1W41U2 1V2 1W2
(400V) (400V) (400V)
1U2 1V2 1W2
(480V) (480V) (480V) from Q001
400V setting
A B C
PE 1U1 1V1 1W11U3 1V3 1W3 1U4 1V4 1W41U2 1V2 1W2
U2 V2 W2
from Q001
(26V) (26V) (26V) 208/230V setting
A B C
Figure 5.2.2.A
Transformer T006 principle drawing and setting
Transformer T006
PE 1U1 1V1 1W11U3 1V3 1W3 1U4 1V4 1W41U2 1V2 1W2
Principle Drawing and Setting
12/2006 - Rev. 04
- 28 -
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
5.2.2 Settings (continued)
480V 480V 480V 2 2 208V setting
400V 400V 400V
400
230V 230V 230V A B C N
208V 208V 208V

480V 400V 230V 208V 480V 400V 230V 208V 480V 400V 230V 208V 1N
N 230V setting
2 2
400
A B C N
480V 400V 230V 208V 480V 400V 230V 208V 480V 400V 230V 208V 1N
18V 18V 18V

2 2 400V setting
400
A B C N
Transformer T211 principle drawing and setting
480V 400V 230V 208V 480V 400V 230V 208V 480V 400V 230V 208V 1N
2 2 480V setting
Figure 5.2.2.B
400
A B C N
Transformer T006
Note: The wire marked as 400 has to stay at the
400V terminal at any adjustment.
Principle Drawing and Setting 480V 400V 230V 208V 480V 400V 230V 208V 480V 400V 230V 208V 1N
208V setting 230V setting 400V setting 480V setting

1 C A C A C A C A
31 115V 2 38 37 36 35 34 33 32 31 1 2 38 37 36 35 34 33 32 31 1 2 38 37 36 35 34 33 32 31 1 2 38 37 36 35 34 33 32 31 1
32
115
115
115
115
115
115
115
115
0
0
33
34 0
35 115V 115V 115V 115V 115V
36
37 208V setting 230V setting 400V setting 480V setting
C A C A C A C A
0
38
2 38 37 36 35 34 33 32 31 1 2 38 37 36 35 34 33 32 31 1 2 38 37 36 35 34 33 32 31 1 2 38 37 36 35 34 33 32 31 1
2
115
115
115
115
115
115
115
115
0
Transformer T212
principle drawing and
setting 230V 230V 230V 230V
Figure 5.2.2.C - Transformer T006 Principle Drawing and Setting
5.2.3 Settings continued on following page.
12/2006 - Rev. 04
- 29 -
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
5.2.2 Settings (continued)

Step2: Setting the unit type (password protected; has to be made for the universal type only).
Section 5.3.12 shows how to change the input voltage setting. Normally the input voltage setting
is done at the factory (as well as the setting of the transformers). If there is any need to change,
please use the User password first before entering the input voltage setup display. Without the
right password no changes are allowed.
A series of menus from which various customer-specific settings can be set up is available via the
converter display. The converter has been set up according to the specification at the factory, and
should not normally require any changes. In the event that changes are required, the set-up
menu can be displayed by pressing the down arrow and shift push buttons simultaneously (after
switching on the mains supply). The Menus and Sub-menus are described later in this section.
5.2.3 Converter Commissioning

WARNING!
A. Commissioning must be only carried out by trained personnel since work has to be done on
component that may be “live”!
B. Power up the device only when requested to do so in the following text.
ATTENTION:
I. Commissioning tasks should be carried out if:
• the system is being put into service for the first time,
• changes have been made, or
• repairs were carried out.
II. Carry out the individual steps in the correct sequence:
1. Switch off circuit breakers Q100 and Q001.
2. Check the setting of the control voltage transformers and the output transformer. Since
the unit can be operated at different input voltages and frequencies every transformer
has to be set separately to the right tap (see Section 5.2.2).
3. Switch on the mains power to supply the unit.
4. Check for clockwise rotating field of the mains supply to terminals X1.1/2/3.
5. Switch on circuit breaker Q100.
6. Check the setting of the input voltage (see Section 5.3.12).
7. Check the rest of the settings in the display. If necessary, make changes and store
these by means of the “setup“ menu (see later in this section).
8. Carry out a lamp test by pressing the “Shift“ and “Reset“ push button simultaneously.
9. Acknowledge any faults shown on the display by means of the “Reset“ push button.
10. Switch on circuit breaker Q001
11. Start the unit by pressing “Shift” and “ON” push buttons simultaneously. The LED’s for
input, static switch and rectifier change from yellow to green. The DC output LED is
illuminated yellow and will change to green after the start up ramp.
12. Check the DC-output voltage at terminals + and -.
13. Stop the unit by pressing “Shift” and “Off” push buttons simultaneously.
12/2006 - Rev. 04
- 30 -
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
5.0 OPERATING INSTRUCTIONS (continued)

5.3 OPERATING THE SET
In the following drawings, LED’s are shown thus: 0
1
off 0 900A
1 1200A
yellow 2 2 1500A
3 2000A
yellow flashing 3
green flashing 600A Unit
green steady
Figure 5.3
red steady
Current Limiting Switch S003
red flashing
Since the converter can limit the output current, the current limiting switch S003 has to be adjusted,
before the unit is switched on. The limit switch is a four-position switch, each position limits the output
current to the value indicated on the following drawing.
In addition to this switch, the output current can be limited to lower values by using the internal OUTPUT
CURRENT DC setup entry (see Section5.3.14). Since the internal current limiting adjustment is
prioritized, it has to be adjusted to “unlimited” in case the load requires more than the nominal current. In
this case the output current limit will be limited to a value adjusted with S003.
5.3.1 Switching On
NOTE: Before switching the set on for the first time after installation, check that the cabling has
been correctly installed. It is absolutely imperative that the phase sequence of the AC
connections is correct since incorrect connections can cause damage to the system.
1. Check that the yellow “Input”, “Static switch” and “Rectifier” LED’s come
on, i.e. that mains supply is available. Only then should the system be
switched on.
2. Press the “Shift” and “On” push buttons simultaneously.
The following messages appear one after the other in the event display
menu:
“On push button contact closed”

