ĐINH PHÚ 0337999937: 23. Electric System

23.
ELECTRIC SYSTEM
ĐI
NH
PH
Ú
03
37
99
99
37
23-2
Copyright © 2015 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S5LS0013E03] [0811CsCshWbYs]
23. ELECTRIC SYSTEM
23.1 ELECTRIC CIRCUIT DIAGRAM

R-34 :
PCV RELAY
APPLICABLE : LS10-02001 1 6 FUSE 5 FUSE E-33 :

PCV FUSE C-8 :
MACHINE No YS10-01501 17 32 FUSE ENG. CONTROLLER
ENG. HARNESS
10 15 FUSE
ENG. REVOLUTION
5 FUSE
E-12 : E-12 : SENSOR FOR ECU
BATTERY BATTERY
R-24 :
R-23 : AUTO IDLE STOP RELAY 2
6 FUSE
AUTO IDLE STOP R-1 :
RELAY 1 BATTERY RELAY
R-39 : E-28 :
AIR HEATER RELAY INJECTOR 1
AIR HEATER
TO JC
E-15 : INJECTOR 2
E-2 :
FUSIBLE LINK
ALTERNATOR TO JC
M-1 :
STARTER MOTOR
6 FUSE INJECTOR 3
TO JC
ĐI
D-13 : DIODE
INJECTOR 4
R-2 :
STARTER RELAY TO JC
7,8,9 FUSE
NH
12 FUSE
INJECTOR 5
DIODE
R-4 :
D-9 :
SAFETY RELAY TO JC
INJECTOR 6
PH
TO JC
ENG. HARNESS
E-22 : CYLINDER
DC-DCCONVERTER
Ú
DISCRIMINATION G
SENSOR
ENG. CONTROLLER
CHECK CONNECTOR
03
BOOST SENSOR
E-44 : RESISTOR
E-27 :
ACCEL REDUNDANT VOLUME COMMON RAIL
37
SW-1 :
PRESS, SENSOR
KEY SW.
99
C-1 : R-25 :
MECHATRO CONTROLLER ENG. EMERGENCY STOP RELAY
(TCO-60-2)
99
D-14 : DIODE
37
R-25 :
ENG. EMERGENCY FUEL TEMP SENSOR
STOP RELAY
R-4 : SAFETY RELAY
ENG. COOLANT
D-13 : DIODE THERMO SENSOR
E-3 : HOUR METER (FOR ECU)
D-14 : DIODE
C-6 :
AUTO GREASE CONTROLLER
CHARGE
R-28 : ALTERNATOR RELAY
R-25 :
KEY ON
ENG. EMERGENCY STOP RELAY
C-5 : SW-27 :
CONTROL : RADIATOR COOLANT
RADIATOR COOLANT
(SENSOR POWER SOURCE, CPU) 1 FUSE LEVEL SW.
LEVEL CONTROLLER
R-19 :
FLASHER RELAY
OUT SOURCE :
(PSV, SOL., MOTOR) 3 FUSE
CONTROL :
(SENSOR POWER SOURCE, CPU) 1 FUSE
WATCH IC 10 FUSE
TO
(2/8)
(1/8)
LS03Z00021P1 02
23-3
23. ELECTRIC SYSTEM
C-1 : MECHATRO CONTROLLER

(TCO-60-2)
FROM
(1/8)
ION
SIT
PO
TERMINAL
NOMAL
RELEASE
E-16 :
SW-4 : ONE WAY CALL AMP
SE-16 : ACCEL POTENTIO
SWING PARKING RELEASE SW.
R-19 :
FLASHER RELAY
SE-1 : SV-1 :
PRESS SENSOR : BUCKET DIGGING SWING PARKING SOL.
SE-2 : E-17 :
PRESS SENSOR : BUCKET DUMP MIC ONE WAY CALL SPEAKER
SV-3 : TWO-SPEED SELECT SOL.
SE-3 :
PRESS SENSOR : BOOM RAISING
ONE WAY CALL
SE-4 : SV-2 : POWER BOOST SOL.
PRESS SENSOR : BOOM LOWRING
SE-7 :
PRESS SENSOR : ARM IN PSV-B
P2 BYPASS CUT
SE-8 : PROPORTIONAL VALVE
PRESS SENSOR : ARM OUT
SE-5 : PSV-C
PRESS SENSOR : SWING TRAVEL PRIORITY
PROPORTIONAL VALVE 27 FUSE
SE-9 :
PRESS SENSOR : TRAVEL RIGHT
POSITION
TERMINAL
ĐI
PSV-D
SE-10 : P1 BYPASS CUT M-9 : ROOF WINDOW MOTOR
PRESS SENSOR : TRAVEL LEFT PROPORTIONAL VALVE
SE-22 :
NH
PRESS SENSOR : PUMP P1 PSV-A 27 FUSE SW-17 : ROOF WINDOW SW.

19 FUSE
13 FUSE
ARM TWO-APEED INVERSE

SE-23 : PROPORTIONAL VALVE
PRESS SENSOR : PUMP P2
PSV-P1 ROOF WINDOW

PH
PUMP P1
PROPORTIONAL VALVE
SE-20 : PRESS SENSOR : P1 OPT.
Ú
PSV-P2
PUMP P2
SE-11 : PRESS SENSOR : P2 OPT. PROPORTIONAL VALVE
C-2 : GAUGE CLUSTER SW-16 : ENG. ROOM LIGHT SW. L-11 : ENG. ROOM LIGHT
03
OPT.
11 FUSE
ENG. WATER TEMP INDICATOR
SE-15 : FUEL SENSOR
37
PSV-E : OPT RELIEF ADJUSTMENT EU

PROPORTIONAL VALVE 1
FUEL METER SW-20 : POWER BOOST SW. RIGHT

99
SW-21 : POWER BOOST SW. LEFT PSV-I : OPT RELIEF ADJUSTMENT

PROPORTIONAL VALVE 2
99
SE-13 :
EU & KCMA OPT.
ENG. REVOLUTION SENSOR M-11 : FUEL SUPPLY PUMP
37
14 FUSE
C-1 : SE-28 :
MECHATRO C-2 : EXTRA PRESS SW-56 : FUEL SUPPLY AUTO STOP SW.
CONTROLLER GAUGE
(TCO-60-2) CLUSTER
EU OPT.
EXTRA DIS-PRESS EU
DISPLAY BUZZER MODE WASHER

SELECT STOP
SW. SW-7 : ENG. OIL PRESS SW.
LED LED
SW-8 : AIR FILTER RESTRICTION SW. SW-40 :

ENTER DESEL TRAVEL WIPER
2-SPEED ROTARY LIGHT SW. L-20 : ROTARY LIGHT
R-9 : CAB L-20 : SW-40 :
WORK LIGHT 1 ROTARY ROTARY LIGHT
LIGHT SW.
SW-77 : OIL FILTER RESTRICTION SW.
EU
SV-4 : LEVER LOCK SOL.

