Work Procedure For STB Steel Erection

Masinloc Power Plant Expansion Project Doc.
No 0-WD861-CA731-00315
WORK PROCEDURE FOR STEEL Rev. No. A
ERECTION
TABLE OF CONTENTS
1.0. PURPOSE……………………………………………………………………………3
2.0. SCOPE………………………………….…………………………………………….3
3.0. REFERENCE………………………….……………………………………………..3
4.0. ROLES & RESPONSIBILITIES……………………………………………………3
5.0. WORK PROCEDURE……………………………………………………………….4
6.0. ERECTION PROCEDURE………………………………………………………….4
7.0. TOLERANCE………………………………………………………………………...5
8.0. EQUIPMENT LIST…………………………………………………………………...6
9.0. WORK SEQUENCE………………………………………………………………....7
10.0. ENVIRONMENT, HEALTH & SAFETY…………………………………………...12
11.0. ATTACHMENT………………………………………………………………………13
Job Environment & Safety Analysis

Risk Assessment
Lifting Plan
Load Charts
Manpower Loading
2
Masinloc Power Plant Expansion Project Doc. No 0-WD861-CA731-00315
ERECTION
1.0. PURPOSE
Ensure works and procedure associated to steel erection for the executed in compliance
with the technical specifications of the Masinloc Power Plant Expansion Project.
2.0. SCOPE
The present work instruction is applicable to steel erection for building in of Masinloc Power
Expansion Project.
3.0. REFERENCE
 AISC 303-05 Code of Standard Practice for Steel Buildings and Bridges. (Section 7. 5)
 Approved related erection drawing and shop drawing
4.0. ROLES & RESPONSIBILITIES

4.1. VPCI Site Manager - shall be the overall responsible for the implementation of this
procedure ensuring that works are completed on schedule and in conformity with
drawings and specifications.
4.2. VPCI Project EHS Manager shall ensure safe implementation of this procedure
promoting an Incident and Injury Free environment.
4.3. VPCI & GTC Global Inc. Site Manager shall be responsible for the implementation
of work procedure, perform or assign person to develop site work instruction and
inspection plans and tests. Coordinate and control resources to execute activities in
accordance with quality and schedule of project.
4.4. VPCI & GTC Global Inc. QA/QC Engineer shall be responsible for the
implementation of field quality assurance and control program and establish the
inspection plan and test accordingly.
4.5. GTC Global Inc. Site Engineer shall control the site application process and verify it
is accomplished accordingly and location that works comply with safety and quality
standards. The overall responsibility for the direction, monitoring, coordination and
control of all the construction activities are required.
4.6. GTC Global Inc. EHSS Engineer along with the Safety Officer shall ensure
implementation of all safety procedures, safety measures related to the nature of
works being carried out.
3
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5.0. WORK PROCEDURE
5.1. Member Checking

Shall verify the member from shop drawing of the project, member are fabricated
according to approved shop drawing and specification.
5.2. Preparation for Erection
5.2.1. Reception of Materials

The fabricated members shall be received in lay down or near erection area and
placed properly on wooden supports. The material shall be segregated drawing
wise as pre identification numbers already marked by the manufacturer. Material
handling shall be carried out in a manner to minimize damage and lifting belt shall
be used during the steel structure handling.
5.2.2. Leveling Plates

a. The levelling plates shall be made of steel plates free from burr.
b. The plates are set on support surface of concrete using non-shrink grout with
small amount of water.
c. Verify before erection of any structure that the mortar supporting levelling plates
has been cured and visually inspected.
5.2.3. Structure Erection

a. The erection of steel structure is executed according to indicated in erection
drawing, following adequate sequence related to works and specialist.
b. In erection, sequence is based on the schedule where the project can meet the
target considering the safety procedure. Anchor bolts and nuts shall be checked
before erection.
6.0. ERECTION PROCEDURE
a. Column shall be prepared before erected, erection ladder and flat form will be
installed prior to erection. Flat form shall be erected on 1 meter below from column
splice area. Fabricated lifting lugs in 25mm thick with 6 pieces of M24 bolts should
be fixed at each column. Two Ø 25mm wire rope sling shall be used and two 12
tons shackle for lifting of the column.
b. Wire rope shall be set at top part of each column to support it after the erection. Lift
the column at designated location and secure the wire rope support. Adjacent
foundation should be used as anchors/dead man and support wire rope shall be
removed after the erection beam/ girder connecting the two column.
4
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c. Install safety line post on girders or beams and set Ø 10mm wire rope as life line
prior to erection. Guide ropes shall be tied to steel members during erection for safe
guiding. Secure the member to be erected and check the preparation. Install sling
belt at the member and lock it with shackle then attach the other end to crane hook
for lifting. Tie a rope at the end of the member to serve as guide when lifting. Lift the
member slowly to designated position and fix it, insert bolt and hand tight at joint
point to secure the member.
d. Prepare crane girder before erection by installing safety line post on crane girder
and set Ø 10mm wire rope as life line prior to erection. Guide ropes shall be tied to
steel members during erection for safe guiding the lifted piece. Secure the member
to be erected and check the preparation. Install sling belt at the member and lock it
with shackle, attach the other end to crane hook for lifting. Tie a rope at the end of
the member to serve as guide when lifting. Lift the member slowly to designated
position and fix it, insert bolt and hand tight at joint point to secure the member.
e. Truss shall be assemble on level ground and bolted according to specification

before the erection, safety post shall be installed on truss prior to erection together
with Ø 10mm wire rope life line. Install lifting wire/sling belt and lock it by shackle
and the other end to crane hook for lifting the truss. Tie a rope at the end of the
member to serve as guide when lifting. Lift the member slowly to designated
position and fix it, insert bolt and hand tight at joint point to secure the member.
f. All members to be erected shall be checked for the weight and shall use lifting belt
or wire that has the lifting capacity greater than the weight of member to be lifted.
g. Safety net shall be installed every under the beam of each floor and truss.
h. Before releasing the steel structure from crane hook, erector must install at least
10% of bolt and hand tight prior to release of crane hook.
i. The final bolt tightening, structure levelling and alignment shall be checked
according to the applicable drawing, standards and specification.
j. Scaffolding access shall be provided upon erection of floor for access, otherwise
permanent stair access can be installed to use
7.0. TOLERANCE
The tolerances for erection shall not exceed those indicated in section 7.13 AISC Code
of Standard Practice for Steel Building and Bridges (AISC 303)
Leveling plate : ±3mm
Verticality: 1/500 mm (of distance between working points of splice)
5
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Location of working point on base: ≤ 6mm
8.0. EQUIPMENT LIST
a. 120 tons Hydraulic Crane

b. 70 tons Hydraulic Crane
c. 50 tons Hydraulic Crane
d. Boom Track
e. Pay Loader Forklift
f. Trailer Truck
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9.0. WORK SEQUENCE
9.1. Erection Sequence Diagram
Flow of Erection Sequences below will be carried out step by step started from the
first section and continue to other sections until finish.
EQUIPMENT PREPARATION & CHECK CHECK STEEL STRUCTURE

 Crane (Before Lifting)
 Chain Block/Lever Block - Check Marking Number
 Wire Sling/Sling Belt - Perform Visual & Dimensional
 Etc.  Length & Deflection
 Hole
 Cleaning-up etc.
PADDING INSTALLATION, CHIPPING &

MARKING CENTER LINE FOUNDATION CENTER LINE MARK ON STRUCTURE
(Before Lifting) (Before Lifting)
 Anchor Bolt Check - Put Elevation Mark & Center Line
 Chipping Foundation Mark
 Clean-up Foundation  1000mm from bottom base plate
 Install Padding Plate (only 1st tier)
 Marking Center Line Foundation
CHECK & SET-UP NUT OF ANCHOR

BOLT (Before Lifting) COLUMN LIFTING & POSITION
 Check Dimensional of Anchor Bolt
 Check Elevation of Anchor Bolt  Check Column Alignment
 Clean-up of thread Anchor Bolt  Support with Lashing
 Set-up Elevation Nut of Anchor Bolt  Fasten Nut of Anchor
and Protection of anchor Bolts
Pitch
CHECK 1st SECTION ENTIRETY BEAM & BRACING LIFTING

 Check Alignment  Check Alignment of Column and
 Tightening high Strength bolt Beam
 Random Inspection 1pc of Number  Fasten Bolt of Structure
bolts
GROUTING & CURING FOR 1st COLUMN

 Check Cleanliness before Grouting
PREPRATION FOR NEXT TIER
 Check Form Works (same sequence with 1st section)
 Maintain and keep Wet Condition
before Grouting
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9.2. Setting anchor bolt

Check the alignment and projection by surveyor.
9.3 Inspection of materials checked by QA/QC Inspector
(Anchor bolt materials should be already inspected and approved prior to the
settlement of installation.)
Checking of installation of anchor bolt by surveyor with the QA/QC Supervisor.
9.3. Surface Chipping Works
Levelling and chipping for roughing concrete surface by chipping hammer and
chisel.
9.4. Padding
9.4.1. Civil inspection, then start of work based on standard points.

9.4.2. Formworks and Padding (Approved Non-shrinkage grout cement)
9.4.3. Using 125mmx125mmx9mm steel plate moulded for levelling pad.(min
100mmx100mmx9mm)
9.4.4. Pattern marking.
9.4.5. Water curing for 3 days followed by level inspection.
9.5. Column Erection

9.5.1. Erection of structure will be using one (1) 120T, (1)70T Hydraulic Crane
9.5.2. Delivery of materials checked by QA/QC supervisor.
9.5.3. Segregation of Materials by section prior to Erection.
9.5.4. Preparation of Erection
 The crane must be in proper position and the hydraulic crane (or
outriggers for mobile crane) have sufficient platform.
 All lifting equipment (wire rope, web sling, shackles, etc.) must be
properly checked.
 Install working platform on the ground prior to lifting.
 Install rope taglines when lifting column.

9.5.5. Barricade the working area and put signage.
9.5.6. Signal man must be in position and equipped with whistle, flag and radio.
9.5.7. When the column is already in position, tighten the anchor nuts.
8
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9.5.8. Install the wire rope/ guy wires to support the column.
9.6. Girder Erection
9.6.1. Barricade the working area and put signage.

9.6.2. Signal man must be in position and equipped with whistle, flag and radio.
9.6.3. All workers working at height must have a full body harness and two-hook
lanyard.
9.6.4. Install climbing ladder to column prior for erection and rope for rope grab.
※ Span of columns should be about +20 - +30mm wider than dimension described
in the drawing. After main reached at setting position, the span should be
adjusted by chain blocks, etc.
9.7. Survey prior to Bolt Tightening

Structural Framing Assembly, then doing alignment, plumbness and elevation
inspection by the surveyor will follow.
9.8. Insertion of High Strength Bolts

Under any circumstances, high strength bolt should not be inserted by hammering
for bolt itself. If insertion is too hard, bolt holes should be bored by taper reamer.
9.9. Bolts Tightening

9.9.1. General
In order to prevent fall of personnel belongings when working at heights a fall

protection system will be installed; safety mesh or others.
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The bolts which the center line is vertical, shall always be assembled with the nut
before lifting or erection.
The defects in the alignment of holes shall exclusively be corrected with a reamer
for sheet metal work. Using any thermal cutting is strictly forbidden.
Tension value, will be applied which stated in below ‘torque table’.
STRUCTURAL BOLT TIGHTENING VALUE
9.9.2. Preparation of the contact surface; the contact surface of the elements to be
assembled shall be prepared according to the indications given of the
detailed drawing of the structure, in particular; absence of grease, oil.
9.9.3. Tightening of bolt; even though this section describes the installation of bolts,
in order to assure quality it is considered that the right execution of this work
must be performed according to the indications follows; before tightening of
bolt, the parts that will be connected must correctly assembled and fixed. It
must be verified that the parts have a correct alignment to install the quantity
of bolts required by the assembly drawings. The tightening sequence of the
structural bolt (high tension bolt) will be performed as follows;
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9.9.4. Installation and initial tightening
It is necessary to verify the alignment of the elements to be connected,

preventing this way to force the installation of bolts when clear differences
on the alignment and size of the bolt holes can be noticed.
Install bolts and nuts according to the assembly drawings taken under
consideration the type, grade or other additional indication of the
manufacturer. Also, it must be verified that the tightening of the nut is not
forced.
When applicable, bolts and nuts shall be identified by correlative numbers in

order to establish the tightening sequence.
Perform the tightening with a manual tool until a normal tightening is

achieved without the use of an additional arm.
Tightening will be performed by cross tightening or alternating on each

connection so the application of tightening or alternating on each connection
so the application of tightening is gradual and homogeneous of the surface
of the node, connection of joint.
9.9.5 Final tightening with impact wrench
All impact wrenched (_call ‘torque tool’ from now on) must be calibrated
every working day with a tension calibrator.
All torque tools must be calibrated with a minimum of 3 bolts. If proper
tension is achieved with 3 bolts in a row, then the torque tools will be
approved for work that day.
If the torque tool does not achieve proper tension with 3 bolts, then a fourth
bolt will be used. If proper tension is achieved with fourth bolt, that torque
tool will be approved for work that day. The maximum number to be used
calibration is 5.
If the torque tools does not achieve proper calibration with a maximum of 5
bolts, then that torque tool condition should be rechecked.
9.9.6 Inspection
Final inspection for bolt tightening shall be carried out for fastener
randomized by selection of inspector among the day work.
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ERECTION
The QA/QC inspector will inspect calibrations described in above section.

The inspector will keep a record of the bolt plate ID number, the impact
wrench serial number, and inspection report.
The inspector must check if there is any loose bolt & broken nut.
If a bolt has improper tension, then the worker will be retrained
All impact wrenched should be calibrated daily before bolting.
Inspection test report will be required only for high tension bolts and is not
required for regular bolt.
9.10. Grouting
9.10.1. Grouting shall be done with non-shrink grouting materials as below:
 Non Shrink Grout
9.10.2. After grouting has reached the required curing period as per guideline of
manufacturer of grouting materials, all anchor bolts or set bolts shall be
retightening up to hammer tight unless otherwise indicated.
9.11. Painting
9.11.1. Grinding and touch-up paint damaged parts.
9.11.2. Touch-up paint for bolts
10.0. ENVIRONMENT, HEALTH & SAFETY
10.1. All personnel must wear appropriate PPE at all times. Personnel are empowered to
stop work if safety precautions are not in place.
10.2. The Job Site Supervisor shall ensure that all Safety requirements are put in
practice, copy of JHA (Attached) are available on site for guidance and consultation.
10.3. Contractor Safety Representative shall carry out the safety site inspection to ensure
the safety requirements laid out in the safe work plan are followed during and after
the completion of the works.
10.4. Job Site Supervisor and Safety Representative shall be present at all time while
works are in progress.
10.5. Appropriate PTW to be prepared and implemented, modification without OWNER
approval is prohibited.
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10.6. Assessed risk as necessary and communicated to concerned parties prior to start of
any work.
10.7. Safety briefing / Tool box talk must be conducted by Supervisors prior to start of
work in the language of workforce.
10.8. Incidents and injuries, damaged to property or near misses should be reported.
10.9. Good housekeeping to be maintained during the execution of activity.
10.10. A clear and good communication must be maintained by all personnel involved on
the activity.
10.11. Personnel must be trained/experienced and familiarized with the scope of works to
be undertaken. The location of marshalling point must be identified, emergency
evacuation procedure must be clear to all workers, exercises must be conducted.
10.12. Contractor Safety Manager / Representative shall review Safety Action Plan.
11.0. ATTACHMENT
Attachment # 01. Job Environment and Safety Analysis

Attachment # 02. Risk Assessment
Attachment # 03. Lifting Plan
Attachment # 04. Load Charts
Attachment # 05. Manpower Loading
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Attachment # 01
Job Environment and Safety Analysis
14
JOB ENVIRONMENTAL SAFETY ANALYSIS
Rev.00 300MW Masinloc Coal Fired Power Plant
TITLE OF TASK : SUB-CONTRACTOR : GTC GLOBAL JESA No. :
JOB DESCRIPTION: LOCATION :AREA 2 STG STB
Date / Time MARCH 27, 2017 Prepared by(Sub-con) :ESTRELLA ATIENZA Authorized Environmental Person(VPCI) : Authorized Safety Person(VPCI) :
Revision
Revised by : Authorized Environmental Person(VPCI) : Authorized Safety Person(VPCI) :
Date
Acknowledgement by other crew
Additional Hazards Identified Additional Control Implemented Members
(Yes/No)
JESA REVIEW AND APPROVAL (WEEKLY BASIS)
WEEK DATE SAFETY IN-CHARGE (VPCI) SIGNATURE PTW NO. REMARKS
1ST
2ND
3RD
4TH
☞Other Safety Facility / Equipment Required:
☞Using Heavy Equipment / Tools:

Hazards Mitigation Actions
Measures Adequacy
based on Hierarchy of Controls
No. List of All Job Step Potential Hazard (Yes/No)
Elimination/Substitution Engineering Administrative PPE
Conduct Pre-Job Safety

Meeting to all personnel
prior to start the work
Ensure all manpower

should follow the proper
manual handling
Got hit by materials procedure in preparation YES
of materials to be used
on this particular activity
Horse playing should be

avoided in the working
area to mitigate unsafe
act of person
Hit by moving equipment Barricade and signage Assign spotter / flagman

should be put in place to to assist the operator in
warn the public maneuvering of the
equipment
Preparation of tools, materials and
Ensure only authorized /
1 machines YES
certified operator will
operate the equipment
Only authorized
personnel are allowed on
working area
Environmental hazard due to oil spill Never used In case of leakage of Inspect the equipment
malfunctioning equipment, a dip tray for possible leakage prior
equipment at site should be provided to to start work
avoid soil contamination
and to avert Only authorized and
environmental issue approved equipment
YES
should be permitted to
brought inside the
construction site
Availability of fire
watcher, fire
extinguisher and fire
blanket during
equipment repair for
possible fire
Got hit by sharp objects Conduct Pre-Job Safety Wear proper personal
Meeting to all personnel protective equipment:
prior to start the work hard hat, safety goggles, YES
long sleeve, working
gloves, visibility vest,
including safety shoes
Injury due to horse play Horse playing at work

should not be permitted
nor tolerated and
therefore strictly
YES
prohibited
Assign personnel to
continuous monitoring
on working area
Slip / Tripping Injury Ensure the area is free

from any obstruction
Maintain good YES

housekeeping on
working area
Personal Injury(eye, head, foot, body, Only authorized Wear proper personal
hand) personnel are allowed to protective equipment:
working on working area hard hat, safety goggles, YES
Hit by hand tools Inspect all hand tools Wear proper personal
prior to start the work protective equipment:
hard hat, safety goggles, YES
Follow the proper use of long sleeve, working
hand tools gloves, visibility vest,
Injury due to improper body positioning Proper man-handling

should be exercised to
prevent ergonomic stress
Follow the proper body YES

positioning in
preparation of tools and
materials
Injury due to bad weather condition In case of bad weather

condition / heavy rains,
work should be stop YES
immediately
Always update / monitor

the weather condition
Injury due to heat s stroke / heat stress Availability of first aider

on working area for
possible emergency
Safety awareness
regarding heat stroke /
YES
heat stress should be
discuss prior to start the
work
Provide appropriate
resting shelter and
drinking station intended
to the workers involved
with the tasks
2 Surveying Works Injury due to improper handling of tools Conduct Pre-Job Safety
and equipment Meeting to all personnel
prior to start the work YES
Follow proper manual

handling of tools and
equipment
Hit by the structural steel that being Ensure the place of the
erect instrument and
personnel conducting
surveying works is away
from the working radius
of the lifting equipment YES
Do not allow surveying

works while lifting is in
progress
Only authorized
personnel are allowed to
working on working area
Injury due to ergonomic stress Follow the proper body
positioning during the
surveying works YES
Hit by hand tools Inspect all hand tools Wear proper personal
prior to start work protective equipment:
hard hat, safety goggles,
Only authorized long sleeve, working
personnel are allowed to YES
working on working area including safety shoes
Use the right tool for the

right job
Slip / Trip Injury Barricade and signage Maintain good

should be put in place to housekeeping on
warn the working area working area YES
Personal Injury(eye, head, foot, body, Only authorized Wear proper personal
hand) personnel are allowed to protective equipment:
working on working area hard hat, safety goggles,

nor tolerated and
therefore strictly
YES
prohibited
Assign personnel to
on working area

work should be stop YES
immediately

Injury due to heat stroke / heat stress Availability of first aider

on working area for
possible emergency
Safety awareness
discuss prior to start the YES
work
Provide appropriate
resting shelter and
with the tasks
Installation of Ladder and Platform to Hit by hand tools Inspect all hand tools Wear proper personal
the Column prior to start the work protective equipment:
hard hat, safety goggles,
Accident due to fall Conduct training/safety Use appropriate full body

briefing about working at harness. Properly
heights to all the workers inspected by the safety
involved. officer
Ensure access must be
provided and secured
Maintain three-point
contact while
ascending/descending on
the ladder
Hit by the ladder/platform
Authorized personnel are
allow to work on working
area
Assign personnel to
the activity on working
area
Slip / Trip Injury Maintain good
housekeeping on
working area
Proper segregation of
materials on working
area
Personal Injury (eye, head, foot, body, Authorized personnel are Wear proper personal
hand) allow to work on working protective equipment:
area hard hat, safety goggles,

work should be stop
immediately


on working area for
possible emergency
Safety awareness
work
Provide appropriate
resting shelter and
with the tasks
3 Erection of Column Hit by the column that being lift Use tagline to control the Inspect all the lifting Wear proper personal
movement of the column gears prior to start the protective equipment:
that being lift and to work hard hat, safety goggles,
avoid accident long sleeve, working
Barricade and signage Assign personnel to including safety shoes YES
should be put in place to continuous monitoring
warn the personnel that the activity on working
passing by area
Use megaphone to warn Only authorized /

the personnel working at certified operator should
the working area operate the equipment
Collapse of equipment Barricade and signage Inspect the equipment

should be put in place to prior to start the lifting
warn the personnel that works
passing by
Only authorized /
certified operator should
Place the equipment on

the firm and stable
ground prior to the work
Proper planning should YES
be initiated prior to start
the work
In case of bad weather

work should be stop
immediately

area
Accident due to fall of column Barricade and signage Only certified rigger
should be put in place to should rig the column
warn the personnel that during erection
passing by
Use guy wire to support Inspect all the lifting

the column to avoid gears prior to start the
falling work YES

allowed to work on
working area
Injury due to removal of shackle and Use vertical lifeline in Conduct Pre-Job Safety Wear proper personal
sling removing of the shackle Meeting to all personnel protective equipment:
and sling on the column prior to start the work hard hat, safety goggles,
Ensure the personnel gloves, visibility vest,
shall have training on including safety shoes
Working At Heights
Authorized personnel Use full body harness

should remove the when removing the YES
shackle and sling on the shackle and sling on the
column that being erect column that being erect
Only authorized Use rope grab on lifeline

personnel are allowed to when ascending and
work on the working descending at the
area column for the removal
of shackle and sling
Slip / Trip Injury Remove all unnecessary Barricade and signage Maintain good
materials on the working should be put in place to housekeeping on
area warn the personnel work working area YES
on the working area Properly segregate all
the materials on the
working area

positioning in erection of
column YES

nor tolerated and
therefore strictly
YES
prohibited
Assign personnel to
on working area
area hard hat, safety goggles, YES

work should be stop
immediately
YES

on working area for
possible emergency
Safety awareness
work
YES
Provide appropriate
resting shelter and
with the tasks
4 Erection of Beam and Girder Hit by the beam and girder that being Use tagline to control the Inspect all the lifting Wear proper personal
lift movement of the beam gears prior to start the protective equipment:
and girder that being lift work hard hat, safety goggles,
and to avoid accident long sleeve, working
passing by area


passing by
Only authorized /

the firm and stable
YES
Proper planning should

the work

work should be stop
immediately

area
Accident due to fall of beam and girder Barricade and signage Only certified rigger
should be put in place to should rig the beam and
warn the personnel that girder during erection
passing by
Inspect all the lifting
gears prior to start the
work
YES
allowed to work on
working area
and sling on the beam prior to start the work hard hat, safety goggles,
and girder long sleeve, working
Working At Heights
Authorized personnel
should remove the YES
shackle and sling on the
column that being erect
Only authorized
work on the working
area
Slip / Trip Injury Remove all unnecessary Barricade and signage Maintain good
on the working area
Properly segregate all
working area

beam / girder YES

nor tolerated and
therefore strictly
YES
prohibited
Assign personnel to
on working area
work should be stop
immediately
YES

on working area for
possible emergency
purpose
Safety awareness
work YES
Provide appropriate
resting shelter and
with the tasks
5 Erection of Braces Hit by the braces that being lift Use tagline to control the Inspect all the lifting Wear proper personal
movement of the braces gears prior to start the protective equipment:
passing by area


passing by
Only authorized /

the firm and stable
Proper planning should YES

the work

work should be stop
immediately

area
Accident due to fall of braces Barricade and signage Only certified rigger
should be put in place to should rig the braces
passing by

the braces to avoid gears prior to start the
falling work YES

allowed to work on
working area
and sling on the braces prior to start the work hard hat, safety goggles,
Only authorized gloves, visibility vest,
personnel are allowed to including safety shoes
work on the working
Ensure the personnel Use full body harness

shall have training on when removing the YES
Working At Heights shackle and sling on the
Authorized personnel Use rope grab on lifeline

should remove the when ascending and
shackle and sling on the descending at the braces
braces that being erect for the removal of
shackle and sling
Slip / Trip / Fall Injury Remove all unnecessary Barricade and signage Maintain good
on the working area
working area

column YES

nor tolerated and
therefore strictly
YES
prohibited
Assign personnel to
on working area

work should be stop
immediately
YES

on working area for
possible emergency
Safety awareness
work
YES
Provide appropriate
resting shelter and
with the tasks
6 Assembly of Trusses Hit by the truss parts that being lift Use tagline to control the Inspect all the lifting Wear proper personal
movement of the truss gears prior to start the protective equipment:
parts that being lift and work hard hat, safety goggles,
to avoid accident long sleeve, working
passing by area


passing by
Only authorized /

YES
the firm and stable

the work

work should be stop
immediately

area
Accident due to fall of truss parts Barricade and signage Only certified rigger
should be put in place to should rig the truss parts
passing by
the truss parts to avoid gears prior to start the
falling work
Authorized personnel are YES

allowed to work on
working area
and sling on the truss prior to start the work hard hat, safety goggles,
parts long sleeve, working
Working At Heights

truss part that being truss part that being
erect erect

work on the working descending at the truss
area part for the removal of
shackle and sling
on the working area
working area

truss parts YES

nor tolerated and
therefore strictly
YES
prohibited
Assign personnel to
on working area

work should be stop
immediately
YES

on working area for
possible emergency
Safety awareness
heat stress should be YES
work
Provide appropriate
resting shelter and
with the tasks
7 Erection of Assembly Truss Hit by the assembly truss that being lift Use tagline to control the Inspect all the lifting Wear proper personal
movement of the gears prior to start the protective equipment:
assembly truss that being work hard hat, safety goggles,
lift and to avoid accident long sleeve, working
passing by area

passing by
Only authorized /

the firm and stable YES

the work

work should be stop
immediately

area
Accident due to fall of assembly truss Barricade and signage Only certified rigger
should be put in place to should rig the assembly
warn the personnel that trusses during erection
passing by

the assembly truss to gears prior to start the
avoid falling work YES

allowed to work on
working area
and sling on the prior to start the work hard hat, safety goggles,
assembly truss long sleeve, working
Ensure the personnel
shall have training on
Working At Heights

assembly truss that being assembly truss that being
erect erect

work on the working descending at the
area assembly truss for the
removal of shackle and
sling
on the working area
working area

assembly truss YES

nor tolerated and
therefore strictly
YES
prohibited
Assign personnel to
on working area

work should be stop
immediately
YES
on working area for
possible emergency
Safety awareness
work
YES
Provide appropriate
resting shelter and
with the tasks
8 Erection of Roof Beam and Braces Hit by the roof beam and braces that Use tagline to control the Inspect all the lifting Wear proper personal
being lift movement of the roof gears prior to start the protective equipment:
beam and braces that work hard hat, safety goggles,
being lift and to avoid long sleeve, working
accident gloves, visibility vest,
including safety shoes YES
Barricade and signage Assign personnel to
passing by area


passing by
Only authorized /

the firm and stable
ground prior to the work YES

the work

work should be stop
immediately

area
Accident due to fall of roof beam and Barricade and signage Only certified rigger
braces should be put in place to should rig the roof beam
warn the personnel that and braces during
passing by erection

the roof beam and gears prior to start the
braces to avoid falling work YES

allowed to work on
working area
and sling on the roof prior to start the work hard hat, safety goggles,
beam and braces long sleeve, working

shall have training on when removing the
Working At Heights shackle and sling on the YES
roof beam and braces
that being erect

shackle and sling on the descending at the roof
roof beam and braces beam and braces for the
that being erect removal of shackle and
sling
Only authorized
work on the working
area
on the working area Properly segregate all
working area

roof beam and braces YES

nor tolerated and
therefore strictly
YES
prohibited
Assign personnel to
on working area

work should be stop
immediately
YES

on working area for
possible emergency
Safety awareness
work
YES
Provide appropriate
resting shelter and
with the tasks
9 Erection of Crane Girder Hit by the crane girder that being lift Use tagline to control the Inspect all the lifting Wear proper personal
movement of the crane gears prior to start the protective equipment:
girder that being lift and work hard hat, safety goggles,
to avoid accident long sleeve, working
passing by area


passing by
Only authorized /

the firm and stable YES

the work

work should be stop
immediately

area
Accident due to fall of crane girder Barricade and signage Only certified rigger
should be put in place to should rig the crane
passing by

the crane girder to avoid gears prior to start the
falling work
Authorized personnel are YES
allowed to work on
working area
and sling on the crane prior to start the work hard hat, safety goggles,
girder long sleeve, working


shackle and sling on the descending at the
column that being erect column for the removal
Only authorized
work on the working
area
on the working area
working area

crane girder YES

nor tolerated and
therefore strictly
YES
prohibited
Assign personnel to
on working area
allow to work on working protective equipment:
hand) area hard hat, safety goggles, YES

work should be stop
immediately
YES

on working area for
possible emergency
Safety awareness
work
YES
Provide appropriate
resting shelter and
with the tasks
10 Erection of Purlins Hit by the purlins that being lift Use tagline to control the Inspect all the lifting Wear proper personal
movement of the purlins gears prior to start the protective equipment:
passing by area


passing by
Only authorized /

the firm and stable
YES

the work

work should be stop
immediately

area
Accident due to fall of purlins Barricade and signage Only certified rigger
should be put in place to should rig the purlins
passing by

the purlins to avoid gears prior to start the
falling work YES

allowed to work on
working area
and sling on the purlins prior to start the work hard hat, safety goggles,


purlins that being erect column for the removal
Only authorized
work on the working
area
on the working area
working area

purlins YES

nor tolerated and
therefore strictly
YES
prohibited
Assign personnel to
on working area

work should be stop
immediately
YES

on working area for
possible emergency
Safety awareness
work
YES
Provide appropriate
resting shelter and
with the tasks
11 Erection of Girth Hit by the girth that being lift Use tagline to control the Inspect all the lifting Wear proper personal
movement of the girth gears prior to start the protective equipment:
passing by area


passing by
Only authorized /

the firm and stable
YES
the work

work should be stop
immediately

area
Accident due to fall of column Barricade and signage Only certified rigger
should be put in place to should rig the girth
passing by

the girth to avoid falling gears prior to start the
work YES

allowed to work on
working area
and sling on the girth prior to start the work hard hat, safety goggles,


column that being erect column for the removal
Only authorized
work on the working
area
on the working area
working area

column YES
nor tolerated and
therefore strictly
YES
prohibited
Assign personnel to
on working area

work should be stop
immediately
YES

on working area for
possible emergency
Safety awareness
work
YES
Provide appropriate
resting shelter and
with the tasks
12 Night work / Overtime Activity Adequate lighting must

be provided ensuring a
safe working
environment for those
Poor illumination YES
persons who have to
work during the hours of
darkness prior to start
the work
Ensure all lighting should
be in good condition
` Conduct Pre-Job Safety Must use clear safety