“Static switch on”
The following LED’s should be lit up on the mimic panel:

“Input” green
“Static switch” green
“Rectifier" green
“Output” green
5.3 Operating the set continued on following page.
12/2006 - Rev. 04
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Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
5.3 OPERATING THE SET (continued)

5.3.2 Switching the Set Off
Press the “Shift” and “Off” push buttons simultaneously.

The following messages appear one after the other in the display
“Off push button contact closed“
“Static switch off”
The “Output” LED goes out and the “Input”, “Static switch” and “Rectifier”
LED’s change color and show steady yellow.
WARNING!
Even when switched off, a few components inside the set remain “live“. Only trained personnel
should be allowed to work on set.
5.3.3 Emergency Stop
In an emergency, to immediately shut off the system, the red Emergency

Stop push button below the Control Panel must be pressed. Bear in mind,
however, that the mains infeed is still “live”. It can only be isolated by using
suitable external means.
5.3.4 LC Display Messages

The LC display consists of four lines of 20 characters each. Operating data, the setup and the last
1200 events (operations, fault messages, etc.) are displayed on it with the aid of the two yellow
arrow push buttons below the display panel
When the converter is switched on, the following standard data appears on the display
18.APR.2002 13:50:03
HOURS 1000H
INPUT 19kW/I0.94
OUTPUT 16kW/I1.00
More displays are displayed by pushing the “UP arrow” or “DOWN arrow” button. With it the
various displays are changed cyclically. Each display can be reached via two different
combinations of push buttons, because the operator is free to choose the direction of change.
Starting at the basic adjustments, the following displays will be reached using the various
combinations of push buttons described on the following page.
12/2006 - Rev. 04
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Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
5.3.4 LC Display Messages (continued)
1x "up arrow" or 2x "down arrow" push button 1x or 2x

This calls up the input data. Pressing the push buttons displays the
following:
IN: 20 kVA 60.0Hz
L1 400 V 29 A
L2 400 V 29 A
L3 400 V 29 A
2x "down arrow" or 1x "up arrow" push button 2x or 1x

This push button calls up the output data.
Pressing the push button displays the following output information:
OUTPUT DC: 16.8 kW
28.0V 600A
"Shift" + "up arrow" push buttons

These push buttons display one event from among the last 1200 events
which have occurred.
18.APR.2002 13:50:03
PB ‘ENABLE‘
PRESSED
E0041
The “UP” arrow scrolls backwards in time.
NOTE: The first entry (event) of the event memory is reached by scrolling
backwards, and a “DOWN“ arrow then appears after the date.
The “DOWN“ push button scrolls in the opposite direction if the “UP“ push
button has previously been used.
NOTE: If the last entry (event) of the event memory is reached by scrolling
in the opposite direction, an “UP“ arrow appears after the date.
5.3.4 LC display messages continued on following page.
12/2006 - Rev. 04
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Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000

– The individual lines of the display show: Date and time of the occurrence of the event
– Description of the event
– Program number of the event and predetermined code, for example
E = status message
* = fault message
R = fault message cancelled with “Reset“ push button
A = time of acknowledgement of the fault message
NOTE: Operating data displayed with the “UP arrow“ or “DOWN arrow” push buttons, remains
displayed for several minutes if no other push button is pressed. The display then
switches back to the standard converter parameters.
“Shift“ + “down arrow“ push buttons

The main setup menu is displayed by pressing the “Input” function buttons
(“Shift” and “down arrow” buttons simultaneously).
Pressing the “Down” button scrolls downwards through the main setup
menu.
Pressing the “Up” button scrolls upwards through the main setup menu.
A sub-menu is displayed by pressing the “Input function” buttons (“Shift”

and “down arrow” buttons simultaneously).
When numbers or letters are to be entered in the input fields of a sub-
menu, the desired entry is reached by scrolling using the “Up” and
“Down” buttons.
Most sub-menus have several input fields. Press the “Input” function
buttons to go from one input field to the next one. An active input field in
which entries can be made is indicated by the cursor.
With input fields allowing a choice between two items, for example,
yes/no or on/off, you can toggle between the various options by means
of the “Down” and “Up” buttons.
NOTE: When the last input field is reached in a sub-menu, the cursor
returns to the first input field when the “Input“ buttons are next
pressed.
Pressing the “Output“ function buttons (“Shift” and “up arrow” buttons
simultaneously) quits the sub-menu and displays the main menu. The
previous changes are accepted by the system at the same time.
Pressing the “Output“ button again quits the main setup menu and the
standard display appears.
12/2006 - Rev. 04
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Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000

