Professional Documents
Culture Documents
MH - 4 Instruction Manual (Operation Manual 2)
MH - 4 Instruction Manual (Operation Manual 2)
I
I
\
.
Operation Manual 2
*
Precaution in safety.
Functions of component devices.
Operation setting items
and adjusting method.
Search \\ How to start and stop.
Q
MITSUBISHI \
\ FUTURE - SERIES
IMPORTANCE
ASELFJECTOR
Instruction Manual Operation ~ a n u a l l
WARNING
The instruction manual is a guidebook for uslng the automatic discharge type olt
purifier , MlTSUBlSHl SELFJECTOR FUTURE SERIES (hereinafter referred to as
SELFJECTOR).
SELFJECTOR Is a fast rotating centrifugal machlne. Before using it, sufnelently be
versed In detalls of the manual.
Handte ir safely and so as to fully exhlblt the function of SELFJECTOR.
ASELFJECTOR
Instruction Manual Operation Manual2
a:Design Engineer @: Installer @: Engine Engineer @ I:
Operator
+
L
Intended I
m Manual Description Reader
L
OF3l00
fmng-out procedure Information for transportation, handling and storage of the
machina
0
Instructions for installation and dimensions
System diagram and connection diagram
Precautions for safety
Configuration and construction of SELFJECTOR
Motor, starter, automatic control panel
NOTE
The Part 4 manuals (Operation Manuals 3A through 3F) deal with the following types of the automatic
control systems. When you purchase the SELFJECTOR controlled by one of these control systems,the
associated operation manual of Part 4 will be supplied.
Automatic control systems: FSC, FBC, FSP, FSH, FSH-PA
ASELFJECTOR
Instruction Manual Operation Manual2
Contents
ASELFJECTOR
Instruction Manual Operation Manual2
Quantity of sealing water and replamment water .................................................................. 3-30
Washing water quantity (FSP-1 A,FS H.PA) ................... .
...
.............................................
3-32
Partial Discharge SettinglAdjustment (FSP-IA.FSH-PA) ....................................................... 3-33
Settingladjuslment of partial discharge amount.................................................................... 3-33
Monitaring the amount of partial discharge........................................................................ 3-34
Timer Setup on the Automatic Control Panel ....................
.
...................................................3-35
FSC.IA,FBC.IA,FBC.2A,FSH.l A timer settings(guide1ine) ..................................... ............. 3-35
FSP-1A timer settings (guideline) ....................................................................................... 3-37
FSH-PA type timer settings (guideline) ......................... .
...
......................................... 3-39
Setup method .................................. ..................................................................................
3-41
Tmer setting for the Water Detector (guideline} ............................................................... 3 - 4 7
ASEWJECTQR
Instruction Manual Operation Manual2
6.8.1 Start-up .................................................................................................................................... 6-21
6.8.2 Stop ......................................................................................................................................... 6-24
6.9 Manual Specification.................................................................................................................. 6-26
6.9.1 Start-up ..................,.............. ................................................................................................... 6-27
6.9.2 Stop ......................................................................................................................................... 6-30
ASELFJECTOR
Instruction Manual Operation Manual2
ASELFJECTOR
Instruction Manual Operation Manual2
1 Precautions in safety
Prmutions in safety given in the instruction manual are intended for safely and correctly using the
product and avoiding danger or damage to user. Carefully read the precautions and do not operate,
maintain or handle SELFJECTOR before you are fully versed in them.
/;\WARNING: indicates a pdcntlally hazardous dtuation which ,if not heeded, could -It In
death or serlous Injury.
.
/+*uTIoN: h d i c a t ~a hazardous sltuatlon which ,I1 not heeded ,may result in minor or
NOTE: indicate precautionary Instmettons that glven contaln what must be done
wlithout fall and what should be kept In mind as a gulde In operating
SELFJECTOR and dolng related work.
ASELFJECTOR
Instruction Manual
1-1
Operation Manual2
I.2 ~ a b e tor~ s safety
There are 3 different labels for safety.
The one shown in Pie. 1 is put in the spare part box. After fitting-out aboard, the person in charge of
installation is requested to attach it on an easily visible place near SELFJECTOR.
Pic. 2,Pic. 3 are factory attached direct on SELFJECTOR. Do not smear them by painting but keep them
visible at all times.
Safety labcls are available any the. Request them as requlmd.
-
HM
**LIO
w.
U I R * b I 1l-11 ~JIIWII
r t l r w r l l l -4
Y w HlHn rmu.
I l i h * r m mbr la1I .. L r .I)HW h
r t r u k . r s 1rrr1.J. M m l l ~ h u
w .IUI - a w l
..... >
...
-tmn IH I W ~ I
I+ w l l n P l Vumd # n r L r*
rr *uu r l C r u l
dr *I4
el
nt w n m b c a m ~ k r a a u m ~ h m w ~
&~PY*-U#~.E~'~-~*~C+LI,~
*,<
.................
Pic. 3
ASELFJECTOR
Instruction Manual
1-2
Operation Manual2
1.3 Safety pre~autlons
wAmNci
The bowl of SELFJECTOR produces a large centrifugal force when it rotates. Wrong handling is very
dangerous. Pay utmost attention amrding to the manual for operation, disassembly, reassembly,
maintenance, checkup, etc. Use of non-genuine parts might damage SELFJECTOR or impair human
safety. Be sure to employ genuine parts.
rn Perfectly assemble.
Many points of SELFJECTOR are connected by m e w s . When assembling, make sure tightening is
complete. Running with poor tightening is very dangerous. Doubly make sure of secure tightening
particularly of:
Be sure that tally marks of the bowl and other so marked parts are aligned.
14 the tally mark is excessively misaligned when the Bowl nut is tightened, contact our company or
service agency,
-. -.
ASELFJECTOR
Instruction Manual
1-3
Operation Manual2
/h, WARNING
Make sure of complete stoppage before twsenlng each sectron.
Make sure the bowl has complete stopped rotating before loosening or disassembling each section.
Whether completely stopped or not can be checked at the motor fan or Gear pump and Horizontal shaft
connecting section (Safety joint).
Others
1. Before dlsassembling, turn off the starter.
2.- Before treating a treating liquid other than specified initially, ciontact our company or service agency.
3. The bowl is factory balanced. Never interchange bowl parts Pix: (1) even within the same model.
For ambiguous points in the instruction manual, contact our company or sewice
agency.
ASELFJECTOR
Instruction Manual
1-4
Operation Manual2
1.4 Ddnltlon of terms
ASELFJ
ECTOR Instruction Manual 1-5 Operation Manual2
2 Component Functions of the Purifying System
2.1 Autamatfccontrol panel
Emergency stop ; (EMERG. STOP)
Each of the control panels has incorporated a 'EMERG. STOPwpush button. During operation if one of
these "EMERG. STOP" push buttons is depressed, the automatic operation circuit will be made open
and the feed valve position will be switched to the by-pass tine. As the result, the oil purifier motor stops
without discharging any sludge. (Refer to Fig. 2-1)
Automatic stop : (AUTO.STOP)
Each of the control panels has incorporated a =AUTO.STOP" push button, During operation if one of
these "AUTO. STOP" push buttons is depressed, the feed vaIve position will be switched to the by-pass
line to perform water replacement,then the automatic operation circuit will be made open after
discharging sludge, and finalty the oil purifier motor will stop. (Refer to Fig. 2-1)
A u t o m a t i c stag Automatic s B
I
-*
push button ~ u s hbutton I
...
A u t o m a t i c stop
~ u s hb u t t o n push b u t t o n
Emergancy stop
push b u t t o n push b u t t o n
01
FSH-I A, FSH-PA
..
ASELFJECTOR
Instruction Manual
2- 1 Operation Manual2
2 9 Leakage Monitor (LM)
The Leakage Monitor (LM) is a protective device that will detect treated oil leaking from the sludge
outlet or heavy liquid outlet of Me bowl and minimize the leakage.(Refer to Fig. 2-2)
This is constructed in such a manner that a semicanductor pressure sensor installed in the light
liquid outlet pipe always monitors the pressure and outputs signals, if it judges a pressure drup as
an "oil leakage".
4
To be connected to the light liquid
outlet pipe.
I_
\
Proximity switch
.. -
ASELFJECTOR
Instruction Manual
2-2 Operation Manual2
2.4 Flow rneler
This is attached halfway of the feed liquid inlet pipe of
the purifier. (Refer to Flg. 2-4) Thermometer
/'
2.6 Thermometer
This is attached at the feed liquid inlet of the purifier. (Refer to Flg. 2-41
* It inpicates a treating temperature during operation.
* Treating temperature can be adjusted while observing the tkrmomster reading.
A WARNING
Never draw open the plugs during optratlon.
These are inserted in the heavy liquid outlet pipe and sludge chute of the purifier main body.
(Refer to Flg. 2 4 )
Unplugging while the pump is not running allows the operator tu see the extent of
contamination.
ASELFJECTOR
Instruction Manual
2-3 Operation Manual2
Automatic contr
=3.
solenid valve
By-pass valve
Fig. 2-5
ASELFJECTOR
Instruction Manual Operation Manual2
2.14 Reducing Valve
This is attached after the solenaid valve and on the piping of the operating water for closing
bowl.(Rafer to Fig. 2-5)
+ It reduces the operating water pressure to be supplied for closing bowl.