R-26 : LEVER LOCK RELAY

(GROUND OUTPUT)
SW-11 :
LEVER LOCK SW.
SV-31 :
TRAVEL PRIORITY UNLOAD RELAY TRAVEL PRIORITY
UNLOAD SOL.
TO
TRAVEL PRIORITY UNLOAD RELAY
(3/8) (2/8)
LS03Z00021P1 02
23-4
23. ELECTRIC SYSTEM

(TCO-60-2) FROM
(2/8)
R-31 (RL Y31) :

SW-15 : CONFLUX/SINGLE SELECT SW. PREVENT SPARK RELAY R-29 (RL Y29) :
C-1 : M-3 WIPER MOTOR
SW-15 : WIPER MOTOR RELAY
MECHATRO
CONTROLLER CONFLUX/SINGLE
SELECT SW. R-29 (RL Y29) :
(TCO-60-2) WIPER MOTOR RELAY
OPT.
R-30 (RL Y30) : R-30 (RL Y30) :
WIPER MOTOR WIPER MOTOR
SE-29 : REVERSING RELAY REVERSING RELAY
OPT.SELECTOR
DETECT SENSOR
R-32 (RL Y32) : R-32 (RL Y32) :
SV-13 : WINDOW WASHER WINDOW WASHER C-6 : AUTO GREASE CONTROLLER
OPT.SELECTOR SOL. MOTOR RELAY MOTOR RELAY
M-4 WASHER MOTOR TO FUSE &
OPT. RELAY BOX 15 FUSE
STOP C-1 :
MECHATRO M-8 : GREASE MOTOR
M-3 CONTROLLER
SW-37 : REVERSE WIPER MOTOR
(TCO-60-2)
INDEPENDENT TRAVEL SW.
SW-35 :
C-1 :
HEAVY LIFT SW. D-14 :
SW-19 MECHATRO
EU OPT. CONTROLLER DIODE
WIPER INTERLOCK SW.
(TCO-60-2)
SW-19 WIPER INTERLOCK SW.
SW-12 : OPT.
OVER LOAD ALARM AUTO
SELECT SW. GREASE
ĐI
SE-26 : SW-13 TRAVEL ALARM SW.

PRESS. SENSOR : BOOM HEAD R-8
EU(FOR OVER LOAD ALARM) TRAVEL ALARM RELAY E-13
R-8 TRAVEL ALARM RELAY TRAVEL ALARM
EU OPT.
NH
KCMA STD
R-52 :
TILT WARNING RELAY
L-6 : BOOM WORKING RESERVE CONNECTOR
LIGHT RIGHT
PH
EU 31 FUSE
SV-14 : QUICK COUPLER OPERATION SOL. R-6 : R-6 :
WORKING WORKING L-1 : BOOM WORKING 31 FUSE
21 FUSE LIGHT RELAY LIGHT RELAY LIGHT LEFT R-52 : TILT SW-80 :
TILT SW.
Ú
L-2 : FRAME WORKING TO FUSE & WARNING RELAY

21 FUSE LIGHT RIGHT RELAY BOX
N
ITIO
POS SW-55 : BOOM, DECK WORKING LIGHT SW. R-52 :
TERMINAL
RELEASE
TILT WARNING RELAY

03
LOCK
OFF
E-43 :
L-31 : TILT ALARM
EU OPT.
29 FUSE TILT ALARM LIGHT
37
TO FUSE &
SW-59 : QUICK COUPLER OPERATION SW. RELAY BOX
E-16 :
ONE WAY CALL AMP L-3 : SWING FLASHER LEFT & REAR WORKING LIGHT RESERVE CONNECTOR
99
C-5 : R-52 :
RADIATOR COOLANT TILT WARNING RELAY
PSV-M : LEVEL CONTROLLER
P1 INDEPENDENT TRAVEL TILT WARNING (LMN OPT.)
99
PROPORTIONAL VALVE
PSV-N :
37
P2 INDEPENDENT TRAVEL
PROPORTIONAL VALVE 31 FUSE RESERVE CONNECTOR
SW-66 :
KCMA STD
WATER SPRAY SW. SV-32 : WATER SPRAY SOL.
31 FUSE
R-12 : SV-6 : R-19 : FLASHER RELAY
REVOLUTION REVOLUTION RIGHT SOL.
RESERVE
RIGHT RELAY SW-33 : TO FUSE & CONNECTOR
REVOLUTION RIGHT SW. RELAY BOX
D-16/D-17 : TO FUSE &
DIODE RELAY BOX
SV-7 : L-4 : SWING FLASHER RIGHT & REAR WORKING LIGHT

R-13 :
REVOLUTION REVOLUTION LEFT SOL.
WATER SPRAY EQUIPMENT (LMN OPT.)
LEFT RELAY SW-34 :
REVOLUTION LEFT SW. SWING FLASHER & WORKING LIGHT
REVOLUTION N&B
SW-37 :
INDEPENDENT TRAVEL SW.
SV-9 : SW-35 :
R-15 : NIBBLER OPEN SOL. HEAVY LIFT SW.
NIBBLER OPEN
RELAY SW-18 :
LMN/BH SELECT SW.
SW-29 : KCMA
NIBBLER OPEN SW.
(CASE OF HAND CONTOROL NIBBLER CONNECT WITH 571)
D-5/D-6 : DIODE C-1 :

