Operation and Maintenance

Manual – KA10SV-GL210 v1.0

08 – Inlet Filter - Silencer
NEF10116 – Jubail Industrial City

Project: NEF10116 Jubail Industrial City Our reference: LSC

Serial No.: 10116, 10117, 10118 Date: November 2020

Howden Turbo, Allégade 4, DK-3000 Helsingoer, Denmark.

Web: www.howden.com
Compressor: KA10SV-GL210
Project: NEF10116 Jubail Industrial City
Date: May 2020

Howden Turbo GmbH

Hessheimer Strasse 2
D-67227 Frankenthal (Pfalz – Germany)
Tel.: +49 6233 85 0 · Fax: +49 6233 85 2548
http://www.howden.com

Communication regarding this instruction to:

Howden Turbo
Allegade 4
DK - 3000 Helsingør, Denmark
Tel.: +45 49 21 14 00 Fax: +45 49 21 52 25

Copyright: The concepts and information contained in this document are the property of Howden.
Use or copying of this document in whole or in part without the written permission of Howden
constitutes an infringement of copyright.

Disclaimer of Liability: We have checked the contents of this manual with the equipment
described. Since deviations cannot be precluded entirely, we cannot guarantee full agreement.
However, the data in this manual are reviewed regularly and any necessary corrections included in
subsequent editions. Suggestions for improvements are welcomed.

Operation and Maintenance Manual 08 – Inlet Filter - Silencer Page 2 of 2

 Documentation

Customer: Howden Turbo GmbH

Product: H0009919– inlet silencer, filter
Order-no.: 105-465981
Job-no.: NEF10116 / 101000
Project-no.: 0237

Appendix:
Approval drawing 0237-3-G2
Assembly drawing 0237-3-M1
Manufacturer declaration
Filter Handling and maintenance instruction
Technical data sheet
Vertical liquid column manometer data sheet
Lifting point Warnings and original instructions
Disposal information

Martin Muschalik Projektmanagement Inhaber +49 35023 514509

Oberer Ladenberg 13 Martin Muschalik info@mm-pm.de
01816 Bad Gottleuba-Berggießhübel USt-IdNr.: DE 315 092 021 www.mm-pm.de
 1 2 3 4 5 6 7 8

1455 U-Rohrmanometer
A A
950 1312
50 Manschette
Z collar U-Rohrmanometer

86
12
0
1200x1200

475

ca 1826
B B

1312
475

1540
80

1040 20

384 20
C C
650 Volumenstrom Medium Luft
1269 FLOW RATE max. 16500 Nm /h MEDIUM air
Temperatur Druck 1 bara
150 150 TEMPERATURE 10...50 C PRESSURE
Baugruppe Material Oberfl che Oberfl che
ASSEMBLY GROUP MATERIAL SURFACE SURFACE

Detail Z Geh use

CASING
Blech verzinkt
galvanized sheet
A A ohne
without
Kulissen Blech, Lochblech verzinkt A
SPLITTER sheet, perforated sheet galv.
D 1455 Manschette Absorption Mineralwolle DIN EN13162- 50 kg/m - B grundiert D
absorption
mineral wool DIN EN13162 - 50 kg/m Primer
collar Euroklasse A1 nicht brennbar DIN EN 13501-1 feuchtigkeitsresistent
class A1 non inflammable DIN EN 13501-1 moisture-resistant
Rieselschutz Glasgewebe Deckschicht
Gummi + Klebeband protection glas spun top coat
Gestell St 37 B RAL 9006
rubber + tape frame carbon steel
Filter G4 4x 1/1 610(360 mm) - 50 Pa -
filter
Gesamtgewicht:
TOTAL WEIGHT: 470 kg
1317

E A add. dimansions,change temperature 09.03.2020 MM E

Index nderung / Revision Datum/Date Kurz.
Datum/Date Unterschrift
MMP
Gezeichnet Martin Muschalik Projektmanagement
M10x40 Drawn by 10.01.2020
Oberer Ladenberg 13, 01816 Bad Gottleuba-Berggie h bel
washer, nut Gepr ft www.mm-pm.de
Checked by
Auftrags - Nr. Massstab/Scale Benennung / Destination 3 St ck / pcs
HILTI 0237 1:20 inletsilencer + filter
HKDS M10x40 Kennwort / Code word H0009919 0237-3-G2 a
F F
43