2.1 5 3-way Solenoid Valve
This is attached on the air piping to the 3-way cylinder valve.IRefer to Fig. 2-5)
m The 3-way solenoid valve changes its position according to signals from the control panel and
actuates the 3-way cylinder valve.
ASELFJECTOR
Instruction Manual
2-5 Operation Manual2
3 Setup Items and Recommended Values for Operation
3.1 Feed Rate
An appropriate feed rate should be set for operating the SELFJECTOR efficiently,
For fuel oil the treating capacity of the SELFJECTOR is assumed approximately 15% more than the fuel
consumption at engine MCR, and a SELFJECTOR that has an actual capacity greater than this value
is usually selected, Therefore, the actual capacity shown in Table 3-7 falls on the maximum feed rate.
On the other hand, lubrication oil Is fed in practice so that the treating quantity is reduced to below a
maximum possible level. Table 3-1 shows the actual capacity for each model 05 the F-series.
Table 3-1
Unit: Wh
Actual ca~acitv
Fuel oil A 1 Fuel oil C I! Lubrication oil
Vlmity
reating 40°C 98°C
emperahre mm2/sec rnrn21sec Premium oil Detergent oil
- at40"C ats0"c
I 1
SJSOF
SJ40F 12400
NOTE
Actual capacitb may be changed for Improvement wnhout notice.
ASELFJECTOR
Instruction Manual
3- 1 Operation Manual2
3.2 Treating Temperature
As the treating capacity of the purifier varies with the viscosity of a subject oil, it is necessary to heat the
treated oil to reduce its viscosity so that an eficient operation of the purifier can be achieved. In
general, the following values are applied taking economy, deterioration of oil due to heating, and other
adverse effects on the purifier caused by heating into account:
I* Optimum viscusity :24 n m k e c
Maximum heating temperature :
Heavy oil C 98°C
Lubrication oil 90°C
Fig. 3-1 shows the relationship between
various oil temperatures and their viscosity.
By referring to this figure determine the
treating temperature.
For reference Table 3-2 shows the treating temperatures for each type of oil.
Table 3-2
..
ASELFJECTOR
Instruction Manual 3-2 Operation Manual2
3.3 Gravity Disc
In the purifier-run it is necessary to hold the interface between the light liquid and heavy liquid in the
bawl within a definite rage. Therefore, the SELFJECTOR can employ gravity discs of various inside
diameters such that the outlet diameter of the heavy liquid side can be altered for interface position
adjustment. One gravity disc having a larger inside diameter, if incorporated, moves the interface
outward, and another disc having a smaller inside diameter moves the interface inward.
Selection of an appropriate gravity disc Is one of the must imporhnt subjects far oil treatmwlt with the
SELFJECTOR. Exercise sufficient care for this selection to avoid unintended purifier operation.
At the delivery of a SELFJECTOR, the gravity disc and bowl corns in each package.
Se
e
lca
tn
-c
uav
k
lds
lc 40 the totheravlty
Selection Procedure".
Fig. 3-2
ASELFJECTOR
Instruction Manual
3-3 Operation Manual2
3.3.1 Supplied gravity dlscs
CAUTION
+ For dlWerent type and nature of treated all, select a suitable gravity dl% whkh meets the
oil's specific gravity and has a correct dlametu to run.
* Running the purlfler with a gravity disc 01 Incorrect diameter may cause 011 outflow to the
heavy Ilquid side and water drculatlon over the light liquid dde.
Table 3-3 shows the supplied standard gravity discs for purifire-run and Tabla 3-4 shows the gravity
discs for the clarifier-nm. Actually supplied types differ for each treatad oil. For detail refer to the
attached document and drawing.
ASELFSECTOR
Instruction Manual Operation Manual2
2. Graviq discs for clarifier-run
Table 3 4
Model Inside diameter of gravity disc
SJI OFHISH
SJ15FHJSH 42
SJ30FH/SH
SJ40FHISH 57
SJSOFH/SH 66
SJ80FHISH 71
SJl QQFHISH
ImmS
Also apply the same selection for purifier-runningthe FSH-1A and FSH-PA specification model.
Shown below are selection examples using the gravity disc selection charts. Use them as a reference on
the selection of gravity discs.
r
NOTE
The method 01 uslng a gravity dlsc selection chart diflers depending whether the "specific
gravw at I S F' of the treated oil is known [Example 11 or unknown [Example 21.
There are two types ol gravity disc selection chart; for fuel oil and for lubrlcatlon oil.
XSELFJECTOR
Instruction Manual
3-5 Operation Manual2
Gravity disc selection examples (for Sj30F-type)
marnple 11
Treating condition
+ Specific gravity of treated oil 0.905 at15°C
+ Treating temperature 70°C
+ Feed rate 3000 Uh
Selection method
1. From an intersection between falling curve
of specific gravity of 0.905 and the vertical fine
of 70%, draw horizontal line @ to reach the
vertical line of 100°C.
2. Connect between the right end of tine @ and
the point of 3000 ljh on the treating capacity
scale using straight line @.
3. Read within which section of gravity disc Inside
diameter scale the intersection made by line
@ falls.
I
4. For this [Example 11 select a gravity disc
having an Inside diameter d 4 85.
[Example 2)
Treating condition
* Specific gravity of treated oil 0.944 atSO'C
+ Treating temperature 98°C
+ Feed rate 1250 L(h
* Selection method
1. From an inter-~on between rising curve @
of specific gravity of 0.944 and the verticalline
of 50'C (being converted to a specific gravity
at 15%), draw curve @ I
alongathe falling curve
to reach the vertical line of 98"C, then draw a
horizontal line to reach the vertical line of
100°C..
2. Connect between the right end of the
horizontal line and the point of 1250 Lfh on the
treating capacity scale using straight line @.
3, Read within which section of gravity disc Inside
diameter scale the intersection made by line
@ falls. For this [Example 21 select a gravity
disc having an Inside diameter of 4 76.
ASELFJECTOR
Instruction Manual
3-6 Operation Manual2
Specific gravity
Feed rate ( L I h 1
W m 100 I20 140 160 16c m 'F
Separating temperature
Fig. 3-3
XSELFJECTOR
Instruction Manual
3-7 Operation Manual2
SELECTION NOMOGRAM OF GRAVllY DISC,
[Model SJt OF/FP,15FII;P (Fuel Oil)]
Specific gravity
Inside diameter
of gravify disc (mm)
Fig. 3-4
ASELFJECTOR
Instruction Manual
3-8 Operation Manual2
SELECTION NOMOGRAM OF GRAVITY DtSC,
[Model SJ1OFFP, 15F/FP (Lubrication Oil )I
Specific gravity
Feed rate ( L / h )
Separating temperature
Fig. 3 5
- - - --
ASELFJEGTOR
Instruction Manual
3-9 Operation Manual2
SELECTION NOMOGRAM OF GRAVITY DISC,
[Model W30FIFP (Fuel Oil)]
Specific gravity
Indde diameter
Feed rate ( t / h )
Separating temperature
Fig. 3-6
ASELFJECTOR
Instruction Manual
3-10 Operation Manual2
SELECTION NOMOGRAM OF GRAVITY DISC,
C~odel SJBOFJFP (Lubrication Oil ) 1
Specific gravity
Inside dlamter
of gravity disc (mm)
Feed rate ( L l h )
60 80 100 120 t40 160 1Ba MO 'F
Separating temperature
Fig. 3-7
.-
XSELFJECTOR
Instruction Manual
3-11 Operation Manual2
SELECTlON NOMOGRAM OF GRAVITY DISC,
[Model SJ40F/FP (Fuel Oil)]
Speclficgravity
Inside diameter
of gravity disc (mn)
Feed rate ( L / h )
10 W 100 110 I40 l6U I W tOO 'F
Separating temperature
Fig. 3-0
ASELFJEGTOR
Instruction Manual
3-12 Operation Manual2
SELECTION NOMOGRAM OF GRAVITY DISC,
[Model SJ40F/FP (Lubrication Oil )I
Feed rate L l h )
W 80l W 120 110 160 1w 20 'F
Separating temperature
Fig. 3-9
ASELFJECTOR
Instruction Manual
3-13 Operation Manual2
SELECTION NOMOGRAM OF GRAVITY DISC,
[Model SJSOF/FP (Fuel Oil)]
Speafic gravity
J-
lnslde diameter
of gravfty disc (mm)
Feed rate ( t / h )
Fig. 3-10
ASELFJECTOR
Instruction Manual
3-14 Operation Manual2
SELECTION NOMOGRAM OF GRAVITY DISC,
[Model SJSOFIFP (Lubrication Oil )I
SpeMc gravity
-
1520
w
50 40 MI go 'I0
*F
Feed rate-{ L I h )
Fig. 3-11
ASELFJECT
OR Instruction Manual
3-1 5 Operation Manual2
SELECTION NOMOGRAM OF GRAVITY DISC,
[Model SJBOFIFP (Fuel Oil)]
Specific gtavity
Inside diameter
of gravity disc (mmJ
rate ( L. / h
~eed
@ 80 100 120 140 1W B
IO
Separating tempemure
Fig. 3-12
ASELFJECTOR
Instruction Manual
3-16 Operation Manual2
SELECTION NOMOGRAM OF G R A V l n DISC,
[Model SJ80FIFP (Lubrication Oil )I
ecific gravity
Fig. 3-13
ASELFJECTDR
Instruction Manual
3-17 Operation Manual2
SELECTION NOMOGRAM OF GFlAVlPT DISC,
[~odel SJIOOFFP (Fuel Oil)]
Specific gravity
ASELFJECTOR
Instruction Manual
3-18 Operation Manual2
SELECTION NOMOGRAM OF GRAVITY DlSC,
[Model 9 1 00FJFR (Lubrication Oil )I
Specific gravlty
IOU'C
ISIU 30 40 50 60 10 no 90 Feed rate( t/h $
c
60 10 100 120 140 160 tBO 200 'F
Separating temperature
ASELFJECTOR
Instruction Manual 3-19 Operation Manual2
3.4 Lubrication 011
Lubrication oil in the gear case lubricates each
bearing of the vertical and horizontal shafts as well
as the acceleration gear.