MECHATRO
(CASE OF HAND CONTOROL BREAKER CONNECT WITH 572) 6P 9P
CONTROLLER
CONNECTOR CONNECTOR
(TCO-60-2)
SV-10 :
R-16 : NIBBLER CLOSE SOL.
NIBBLER CLOSE SW-30 :
RELAY NIBBLER CLOSE SW. DOWNLOAD
TO
(4/8) (3/8)
EASY OPERATING NIBBLER LS03Z00021P1 02
23-5
23. ELECTRIC SYSTEM

(TCO-60-2)
FROM (3/8)
R-36 : ROTARY LIGHT R-36 : ROTARY LIGHT

31 FUSE RELAY (RED) RELAY (RED)
R-36 : ROTARY LIGHT R-37 : ROTARY LIGHT
RELAY (RED) RELAY (YELLOW)
R-37 : ROTARY LIGHT
RELAY (YELLOW) R-38 : ROTARY LIGHT
RELAY (GREEN)
R-37 : ROTARY LIGHT L-19 :
RELAY (YELLOW) HIGH REACH THREE L-5 : ROOM LIGHT
11 FUSE C-1 : MECHATRO CONTROLLER
R-38 : ROTARY LIGHT COLORS ROTARY LIGHT
R-36 : ROTARY LIGHT SW-78 : SV-40 : CRAWLER STRETCH SOL.
RELAY (GREEN)
RELAY (RED) HYDRAULIC VLC SW.
R-38 : ROTARY LIGHT
RELAY (GREEN) R-37 : ROTARY LIGHT 31 FUSE
RESERVE CONNECTOR RELAY (YELLOW)
7 FUSE E-14 : CIGARETTE LIGHTER
TO FUSE & R-38 : ROTARY LIGHT
RELAY BOX RESERVE CONNECTOR RELAY (GREEN)
31 FUSE
OPT. AGAINST OVERTURNING RESERVE CONNECTOR SV-41 :

E-5 : HORN HIGH CRAWLER CONTRACT SOL.
TERMINAL POSITION
OFF
LO
HI
SW-41 : E-6 : HORN LOW
R-5 : TO FUSE &
HIGH REACH CRANE HORN RELAY RELAY BOX
SW. SW-5 : HORN SW. RIGHT
RESERVE CONNECTOR
TO FUSE &
ĐI
SW-10 : HORN SW. LEFT RELAY BOX
OPT. HIGH REACH CRANE HYDRAULIC VLC(OPT.)

NH
(B133 HAS NO SETUP.)
SV-14 : QUICK COUPLER

OPERATION SOL. C-7 :
SV-8 : ITCONTROLLER (DoPa)
D-29 : DIODE ARM PUSH/PULL PORT SELECT SOL. E-25 : R-9 : L-7 :
PH
PDC ANTENNA CAB WORKING LIGHT CAB WORKING LIGHT FRONT 1

21 FUSE 13 FUSE RELAY 1
R-9,11 : L-8 :
E-24 : CAB WORKING LIGHT CAB WORKING LIGHT FRONT 2
Ú
GPS ANTENNA RELAY 1,2 SW-26 : L-15 :

SW-29 : D-15 : D-15 : CAB WORKING SW. CAB WORKING LIGHT FRONT 3
NIBBLER OPEN SW. DIODE DIODE
SW-18 :
R-11 :
03
LMN/BH SELECT SW. L-16 :

CAB WORKING LIGHT
RELAY 2 CAB WORKING LIGHT FRONT 4
SE-17 : BOOM POTENTIO. L-18 :
37
CAB WORKING LIGHT BACK
L-17 : BACK LIGHT

SE-18 : INTER BOOM POTENTIO.
99
EU
SE-19 : ARM POTENTIO. E-7 :

TUNER AM & FM
99
SW-22 : SWITCHES TO JUDGE THE LENGTH E-8 : E-8 :

SPEAKER LEFT E-7 :
OF INSERT BOOM SW. 1 TUNER SPEAKER LEFT
37
AM & FM
SW-79 : SWITCHES TO JUDGE THE LENGTH 9 FUSE E-9 : E-9 :
OF INSERT BOOM SW. 2 (BACK UP) SPEAKER RIGHT SPEAKER RIGHT
SV-16 : 11 FUSE
R-10 : BACKET CONTROL RELAY BACKET
CONTROL SOL.
R-10 : BACKET CONTROL RELAY E-23 :
E-22 : DC-DC CONVERTER 12V SOCKET
E-22 :
E-23 :
SW-39 : NIBBLER OPEN PRESSURE SW. 28 FUSE DC-DC CONVERTER
12V SOCKET
ENG. CONTROLLER
SW-32 : STROKE-END PROXIMILITY SW. CHECK CONNECTOR
30 FUSE
PSV-F :
JIB STRETCH REVERSE
ROPORTIONAL VALVE
C-4 : AIR CONDITIONER UNIT
R-6 : E-10 : C-4 :
WORKING RELAY RECEIVER DRIER AIR CONDITIONER
PSV-G : UNIT
JIB CONTRACT REVERSE 25 FUSE E-10 : RECEIVER DRIER E-11 : AIR COMPRESSOR CLUTCH
PROPORTIONAL VALVE
26 FUSE
18 FUSE
PSV-J :
ARM ONE-SPEED REVERSE
PROPORTIONAL VALVE
COOLING
UNIT
SW-43 : JIB PRESSURE SW.
OPT. SEPARATE
OPT. AGAINST OVERTURNING

