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Quality For All.: The Kalmar DRU450 Essential Reachstacker
Quality For All.: The Kalmar DRU450 Essential Reachstacker
for all.
The Kalmar DRU450
Essential Reachstacker.
Our Load Sensing Hydraulic systems measures your load and then generates the
required amount of power to lift or lower it efficiently. Delivering you the power you
need while reducing the energy consumed.
Keeping
emissions over our previous generation of machines, as we have combined the
newest highly efficient engine technology, in either EU3 / Tier 3, EU4 / Tier 4F
or EU5 compliant alternatives, with the latest 5-speed DANA TE-30500
transmission, which is designed especially for heavy duty material handling
applications, with 5 gears instead of 4 gears. With significant reductions
your driver
in energy loss from the gearbox and fuel consumed from the engine,
you get a smart solution that will cost you less in the long run.
safe.
all with a 5+3 transmission and EU3 / Tier 3,
EU4 / Tier 4F or EU5 emissions standards
compliant engines.
Cummins DANA
10.80L 246kW
QSM-11-C330 EU3 TE-30500 5+3
Volvo DANA
10.84L 235kW
TAD-1150-VE EU3 TE-30500 5+3
You can also enhance your employees’ safety further by fitting your machine
with an optional Reverse Warning System, Alcolock, Speed Limiter or
additional LED lights.
Designed for Easy to maintain
the driver. and monitor.
Introducing the new Essential Cabin. Easy to maintain, with industry
leading service intervals.
The Kalmar Essential Cabin has everything
your drivers need to operate at their best. Performing daily inspections and routine servicing is quick and
convenient with all check points easily and safely accessible.
The electrical cabinet is convenient to access and when the
The well-designed, spacious cabin offers great visibility both hatch covers are raised, the hydraulic filters, servicing points
forward and backward. An adjustable seat and steering wheel, and the entire driveline can be reached from one location.
power-assisted steering, and a choice of joysticks. With industry-leading service intervals, your machine will spend
less time being maintained and regular service tasks can be done
You can choose from 3 different joysticks: our quicker and more efficiently, all helping to increase the overall
F-Generation joystick (Cobra), our ergonomically availability of your machine.
designed G-Generation joystick (Kalmar EGO
joystick with FNR button) or the Essential joystick
(Elobau). All joysticks will help keep your driver Optimise your operations
in complete control as all operations can be
managed from one place. with Insight.
No matter what the weather, your drivers will be
Kalmar Insight* is a performance management tool for cargo
handling, which gives you an easy to use overview of your fleet
Kalmar Training Centre.
comfortable with our improved electronic climate operations, by aggregating data from multiple sources, including
control package with extra strong fans to remove equipment built by other manufacturers. This information is then For your team to get the most out of their new
condensation quickly and to maintain a steady accessed through an easy to use interface that is available on reachstacker, the Kalmar Training Centre offers a range
temperature in the cabin. You can keep your mobile, tablet or more traditional screens. You can review your of courses for both your technicians and operators.
operators out of the sun with visors that can be entire fleet activities, schedule maintenance activities and order Operators will be shown how to optimise their day-to-
fitted on the front, rear or roof windows of the cabin. the required parts automatically. All enabling you to take action on day operational performance and what needs to be
real-time information, that will help improve your overall operations checked daily on the machine before operations begin.
G-Generation joystick. F-Generation joystick.
With the Kalmar Essential Reachstacker you get immediately. Kalmar Insight comes fitted and ready to be activated Technicians will be given the knowledge needed to
more features as standard; sliding side windows, in all new Kalmar equipment, it can also be retro fitted into existing keep your new machine in top condition. Courses are
colour operator displays, wipers on the front and Kalmar equipment or those built by other manufacturers. Kalmar a mix of theory and hands-on experience and can be
roof of the cabin. Insight, turning data into actionable, impactful insights. held at Kalmar or at your site.
Kalmar Lifetime
and set various safe speed limits; to cater for
area speed restrictions, lift heights and loads
to be transported. These settings cannot be
exceeded by your drivers.