The available lubrication method includes tfie oil
bath and splash lubrication by a spiral gear.
As the maintenance performance ofthe lubrication
oil serious1y affects the life of each power
transmission unit, sufficient care should be
exercised on its handling.
For this lubrication, remove the gear cover or
lubrication plug attached on the gear cover.
Use a qualii gear oil that has a viscosity equivalent to VG150 and a stable oxidation resistance.
Either type of oil should be such that it is hard to ere& emulsion even if mixed with water.
Refer to Tabte 3 8 for appropriate oil quantities. Refill the oil up until the red
line (H) on the oit gauge as shown in Fig. 3-17.
During operation make sure that the oil level falls in-between the red lines (H)and (L).
Table 3 4
Model'l SJ1OF,SJl SF SJ40F,SJ50F SJ80F,SJI 00F
SJ30F
Oil quantity (L) 8.5 52 16
*1 Including FHIFPISH model.
ASELFJ
ECTOR Instruction Manual 3-20 Operation Manual2
3.4.3 Recommended brands
Far the recommended brands refer to Table 3-7.
Table 3-7
rnm2/sec at40"C
BP ENERGOL GR-XP1SO 140
GENERAL 150.3
150
1 50
MOBlL O
lL MOBiL GEAR 629 150
NOTE
Please consult our company when using a lubricatlon oil or synthesized lubricant other than
h~relnrecommended.
For the replacement period of the lubrication oil, refer to Seetion 3 2 of the "Maintenance
manual'.
ASELFJECTOR
Instruction Manual 3-21 Operation Manual2
3.5 Sludge Discharge Interval
Too long sludge dSschsrgt! intervals may cause dekctlve separation and mechanicaldamage on
the unlt.
The optimum sludge discharge interval varies with the operation method and nature of the treated oil,
etc., which makes it hard ta be uniformly determined,
Too long intervals may accelerate the contamination inside the bowl and result in sludge deposition,
whilst too short inlsrvats may reduce the operation efficiency.
It Is to perfarm a
k M r u m t i k m g l o r a c e r t a l n p e r i o d o f t l m a a n d coodHian.
Fuel oil
Table 3-8
Lubrication oil
.
Fuel oil A Fuel oil C Cross-head engine Trunk piston engine
B80mm2/s etSO'C1
Max. '4 h 2h 4h 2h
Nor. 2h i h 2h 1h
- -- - - - . - - ..
ASELFJECTOR
Instruction Manual 3-22 Operation Manual2
3.52 Discharge htewal(FSP-I A)
For reference, Table 3-9shows the general discharge intervals where a fuel oil or lubrication ail is
treated in FSP-I A Automatic Type.
In case FSP-1A Type, discharge process usually make a partial discharge. Total discharge process and
internal cleaningwater Washing) can be inserted
Total discharge counter(C021) : A total discharge is made each tlme the total discharge counter
C02t reaches its set discharge count.
Bowl Washing counter(C023) :A bowl washing is made each time the Bowl Washing counter
C023 reaches its set count.
Table 3-9
Fuel oil Lubrication oil
Fuel oil A Fuel oil C Cross-head Trunk piston
t3somm2/s a t ~ ~ ' C 1 engine engine
Max. Nor. Max Nor. Max Nor. Max Nor
Sludge discharge interval
min 30 30 20 20 30 30 20 20
(GO15)
Total discharge counter
I6 8 12 6 16 8 12 6
--------
Bowl Washing counter
times 100 100 100 100 3 6 6 12
(C023)
NOTE
For the dexHptlon ot Total discharge counter(C021) and Bowl Washing counter(Co23) refer to
separate "Operatlon ManuaQE".
ASELFJECTOR
Instruction Manual
3-23 Operation Manual2
3.5.3 Discharge Intcwal(FSH-PA)
For reference, Table 3-1Oshows the general discharge intervals where a fuel oil or lubrication oil is
treated in FSH-PA Automatic Type,
In case FSH-PA Type. discharge process usually make a partial discharge. Total discharge prooess and
internal cleaning(Water Washing) can be inserted
Total discharge counter(C021) : A total discharge is made each time the total discharge counter
C021 reaches its set discharge count.
Bowl Washing counter(C023) : A bowl washing is made each time the Bowl Washing counter
C023 reaches its set t~bkhdgsludasdischarge oount.
20 30 30 20 20
NOTE
Far the dtscriptlon of Total discharge counttr(CMH) and Bowl Washing eounter{C023) refer to
separate "Operation Manual3F".
--
ASELFJECTOR
Instruction Manual
3-24 Operation Manual2
NOTE
Operate the lubricating oil purifier continuously as long as possible.
In the event that circumstances force the purifier to be stopped and either of the following cases
applies, operate it for approximately f2hours with 10-minute sludge discharge intervals first, then set
for the normal discharge interval.
ASELFJECTOR
Instruction Manual
3-25 Operation Manual2
ASELFJECTOH
Instruction Manual 3-26 Operation Manual2
3.6 Operating Water
The SELFJECTOR requires;
Operating water for openinglclosing bowl,
Sealing water,
Replacement water, and
Regulating water.
f he pressure and flow rate ofthese pure water should be properly set.
Reduc i ng va l ve
far closing b a l
/
Reducing valve
far closing bmE I .
FSC-1A,FBC-1 A,FBC-2A,FSH-1 A
Fig. 3-19
FSP-I A,FSH-PA
3.6.1 Owrating watw quality
/;\ c n u ~ h ~
When hard water Is used, scale wlll be produced on the inside surface of the water supplying
-device, draln nozzle, or solenold valve, which may cause varlous troubles.
Since the operating water is used for the upeninglclosing valve of the purifier bowl, its quality should be
of a pure, transparent and soft water such that it can prevent the valve from scale sedimentation or
corrosion.
ASECFJECTOR
lnstructian Manual 3-27 Operation Manual2
3.6.2 Operating water for opening bowl
Where the operation water pressure is below 0.2 MPa (2 kgflcm?, then sludge discharge
efficiency will be decreased. Otherwise a pressure exceeding 0.5 MPa (5 kgflcm2)may cause
the solenoid valve rnalfunctloning.
A water pressure higher than 0.35 MPa (3.5 kgflcm? Is required to effect partial discharge.
(FSP-I, FSH-1P system)
A CAUTION +
When setting or adjusting its pressure, keep the operating water for closing bowl running in
order that its flow rate may be properly measured. For that purpose, dIsconneet the operating
water inlet pipe or the operating water flange. If this is neglected, the operating water is
allowed to flow into the gear case and the jubricating oil in SELFJECTQR may be emulsified as
a result, not to mention that the measurement is impracticable.
Supply the operating water for closing bowl from the high-pressure water line via a reduction valve for
water to reduce the pressure. For each model, adjust or set the reduction valve in the following
manner f o l the levels of operating pressure and flow rate shown in Tabla 3-11 below.
Table 3-11
1. Disconnect the operating water inlet pipe or the operating water flange.
2. Open the SV2 solenoid valve manually by the handle. While letting water run, measure the water
flow rate to make sure that it is 200 cdsec. or higher. If lower, adjust the flow rate turning the
adjustment screw of the reduction valve for water as required. (Reler to Fig. 3-18)
If the Row rate is lower than necessary, increase the operating pressure. If higher, reduce the
operating pressure, but not any lower than 15 kPa (0.15 kgf/crn2).
ASELFJECTOR
Instruction Manual Operation Manual2
* The pressure of the reduction valve for water is assumed as a pressure during water feed.
3. The pressure of the reduction valve for water may increase after the SV2 solenoid valve closes,
I but this is not an anomaly,
ASE
LFJECTOR instruction Manual 3-29 Operation Manual2
3.6.4 Quantlty of sealing water and replacement water
/;\ CAUTION
If the sealing water and replacement water are not adequate In quantity;
Oil loss during sludge discharge will increase,
Water circulates over the light liquid side, or
Oil ilows out from the heavy Hquid side.
Therefore, be sure to set correct quantities of these waters.
Sealing water is used to form a water phase within the bowl prior to performing a purifier-run and
prevent feed liquid from flowing out of the heavy liquid side when it is supplied. On the other hand,
replacement water is used to collect oils in the bowl before discharging sludge so that the ail loss can
be minimized.
The quantities of sealing water and replacement water required by different models shown below,
respectively.
Table
.--.- St
- .3
-
NOTE
No regulating water needs to be led Into a fuel oll pudiler.