(4/8)
LS03Z00021P1 02
23-6
SW-30:
NIBBLER CLOSE SW.
SH6-E45 SPLICE
SV-9:
SW-39: NIBBLER OPEN SOL.
NIBBLER OPEN PRESSURE SW.
SV-10:
C-7: NIBBLER CLOSE SOL.
ITCONTROLLER (DoPa)
M-4: SV-6:
WASHER MOTOR REVOLUTION RIGHT SOL.
E-22: SV-7:
DC-D CCONVERTER REVOLUTION LEFT SOL.
SW-21: SV-16:
POWER BOOST SW. LEFT BACKET CONTROL SOL.
SW-10: SW-8:
HORN SW. LEFT AIR FILTER RESTRICTION SW.
ĐI
SW-34: SW-27:
REVOLUTION LEFT SW. RADIATOR COOLANT LEVEL SW.
NH
SW-43:
JIB PRESSURE SW. R-1:
BATTERY RELAY
SW-18:
LMN/BH SELECT SW. D-4:
DIODE
SW-5:
R-3:
PH
HORN SW. RIGHT
GLOW RELAY
SW-20: SV-31:
Ú
POWER BOOST SW. RIGHT TRAVEL PRIORITY UNLOAD SOL.
SW-33:
REVOLUTION RIGHT SW.
SW-35:
HEAVY LIFT SW.
C-1:
03
SW-12:
OVER LOAD ALARM SELECT SW. MECHATRO CONTROLLER (TCO-60-2)
C-1:
E-7:
MECHATRO CONTROLLER (TCO-60-2)
TUNER AM & FM
37
C-1:
C-1:
99
R-19:
FLASHER RELAY
99
FRAME EARTH (GND)
L-8:
CAB WORKING LIGHT FRONT 2
M-11:
37
L-7:
FUEL SUPPLY PUMP
L-20:
ROTARY LIGHT
SW-15: E-6:
CONFLUX/SINGLE SELECT SW. HORN LOW
E-5:
HORN HIGH
M-9:
ROOF WINDOW MOTOR
E-23: C-5:
12V SOCKET RADIATOR COOLANT LEVEL CONTROLLER
E-14:
CIGARETTE LIGHTER
M-3:
WIPER MOTOR
E-3:
HOUR METER
L-3:
SW-19:
SWING FLASHER LEFT & REAR WORKING LIGHT
WIPER INTERLOCK SW.
SW-55: L-2:
BOOM,DECK WORKING LIGHT SW. DECK WORKING LIGHT RIGHT
L-15:
L-17:
BACK LIGHT E-13:
L-18: TRAVEL ALARM
CAB WORKING LIGHT BACK L-4:
L-16: SWING FLASHER RIGHT & REAR WORKING LIGHT
C-4:
AIR CONDITIONER UNIT
SW-41:
HIGH REACH CRANE SW.
SW-26: SV-4:
CAB WORKING LIGHT SW. LEVER LOCK SOL.
C-2: SV-2:
GAUGE CLUSTER POWER BOOST SOL.
SV-3:
TWO-SPEED SELECT SOL.
E-16: SV-1:
ONE WAY CALL AMP SWING PARKING SOL.
SW-22:
SWITCHES TO JUDGE THE LENGTH OF INSERT BOOM 1
SW-32:
STROKE-END PROXIMILITY SW.
SV-13:
OPT SELECTOR SOL.
C-8:
ENG. CONTROLLER
C-8:
ENG. CONTROLLER
C-8:
ENG. CONTROLLER
C-8:
ENG. CONTROLLER
C-8:
ENG. CONTROLLER
C-8:
ENG. CONTROLLER
EGR VALVE
ENG. CONTROLLER CHECK CONNECTOR
R-34:
PVC RELAY
SHIELD
SHIELD
SHIELD
SHIELD
SHIELD
SHIELD
(5/8)
LS03Z00021P1 02
23. ELECTRIC SYSTEM
23-7
R-1 :
BATTERY RELAY
23-8
(SECONDARY PRESSURE) C-1 :
MECHATRO CONTROLLER
(POWER SUPPLY FOR CONTROL)
R-25 (RL Y25) : C-8 :

ENG. EMERGENCY STOPRELAY ENG. CONTROLLER
C-1 :
MECHATRO CONTROLLER
R-1 :
23. ELECTRIC SYSTEM
R-1 : BATTERY RELAY

BATTERY RELAY
SW-1 :
KEY SW.
R-24 (RL Y24) : R-23 (RL Y23) :
AUTO IDLE AUTO IDLE
STOP RELAY 2 STOP RELAY 1
C-1 :
MECHATRO CONTROLLER
C-1 : C-1 :
ĐI
MECHATRO CONTROLLER MECHATRO CONTROLLER
E-3 :
HOUR METER
C-1 :
NH
MECHATRO CONTROLLER FRAME EARTH (GND)
E-2 :
ALTERNATOR
R-29 (RL Y21) :
PH
TILT WARNING
R-28 (RL Y28) : WIPER MOTOR RELAY
ALTERNATOR RELAY R-30 (RL Y11) :
Ú
WATER SPRAY EQUIPMENT
WIPER MOTOR REVERSING RELAY
R-41 (RL Y27) : THREE COLORS ROTARY LIGHT
TRAVEL PRIORITY
R-4 (RL Y4) : UNLOAD RELAY
SAFETY RELAY HYDRAULIC VLC
R-35 (RL Y35) :
03
OPT. RELAY 8 TILT WARNING
R-2 :
STARTER RELAY WATER SPRAY EQUIPMENT
37
HYDRAULIC VLC
C-6 :
99
AUTO GREASE CONTROLLER
99
C-1 :
37
MECHATRO CONTROLLER
SW-11 :
LEVER LOCK SW.
C-1 :
MECHATRO CONTROLLER
SV-4
LEVER LOCK SOL.
C-1 :
MECHATRO CONTROLLER
R-26 (RL Y26) :
LEVER LOCK RELAY
C-8 :
ENG. CONTROLLER
R-34
PCV RELAY
EGR VALVE
C-8 :
ENG. CONTROLLER
SW-1 :
KEY SW. E-14 :
CIGARETTE LIGHTER
E-5/6 :
HORN HIGH/LOW
SW-10/20 :
R-5 (RL Y5) : HORN SW. LEFT/RIGHT
HORN RELAY
E-7 :
TUNER AM & FM
R-1 : C-1 :
BATTERY RELAY MECHATRO CONTROLLER (BACK UP)
L-5 :
ROOM LIGHT
SW-16 :
ENG. ROOM LIGHT SW.
E-7 :
TUNER AM & FM
SW-1 :
KEY SW.
C-7 :
ITMECHATRO CONTROLLER (POWER SUPPLY)
C-2 :
GAUGE CLUSTER
M-11 :
FUEL SUPPLY PUMP
C-6 :
AUTO GREASE
SV-6 :
R-12 (RL Y12) : REVOLUTION RIGHT SOL.
REVOLUTION RIGHT RELAY
SW-33 :
REVOLUTION RIGHT SW.
C-1 :
R-13 (RL Y13) : MECHATRO CONTROLLER
REVOLUTION LEFT RELAY SV-7 :
REVOLUTION LEFT SOL.
SW-34 :
REVOLUTION LEFT SW.
R-15 (RL Y15) : SV-9 :