The following sub-menus can be called up in the main menu:
• Language • Password
• Contrast • Output voltage DC
• Date/time • Output current DC
• Print • Compensation DC
• Type • DSO Status
• Set-up • Remote control
Language
Set the language in which the display is to appear. Two languages are available.
Contrast
This menu allows you to set the contrast of the display.
Date/Time
Set the current date and time if required and then specify that the modified value should be
accepted.
Print
With this button the printout of all stored events can be started, as well as the status, if a serial
printer and link converter is connected to the A100 Control Board DB-9 connector.
Type
The type designation of the unit is set at the factory.
Set-Up
This menu transfers any changes in the setup to battery backed RAM. See DSO Status below.
Password
An appropriate password must be used in order to change settings in the following menus. In this
case please consult your Tronair representative.
Input Voltage
The unit can be operated with various input voltages and frequencies. This menu allows you to
set the right input voltage.
Output Voltage DC
This menu allows you to set the output voltage of the DC output.
Output Current DC
With this button the DC output current can be adjusted/limited. The adjustment range is either
unlimited or 8% to 100% of the nominal current. The normal adjustment is unlimited.
Output Voltage Compensation DC
This menu allows you to set the output voltage compensation factor (I-Boost) for the DC output.
DSO Status
A digital storage oscilloscope (DSO) function is built into the controller board. The status of the
DSO can be checked with this menu (for service personnel only).
Remote Control
Specify whether the buttons are to be enabled (input: 1) or blocked (input: 0) for a connected
Remote Control Panel (RCP).
5.3.4 LC display message continued on following page.
12/2006 - Rev. 04
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Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000

Set-Up
Return to this menu on completion of changes in order to program them into the battery backed
RAM (BATTRAM).
• Store new values: enter “yes” to store the settings.
• Load old values: “yes” erases all new settings and returns to the last stored settings.
The sub-menus have different “rights of access”, i.e. changes or entries cannot be made in all
sub-menus. The right of access depends on the password. Furthermore, the sub-menus can be
divided into three groups:
1. Sub-menus in which entries or changes can be made without entering a password:
a. Language
b. Contrast
c. Date/time
d. Print
e. DSO Status
NOTE Changes to the sub-menus are stored in the system’s BATTRAM by means of the
“Set-up” sub-menu. If a change is not stored, it is lost when the converter set is
switched off. If the date is corrected for example, and the converter is switched off
and then on again, the date which appears is the one set prior to the correction.
2. Sub-menus in which entries or changes can be made with a “User Password”:

a. Set-up
b. Input voltage
c. Output voltage DC
d. Output current DC
e. Compensation DC
f. Remote Control
Entries and changes can be made in these sub-menus by entering the user password. The
password programmed at the factory is “AJ”.
NOTE: The “Set-up” menu is used to store changes required to remain active after the
converter is switched off and on (see sub-menus without entering a password).
3. Sub-menu in which entries or changes can be made with the “Service Password”:
a. Type
This sub-menu is available only to Tronair Service technicians by entering the service
password. The operator can only view entries made in the sub-menus in the manner
described above.
12/2006 - Rev. 04
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Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000

5.3.5 Selecting The Language
NOTE: It is assumed in the following description that the standard data are displayed (date,
mode, counter, output).
1. The main menu is displayed by pressing the “Shift” and “down arrow”
buttons simultaneously. The cursor is already at the language entry.
2. Display the “Language” sub-menu by pressing the “Input” button.
*** LANGUAGE ***

--> ENGLISH <--
3. Select the desired language by pressing the “Up” or “Down” arrow

buttons.
NOTE: The selected language appears on the display between the two
arrows.
Confirm the selection and quit the sub-menu by pressing the “Output“
function buttons (“Shift“ and “up arrow“ buttons simultaneously.
Depending on the configuration, two of the following languages are available:

Only German and English are available at this time.
5.3.6 Setting Contrast

NOTE: It is assumed in the following description that the standard data is displayed (date,
mode, input, output).
1. The main menu is displayed by pressing “Shift” and “down arrow”

buttons simultaneously.
2. Display the “Contrast” sub-menu by pressing the “up arrow” or “down

arrow” and then the “Input” function.
**** CONTRAST ****
CONTRAST: 96 %
3. Set the desired contrast for the LCD display with the “Up” or “Down”
button. or
4. Quit the “Contrast” sub-menu and return to the main menu with the
“Output“ function.
12/2006 - Rev. 04
- 37 -
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000

5.3.7 Setting The Date/Time
NOTE It is assumed in the following description that the standard data is displayed (date,
1. The main menu is displayed by pressing the “Input” function buttons.

(“Shift” and “down arrow” buttons simultaneously).
2. Display the “Date/Time” sub-menu by pressing the “down arrow” and

then the “Input” function to confirm.
3. Set the day by pressing the “Up” or “Down” button, and accept with the
“Input“ function. or
**** DATE/TIME ****
18.APR.2002 13:51:10
SET DATE/TIME? NO
4. Set the month by pressing the “Up” or “Down” button, and accept with
the “Input“ function. or
5. Set the year by pressing the “Up” or “Down” button, and accept with the
“Input“ function. or
6. Set the time (hours, minutes, seconds) by pressing the “Up” or “Down”
button, and accept with the “Input“ function. or
7. Confirm “Accept” with “Yes” by pressing the “Up” or “Down” button, and
accept the entry with the “Output” function and quit the sub-menu. or
12/2006 - Rev. 04
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Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000

5.3.8 Print
2. Display the “Print” sub-menu by pressing the “up arrow” or “down arrow”
and then the “Input” function.
**** PRINT ****
PRINT EVENTS? NO
PRINT STATUS? NO
3. Accept the “Print events” input field with the “Up” or “Down” arrow button
if a list of events is to be printed out. or
or
change to the “Print status” input field with the “Input” function and reply
“yes” with the “Up” or “Down” arrow button if a list of status messages is
to be printed out.
or
4. Quit the “Print“ sub-menu and return to the main menu with the “Output“
function. (Printing starts when the menu is exited.)
12/2006 - Rev. 04
- 39 -
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000

5.3.9 Type Menu
2. Display the “Type“ sub-menu by pressing the “up arrow“ or “down arrow“
button and then the “Input“ function to confirm. or
28V GPU 600A