Norms, standards and regulations Lifting boom Information systems Chassis (container handling) Electronic System 24V (G-generation) Additional equipment
according to: • Strong, durable box-type boom with guide pads • CECS 2.0 Kalmar intelligent control system • DRU reachstackers - container Toplift (S-range) • Vehicle Data Interface (VDI) • Reverse camera in rear C.W. (1x) including
• Machinery Directive 2006/42/EC • Boom with 2 lift cylinders & 1 extension cylinder • HMI based on TFT-display 4,3” (109mm) • Wheelbase 6,25 m display 17 cm/7”
• Safety Reachstackers ISO 3691-1 • Boom end-damping (in-out/up-down/20-40’) • Colour display (DM430E) with automatic fault • DRU450-62S5 (Cap = 45-31-15 tons / 5-high 9’6”) Speed and Lift Settings • Spreader twistlocks cameras LHS / RHS (2x),
• Safety Low & High Lift Trucks ANSI/ITSDF B56.1 • Lift booms with an extension stroke of 7,0 m analysis • All settings can be changed and are programmable incl display 17 cm/7”
• Stability of Reachstackers ISO 22915-12 • Duplex 2-stage S5/5 (H4 = 1,15-15,10 m) • Menu control with toggle wheel & push buttons Body • A standard default factory setting is supplied • Reverse Warning System (sensors, rev camera
• CE-marking for trucks within EU/EEA • Electronic safety, overload, scale & synchronized lift • Anti-slip protection on fenders and tanks • Boom lift height limit; standard + override button & display)
• ANSI/ITSDF-marking for North America trucks Attachment Toplift (S) • Longitudinal Load Moment Indicator (LLMI) • Mudguards in steel + rubber (front) • Boom load centre limit; standard + override button • Tyre Pressure Monitoring System (Bluetooth)
• Top lift 45 tons, hydraulic chain extension 20’-40’ (pop-up menu) • Mudguards in rubber (rear) • Speed limit; standard (default 15 km/h) • Diesel powered cabin heater 5 kW
Chassis • 4 floating twistlocks & LED-indication lamp panel • Longitudinal Load Moment Control (LLMC) • Noise insulation kit, for the truck, minus 1 dB(A) • Speed limit; over defined height (10 km/h at 7,5 m) • Alcolock in cabin
• Strong, durable heavy-duty chassis for • Safety locking, alignment pins & sensors (4x) (pop-up menu) inside cabin and minus 2 dB(A) outside cabin • Speed limit; with load outside transport position • Automatic Fire Suppression System
reachstackers • Large sideshift of ±800 mm • Electronic weight scale in main display (LLMC) • Speed warning; at 15 km/h • Fire extinguisher 5-6 kg, powder
• Safe access steps, platform & handrails (LHS) • Rotation +195/-105 deg (2 motors & 2 brakes) Operator menu: Steer Axle (rear) • Tool kit
• Long bottom access step (on both sides) • Mechanical Pile Slope (MPS) ±5 deg • System voltage • Steer cylinder spacer (less tyre wear) Essential Cabin • Cabin heater incl 220V outlet
• Lifting eyes and anchor points (front & rear) • Lift hooks for slings on end beams (4x) • Actual gear Structure • Engine heater incl cab heater
• Good visibility over rear of truck • Engine rpm Drive Axle (front) • Hydraulic sliding cabin (stroke 2375 mm), anti-colli- • Engine/hydraulic oil heater incl cab heater
• Open chassis with full access to the driveline Electronic System 24V (G-Generation) • Travelling speed (km/h or mph) • Axletech PRC-7545 planetary drive axle sion function to avoid container / trailer hitting cabin • Central greasing base machine
• Easy-to-open driveline cover plates (low noise) • Fully redundant 24V electrical system • Combined hydraulic and brake oil temperature • Kessler D-102 planetary drive axle from the front • Central greasing spreader
• Lifting eyes and anchor points (front & rear) • Battery box 2x12V & main power switch • Transmission oil temperature • Speed limitation relative to cabin position • Filter kit 2000 hrs
