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A Novel Online Technique To Detect Power Transformer Winding Faults
A Novel Online Technique To Detect Power Transformer Winding Faults
Abstract—Frequency-response analysis (FRA) has been growing to during faults, switching transients, and other system events
in popularity in recent times as a tool to detect mechanical defor- result in magnetic forces being imposed on the windings. If
mation within power transformers. To conduct the test, the trans- these forces exceed the withstand capability of the transformer,
former has to be taken out of service which may cause interrup-
tion to the electricity grid. Moreover, because FRA relies on graph- winding deformation can occur. One of the reasons a trans-
ical analysis, it calls for an expert to analyze the results. As so far, former experiences mechanical damage to its windings is the
there is no standard code for FRA interpretation worldwide. In this loss of clamping pressure due to insulation degradation caused
paper, a novel online technique is introduced to detect the internal by aging. With only minor winding damage, the transformer is
faults within a power transformer by constructing the voltage–cur- still capable of normal operation; however, its ability to with-
rent ( ) locus diagram to provide a current state of the trans-
former. The technique does not call for any special equipment as stand faults is greatly reduced. As a result of the aging asset
it uses the existing metering devices attached to any power trans- population, it is becoming more critical to detect even slight
former to monitor the input voltage, output voltage, and the input winding deformations as early as possible. Transformers are ex-
current at the power frequency and, hence, online monitoring can pected to survive a number of short-circuit faults without failure
be realized. Various types of faults have been simulated to assess but once any significant winding deformation is produced, the
its impact on the proposed locus. A Matlab code based on dig-
ital image processing is developed to calculate any deviation of the likelihood of surviving further short circuits is greatly reduced
locus with respect to the reference one and to identify the because of the locally increased electromagnetic (EM) stresses.
type of fault. The proposed technique is easy to be implemented Furthermore, any reduction in winding clamping due to insula-
and automated so that the requirement for expert personnel can tion shrinkage caused by aging will also increase the probability
be eliminated. of failure by reducing the mechanical strength of the winding
Index Terms—Condition monitoring, digital image processing, assemblies [2]. Winding deformation can take many forms, in-
frequency-response analysis (FRA), power transformer. cluding radial buckling, conductor tilting, spiral tightening, and
collapse of the winding end supports. It is difficult to detect these
I. INTRODUCTION types of internal faults with traditional testing techniques [3].
Frequency-response analysis (FRA) is a powerful diagnostic
method in detecting winding deformation, core, and clamping
(6)
Fig. 1. (a) Per-unit equivalent circuit of the transformer. (b) Phasor diagram.
rapid transient condition, the flux lines tend to center around the
conductors rather than penetrating the iron core and for high-fre-
quency components of surges, the iron core acts effectively as
an earthed boundary [9]. Some studies [10], [11] have neglected
the effect of distributed shunt conductance which is considered
a valid assumption for impulse voltage distribution analysis in
the case of a faultless transformer, but may not be adequate in
the case of fault diagnosis. Neglecting shunt conductance in the
equivalent circuit will eliminate the study of leakage fault in-
Fig. 2. Graphical illustration of the approach. side a transformer which could have been caused by several
reasons, such as insulation damage, ground shield, or hot spots.
The equivalent model (neglecting shunt conductance) could be
ideal for verifying the measured transfer function for interdisk,
coil short circuit, and winding displacements. Hence, the model
needs some modifications to incorporate the study of leakage
faults and partial discharges in the winding. These shortcom-
ings of the computational model can be overcome if parameters
which would allow for simulation of ground leakage and voids
in the insulation are taken into consideration. The distributed
transformer model equivalent circuit shown in Fig. 4 has been
proposed in this paper.
In this model, a single transformer winding is divided into
Fig. 3. Impact of load PF on the 1V 0 I locus. a cascaded pi-network comprising self/mutual inductances, re-
sistance, series/shunt capacitances, and shunt dielectric conduc-
tance. For simplicity, it is assumed that the mutual inductances
locus is insignificant and can be neglected. The phase shift be- are lumped into series inductances; this assumption is widely
tween and is almost equal to the load impedance phase used in the literature [12]. The model parameters were calcu-
angle since the phase shift between and is negligible. To lated based on practical FRA measurements performed on the
investigate the impact of the load power factor on the pro- three-phase low-voltage windings of a 250-MVA, 345/16-kV,
posed locus, the locus is constructed for a 15-kVA, 102-disk transformer. Details of the model and parameter cal-
2300/230-V single-phase transformer with the following equiv- culation based on the FRA signature can be found in [13] and
alent circuit parameters referred to the low-voltage side: [14]. The use of the distributed parameter model for the power
transformer will allow simulating different types of faults on
k k
the individual internal 102 disks used in this model. The pa-
Three operating conditions (0.8 lagging power factor, unity rameters of the distributed model shown in Fig. 4 can also be
power factor, and 0.8 leading power factor) with constant determined from the geometrical dimensions of the transformer
impedance magnitude are investigated, and the corresponding which makes the model suitable for different fault studies [12].