Eye injury Meeting to all personnel goggles instead of dark YES
prior to start the work for the clear vision
Safety briefing should be Wear proper personal

initiated prior to start the protective equipment
work regarding the safe such as, hand gloves,
work on the working
long sleeve, safety shoes,
area during night /
hard hat including safety
overtime work
goggles
Advice all personnel
Incident bitten by mosquito, snake,
working at overtime / YES
insect etc.
night work to rest only
on the designated resting
shelter
Inspect the working area

to avoid insect bites
Provide snake catcher
Barricade and signage Maintain good Wear proper personal

should be put in place to housekeeping on protective equipment
warn the public working area such as, hand gloves,
long sleeve, safety shoes,
Install adequate lighting Proper segregation of
Accident due to slip / trip / fall hazard on access way and materials on working hard hat including safety
YES
especially on working area goggles
area
Ensure the area is free
from any obstruction
13 Disposal of waste materials Injury due to improper disposal of Disposal of material Wear appropriate YES
waste materials should be coordinated to personal protective
the concerned equipment during
department removal and disposal of
waste materials.
Proper segregation of
waste materials should
be initiated and these
will be disposed into a
designated landfill area
authorized by the client.
※EMERGENCY PLAN DESCRIPTION
VPCI EHSS Manager
JinGon Lee:
In case of Emergency: 0977-824-7318
1. Immediately stop the work.
2. Remove / unplug all electrical equipment Safety Supervisor GTC Inc.
3. Sound the alarm to warn the other workers Estrella Atienza:
4. Inform the emergency response team 0927-287-6702
5. Go to the nearest master point
How a rescue Emergency Contact GTC Global Safety Officer
willbeexecuted? In case of injury occurred: JastineElamparo:
[Describe it] 1. The first aider should be the one to respond on the incident area Numbers 0999-150-8642
2. Inform the rescue/medical team for further medication
GTC Global Nurse
In case of oil spill occurred: Kimberly Ebanez:
1. Immediately call environmental in-charge for the proper procedure 0909-904-1171
in containing the oil spillage.
GTC Global First Aider
Angelica Ebitner:
0930-633-7273
GTC Shelter – Near
Comfort Room
Tools and Exact location of
Spine Board, First Aid Kit
Equipment needed Emergency First Aid
Pre Job Safety Analysis

■JOB SPECIFICATION
Company Name Date(dd/mm/yy) Job Classification
Location Total No.of workers Weather Condition
Area Authority Supervisor/Foreman Writer
■COMMENTS AND OTHER ISSUES

■NAME AND SIGNATURE
Name Signature Name Signature
■5 X 5 INITIATIVE
1 2 3 4 5
ERECTION
Attachment # 02
Risk Assessment
15
RISKASSESSMENT
300MW MasinlocCoalFired Power Plant
Activity: STRUCTURAL STEEL ERECTION OF STEAM TURBINE BUILDING
BASERISK BASERISK
TYPEOF DAMAGE (WITHOUTCONTROL (WITHCONTROL)
TASK/JOBSTEPS LISTOFHAZARDS MITIGATING CONTROLS
L C Risk L C Risk
Conduct Pre-Job Safety Meeting to all personnel prior to start the work
Ensure all manpower should follow the proper manual handling procedure in
Fractured / Personal
Got hit by materials 2 2 C preparation of materials to be used on this particular activity 1 3 D
Injury
Horse playing should be avoided in the working area to mitigate unsafe act of
person
Assign spotter / flagman to assist the operator in maneuvering of the equipment
Serious Physical Injury / Ensure only authorized / certified operator will operate the equipment
Hit by moving equipment 3 5 A 1 3 E
Fatality Only authorized personnel are allowed on working area
Barricade and signage should be put in place to warn the public
Inspect the equipment for possible leakage prior to start work
Only authorized and approved equipment should be permitted to brought inside the
construction site
Environmental hazard due to oil spill Soil Contamination 2 3 C Availability of fire watcher, fire extinguisher and fire blanket during equipment 1 3 E
repair for possible fire
In case of leakage of equipment, a dip tray should be provided to avoid soil
contamination and to avert environmental issue
A. Preparation of tools,
materials and Conduct Pre-Job Safety Meeting to all personnel prior to start the work
machines Got hit by sharp objects Minor Physical Injury 2 2 D Wear proper personal protective equipment: hard hat, safety goggles, long sleeve, 1 3 D
working gloves, visibility vest, including safety shoes
Horse playing at work should not be permitted nor tolerated and therefore strictly
Injury due to horse play Minor Physical Injury 2 3 C prohibited 1 3 D
Assign personnel to continuous monitoring on working area
Fractured / Minor Ensure the area is free from any obstruction prior to start the work
Slip / Tripping Injury 2 3 C 1 3 D
Physical Injury Maintain good housekeeping on working area
Only authorized personnel are allowed to working on working area
Personal Injury(eye, head, foot, body,
hand)
Minor Physical Injury 2 2 D Wear proper personal protective equipment: hard hat, safety goggles, long sleeve, 1 3 D
Inspect all hand tools prior to start the work
Hit by hand tools Minor Physical Injury 2 2 D 1 3 D
Follow the proper use of hand tools
Proper man-handling should be exercised to prevent ergonomic stress
Fractured / Personal Follow the proper body positioning in preparation of tools and materials
Injury due to improper body positioning 2 3 C 1 3 D
Injury
In case of bad weather condition / heavy rains, work should be stop immediately
Injury due to bad weather condition Minor Physical Injury 2 2 D 1 3 E
Always update / monitor the weather condition
Availability of first aider on working area for possible emergency
Safety awareness regarding heat stroke / heat stress should be discuss prior to start
Injury due to heat s stroke / heat stress 2 3 C the work 1 2 E
Injury
Provide appropriate resting shelter and drinking station intended to the workers
involved with the tasks
Injury due to improper handling of tools Conduct Pre-Job Safety Meeting to all personnel prior to start the work
Minor Physical Injury 2 3 C 1 3 D
and equipment Follow proper manual handling of tools and equipment
Ensure the place of the instrument and personnel conducting surveying works is
Hit by the structural steel that being away from the working radius of the lifting equipment
Serious Physical Injury 2 3 C 1 3 D
erect Do not allow surveying works while lifting is in progress
Injury due to ergonomic stress Minor Physical Injury 2 3 C Follow the proper body positioning during the surveying works 1 3 D
Inspect all hand tools prior to start work

Hit by hand tools Minor Physical Injury 2 2 D Only authorized personnel are allowed to working on working area 1 3 D
Use the right tool for the right job
Fractured / Minor Maintain good housekeeping on working area
Slip / Trip Injury 2 3 C 1 3 D
Physical Injury Barricade and signage should be put in place to warn the working area
B. Surveying Works
Personal Injury(eye, head, foot, body,
hand)
Injury due to heat stroke / heat stress 2 3 C the work 1 2 E
Injury
Inspect all hand tools prior to start the work

Hit by hand tools Minor Physical Injury 2 2 D Wear proper personal protective equipment: hard hat, safety goggles, long sleeve, 1 3 D
C. Installation of Ladder Conduct training/safety briefing about working at heights to all the workers
and Platform to the involved.
Column
Fractured / Ensure access must be provided and secured
Accident due to fall 2 3 C 1 3 D
Personal Injury Maintain three-point contact while ascending/descending on the ladder
Use appropriate full body harness. Properly inspected by the safety officer
Authorized personnel are allow to work on working area
Hit by the ladder/platform Minor Physical Injury 2 3 C 1 3 D
Assign personnel to continuous monitoring the activity on working area

Fractured / Minor Maintain good housekeeping on working area
Slip / Trip Injury 2 3 C 1 3 D
Physical Injury Proper segregation of materials on working area
Personal Injury (eye, head, foot, body,
hand)
Fractured / Personal the work
Injury due to heat stroke / heat stress 2 3 C 1 2 E
Injury
Inspect all the lifting gears prior to start the work

Only authorized / certified operator should operate the equipment
Hit by the column that being lift Minor Physical Injury 2 3 C Use tagline to control the movement of the column that being lift and to avoid 1 3 D
accident
Barricade and signage should be put in place to warn the personnel that passing by
Use megaphone to warn the personnel working at the working area
Inspect the equipment prior to start the lifting works
Property Damage / Place the equipment on the firm and stable ground prior to the work
Collapse of equipment 3 5 A 1 5 D
Serious Physical Injury Proper planning should be initiated prior to start the work
D. Erection of Column In case of bad weather condition / heavy rains, work should be stop immediately
Only certified rigger should rig the column during erection
Serious Physical Injury Inspect all the lifting gears prior to start the work
Accident due to fall of column 3 4 A 1 4 D
/ Fatality Authorized personnel are allowed to work on working area
Use guy wire to support the column to avoid falling
Ensure the personnel shall have training on Working At Heights
Injury due to removal of shackle and Authorized personnel should remove the shackle and sling on the column that being
sling erect
Only authorized personnel are allowed to work on the working area
Use full body harness when removing the shackle and sling on the column that being
erect
Use rope grab on lifeline when ascending and descending at the column for the
removal of shackle and sling
Use vertical lifeline in removing of the shackle and sling on the column
Maintain good housekeeping on working area
Slip / Trip Injury Minor Physical Injury 2 3 C 1 3 D
Properly segregate all the materials on the working area
Injury due to ergonomic stress Minor Physical Injury 2 3 C Follow the proper body positioning in erection of column 1 3 D
Personal Injury (eye, head, foot, body, Wear proper personal protective equipment: hard hat, safety goggles, long sleeve, 1
Minor Physical Injury 2 2 D 3 D
hand) working gloves, visibility vest, including safety shoes
Injury
Hit by the beam and girder that being lift Minor Physical Injury 2 3 C Use tagline to control the movement of the beam and girder that being lift and to 1 3 D
avoid accident
E. Erection of Beam and Girder In case of bad weather condition / heavy rains, work should be stop immediately
Only certified rigger should rig the beam and girder during erection
Serious Physical Injury
Accident due to fall of beam and girder 3 4 A Inspect all the lifting gears prior to start the work 1 4 D
/ Fatality
Authorized personnel are allowed to work on working area
Injury due to removal of shackle and Authorized personnel should remove the shackle and sling on the column that being
sling erect
Use vertical lifeline in removing of the shackle and sling on the beam and girder
Slip / Trip Injury Minor Physical Injury 2 3 C Maintain good housekeeping on working area 1 3 D
Injury due to ergonomic stress Minor Physical Injury 2 3 C Follow the proper body positioning in erection of beam / girder 1 3 D
Availability of first aider on working area for possible emergency purpose
Injury
Hit by the braces that being lift Minor Physical Injury 2 3 C Use tagline to control the movement of the braces that being lift and to avoid 1 3 D
accident
Only certified rigger should rig the braces during erection
F. Erection of Braces
Accident due to fall of braces 3 4 A 1 4 D
/ Fatality Authorized personnel are allowed to work on working area
Use guy wire to support the braces to avoid falling
Only authorized personnel are allowed to work on the working
Authorized personnel should remove the shackle and sling on the braces that being
Injury due to removal of shackle and
Minor Physical Injury 2 3 C erect 1 3 D
sling
erect
Use rope grab on lifeline when ascending and descending at the braces for the
Slip / Trip / Fall Injury Minor Physical Injury 2 3 C 1 3 D
Injury due to ergonomic stress Minor Physical Injury 2 3 C Follow the proper body positioning in erection of braces 1 3 D