NEF10116/101000 13 - 13 Zeichnungs Nr. / Drawing no. Index

Weitergabe sowie Vervielf ltigung dieses Dokuments, Verwertung und Mitteilung seines Inhalts sind verboten, soweit nicht
Allgemeintoleranzen DIN ISO 2768 - c, L - ausdr cklich gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte vorbehalten.
12 stone drill general tolerances DIN ISO 2768 - c, L -
Schwei toleranzen DIN EN ISO 13920 - B, F -
The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express
authorization is prohibited. Offenders will be held liable for the payment of damages. All rights reserved.
tolerances for welding DIN EN ISO 13920 - B, F-

1 2 3 4 5 6 Datei / File 0237_13_13_G1_SD_filter_seite.idw 8

 1 2 3 4 5 6 7 8

A 950 50 1312 A
12 2
Z
3 4 3

86
12
0

475

ca 1826
B B

1312
1 110

1040 20

384 20
C C

150 650 150 1269

12 1 Manschette collar 1200 x 1200

11 1 Manometer + Zubeh r KS4502 Allgemein
10 1 Gummiband rubber 50 x 1 - a' 10m
9 1 Klebeband tape 50 - a' 10m
8 4 Scheibe washer DIN 125 - 10,5 verz. / galv.
D
3 4 3 7 4 Sechskantmu nut DIN 934 - M 10 verz. / galv.
D
Detail Z 6 4 Sechskantschr. screw DIN 933 - M 10x40 verz. / galv.
5 4 D bel bolt HKD-S M10x40 verz. / galv.
3 4 1 Passst ck adapter 475...110
475
1317

3 2 Manschette collar 475...80

9 10 2
1
1
1
Filtereinheit filter unit
Ansaug-SD inlet silencer
1292x1292x400
1312 x 1312 x 950
Pos St ck BEZEICHNUNG Abmessung MATERIAL
E E
Index nderung / Revision Datum/Date Kurz./Sign
Datum/Date Kurz./Sign MMP
Gezeichnet Martin MUschalik Projektmanagment
Drawn by 14.10 MMU
Oberer Ladenberg 13, 01816 Bad Gottleuba-Berggie h bel
Gepr ft www.mm-pm.de
8 7 6 Checked by
Auftrags-Nr. / project no. Ma stab/Scale Benennung / Destination Blatt / Sheet

NEF10116/101000
1:20 inlet silencer + filter front 3 St ck / pcs

F Kennwort / Code word H0009919 0053-3-M1 F

43

5 Howden 13 - 13 Zeichnungs Nr. / Drawing no. Index

Weitergabe sowie Vervielf ltigung dieses Dokuments, Verwertung und Mitteilung seines Inhalts sind verboten, soweit nicht
12 stone drill Allgemeintoleranzen DIN ISO 2768 - c, L -
general tolerances DIN ISO 2768 - c, L -
ausdr cklich gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte vorbehalten.
The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express
Schwei toleranzen DIN EN ISO 13920 - B, F - authorization is prohibited. Offenders will be held liable for the payment of damages. All rights reserved.
tolerances for welding DIN EN ISO 13920 - B, F-

1 2 3 4 5 6 Datei / File 0237_13_13_M1_SD.idw 8

 MMP Konstruktionsstandard KS 5402
u-Tube manometer
channel Monat/Jahr 04/19
Innenraum Blatt: 1 von 1

silencer casing

4 air flow
air flow
clean side
2 screw 3,5x19
dirt side pilot drill 3,0

3 4
1
1
AIR FLOW
LUFT
u-tube manometer
fill fluid into

filter

filter quality G3/ G4/ M5

start pressure differnce 50 Pa

end pressure difference 250 Pa

6 1 drill 3
5 1 Manometer + Zubeh r
4 1 air hose 5m
3 15 head screw 3,5 x 19
2 1 fluid
1 13 tube fixing
pos pcs discription dimension

Datei/file: Freigabe: Freigabe:

Datum/date: 4.04.2019 Datum:
 Manufacturer`s Declaration

We declare that the following product is in accordance with the customer requirements.
During the production the essential health and safety requirements of the below mentioned
directive have been respected. If the customer would be change something at the product
without our approval, the declaration loses the validity.