locus for each case is constructed. The three loci are There is a direct relationship between the geometric configura-
found to be identical as shown in Fig. 3. Hence, the load power tion of the winding and core within a transformer and the dis-
factor has no impact on the proposed locus. tributed parameters of the transformer [15]. Table I outlines a
number of physical parameters of the transformer distributed
III. TRANSFORMER MODEL network and the types of faults these are associated with [16].
TABLE I
TRANSFORMER ELECTRICAL PARAMETERS AND FAULT-TYPE RELATIONSHIP
C. Buckling Stress
Leakage flux and current in the windings causes radial force
on windings. This force pulls the inner windings close to the
core (buckling stress), while pushing the outer winding toward
the limb (tensile stress) [20]. Buckling stress can be simulated in
the distributed model by reducing the interwinding capacitance
and the mutual inductance between the windings at the position
of deformation. Furthermore, the shunt capacitance is increased
due to the reduction of the distance between the winding and the
core [21].
In this paper, forced buckling is modeled by increasing the
shunt capacitance by 10%, and decreasing the inductance and
series capacitance by 10%. The effect of this fault on the pro-
posed locus is shown in Fig. 10. Unlike the axial displacement
effect, buckling stress increases the locus area, and the major
Fig. 9. Effect of axial displacement on the 1V 0 I locus. axis will slightly rotate in the clockwise direction as the number
of faulty disks increases. The slight locus rotation discriminates
this type of fault from the interdisk fault.
that as the number of faulty disks increase, the locus rotates in
the clockwise direction and its entire area increases. D. Leakage (Disk to Ground) Fault
Insulation damage, ground shield damage, abrasion, high
B. Axial Displacement moisture content in the winding, hotspot and aging insulation,
which reduces its dielectric strength, are the main reasons for
This fault occurs due to the magnetic imbalance between the leakage fault inside a transformer [22]. This type of fault can
low- and high-voltage windings due to short-circuit currents. be simulated by increasing the shunt conductance and shunt
The axial displacement between the magnetic centers of the admittance [2]. Fig. 11 shows the effect of increasing the shunt
windings will result in unbalanced magnetic force components admittance and shunt conductance by 70% on the proposed
in each half of the winding which leads to a change in its rela- locus. As can be shown in Fig. 11, the locus area is increasing
tive position. Leaving this fault unattended can cause winding and the major axis is rotating in a clockwise direction, similar
collapse or failure of the end-supporting structure due to its pro- to the case of interdisk fault. However, the locus area in the
gressive nature. This type of fault can be simulated by changing case of interdisk fault is larger than the corresponding locus in
the mutual and self inductances of particular disks. The change case of a leakage fault for the same number of faulty disks.
in capacitance can be neglected [19]. In the model under study,
axial displacement is modeled by a 10% decrease in the induc-
E. Disk Space Variation
tance. Fig. 9 shows the effect of axial displacement of 30% and
60% disks on the locus. Mechanical displacements of power transformer windings
Fig. 9 shows that axial displacement will decrease the area of can occur due to short-circuit currents. Disk-space variation
the faulty locus compared with the healthy one. Increasing the is one of the frequently occurring mechanical faults in power
number of faulty disks will further decrease the locus area but transformers where the geometry of transformer windings will
there is no rotation in the locus major axis. be altered. For such faults, the effect of inductance can be
854 IEEE TRANSACTIONS ON POWER DELIVERY, VOL. 27, NO. 2, APRIL 2012
TABLE III
EFFECT OF DIFFERENT FAULTS ON LOCUS ECCENTRICITY AND AXIS ROTATION
Fig. 17. Comparison of a six-disk axial displacement fault and healthy loci.
cessing technique based on measuring and comparing some fea- [14] A. Abu Siada, S. Doglas, and S. Islam, “Frequency response analysis
tures of the loci to identify the possible fault type is developed. using high frequency transformer model,” presented at the MEPCON,
Egypt, Dec. 2009.
These features include image centroid, the major and minor axes [15] J. Bak-Jenson, B. Bak-Jenson, S. D. Mikkelsen, and C. G. Jensen,
lengths, eccentricity, and the angle of rotation. Simulation re- “Parametric identification in potential transformer modelling,” IEEE
sults show that each fault has a unique impact on these param- Trans. Power Del., vol. 7, no. 1, pp. 70–76, Jan. 1992.
[16] T. McGrail, “SFRA basic analysis,” Doble Eng. Co., 2003, vol. 1, pp.
eters. The disk-space variation has the lowest impact on eccen- 1–32.
tricity and largest impact on the angle of rotation. The axial [17] D. Sharafi, “Life extension of a group of western power transformers,”
displacement does not have any impact on the angle of rota- in Proc. Power Energy Eng. Conf. Asia-Pacific, 2010, pp. 1–4.
