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Model GPY: Technical Data Submittal Documents
Model GPY: Technical Data Submittal Documents
Customer:
Engineer:
Pump Manufacturer:
Technical Data
Submittal Documents
Model GPY
Full Service Reduced Voltage
Wye-delta Open
Electric Fire Pump Controller
Contents:
• Data Sheets
• Dimensional Data
• Wiring Schematics
• Field Connections
Note: The drawings included in this package are for controllers covered
under our standard offering. Actual AS BUILT drawings may differ
from what is shown in this package.
March 2018
Technical Data
Model GPY Electric Fire Pump Controller
3L3 1M T3
From normal
3L2 T2
incoming power through
Disconnecting Means 3L1 T1
(IS/CB)*
M
CR4
1M 2M T5
CR5 1S T4
2M
T6
CR5 2M
3L1
1S
1S
GPY 3L2
Across-the line
600 starting
Open transition
Locked rotor current
% of full load
Line current
Transition current
Starting Method: Reduced Voltage
Wye-delta open 210
Typical Voltage Applied at Start: 100% Wye delta starting
March 2018 2
Technical Data
Model GPY Electric Fire Pump Controller
Shortcircuit 200V to 208V 220V to 240V 380V to 416V 440V to 480V 575V to 600V
Withstand 60Hz 60Hz 50 Hz / 60Hz 60Hz 60Hz
Rating HP (kw)
Standard 100kA
5-150 (3.7 - 110) 5-200 (3.7 - 147) 5-300 (3.7 - 220) 5-450 (3.7 - 335) n/a
Optional 150kA
Standard 50kA 200 (147) 250 (184) 350 - 450 (257 - 335) 500 (373)
5-500
(3.7- 373)
Optional 100kA n/a n/a n/a n/a
Rating Controllers built in Dubai, UAE (Tornatech FZE) are supplied standard with 55°C rating.
Surge
Surge arrestor rated to suppress surges above line voltage
Suppression
• Isolating switch and circuit breaker assembly:
- Door interlocked in the ON position
- Isolating switch rated not less than 115% of motor full load current
Disconnecting
- Circuit breaker continuous rating not less than 115% of motor full load current
Means
- Overcurrent sensing non-thermal type, magnetic only
- Instantaneous trip setting of not more than 20 times the motor full load current
• Common flange mounted operating handle
Service Entrance
Suitable as service entrance equipment
Rating
Locked Rotor • Operate shunt trip to open circuit breaker • Trip between 8 and 20 seconds
Protector • Factory set at 600% of motor full load current
March 2018 3
Technical Data
Model GPY Electric Fire Pump Controller
Visual only
• Pump room alarm • Phase loss L1 • Overcurrent
• Pump on demand • Phase loss L2 • Undercurrent
• Motor trouble • Phase loss L3 • Undervoltage
• Power Loss • Low pump room temperature • Overvoltage
• Phase reversal • Weekly Test cut-in not reached • Invalid Cut-in
Visual & Audible
Alarms • Phase unbalance • Control voltage not healthy • Service required
DPDT-8A-250V.AC
• Power available
• Phase reversal
• Motor run
• Common pump room alarm (field re-assignable)**
• Overvoltage
• Undervoltage
Remote Alarm • Phase unbalance
Contacts • Low pump room temperature
• High Pump room temperature
• Common motor trouble (field re-assignable)**
• Overcurrent
• Fail to start
• Undercurrent
• Ground fault
• Free (field programmable)**
**Tornatech reserves the right to use any of these three alarm points for special specific application requirements.
March 2018 4
Technical Data
Model GPY Electric Fire Pump Controller
March 2018 5
Technical Data
Model GPY Electric Fire Pump Controller
Seismic
TRU Compliance, LLC
Certification TWEI Project No.: 15014
A Tobalski Watkins Affiliate
Company
Mounting
Rigid base and wall mounting
details
Seismic
Building Test Seismic AFLX-H ARIG-H AFLX-V ARIG-V
Certification
Code Criteria Parameters
SDS z/h IP
Seismic IBC
Information ICC- 2.0 1.0 1.5 3.20 2.40 1.33 0.53
2015, ASCE 7-10
ES
CBC Chapter 13
AC156 3.2 0.0 1.5 3.20 1.28 2.13 0.85
2016
1.0
0.1
0.1 1.0 10.0
Frequency, f (Hz)
Notes:
• Components are tested in accordance with ICC-ES AC156, IBC 2015 & CBC 2016.