Manufacturer: Martin Muschalik Projektmanagement

Oberer Ladenberg 13
01816 Bad Gottleuba-Berggießhübel

Description and identification of the product:

 Product: inlet silencer, vertical column manometer and

lifting point
 Function: The product is intended solely for noise reduction.
 Project-no.: 0237
 Year of manufacturing: 2020

Manufacture in accordance to the requirements of the following directive:

 EC Machinery Directive 2006/42 / EC, annex I. According to the article 1c is our

product placed on the market, a separate safety component in accordance with the
attachment V No. 13.

Applied harmonized standards:

 EN ISO 12100:2011 safety of machinery

 EN ISO 11688-1:2009
 EN ISO 11688-2:2001
 EN ISO 15667:2001
 EN ISO 14163:1999
acoustics - recommended practice for the design of low
noise machinery and equipment - part 1: planning
acoustics - recommended practice for the design of low
noise machinery and equipment - part 2: introduction for
the physics of low-noise design
acoustics - guidelines for noise control by enclosures and
cabins
acoustics - guidelines for noise control by silencers

The technical documents of the filter, the vertical liquid column manometer and the lifting
point, for the above named product, for this declaration of conformity are in the appendix.

Dresden, 02.9.2020
__________________ _____________________________
Place, Date Martin Muschalik, Owner

Martin Muschalik Projektmanagement Inhaber +49 35023 514509

Oberer Ladenberg 13 Martin Muschalik info@mm-pm.de
01816 Bad Gottleuba-Berggießhübel USt-IdNr.: DE 315 092 021 www.mm-pm.de
 LU series
VERTICAL LIQUID
COLUMN MANOMETERS

Pressure / Depression

KEY POINTS

The LU range of vertical liquid column manometers, developed and manufactured by KIMO,
are mainly for measuring variations of pressure, depression or differential pressure of air or
gas within measurement ranges which vary according to the type of manometric liquid used :
AWS 10, VOLT 1S or MERCURY.
(See table below)

● ''U''-shaped column for measuring consecutively positive and negative pressures

● Measurement by addition of values read on each column
●
Zero adjustment by moving the slide strip
● For fixed use regardless of the manometric liquid used
● For portable use with the LU model using VOLT 1S liquid
●Supplied with a white PVC support, 2 screws and 2 rawlplugs, two 487 connectors
and bottle of liquid

MEASURING RANGE

LU 100 LU 200 LU 400

Measuring mm CE 50 – 0 – 50 100 – 0 – 100 200 – 0 – 200
Liquide range mbar 5–0–5 10 – 0 – 10 20 – 0 – 20
AWS 10
Resolution : 1 mm CE or 0.5 mbar
Measuring mm CE 110 – 0 – 110 220 – 0 – 220 430 – 0 – 430
Liquide range mbar 11 – 0 – 11 22 – 0 – 22 43 – 0 – 43
VOLT 1S
Résolution : 5 mm CE or 1 mbar
Measuring mm HG 50 – 0 – 50 120 – 0 – 120 240 – 0 – 240
Mercure range mbar 80 – 0 – 80 160 – 0 – 160 310 – 0 – 310
Resolution : 1 mm HG or 10 mbar
TECHNICAL FEATURES

Recommended range of use From +5 to +30°C

Possible range of use From -30 to +60°C
Maximum static pressure 6 bars
Manometer body Transparent Altuglas of 15 mm thick
Liquid column Ø 4 mm tube in extruded Altuglas.
Graduated slide strip Altuglas transparent. Section 40 X 2 mm
Zero adjustment By moving the graduated slide strip, travel 10 mm.
Fixed via milled, nickel-plated brass screw
Manometric liquid AWS 10 liquid, density 0.86, VOLT 1S liquid, density 1.86 or mercury, density 13.545
Connection Ø 5x8 mm semi-rigid crystal tube on Ø 6.2 nickel-plated brass ribbed connectors (for
manometers using AWS 10 or VOLT 1S liquid) or in Delrin (for mercury manometer), 1/8 gas
thread

Ref. FTang – LU – 17/08/11 - RCS 24 (24) Périgueux 349 282 095 Non-contractual document – We reserve the right to modify the characteristics of our products without prior notice.
Wall mounting With or without white PVC support.