• Towing pin (rear - incasted) • Electric service box on chassis (LHS) • Engine oil pressure & oil level (Volvo) Wheels (tyres & rims) • Front window in laminated glass (AS1) • Kalmar Load Measurement System
• 2 working LED-lights on front mudguards • Engine oil pressure only (Cummins) • Spare tyre, rim or complete wheel of various brands Comfort (SOLAS compliant)
Body (head beam) • Engine coolant temperature • Special packages with 6-to-12 pcs, rim or wheel • Seat alternatives (spring or air-cushion) • Dual storage boxes on left and right hand side
• Steps with anti-slip protection of Magnelis type • 2 working LED-lights on boom (lift cylinders - 20ft) • Load weight (capacity) & Load distance (LC) • Tyre dimension 18.00×25” for standard models • Seat with headrest of bottom access steps
• Rear view mirrors (2x) - on front mudguards • 2 working LED-lights on spreader (twistlocks) • Boom extension & Boom angle • Adjustable armrest (LHS)
• Strong and protective mudguards (front & rear) • 2 working LED-lights on counter weight • Clock and date Driveline • Extra trainer seat incl 2-p safety belt (LHS) Colour
(when reversing) • Operating time (hours) • Auto engine & ignition stop, after 5 min idle • Bracket for terminal and monitor (RHS) • Other colour than standard - on chassis
Steer Axle (rear) • 2 position LED-lights on each side of the truck • Service time indicator (hours) • Pre-Cleaner air intake incl. raised air intake • Writing pad, A4 paper box and reading lamp (RHS) (specify RAL no)
• Kalmar steer axle, dual pivot bearings • 2 tail / brake LED-lights on counter weight (rear) • Status of heating system & AC system • DANA TE-30500 with 5+3 gears • Extra rear view convex-type mirror • Other colour than standard - on cabin
• Steer axle with mechanical side stops (±3 deg) • 4 blinker LED-lights (front - rear / left - right) • Fuel level (diesel and optional AdBlue) • Cummins QSM-11-C330 (in cabin / left side) (specify RAL no)
• El-servo power steering with double acting cylinder • Flashing LED-brake lights (when reversing) • Estimated operating time before empty tank (EU3 / Tier 3, 246 kW, 1674 Nm, 10.80 Lit) Controls • Reinforced anti-corrosion protection (extra primer)
• Steer axle with narrow turning radius • 1 rotating warning LED-beacon (on pole / LHS) (hour/min) • Volvo TAD-1150-VE • Electronic joystick for hydraulics - EGO (FNR incl)
• 1 reverse signal / alarm (buzzer when reversing) • Service indicator (EU3 / Tier 3, 235 kW, 1581 Nm, 10.84 Lit) • Electronic joystick for hydraulics - Cobra Documentation and Decals
Drive Axle (front) • Electronic weight scale in main display • Volvo TAD-1170-VE Climate • Extra documentation set (SPB, MB, IB) -
• Durable planetary drive axle Essential Cabin Pop-up menu: (EU4 / Tier 4F, 235 kW, 1581 Nm, 10.84 Lit) • Electronic Climate Control (ECC) incl AC printed copy
• Axle with 2-stage hub reduction and differential Structure • Overload warning in spreader / boom • Volvo TAD-1180-VE • Sun visor front window (black net) • Extra documentation set (SPB, MB, IB) - digital
• Wide axle for high side stability (4150 mm) • Spacious, modern, ergonomically designed cabin • Overload warning steering axle (high or low) (EU5 / Tier ---, 235 kW, 1581 Nm, 10.84 Lit) • Sun visor roof window (black net) • Work shop manual - engine (printed or digital)
• Strong and powerful oil-cooled Wet Disc Brakes • Large windows, good visibility, in all directions Various warning lights & signals: • Good performance optimised for 2.100 rpm • Sun visor rear window (black net) • Work shop manual - transmission (printed or digital)
• High pressure filter (10 my) for the brakes (WDB) • In-step handle (left side) • Charging battery • Two extra electric fans in cabin ceiling • Work shop manual - drive axle (printed or digital)