• OSHPD Special Seismic Certification Preapproval (OSP)
March 2018 6
Technical Data
Model GPY Electric Fire Pump Controller
A4 Flow switch provision High water reservoir level c/w visual indication
C18
Foam pump application w/o pressure and alarm contact (DPDT)
A8
transducer and run test solenoid valve. C19 Emergency start alarm contact (DPDT)
A9 Low zone pump control function C20 Manual start alarm contact (DPDT)
A10 Middle zone pump control function C21 Deluge valve start alarm contact (DPDT)
A11 High zone pump control function C22 Remote automatic start alarm contact (DPDT)
Non-pressure actuated controller w/o pressure C23 Remote manual start alarm contact (DPDT)
A13
transducer and run test solenoid valve
High pump room temperature alarm contact
Lockout/interlock circuit from equipment C24
A16 (DPDT)
installed inside the pump room
Second set of standard alarm contacts (DPDT)
Built in alarm panel (120V.AC supervisory C25
(Typical for city of Los Angeles and Denver)
power) providing indication for:
• Audible alarm & silence pushbutton for motor Additional visual and alarm contact (Specify
B11 Cx
run, phase reversal, loss of phase. function) (DPDT)
• Pilot lights for loss of phase & supervisory Low suction pressure transducer for fresh
power available D1 water rated at 0-300PSI with visual indication
Built in alarm panel same as B11 but 220- and alarm contact
B11B
240VAC supervisory power Low suction pressure transducer for sea water
High motor temperature c/w thermoster relay D1A rated at 0-300PSI with visual indication and
B19A alarm contact
and alarm contacts (DPDT)
High motor temperature c/w PT100 relay and Pressure transducer and run test solenoid
B19B D5 valve for fresh water rated for 0-500PSI (for
alarm contacts (DPDT)
factory calibration purposes only)
Ground fault alarm detection c/w visual
B21 Pressure transducer and run test solenoid
indication and alarm contact (DPDT) D5D
valve for sea water rated for 0-500PSI
C1 Extra motor run alarm contact (DPDT)
D10 Omit mounting feet (when applicable)
C4 Periodic test alarm contact (DPDT)
High withstand rating for
C6 Low discharge pressure alarm contact (DPDT) D13 (normal power section)
Low pump room temperature alarm contact • 208V to 480V = 150kA • 600V = 100kA
C7
(DPDT) D14 Anti-condensation heater & thermostat
Low water reservoir level alarm contact
C10
(DPDT) D14A Anti-condensation heater & humidistat
High electric motor temperature alarm contact
C11 Anti-condensation heater & thermostat &
(DPDT) D14B
humidistat
High electric motor vibration c/w visual
C12
indication and alarm contact (DPDT) D15 Tropicalization
Pump on demand / automatic start alarm
C14 D18 CE Mark with factory certificate
contact (DPDT)
Modbus with RTU frame format and RS485
C15 Pump fail to start alarm contact (DPDT) D26
connection
C16 Control voltage healthy alarm contact (DPDT) Motor heater connection (external single
D27
Flow meter valve loop open c/w visual phase power source and heater on/off contact)
C17
indication and alarm contact (DPDT)
Note: Options chosen from this page are not electrically represented on the wiring schematics in this submittal package.
March 2018 7
Technical Data
Model GPY Electric Fire Pump Controller
Motor heater connection (internal single L01 Other language and English (bilingual)
D27A phase power source and heater on/off
contact) L02 French
Additional Options:
Note: Options chosen from this page are not electrically represented on the wiring schematics in this submittal package.