Personal Injury (eye, head, foot, body,
hand)
Injury
Use tagline to control the movement of the trusses that being lift and to avoid
accident
Hit by the trusses that being lift Minor Physical Injury 2 3 C Use megaphone to warn the personnel working at the working area 1 3 D
Only certified rigger should rig the trusses during erection
G. Erection of Trusses
Accident due to fall of Trusses 3 4 A Authorized personnel are allowed to work on working area 1 4 D
/ Fatality
Use guy wire to support the trusses to avoid falling
Authorized personnel should remove the shackle and sling on the trusses that being
erect
Minor Physical Injury 2 3 C Only authorized personnel are allowed to work on the working area 1 3 D
sling
Use full body harness when removing the shackle and sling on the truss part that
being erect
Use rope grab on lifeline when ascending and descending at the trusses for the
Slip / Trip / Fall Injury Minor Physical Injury 2 3 C Maintain good housekeeping on working area 1 3 D
Injury due to ergonomic stress Minor Physical Injury 2 3 C Follow the proper body positioning in erection of trusses 1 3 D
Injury
Use tagline to control the movement of the rafter that being lift and to avoid
accident
Hit by the rafter that being lift Minor Physical Injury 2 3 C 1 3 D
Only certified rigger should rig the rafter during erection
Accident due to fall of rafter 3 4 A 1 4 D
H. Erection of Rafter / Fatality Authorized personnel are allowed to work on working area
Use guy wire to support the rafter to avoid falling
Authorized personnel should remove the shackle and sling on the rafter that being
erect
sling
Use full body harness when removing the shackle and sling on the assembly truss
that being erect
Use rope grab on lifeline when ascending and descending at the assembly truss for
the removal of shackle and sling
Injury due to ergonomic stress Minor Physical Injury 2 3 C Follow the proper body positioning in erection of rafter 1 3 D
Injury
Use tagline to control the movement of the roof beam and braces that being lift and
to avoid accident
Hit by the roof beam and braces that
Minor Physical Injury 2 3 C Inspect all the lifting gears prior to start the work 1 3 D
being lift
Wear proper personal protective equipment: hard hat, safety goggles, long sleeve,
I. Erection of Roof Beam and Only certified rigger should rig the roof beam and braces during erection
Braces
Accident due to fall of roof beam and Serious Physical Injury
3 4 A Authorized personnel are allowed to work on working area 1 4 D
braces / Fatality
Use guy wire to support the roof beam and braces to avoid falling
Use full body harness when removing the shackle and sling on the roof beam and
braces that being erect
Use rope grab on lifeline when ascending and descending at the roof beam and
braces for the removal of shackle and sling
Minor Physical Injury 2 3 C Conduct Pre-Job Safety Meeting to all personnel prior to start the work 1 3 D
sling
Authorized personnel should remove the shackle and sling on the roof beam and
braces that being erect
Injury due to ergonomic stress Minor Physical Injury 2 3 C Follow the proper body positioning in erection of roof beam and braces 1 3 D
Personal Injury (eye, head, foot, body, Wear proper personal protective equipment: hard hat, safety goggles,
Minor Physical Injury 2 2 D 1 3 D
hand) long sleeve, working gloves, visibility vest, including safety shoes
Injury
Use tagline to control the movement of the purlins that being lift and to avoid
accident
Hit by the purlins that being lift Minor Physical Injury 2 3 C Use megaphone to warn the personnel working at the working area 1 3 D
Accident due to fall of purlins Only certified rigger should rig the purlins during erection
J. Erection of Serious Physical Injury Inspect all the lifting gears prior to start the work
3 4 A 1 4 D
Purlins / Fatality Authorized personnel are allowed to work on working area
Use guy wire to support the purlins to avoid falling
Injury due to removal of shackle and Conduct Pre-Job Safety Meeting to all personnel prior to start the work
sling Ensure the personnel shall have training on Working At Heights
Authorized personnel should remove the shackle and sling on the purlins that being
erect
erect
Slip / Trip / Fall Injury Maintain good housekeeping on working area
Injury due to ergonomic stress Injury due to ergonomic stress
Injury due to horse play Horse playing at work should not be permitted nor tolerated and therefore strictly
Minor Physical Injury 2 3 C prohibited 1 3 D
Personal Injury (eye, head, foot, body, Wear proper personal protective equipment: hard hat, safety goggles, long sleeve,
hand) Minor Physical Injury 2 2 D working gloves, visibility vest, including safety shoes 1 3 D
Injury due to bad weather condition In case of bad weather condition / heavy rains, work should be stop immediately
Minor Physical Injury 2 2 D 1 3 E
Injury due to heat stroke / heat stress Availability of first aider on working area for possible emergency
2 3 C the work 1 2 E
Injury
Hit by the girth that being lift Use tagline to control the movement of the girth that being lift and to avoid accident
Minor Physical Injury 2 3 C Use megaphone to warn the personnel working at the working area 1 3 D
Collapse of equipment Inspect the equipment prior to start the lifting works
3 5 A 1 5 D
Only certified rigger should rig the girth during erection
Accident due to fall of girth 3 4 A Authorized personnel are allowed to work on working area 1 4 D
/ Fatality
K. Erection of Girth Barricade and signage should be put in place to warn the personnel that passing by
Use guy wire to support the girth to avoid falling
erect
Minor Physical Injury 2 3 C Ensure the personnel shall have training on Working At Heights 1 3 D
sling
Authorized personnel should remove the shackle and sling on the column that being
erect
Use vertical lifeline in removing of the shackle and sling on the girth
Injury due to ergonomic stress Minor Physical Injury 2 3 C Follow the proper body positioning in erection of column 1 3 D
Injury due to horse play Minor Physical Injury 2 3 C Horse playing at work should not be permitted nor tolerated and therefore strictly 1 3 D
prohibited
Personal Injury (eye, head, foot, body, Wear proper personal protective equipment: hard hat, safety goggles, long sleeve,
Minor Physical Injury 2 2 D 1 3 D
Injury
Adequate lighting must be provided ensuring a safe working environment for those
Poor illumination Minor Physical Injury 2 3 C persons who have to work during the hours of darkness prior to start the work 1 3 D
Ensure all lighting should be in good condition
Fractured / Personal Must use clear safety goggles instead of dark for the clear vision
Eye injury 2 3 C 1 3 D
Injury Conduct Pre-Job Safety Meeting to all personnel prior to start the work
Safety briefing should be initiated prior to start the work regarding the safe work on
the working area during night / overtime work
L. Night work / Overtime Incident bitten by mosquito, snake, Physical Injury / Advice all personnel working at overtime / night work to rest only on the designated
Activity 3 5 A 1 3 E
insect etc. Fatality resting shelter
Inspect the working area to avoid insect bites
Provide snake catcher
Fractured / Personal Proper segregation of materials on working area
Accident due to slip / trip / fall hazard 2 3 C 1 3 D
Injury Ensure the area is free from any obstruction prior to start the work
Install adequate lighting on access way and especially on working area
Disposal of material should be coordinated to the concerned department
Injury due to improper disposal of waste Fracture /
M. Disposal of waste materials materials Personal Injury
2 3 C Proper segregation of waste materials should be initiated and these will be disposed 1 3 D
into a designated landfill area authorized by the client.
PREPARED BY : APPROVED BY :
AlmostCertain
5 10 15 20 25
5
Likely
4 8 12 16 20
4
Probable
3 6 9 12 15
3
Occasional
2 4 6 8 10
2
Unlikely
1 2 3 4 5
1
Likelihood
VeryLow Low Moderate High VeryHigh
12 1 2 3 4 5
Consequence
RiskRange ToleranceDescriptor RiskLevel
16-25 Unacceptable/Intolerable A
10-15 Substantial B
6-9 ModeratetoAcceptablewithReview C
3-5 Tolerable D
1-2 Acceptable E
ERECTION
Attachment # 03
Lifting Plan
16
ERECTION
Attachment # 04
Load Charts
17
GR-500N-1-00103/JA-02
GR-500N
CRANE SPECIFICATIONS
CRANE CAPACITY JIB
9.7m Boom 51,000kg at 3.0m (12part-line) Quick-turn type (2-staged type which stores alongside
16.0m Boom 30,000kg at 4.5m ( 8part-line) below the base boom section and extendible from under
22.3m Boom 20,000kg at 5.5m ( 6part-line) the boom (with 2nd stage being a pull-out type))
28.6m Boom 12,500kg at 8.0m ( 4part-line) Hydraulic non-stage offset (5°-60°
) type
34.9m Boom 11,000kg at 8.0m ( 4part-line) SINGLE TOP
38.05m Boom 9,000kg at 9.0m ( 4part-line) Single sheave. Mounted on main boom head for single
41.2m Boom 7,000kg at 10.0m ( 4part-line) line work.
8.0m Jib 3,500kg at 74° ( 1part-line) HOIST
12.7m Jib 2,500kg at 74° ( 1part-line) Hydraulic motor driven planetary gear reducer
Single top 4,500kg ( 1part-line) Automatic brake
MAX.LIFTING HEIGHT With high-speed unwind function
Boom 42.2m 2 single winches
Jib 55.2m With flow regulator valve with pressure compensation
MAX.WORKING RADIUS BOOM ELEVATION
Boom 34.0m 2 double-acting hydraulic cylinders
Jib 38.6m With flow regulator valve with pressure compensation
BOOM LENGTH SWING
9.7m - 41.2m Hydraulic motor driven planetary gear reducer
BOOM EXTENSION Swing bearing
31.5m Swing free/lock changeover type
BOOM EXTENSION SPEED Negative brake
31.5m/120s OUTRIGGERS
JIB LENGTH Fully hydraulic X-type (floats mounted integrally)
8.0m - 12.7m Slides and jacks each provided with independent
MAIN WINCH SINGLE LINE WINDING SPEED operation device.
125m/min (5th layer) Fully extended width 7.4m
Middle extended width 6.8m, 5.5m, 4.1m
MAIN WINCH HOOK SPEED
Minimum extended width 3.5m
10.4m/min (12 part-line)
OPERATION METHOD
MAIN WINCH SINGLE LINE UNWINDING SPEED
Hydraulic pilot valve operation
<Reference>
Standard 125m/min (5th layer) MAX. VERTICAL LOAD CAPACITY OF OUTRIGGER
High speed 190m/min (5th layer) 38.3t
AUXILIARY WINCH SINGLE LINE WINDING POWER TAKE-OFF
SPEED PTO wet multi-plate clutch
110m/min (3th layer) HYDRAULIC PUMPS
AUXILIARY WINCH HOOK SPEED 2 variable piston pumps
110m/min (1 part-line) 3 gear pumps
AUXILIARY WINCH SINGLE LINE UNWINDING HYDRAULIC OIL TANK CAPACITY
SPEED 601 liters
<Reference> SAFETY DEVICES
Standard 110m/min (3th layer) Automatic moment limiter (AML)
High speed 165m/min (3th layer) Swing automatic stop device
BOOM ELEVATION ANGLE Elevation slow down and stop device
-0°
- 83.5° Over-winding cutout device
Working area control device
BOOM ELEVATION SPEED
Outrigger extension width detector
-0°
- 83.5°
/62s
Winch drum lock (auxiliary winch)
SWING ANGLE Level gauge
360°continue Hook safety latch
SWING SPEED Hydraulic safety valve
2.2min -1 (rpm) Telescopic counterbalance valve
WIRE ROPE Elevation counterbalance valve
Main Winch: 18mm x 224m (Diameter x Length) Power tilt counterbalance valve
Spin-resistant wire rope Jack pilot check valve
Auxiliary Winch: 18mm x 120m (Diameter x Length) Swing lock
Spin-resistant wire rope EQUIPMENT
BOOM Air-conditioner with dehumidifier
6-section hydraulically telescoping boom of hexagonal Hydraulic oil temperature indication lamp
box construction Radio
(stages 2,3: synchronized; stages 4,5,6: synchronized) Oil cooler
BOOM EXTENSION Visual-type winch drum rotation indicator
3 double-acting hydraulic cylinders Operation pedals
2 wire rope type telescoping device ISO arrangement: for telescoping/auxiliary hoisting
TADANO arrangement: for elevating/telescoping
Television (option)
- 2 -
GR-500N-1-00103/JA-02
CARRIER SPECIFICATIONS GENERAL DATA

ENGINE DIMENSIONS
Model NISSAN 2A-GE13C (with turbo charger and air Overall length 11,870mm
cooler) Overall width 2,960mm
Type 4-cycle, 6-cylinder, direct-injection, water-cooled Overall height 3,760mm
diesel engine
Piston displacement 13.074 liters Wheel base 5,050mm
Max. output At the time of traveling 272kW (370PS) at Tread Front 2,380mm
2,000min-1(rpm) Rear 2,380mm
Max. torque 1,470N.m(150kgf.m) at 1,100min-1(rpm) WEIGHTS
TORQUE CONVERTER Gross vehicle weight
3-element, 1-stage unit (with automatic lock-up Total 38,895kg
mechanism) Front 19,450kg
TRANSMISSION Rear 19,445kg
Automatic and manual transmission
Power shift type (wet multi-plate clutch) PERFORMANCE
4 forward and 1 reverse speeds (with Hi/Low settings) Max. traveling speed 49km/h
Gradeability (tan θ) 0.57
REDUCER
Axle dual-ratio reduction Min. turning radius 6.3m (4-wheel steering)
10.8m (2-wheel steering)
DRIVE
2-wheel drive (4X2) / 4-wheel drive (4X4) selection Note:
FRONT AXLE This crane is covered by Class D Conditions under the
Full floating type Basic Running Conditions of the Road Traffic Act.
REAR AXLE
Full floating type
SUSPENSION
Front Hydro-pneumatic suspension (with hydraulic lock
cylinder)
Rear Hydro-pneumatic suspension (with hydraulic lock
cylinder)
STEERING
Fully hydraulic power steering
With reverse steering correction mechanism
BRAKE SYSTEM
Service Brake
Air and hydraulic combined type front and rear disk brakes
Parking Brake
Mechanically operated, internal expanding duo-servo
shoe type acting on drum at transmission case rear.
Auxiliary Brake
Hydrodynamic retarder
Electro-pneumatic operated exhaust brake
Auxiliary braking device for operations
FRAME
Welded box-shaped structure
ELECTRIC SYSTEM
24V DC. 2 batteries of 12V-120Ah
FUEL TANK CAPACITY
300 liters
TIRES
Front 505/95R25 183E ROAD
Rear 505/95R25 183E ROAD
CAB
One-man type
With interior equipment
Rubber mounted type
Fully adjustable seat
(with headrest, armrest and seat belt)
Adjustable handle (tilt, telescoping)
Intermittent type windshield/roof wiper (with washer)
Power window
Side visor
SAFETY DEVICES
Emergency steering device
Suspension lock device
Rear wheel steering lock device
Engine over-run alarm
Overshift prevention device
Parking brake alarm
Mirror for right side of boom (Electric type is optional)
Boom’s left side monitor television
EQUIPMENT
Centralized oiling device
Electric mirror
- 3 -
GR-500N-1-00103/JA-02
TOTAL RATED LOADS CHART