480V/ 60Hz/ DC- 28V
REMOTE SENSING: OFF
SERIAL NUM.:3004094
3. Change to the “output current” field with the “Input“ function and change
the value (400A or 600A) with the “Up“ or “Down“ button depending on
the type of the unit, so far necessary.
or
4. Change to the “input voltage” field with the “Input“ function and change
the value (208V, 400V or 480V) with the “Up“ or “Down“ button depending
on the mains voltage.
or
5. Change to the “input frequency” field with the “Input“ function and change
the value (50Hz or 60Hz) with the “Up“ or “Down“ button depending on
the mains frequency.
or
6. Change to the “output voltage” field with the “Input“ function and change
the value with the “Up“ or “Down“ button,.
or
7. If the unit is equipped with a remote sensing device (option), the remote
sensing function could be enabled at the remote sensing entry. To enable
the remote sensing go down to remote sensing by pressing the “Input“
function to confirm.. As a standard the unit is not equipped with a remote
sensing device (for voltage drop compensation see Section 4.3.15 also).
Accept the adjustment by pressing the “Output” function. Go to the setup
menu with the “Up“ or “Down“ button to store the changes so far made.
or
12/2006 - Rev. 04
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Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000

5.3.10 Setup
mode, input, output) and that the user password (AJ), which was programmed in the
factory, has not been changed

2. Display the “setup“ sub-menu by pressing the “up arrow“ or “down

arrow“ button and then the “Input“ function to confirm. or
****** SETUP ******
SAVE NEW SETUP : NO

LOAD OLD SETUP : NO
3. Accept “save new“ with the “Up“ or “Down“ button if changes have to be
saved in BATTRAM. or
Confirm “Write Set-up“ by pressing any button
or
change to the “load old“ input field with the “Input“ function and answer
“yes“ with the “Up“ or “Down“ button if the changes are not to be made in
the BATTRAM.
or
Confirm "Load Setup“ by pressing any button.
12/2006 - Rev. 04
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Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000

5.3.11 Password
mode, input, output) and that the user password (AJ), which was programmed in the
factory, has not been changed.

2. Display the “Password” sub-menu by pressing the “up arrow” or “down

arrow” and then the “Input” function.
***** PASSWORD *****
PASSWORD: ########
3. Press the “up arrow” once to enter the first character (A) of the
password in the first input field.
4. Press the “Input“ function to enter the second character (J) of the
password in the second input field. Press the “up arrow” 10 times to
enter the second character (J) of the password in the second input field.
5. Press the “Output“ function twice to quit the “Password“ sub-menu and 2x
return to the main menu.
or
Press the “Output“ function once and press the “Input“ function once to
enter the “Change password“ sub-menu.
Enter the new password as described above and press the “Output”
function to return to the main menu.
12/2006 - Rev. 04
- 42 -
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000

5.3.12 Input Voltage Adjustment
1. The main menu is displayed by pressing “Shift“ and “down arrow“

simultaneously.
2. Display the “Input Voltage“ sub-menu by pressing the “down arrow“
button and confirm with “Input“ function.
** INTPUT VOLTAGE **
VOLTAGE : 208V 60Hz
3. Press the “up“ or “down“ arrow buttons choose the right voltage.
or
4. Quit the “Input Voltage“ sub-menu and return to the main menu with the
“Output“ function. From this moment the new value for the input voltage
will be used.
NOTE: The input voltage adjustment can be chosen as follows: 208V 50/60Hz, 230V 50/60Hz,
400V 50/60Hz and 480V 60Hz. The adjusted value will be used automatically at the
“Type” setting as well.
5.3.13 Output Voltage DC Adjustment

simultaneously.
2. Display the “Output Voltage DC“ sub-menu by pressing the “down arrow“
* OUTPUT VOLTAGE DC*
VOLTAGE : 28.0 V
3. Press the “up“ or “down“ arrow buttons to raise or lower the voltage.
or
4. Quit the “Voltage“ sub-menu and return to the main menu with the
“Output“ function. From this moment the new value for the output voltage
will be used for voltage regulation.
NOTE Output voltage adjustment range is ±5%. The full converter regulation range of ±12% is
only available when the Remote Sensing cables are connected or the Compensation
Mode is turned ON.
Operating the set continued on following page.
12/2006 - Rev. 04
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Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000

5.3.14 Output Current DC Adjustment

simultaneously.
2. Display the “Output Current DC“ sub-menu by pressing the “down
arrow“ button and confirm with “Input“ function.
* OUTPUT CURRENT DC*
CURRENT LIMIT: 8%
3. Press the “up“ or “down“ arrow buttons to raise or lower the percentage
limit. or
4. Quit the “Output Current DC“ sub-menu and return to the main menu
with the “Output“ function. From this moment the new value for the
output voltage will be used for voltage regulation.
NOTE The Output current adjustment range is 8%.- 100% and unlimited. In case of unlimited
the maximum output current depends on the adjustment of the current limiting switch
S003 (see Section 4.3)
5.3.15 Output Voltage DC Compensation Adjustment

simultaneously.
2. Display the “Compensation“ sub-menu by pressing the “down arrow“

* COMPENSATION DC *
COMPENSATION: OFF
ACTIVE POWER: 2.4 V
3. Press the “down“ arrow button to enable (on) or disable (off) the
compensation.
4. Call the “input” function to change over to the active power adjustment.
Press the “up“ or “down“ arrow buttons to raise or lower the voltage for
the active power adjustment.
or
5. Quit the “Compensation“ sub-menu and return to the main menu with
the “Output“ function. From this moment the new value for the voltage
compensation will be used.
12/2006 - Rev. 04
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Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000

5.3.16 DSO Status

simultaneously.
2. Display the “DSO Status“ sub-menu by pressing the “down arrow“