ASELFJECTOR
Instruction Manual 3-30 Operation Manual2
3.6.4.3 FSP-1A Type
Table 3-14 and Table 3-15 shows the quantities of replacement water and sealing water for FSP-1A.
The discharge process of FSP-1A make both total discharge and partial discharge.
The quantities of water for total discharge and partial discharge are shown below,
Table 3-14
(Total discharge)
SJIOFP SJ15FP SJ30FP SJ40FP SJSOFP SJ80FP
Quantity uf Sealing Water 1.6 1.6 1.8 3.3 5.7 6.5
(Utirnel
Quantity of Replacement Water
tvtirnel
1 0.8 1 0 . 8 2 . 0 I . 5 . 0 17.0 19.0 1
Atso apply the m e quantity for purifier-runningSUPER HIDENSE specification (FSH-PA).
F
'
Table 3-15
(Partial discharqe)
SJIOFP I SJ15FP SJ30FP SJ40FP SJ50FP SJ80FP SJ100FP
Quantity of Sealing Water 1.4 1 -4 1.4 2.2 3.5 4.9 4.9
(Utirnel
Quantity of Replacement Water 0.5 1.4 2.2 3.5 3.5 4.9 4.9
(Vtirne>
Also apply the same quantity for purifter-running SUPER HIDENSE specification (FSH-PA).
Table 3-16
SSl OOSH
Quantity of Sealing Water
NOTE
I NOregulating water needs to be fed into a fuel oil purifier. ]
ASELFJECTOR
Instruction Manual 3-31 Operation Manual2
3.6.5 Washlng water quantity (FSP-1AFSH-PA)
When SELFJECTOR in running partial discharge, washing in the bowl at intervals of some sludge
discharge, then contamination in the bowl.
Table 3-17show the quantities of washing water required by different models for partial discharge,
respectively.
Table 3-17
Washing water
NOTE
No washing water needs to be fed into a fuel oil purifier.
ASELFJECTOR
instruction Manual 3-32 Operation Manual2
3.7 Partial Discharge SettlnglAdjustment (FSP-iA,FSM-PA)
Partial discharge requires the intended amount of sludge (partial discharge) to be predetermined. Table
3-18 shows the amounts of partial discharge adequate to various models of the partial discharge ype
purifier.
Table 3-18
Parhl discharge mount can be set or adjusted by means of control panel timer (TO1 1) and reducing
valve, both for opening bowl for parlial discharge, as described belaw. The partial discharge type purifier
Urscharge Detector monitors partial discharge to determine satisfactory performance.
1 NOTE
- --
1
1 Set or adjust pressure while watching pressure gauges attached to the reducing valve piping.
Table 3-1 9
NOTE
I he amount d partial discharge is commensurate wlth pressure level set on the reducing valve for 1
lopening bowl for parttal dlscbrge; higher setting Tor mare discharge and lower for less. I
-
ASELFJECTOR
Instruction Manual
3-33 Operation Manual2
3.7.2 MonHonlng the amount of partial discharge.
Given below is a general procedure for checking the amount of partiat discharge. For further
details, see 6. Operation before operating for partial discharge measurement.
To measure and adjust partial discharge, the Discharge Detector with partlal discharge
detection fu'unction is used. Prior ta measurement, be sure to check that the proximity switch
is in place in accordance with 5. Discharge Detector.
Note: When the pressure setting of the reduction valve for opening the bowl for partial
I discharge has been changed, be sure to operate the purlfler in the discharge test mode once or 1
1 more to stabilize water pressure in the piping before starting the discharge measurement.
ControVLED Function
3-
w d - 11 :1 1
.
01
0
- pXla
A
2
POWER switch
Frequency select switch
ONlOFF control of power
Used to select SELFJECTOR p w e r
I source frequency.
1 Press mis button to start monitorhg of
.OD - o
I I
3
-It-,
D i d a g e monitor
START butmnRED
I sludge discharge. Once pressed, LED
in the button is ilturninated to indicate
the smsw is ready for monitoring
4 Optml UNDER(red) Lit when discharge ts less than preset.
discharge JUST('fellow) Lit when drscharge is optimal as preset.
LED OVER(red) Lit when discharge is more than preset.
Fig. 331
ASELFJECTOR
Instruction Manual 3-34 Operation Manual2
3.8 Timer Setup on the AuZornatlc Control Panel
Literally the automatic control panel automatically controls each operation of the SELFJECTOR.
This automatic control panel has incorporated various timers such as to control each solenoid valve, etc.
Correct settings of these timers are the keys to normal and efficient machine operations. he set
periods of these timers will vary depencling on the flow rate of the operating water. Consult Table 3-20
Table 3-21, Table 3-21, Table 3-23for standard settings (guidelines) at each operation mode.
(0)
Sealing water supply period during sludge discharge process
TOO1
(3)
"'
TO16 TO16
- Intermittent water
M
(6)
~ P P inner
~ Y
C014
. Sealingwater
(4
Intermittent water suppry #
at Alphanumeric characters enclosed in each rectangle show the names given b each timer incorporated in the
FSC-1 A and FSH-IA type models, and those in each parentheses show the names given to each timer in the
FBG-1A and FBC-2A type models.
ASELFJECTOR
Instruction Manual
3-35 Operation Manual2
3.B.1.1 FSC-f A and FBC-IA,2A type automatic control panels
Table 3-20
1 NOTE P
I Sealrng water and replacement water set tlrnes In the above table assume thst the supply flow I
Irate Is 12 IJmln lor SJlOF to 40F, and 16 &In lor SJSOF to IWF, respeclhrcly. On the practical 1
I setup, always measure the flow rate actuallv More settllnq vrooer tlmer values. I
1 Regulating water and replacement water set tlrncs In the above table assume that the supplyl
I flow rate h 12 Qmin tor SJl OFH to 40FH, and 16 Umin for SJSQFHto 1WFH, rcspecllvely. On the (
I practical setup, always measurr the flow rate actually before settlng proper timer values.
ASELFJECTOR
instruction Manual
3-36 Operation Manual2
3.8.2 FSP-1A tlmer settlngs (guldellne)
The partial discharge type purifier normally discharges sludge in the partial discharge mode, performing
intermediate total discharge operations for as many times as set on the C021 timer.
Fig. 3-23 shows the activation timings of various partial discharge timers in the control panel for sludge
discharge and purifying operations. For the activation timings of total discharge timers, see Fig. 3-22.
Intermittent water
supply tlmer
1,
lntwrnittent water supply
ASELFJECTOR
Instruction Manual
3-37 Operation ManuaQ
3.8.2.1 FSP-IA type automatic control panels
Table 3-22
NOTE
Sealing water and replacement water set tSmes In the above table assume that the supply flaw
rate Is 12 Vmin far SJIOFP to #FP, and 16 Umln tor SJSOFP to 100FP, respectively. On the
praetlcal setup, always maasure the flow rate actually before settlng proper timer values.
If FSP-I A type control panel use as only tetal discharge control ,the timer setting refer to
stparats "Operation Manua13Ew
ASELGJECTOR
Instruction Manual 3-38 Operation Manual2
3.8.3 FSH-PA type timer settings (guidelineJ
The SUPER HIDENS type of SELFJECTOR normally discharges sludge in the partial discharge mode,
performing intermediate total discharge operations for as many times as set on the C021 counter.
Discharge of separated water takes place on a discharge command from the Water Detector in the
parlial discharge mode.
Flg. 3-24 shows tho activation timings of various SUPER HIDENS system timers in the control panel for
sludge discharge and purifyrng operations. For the activation timings of totat discharge and partial
discharge timers, see Flg. 3-22 and Fig. 3-23, respec4ively.
For specific setting requirements for all the SUPER HIDENS system timers, refer to Operation Manual
3F.
-
Clarlfymg process discharge pmcem Clarltylng process ,
I 4
1
discharge process
-
a
Clarrtying process
- --C
process
I CM1
-
r Command d dlsehaiye
separatsd wafer trm Ihe
Water Deleclar Dlschage.
r Operatton inlenrsls d
ma* sdmdd valve
L
Pwforming intermediate total dischsrge
operatlans for as many tlms as set on
the C021 tirnefisludge dlschargm
II dl~llrgcpym 1 Treated llquld feeding pwlod
interval)
I 1
TOO0
1 TWO I TOO0 I (sludge discharge lntenral)
Water for
I \ Water for
I lntermlttentwater suppfy
closing b w l
ASELFJECTQR
Instruction Manual 3-39 Operation Manual2
3.8.3.1 FSH-PA type automatic control panels
Table 3-23
Timer Counter settinas
*I ) : When lubrication oil is treated only. (For fuel oil treatment, set zero,)
NOTE
Sealing water and replacementwater set tlmes In the above table assume that the supply flow
rate is 12 Umln for SJfiOSH to 40SH, aria 16 Vmin for SJSOSH k IOOSH, respectively. On the
practical setup, always measure the flow rate actually before setting proper timer values.
If FSP-1A typi control panel use as only total discharge control ,the timer setting refer to
separate "Operation Manual3F'"
XSELFJEGTOR
Instruction Manual 3-40 Operation Manual2
3.8.4 Setup method
3.8.4.1 FBC-1A type automatic control panel
The following Flg. 3-25 shows layout of timers in the automatic control panel.
SEC.
#Irn.
YON.