NIBBLER OPEN RELAY NIBBLER OPEN SOL.
SW-29 :
NIBBLER OPEN SW.
C-1 :
MECHATRO CONTROLLER
R-16 (RL Y16) :
NIBBLER CLOSE RELAY SV-10 :
NIBBLER CLOSE SOL.
SW-30 :
NIBBLER CLOSE SW.
(5/8)
LS03Z00021P1 02
R-41 (RL Y27) :
TRAVEL PRIORITY UNLOAD RELAY
C-1 :
MECHATRO CONTROLLER
SV-31 :
TRAVEL PRIORITY UNLOAD SOL.
R-1 : R-35 (RL Y35) :
BATTERY RELAY OPT. RELAY 8
(SECONDARY PRESSURE)
C-4 :
AIR CONDITINER UNIT (AMP)
C-2 :
GAUGE CLUSTER
ĐI
R-31 (RL Y31) :

NH
PREVENT SPARK RELAY
R-29 (RL Y29) :
WIPER MOTOR RELAY M-3 :
WIPER MOTOR
C-1 :
PH
MECHATRO CONTROLLER
Ú
R-30 (RL Y30) :
WIPER MOTOR
REVERSING RELAY
M-3 :
WIPER MOTOR
03
C-1 : R-32 (RL Y32) :
MECHATRO CONTROLLER WINDOW WASHER
37
MOTOR RELAY
M-4 :
WASHER MOTOR
99
SV-8 :
ARM PUSH/PULL PORT SELECT SOL.
SV-5 :
BACKET DUMP CUT SOL.
99
C-1 :
MECHATRO CONTROLLER
37
SW-18 :
LMN/BH SELECT SW.
SW-41 :
R-17 (RL Y17) :
EXTRA DIS-PRESS RELAY
SV-16 :
BACKET CONTROL SOL.
R-10 (RL Y10) : C-1 :

BACKET CONTROL RELAY MECHATRO CONTROLLER
OPT. RELAY 2
THREE COLORS ROTARY LIGHT

L-19 :
THREE COLORS ROTARY LIGHT HIGH REACH THREE COLORS ROTARY LIGHT
R-36 : C-1 :
ROTARY LIGHT RELAY (RED) (OPT. RELAY 1) MECHATRO CONTROLLER

L-19 :
HIGH REACH THREE COLORS ROTARY LIGHT
R-37 : C-1 :
ROTARY LIGHT RELAY (YELLOW) (OPT. RELAY 3) MECHATRO CONTROLLER

L-19 :
THREE COLORS ROTARY LIGHT HIGH REACH THREE COLORS ROTARY LIGHT
R-38 : C-1 :
ROTARY LIGHT RELAY (GREEN) (OPT. RELAY 4) MECHATRO CONTROLLER
L-1/2/6 :
WORK LIGHT
C-4 :
AIR CONDITIONER AMP
R-6 (RL Y6) : SW-55 :

WORK LIGHT RELAY BOOM, DECK WORKING LIGHT SW.
SW-40 :
ROTARY LIGHT SW.
R-9 (RL Y9) :
CAB WORK LIGHT RELAY 1 L-7/8/15 :
CAB WORKING LIGHT
SW-26 :
CAB WORKING LIGHT SW.
R-11 (RL Y11) :
CAB WORK LIGHT RELAY 2
L-16/17/18 :
CAB WORKING LIGHT/BACK LIGHT
C-4 :
AIR CONDITINER UNIT (MAIN)
C-4 :
AIR CONDITINER UNIT (COMPRESSOR)
SW-17 :
ROOF WIPER SW.
M-9 :
ROOF WIPER MOTOR
E-22 :
DC-DC CONVERTER
R-19 :
FLASHER RELAY
E-13 :
TRAVEL ALARM
C-1 :
R-8 (RL Y8) : MECHATRO CONTROLLER
TRAVEL ALARM RELAY
SW-32 :
STROKE-END PROXIMILITY SW.
TILT WARNING
HYDRAULIC VLC
TILT WARNING
RESERVE
(7/8)
HYDRAULIC VLC
LS03Z00021P1 02
23. ELECTRIC SYSTEM
23-9
23-10
23. ELECTRIC SYSTEM
ĐI
NH
PH
Ú
03
C-1 :
MECHATRO CONTROLLER 9P CONNECTOR
37
99
C-2 : C-1 :
GAUGE CLUSTER MECHATRO CONTROLLER
99
37
C-1 : SW-15 :
MECHATRO CONTROLLER CONFLUX/SINGLE SELECT SW.
M-3 : C-1 :
WIPER MOTOR MECHATRO CONTROLLER
C-4 : E-10 :
AIR CONDITINER UNIT RECEIVER DRIER
SW-19 : C-1 :
WIPER INTERLOCK MECHATRO CONTROLLER
SW.
E-22 : E-23 :
DC-DC CONVERTER 12V SOCKET
SW-40 : L-20 :
ROTARY LIGHT SW. ROTARY LIGHT
E-8 :
SPEAKER LEFT
E-7 :
TUNER AM & FM
E-9 :
SPEAKER RIGHT
OPT. RELAY 5
R-52 :
L-31 :
TILT WARNING RELAY
TILT ALARM LIGHT
RESERVE CONNECTOR
SW-80 :
TILT SW. L-31 :
TILT ALARM LIGHT
(8/8)
LS03Z00021P1 02
23. ELECTRIC SYSTEM
23.2 ELECTRICAL EQUIPMENT LIST