[BOOM]
Unit:ton
Outriggers fully extended (7.4 m) -360°-
Boom
length
9.7 m 16.0 m 22.3 m 28.6 m 34.9 m 38.05 m 41.2 m
Working
radius
2.5 m 51.0 30.0 20.0 12.5
3.0 m 51.0 30.0 20.0 12.5
3.5 m 45.0 30.0 20.0 12.5 11.0
4.0 m 39.5 30.0 20.0 12.5 11.0 9.0
4.5 m 35.5 30.0 20.0 12.5 11.0 9.0
5.0 m 32.0 29.0 20.0 12.5 11.0 9.0 7.0
5.5 m 29.0 27.0 20.0 12.5 11.0 9.0 7.0
6.0 m 26.5 25.0 19.2 12.5 11.0 9.0 7.0
6.5 m 24.0 23.2 18.0 12.5 11.0 9.0 7.0
7.0 m 21.3 17.0 12.5 11.0 9.0 7.0
8.0 m 18.2 15.0 12.5 11.0 9.0 7.0
9.0 m 15.0 13.4 11.5 10.2 9.0 7.0
10.0 m 12.3 11.9 10.5 9.3 8.5 7.0
11.0 m 10.2 9.9 9.6 8.5 7.8 6.8
12.0 m 8.5 8.25 8.8 7.8 7.2 6.4
13.0 m 7.1 6.9 7.9 7.1 6.6 6.0
14.0 m 5.9 6.9 6.6 6.1 5.6
16.0 m 4.3 5.2 5.7 5.3 4.9
18.0 m 3.0 4.0 4.5 4.6 4.3
20.0 m 3.1 3.5 3.7 3.85
22.0 m 2.35 2.75 3.0 3.1
24.0 m 1.7 2.1 2.35 2.5
26.0 m 1.65 1.85 2.0
28.0 m 1.25 1.4 1.55
30.0 m 0.9 1.0 1.2
32.0 m 0.7 0.9
34.0 m 0.6
Ａ(°) 0∼83.5 16∼83.5 26∼83.5
Standard hook 51 t hook 25 t hook
A= Boom angle range (for the unladen condition)
- 4 -
GR-500N-1-00103/JA-02
[BOOM]
Unit:ton
Outriggers middle extended (6.8 m) -Over sides-
Boom
length
9.7 m 16.0 m 22.3 m 28.6 m 34.9 m 38.05 m 41.2 m
Working
radius
2.5 m 51.0 30.0 20.0 12.5
3.0 m 50.0 30.0 20.0 12.5
3.5 m 43.0 30.0 20.0 12.5 11.0
4.0 m 38.0 30.0 20.0 12.5 11.0 9.0
4.5 m 34.1 30.0 20.0 12.5 11.0 9.0
5.0 m 30.7 29.0 20.0 12.5 11.0 9.0 7.0
5.5 m 27.7 27.0 20.0 12.5 11.0 9.0 7.0
6.0 m 25.3 25.0 19.2 12.5 11.0 9.0 7.0
6.5 m 23.0 23.2 18.0 12.5 11.0 9.0 7.0
7.0 m 21.3 17.0 12.5 11.0 9.0 7.0
8.0 m 16.4 15.0 12.5 11.0 9.0 7.0
9.0 m 13.0 12.7 11.5 10.2 9.0 7.0
10.0 m 10.6 10.3 10.5 9.3 8.5 7.0
11.0 m 8.7 8.5 9.5 8.5 7.8 6.8
12.0 m 7.2 7.1 8.1 7.8 7.2 6.4
13.0 m 6.1 6.0 6.9 7.1 6.6 6.0
14.0 m 5.1 6.0 6.4 6.1 5.6
16.0 m 3.65 4.5 4.9 5.1 4.9
18.0 m 2.55 3.3 3.8 4.05 4.2
20.0 m 2.5 3.0 3.2 3.35
22.0 m 1.8 2.3 2.5 2.65
24.0 m 1.2 1.75 1.9 2.05
26.0 m 1.25 1.45 1.6
28.0 m 0.85 1.05 1.2
30.0 m 0.5 0.7 0.85
32.0 m 0.5
Ａ(°) 0∼83.5 21∼83.5 26∼83.5 34∼83.5
- 5 -
GR-500N-1-00103/JA-02
[BOOM]
Unit:ton
Boom
length
9.7 m 16.0 m 22.3 m 28.6 m 34.9 m 38.05 m 41.2 m
Working
radius
2.5 m 45.0 30.0 20.0 12.5
3.0 m 45.0 30.0 20.0 12.5
3.5 m 41.0 30.0 20.0 12.5 11.0
4.0 m 36.8 30.0 20.0 12.5 11.0 9.0
4.5 m 33.2 30.0 20.0 12.5 11.0 9.0
5.0 m 30.2 27.0 20.0 12.5 11.0 9.0 7.0
5.5 m 25.9 24.0 20.0 12.5 11.0 9.0 7.0
6.0 m 21.4 21.0 19.2 12.5 11.0 9.0 7.0
6.5 m 18.2 18.0 17.0 12.5 11.0 9.0 7.0
7.0 m 15.2 15.1 12.5 11.0 9.0 7.0
8.0 m 11.9 11.6 12.0 11.0 9.0 7.0
9.0 m 9.5 9.15 10.2 10.0 9.0 7.0
10.0 m 7.65 7.35 8.35 8.7 8.5 7.0
11.0 m 6.25 6.0 7.0 7.3 7.6 6.8
12.0 m 5.15 4.9 5.85 6.3 6.5 6.4
13.0 m 4.2 4.0 5.0 5.5 5.6 5.6
14.0 m 3.25 4.2 4.7 4.9 5.0
16.0 m 2.05 3.0 3.5 3.7 3.8
18.0 m 1.15 2.1 2.6 2.75 2.9
20.0 m 1.35 1.9 2.05 2.25
22.0 m 0.7 1.25 1.5 1.7
24.0 m 0.8 1.0 1.2
26.0 m 0.6 0.8
Ａ(°) 0∼83.5 23∼83.5 36∼83.5 43∼83.5 48∼83.5
- 6 -
GR-500N-1-00103/JA-02
[BOOM]
Unit:ton
Boom
length
9.7 m 16.0 m 22.3 m 28.6 m 34.9 m 38.05 m 41.2 m
Working
radius
2.5 m 40.0 30.0 20.0 12.5
3.0 m 40.0 30.0 20.0 12.5
3.5 m 34.3 30.0 20.0 12.5 11.0
4.0 m 27.0 27.0 20.0 12.5 11.0 9.0
4.5 m 22.2 21.5 20.0 12.5 11.0 9.0
5.0 m 18.5 17.4 17.0 12.5 11.0 9.0 7.0
5.5 m 15.8 14.5 14.2 12.5 11.0 9.0 7.0
6.0 m 13.3 12.5 12.0 12.5 11.0 9.0 7.0
6.5 m 11.2 10.6 10.4 11.4 11.0 9.0 7.0
7.0 m 9.2 9.0 10.0 10.2 9.0 7.0
8.0 m 6.9 6.8 7.8 8.1 8.3 7.0
9.0 m 5.4 5.25 6.2 6.7 6.9 6.9
10.0 m 4.3 4.1 5.0 5.6 5.8 5.9
11.0 m 3.4 3.15 4.05 4.65 4.9 5.0
12.0 m 2.6 2.45 3.3 3.85 4.1 4.2
13.0 m 1.85 1.75 2.7 3.2 3.5 3.55
14.0 m 1.15 2.15 2.65 2.9 3.0
16.0 m 1.2 1.8 2.0 2.1
18.0 m 1.1 1.3 1.45
20.0 m 0.75 0.95
Ａ(°) 0∼83.5 38∼83.5 46∼83.5 52∼83.5 55∼83.5 59∼83.5
- 7 -
GR-500N-1-00103/JA-02
[BOOM]
Unit:ton
Outriggers minimum extended (3.5 m) -Over sides-
Boom
length
9.7 m 16.0 m 22.3 m 28.6 m 34.9 m 38.05 m 41.2 m
Working
radius
2.5 m 30.0 20.0 14.0 9.0
3.0 m 30.0 20.0 14.0 9.0
3.5 m 25.6 20.0 14.0 9.0 8.5
4.0 m 21.0 19.0 14.0 9.0 8.5 7.0
4.5 m 17.4 16.0 14.0 9.0 8.5 7.0
5.0 m 14.2 13.4 13.0 9.0 8.5 7.0 6.0
5.5 m 12.2 11.4 10.7 9.0 8.5 7.0 6.0
6.0 m 10.4 9.6 9.3 9.0 8.5 7.0 6.0
6.5 m 8.5 8.3 8.0 8.7 8.5 7.0 6.0
7.0 m 7.2 6.9 7.7 7.6 7.0 6.0
8.0 m 5.5 5.2 6.0 6.2 6.3 6.0
9.0 m 4.2 3.9 4.7 5.0 5.1 5.3
10.0 m 3.2 2.9 3.7 4.0 4.2 4.4
11.0 m 2.4 2.1 3.0 3.3 3.5 3.65
12.0 m 1.8 1.5 2.3 2.7 2.9 3.1
13.0 m 1.2 0.9 1.85 2.2 2.4 2.55
14.0 m 1.35 1.75 1.95 2.1
16.0 m 1.0 1.2 1.4
Ａ(°) 0∼83.5 44∼83.5 51∼83.5 59∼83.5 63∼83.5 65∼83.5
- 8 -
[JIB]
Outriggers fully extended (7.4 m) -360°-
Jib length 41.2 m boom + 8.0 m jib 41.2 m boom + 12.7 m jib
Offset 5° 25° 45° 60° 5° 25° 45° 60°
Boom angle Working Total rated Working Total rated Working Total rated Working Total rated Working Total rated Working Total rated Working Total rated Working Total rated
（°） radius (m) loads (t) radius (m) loads (t) radius (m) loads (t) radius (m) loads (t) radius (m) loads (t) radius (m) loads (t) radius (m) loads (t) radius (m) loads (t)
83.5 5 .6 3. 5 8. 3 2. 4 10.2 1. 6 11. 0 1. 0 6 .6 2. 5 10. 5 1. 4 13.4 0. 9 15. 3 0. 5
76.0 12.9 3. 5 15. 1 2. 4 16.6 1. 6 17. 1 1. 0 14.9 2. 5 18. 3 1. 4 20.7 0. 9 21. 6 0. 5
74.0 14.8 3. 5 16. 8 2. 4 18.3 1. 6 18. 6 1. 0 17.0 2. 5 20. 2 1. 4 22.4 0. 9 23. 2 0. 5
72.0 16.6 3 .3 5 18. 5 2. 4 19.8 1. 6 20. 0 1. 0 19.0 2. 4 22. 0 1. 35 24.1 0. 9 24. 6 0. 5
70.0 18.3 3. 0 20. 2 2. 4 21.3 1. 6 21. 5 1. 0 20.8 2. 2 23. 6 1. 25 25.7 0 .8 5 26. 1 0. 5
68.0 20.0 2. 7 21. 8 2. 2 22.9 1. 6 22. 8 1. 0 22.5 2. 0 25. 3 1. 2 27.2 0 .8 5 27. 4 0. 5
65.0 22.1 2. 3 23. 9 1. 9 25.0 1 .5 5 24. 8 1. 0 25.0 1. 8 27. 7 1. 1 29.4 0. 8 29. 5 0. 5
60.0 25.7 1 .7 5 27.4 1. 5 28.4 1 .3 5 28.1 1. 0 28.9 1. 4 31.5 1. 0 32.8 0 .7 5 32.8 0. 5
55.0 29.0 1. 3 30.6 1. 2 31.3 1. 1 32.6 1. 1 35.0 0 .8 5 36.0 0 .7 5
53.0 30.3 1 .0 5 31. 7 0. 95 32.5 0 .9 5 34. 0 0. 85 36.2 0 .7 5 37. 1 0. 65
50.0 32.1 0 .6 5 33.4 0. 6 34.0 0. 6 35.9 0 .5 5 38.0 0 .4 5 38.6 0. 4
Ａ( °) 49∼83. 5 59∼83. 5 49∼83. 5 59∼83. 5
- 9 -
Offset 5° 25° 45° 60° 5° 25° 45° 60°
83.5 5 .6 3. 5 8. 3 2. 4 10.2 1. 6 11. 0 1. 0 6 .6 2. 5 10. 5 1. 4 13.4 0. 9 15. 3 0. 5
76.0 12.9 3. 5 15. 1 2. 4 16.6 1. 6 17. 1 1. 0 14.9 2. 5 18. 3 1. 4 20.7 0. 9 21. 6 0. 5
74.0 14.8 3. 5 16. 8 2. 4 18.3 1. 6 18. 6 1. 0 17.0 2. 5 20. 2 1. 4 22.4 0. 9 23. 2 0. 5
72.0 16.6 3 .3 5 18. 5 2. 4 19.8 1. 6 20. 0 1. 0 19.0 2. 4 22. 0 1. 35 24.1 0. 9 24. 6 0. 5
70.0 18.3 3. 0 20. 2 2. 4 21.3 1. 6 21. 5 1. 0 20.8 2. 2 23. 6 1. 25 25.7 0 .8 5 26. 1 0. 5
68.0 20.0 2. 7 21. 8 2. 2 22.9 1. 6 22. 8 1. 0 22.5 2. 0 25. 3 1. 2 27.2 0 .8 5 27. 4 0. 5
65.0 22.1 2. 3 23.9 1. 9 25.0 1 .5 5 24.8 1. 0 25.0 1. 8 27.7 1. 1 29.4 0. 8 29.5 0. 5
60.0 25.7 1. 7 27.4 1. 5 28.4 1 .3 5 28.1 1. 0 28.9 1. 4 31.5 1. 0 32.8 0 .7 5 32.8 0. 5
55.0 28.9 0. 9 30. 5 0. 8 31.2 0. 8 32. 3 0. 75 34.9 0 .6 5 35. 8 0. 55
53.0 30.1 0 .6 5 31.6 0. 6 32.4 0. 6 33.6 0 .5 5 36.1 0. 5 36.9 0. 4
Ａ( °) 52∼83. 5 59∼83. 5 52∼83. 5 59∼83. 5
GR-500N-1-00103/JA-02
[JIB]

Offset 5° 25° 45° 60° 5° 25° 45° 60°
GR-500N-1-00103/JA-02
83.5 5.6 3.5 8.3 2.4 10.2 1.6 11.0 1.0 6.6 2.5 10.5 1.4 13.4 0.9 15.3 0.5
76.0 12.9 3.5 15.1 2.4 16.6 1.6 17.1 1.0 14.9 2.5 18.3 1.4 20.7 0.9 21.6 0.5
74.0 14.8 3.5 16.8 2.4 18.3 1.6 18.6 1.0 17.0 2.5 20.2 1.4 22.4 0.9 23.2 0.5
72.0 16.6 3.35 18.5 2.4 19.8 1.6 20.0 1.0 19.0 2.4 22.0 1.35 24.1 0.9 24.6 0. 5
70.0 18.3 3.0 20.2 2.4 21.3 1.6 21.5 1.0 20.8 2.2 23.6 1.25 25.7 0.85 26.1 0.5
68.0 19.7 2.35 21.6 2.05 22.9 1.6 22.8 1.0 22.4 1.95 25.3 1.2 27.2 0.85 27.4 0.5
65.0 21.8 1.65 23.7 1.45 24.9 1.3 24.8 1.0 24.7 1.4 27.7 1.1 29.4 0.8 29.5 0.5
62.0 23.9 1.1 25.6 0.95 26.8 0.85 26.9 0.8 26.8 0.85 29.8 0.7 31.4 0.65 32.8 0.5
60.0 25.2 0.7 27.0 0.6 28.0 0.6 28.1 0.55 28.2 0.55
Ａ(°) 59∼83.5 61∼83.5
- 10 -
Offset 5° 25° 45° 60° 5° 25° 45° 60°
83.5 5.6 3.5 8.3 2.4 10.2 1.6 11.0 1.0 6.6 2.5 10.5 1.4 13.4 0.9 15.3 0.5
76.0 12.9 3.5 15.1 2.4 16.6 1.6 17.1 1.0 14.9 2.5 18.3 1.4 20.7 0.9 21.6 0.5
74.0 14.6 2.9 16.8 2.4 18.3 1.6 18.6 1.0 16.8 2.35 20.2 1.4 22.4 0.9 23.2 0.5
72.0 16.1 2.1 18.3 1.75 19.8 1.6 20.0 1.0 18.5 1.75 21.9 1.3 24.1 0.9 24.6 0.5
70.0 17.6 1.5 19.7 1.25 21.1 1.1 21.5 1.0 20.0 1.2 23.4 0.9 25.6 0.75 26.1 0.5
68.0 19.1 1.0 21.2 0.85 22.5 0.75 22.8 0.7 21.6 0.8
Ａ(°) 67∼83.5 69∼83.5
GR-500N-1-00103/JA-02
PRECAUTIONS TO BE TAKEN WHEN THE OUTRIGGERS ARE EXTENDED:

1. The total rated loads shown are for the case where the crane is set horizontally on firm level ground. They include
the weights of the slings and hooks (main hook: 460kg, 25t hook: 300kg, auxiliary hook: 100kg).
The values above the bold lines are based on the crane strength while those below are based on the crane stability.
2. Since the working radii are based on the actual values including the deflection of the boom, operations should be
performed in accordance with the working radii.
3. Jib operations should be performed in accordance with the boom angle, irrespective of the boom length. The working
radii are reference values for the case where the jib is mounted to a 41.2m boom.
4. The total rated load for the single top shall be the value obtained by subtracting the weight of the hook mounted on
the boom from the total rated load of the boom and must not exceed 4.5t.
5. High-speed unwind function should be performed only when lowering the hook alone and sudden braking operations
must be avoided.
6. The table below shows the standard number of part lines for each boom length. When using with other than this
number of part lines, the load per line should not exceed 4.25t for the main winch, and 4.5t for the auxiliary winch.
Boom length 9. 7ｍ 16.0 ｍ 22. 3ｍ 28.6 ｍ 34. 9ｍ 38.0 5ｍ 41.2 ｍ Jib/Single top
Number of
part lines 12 ８６４４４４１
7. The hoisting performance for the "Over sides" range will differ according to the extended width of the outriggers.
Operations should be performed in accordance with the performance corresponding to the extended width.
Also, although the hoisting performances for the "Over front" and "Over rear" ranges are equivalent to those of the
"outriggers fully extended" condition, the front and rear ranges (angle a) will differ according to the width to which the
outriggers are extended in the left and right directions.
Extended Middle extended Middle extended Middle extended Minimum extended

width (6.8 m) (5.5 m) (4.1 m) (3.5 m)
Angle a° 45 35 25 20
- 11 -
GR-500N-1-00103/JA-02
2-(2) Without outriggers
Unit:ton
Stationary Travelling at 1.6km/h or less
Boom length 9.7m 16.0m 22.3m 9.7m 16.0m 22.3m
Working radius Front -360°- Front -360°- Front -360°- Front -360°- Front -360°- Front -360°-
3.0 m 20.0 12.5 15.0 10.0 14.5 8.0 10.5 6.5
3.5 m 20.0 12.5 15.0 10.0 14.5 8.0 10.5 6.5
4.0 m 20.0 11.0 15.0 10.0 11.0 5.5 14.5 8.0 10.5 6.5 8.0 4.5
4.5 m 18.0 9.0 15.0 8.5 11.0 5.5 12.9 6.8 10.5 6.5 8.0 4.5
5.0 m 16.0 7.4 15.0 7.0 11.0 5.5 11.5 5.8 10.5 5.3 8.0 4.1
5.5 m 14.3 6.2 14.0 5.7 11.0 5.3 10.3 4.8 10.5 4.4 8.0 3.55
6.0 m 12.8 5.2 13.0 4.8 11.0 4.4 9.3 4.0 10.0 3.7 8.0 3.05
6.5 m 11.7 4.35 12.0 4.05 10.0 3.7 8.6 3.35 9.3 3.15 8.0 2.55
7.0 m 11.0 3.4 9.2 3.0 8.5 2.7 7.4 1.65
8.0 m 9.0 2.3 7.7 2.0 7.0 1.85 6.4 0.95
9.0 m 7.0 1.3 6.4 1.0 5.9 1.1 5.4
10.0 m 5.7 5.4 4.8 4.5
11.0 m 4.7 4.5 3.9 3.7
12.0 m 4.0 3.8 3.3 3.1
13.0 m 3.4 3.2 2.8 2.6
14.0 m 2.7 2.2
16.0 m 1.8 1.5
18.0 m 1.0 0.85
Ａ(°) 0∼78 39∼78 22∼78 60∼78 0∼78 45∼78 22∼78 63∼78
PRECAUTIONS TO BE TAKEN WHEN THE OUTRIGGERS ARE NOT USED:

1. The total rated loads shown are for the case where the tire air pressure on firm level ground is as specified 800kPa
(8.00kgf/cm 2) and the suspension-lock cylinder is retracted as much as possible. They include the weights of the
slings and hooks (main hook: 460kg, 25t hook: 300kg, auxiliary hook: 100kg).
The values above the bold lines are based on the crane strength while those below are based on the crane stability.
The foundation, working conditions, etc. should be taken into consideration for actual work.
2. Since the working radii are based on the actual values including the deflection of the boom and the tires, operations
should be performed in accordance with the working radii.
3. The table below shows the standard number of part lines for each boom length. When using with other than this
number of part lines, the load per line should not exceed 4.25t for the main winch, and 4.5t for the auxiliary winch.
Boom length 9.7 ｍ 16.0 ｍ 22.3 ｍ Single top

Number of part lines 6 4 4 1
4. "Over front" crane operations should be performed only when the AML "over-front area indicator lamp" is lit. The
boom must be kept inside a 2°area over front of the carrier when performing "Over front" crane operations without
the outriggers.
Approx. 2°
5. The total rated load for the single top shall be the value obtained by subtracting the weight of the hook mounted on
the boom from the total rated load of the boom and must not exceed 4.5t.
6. High-speed unwind function should not be performed without outriggers.
Booms over 22.3m in length and jibs should not be used without outriggers.
7. The "Drive Mode Selection" switch should be set to "4-wheel / Lo" for travelling while hoisting a load and the shift
lever should be set to first.
8. When travelling while hoisting a load, the swing brake should be applied, the load should be kept as close to the
ground as possible but not touching the ground and the speed should be kept at 1.6km/h or less. In particular, any
abrupt steering, starting or braking must be avoided.
9. Crane operations should not be performed when travelling while hoisting a load.
- 12 -
GR-500N-1-00103/JA-02
WORKING RADIUS - LIFTING HEIGHT
12
.7
m
8.0 jib
m
jib
41.2
m bo
om
38.0
5m
boo
m
34.9
mb
oom
LIFTING HEIGHT (m)

28.
6m
boo
m
22
.3
m
bo
om
16
.0
m
bo
om
9.7
m
bo
om
WORKING RADIUS (m)