**** DSO STATUS ****
CONTROLLER : -
If the DAC box was activated, the actual status is indicated (for service
only)
5.3.17 Remote Control

simultaneously.
2. Display the “Remote Control“ sub-menu by pressing the “down arrow“

*REMOTE PANEL KEYS *

OFF : DISABLED
ON : DISABLED
ARROW UP : DISABLED
3. With the “up arrow“ or “down arrow“ button it is possible to select

which buttons of the remote control panel are enabled. or
4. Press “Output“ function to quit the “Remote control“ sub-menu and to

return to main menu.
12/2006 - Rev. 04
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Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
6.0 TROUBLE SHOOTING

6.1 GENERAL
All malfunctions in the converter are recorded by the system. The latest malfunction is shown in plain
language on the display of the Control Panel. The red “Reset” lamp also lights up on the Control Panel.
Depending on the type and severity of the malfunction. The load continues to be supplied if at all
possible, otherwise the converter will shut down.
NOTE In the event of a fault, the system fault messages should be evaluated using the chart below.
If the cause of the fault is within the converter and you cannot clear it with your own personnel, please
contact your Tronair Service representative:
1740 Eber Rd. Telephone: 800-426-6301
Holland, OH 43528 USA Fax: 419-866-5591
It is very helpful for fault diagnosis if you can tell us the fault messages in the order in which they
occurred.
6.2 PROCEDURES IN THE EVENT OF MALFUNCTIONS

Follow the steps below in case of malfunctions:
1. Since it is feasible that a series of abnormal events have led up to the

present fault condition, use the “Up“ arrow button to Display previous
events because it is quite possible for several faults to occur
simultaneously or in succession.
2. Press the “R” button (if is the LED is illuminated) to cancel the fault
message. R
3. If the “R” LED continues to be illuminated, press the “R” button again to
display the next fault message. R
4. Acknowledge the fault message by pressing the “R” button.

R
5. If further fault messages appear, continue as in points 3 and 4 above

until no further fault message is displayed.
6. After all fault messages have been acknowledged, you can scroll
through the event memory with the aid of the “Up“ and “Down“ arrow
buttons. In front of each malfunction event an “R” is displayed to
indicate that the fault is cancelled.
NOTE The events or faults are displayed in the order in which they occur.
6.2.1 Lamp Test
A test sequence for all LED’s is started by pressing the Shift” and “R” push
buttons simultaneously. R
12/2006 - Rev. 04
- 46 -
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
6.0 TROUBLE SHOOTING (continued)

6.3 MONITORS & FAULT INDICATION
The following LED symbols are used to define the color/flashing status of the LED’s on the Control Panel:
prefixed with an ∗ are events which require acknowledging using the
Event numbers areoff
yellow
yellow flashing
green flashing
green
red
red flashing
R “R” push button. Events prefixed with an E are events that do not require acknowledging.
Event Number LED Status Test or Inspection Corrective Action

*541 1. Verify that the cabling hasn’t been 1. Rewire the input cables so that phasing is
Mains Failure incorrectly installed, e.g. the correct.
rotating field is not correct
2. Monitor input power to verify that it is
2. If the mains voltage or frequency between +/-10% of the nominal voltage
exceeds the permissible and between +/-5% of the nominal
tolerances during operation, the frequency. Correct any problems at the
converter is switched off and the source.
LED’s light up as shown.
*547 1. Check the DC load of the unit 1. Lower the DC load to the unit
Input Overload
2. Check the internal components 2. Exchange faulty components
Failure
like transformer, rectifier and
output filter capacitors
*548 1. Check the Q1 coil 1. Replace the coil if it is defective
Q1 Failure -
2. Check the Q1 auxiliary contact 2. Fix the wiring or replace the auxiliary
Door open
and wiring contact if needed
3. Check front and back door limit 3. Close door, reposition or replace limit
switches switches
*552 1. Check for blocked air inlet 1. Clean air inlets and all screens
Temperature
2. Verify that the unit has not been 2. Allow transformer to cool down and then
Failure
operating in an overload condition operate it with less load.
Transformer
for an extended period of time.
*555 1. Check for blocked air inlet 1. Clean air inlets and all screens
Temperature
2. Is the outside temperature above 2. Provide extra cooling to the unit or wait
Failure Inlet Air
104 ° F until the temperature drops below 104 ° F
6.3 Monitors and fault indication continued on following page.
12/2006 - Rev. 04
- 47 -
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
6.3 MONITORS & FAULT INDICATION (continued)
Event Number LED Status Test or Inspection Corrective Action

*557 1. Inspect input power cables for 1. Correct incorrect phase
Phase Rotation incorrect phase connection connections
Failure Input
*560 1. Check for blocked air inlet 1. Clean all air inlets and screens
Temperature
2. Verify that the unit has not been 2. Allow rectifier to cool down and
Failure Rectifier
operating in an overload condition then operate it with less load.
for an extended period of time.
*561 1. Check the K1 coil 1. Replace the coil if it is defective
K1 Failure
2. Check the K1 auxiliary contact and 2. Fix the wiring or replace the
wiring auxiliary contact if needed
*565 1. Check wiring for output voltage 1. fix the wiring

Output Voltage measurement at board A100
High 2. Replace firing board A010 or faulty
2. Check for faulty static switch thyristors V001 – V003
thyristors V001 – V003 and firing
board A010
*566 1. Check for a faulty static switch 1. Replace firing board A010 or faulty
Output Voltage thyrisotrs V001 – V003 and firing thyristors V001 – V003
Low board A010
2. Replace transformer or rectifier
2. Check for faulty transformer or
rectifier
*572 1. Check the air filters (optional) and 1. 1. Clean the filters and screens.
Temperature screens for blockage Wait for the unit to cool down
Failure before restarting
Internal/Static
Switch
*581 1. Check the maximum load on the 1. Lower the total load on the unit
Overload Output unit and make sure that it doesn’t
exceed 400 A (at the 400A unit) or
600A (at the 600A unit) resistive
load
No LED’s lit and 1. Verify input power is available 1. Restore input power to the unit
the Control Panel
2. Check Q100 circuit breaker 2. Reset tripped circuit breakers
display is Off
12/2006 - Rev. 04
- 48 -
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
7.0 MAINTENANCE AND SERVICE