GROUP CODE NAME PARTS No. GROUP CODE NAME PARTS No. GROUP CODE NAME PARTS No.
C-1 MECHATRO CONTROLLER (TCO-60-2) YN22E00214F1 (HARD) PSV-A ARM 2 SPEED REAR PROPO. VALVE YN35V00047F1 SE-23 PRESSURE SENSOR ; P2 PUMP LS52S00015P1
(SE) SENSOR
(P) PROPORTIONAL SOLENOID VALVE
(C) CONTROLLER
C-2 GAUGE CLUSTER YN59S00021F2 PSV-B P2 BYPASS CUT PROPO. VALVE SE-24 PRESSURE SENSOR ; BOOM HEAD
C-4 AIR-CON CONTROLLER AIR CON ACCESSORY PSV-C TRAVEL STRAIGHT PROPO. VALVE SE-26 PRESSURE SENSOR ; BOOM HEAD (FOR OVER LOAD ALARM)
C-5 ENGINE COOLANT LEVEL CONTROLLER ENGINE ACCESSORY PSV-D P1 BYPASS CUT PROPO. VALVE SE-29 OPT. SELECTOR PROXIMILITY SENSOR LC52S00019P1
C-6 AUTO GREASE CONTROLLER LC22E00081P1 PSV-E OPT. RELIEF ADJSTMENT PROPO. VALVE 1
C-7 IT CONTROLLER YN22E00230F1 PSV-F JIB STRETCH REVERSE PROPO. VALVE SV-1 SLEWING PARKING BRAKE SOL YN35V00047F1
C-8 ENGINE CONTROLLER ENGINE ACCESSORY PSV-G JIB CONTACT REVERSE PROPO. VALVE SV-2 POWER BOOST SOL
D-4 DIODE HARNESS ACCESSORY PSV-I OPT. RELIEF ADJSTMENT PROPO. VALVE 2 SV-3 TWO SPEED SOL
D-5 DIODE ACCESORY OF FUSE & RELAY BOX PSV-J ARM 1 SPEED REAR PROPO. VALVE SV-4 LEVER LOCK SOL
D-6 DIODE PSV-M P1 TRAVEL INDEPENDENT PROPO. VALVE SV-6 RIGHT ROTARY SOL LE35V00001F2
D-9 DIODE PSV-N P2 TRAVEL INDEPENDENT PROPO. VALVE SV-7 LEFT ROTARY SOL
(SV) SOLENOID
D-10 DIODE PSV-P1 P1 PUMP PROPO. VALVE YN35V00052F1 SV-8 ARM OUT / IN PORT TURNS REVERSE SOL 2436R1745F1
D-12 DIODE PSV-P2 P2 PUMP PROPO. VALVE SV-9 NIBBLER OPEN SOL
(D) DIODE
D-13 DIODE R-1 BATTERY RELAY YN24S00008F1 SV-10 NIBBLER CLOSE SOL
D-14 DIODE R-2 STARTER RELAY ENGINE ACCESSORY SV-13 OPT. SELECTOR SELECT SOL
D-15 DIODE R-4 SAFETY RELAY YN24S00010P1 SV-14 QUICK COUPLER OPERATION SOL
D-16 DIODE R-5 HORN RELAY SV-16 BUCKET REGULATION SOL LE35V00001F1
D-17 DIODE R-6 WORK LIGHT RELAY SV-31 TRAVEL STRAIGHT UNLOAD SOL
ĐI
D-18 DIODE YN02D01001P1 R-8 TRAVEL ALARM RELAY SV-32 SPRINKLING SOL
D-19 DIODE R-10 BUCKET REGULATION RELAY SV-40 CRAWLER GROWTH SOL
NH
D-20 DIODE R-12 RIGHT ROTARY RELAY SV-41 CRAWLER SHRINKAGE SOL
D-25 DIODE HARNESS ACCESSORY R-13 LEFT ROTARY RELAY SW-1 KEY SWITCH YN50S00029F1
E-1 FUSE & RELAY BOX YN24E00016F2 R-15 NIBBLER OPEN RELAY SW-4 SWING PARKING RELEASE SWITCH YN50S00047P1
PH
E-2 ALTERNATOR ENGINE ACCESSORY R-16 NIBBLER CLOSE RELAY SW-5 HORN SWITCH RIGHT (OPT.) YN50E00017P1
E-3 HOUR METER YT58S00006P1 R-19 FLASHER RELAY YY24S00001P1 SW-7 ENGINE HYDRAULIC PRESSURE SWITCH ENGINE ACCESSORY
Ú
(R) RELAY
E-5 HORN HIGH LV53S00001F1 R-23 AUTO IDLE STOP RELAY 1 YN24S00010P1 SW-8 AIR FILTER CLOGGING SWITCH YR11P00008S005
E-6 HORN LOW LV53S00001F2 R-24 AUTO IDLE STOP RELAY 2 SW-10 HORN SWITCH LEFT YN50E00017P1
03
E-7 TUNER AM&FM YN54S00044P1 R-25 EMERGENCY STOP RELAY SW-11 LEVER LOCK SWITCH YN50S00041F1
E-8 SPEAKER LEFT YN54S00050P1 R-26 LEVER LOCK RELAY SW-12 OVER LOAD ALARM SELECT SWITCH YN50S00040D6
37
E-9 SPEAKER RIGHT R-27 GREASING RELAY (NORMAL ROTATION) SW-13 TRAVEL ALARM SWITCH YN50S00040DF
(E) ELECTRIC FITTINGS
E-10 RECEIVER DRYER YN54S00041P1 R-28 ALTERNATOR RELAY SW-15 CONFLUX / SINGLE SELECT SWITCH YN50S00040D3
99
E-11 AIR-CON COMPRESSOR YX91V00001F1 R-29 WIPER MOTOR RELAY (NORMAL ROTATION) YN24S00012P2 SW-17 ROOF WINDOW WIPER SWITCH YN50S00040D9
E-12 BATTERY YN72S00016P1 R-30 WIPER MOTOR REVERSING RELAY (REVERSE ROTATION) SW-18 LMN/BH SELECT SWITCH
E-13 TRAVEL ALARM (OPT.) YN53S00004F1 R-31 WIPER MOTOR ARK PREVENTION RELAY SW-19 WIPER INTER LOCK SWITCH YT50S00004P1
99
E-14 CIGARETTE LIGHTER YN81S00003P1 R-32 WASHER MOTOR RELAY SW-20 POWER BOOST SWITCH RIGHT YN50E00017P1
E-15 FUSIBLE LINK LC13E01175S002 R-36 ROTARY LIGHT RELAY (RED) YN24S00010P1 SW-21 POWER BOOST SWITCH LEFT (OPT.)
37
E-16 ONEWAY CALL AMPLIFIER 2447R145 R-37 ROTARY LIGHT RELAY (YELLOW) SW-22 SWITCHES TO JUDGE THE LENGTH OF INSERT BOOM SW. 1
E-17 ONEWAY CALL SPEAKER LC54S00004P1 R-38 ROTARY LIGHT RELAY (GREEN) SW-26 CAB WORK LIGHT SWITCH YN50S00040D4
(SW) SWITCH
E-22 DC-DC COMVERTER YN77S00005F1 R-34 PCV RELAY ENGINE ACCESSORY SW-27 COOLANT LEVEL SWITCH ENGINE ACCESSORY
E-23 12V SOURCE SOCKET YN81S01002P1 R-39 AIR HEATER RELAY SW-29 NIBBLER OPEN SWITCH 2406P5872
E-24 GPS ANNTENA YN54S00047P1 SE-1 PRESSURE SENSOR ; BUCKET DIGGING LC52S00019P1 SW-30 NIBBLER CLOSE SWITCH
E-25 PDC ANNTENA & CONTROLLER YN22E00230F1 SE-2 PRESSURE SENSOR ; BUCKET DUMP SW-32 STROKE END PROXIMILITY SWITCH YN50S00019P1
E-27 ACCEL REDUNDANT VOLUME YN52S00052P1 SE-3 PRESSURE SENSOR ; BOOM UP SW-33 RIGHT ROTARY SWITCH (OPT.) YN03M01231P3
E-33 PCV FUSE HARNESS ACCESSORY SE-4 PRESSURE SENSOR ; BOOM DOWN SW-34 LEFT ROTARY SWITCH (OPT.)
E-44 RESISTER SE-5 PRESSURE SENSOR ; SLEWING SW-35 HEVY LIFT SWITCH YN50S00040D5
L-1 BOOM WORKING LIGHT LEFT YW80S00001F1 SE-7 PRESSURE SENSOR ; ARM IN SW-39 NIBBLER OPEN PRESSURE SWITCH GB50S00049F2
L-2 DECK WORKING LIGHT RIGHT YT80S00002F2 SE-8 PRESSURE SENSOR ; ARM OUT SW-40 ROTARY LIGHT SWITCH YN50S00040D2
(SE) SENSOR
L-3 SLEWING FLASHER LEFT & WORK LIGHT UNIT YM80S00001F1 SE-9 PRESSURE SENSOR ; TRAVEL RIGHT SW-41 HIGH REACH CRANE SWITCH PY50S00003P2
(L) LIGHT
L-4 SLEWING FLASHER RIGHT & WORK LIGHT UNIT YM80S00001F2 SE-10 PRESSURE SENSOR ; TRAVEL LEFT SW-43 JIB PRESSURE SWITCH GB50S00049F2
L-5 ROOM LIGHT YT80S00001P1 SE-11 PRESSURE SENSOR ; P2 SIDE OPT. SW-55 BOOM DECK WORK LIGHT SWITCH YN50S00040D1
L-6 BOOM WORKING LIGHT RIGHT YW80S00001F1 SE-13 ENGINE SPEED SENSOR ENGINE ACCESSORY SW-77 OIL FILTER CLOGGING SWITCH ENGINE ACCESSORY
L-10 HIGH REACH RATARY LIGHT 2456R457 SE-15 FUEL SENSOR YN52S00045F1
L-19 HIGH REACH THREE COLORS ROTARY LIGHT EZ53E00013F1 SE-16 ACCEL POTENTIO YN52S00032P1
M-1 STARTER MOTOR ENGINE ACCESSORY SE-17 BOOM POTENTIO YR52S00016P1
(M) MOTOR
M-3 WIPER MOTOR YN53C00012F2 SE-18 INTER BOOM POTENTIO