[18] S. M. Islam, “Detection of shorted turns and winding movements in
tion and has a minor impact on eccentricity. The interdisk fault large power transformers using frequency response analysis,” in Proc.
has a significant impact on angle of rotation and eccentricity IEEE Power Eng. Soc. Winter Meeting, 2000, vol. 3, pp. 2233–2238.
while the leakage fault has a moderate impact on both parame- [19] E. Rahimpour, J. Christian, K. Feser, and H. Mohseni, “Transfer func-
tion method to diagnose axial displacement and radial deformation of
ters. Forced buckling has a moderate impact on the angle while transformer winding,” IEEE Power Eng. Rev., vol. 22, no. 8, p. 70, Aug.
its impact on the eccentricity is minor. The technique does not 2002.
call for any new hardware since it uses the existing metering [20] E. Billig, “Mechanical stresses in transformer windings,” Power Eng.,
J. Inst. Elect. Eng. Part II, vol. 93, pp. 227–243, 1946.
devices attached with the power transformer and can be imple- [21] J. A. S. B. Jayasinghe, Z. D. Wang, P. N. Jarman, and A. W. Darwin,
mented online as it is performed at the power frequency. The “Winding movement in power transformers: A comparison of FRA
proposed locus can be plotted every cycle (20 ms based on a measurement connection methods,” IEEE Trans. Dielect. Elect. Insul.,
vol. 13, no. 6, pp. 1342–1349, Dec. 2006.
50-Hz network). And compared with the previous locus using [22] G. Junfeng, G. Wensheng, T. Kexiong, and G. Shengyou, “Deformation
the developed image-processing code to immediately identify analysis of transformer winding by structure parameter,” in Proc. 7th
any changes, it generates an early warning signal. Int. Conf. Properties App. Dielect. Mater., 2003, vol. 1, pp. 487–490.
[23] E. Rahimpour and S. Tenbohlen, “Experimental and theoretical inves-
tigation of disc space variation in real high-voltage windings using
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[3] M. S. A. Minhas, J. P. Reynders, and P. J. De Klerk, “Failures in power Technology, Perth, Australia.
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[4] A. A. Reykherdt and V. Davydov, “Case studies of factors influencing versity. His research interests include power system
frequency response analysis measurements and power transformer di- stability, condition monitoring, power electronics,
agnostics,” IEEE Elect. Insul. Mag., vol. 27, no. 1, pp. 22–30, Jan./Feb. power quality, energy technology, and system
2011. simulation. He is a regular reviewer for the IEEE
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transformer windings using frequency response analysis (FRA)” 2007.
[7] G. B. Thomas and R. L. Finney, Calculus and Analytic Geometry, 9th Syed Islam (S’81–M’83–SM’93) received the B.Sc.
ed. Reading, MA: Addison-Wesley, 1996. degree from Bangladesh University of Engineering
[8] A. Miki, T. Hosoya, and K. Okuyama, “A calculation method for im- and Technology, Bangladesh, in 1979, and the M.Sc.
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ings,” IEEE Trans. Power App. Syst., vol. PAS-97, no. 3, pp. 930–939, from King Fahd University of Petroleum and Min-
May 1978. erals, Saudi Arabia, in 1983 and 1988, respectively.
[9] B. D. Sparling, “Transformer monitoring moving forward from moni- Currently, he is the Chair Professor in Electrical
toring to diagnostics,” in Proc. IEEE/Power Eng. Soc. Transm. Distrib. Power Engineering and Head of the Department
Conf. Exhibit. Asia Pacific, 2002, vol. 2, pp. 1506–1509. of Electrical and Computer Engineering, Curtin
[10] N. Abeywickrama, Y. V. Serdyuk, and S. M. Gubanski, “Effect of core University of Technology, Perth, Australia. He has
magnetization on frequency response analysis (FRA) of power trans- published many technical papers in his area of
formers,” IEEE Trans. Power Del., vol. 23, no. 3, pp. 1432–1438, Jul. expertise. His research interests are condition monitoring of transformers, wind
2008. energy conversion, and power systems.
[11] J. Pleite, C. Gonzalez, J. Vazquez, and A. Lazaro, “Power transformer Prof. Islam has been a keynote speaker and invited speaker at many in-
core fault diagnosis using frequency response analysis,” in Proc. IEEE ternational workshops and conferences. He is the current Vice-Chair of the
Mediterranean Electrotechnical Conf., 2006, pp. 1126–1129. Australasian Committee for Power Engineering (ACPE) and a member of the
[12] Z. Chun, R. Jiangjun, D. Zhiye, L. Shoubao, Y. Yefeng, and Z. Yuan- steering committee of the Australian Power Institute. He is a Fellow of the
hang, “Calculation of parameters in transformer winding based on the Engineers Australia and of the Institute of Engineering and Technology, and
model of multi-conductor transmission line,” in .Proc. Int. Conf. Elect. a Chartered Engineer in the United Kingdom. He is a regular reviewer for the
Mach. Syst., 2008, pp. 463–467. IEEE TRANSACTIONS ON ENERGY CONVERSION, POWER SYSTEMS, AND POWER
[13] E. P. Dick and C. C. Erven, “Transformer diagnostic testing by frequ- DELIVERY. Prof. Islam is an editor of the IEEE TRANSACTION ON SUSTAINABLE
uency response analysis,” IEEE Trans. Power App. Syst., , vol. PAS-97, ENERGY. He received the IEEE T Burke Haye’s Faculty Recognition award in
no. 6, pp. 2144–2153, Nov. 1978. 2000.