7.1 PREVENTIVE MAINTENANCE
7.1.1 General
Because of their construction, Tronair converters require practically no maintenance. The few
operations necessary should be carried out carefully since they contribute to the trouble-free
operation and increased service life of the installation.
7.1.2 Cleanliness
Always ensure that the system environment is kept as free as possible of dust, metal chips,
lubricants, etc. Check at regular intervals, that all air inlets and outlets are free of dust and are not
blocked by any obstructions, sheets of papers, etc. Air inlets (underside of the roof) should be
vacuumed from time to time.
In no circumstances use compressed air since this can force dust particles into the interior and
cause malfunctions.
7.1.3 Voltage Check

To ensure that the set is delivering the correct voltage we recommend that this be checked at
regular intervals. To do this, press the yellow “output” button. The output voltage appears in the
LC Display.
7.1.4 Lamp Test

A lamp test should be carried out approximately once a month to make sure that the display
LED’s are working. A test sequence for all LED’s is started by pressing the ”Shift” and “R” buttons
simultaneously. Faulty LED’s should be replaced as soon as possible.
7.2 SERVICE
Prior to delivery each converter is subjected to a thorough check, which includes running at full load for a
prolonged period, and the prescribed overload test. Faults should not normally occur during proper,
careful handling. Faults cannot be entirely ruled out, however, if caused by transportation, unfavorable
environmental or operating conditions, or incorrect operation.
If a fault occurs and you are unable to rectify this yourself with the aid of the fault messages in the LC
Display, please contact us at :
Tronair, Inc. Telephone: 419-866-6301

1740 Eber Road Fax: 419-867-0634
Holland, Ohio 43528-9794 e-mail: mail@tronair.com
With all enquiries please state the model number and serial number of the equipment. These are located
on the front panel of the unit.
12/2006 - Rev. 04
- 49 -
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
8.0 ADDITIONAL INFORMATION

8.1 LED FUNCTIONS & ARRANGEMENTS
As described in Section 3, the system control is completely digital. System control software is comprised
of measurements, evaluation of measurements, threshold control, and a programmable logic control
(PLC) known as the User Program. The individual parts are fully integrated to operate together as a
software control system. The most important function is that of the User Program. The PLC has digital
inputs and outputs which converts the information coming from the hardware into a form recognizable by
the User Program software. Each input and output is monitored by an LED, and all inputs and outputs,
which are used, are shown on the control diagrams. Checking the status of these LED’s is a quick and
easy way of establishing the operational status of the converter, and is useful during fault-finding. An
illuminated LED indicates a high potential (+24V) at the hardware digital input or output. If the LED is off,
then the potential is low (0V).
The table below gives the names, labels and meanings of all the input and output LED’s used on the
Controller Board. The drawing of the table shows the arrangement of the LED’s on the board.
LED No. Input/Output Name Function
H1red out 20 Bsl_mode Internal Switch S1 on
H2gn nc nc
H3gn Rstout_n No reset
H4 out 21 nc nc
H5 gn out 17 LED_mains Parallel to Input-LED
H5 red out 18 LED_mains Parallel to Input-LED
H6 gn 5Vpwr_ok Internal 5V voltage ok
H7 in 17 diag Failure xout1 – xout4
H8 in 6 nc nc
H9 in 5 nc nc
H10 in 4 S3_1 Current selector switch bit 1
H11 in 1 K1_i Contactor K1 is on
H12 in 2 nc nc
H13 in 3 S3_0 Current selector switch bit 0
H14 in 12 nc nc
H15 in 11 nc nc
H16 in 10 nc nc
H17 in 7 nc nc
H18 in 8 nc nc
H19 in 9 nc nc
H20 in 15 Xzkr_r firing board power ok
H21 in 16 Xzkr_p firing board power on
H22 out 27 flashflag Flashes if program is running
H23 in 13 nc nc
H24 in 14 nc nc
H25 in 19 epo_n No “emergency-off“ (no converter locked)
H26 out 6 nc nc
H27 out 5 nc nc
H28 out 4 nc Nc
H29 out 3 nc nc
12/2006 - Rev. 04
- 50 -
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
8.1 LED FUNCTIONS & ARRANGEMENTS (continued)

LED No. Input Name Function
Output
H30 out 2 nc nc
H31 out 1 K1 contactor K1 on
H32 out 12 nc nc
H33 out 11 nc nc
H34 out 10 nc nc
H35 out 9 nc nc
H36 out 8 nc nc
H37 out 7 nc nc
Indications in brackets are optional for units with 2 outlets
H1 H2 H3 H4 H5
H6
H7
H8 H9 H10
H11 H12 H13

H14 H15 H16
H17 H18 H19
H20 H21 H22
H23 H24 H25
H26 H27 H28 H29 H30 H31
H32 H33 H34 H35 H36 H37
Figure 8.1.1 – LED Arrangement – A100 System Controller Board
12/2006 - Rev. 04
- 51 -
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
9.0 PARTS LIST