NOTES:
1. The deflection of the boom and the jib are not incorporated in the figure above.
2. The figure above is for the case where the outriggers are fully extended (360°).
- 13 -
DIMENSIONS (1/100)
GR-500N-1-00103/JA-02
(Total width)
Min.
Max.
(Distance between axes)
- 14 -
(Total height)
(Total length)
ROUGH TERRAIN CRANE
【SPECIFICATION】
■CRANE Specification ■CARRIER Specification
Maximum lifting capacity 70ton×2.5m Maximum traveling speed 49km/h
Boom length 10.0m ― 44.5m (6 section) Gradeability (tan θ) 60% (computed at G.V.W. = 39,750kg)
Fly jib length 8.3m－13.2m (2 section, offset 7°― 60°) Minimum turning radius 11.2m (2 wheel steer)
(center of extreme outer tire) 6.44m (4 wheel steer)
Maximum rated lifting 45.5m (Boom)
height 58.6m (jib) ●Engine
Main Model Mitsubishi 6D24-TLE2A
Hoisting 160m / min. (at 5th layer)
winch
line speed 4 cycle, 6 cylinders, water cooled, direct injection turbo-charged
Auxiliary Type
(winch up) 150m / min. (at 4th layer) diesel engine with intercooling
winch
Piston displacement 11.945L
Main (Parts of line; 16) : 10m / min. (at 5th layer)
Hoisting hook winch Max. power 257kW at 2,200min-1
speed Max. torque 1,275N･m at 1,500min-1
(winch up) Auxiliary (
Parts of line; 1) : 150m / min. (at 4th layer)
winch Fuel due to KATO's recommendation only
Boom derricking angle 0°― 84° ●Equipment and structure
Boom derricking time 66sec / (0°― 84°) Drive system 4×4
Boom extending speed 135sec (10.0m ― 44.5m) Engine mounted 3 elements
Torque converter
Slewing speed 1.8min-1 1 stage (with lock up clutch)
Tail slewing radius 3,550mm Remote mounted full automatic 6 forward & 2 reverse speed with
Transmission
transfer differencial
●Equipment and structure
Number of speeds 6 forward & 2 reverse speed
Box-shaped, 6-section hydraulically terescopic type
Boom type (Boom section 2 / 3, 4 / 5 / 6 simultaneously operated) Front Planetary, drive/steer type
Axles
2 sections (2nd section of hydraulically terescopic type) Rear Planetary, drive/steer type
Jib type (offset angles 7°― 60°) Front & Hydro-pneumatic suspension
Suspension
Boom extension/ Rear Hydraulic locking device with suspension cylinder
Three hydrauric cylinders and wire ropes used together
retraction equipment Service Air-over hydraulic disk brake on 4 wheels
Boom derricking/lowering Two hydraulic cylinders of direct acting type with pressure- brake (front and rear independent circuit)
equipment compensated flow control valve Parking Spring applied, electrically air released parking brake mounted on
Brake system
Driven by axial plunger type hoisting motor through planetary gear brake front axle, internal expanding type
Winch system
reduction. Controlled independently by respective operating lever. Auxiliary
Main & Auxiliary winches Exhaust brake, Hydraulic retarder
Equipped with automatic brake. brake
Slewing equipment Ball bearing type Full hydraulic power steering
Hydraulic H-beam type Steering Completely independent front and rear steering
Type (with float and vertical cylinder in single unit) (with automatic rear wheel steering lock system)
7,600mm (Fully extended) Front 505 / 95 R25 183E ROAD

Tire size
7,200mm (Intermediately extended) Rear 505 / 95 R25 183E ROAD
Outriggers Fuel tank capacity 300 L
Extension 6,500mm (Intermediately extended)
width 5,400mm (Intermediately extended) Batteries (12V－150AH)×2
4,300mm (Intermediately extended) ●Safety devices

2,690mm (Fully retracted) Emergency steering device,
Rear wheel steering lock system (automatic),
Main Mis-shifting prevention system, Brake fluid leak warning device,
Diameter: 18mm×Length: 240m
Wire rope for winch Service brake lock, Suspension lock, Engine overspeed alarm,
hoisting Auxiliary Radiator coolant level warning device,
Diameter: 18mm×Length: 125m Air filter service warning device
winch
●Hydraulic equipment ●Standard equipment
Oil pump 4 pumps, plunger type Centralized lubricating system, Bypass oil filter
Hoisting
Axial plunger type
●Optional equipments
Hydraulic motor
Yellow rev. light, Rear view camera, Side view camera
motor Slewing
motor
Axial plunger type
■GENERAL Dimensions
Control valve Double acting with integral check and relief valves Overall length 12,590mm
Cylinder Double acting type Overall width 2,990mm
Oil reservoir capacity 740L Overall height 3,680mm
●Safety devices Wheel base 5,300mm
ACS (Automatic Crane Stopper with Voice alarm), Front 2,410mm
Slewing automatic stop system, Boom raise / lower dampening function, Treads
Rear 2,410mm
Boom extension / retraction dampening function, Outrigger status detector,
Boom derricking / telescoping holding valve, Overhoist prevention device, Passenger capacity One person
Drum lock device (on aux. winch), Winch holding valve, Automatic winch brake,
Gross
Winch drum roller, Hydraulic safety valves, Outrigger lock pins, approx. 39,750kg
weight
Slewing lock, Joystick control safety stop system,
Hydraulic oil temperature warning device, Hydraulic oil return filter warning device Gross vehicle Front
approx. 19,850kg
mass weight
●Standard equipment
Rear
Hydraulic oil cooler,Working light (on boom, table and cab), approx. 19,900kg
weight
Winch drum turning indication device, Hook for 34 ton, Hook for 5ton
● Stow the hooks in place before traveling.
●Operator's cab ● Before you use this machine, read the precautions in the instruction manual thoroughly to
All steel welded construction, 1 person, Rubber mounted, operate it correctly.
Adjustable steering wheel, Adjustable seat, Seat belt, ● KATO products and specifications are subject to improvements and changes without notice.
Front windscreen wiper & washer (2 speed wiper),
Roof window wiper & washer, Cigarette lighter, Ashtray, Floor mat
●Optional equipment
Winch view camera, Hook for 70 / 48 ton, Slewing warning buzzer,
Winch over unwinding device, Cab heater, Cab cooler, Fan,
AM/FM Radio, Fire extinguisher, ACS outside indicator
62133000
1
■RATED LIFTING CAPACITY
10.0m ― 44.5m Boom
(Unit : Metric ton) (Unit : Metric ton)
(7.6m) (7.2m) (6.5m)

Working Working
radius (m) Outriggers fully extended (7.6m) (over side and over rear) radius (m) Outriggers intermediately extended (7.2m) (over side) Outriggers intermediately extended (6.5m) (over side)
10.0m 16.9m 23.8m 30.7m 37.6m 41.5m 44.5m 10.0m 16.9m 23.8m 30.7m 37.6m 41.5m 44.5m 10.0m 16.9m 23.8m 30.7m 37.6m 41.5m 44.5m
Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom
2.5 70.00* 32.00 23.00 12.50 2.5 48.00 32.00 23.00 12.50 48.00 32.00 23.00 12.50
3.0 61.00* 32.00 23.00 12.50 3.0 48.00 32.00 23.00 12.50 48.00 32.00 23.00 12.50
3.5 55.00* 32.00 23.00 12.50 12.00 3.5 48.00 32.00 23.00 12.50 12.00 46.00 32.00 23.00 12.50 12.00
4.0 49.20* 32.00 23.00 12.50 12.00 10.00 4.0 46.00 32.00 23.00 12.50 12.00 10.00 42.00 32.00 23.00 12.50 12.00 10.00
4.5 44.10 32.00 23.00 12.50 12.00 10.00 8.00 4.5 42.00 32.00 23.00 12.50 12.00 10.00 8.00 38.00 32.00 23.00 12.50 12.00 10.00 8.00
5.0 39.50 32.00 23.00 12.50 12.00 10.00 8.00 5.0 38.50 32.00 23.00 12.50 12.00 10.00 8.00 34.50 32.00 23.00 12.50 12.00 10.00 8.00
5.5 35.70 32.00 23.00 12.50 12.00 10.00 8.00 5.5 35.00 32.00 23.00 12.50 12.00 10.00 8.00 31.50 32.00 23.00 12.50 12.00 10.00 8.00
6.0 32.50 30.50 22.00 12.50 12.00 10.00 8.00 6.0 32.00 30.50 22.00 12.50 12.00 10.00 8.00 29.00 30.50 22.00 12.50 12.00 10.00 8.00
6.5 29.50 28.50 20.60 12.50 12.00 10.00 8.00 6.5 29.50 28.50 20.60 12.50 12.00 10.00 8.00 25.00 25.80 20.60 12.50 12.00 10.00 8.00
7.0 26.80 26.00 19.30 12.50 12.00 10.00 8.00 7.0 26.80 26.00 19.30 12.50 12.00 10.00 8.00 21.50 21.80 19.30 12.50 12.00 10.00 8.00
7.5 24.00 18.20 12.50 12.00 10.00 8.00 7.5 23.10 18.20 12.50 12.00 10.00 8.00 18.80 18.20 12.50 12.00 10.00 8.00
8.0 22.00 17.20 12.50 12.00 10.00 8.00 8.0 20.50 17.20 12.50 12.00 10.00 8.00 16.40 16.20 12.50 12.00 10.00 8.00
9.0 17.50 15.40 12.50 12.00 10.00 8.00 9.0 16.00 15.40 12.50 12.00 10.00 8.00 12.90 12.70 12.50 12.00 10.00 8.00
10.0 14.00 13.80 12.50 10.90 10.00 8.00 10.0 12.70 12.40 12.50 10.90 10.00 8.00 10.30 10.00 11.25 10.90 10.00 8.00
11.0 11.40 11.20 11.30 10.00 9.20 8.00 11.0 10.30 10.10 11.10 10.00 9.20 8.00 8.40 8.10 9.30 9.80 9.20 8.00
12.0 9.40 9.20 10.30 9.20 8.40 8.00 12.0 8.50 8.25 9.25 9.20 8.40 8.00 6.85 6.60 7.70 8.40 8.40 8.00
13.0 7.90 7.65 8.70 8.40 7.80 7.30 13.0 7.10 6.85 7.80 8.40 7.80 7.30 5.65 5.40 6.45 7.10 7.20 7.30
14.0 6.40 7.40 7.80 7.20 6.80 14.0 5.70 6.65 7.25 7.20 6.80 4.45 5.45 6.05 6.35 6.50
15.0 5.35 6.35 7.00 6.60 6.30 15.0 4.75 5.65 6.30 6.55 6.30 3.60 4.60 5.20 5.45 5.60
16.0 4.50 5.45 6.10 6.20 5.80 16.0 3.95 4.85 5.45 5.70 5.80 2.90 3.90 4.50 4.75 4.90
17.0 3.80 4.75 5.30 5.55 5.40 17.0 3.30 4.15 4.75 5.00 5.15 2.35 3.30 3.85 4.10 4.25
18.0 3.15 4.10 4.65 4.90 5.00 18.0 2.70 3.55 4.15 4.40 4.55 1.85 2.75 3.35 3.55 3.70
19.0 2.60 3.55 4.10 4.35 4.50 19.0 2.20 3.05 3.60 3.85 4.00 1.40 2.30 2.85 3.10 3.25
20.0 2.15 3.05 3.60 3.85 4.00 20.0 1.75 2.60 3.15 3.40 3.50 1.00 1.90 2.45 2.70 2.80
21.0 2.60 3.15 3.40 3.55 21.0 2.20 2.75 2.95 3.10 1.55 2.10 2.30 2.45
22.0 2.25 2.75 3.00 3.15 22.0 1.85 2.40 2.60 2.75 1.25 1.75 2.00 2.10
24.0 1.60 2.10 2.30 2.45 24.0 1.25 1.75 1.95 2.10 0.70 1.20 1.45 1.55
26.0 1.05 1.55 1.75 1.90 26.0 0.75 1.25 1.45 1.60 0.75 0.95 1.10
28.0 1.10 1.30 1.45 28.0 0.85 1.05 1.15 0.60 0.70
30.0 0.75 0.95 1.05 30.0 0.65 0.80
32.0 0.60 0.70 31.0 0.65
33.0 0.55 Critical ─ ─ ─ ─ 35° 38° 41° ─ ─ ─ 25° 40° 43° 47°
Critical boom angle
─ ─ ─ ─ 28° 33° 37°
boom angle Standard for 48 ton for 34 ton for 48 ton for 34 ton
Standard for 70*/48 ton hook
for 34 ton
hook Hook mass 470kg 330kg 470kg 330kg
Hook mass 530*/470kg 330kg Parts of line 10 7 5 4 4 4 4 10 7 5 4 4 4 4
Parts of line 16*/10 7 5 4 4 4 4
(Unit : Metric ton) (Unit : Metric ton)