MODE
~ l r hNO.
r SeHIng Value Sat rialua
Selector Swltch Salsclor Switch Memory Swltch
1. Set the power switch of the control panel to "ON", and check to see that the pilot lamp "CONT.
SOURCE" and the value indicator LEDs of the control unit are ON.
2. Operate the individual switches in the following sequence.
- -.
~ ~ S E L F J E C T OInstruction
R Manual 3-41 Operation Manual2
NOTE
o Set timer No, 0 though 3 and 6 In step of 1 second,
No. 4 in steps of 1 minutes,
No. 5 In steps ot 10 mlnutes.
o To operate the J.SEL. and T.SET. switch, use a thin pointed plain screwdrhrer or something
else.
[For Example]
The operation times and intervals set by the timers can be changed as exampled below.
Seting time to*180 minutes.
u
W.
- T. SEL. lo' T.SET
10'
- Ib.
- -- -- - -- -. -
ASELFJECTOR
Instruction Manual 3-42 Operation Manual2
3.8.4.2 FBC9A type autornatlc control panel
The following Flg 3-26 shows the layout of timers in the automatic control panel.
101. Ha.?
YODE XL.
I
Ttmer Wb. s e n l ~~ a b s %tVnh
Selector Swt~eh Sakttor E W h Memory Swmh
1. Set the power switch of the control panel to "ON",and check to see that me pilot lamp 'CONT.
SOURCE"and the value indicator LEDs of the control unit are ON.
2. Operatethe individual switches in the following sequence.
Seld machine No. 1 or Set the mode selector Select a timer number to
2 by tha machine set by the iimer number
switch (MODE) to SET.
numbr sdeelor switch. .+- selmor switch (T.SEL),
..
XSELFJECTOR
Instruction Manual
3-43 Operation Manual2
NOTE
o Set timer No. O though 3 and 6 in step of 1 second,
No. 4 in steps of 1 minutes,
No. 5 In steps of 10 minutes.
o To operate the T.SEL. and T.SET. swltch, use a thin polnted plain screwdriver or something
else.
[For Example]
The operation times and intervals set by the timers can be changed as exampled below.
Seting time ta 180 minutes for the machine No.1.
I 1 - I
10'
T. SEL. T. SET
ASELFJECTOR
Instruction Manual
3-44 Operation Manual2
3.8.4.3 FSC-1A, FSH-1A, F$P-1A,FSM-PA type automatic control panel
The following Fig 3 2 7 shows the operation display panel an the automatic control panel.
I
/
Mode Display Section Conk01 Keys
Fig. 3-27
I. Set the Power switch of the control panel to 'ON" and check l o see that the "CCOT.SOURCE" pilot
lamp, and the LED of the "modedisplay section"on the operation display panel are ON.
2. Press the control keys of the operation display panel in the following sequence. Confirm the displays
of the display section before proceeding ahead.
FHTl H T ~ MCNT
T I M CNT
For T001 10 T025. press TIM CNT once, Select a timer number.
For C014 l o C027, press TIM CNT twi~a.
E-EI
TIM CNT
ASELFJECTOR
instruction Manual
3-45 Operation Manual2
[For exanple of timer setting procedure]
To change the set time to 180 minutes, for example, proceed as described belaw.
Set TirneF-alI P r w
Set dgit flashes. To seleet a digit Set 180 Data Display Section
(Upper Stagel
.. . .- -
ASELFJECTOR
Instruction Manual
3-46 Operation Manual2
3.3 Timer setting for the Water Detector (guideline)
CAUTION
THs Water Detector employs a statlc capacitance-type sensor. In order to avoid operatlon error,
apply a back pressure 180 to 200 kPa (1.8 to 2.0 kgflcm2)on the light liquid outlet side.
Set timer for Water Detector in Programmable controller, according to the following Table 3-24.
For the description of the Counters, etc., refer to Operatlon Manud 3D or Operation Manual 3F.
Table 3-24
Variations of back pressure, oil temperature, and flow rate during operation should fall within the range
shown by Table 335 comparing to the setting values.
fable 3-25
Oil thermometer
ASELFJECTOR
Instruction Manual
3-47 Operation Manual2
4 Leakage Monitor
Feeding Starting
Fig. 4-1
ASELFJECTOR
Instruction Manual
4- 1 Operation Manual2
It%m Function Unit Setup range Factory-set value
Starting timer Used to disable the corresponding
IStarhngI alarm for a time period after the t 0 sec 10 to Zo I 0 sec 30 sec
Flg. 4-1 feeding is started and until the light
liquid pressure is stable.
Feeding timer To avoid a false alarm, this is
(Feeding) used to issue an alarm only when 5 sec 5 ta 55 sec 20 sec
Fig. 4-1 0 the pressure drops for a given
period of time.
[Ex.] Sup- the set pressure is 200 kPa @.0!@lcm2} and the pressure drop is 30 kPa (0.3kgflcm2), the
alarm activating pressure is 170 kPa €1-7kgf/cm2}.
If the light liquid pressure at the outlet lowers below 170 kPa (1.7kgf/cm~,the feeding timer is activated
first, and if the*law pressure remains for the period of time set on the feeding timer, an alarm is issued.
If the pressure returns to normal before lhe set time runs out, na alarm is generated.
Do not set the pressure control valve at any level above 200 kPa (2.0 kgffcma)for light liquid
discharge pressure.
A setting in excess of 200 kPa (2.0 kgflcm2)may cause the light liquid to ovetRow from the
light IQuld chamber.
NOTE
The Adjust pressure LED (green) starts flashing when the pressure Is within &15% of the
set pressure, and changes to continuous lighting when It is within 13%. #
NOTE
Except that some variation has occurred In the flow rate or temperature, the llght liquid pressure at
the outlet side, In general, does not have to be readjusted once adjusted at a trial run.However# Is
necessary to check the Adjust pressure LED (green) and pressure gauge reading at dally
inspectidn. If the Adjust pressure LED is flashing, re-adjust the settlfig untit the flashing changes to
contfnuous lighting.
-XDue to a detection error, the pressure gauge attached to the main body may read dWkrenCly
from the monitor set level in spite of the Adjust pressure LED being lit, In such case, be guided
by the AdJust pressure LED.
ASELFJECTOR
Instruction Manual
4-3 Operation Manual2
4.4 Re-adjustlrrg and Conflmlng the Set Values sftar Startlng a Feed-Run
a Always make sure that the set values are correct after starting the fwd-run.
Confirming the set pressure
Sbrting timer
Make sure that a time period from the start of W i n g after discharging sludge and until the discharge-side
pressure rises to the set value is shorter than that being set on the "Starting Timer".
1 NOTE
1 any out a discharge test (In case of automatic operation), and confirm the above by checking rise 1
1 time difference between the flow metw and the dlschargeside pressure gauge.
NOTE
Adjust the feed rate wfth an accuracy of tfw set rate +2%.
NOTE
Adjust the temperature of liiquld to be fed wlth an accuracy of the set temperature &ST.
Large liquld temperature deviation causes the liquid viscosity and thereby the feed rate to change,
which in turn causes the llglht liquid pressure at the outlet side to deviate, maklng the adjustment at
the Leakage Monitor difficult
ASELFSECTOR
Instrudon Manual Operation Manual2
5 Discharge Detector
5.1 Setting Up the Discharge Detector (Confirmation)
* FSC-2 &FBC-1 A,2A,FSH-I A type Dlschargc Detector
No special settings do not have to be made on the Discharge Detector. However, only confirm
thefollowing points, since an incorrect proximity switch installation will make it difficult to detect, the
correct number ofrevolution.
Confirrn thefollowing points, since an incorrect proximity switch installation will make it difticult to detect
the correct number of revolution.
During the puriller Is running the Rotation dSsp1ay LED (green) is flashing. (continuously Ilt
during atop)
+ Make sure that the Troubie display LED {red) Is not lit when the purlfler reachesthe rated
numbet 01 revolution.
li the Trouble display LED (red) turns on, St shows one 01 origins ,that the mounting
posltlon of the proximfty switch Is Incorrect. If this is the case, adjustment of the position
is necessary.
For the function of the Trouble display LED (red). refer to 5.2 Discharge Detector in the Operation
Manuall .
ASELFJECTOR
instruction Manual
5-1 Operation Manual2
5.2 Adjusting the ProximiEy Switch Positlon
-
/;\ CAuTloN
m The Discharge Detector Is a precision equipment Take speclal cams so that It Is not bumped
duxlng handling.
a The proximity switch should be retained firmly wlth the screws.
(The fastening torque should be 60 kg cm or less.)
m Attach the proximity switch only after the rotary shaft stops revolving.
rn Do net use a proximity switch other than rupplled with the SELFJECTOR.
Rotation display LED Trouble display LED
Loosen the lock nut that retams the holder (green)
of the proximity switch, then adjust the
proximity switch-to-horizontal
clearance to 1.8 mm. Tighten the lock nut.
1 Discharge Detector
I
- -
ASELFJECTOR
InstrucQanManual 5-2 Operatton Manual2
5.3 Confirming the Proximity SwCtch Position
When the Trouble display LED (red) is lit with the purifier at the rated number of revolution or at initial
setting, check to see if the position of the proximity switch is correct as follows using a tester.
Open the cover of the discharge detector and measure voltage across between the test pins
[GND (black)] and r P 3 {red)] shown in Fig. 5-2 and Fig. 5-3.