March 2018 8
Technical Data
Model GPY Electric Fire Pump Controller
Home
2 3
8
5 6 7
March 2018 9
Electric Fire Pump Controller Model: GPA/GPP/GPY
Dimensions Built to the latest edition of the NFPA 20 standard
33 1/4" [846]
32 3/8" [823]
1/2" [12] 21 3/4" [552] 30" [762]
See Notes
69 1/8" [1756]
68" [1727]
65 7/8" [1673]
62" [1576]
28 3/8" [720]
22 3/4" [576]
27 5/8" [702]
34" [864]
Sensing Line Connection - 1/2 " F.NPT
32" [813]
11" [279] 1" [25]
Drain - 3/8 " M.TUBE
White
White
White
CR4
Black
Black
Black
17
ST1 1M 3L3 64 66 68 2M**
65 67 69
SA1 CR5
18
1S
20
3L2
3L1
2M
4 2 3L1 CR5 2M
19 21
1S To J2-J3-J4 To J76
1S
2
1
3L2
NO NO +
C J40 J14 AI4
Motor Run C
TB1
NC NC -
2
1
NO NO +
C J42 J15 AI3
Power Available C
TB2
NC NC -
2
1
NO NO +
C J37 J16 AI2
Phase Reversal C
TB3
NC NC -
2
1
Red
NO NO
J39
+
White
PT1
Pump Room Alarm C C J17 AI1
TB4 Black
NC NC -
1
2
NO
LS1 **
NO LS1-1
C J41 LS1
Motor Trouble C
TB5 J54 LS1-2
NC NC
2
1
UP
NO J20
NO
C J55
(Field Programmable) C
TB6 DOWN
NC NC J8
VMB1
Black - +
J46 Red
AB1
AB
Remote Manual Start IN1
SV
SV1-1 Brown SV1
Lockout IN2 J43 SV1-2 Blue
I/O
Remote Automatic Start J1* IN3
4
Deluge Valve J45
J2* IN4 ST 2
J25
Water Reservoir Low IN5
J44 24V in XTR1
IN6 24V out 3L2
X1 H2
1 24VAC
IN7 J47 24VAC 3 X2 H1
3L1
IN8
NC
J36 CR4-1
CR4
C
CR4-2
CR4
NO
NC
J38 CR5-1
CR5
C
CR5-2
CR5
NO
GF
69
L3 68
J76 67
L2 66 To CT1-CT2-CT3 Legend
65 1M-2M Contactors
1S Contactor
L1 64
AB Alarm Bell
CB Circuit Breaker
CR Control Relay
J3 L2 ST Shunt Trip
3L2 To 3L1-3L2-3L3
SV Solenoid Valve
VMB ViZiTouch Main Board
HP
5 7.5 10 15 20 25 30 40 50 60
Voltage
208 1x (10 to 1/0) 1x (8 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0) 1x (3 to 1/0) 1x (2 to 1/0) 1x (1/0 to 250) 1x (3/0 to 250) 1x (4/0 to 250)
220 to 240 1x (10 to 1/0) 1x (10 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0) 1x (4 to 1/0) 1x (3 to 1/0) 1x (1 to 250) 1x (2/0 to 250) 1x (3/0 to 250)
380 to 416 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (8 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0) 1x (3 to 1/0) 1x (3 to 1/0)
440 to 480 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (8 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0) 1x (3 to 1/0)
600 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (8 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0)
Bending
Space 12 " (305 mm) 16 " (406 mm)
HP
75 100 125 150 200 250 300 350 400 450 500
Voltage
208 1x (300 to 500) 1x (500) 2x (4/0 to 500) 2x (250 to 500) 2x (400 to 600) -------- -------- -------- -------- -------- --------
220 to 240 1x (250 to 500) 1x (350 to 500) 2x (3/0 to 500) 2x (4/0 to 500) 2x (350 to 500) 2x (500 to 600) -------- -------- -------- -------- --------
2x (400 to 600)
380 to 416 1x (1/0 to 250) 1x (3/0 to 250) 1x (250) 1x (300 to 500) 2x (3/0 to 250) 2x (4/0 to 500) 2x (300 to 500) 2x (500 to 600) 2x (600) --------
2x (400 to 500)
440 to 480 1x (1 to 250) 1x (2/0 to 250) 1x (3/0 to 250) 1x (4/0 to 250) 1x (350 to 500) 2x (3/0 to 250) 2x (4/0 to 500) 2x (300 to 500) 2x (350 to 500) 2x (400 to 600) 2x (500 to 600)
600 1x (3 to 1/0) 1x (1 to 250) 1x (2/0 to 250) 1x (3/0 to 250) 1x (250 to 500) 1x (350 to 500) 2x (3/0 to 250) 2x (4/0 to 500) 2x (250 to 500) 2x (300 to 500) 2x (350 to 500)
Bending
Space 5 " (127 mm) 8 " (203 mm) 12 " (305 mm)
HP
5 7.5 10 15 20 25 30 40 50 60
Voltage
1x (300) ** or