Outriggers extended (over front)
(5.4m) (4.3m) (2.69m) Working
radius (m) 10.0m 16.9m 23.8m 30.7m 37.6m 41.5m 44.5m
Boom Boom Boom Boom Boom Boom Boom
Working Outriggers completely retracted
2.5 70.00* 32.00 23.00 12.50
radius (m) Outriggers intermediately extended (5.4m) (over side) Outriggers intermediately extended (4.3m) (over side) (blocked on vartical cylinders)
(over side) 3.0 61.00* 32.00 23.00 12.50
3.5 55.00* 32.00 23.00 12.50 12.00
10.0m 16.9m 23.8m 30.7m 37.6m 41.5m 44.5m 10.0m 16.9m 23.8m 30.7m 37.6m 41.5m 44.5m 10.0m 16.9m 23.8m
4.0 49.20* 32.00 23.00 12.50 12.00 10.00
Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom
4.5 44.10 32.00 23.00 12.50 12.00 10.00 8.00
2.5 48.00 32.00 23.00 12.50 38.00 30.00 23.00 12.50 20.00 15.00 12.00
5.0 39.50 32.00 23.00 12.50 12.00 10.00 8.00
3.0 48.00 32.00 23.00 12.50 38.00 30.00 23.00 12.50 20.00 15.00 12.00
5.5 35.70 32.00 23.00 12.50 12.00 10.00 8.00
3.5 46.00 32.00 23.00 12.50 12.00 38.00 30.00 23.00 12.50 12.00 18.00 15.00 12.00
6.0 32.50 30.50 22.00 12.50 12.00 10.00 8.00
4.0 42.00 32.00 23.00 12.50 12.00 10.00 31.00 29.60 23.00 12.50 12.00 10.00 14.00 13.70 12.00
6.5 29.50 28.50 20.60 12.50 12.00 10.00 8.00
4.5 38.00 32.00 23.00 12.50 12.00 10.00 8.00 24.00 24.30 20.80 12.50 12.00 10.00 8.00 11.30 11.00 9.90
7.0 26.80 26.00 19.30 12.50 12.00 10.00 8.00
5.0 32.20 30.60 23.00 12.50 12.00 10.00 8.00 20.00 19.40 17.60 12.50 12.00 10.00 8.00 9.30 9.00 8.30
7.5 24.00 18.20 12.50 12.00 10.00 8.00
5.5 25.90 25.20 22.40 12.50 12.00 10.00 8.00 16.50 16.00 15.10 12.50 12.00 10.00 8.00 7.80 7.40 7.00
8.0 22.00 17.20 12.50 12.00 10.00 8.00
6.0 21.50 20.90 19.30 12.50 12.00 10.00 8.00 13.90 13.40 13.00 12.50 12.00 10.00 8.00 6.60 6.50 5.90
9.0 19.00 15.40 12.50 12.00 10.00 8.00
6.5 18.20 17.60 16.90 12.50 12.00 10.00 8.00 11.90 11.40 11.30 11.60 11.50 10.00 8.00 5.60 5.20 5.00
10.0 16.00 13.90 12.50 10.90 10.00 8.00
7.0 15.70 15.10 14.80 12.50 12.00 10.00 8.00 10.40 9.80 9.70 10.40 10.35 10.00 8.00 4.80 4.40 4.20
11.0 13.20 12.20 11.30 10.00 9.20 8.00
7.5 13.10 12.90 12.50 12.00 10.00 8.00 8.60 8.40 9.30 9.30 9.20 8.00 3.70 3.50
12.0 11.00 10.70 10.30 9.20 8.40 8.00
8.0 11.50 11.30 12.10 11.90 10.00 8.00 7.50 7.30 8.30 8.40 8.40 8.00 3.20 2.90
13.0 9.30 9.00 9.30 8.40 7.80 7.30
9.0 9.00 8.80 9.95 10.00 9.90 8.00 5.80 5.60 6.60 6.95 7.00 7.00 2.15
14.0 7.60 8.50 7.80 7.20 6.80
10.0 7.20 7.00 8.05 8.45 8.45 8.00 4.60 4.40 5.30 5.80 5.85 5.90 1.25
15.0 6.45 7.45 7.30 6.60 6.30
11.0 5.80 5.55 6.65 7.15 7.25 7.25 3.50 3.30 4.30 4.80 4.90 4.95
16.0 5.50 6.50 6.80 6.20 5.80
12.0 4.60 4.40 5.45 6.05 6.20 6.25 2.65 2.45 3.45 4.00 4.15 4.20
17.0 4.70 5.65 6.25 5.80 5.40
13.0 3.70 3.50 4.50 5.10 5.35 5.40 1.95 1.70 2.70 3.30 3.50 3.55
14.0 2.70 3.70 4.30 4.55 4.70 1.00 2.10 2.70 2.90 3.00 18.0 4.00 4.95 5.50 5.40 5.10
15.0 2.10 3.05 3.60 3.85 4.00 1.55 2.15 2.40 2.50 19.0 3.40 4.30 4.90 5.10 4.80
16.0 1.55 2.50 3.05 3.30 3.45 1.10 1.70 1.95 2.10 20.0 2.85 3.80 4.35 4.55 4.50
17.0 1.10 2.00 2.55 2.80 2.90 1.30 1.55 1.70 21.0 3.30 3.85 4.10 4.20
18.0 0.70 1.60 2.10 2.35 2.50 22.0 2.90 3.40 3.65 3.80
19.0 1.20 1.75 1.95 2.10 24.0 2.15 2.70 2.90 3.05
20.0 0.90 1.40 1.60 1.75 26.0 1.60 2.10 2.30 2.40
21.0 0.60 1.10 1.30 1.45 28.0 1.60 1.80 1.90
22.0 0.85 1.05 1.20 30.0 1.20 1.35 1.50
Critical 32.0 0.85 1.00 1.10
─ ─ 30° 40° 50° 54° 57° ─ ─ 46° 53° 60° 63° 65° ─ 40° 64°
33.0 0.85 0.95
boom angle
Standard for 48 ton 34.0 0.70 0.80
for 34 ton for 48 ton for 34 ton for 48 ton for 34 ton
hook 35.0 0.55 0.70
Hook mass 470kg 330kg 470kg 330kg 470kg 330kg 36.0 0.55
Parts of line 10 7 5 4 4 4 4 10 7 5 4 4 4 4 10 7 5 Critical ─ ─ ─ ─ ─ 23° 29°
boom angle
Standard for 70*/48 ton for 34 ton
hook
Hook mass 530*/470kg 330kg
Parts of line 16*/10 7 5 4 4 4 4
2
44.5m Boom＋8.3m SLJib
(7.6m) (7.2m) (6.5m)
Outriggers fully extended (7.6m) (over side and over rear) Outriggers intermediately extended (7.2m) (over side) Outriggers intermediately extended (6.5m) (over side)
Boom Offset 7° Offset 25° Offset 45° Offset 60° Boom Offset 7° Offset 25° Offset 45° Offset 60° Offset 7° Offset 25° Offset 45° Offset 60°
Boom
angle Working Load Working Load Working Load Working Load angle Working Load Working Load Working Load Working Load angle Working Load Working Load Working Load Working Load
(° ) radius (m) (ton) radius (m) (ton) radius (m) (ton) radius (m) (ton) (° ) radius (m) (ton) radius (m) (ton) radius (m) (ton) radius (m) (ton) (° ) radius (m) (ton) radius (m) (ton) radius (m) (ton) radius (m) (ton)
84 5.8 4.00 8.6 3.00 10.4 1.90 11.2 1.00 84 5.8 4.00 8.6 3.00 10.4 1.90 11.2 1.00 84 5.8 4.00 8.6 3.00 10.4 1.90 11.2 1.00
80 10.3 4.00 12.8 3.00 14.4 1.90 14.7 1.00 80 10.3 4.00 12.8 3.00 14.4 1.90 14.7 1.00 80 10.3 4.00 12.8 3.00 14.4 1.90 14.7 1.00
77 13.4 4.00 15.8 3.00 17.0 1.85 17.3 1.00 77 13.4 4.00 15.8 3.00 17.0 1.85 17.3 1.00 77 13.4 4.00 15.8 3.00 17.0 1.85 17.3 1.00
75 15.5 4.00 17.5 3.00 18.7 1.80 19.0 1.00 75 15.5 4.00 17.5 3.00 18.7 1.80 19.0 1.00 75 15.5 4.00 17.5 3.00 18.7 1.80 19.0 1.00
73 17.3 3.70 19.3 2.75 20.3 1.75 20.7 1.00 73 17.3 3.70 19.3 2.75 20.3 1.75 20.7 1.00 73 17.3 3.70 19.3 2.75 20.3 1.75 20.7 1.00
70 19.9 3.20 21.8 2.45 22.8 1.65 23.1 1.00 70 19.9 3.20 21.8 2.45 22.8 1.65 23.1 1.00 70 19.7 2.90 21.8 2.45 22.8 1.65 23.1 1.00
68 21.7 2.90 23.5 2.25 24.5 1.60 24.6 1.00 68 21.7 2.80 23.5 2.25 24.5 1.60 24.6 1.00 68 21.2 2.35 23.3 2.00 24.5 1.60 24.6 1.00
65 24.1 2.30 25.8 2.05 26.8 1.55 26.8 1.00 65 23.8 2.10 25.7 1.85 26.8 1.55 26.8 1.00 65 23.5 1.60 25.5 1.40 26.7 1.30 26.8 1.00
63 25.7 1.80 27.3 1.70 28.3 1.50 28.2 1.00 63 25.3 1.65 27.1 1.45 28.2 1.40 28.2 1.00 63 25.0 1.20 27.0 1.00 28.1 0.95 28.2 1.00
60 27.7 1.35 29.4 1.20 30.3 1.15 60 27.5 1.10 29.3 1.00 30.2 0.95 60 27.2 0.65 29.1 0.60 30.1 0.55
57 29.8 0.90 31.4 0.80 32.3 0.75 57 29.6 0.70 31.3 0.60 32.2 0.55 Critical
54 31.8 0.55 33.4 0.45 34.0 0.45 Critical 59° 59° 59° 62°
56° 56° 56° 62° boom angle
Critical boom angle Standard hook for 5 ton (Hook mass : 120kg)
53° 53° 53° 62°
boom angle Standard hook for 5 ton (Hook mass : 120kg) Parts of line 1
Standard hook for 5 ton (Hook mass : 120kg) Parts of line 1
Parts of line 1
Outriggers extended（over front）

Boom
(5.4m) (4.3m) angle
Offset 7° Offset 25° Offset 45° Offset 60°
(° ) Working Load Working Load Working Load Working Load
Outriggers intermediately extended (5.4m) (over side) Outriggers intermediately extended (4.3m) (over side) radius (m) (ton) radius (m) (ton) radius (m) (ton) radius (m) (ton)
Offset 7° Offset 25° Offset 45° Offset 60° Offset 7° Offset 25° Offset 45° Offset 60° 84 5.8 4.00 8.6 3.00 10.4 1.90 11.2 1.00
Boom Boom
80 10.3 4.00 12.8 3.00 14.4 1.90 14.7 1.00
angle Working Load Working Load Working Load Working Load angle Working Load Working Load Working Load Working Load
(° ) radius (m) (ton) radius (m) (ton) radius (m) (ton) radius (m) (ton) (° ) radius (m) (ton) radius (m) (ton) radius (m) (ton) radius (m) (ton) 77 13.4 4.00 15.8 3.00 17.0 1.85 17.3 1.00
75 15.5 4.00 17.5 3.00 18.7 1.80 19.0 1.00
84 5.8 4.00 8.6 3.00 10.4 1.90 11.2 1.00 84 5.8 4.00 8.6 3.00 10.4 1.90 11.2 1.00 73 17.3 3.70 19.3 2.75 20.3 1.75 20.7 1.00
80 10.3 4.00 12.8 3.00 14.4 1.90 14.7 1.00 80 10.3 4.00 12.8 3.00 14.4 1.90 14.7 1.00 70 19.9 3.20 21.8 2.45 22.8 1.65 23.1 1.00
77 13.4 4.00 15.8 3.00 17.0 1.85 17.3 1.00 77 13.0 3.40 15.8 2.55 17.0 1.85 17.3 1.00 68 21.7 2.90 23.5 2.25 24.5 1.60 24.6 1.00
75 15.1 3.60 17.5 3.00 18.7 1.80 19.0 1.00 75 14.8 2.45 17.2 2.00 18.7 1.70 19.0 1.00 65 24.1 2.45 25.8 2.05 26.8 1.55 26.8 1.00
73 16.7 3.00 19.0 2.55 20.3 1.75 20.7 1.00 73 16.5 1.75 18.8 1.40 20.3 1.30 20.7 1.00 63 25.7 2.25 27.4 1.90 28.3 1.50 28.2 1.00
70 19.1 2.10 21.4 1.65 22.7 1.55 23.1 1.00 Critical 60 27.9 1.75 29.6 1.60 30.3 1.45
72° 72° 72° 72°
68 20.7 1.50 23.0 1.20 24.3 1.10 24.6 1.00 boom angle 57 30.0 1.30 31.7 1.15 32.3 1.15
Critical Standard hook for 5 ton (Hook mass : 120kg) 54 32.0 0.90 33.6 0.80 34.0 0.80
67° 67° 67° 67°
boom angle Parts of line 1 49 35.2 0.40 36.5 0.35 37.0 0.35
Standard hook for 5 ton (Hook mass : 120kg) Critical
Parts of line 1 48° 48° 48° 62°
boom angle
Standard hook for 5 ton (Hook mass : 120kg)
Parts of line 1
44.5m Boom＋13.2m SLJib

(7.6m) (7.2m) (6.5m)
Outriggers fully extended (7.6m) (over side and over rear) Outriggers intermediately extended (7.2m) (over side) Outriggers intermediately extended (6.5m) (over side)
Boom Offset 7° Offset 25° Offset 45° Offset 60° Boom Offset 7° Offset 25° Offset 45° Offset 60° Boom Offset 7° Offset 25° Offset 45° Offset 60°
angle Working Load Working Load Working Load Working Load angle Working Load Working Load Working Load Working Load angle Working Load Working Load Working Load Working Load
(° ) radius (m) (ton) radius (m) (ton) radius (m) (ton) radius (m) (ton) (° ) radius (m) (ton) radius (m) (ton) radius (m) (ton) radius (m) (ton) (° ) radius (m) (ton) radius (m) (ton) radius (m) (ton) radius (m) (ton)
84 7.2 2.50 11.0 1.50 14.3 1.00 15.7 0.60 84 7.2 2.50 11.0 1.50 14.3 1.00 15.7 0.60 84 7.2 2.50 11.0 1.50 14.3 1.00 15.7 0.60
80 11.8 2.50 15.5 1.50 18.2 1.00 19.5 0.60 80 11.8 2.50 15.5 1.50 18.2 1.00 19.5 0.60 80 11.8 2.50 15.5 1.50 18.2 1.00 19.5 0.60
77 15.3 2.50 18.6 1.50 21.0 1.00 22.2 0.60 77 15.3 2.50 18.6 1.50 21.0 1.00 22.2 0.60 77 15.3 2.50 18.6 1.50 21.0 1.00 22.2 0.60
75 17.5 2.50 20.6 1.50 22.9 1.00 23.8 0.60 75 17.5 2.50 20.6 1.50 22.9 1.00 23.8 0.60 75 17.5 2.50 20.6 1.50 22.9 1.00 23.8 0.60
73 19.6 2.50 22.5 1.45 24.8 1.00 25.4 0.60 73 19.6 2.50 22.5 1.45 24.8 1.00 25.4 0.60 73 19.6 2.50 22.5 1.45 24.8 1.00 25.4 0.60
70 22.5 2.20 25.2 1.40 27.3 1.00 27.8 0.60 70 22.5 2.20 25.2 1.40 27.3 1.00 27.8 0.60 70 22.5 2.20 25.2 1.40 27.3 1.00 27.8 0.60
68 24.5 2.05 27.0 1.35 29.0 1.00 29.4 0.60 68 24.5 2.05 27.0 1.35 29.0 1.00 29.4 0.60 68 24.2 1.80 27.0 1.35 29.0 1.00 29.4 0.60
65 27.2 1.85 29.6 1.30 31.4 1.00 31.5 0.60 65 27.1 1.65 29.6 1.30 31.4 1.00 31.5 0.60 65 26.6 1.25 29.4 1.10 31.4 1.00 31.5 0.60
63 28.9 1.50 31.2 1.25 32.9 0.95 32.9 0.60 63 28.7 1.30 31.1 1.20 32.9 0.95 32.9 0.60 63 28.3 0.90 31.0 0.80 32.7 0.70 32.9 0.60
60 31.2 1.05 33.6 0.95 35.3 0.90 60 31.0 0.85 33.4 0.80 34.9 0.75 Critical
58 32.5 0.85 35.2 0.70 36.5 0.70 58 32.3 0.65 34.9 0.55 36.2 0.45 62° 62° 62° 62°
boom angle
55 34.5 0.55 37.2 0.40 38.3 0.40 Critical
57° 57° 57° 62° Standard hook for 5 ton (Hook mass : 120kg)
Critical boom angle
54° 54° 54° 62°
boom angle Standard hook for 5 ton (Hook mass : 120kg) Parts of line 1
Standard hook for 5 ton (Hook mass : 120kg) Parts of line 1
Parts of line 1
Outriggers extended（over front）

Boom
(5.4m) (4.3m) angle
Offset 7° Offset 25° Offset 45° Offset 60°
(° ) Working Load Working Load Working Load Working Load
Outriggers intermediately extended (5.4m) (over side) Outriggers intermediately extended (4.3m) (over side) radius m ton radius m ton radius m ton radius (m) (ton)
( ) ( ) ( ) ( ) ( ) ( )
Offset 7° Offset 25° Offset 45° Offset 60° Offset 7° Offset 25° Offset 45° Offset 60° 84 7.2 2.50 11.0 1.50 14.3 1.00 15.7 0.60
Boom Boom
80 11.8 2.50 15.5 1.50 18.2 1.00 19.5 0.60
angle Working Load Working Load Working Load Working Load angle Working Load Working Load Working Load Working Load
(° ) radius (m) (ton) radius (m) (ton) radius (m) (ton) radius (m) (ton) (° ) radius (m) (ton) radius (m) (ton) radius (m) (ton) radius (m) (ton) 77 15.3 2.50 18.6 1.50 21.0 1.00 22.2 0.60
75 17.5 2.50 20.6 1.50 22.9 1.00 23.8 0.60
84 7.2 2.50 11.0 1.50 14.3 1.00 15.7 0.60 84 7.2 2.50 11.0 1.50 14.3 1.00 15.7 0.60 73 19.6 2.50 22.5 1.45 24.8 1.00 25.4 0.60
80 11.8 2.50 15.5 1.50 18.2 1.00 19.5 0.60 80 11.8 2.50 15.5 1.50 18.2 1.00 19.5 0.60 70 22.5 2.20 25.2 1.40 27.3 1.00 27.8 0.60
77 15.3 2.50 18.6 1.50 21.0 1.00 22.2 0.60 77 15.3 2.50 18.6 1.50 21.0 1.00 22.2 0.60 68 24.5 2.05 27.0 1.35 29.0 1.00 29.4 0.60
75 17.5 2.50 20.6 1.50 22.9 1.00 23.8 0.60 75 17.0 2.00 20.6 1.50 22.9 1.00 23.8 0.60 65 27.2 1.85 29.6 1.30 31.4 1.00 31.5 0.60
73 19.5 2.35 22.5 1.45 24.8 1.00 25.4 0.60 73 18.8 1.40 22.3 1.10 24.6 1.00 25.4 0.60 63 28.9 1.70 31.2 1.25 32.9 0.95 32.9 0.60
70 22.0 1.60 25.0 1.30 27.3 1.00 27.8 0.60 Critical 60 31.4 1.45 33.8 1.20 35.3 0.90
72° 72° 72° 72°
68 23.5 1.20 26.8 0.90 28.9 0.85 29.4 0.60 boom angle 58 32.9 1.15 35.3 1.05 36.6 0.90
Critical Standard hook for 5 ton (Hook mass : 120kg) 55 35.0 0.80 37.3 0.75 38.5 0.70
67° 67° 67° 67°
boom angle Parts of line 1 50 37.9 0.45 40.0 0.40 40.8 0.40
Standard hook for 5 ton (Hook mass : 120kg) Critical
Parts of line 1 49° 49° 49° 62°
boom angle
Standard hook for 5 ton (Hook mass : 120kg)
Parts of line 1
3
■When the outriggers are not used
(Unit : Metric ton)
Stationary on rubber Pick & carry (less than 2 km/h)