M-4 WASHER MOTOR YN54C00001F1 SE-19 ARM POTENTIO YR52S00016P1
M-8 GREASING MOTOR LC71V00001P1 SE-20 PRESSURE SENSOR ; P1 SIDE OPT. LC52S00019P1
M-9 ROOF WINDOW WIPER MOTOR YN76S00005P1 SE-22 PRESSURE SENSOR ; P1 PUMP LS52S00015P1
LS03Z00021P1 02
23-11
23. ELECTRIC SYSTEM
23.3 HARNESS
23.3.1 HARNESS LIST
DIVISION DRAWING No. HARNESS

REMARKS
POSITION ITEM NAME ASSEMBLY No. CODE No. NAME DRAWING No.
3.2 INSTRUMENT PANEL ASSY YN17M00053F1

3.3 CONTROLLER INSTALL (ENGINE) YN22E00220F1
CONTROLLER INSTALL YN22E00219F1
3.4 UPPER ELEC ASSY LS03E00001F1
3.5 UPPER HARNESS ASSY LS13E00020F1 1 HARNESS LS13E01082P2 UPPER
2 HARNESS LS13E01097P1 ECU HARNESS
3 CABLE LE13E01006P1 FLOOR TO UPPER FRAME GROUND
UPPER FRAME
4 CABLE LS13E01151P1 STARTER

ĐI
5 CABLE LS13E01052P1 BATTERY TO RELAY

6 CABLE LS13E01087P1 ENGINE GROUND
NH
7 CABLE LS13E01091P1 BATTERY TO GROUND

8 CABLE LS13E01110P1 BATTERY TO BATTERY
PH
9 CABLE LC13E01180P2 GLOW RELAY TO STARTER RELAY

Ú
3.6 ENGINE HARNESS ASSY LS16E00008F1 1 HARNESS LS16E01013P2 ENGINE SUB

03
3.7 UPPER HARNESS ASSY LS13E00023F1 1 HARNESS LS13E01092P3 FLOOR

(FLOOR PLATE) 4 HARNESS LC13E01186P1 CAB SUB
37
8 CABLE LE13E01005P1 FLOOR GROUND

99
3.8 CAB HARNESS LC14E00023F1 1 HARNESS YN14E01102P4 CAB

CAB
99
6 HARNESS YN14E01106P1 KEY SW. GRUND

BOOM 3.9 BOOM HARNESS ASSY LS15E00001F1 1 HARNESS LS15E01001D1 BOOM LIGHT
37
LIGHT
3.10 BOOM LIGHT INSTALL LC80E00004F1 BOOM LIGHT