Show in Table 5-1 are the test pin voltages versus power frequencies when the proximity switch is in
position.
Table 5-1
rox. DCGV
NOTE
* M the proxlrnlty swltch Is out of position, the test pln voltage Is not stabre. Adjust the
prodrnlty
swltch posAlon until its correctness 1s lndlcated by stabilized voltage.
When the tester resdlng exceeds DCW, a circuit failure is suspected. In such case, contact
US or
an MKK sewice shop nearest to you.
test pins
GND (black)
TP3 (red)
Flg. 5-2
Fig. 5-3
FSC-1A, FBC-1A,2P,FSH-lA type FSP-1A, FSH-PA type
discharge detector discharge detector
ASELFJECTOR
Instruction Manual 5-3 Operation Manual2
ASELFJECTOR
Instruction Manual 5-4 Operation Manual2
6 OperatIan
6.1 Inspections Prlot to Running
/;\ CAUTION
The purlfler should be operated under optimum mndRions to sult the nature of the treatd oil.
Applicable flow rate, pressure and temperature are subject to ghren limits depending on the
type and specifDcation ol the purifier. If it is operated under such eandltlons that e x d these
limits, the safe operation may not be achieved.
NOTE
Check H the operating water plpes for openlng/clodng bowl are not connected the wrong way$
i.e, one jor the other.
NOTE
+ Make sure that a 60 to 100 mesh stralner Is attached In iront of the gear pump.
Make sure that a buttedly valve is mounted on the sludge outlet plpe.
6.1.3 Flushing
Completely flush the inside of oil pipes and operating water pipes.
-
NOTE
li the purlller Is mstsrted after an lnsuwlclent flushing, the following maHunctions may occur:
Damage to the gear pump and frequent breaks of the safety joint
Damage to the main cylinder seat surface and the main seal ring
Damage to the valve seat sudacc
I Beloreyou flush the inside of the opcratlng water pipy dlsconneet the operallng water flanges I
Iimm the purffler so the operating water is nol fed fmm the water supplying devlce Into the bowl.]
.-
ASELFJECTOR
Instruction Manual
6-1 Operation Manual2
6.1 A Inspectlens prlor to running (conflrmatlon)
Always confirm the following subjects prior to running the purifier.
1. Make sure that an appropriate gravity disc has been employed in the bowl. (Refer to Section 3.3.)
2. Refill an appropriate type of lubrication oil in the gear case. This oil quantity should be confirmed
with the oil gauge.
3. Make sure that a correct pressure of operating air is supplied. (0.5 to 0.9 MPa k 5 to 9 kgf/m2)
4. Open the source vahe on the operating water pipe to make sure the pressure.
Total discharge 0.2 to 0.5 MPa ' 2 to 5 kgf/crnP
Partial discharge 0.35 to 0.5 Mpa k 3.5 to 5 kgf/cm2
5. Either operate the solenoid valve or manually operate the respective valve to make sure that the
operating water for openinglclosingbowl is properly Rowing out. (Check before the bowl is installed,
with the operating water inlet pipe disconnected.)
6. Disconnectthe sealing water pipe (steel pipe) and measure the quantity of the sealing water
and replaoement water.
7. Make sure that the brake is in the non-braking position.
8. Make sure the direction of revolution.
-
To do !hi$ perform an immediate start-up stop (within 3 sec) after turning on the starter power
and observe the arrow mark on the frame or motor fan.
9. In case of automatic specification, power on the control panel and make sure that the timer
setting value is appropriate. (Refer to Section 3.7.)
10. Make sure that h e set pressure of the Leakage Monitor and set time period are appropriate.
(Refer to Section 4.)
11. Fully open the inlet valve, outlet valve, and by-pass valve of the oil pipe.
12. Make sure ndt the SELFJECTOR has been correctly assembled and fastened firmly.
(Refer to Section 2.2 of the Maintenance manual.)
13. Open the butterfly valve at the sludge discharge outlet.
When you have disassembled th9 purifier to open the bowt for inspectian and cleaning then
reassembled it. canfirm the following subjects before restarting the operation.
1. Make sure that the cap nut tying the bowl and vertical shaft together is tightened firmly.
2. Make sure that the alignment marks on the bowl and trap meet.
(Refe'r ta Section 2.2 of the Maintenance manual.)
3. Assemble the bowt into the vertical shaft, check the height, and make sure th& the bowl can be
easily rotated by hand.
4. Make sure that the joints and traps (frame cover) of the piping are firmly tightened.
(Refer to Section 2.2 of the Maintenance manual.)
5. Make sure that the union nuts and cwer nuts of the inlet pipe are firmly tightened.
(Refer to Section 2.2 of the Maintenance manual.)
ASELFJECTOR
instruction Manual 6-2 Operation Manual2
6.2 Start-up
Subject Measures
Operation sound When an abnormal sound is heard, immediately stop the operation and
inspect the purifier and identify the cause.
VI bration Vibration may temporarily mcur just after start-up, however, this is not
an anomaly.
It will be reduced when the rated number of revolution is achieved.
At the fated number of revolution if the vibration is large , immediately stop
the operation and inspect the purifier and identify the cause.
Start-up time Usually the rated number of revolution is achieved in 3 to 7 minutes.
(Thecurrent value falls within 50 to 70% of the rating.)
If the rated number of revolution is not achieved even after a lapse of 8
minutes, immediately stop the operation and check the friction block
section.
63 Stop
Only after making sure that the purlfler completdy stops, turn off the starter power and begin
nekessary Inspectlap.
Before disassembling the purifier, always make sure that it has completely stopped. (Confirm this fact by
observing the safety joint of the gear pump or motor fan.)
NOTE
For the Inspection procedure refer to the "Maintenancemanualm.
ASELFJECTOR
Instruction Manual
6-3 Operation Manual2
6.4 Autamat'lc Specmcatlon (FSC- 1A, FBC-1APA)
ASELFSECTOR
Instruction Manual 6-4 Operation Manual2
6.4.1 Start-up
Use the following procedure for start-up.
Step I
Befm start-up, make sure that the valves v5,V6,W',V8,W, and V l O] are fully open.
-
Operation Check item
After powering on the starter, depress the [STAR1 Make sure that the operation sound and vibration
button to start up the purifier. are normal.
After the start-up make sure that the current value
falls within 50 to 70% of the rating.
NOTE
Rder to Operating manuall Table 4-3.
Usually the rated number of revolution can be achieved 3 to 7 minutes following the start-up.
Step 3
Check item
Start the oil heater. Make sure that the feed liquid is circulating in the oil
heater and heated up to the given temperature.
NOTE
Such as fuel oil A does not have to be heated.
Step 4
Operation 1 Check item
Turn the power switch on the automatic control Pracesses of [Opening bowl] *
[replacernenl
pane4 to ON, then depress the IAUT0.STARI push w&@r] IDischarge) 3 [Sealing water] 3
button. [Feeding] will advance in this order.
Confirm the discharge operation by the increase of
current readinq or discharge sound.
ASELFJECTQH
Instruction Manual
6-5 Operation Manual2
Step 5
After making sure that the purifier-run enters, Confirm the given flow rate with the flaw meter.
regulate the by-pass valve V8 and flow control Make sure the pressure at the llght liquid Outlet
valve V5 to a given feed rate. side when V6 is fully open.
After the feeding, make sure that no oil leaks out in
the sludge outlet side and heavy liquid outjet side.
NOTE
Always make sum the pressure at the light llquid outlet side when V6 Is fully open. This is
necessary for Leakage Monltor adjustment.
When setting up the Leakage Monltor, refer lo 4. Leakage Monitor.
Step 6
Operation Check item
Throttle down the pressure wntrol valve V6 to the The Adjust pressure LED (green) on the Leakage
I
1set p r e s u e 01 the Leakage Monitor, than turn the oni it or starts flashing when the pressure is within I
power switch of the Leakage Monitor to ON. -t- 15% of the set pressure, and changes to
I continuous lighting when it is within k3%.
NOTE
When the oil temperature becomes stable {for approxlmalely 5 minutes) after sta.rHng the
feedlng (approximately 5 minutes), re-confirm the pressure at the light liquid slde sr,that il Is
consistent with the set pressure on the Leakage Monitor. H they are different, adjust V6
. whlle watchlng the Adjust pressure LED.
ASEEFJECTOR
Instruction Manual 6-6 Operation Manual2
-
wARN,NG
When an unusually large vibration or sound (contact sound or abmrrnal sound Irorn the
bearlng section) is present, stop the purliler as soon as possible by depresslngl the
"EmergencyStop" push button.
step 2
Operation Check item
Depressthe [AUTO.STOP] push button on the The feed liquid valve CVI closes and the
autarnatic control panel. sequential process of [Replacement] *
[Discharge] * [Stop] automatically follows.
Confirm the discharge operation by the increase of
current reading and discharge sound.
Step 3
Operation Check item
After making sure that the SELFJECPOR Also make sure that the other valves and cocks are
completely stops, dose both the feed liquid inlet closed.
lvalve V7 and butterfly valve V10. I
NOTE
Whether the SELFJECTOR stops or not can be confirmed with either the safety Jointat the
harlzcrntal shaft geal pump or the motor ian. li an optional Discharge Detector 39 incorporated,
its Rotation display LED (green) will be flashing during the bowl revolution and turn on when
the SELFJECTOR steps.
