Inline Diagnostic Unit (IDU2) and Noise Vibration and Harshness (NVH) Sensor User Guide

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Inline Diagnostic Unit (IDU2) and Noise Vibration and Harshness (NVH) Sensor User

Guide

What is the IDU2 and the NVH Sensor?

The IDU2 and NVH Sensor are mandatory tools designed to be used with Jaguar Land Rover (JLR)
diagnostic tools to assist in the diagnosis of ‘hard to diagnose’ components. IDU2 performs both
intrusive and non-intrusive tests on components and systems. The NVH Sensor measures vibration to
analyse components for wear, testing both the electrical and mechanical operation of the component.

The IDU2 and NVH Sensor provide clear Pass/Fail results to the technician.

How do I use the IDU2 and NVH Sensor?

The IDU2 and NVH Sensor is used in conjunction with JLR diagnostic tools to complete multiple tests
on the vehicle. Each application will run through a series of tests to provide the technician with clear
pass/fail results. The JLR diagnostic tools will prompt the technician when the IDU2 or NVH Sensor
should be used during diagnosis.

IDU2 and the NVH Sensor will present clear step-by-step instructions throughout the application for
the technician to follow.

When should the IDU2 and NVH Sensor be used?


The diagnostic tool will present the IDU2 and NVH Sensor applications as recommendations when
the relevant customer symptoms and DTCs are present.

Please note that the diagnostic tool will only recommend the IDU2 and NVH Sensor applications
when they are needed – if the diagnostic tool does not present applications for the IDU2 and NVH
Sensor, these applications do not need to be used.

How do I set up the IDU2 and NVH Sensor?

When the IDU2 or NVH Sensor application has been launched, clear step-by-step instructions for
connecting and setting up the tools will be displayed to the technician.

The IDU2 is a ‘plug and play’ device The IDU2 completes a cable test before resuming the test to
confirm that the cable is working correctly. Each cable is digitally signed, meaning that the IDU2 can
detect if the wrong cable has been plugged in and will advise the technician of the correct cable to
connect.

IDU2 Connectors

High current input High current output

Low current input Low current output

USB Connection
The NVH Sensor is connected to the Jaguar Land Rover (JLR) Approved Diagnostic Equipment by a
Bluetooth connection. Instructions on how to connect the unit using Bluetooth are provided once an
NVH Sensor application has been launched.

NVH Sensor Connectors

Application end USB Connection

NOTE: The NVH Sensor requires charging before use.

What will I see when I use an IDU2 or NVH Sensor Application?

The application will start with an overview page, explaining what the test consists of and how the test
is completed.

The technician is then presented with clear step-by-step instructions for connecting the IDU2 or NVH
Sensor. The screen will confirm the connection status of the IDU2 or NVH Sensor in the bottom right
hand corner.

Once the IDU2 or NVH Sensor has been successfully connected as instructed, the application will
display pre-test conditions to the technician. All instructions on this page must be followed for the
application to proceed.

The application will then guide the technician through the tests, providing instructions for any actions
that need to be taken in order to complete the test successfully. If any cable changes are required, the
application will provide clear step-by-step instructions, including a graphic, for the technician to follow
and complete the action successfully.

When the application has completed, the technician will be provided with a clear set of results and a
pass/fail status for each test parameter. Each parameter that has passed will be marked with a green
tick, and failed parameters will be marked with a red cross. Based upon the completed test, the
application will provide the technician with a clear direction on any action that needs to be taken to
rectify the concern.
What applications are available for the IDU2 and NVH Sensor?

IDU2 - Turbocharger/EGR application


Allows objective diagnosis of turbocharger components. Managed through a combination of inline and
component tests, the IDU2 is capable of distinguishing between wiring harness or component faults.
This application is used when there is a suspected electrical fault with either a Turbocharger or EGR
valve. This will be indicated by the JLR diagnostic tools.

IDU2 - Compression Test application


Allows objective diagnosis of EGR components. Managed through a combination of inline and
independent component tests, the IDU2 is capable of distinguishing between wiring harness or
component faults.
This application is used when there is a suspected compression issue with an engine. This will be
indicated by the JLR diagnostic tools.

IDU2 - Non-intrusive Fuel Pump application


Allows fast, repeatable and objective diagnosis of the fuel tank fuel pump through non-intrusive
methods. The IDU2 will analyse the current draw of the Fuel Pump Driver Module (FPDM) through the
fuse panels and determine if the performance of the fuel pump is within specification.
This application is used when there is a suspected low pressure fuel delivery issue. This will be
indicated by the JLR diagnostic tools.

IDU2 - Non-intrusive Transfer Case application


Allows objective diagnosis of the transfer case functions through non-intrusive methods. The IDU2 will
analyse the current draw of the Transfer Case Control Module (TCCM) through the fuse panels and
determine if each function of the transfer case is operating within specification.
This application is used when there is a suspected electrical issue with the transfer case. This will be
indicated by the JLR diagnostic tools.

IDU2 - Non-intrusive Latch application


Allows objective diagnosis of door(s) latch operation through non-intrusive methods. The IDU2 will
analyse the current draw from the door latches through the easily accessible fuse panels, this
application determines whether or not an interior door trim must be removed for further investigation
of the door latch.
This application is used when there is a suspected electrical issue with the side door latches. This will
be indicated by the JLR diagnostic tools.