Parts List 28V DC GPU; Id No. 43.1.661.0405
Name Id-No Description Manufacturer Qty
4380990405 Set Of Electrical Drawings Piller 1
A010 4824892307 6-Fold Thyristor Firing Board 2 Piller 1
A011 4824892204 Emv-Filter Apostar Vogt Electronic AG 1
A012 4824892204 Emv-Filter Apostar Vogt Electronic AG 1
A100 4821963382 Controller Board Apojet-R 2.Generation Including Software Piller 1
A110 4824892447 Measurement Board 2.1 Without I- Transformers Piller 1
A211 4824891101 Recitfier Pcb Uniblock Piller 1
A240 0041641240 Control Panel 28V DC GPU NR: 1078g Piller 1
B011 0049250082 Resistor Pt1000 Without Plug 0,6m Emerson Process Manag 1
B012 0049250083 Resistor Pt1000 Without Plug 0,85m Emerson Process Manag 1
C060 0043710297 Capacity 68000 Mikr.F B41580-A7689-M EPCOS AG 1
L060 0046670109 Toroidal Core Hf-200-147-2 Mb Electronic Ag 1
M001 0044890176 Fan W1G 180-AB31-01 24V Ebm-Papst Mulfingen 1
Q001 0046091513 C.Breaker 3RV1041-4JA10 Siemens AG 1
Q100 0046091457 C.Breaker 3RV1021-1GA10 Siemens AG 1
R001 0049340553 Resistor 3 OHM 300W 10A Ruhstrat GMBH 1
S001 0048350062 Switch F6 8-30A Spoerle Electronic 1
S002 0048350062 Switch F6 8-30A Spoerle Electronic 1
S004 0046130051 Cam-Switch K1C-003QC Schneider Electric GM 1
0048350087 Pushbutton 3SB36 01-1CA21 Red 1S - 1OE 1
T001 0049300505 Current TransformerTu 20 Kl.1 60/1A/ 1VA SACI S.A. De Construction 1
T003 0049300505 Current TransformerTu 20 Kl.1 60/1A/ 1VA SACI S.A. De Construction 1
V004 0041641364 Diode-Module SKKD380/08 Semikron International 1
0045740154 Prot. Cond. Terminal WPE4 NO.101010 (4MM2) Weidmueller GMBH & Co 3
0045740149 Terminal WDU4 Beige 102010 Weidmueller GMBH & Co
X100.1 0045740182 Fuse Terminal Saks 1/35 No. 050150 Weidmueller GMBH & Co 1
0046470802 FUSE 5X20MM 1,0 A Weidmueller GMBH & Co 1
X100.2 0045740182 Fuse Terminal Saks 1/35 No. 050150 Weidmueller Gmbh & Co 1
0046470802 FUSE 5X20MM 1,0 A Weidmueller GMBH & Co 1
0045740149 Terminal WDU4 Beige 102010 Weidmueller GMBH & Co 1
X1.N 0045740157 Terminal WDU35 ZA Blue 102908 Weidmueller GMBH & Co 1
X1.N 0041660020 Terminal Holder EWK1 2061.6 Weidmueller GMBH & Co 1
4327540060 Cabinet 28V GPU VETEC GMBH 1
0043450535 Heat Sink KL-280/200/M (Blank) Rectifier Seifert Electronic 1
X600 0046640186 Housing 350810-1 5ph. Spoerle Electronic 1
X601 0046640040 Plug Housing 3 Pole Spoerle Electronic 1
12/2006 - Rev. 04
- 52 -
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
9.0 PARTS LIST (continued)

V007 0041170008 Diode 1n4007 Spoerle Electronic 1
V008 0041170008 Diode 1n4007 Spoerle Electronic 1
4322680046 housing 28V GPU Complete 1
V001 0048400295 Thyristormodule Skkt 92/16 E Semikron International 1
9047940023 Bridge 5,8X20 1
9047940023 Bridge 5,8X20 1
9047940023 Bridge 5,8X20 1
Options (The Following Components Are Depending On The Input Voltage Of The Unit; One Option Is Built In)
Transformers For 208 To 480V Input Voltage
T211 0048421404 Transformers 0,125KVA P:3X208V S:3X18V Block 1
T212 0048421405 Transformers 50/60HZ 1,15KVA P:1X208V S:115V Block 1
T006 0048421419 Transformers 20KVA P:3X208V S:3X25,5V ISMET 1
Transformers For 575V Input Voltage
T211 0048421423 Transformers 0,100KVA P:3X575V S:3X18V Block 1
T212 0048421422 Transformers 1,15KVA P:575V S:115V Block 1
T006 0048421424 Transformers 20KVA P:3X575V S:3X25,5V ISMET 1
Options (The Following Components Are Built In Optionally; Depends On The Order)
Option (Remote Control Panel And/Or Seriell Interface)
A260 4821963240 Protocol Gateway 232,485,PCMCIA Painted Piller 1
Option Input Contactor
K001 0046150734 Ac Contactor 15KW 3TF44 22-OAM0 220V 50H Siemens AG 1
Option 6 Relay Contacts
A230 4821963272 Input-Output Board II -Painted- Piller 1
Option Convinience Power Outlet
X200 0046560189 Socket 115V/10A UL 1
4325360116 Mounting Material 28 GPU 1
X200 4325360117 Mounting Material 28 GPU 1
Option Input Cable 1
4323950011 Cable Set Input VDE 50M 10QMM 1
4323950012 Cable Set Input. VDE 50M 10QMM Halogen Free 1
4323950013 Cable Set Input 20M 10QMM 1
4323950014 Cable Set Input. 10M 10QMM Halogen Free 1
4323950015 Cable Set Input UL 50M AWG 4 1
4323950016 Cable Set Input UL 20M AWG 4 1
Option 28V DC Aircraft Service Cable 1
4323950017 PU Cable 15M 120QMM No Plug 1
4323950018 PU Cable 7M 120QMM No Plug 1
4323950019 Rubber Cable 15M AWG 4/0 With Plug 1
4323950020 Rubber Cable 7M AWG 4/0 With Plug 1
Parts list continued on following page.
12/2006 - Rev. 04
- 53 -
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
9.0 PARTS LIST