• Separate brake oil tank (140 lit), cooling & • Sliding window on both sides • Low brake pressure Load-Sensing Hydraulics • Single wiper/washer on rear window • Work shop manual - all (printed or digital)
breather filter • Tinted tempered windows • Failure indicator • Hydraulic longlife fine filter with by-pass (3 my)
• Manual moveable cabin (stroke 2375 mm) • Safety system disconnected • Hydraulic oil cooling circuit for working hydraulics Information system Training
Wheels (tyres & rims) Comfort • High engine coolant temperature Operator menu • Contact Kalmar Training Centre for training
• Drive tyres (4x); 18.00x25” • Comfortable seat, mechanical spring, high back • Low engine coolant level (Volvo only) Attachment • Container counter with reset function, trip computer program
• Steer tyres (2x); 18.00x25” • Adjustable armrest (RHS) & 2-point safety belt • Low engine oil pressure • Automatic extension 20ft-40ft incl 30ft stop and statistics
• Standard rim • Inside rear view convex-type mirror (right side) • Preheating engine • Rotations stop spreader ±25 deg + override switch Head-Up display for twistlock indication
• Wheel nut protection on steer tyres • Interior lights with fade away function • Transmission oil temperature • Extended twistlocks +250 mm (clearance 300mm) • LED indicators for alignment & container(s)
• E4 tyres • Fully adjustable steering wheel column incl. • Low fuel level • Extended twistlocks +100 mm including Fleet Management
lower tilt function with pedal • Hydraulic oil temperature rubber dampers for noise reduction • Kalmar Insight licence (only in certified countries)
Driveline (CanBus) • Mechanical adjustable operational console with • Safety system disconnected • Additional lifting eyes on spreader (2x or 4x) • Kalmar Insight Driver Monitor (RFID reader + 10
• Volvo and Cummins diesel engines (6-cylinder) levers, operational buttons & armrest (RHS) Indicator lamps: • Long boom nose 1,0 / 1,6 / 2,0 m unique driver tags)
• Durable and strong engines with pre-heater • Power steering wheel with steer knob • Head beam • Forward tilt +/- 2 degrees • Kalmar Insight extra monitoring tags
• Emission approval EU3/EU4/EU5 or EPA Tier 3-4F • Electric horn • Direction indication • Soft landing function sensor in spreader (10 unique driver tags)
• Engine monitoring and protection system • LED background light for buttons & switches • Parking brake • Cylinder extension 20-40ft (instead of chain drive)
• Fully automatic transmission DANA TE-30500 (5+3) Controls Fleet Management:
• Transmission monitoring and reverse protection • Joystick for hydraulics - Elobau • Equipped with telemetric hardware for Electrical system 24V
• Efficiency package for lower fuel consumption • Auto rev-up accelerator at lifting / tilting / spreader Kalmar Insight • Extra sockets, 2x24V + 2x12V
• Declutch function activated by brake pressure • Accelerator pedal (hanging) • Extra sockets, 1x12V + USB 1x5V + 2x24V
• Efficient radiators for engine, transmission & brakes • Double brake pedals (L + R / floor-mounted) Colour • Extra sockets, USB 2x5V + 2x24V
• Diesel tank (550 l), cooling & breather filter • Gear lever with electronic hand brake (on/off) • Chassis, tanks & mudguards: Red RAL 3000 • Electric air pressure horn
• Noise efficient muffler and tall exhaust pipe • Automatic gear shifting (P1) • Boom, attachment & axles: Black RAL 7021 • Radio with CD/MP3/USB
• Only first gear activated (P2) • Cabin: Light-Grey RAL 7035 • 1 NATO starting aid / contact MODEL DESIGNATION
Efficient Hydraulics • Only second gear activated (P3) • Rims: Light-Grey RAL 7035 • 2 extra working LED-lights on mudguard (forward)