208 1x (10 to 1/0) 1x (6 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0) 1x (3 to 1/0) 1x (1 to 1/0) 1x (1/0) 1x (3/0 to 250) 1x (4/0 to 250)
1x (250) 90°C *
220 to 240 1x (10 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0) 1x (3 to 1/0) 1x (2 to 1/0) 1x (1 to 1/0) 1x (2/0 to 250) 1x (4/0 to 250) 1x (250)
380 to 416 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (6 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0) 1x (4 to 1/0) 1x (2 to 1/0) 1x (1 to 1/0) 1x (1/0)
440 to 480 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (6 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0) 1x (2 to 1/0) 1x (1 to 1/0)
600 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0) 1x (4 to 1/0) 1x (2 to 1/0)
Bending
Space 12 " (305 mm) 16 " (406 mm)
HP
75 100 125 150 200 250 300 350 400 450 500
Voltage
1x(500) 90°C or
208 1x (400 to 500) 2x (300 to 500) 2x (350 to 500) 2x (600) -------- -------- -------- -------- -------- --------
2x(4/0 to 250) **
220 to 240 1x (350 to 500) 1x (500) 2x (250 to 500) 2x (300 to 500) 2x (500) 2x (600) 90°C * -------- -------- -------- -------- --------
1x (350) ** 2x (500 to 600)
380 to 416 1x (3/0 to 250) 1x (250) 1x (400 to 500) 2x (4/0 to 250) 2x (300 to 500) 2x (400 to 500) 2x (600) 90°C * 2x (600) 90°C * --------
N/A ** 2x (500)
1x (300) ** or
440 to 480 1x (1/0 to 250) 1x (3/0 to 250) 1x (250) 1x (500) 2x (250) 2x (300 to 500) 2x (400 to 500) 2x (500) 2x (600) 2x (600) 90°C *
1x (250) 90°C *
600 1x (1 to 1/0) 1x (2/0 to 250) 1x (3/0 to 250) 1x (4/0 to 250) 1x (350 to 500) 1x (500) 2x (4/0 to 250) 2x (300 to 500) 2x (350 to 500) 2x (400 to 500) 2x (500)
Bending
Space 5 " (127 mm) 8 " (203 mm) 12 " (305 mm)
* For standard enclosure, use 90°C aluminium wire. Consult Factory for Use of Conductors Rated Lower than 90°C. Drawing for information only.
Manufacturer reserves the right to modify this drawing without notice.
** Consult Factory Contact manufacturer for "As Built" drawing.
Notes:
Motor Terminals 1 - For proper wire sizing, refer to NFPA70 and NEC (USA) or CEC (Canada) or local code.
2 - Controller suitable for service entrance in USA.
3 - For more accurate motor connections refer to motor manufacturer or motor nameplate.
2M 1M 2M 1M 4 - Controller is phase sensitive. Incoming lines must be connected in ABC sequence.
T7 T8 T9 T1 T2 T3 T6 T4 T5 T1 T2 T3
M M
Model : GPP Models : GPW & GPY
208 1x (14 to 10) 1x (12 to 10) 1x (10) 1x (8 to 2) 1x (8 to 2) 1x (6 to 2) 1x (6 to 1/0) 1x (4 to 2/0) 1x (2 to 3/0) 1x (1 to 2/0)
220 to 240 1x (14 to 10) 1x (12 to 10) 1x (10) 1x (8 to 2) 1x (8 to 2) 1x (6 to 2) 1x (6 to 1/0) 1x (4 to 2/0) 1x (3 to 2/0) 1x (2 to 2/0)
380 to 416 1x (14 to 10) 1x (14 to 10) 1x (14 to 10) 1x (12 to 10) 1x (10) 1x (10) 1x (8 to 2) 1x (6 to 2) 1x (6 to 2) 1x (4 to 1/0)
440 to 480 1x (14 to 10) 1x (14 to 10) 1x (14 to 10) 1x (12 to 10) 1x (12 to 10) 1x (10) 1x (10 to 2) 1x (8 to 2) 1x (6 to 2) 1x (6 to 2)
600 1x (14 to 10) 1x (14 to 10) 1x (14 to 10) 1x (14 to 10) 1x (12 to 10) 1x (12 to 10) 1x (10) 1x (10 to 2) 1x (8 to 2) 1x (8 to 2)
HP
75 100 125 150 200 250 300 350 400 450 500
Voltage
208 1x (2/0 to 3/0) 1x (3/0) 1x (250 to 300) 2x (1/0 to 300) 2x (3/0 to 350) -------- -------- -------- -------- -------- --------
220 to 240 1x (1/0 to 2/0) 1x (3/0) 1x (4/0 to 300) 1x (300) 2x (2/0 to 300) 2x (4/0 to 350) -------- -------- -------- -------- --------