ENCOMBREMENT

REF. LU 100 LU 200 LU 400

a
a 57 mm 57 mm 57 mm
b 207 mm 324 mm 558 mm
c 25 mm 25 mm 25 mm
d 50 mm 50 mm 50 mm
e 169 mm 286 mm 520 mm
Distance between
tubes 193 mm 310 mm 544 mm
Weight 260 g 400 g 730 g

12,43cm
b
MOUNTING e

1. Mount the manometer on a wall or partition wall with two maximum Ø 5 screws.
2. Unscrew the left-hand connector and slowly pour the manometric liquid to zero point on the
graduation
3. Remount the connector without overtightening.
4. Connect the manometer with the Ø 5x8 mm crystal tube to the pressure or depression source to
be checked.

REMARQUES : d
c
For a pressure measurement..............................Connect the crystal tube to one of the two connectors
For a depression measurement..........................Connect the crystal tube to one of the two connectors.
For a differential pressure measurement...........Connect both tubes to both connectors
 LIFTING POINT
WARNINGS AND ORIGINAL INSTRUCTIONS
WARNING
 Loads may slip or fall if proper Lifting Point assembly and lifting procedures are not used.
 A falling load may cause serious injury or death.
 Install Lifting Point bolt to torque requirements listed in tables 1 for the 8-211 respectively.
 Read, understand and follow all instructions and chart information.
 Do not use with damaged slings, chain, or webbing. For inspection criteria see ASME B30.9.
 Use only YOKE parts as replacements.
Lifting Point Application Assembly Safety
 After determining the loads on each Lifting Point, select the proper size Lifting Point using the Working Load Limit ratings in
Table 1.
 Drill and tap the work piece to the correct size to a minimum depth of one-half the threaded shank diameter plus the threaded
shank length. See rated load limit and bolt torque requirements imprinted on top of the swivel trunnion (see Table 1).
 Install Lifting Point to recommended torque with a torque wrench making sure the bushing flange meets the load (work piece)
surface.
 Never use spacers between bushing flange and mounting surface.
 Always select proper load rated lifting device for use with Swivel Lifting Point.
 Attach lifting device ensuring free fit to Lifting Point bail (lifting ring) (Fig. 1).
 Apply partial load and check proper rotation and alignment. There should be no interference between load (work piece) and
hoist ring bail (Fig. 2).

Figure 1 Figure 2
Lifting Point Inspection / Maintenance
 Always inspect Lifting Point before use.
 Regularly inspect Lifting Point parts (Fig.3).

External Inspection Points A suitable direction

for the stress
Possible Wear

Free Movement

Thread Damage 。
360 Rotation

Figure 3 Figure 4 Figure 5

 Never use Lifting Point that shows signs of corrosion, wear or damage.
 Never use Lifting Point if bail is bent or elongated.
 Always be sure threads on shank and receiving hole are clean, not damaged, and fit properly.
 Always check with torque wrench before using an already installed Lifting Point.
 Always make sure there are no spacers (washers) used between bushing flange and the mounting surface. Remove any
spacers (washers) before use.
 Always ensure free movement of bail. The bail should pivot 90 degrees and swivel 360 degrees (Fig. 4)(Fig.5).
 Always be sure total work piece surface is in contact with Lifting Point bushing mating surface. Drilled and tapped hole must be
90 degrees to load (work piece) surface.

Operating Safety
 Never exceed the capacity of the swivel Lifting Point, see Tables 2.
 When using lifting slings of two or more legs, make sure the forces in the legs are calculated using the angle from the horizontal
sling angle to the leg and select the proper size swivel Lifting Point to allow for the angular forces, see Tables 1.
 Effects of temperature:
 Due to the DIN/EN bolts that are used with the Lifting Point, the working load limit must be reduced accordingly:
-40° to 200°C no reduction -40°F to 392°F
200° to 300°C Minus 10% 392°F to 572°F
300° to 400°C Minus 25% 572°F to 752°F
★ Temperature above 400°C(752°F) are not permitted.
 Handling and maintenance instruction
Bag filters