ASELFJECTOR
instruction Manual
6-7 Operation Manual2
6.5 HIDENS System Configuration (FSH-IA}
Fig. 6 2
DD : Discharge Detector
LM : Leakage Monitor
WD :Waler Detector
ASELFJECTOR
Instruction Manual
6-8
Operation Manual2
6.5.1 Start-up
Use the following procedure for start-up.
Step 1
Before start-up, make sure that the valves V5,V6,V7,VS5V9,and Vf 01 are fully open,
Step 2
Operation Check item
After powering on the starter, depress the [STARTJ Make sure that the operation sound and vibration
button to start up the purifier. are normal. After the start-up make sure that the
current value falls within 50 to 70% of the rating.
NOTE
Refer to Operation manual1 'Table 4-3.
Usually the rated number ofrevolution can be achleved 3 to 7 minutes following the start-up.
Step 3
Operation Check item
Start the oil heater. Make sure that the feed liquid is circulating in the
oil heater and heated up to the given temperature.
Step 5
Operation Check item
Pgpmss the [AUTO.STARTJ push button on the Processes of IClosing bowl] [replacement*
automatic control panel. water] *
[Discharge] Pealing *
water]
[Feeding] will advance in this order.
C~nfirmthe discharge operation by the increase of
current reading or discharge sound.
ASELFJECTOR
Instruction Manual 6-9 Operation Manual2
Operation Check item
After making sure that the purifier-runenters, Confirm the given flow rate with the flow meter.
regulate the by-pass valve V8 and flow control Make sure the pressure at the Ught liquid outlet
valve V5 to a given feed rate. slde when V6 is fully open.
After the feeding, make sure that no oil leaks out in
I the sludge outlet side and heavy liquid outlet side. 1
NOTE
A l w a F make sure the pressure at the llght liquid outlet side when V6 Is fully open. fhls is
necessary k r Leakage Monitor adjustment.
When setting up the Leakage Monitor, refer to 4. Leakage Monltor.
step 7
Operation I Check item
Throttle down the pressure control valve V6 and The Adjust pressure LED (green) on the Leakage
adjust the set pressure of the Leakage Monitor to Monitor starts flashing when the pressure is within
between 0.18 and 0.2 MPa (1.8 to 2.0 kgflcm2) , f 15% of the set pressure. and changes to
then tury the power switch of the Leakage Monitor continuous lighting when it is within &3%.
to ON.
NOTE
When the oll temperature becomes stable (for approxlmatsly5 minutes) after starting the
feeding (approximately 5 mjnutes), re-eonllrm the pressure at the llght Itquid slde so that It Is
consistent with the set pressure on the Leakage MonRor. tf they are dMerent, adjust V6
whlle watching the Adjust pressure LED.
Step 9
- Operation Check item
Depress the [Start] push button on the Water Out put control start signal to Water Detector after
I Detector to begin the control, I
the set period af TO25 elapses.
ASELFJECTOR
instruction Manual
6-10 Operation Manual2
6.5.2 Stop
/;\wmNlNG
When an unusually large vibration or sound (contad sound ar abnormal sound from the
bearlng &ion) is present, stop the purifier as soon as posslble by depressing the
" Emergency Stop" push button.
step 1
Operation Check item
Stop the oil heater,
NOTE
WhePher the SELFJECTOR slops or not can be confirmed wlth either the safely plnl at the
hqrironta! shaft gear pump sldt or the motor fan. H an optional Dlschawe Detector's Rotation
display LED (green)Will be flashing during the bowl rwolutlon and turn on when the
SELFJECTOR stops. nhls Is standard for HIDENSE system conflguratlon.)
.-
ASELFJECTOR
Instruction Manual Operation Manual2
6.6 Automatic SpecHteatlon (FSP-1A)
--
ASELFJECTOR
Instruction Manual 6-12
Operation Manual2
6.6.1 Start-up
Use the following procedure for start-up.
Step 1
Before start-up, make sure that the valves [V5,V6,V7,V8,V9, and V l O] are fully open.
Check item
After powering on the starter,depress the [STARTJ Make sure that the operation sound and vibration
button to start up the purifier. are normal.
After the start-up make sure that the current value
falls within 50 to 70% of the rating.
NOTE
Refer to Operating manual1 Table 4-3.
Usually the rated number of revolution can be achieved 3 to 7 minutes lollowlng the start-up.
Step-3-
- - -
step 4
Operation Check item
Turn the power switch on the automatic cantfol Processes of [Opening bowl] *
[replacement
panel to ON, then depress the [AUTO.START] push water] *
[Discharge] *
[Sealing water] *
button. reeding] will advance in this order.
Confirm the discharge operation by the increase of
current reading or discharge sound.
ASELFJECTOR
Instruction Manual
6-13 Operation Manual2
Qperation Check item
After making sure that the purifier-run enters, Confirm the given flow rate with the flow meter.
regulate the by-pass valve V8 and flow control Make sure the pressure at the llght liquld outlet
valve V5 to a given feed rate. side when V6 is k l l y open.
After the feeding, make sure that no oil leaks out in
the sludge outlet side and heavy liquid outlet side.
NOTE
Always make sure the pressure at the light llquld outlet side when V6 Is fully open. This is
necessary:far Leakage 'Monkor adjustment.
When setling up the Leakage Monitor, refer to 4. Laakage Monltor.
Step 6
Operation Check item
Throttle down the pressure control valve V6 to the The Adjust pressure LED (green) on the Leakage
Isel pressure 01 the Leakage Monitor, then turn the l~onitorstarts flashing when the pressure is within I
lpower switch of the Leakage Monitor to ON. 1 f15% of the set pressure, and changes to I
1 lcontinuous lighting when it is within 53%.
NOTE
When the oll temperature becomes stable {for approximately 5 mlnutes) atter startlng the
feeding (approxlrnately 5 mlnutes), re-confirm the pressure at the light liquid side so that it Is
i consistent with the set pressure on the Leakage Monltor. If they are different, adjust V6
whlle watching the Adjust pressure LED.
Stem 7
Operation Check item
Turn an the power switch of the Discharge Make sure that the Rotation display LED (green) is
Detector, if supplied, to start it. flashing.
Make sure that the Trouble display LED (red) turns
off.
NOTE (Optional specif~eatlon)
li the ~otatlondlsplay LEO of the Dlscharge D e t d o r does not flash or when the Trouble
display LED ta Ifght, adjust the distance between the horizontal axls and the proxlrnlty swttch.
For detalls, refer to 5. Dlscharge Detector (DO) or 6.12.5 in the Maintenance Manual.
ASELFJECTOR
Instruction Manual 6-14
Operation Manual2
. .
6.6.2 Stop
/;\ WARNING
When an unusually large vlbratlon or saund (contact sound or abnormal sound lrom the
bearing section) Is present, stop the puriiier as soon as possible by depressing the
"Emergency Stop" push button.
NOTE
Whether the SELFJECTOR stops or not can be conflmed with either the safety joint at the
horizontal shaft gear pump or the motor fan. tl an optional Discharge D e t d o r is incorporated,
Its Rotailon display LED (green) wlll be fiashlng durlng the bowl revolution and turn on when
the SELFJECTOR stops. (This Is standard ior partla! discharge type.)
-.
- .-
-. . - .. . ----- . --
ASELFJECTOR
Instruction Manual Operation Manual2
6.7 SUPER HIDENS System Conliguratlon (FSH-PA)
Fig. 6-4
ASELFJECTOR
Instrucbon Manual
6-16 Operation Manual2
6.7.1 Start-up
Use the following procedure for start-up.
Step 1
Before start-up, make sure that the valves V5,V6,V?,VB,V9, and VIO]are fully open.
Step 2
Operation Check item
After powering on the starter, depress the [START] Make sure that the operation sound and vibration
I button lo start up the purifier. I
are normal. After the start-up make sure that the
I 1
current value falls within 50 to 70% of the rating.
NOTE
Reier ta Operatlon manuall Table 44.
Usually the rated number of revolution can be achlevsd 3 to 7 mlnutes fullowlng the start-up.
Step 4
Oberatisn I Check item 1
,
Turn the power switch of the automatic control The power lamp turns on.
panel to ON. The power E D (Red) LED turn on.
Turn the operation mode switch on the Water
Detector to "Manual".
ASELFJECTOR
Instruction Manual
6-17 Operation Manual2
3ep 6
Operation Check item
After making sure that the purifier-run enters, Confirm the given flow rate with the flow meter.
regulate the by-pass valve V8 and flow control Make sure the pressure af the light liquid outlet
valve V5 to a given feed rate. side when V6 Is fully apen.
After the feeding, make sure that no oil leaks out in
the sludge outlet side and heavy liquid outlet side.
NOTE
m a p make wre the pressure at the light liquid outlet slde when V6 is fully eptn. Thls Is
necessary ior Leakage Monitor adjustment.
When settlng up the Leakage Monltor, refer to A Leakage Monltor.
Step 7
Operation Check item
Throttle down the pressure control valve V6 and The Adjust pressure LED (green) on the Leakage
adjust the set pressure of the Leakage Monitor to Monitor starts flashing when the pressure is within
between 0.18 and 0.2 MPa (I .8 to 2.0 kgf/cm2) , f 15% of the set pressure, and changes to
then turn the power switch of the Leakage Monifor continuous lighting when it is within &3%.
to ON.