IDU2 - Non-intrusive Window application


Allows objective diagnosis of front and rear door window regulator(s) operation through non-intrusive
methods. The IDU2 will interpret current draw from the door window regulator through the fuse panels
and determines whether or not an interior door trim must be removed for further investigation of the
system.
This application is used when there is a suspected electrical issue with the side door window
regulators. This will be indicated by the JLR diagnostic tools.

IDU2 – Remote Function Actuator


Allows the user to test the remote function actuator motor on the latch from the Remote Function
Actuator (RFA) module’s fuse. By connecting the IDU2 to the RFA’s fuse and following the
instructions from the application, the user will be given a PASS/FAIL result at the end of the test
depending on the Current (Amps) performance of the motor.
This application is used when there is a suspected electrical issue with the Remote Function Actuator
side door motors. This will be indicated by the JLR diagnostic tools.

IDU2 – Closing Motor


Allows the user to test the closing door motor from the fuse of the door module. By connecting the
cable IDU04 to the appropriate door module’s fuse and following the instructions from the application,
the user will be given a PASS/FAIL result at the end of the test depending on the Current (Amps)
performance of the motor.
This application is used when there is a suspected electrical issue with the side door closing motors.
This will be indicated by the JLR diagnostic tools.

IDU2 – Powerfold Mirror Operation


Allows the user to test the power fold motor of a suspect mirror from the fuse of the door module. By
connecting the cable IDU04 to the appropriate door module’s fuse and following the instructions from
the application, the user will be given a PASS/FAIL result at the end of the test depending on the
Current (Amps) performance of the motor.
This application is used when there is a suspected electrical or mechanical issue with the exterior rear
view mirrors powerfold actuation. This will be indicated by the JLR diagnostic tools.

IDU2 – Roof Opening Panel


Allows the user to interrogate the opening panel blind and the power glass panel if fitted to the vehicle
from the fuses of the roof opening panels. By connecting the IDU2 to the appropriate fuse and
following the instructions from the application, the user will be given a PASS/FAIL result at the end of
the test depending on the Current (Amps) performance of the motor/s and the different switch status.
This application is used when there is a suspected electrical issue with the roof opening panel. This
will be indicated by the JLR diagnostic tools.

NVH Sensor - Turbocharger application


Allows fast, repeatable and objective diagnosis of turbocharger mechanical faults. This removes the
inaccuracy of human interpretation of noise levels and provides a set limit above which components
are determined to be faulty.
This application is used when there is a suspected noise concern with the Turbocharger. This will be
indicated by the JLR diagnostic tools.

NVH Sensor - Accessory drive application


Allows fast, repeatable and objective diagnosis of accessory drive pulley balance. Out of balance
pulleys are flagged for further investigation.
This application is used when there is a suspected Front End Accessory Drive (FEAD) concern
causing the engine to vibrate. This will be indicated by the JLR diagnostic tools.

NVH Sensor - Transfer case application


Allows fast, repeatable and objective diagnosis of the transfer case noise through the measurement of
vibrations on the outer casing. This vibration can be characterised and objectively interpreted.
This application is used when there is a suspected noise concern with the transfer case whilst the
vehicle is in motion. This will be indicated by the JLR diagnostic tools.
NVH Sensor - Differential unit application
Allows fast, repeatable and objective diagnosis of the differential unit noise through the measurement
of vibrations on its outer casing. This vibration can be characterised and objectively interpreted.
This application is used when there is a suspected noise concern with either the front or rear
differential whilst the vehicle is in motion. This will be indicated by the JLR diagnostic tools.

NVH Sensor - Wheel Imbalance application


Allows for repeatable objective tests which checks for wheel imbalances present in the front and rear
wheels of the vehicle. By attaching the NVH sensor to the steering wheel using the steering wheel
strap, the NVH sensor and software is capable of interpreting the vibrations on the steering wheel to
identify the location(s) of wheel imbalances that are present.
This application is used when there is a suspected wheel imbalance concern or tire flat spot issue.
This will be indicated by the JLR diagnostic tools.

Windshield wiper park switch diagnostic


Allows the technician to interrogate the speed of the wiper park position switch on the wiper motor
against the wipers and washers control switch. The user will be instructed to close the tailgate, have
the engine running and actuate the front wipers and washers control switch to the maximum setting.
The software will interrogate the switch’s status against the feedback of the wiper park position switch
on the motor. The user will be given a PASS/FAIL result at the end of the test depending on the
speed of the motor.
This application is used when there is a suspected electrical or mechanical issue with the windshield
wiper park switch. This will be indicated by the JLR diagnostic tools.

Rear wiper park switch diagnostic


Allows the technician to interrogate the speed of the wiper park position switch on the wiper motor
against the wipers and washers control switch. The user will be instructed to close the hood, have the
engine running and actuate the rear wiper and washer control switch to the maximum setting. The
software will interrogate the switch’s status against the feedback of the wiper park position switch on
the motor. The user will be given a PASS/FAIL result at the end of the test depending on the speed of
the motor.
This application is used when there is a suspected electrical or mechanical issue with the rear wiper
park switch. This will be indicated by the JLR diagnostic tools.

IDU2 and NVH Sensor Training:

Training for the IDU2 and NVH Sensor is available in Personal Study Module (PSM) PDAX00777 –
SDD Features and Functions Lesson 5, on Excellence for all technicians. This PSM introduces the
IDU2 and NVH Sensor, focusing on how the tools can be used in conjunction with SDD to
successfully diagnose faults. Detailed descriptions about the IDU2 and NVH Sensor applications are
available within this PSM.

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