Option Extension Bars (Plinth) 1
4342570004 Footing 28V GPU 2
Option Trailer 1
0049860621 Trailer For 28V GPU 1
Option Cable Holders 1
4323230023 Holding Device 28V GPU RIBO GMBH 2
Option Different Control Panel 1
A240 0041641361 Control Panel 28V DC GPU (With Oem Logo) Piller 1
12/2006 - Rev. 04
- 54 -
Models:
11A6647-1000/1010 11B6647-1000/1010 11C6647-1000/1010 11D6647-1000/1010
11A6647C1000/1010 11B6647C1000/1010 11C6647C1000/1010 11D6647C1000/1010
11A6655-1000/1020 11B6655-1000/1020 11C6655-1000/1020
11A6655C1000/1020 11B6655C1000/1020 11C6655C1000/1020 11D6655C1000/1020
11A6665-1000/1010 11B6665-1000/1010 11C6665-1000/1010
11A6666-1000 11B6666-1000 11C6666-1000
PARTS LIST
When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
ITEM PART NUMBER DESCRIPTION QTY

1 ......................... Z-6344-01 .................................. Weldment, Cradle Rack ................................................ 2
2 ......................... G-1202-1060 ............................. Stopnut, 5/16 -18 elastic .............................................. 16
3 ......................... G-1250-1050N ........................... Flatwasher, 5/16 narrow .............................................. 32
4 ......................... G-1100-106010 ......................... Bolt, 5/16 - 18 Hex Head Grade 5 x 1" Lg. ................ 16
5 ......................... U-1112 ....................................... Caster, Rigid .................................................................. 2
6 ......................... G-1202-1070 ............................. Stopnut, 3/8-16 Elastic .................................................. 8
7 ......................... G-1250-1070N ........................... Flatwasher, 3/8 Narrow ............................................... 16
8 ......................... G-1100-107010 ......................... Bolt, 3/8-16, Hex Head Grade 5 x1" Lg. ........................ 8
9 ......................... U-1085 ....................................... Caster, Swivel ............................................................... 2
10 ......................... EC-1175-25-A ............................ Connector, Power Cable (Not Shown) .......................... 2
11 ......................... EC-1124*240 ............................. Cable, Output (Not Shown) ........................................... 1
Not Shown .................... EC-1227-02*0600 ...................... Cable, Input ................................................................... 1
Not Shown .................... EC-1433-31 ............................... Connector, Strain Relief (Input Cable) .......................... 1
12/2006 - Rev. 04
- 55 -
Tronair, Inc.
1740 Eber Road
Holland, Ohio 43528-9794
USA
Telephone: (419) 866-6301 • 800-426-6301
Fax: (419) 867-0634
Web Site: www.tronair.com • E-mail: mail@tronair.com
APPENDIX I
Declaration
of
Conformity

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Operation & Service Manual

28.5 VDC Ground Power Unit

Includes Illustrated Parts Lists

Visit our website at www.tronair.com

1.0 Introduction ....................................................................................................................................................... 1

REVISION DATE TEXT AFFECTED

1.0 Introduction continued on following page.

1.0 INTRODUCTION (continued)

Appears alongside all instructions which must be followed in order to eliminate

NOTE Indicates important information or advice, which must be followed during

2.0 TECHNICAL DATA

2.0 Technical data continued on following page.

2.0 TECHNICAL DATA (continued)

3.0 SYSTEM DESCRIPTION

X200 A110 A010 M1

3.1 INTRODUCTION (continued)

3.2 DETAILED DESCRIPTION

The following functions are built in:

3.2 DETAILED DESCRIPTION (continued)

3.3 PERFORMANCE UNDER UNUSUAL CONDITIONS

3.4 SYSTEM CONTROL

3.4 SYSTEM CONTROL (continued)

3.5 SAFETY AND PROTECTION

3.6 CONTROL AND MONITORING

3.6.2 Internal System Control

System Controller Board A100 has the

3.6 Control and monitoring continued on following page.

3.6 CONTROL AND MONITORING (continued)

3.7 VOLTAGE REGULATION MODE

To overcome this problem, two possibilities are available:

3.7.1 General (continued)

3.7.2 I-Boost Compensation

Adjustment of the unit using measurements:

3.7.2 I-Boost compensation continued on following page.

3.7.2 I-Boost Compensation (continued)

3.8 CONTROL PANEL

Figure 3.8 – Control panel

3.8.1 Mimic Display

3.8.1 Mimic Display (continued)

3.8.2 Operator Controls

3.8.3 Liquid Crystal Display (LCD)

3.8.4 Lamp Test

3.8.5 Emergency Stop

3.0 System description continued on following page.

3.0 SYSTEM DESCRIPTION (CONTINUED)

Abbreviation Description of Component

3.0 SYSTEM DESCRIPTION (continued)

Figure 3.9.1 A - Position Of Components On Mounting Plate (front view)

Figure 3.9.1 B Figure 3.9.1 C

4.0 INSTALLATION AND CONNECTIONS

Please pay attention to the following handling advice:

• Equipment should only be transported in an upright position

IMPORTANT In no circumstances must the converter be stacked, or stored outside.

4.4 STORAGE (continued)

4.4.2 Space Requirements/Dimensions

203 (8") 203 (8")

4.4 Storage continued on following page.

4.5 ELECTRICAL CONNECTIONS (POWER)

4.5.2 Cable Sizing