Instruction regarding following

products:
- Hi-Flo
- Standard-Flo
- Basic-Flo
- Cam-Flo
- City-Flo
- Hi-Cap

MOUNT WITH THE

POCKETS VERTICAL

Storage instruction
- Store at a dry and frost-protected place

Handling instruction
- Handle with care when unpacking
- Filter media is sensitive and should be handled carefully
Assembly instruction
- Unpacking from box: Lift the filter by the frame and not by the media
- Keep the filter as long as possible in the box to avoid damage
- City-Flo are stored in plastic bag and box (carbon media). It is important that the filter is not exposed to contamination or humidity
- Install the filter with vertical (uprigth) bags - acc. VDI 6022
- Assemble with care and take care that bags don´t get caught by sharp edges and details in units
- Control that all bags are free and not clamped
- Assemble gasket if needed
- Wear safety clothes / equipment when changing filters
Maintenance instruction
- Not applicable (filter is for replacement only)
- Do not wash filters
As part of our continuous improvement, Camfil reserve the right to change specifications without notice.

Updated: 2014-10-22

www.camfil.com

1
 Pre-Filtration: G2 to G4

Primary Bag Filters

Hi-Cap
Application: Prefilter for air conditioning and ventilation systems
Type: Filter with synthetic bags and medium efficiency
Frame: Galvanised sheet metal, 25mm
Media: Polyesther
Efficiency acc. EN:779:2012: G4
Recommended final pressure drop: 250 Pa
Maximum air flow: 1,25 x air flow
Temperature / Humidity: 70ºC / 100% RH
Mounting: Frame Type 4MPS, 4NQS, 4ORS or housings FC-HF
Remarks: Filter with plastic frame available

H D 25
D
W

TE
TES D

EN 779:2012
779:201
AC

TO

CO
R DI N G

MOUNT WITH THE

POCKETS VERTICAL
As part of our program for continuous improvement, Camfil reserves the right to change specifications without notice. 2015-02-21

Model Name Filter class Width Height Depth Air flow m3/h Pressure drop Bags Area m 2 Volume m3 Weight kg

HC 66 G4 592 592 360 3400 40 6 2,6 0,04 2,2

HC 56 G4 490 592 360 2800 40 5 2,2 0,04 1,9
HC 36 G4 287 592 360 1700 40 3 1,3 0,03 1,3
HC 33 G4 287 287 360 800 40 3 0,7 0,02 0,7
HC 63 G4 592 287 360 1700 40 6 1,3 0,03 1,3
HC 66/580 G4 592 592 580 3400 30 6 4,2 0,04 2,6
HC 56/580 G4 490 592 580 2800 30 5 3,5 0,04 2,2
HC 36/580 G4 287 592 580 1700 30 3 2 0,03 1,5
HC 33/580 G4 287 287 580 850 30 3 1 0,01 0,8
HC 63/580 G4 592 287 580 1700 30 6 2 0,03 1,5
Other dimensions are available on request - All dimensions are nominal.

www.camfil.com
 Entsorgung

Der Schalldämpfer, muss entsprechend der Regularien des betreffenden Landes

entsorgt werden. Es ist zu prüfen ob der Schalldämpfer auf Schrottplätzen als
Mischschrott entsorgt werden kann.

Sollte dies nicht der Fall sein oder ist es notwendig den Schrott als Reinschrott zu
entsorgen, muss der Schalldämpfer geöffnet und von der Mineralwolle getrennt
werden. Diese Arbeiten müssen mit Schutzkleidung und Schutzmaske erfolgen, da
es zur Ausbringung von kleinen Glaswoll- Mineralwollpartikeln kommen kann.

disposal
The silencer must be disposed of in accordance with the regulations of the country
concerned. It must be checked whether the silencer can be disposed of as scrap
metal at scrap yards.

If this is not the case or if it is necessary to dispose of the scrap as pure scrap, the
silencer must be opened and separated from the mineral wool. This work must be
done with protective clothing and protective mask, as it may cause the application of
small glass wool mineral wool particles

Martin Muschalik Projektmanagement Inhaber +49 35023 514509

Oberer Ladenberg 13 Martin Muschalik info@mm-pm.de
01816 Bad Gottleuba-Berggießhübel USt-IdNr.: DE 315 092 021 www.mm-pm.de