DRU 450 – 62 S5
• Load-sensing variable piston pumps • Safety override for hydraulic functions (by code) • 4 extra working LED-lights on mudguard (20-40ft)
• Power-on-demand with high lift & lowering speeds • Multi-function lever LHS (parking brake and gear/ Documentation and decals • 2 extra working LED-lights on cabin roof (forward) Diesel
• Pumps for boom, spreader, brakes & steering direction switch) • Load chart diagram inside cabin • 2 extra working LED-lights on mid boom (20-40ft)
• Gear pumps for brake pressure & oil cooling (2x) • Combined horn and blinker lever • Machine data sign on chassis incl. load chart • 4 extra working LED-lights on front boom (20-40ft) Reachstacker
• Return filters for the work hydraulics (2x/10 my) • Warning - hand brake (on/off) leaving seat • Warning, tyre pressure & oil pressure stickers • 2 extra working LED-lights on spreader (twistlocks) Generation
• Servo filter for the work hydraulics (1x/10 my) • Hour meter • Information & joystick stickers • 2 extra reverse LED-lights on counter weight (rear)
• Pressure filter for hydraulics / brakes (2x/10 my) Climate • Fuse diagram • 1 extra warning LED-beacon (on pole / RHS) First row capacity
• Regenerative high-speed lifting & extension • Electronically controlled heating/ventilation • Instruction manual • 2 extra warning LED-beacon (on C.W. / LHS+RHS)
• Power steering, power brakes & ORFS-couplings • Fresh air and recirculation filter • Maintenance manual Wheelbase
• Hydraulic tank (600 Lit), with breather filter • Single wiper/washer on front window • Spare parts catalogue Spreader, type of handling:
• Separated dual oil tanks • Single wiper/washer on roof window S = Toplift
• Interval wiper functions on front, roof and rear
windows Stacking height:
5 = 5/5 high
Technical information. Drivelines.
1 Truck Model DRU450 Truck Model DRU450
2 Stacking model and height DRU450-62S5 Engine emission approvals EU3 / Tier 3 EU3 / Tier 3 EU4 / Tier 4F EU5
3 Type of handling Container handling Engine emission brand/series Cummins Volvo Volvo Volvo
MANDATES
4 Lift capacity, row 1-2-3 tonnes 45 / 31 / 15 Engine model QSM-11-C330 TAD-1150-VE TAD-1170-VE TAD-1180-VE
5 Load centre, from front face of tyres (mm) 1965 / 3815 / 6315 Engine after treatment type No SCR / no AdBlue No SCR / no AdBlue SCR / AdBlue SCR / AdBlue
6 Stacking capacity in container row 1-2-3 of 8'6" / 9'6" 5/5 - 5/4 - 4/3 No particle filter No particle filter No particle filter With particle filter
Mechanical Pile Slope (MPS) by gravity / Engine design / cylinders 6-inline / common rail 6-inline / common rail 6-inline / common rail 6-inline / common rail
7 Spreader type, extension stops, locking (ft)
20ft, 30ft and 40ft / 4 Twistlocks
Engine displacement (dm3) 10.800 10.840 10.840 10.840
8 Wheelbase L3 (mm) 6250
Max power @ engine speed (kW) 246 @ 2000 235 @ 1450 - 2000 235 @ 1450 - 2000 235 @ 1450 - 2000
9 Service weight (kgs) 69500 Max torque @ engine speed (Nm) 1674 @ 1100 - 1400 1581 @ 950 - 1450 1581 @ 950 - 1450 1581 @ 950 - 1450
10 Axle load front at load centre L4, unloaded – at rated load (kgs) 34700 - 99900
WEIGHTS
14 Tyres, type - thread Diagonal / Pneumatic / Tubeless Transmission gear shift type Automatic powershift
15 Tyre dimensions, front & rear (in) 18.00x25 - 18.00x25, PR40 E4 Transmission clutch type Torque converter
WHEELS
16 Rim dimensions, front & rear (in) 13.00x25 - 13.00x25 Drive axle brand / series Axletech PRC-7545 (WDB) or Kessler D-102 (WDB)
17 Number of wheels, front – rear (*driven) 4* - 2 Service brake / cooling Wet Disc Brakes with oil cooling
18 Pressure (MPa) 1.0 Alternator, power (V/A) AC, 2800 (28 x 100) AC, 3080 (28 x 110) AC, 3080 (28 x 110) AC, 3080 (28 x 110)