380 to 416 1x (4 to 2/0) 1x (2 to 2/0) 1x (1/0 to 2/0) 1x (2/0 to 3/0) 1x (4/0 to 300) 1x (300) 2x (2/0 to 300) 2x (3/0 to 300) 2x (4/0 to 350) 2x (4/0 to 350) --------
440 to 480 1x (4 to 2/0) 1x (3 to 2/0) 1x (2 to 2/0) 1x (1/0 to 3/0) 1x (2/0 to 3/0) 1x (4/0 to 300) 1x (300) 2x (1/0 to 300) 2x (2/0 to 300) 2x (3/0 to 350) 2x (4/0 to 350)
600 1x (6 to 2) 1x (4 to 2/0) 1x (3 to 2/0) 1x (2 to 3/0) 1x (1/0 to 3/0) 1x (2/0 to 3/0) 1x (4/0 to 300) 1x (250 to 300) 1x (300) 2x (1/0 to 300) 2x (2/0 to 300)
208 1x (12 to 10) 1x (10) 1x (10) 1x (8 to 2) 1x (6 to 2) 1x (4 to 2) 1x (4 to 1/0) 1x (2 to 2/0) 1x (1/0 to 3/0) 1x (2/0)
220 to 240 1x (12 to 10) 1x (10) 1x (10) 1x (8 to 2) 1x (8 to 2) 1x (6 to 2) 1x (4 to 1/0) 1x (2 to 2/0) 1x (1 to 2/0) 1x (1/0 to 2/0)
380 to 416 1x (12 to 10) 1x (12 to 10) 1x (12 to 10) 1x (10) 1x (10) 1x (8 to 2) 1x (8 to 2) 1x (6 to 2) 1x (4 to 2) 1x (3 to 1/0)
440 to 480 1x (12 to 10) 1x (12 to 10) 1x (12 to 10) 1x (12 to 10) 1x (10) 1x (10) 1x (8 to 2) 1x (8 to 2) 1x (6 to 2) 1x (4 to 2)
600 1x (12 to 10) 1x (12 to 10) 1x (12 to 10) 1x (12 to 10) 1x (10) 1x (10) 1x (10) 1x (8 to 2) 1x (8 to 2) 1x (6 to 2)
HP
75 100 125 150 200 250 300 350 400 450 500
Voltage
208 1x (3/0) Consult Factory 1x (300) 90°C * 2x (3/0 to 300) 2x (250 to 350) -------- -------- -------- -------- -------- --------
220 to 240 1x (2/0) 90°C * Consult Factory 1x (300) 1x (300) 90°C * 2x (4/0 to 300) 2x (300 to 350) -------- -------- -------- -------- --------
380 to 416 1x (2 to 2/0) 1x (1/0 to 2/0) 1x (1/0 to 2/0) 1x (3/0) 90°C * 1x (300) 1x (300) 90°C * 2x (4/0 to 300) 2x (250 to 300) 2x (300 to 350) 2x (300 to 350) --------
440 to 480 1x (3 to 2/0) 1x (2 to 2/0) 1x (2/0) 90°C * 1x (2/0 to 3/0) 1x (3/0) 90°C * 1x (300) 1x (300) 90°C * 2x (3/0 to 300) 2x (4/0 to 300) 2x (250 to 350) 2x (300 to 350)
600 1x (4 to 2) 1x (3 to 2/0) 1x (2 to 2/0) 1x (1/0 to 3/0) 1x (3/0) 1x (3/0) 90°C * 1x (300) 1x (300) 90°C * Consult Factory 2x (3/0 to 300) 2x (4/0 to 300)
* For standard enclosure, use 90°C aluminium wire. Consult Factory for Use of Conductors Rated Lower than 90°C.
Drawing for information only.
Manufacturer reserves the right to modify this drawing without notice.
Contact manufacturer for "As Built" drawing.
2
Normally open NO
Normally closed Closes to alarm C
Opens to alarm NC
Remote Manual Start Close to start pump IN1 J25 Motor Run J40
1
Normally open TB1
NO
Normally closed Closes to alarm C
Opens to alarm NC
2
Normally open NO
Normally closed Closes to alarm C
Opens to alarm NC
Lockout Close to block start IN2 J25 Power Available J42
1
Normally open TB2
NO
Normally closed Closes to alarm C
Opens to alarm NC
2
Normally open NO
Normally closed Closes to alarm C
Opens to alarm NC
Remote Automatic Start Open to start pump J1* IN3 J25 J37
Phase Reversal Normally open
1
TB3
NO
Normally closed Closes to alarm C
Opens to alarm NC
2
Normally open NO
Normally closed Closes to alarm C
Opens to alarm NC
Deluge Valve Open to start pump J2* IN4 J25 Pump Room Alarm ** J39
1
Normally open TB4
NO
Normally closed Closes to alarm C
Opens to alarm NC
2
Normally open NO
Normally closed Closes to alarm C
2
Normally open NO
Normally closed Closes to alarm C
Opens to alarm NC
Water Reservoir Low Close to signal alarm IN5 J25 (Field Programmable ***) J55
1
Normally open TB6
NO
Normally closed Closes to alarm C
Opens to alarm NC