NOTE
When the oll temperature becomes stable (tor approximately S minutes) after startlng the
feeding (approximately 5 mlnutes), =onfirm the pressure at the Ilght liquid side so that it Is
conslstsnt whh the set pressure on the Leakage Monltor. II they are dmerent, adlus! V6
while watching the Adjust pressure LED.
Step 8
Operation Check item
Turn on the power switch of the Discharge Make sure that the Rotation display LED (green) is
Detector, if supplied, to start it. flashing.
Make sure that the Trouble display LED (red) turns
I 1 off.
NOTE '
H the Rotation dlsplay LED of the Discharge Detector does not flash or when the Trouble
display LED Is light, adjust the distance between the horlzantal axls and the pmxlrnlty switch.
For details, refer to 5. Discharge Detector (DD)or 6.12.5 In the Maintenance Manual.
step 9
Operation Check item
Depress the [Start] push button on the Water Out put control start signal to Water detector after
Detector to begin the control. the set period of TO25 elapses.
ASELFJECTOR
Instruction Manual Operation Manual2
6.72 Stop
When an unusually large vibratlen or sound (contact sound or abnormal sound from the
bearing section) is present, stop the purifier as soon as possible by depressing the
" Emergency Stop" push button.
Step 1
Operation Check item
Stop the oi! heater.
Step 2
Operation Check item
Depress the [AUTO.STOP] push button on the The feed liquid valve CVi closes and the
automatic control panel. sequential process of [Replacement] 3
[Discharge] *
[Stop] automatically follows.
Confirm the discharge operation by the increase of
current reading and discharge sound.
Step 3
Operation Check item
After making sure that the SELFJECTOR Also make sure that the other valves and cocks are
completely stops, close both the feed liquid inlet closed.
( valve W and butterfly valve V10,
1 NOTE -
IWhether the SELFJECTOR stops or not can be Mntlrmed wlth enher the safetyjolnt at the I
I horizontal shafl gear pump side or the motor fan. If an optfonal Discharge Detector's Rotation 1
dlsplay LED (green)'wlll hflashing durSng the bowl revolution and turn on when the
SELFJECTOR stops. (Thls Is standard lor SUPER HIDENSE system configuration.}
ASELFJECTOR
Instruction Manual Operation Manual2
6.8 Manual SpecMeation (FAP-I 1)
Fig. 6-5
ASEDFJECTOR
Instruction Manual
6-20 Operation Manual2
6.8 1 Start-up
Use the following prooedure for start-up.
step 1
Before start-up, make sure that the valves take the following positions:
Full open: V5,V6,V7,V8,V9, and V10
Full close: V1 V3 CVI and SV2
w I
-.. .
Step 5
Operation Check item
Fill the measuring hopper with a specified quantity When the refill is completed, ahways make sure
of pure water, and open the globe valve V3 to that V3 is closed.
refill the bowl (supply of replacement water).
NOTE
The lnslde srrrlan ol the measuring hopper has a mark to show the quantfty.
ASELFJECTOR
Instruction Manual 6-21 Operation Manual2
-
Steu
- .. 6
Operation Check itern
Open Re cock (for opening bowl) V1 for Confirm the discharge operation by the Increase of
appfoximately 2 seconds lo suppiy the operating current reading or discharge sound.
water for opening bowl so that water in the bowl
(replacement water) h discharqed. -
NOTE
Perform tlushlng lnsldt the bawl.
- .-
- .
Step 9
Operation Check item
Turn the power switch an the alarm panel to ON,
then depress the [FEEDING] push button.
ASELFJECTOR
Instruction Manual 6-22 Operation Manual2
Step 11
Operation Check item
Throttle down the pressure control valve V6 to the The Adjust pressure LED (green) on the Leakage
set pressure of the Leakage Monitor, then turn Monitor starts flashing when the pressure is within
the power switch of the Leakage Monitor to ON. 2 15% of the set pressure, and changes to
continuous lighting when it is within f 3%.
NOTE
When the oll temperature becomes stable (for approxlmatefy 5 minutes) after starting the
feeding (approximately 5 minutes), re-conilrm the pressure at the llght liquid side so that It is
consistent with the set pressure on Ihc Leakage Monllor. If they are not, adjust them while
watching the Adjust pressure LED.
ASELFJECJOR
Instruction Manual 6-23 Operation Manual2
6.8.2 Step
A wARN,NG
When an unusualty large vlbratlon or sound (contact sound or abnormal sound from the
bearing section) is present, stop the purifier as soon as posalble by ilrst depressing the
"STOP FEEDINGmpushbutton, then depresalng the [Stop] push button on the starter.
step I
Operation Check item
Stop the oil heater.
-.
ASELFJECTOR
Instruction Manual
6-24 Operation Manual2
Step 6
Operation Check item
After making sure that the SELFJECTOR Also make sure that the other valves and cocks are
I completely stops, close both the feed liquid inlet I closed. I
I valve V7 and butlerfly valve V10. 1
NOTE
Whether thm SELFJECTOR stops or not can be confirmed with elther the safety Jolnt at ?he
horkontal shaft gear pump or the motor fan.
ASELFJECTOR
Instruction Manual
6-25 Operation Manual2
6.9 Manual Speclilcatlon
ASELFJECTOR
Instruction Manual 6-26 Operation Manual2
6.9.1 Start-up
Use the following procedure for start-up.
step 1
More start-up, make sure that the valves take the following positions:
Full open: V4,V6,V7,V8,V9, and V10
Full close: V1. V3 V5 md SV2
Step 2
-
Operation Check item
After powering on the starter, depress the [STARV Make sure that the operation sound and vibration
push button to start up the purifier. are normal. After the start-up make sure that the
- current value falls within 50 to 70% ~f the rating.
NOTE
Refer to Operation manual 1 Table 4-3.
Usually the rated number at revolution can be achleved 3 to 7 minutes following the start-up.
step 4
Operation Check item
Open the manual handle of the solenoid valve SV2
for 20 to 30 seconds to supply the operating water
for dosing bowl so that it is closed.
ASELFJECTOR
Instruction Manual 6-27 Operation Manual2
Operation Check item
Open the cock (for opening bowl) V1 to supply the Confirm the discharge operation by the increase of
operating water for opening bowl so that water in current reading or discharge sound.
the bowl (replacement water) is discharged.
NOTE
Perform flushing inslde the bowl.
ASELFJECTOR
Instruction Manual
6-28 Operation Manual2
step 11 T
Check item
Throttle down the pressure control valve V6 to the The Adjust pressure LED (green) on the Leakage
set pressure of the Leakage Monitor, then turn Monitor starts flashing when the pressure is within
the power switch of the Leakage Monitor to ON. k 15% of the set pressure, and changes to
continuous lighting when it is within +a%.
NOTE
When the oil temperature becomes stable (for approximateiy S mlnutes) atter startlng the iced
(approximiiRely5 mlnutes}, reconfirm the pressure at the llght liquid side so that it 3s
consistent with the set pressure on the Leakage MonHor. If they are not, adjust them whlle
watching the Adjust pressure LED.
NOTE
For ONJOFFcontrol ol the Leakage Monltor, use the push button on the power swRch box. H
the starter Ig the one supplied by MKK, this power swftch Is found In the starter panel.
XSELFJECTOR
Instruction Manual Operation Manual2
w*RNlNG
Whm an unusually large vibration or sound (contact sound or abnormal sound from the
bearing section) Is present, shut ofl the supply 01 feed Iiquld, then Immediately depress the
[Stop] button on the startar to stop the purfller.
Step 1
I( Stup the oil heater. Operation 1
1
Check item
1
Stee 5
Operation Check item
Depress the [STOP] push buWm of the starter to
s t q the motor.
ASELFJECTOR
Instruction Manual
6-30 Operation Manual2
Operation Check item
After making sure that the SELFJECTOR Also make sure that the other valves and cocks are
completely stops, close both the feed liquid inlet closed.
valve V7 and butterfly valve V10.
NOTE
Whether the SELFJECTOR stops or not can be conflrrned with either the safety Jolnt at the
horlrontal shaft gear pump or the motor ian.
ASELFJECTOR
Instruction Manual 6-31
Qperation Manual2
7 Suspension
If the oil purifier will not be used for a long period of time (more than 3 months) carry out the following
inspection, maintenance and service activities,
m Put desiccants Into the starter and control panel, and cover the exteriors wlth a vinyl film,
etc. Condsnsatlon due to slgnlilcant moisture may cause rust inside. Close the butterfly
valve at the sludge outlet. tf the butterfly valve Is open durlng
suspmslon ,vapors from the sludge tank may cause the shatt -ern to be oxldlzed.
ASELFJECTOR
Instruction Manual
7-1 Operation Manual2
7.2 Maintenance during Suspension
7.2.1 PurMer main body and meehantcal components
6 Carry out quarterly inspections, centering en the bearing section, to make sure of freedom
from rust.
Carry out the 6-monthperiodical inspection and execute the rust prevention measures.
7.4 Other
CAUTION
When the purifier has not been used tor a long perlad 01 time (more than 3 months), carry out
lnspsctions centering on the bearlng section prlor to resuming the operation.
Check that the bearings are all rust-tree.
Be sure to replace rusted bearlngs.
. Be sure to oll the bearlngs before ststartlng the aperation.
ASELFJECTOR
Instruction Manual Operation Manual2