10.0m Boom 16.9m Boom 23.8m Boom 10.0m Boom 16.9m Boom 23.8m Boom
Working Working
radius (m) 360° 360° 360° 360° 360° 360° radius (m)
Over Over Over Over Over Over
full full full full full full
front front front front front front
range range range range range range
3.5 20.00 12.00 15.00 8.50 9.00 4.50 14.50 8.00 10.50 6.50 7.50 3.30 3.5
4.0 20.00 9.80 15.00 8.50 9.00 4.50 14.50 7.00 10.50 6.50 7.50 3.30 4.0
4.5 17.40 8.00 15.00 7.20 9.00 4.50 12.50 6.00 10.50 5.40 7.50 3.30 4.5
5.0 15.50 6.60 15.00 6.10 9.00 4.50 11.00 5.10 10.50 4.50 7.50 3.30 5.0
5.5 14.00 5.50 13.70 5.10 9.00 4.50 10.00 4.30 10.50 3.75 7.50 3.30 5.5
6.0 12.80 4.65 12.40 4.25 9.00 3.80 9.10 3.60 9.50 3.15 7.50 2.90 6.0
6.5 11.70 3.90 11.30 3.60 8.60 3.20 8.40 3.00 8.60 2.70 7.00 2.50 6.5
7.0 10.70 3.20 10.30 3.00 8.20 2.70 7.80 2.50 7.80 2.25 6.55 2.00 7.0
7.5 9.40 2.50 7.80 7.10 1.85 6.10 7.5
8.0 8.60 1.90 7.40 6.50 1.50 5.70 8.0
8.5 7.70 1.40 7.00 5.85 1.20 5.35 8.5
9.0 7.00 6.60 5.30 0.90 5.00 9.0
10.0 5.70 5.50 4.30 4.10 10.0
11.0 4.75 4.60 3.50 3.35 11.0
12.0 4.00 3.75 2.90 2.65 12.0
13.0 3.35 3.05 2.45 2.00 13.0
14.0 2.50 1.50 14.0
15.0 2.00 1.00 15.0
16.0 1.60 16.0
17.0 1.20 17.0
18.0 0.80 18.0
Critical Critical
boom angle
─ ─ ─ 49° 30° 68° ─ ─ ─ 49° 41° 68°
boom angle
Standard Standard
hook
for 34 ton for 34 ton hook
Hook mass 330kg 330kg Hook mass
Parts of line 5 5 Parts of line
4
■Notes for the lifting capacity chart
■When the outriggers are used ■When the outriggers are not used
1. The lifting capacity charts are based on the jib stowed on the 1. The lifting capacity charts are based on the jib stowed on the
boom side. boom side.
2. The lifting capacity chart indicates the maximum load which can 2. The lifting capacity chart indicates the maximum load the crane
be lifted by this crane provided it is level and standing on firm can lift when its body is level on firm level ground with all tires
level ground. The values in the chart include the mass of the inflated to the rated pressure and the suspension cylinder
main hook and slings for boom operation, and auxiliary hook completely retracted. The values in the chart include the mass
and slings for jib operation. [70 ton hook (mass: 530kg), 48 ton of the main hook and slings.
hook ( mass: 470kg), 34 ton hook ( mass: 330kg), 5 ton hook Within the chart the figures in the area bordered with a thick line
(mass: 120kg) ] are based on structural limitations while other figures are
Within the chart the figures in the area bordered with a thick line determined by stability limitations.
are based on structural limitations while other figures are [Tire pressure: 800kPa (8.0kgf/cm2)]
determined by stability limitations. 3. The working radii are the actual values allowing for boom
3. The working radii are the actual values allowing for boom and jib deflection. Therefore you must always operate the crane on the
deflection. Therefore you must always operate the crane on the basis of the working radius.
basis of the working radius. 4. The lifting capacity differs between the front area capacity and
4. The jib working radius is based on the jib mounted on the end of the full range capacity. When slewing from the front to the side,
the 44.5m boom. When operating at other boom lengths, use take care that the crane could not be over loaded.
the boom angle alone as the criterion.
5. Do not operate the jib when the outriggers are completely
retracted.
6. The lifting capacities for the over sides vary with the outrigger
extension width. Therefore for each outrigger extension Stationary
Pick and carry
Crane operation crane-on-rubber
condition you should work according the lifting capacity chart. operation
operation
Use the front area lifting capacity chart for the front area lifting Area α◦ 1 1
capacity, and the lifting capacity chart of outrigger full extension
for the rear area lifting capacity. 5. The lifting capacity of the rooster sheave is the lifting capacity of
the boom minus the mass of the 34 ton hook (330kg), with an
upper limit of 5,000kg.
[The hook for use with the rooster shave is the 5 ton hook (mass:
120kg) with one part of line.]
Outrigger Full extension
Intermediate
Intermediate
6. Do not work with the jib or with a boom length of more than
(7.6m) extension Full retraction 23.8m.
extension status (7.2 ― 5.4m) extension (4.3m)
Area α◦ Only front area 40 30 15 3

7. For stationary crane-on-rubber operation, the parking brake and
service brake lock device must be engaged.
7. The lifting capacity of the rooster sheave is the lifting capacity of 8. For pick and carry operation, the super-slow speed switch must
the boom minus the mass of all attached hook, slings etc. to the be switched to“ON”and the shift lever set to speed 1.
boom, with an upper limit of 5,000kg. 9. For pick and carry operation, lower the load to just above the
[The hook for use with the rooster sheave is the 5 ton hook ground and keep your speed strictly below 2km/h to avoid
(mass: 120kg) with one part of line.] swinging the load.
8. If the boom length, boom angle jib length, jib angle and/or Take particular care to avoid sharp turns, sudden starts and
working radius exceeds the rated value, use the lifting capacity stops.
for the rated value or for the next one, whichever gives the 10. Never operate the crane during pick and carry operation. The
smaller lifting capacity. slewing brake must be applied.
9. If you are working with the boom while the jib is rigged, subtract 11. If the boom length or working radius exceeds the rated value,
2.6 ton from the each lifting capacity of the boom for the use the lifting capacity for the rated value or for the next one,
outrigger extension width 7.6m, 7.2m, 6.5m or 5.4m, and 3.0 ton whichever gives the smaller lifting capacity.
for the outrigger extension width 4.3m, with an upper limit of 18 12. In whatever working conditions the corresponding boom critical
ton. angel is shown in the chart. The crane can tip over if the boom
Do not use the rooster sheave in this situation. And do not is lowered below the critical angle even if unloaded.
operate the boom while the jib is rigged, when the outriggers are Therefore, never lower the boom below these angles.
retracted. 13. The standard parts of line for each boom length are as indicated
[The main hook for use with the jib rigged is 34 ton hook (mass: in the chart. If you work with a non-standard number of parts of
330kg).] line, do not exceed 45.1kN (4.6tf) per wire rope respectively.
10. In whatever working conditions the corresponding boom critical 14. Crane operation is permissible up to a wind speed of 10m/s.
angel is shown in the chart. The crane can tip over if the boom Even in relatively light wind conditions, extra care should be
is lowered below the critical angle even if unloaded. taken when handling loads presenting large wind catching
Therefore, never lower the boom below these angles. areas.
11. If you work with 16 parts of line on the hook (with * marked in 15. Kato bears no liability whatsoever for damage, crane tipping or
the lifting capacity chart), use the rooster sheave and sheave other accident caused by crane operations which differ from the
bracket. directions contained in the instruction manual and the warning
12. The standard parts of line for each boom length are as indicated labels.
in the chart. If you work with a non-standard number of parts of
line, do not exceed 45.1kN (4.6tf) per wire rope respectively.
13. Crane operation is permissible up to a wind speed of 10m/s.
Even in relatively light wind conditions, extra care should be
taken when handling loads presenting large wind catching
areas.
14. Kato bears no liability whatsoever for damage, crane tipping or
other accident caused by crane operations which differ from the
directions contained in the instruction manual and the warning
labels.
5
■WORKING RANGE
62133000
6
■Minimum path width
●Left turn in two-wheel steering mode ●Left turn in 4-wheel steering mode
・R1=11.20m ・A=5.86m (Width of entrance) ・R1=6.44m ・A0=5.39m (Width of entrance)

(Minimum turning radius) ・B=5.86m (Width of wheel exit) (Minimum turning radius) ・A1=3.84m (Width of wheel entrance)
・R2=11.45m ・C=6.75m (Width of chassis exit) ・R2=6.69m ・B =3.84m (Width of wheel exit)
(Turning radius of extremely ・D=8.11m (Width of exit at end of boom) (Turning radius of ・C =5.39m (Width of chassis exit)
outer tyre) extremely outer tyre) ・D =6.90m (Width of exit at end of boom)
・R3=12.34m ・R3=7.68m
(Chassis turning radius) (Chassis turning radius)
・R4=13.70m ・R4=9.13m
(Boom end turning radius) (Boom end turning radius)
・R5=7.13m ・R5=3.14m
(Turning radius extremely chassis inner) (Turning radius extremely chassis inner)
Note: The above values are based on calculations.
■Overall view
Reduced scale: 1/100 Unit (mm)
7
■Overall view
Reduced scale: 1/100 Unit (mm)
* KATO products and specifications are subject to improvements and changes without notice.
Address inguiries to:
9-37, Higashi-ohi 1-chome,Shinagawa-ku, Tokyo, 140-0011, Japan

Tel. : Head Office Tokyo (03) 3458-1111
Overseas Marketing Department. Tokyo (03) 3458-1115
Fax. : Tokyo (03) 3458-1163
URL http://www.kato-works.co.jp
C02651
10.2008-3000 (TI) 1 We acquired the "ISO 9001" certification which is
an international standard for quality assurance.
8
CONTACT US
Tutt Bryant Heavy Lift & Shift locations
Darwin
Port Hedland
Karratha
Ormeau
Muswellbrook
Redcliffe
Singleton
Dandenong Doveton
Western Region
Perth 08 9230 0500 per@tuttbryant.com.au
Karratha 08 9143 0089 krt@tuttbryant.com.au
Port Hedland 08 9172 2288 porthedland@tuttbryant.com.au
Northern Region
Darwin 08 8924 1333 dwn@tuttbryant.com.au
Eastern Region
Brisbane (Ormeau) 07 5540 8700 bne@tuttbryant.com.au
Melbourne (Dandenong) 03 9554 0300 mel@tuttbryant.com.au
Melbourne (Doveton) 03 9793 7755 mel@tuttbryant.com.au
Sydney 02 9646 6000 syd@tuttbryant.com.au
Hunter Region
Muswellbrook 02 6541 6444 mbk@tuttbryant.com.au
For more information visit us online @ www.tuttbryant.com.au

ERECTION
Attachment # 05
Manpower Loading
18
MASINLOC POWER PLANT EXPANSION PROJECT
STEAM TURBINE BUILDING
STEAM TURBINE MANPOWER SCHEDULE
Item No. of 2017

Position Remarks
No. Manpower Feb Mar Apr May Jun Jul
I INDIRECT 18 12 19 23 26 26 20
1 Manager 1 1 1 2 2 2 2
2 Engineer 1 1 1 1 1 1 1
3 QA/QC Inspector 1 - 1 1 1 1 1
5 Site Engineer 1 1 1 1 1 1 1
9 Supervisor 2 - 2 2 2 2 2
4 Secretary 2 2 2 2 2 2 2
10 Material Controller 1 1 1 1 1 1 1
6 Safety Officer 2 1 3 6 6 6 3
7 Expediter 1 1 1 1 1 1 1
8 First Aider 3 2 3 3 6 6 3
9 Driver 2 1 2 2 2 2 2
10 Technician 1 1 1 1 1 1 1
II DIRECT 95 27 60 103 103 72 43
1 General Foreman 1 1 1 1 1 1 1
2 Foreman 5 2 4 5 5 4 2
3 Leadman 6 2 5 5 5 5 3
4 Erector 50 5 25 60 60 30 15
5 Welder 6 1 3 6 6 6 3
6 Scaffolder - - - - - - -
7 Fire Watcher 10 3 6 10 10 10 4
8 Rigger 3 1 3 3 3 3 2
9 Surveyor 1 1 1 1 1 1 1
10 Surveyor Aide 2 2 2 2 2 2 2
11 Electrician 3 1 2 2 2 2 2
12 Crane Operator - - - - - - -
13 Payloader Forklift Operator - - - - - - -
14 Warehouseman 1 1 1 1 1 1 1
15 Tool Keeper 1 1 1 1 1 1 1
16 Skilled Helper 6 6 6 6 6 6 6
*Note: All Schedule and quantity are subject to change depending on necessity and availability

Work Procedure For STB Steel Erection

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Masinloc Power Plant Expansion Project Doc.

4.0. ROLES & RESPONSIBILITIES……………………………………………………3

5.0. WORK PROCEDURE……………………………………………………………….4

6.0. ERECTION PROCEDURE………………………………………………………….4

8.0. EQUIPMENT LIST…………………………………………………………………...6

9.0. WORK SEQUENCE………………………………………………………………....7

10.0. ENVIRONMENT, HEALTH & SAFETY…………………………………………...12

Job Environment & Safety Analysis

4.0. ROLES & RESPONSIBILITIES

5.0. WORK PROCEDURE

5.1. Member Checking

5.2. Preparation for Erection

5.2.1. Reception of Materials

5.2.2. Leveling Plates

5.2.3. Structure Erection

6.0. ERECTION PROCEDURE

e. Truss shall be assemble on level ground and bolted according to specification

Leveling plate : ±3mm

Verticality: 1/500 mm (of distance between working points of splice)

Location of working point on base: ≤ 6mm

8.0. EQUIPMENT LIST

a. 120 tons Hydraulic Crane

9.0. WORK SEQUENCE

9.1. Erection Sequence Diagram

EQUIPMENT PREPARATION & CHECK CHECK STEEL STRUCTURE

PADDING INSTALLATION, CHIPPING &

CHECK & SET-UP NUT OF ANCHOR

CHECK 1st SECTION ENTIRETY BEAM & BRACING LIFTING

GROUTING & CURING FOR 1st COLUMN

9.2. Setting anchor bolt

9.3 Inspection of materials checked by QA/QC Inspector

Checking of installation of anchor bolt by surveyor with the QA/QC Supervisor.

9.3. Surface Chipping Works

9.4.1. Civil inspection, then start of work based on standard points.

9.5. Column Erection

9.6.1. Barricade the working area and put signage.

9.7. Survey prior to Bolt Tightening

9.8. Insertion of High Strength Bolts

9.9. Bolts Tightening

In order to prevent fall of personnel belongings when working at heights a fall

Tension value, will be applied which stated in below ‘torque table’.

STRUCTURAL BOLT TIGHTENING VALUE

9.9.4. Installation and initial tightening

It is necessary to verify the alignment of the elements to be connected,

When applicable, bolts and nuts shall be identified by correlative numbers in

Perform the tightening with a manual tool until a normal tightening is

Tightening will be performed by cross tightening or alternating on each

9.9.5 Final tightening with impact wrench

The QA/QC inspector will inspect calibrations described in above section.

If a bolt has improper tension, then the worker will be retrained

All impact wrenched should be calibrated daily before bolting.

10.0. ENVIRONMENT, HEALTH & SAFETY

Attachment # 01. Job Environment and Safety Analysis

Job Environment and Safety Analysis

TITLE OF TASK : SUB-CONTRACTOR : GTC GLOBAL JESA No. :

JOB DESCRIPTION: LOCATION :AREA 2 STG STB

JESA REVIEW AND APPROVAL (WEEKLY BASIS)

WEEK DATE SAFETY IN-CHARGE (VPCI) SIGNATURE PTW NO. REMARKS

☞Other Safety Facility / Equipment Required:

☞Using Heavy Equipment / Tools:

Conduct Pre-Job Safety

Ensure all manpower