3.11 DECK LIGHT INSTALL LS80E00004F1 DECK LIGHT
The parts number may be changed due to the improvement of machine, so use the number for reference only.
23-12
23. ELECTRIC SYSTEM
23.3.2 INSTRUMENT PANEL ASSY
TIGHTENING TORQUE :
1.5N.m (1.1lbf.ft)
INSTRUMENT PANEL ASSY (12) TIGHTENING TORQUE : SEMS BOLT TIGHTENING TORQUE :
YN17M00053F1 5.2N.m (3.8lbf.ft) 5.2N.m (3.8lbf.ft)
ITEM PART NAME PART No. Q'TY REMARKS 2 PLACES INSTALL TO CAB
TAPPING SCREW
3-2 POTENTIO METER YN52S00032P1 1 TAPPING
SEMS BOLT DUCT ASSY SCREW
3-10 KEY SWITCH YN50S00026F1 1 K250 2 PLACES
TIGHTENING TORQUE : TAPPING SCREW
4-2 CIGARETTE LIGHTER YN81S00003P1 1 2.8N.m (2.1lbf.ft) TIGHTENING TORQUE :
5.2N.m (3.8lbf.ft)
5-2 HOUR METER YT58S00006P1 1
SECTION BB SECTION DD SECTION EE
10 GAUGE CLUSTER YN59S00021F3 1
TIGHTENING TORQUE : TIGHTENING TORQUE :

TIGHTENING TORQUE : 5.0N.m (3.7lbf.ft) 8.5N.m (6.3lbf.ft)
TIGHTENING TORQUE : 5.0N.m (3.7lbf.ft) INSTALL SEMS BOLT
5.0N.m (3.7lbf.ft) INSTALL SEMS BOLT TO CAB
INSTALL SEMS BOLT
INSTALL SEMS TO CAB
TIGHTENING TORQUE : TO CAB
4.1N.m (3.0lbf.ft) BOLT TO CAB
2 PLACES
ĐI
SEMS BOLT
NH
TIGHTENING TORQUE :
4.1N.m (3.0lbf.ft)

PH
23.5N.m (17.3lbf.ft) 5.0N.m (3.7lbf.ft)

3 PLACES
SEMS BOLT
Ú
SECTION AA
03
37
99
VIEW
SEMS BOLT
TIGHTENING TORQUE :
99
5.0N.m (3.7lbf.ft)
TIGHTENING TORQUE :
TIGHTENING TORQUE : 0.43N.m (0.32lbf.ft) TIGHTENING TORQUE :
37
TIGHTENING TORQUE :
TIGHTENING TORQUE :
. .
8.5N m (6.3lbf ft) 8 PLACES 5.0N.m (3.7lbf.ft)
5.0N.m (3.7lbf.ft) TIGHTENING TORQUE :
4 PLACES
5.0N.m (3.7lbf.ft) 4.9N.m (3.6lbf.ft) SEMS BOLT TAPPING SCREW
SEMS BOLT TIGHTENING TORQUE : INSTALL SEMS BOLT
SEMS BOLT
12.0N.m (8.9lbf.ft) TO CAB
INSTALL
SEMS BOLT
TO CAB
SEMS BOLT
4 PLACES
TIGHTENING TORQUE :
5.0N.m (3.7lbf.ft)
SECTION CC
TIGHTENING TORQUE :
5.2N.m (3.8lbf.ft) SEMS BOLT VIEW
INSTALL TAPPING SCREW TIGHTENING TORQUE :
TO A/C 5.0N.m (3.7lbf.ft)
23-13
23. ELECTRIC SYSTEM
23.3.3 CONTROLLER INSTALL
CONTROLLER INSTALL(ENGINE) YN22E00220F1 (03)
ITEM PART NAME PART No. Q'TY REMARKS

1 CONTROLLER ENGINE ACSSESSORY 1 C8:ECU TIGHTENING TORQUE :
1.7N.m (1.3lbf.ft)
5 CONTROLLER ENGINE ACSSESSORY 1 C5:COOLANT LEVEL ASSEMBLE WITH THE
NUT OF ACCESSORY
CONTROLLER INSTALL YN22E00219F1 (07) TIGHTENING TORQUE :

12N.m (8.9lbf.ft)
ITEM PART NAME PART No. Q'TY REMARKS ASSEMBLE WITH THE
NUT OF ACCESSORY
2 SWITCH YN50S00047P1 1 SLEWING PARKING RELEASE
7 POTENTIO METER YN52S00052P1 1 ENGINE EMERGENCY MODE
INSTALL THE CONER

IN THIS DERECTION
TIGHTENING TORQUE :
5.0N.m (3.7lbf.ft)
ĐI
2 3 PLACES
SEMS BOLT RELAY BOX ASSY
NH
UPPER
PH
HEXAGON NUT
LOWER
Ú
TOOTHED HEXAGON NUT

LOCK WASHER
03
HORN WASHER
SECTION AA
37
99
99
37
SEMS BOLT
TIGHTENING
TORQUE :
2.8N.m (2.1lbf.ft)
VIEW
TIGHTENING TORQUE :
2.8N.m (2.1lbf.ft)
SEMS BOLT
TIGHTENING TORQUE :
5.0N.m (3.7lbf.ft)
SEMS BOLT
SEMS BOLT
TIGHTENING TORQUE :
5.0N.m (3.7lbf.ft)
23-14
23. ELECTRIC SYSTEM
23.3.4 UPPER ELECTRIC ASSY
UPPER ELECTRIC ASSY LS03E00001F1 (01)

INSTALL BOLT FROM
1 BATTERY RELAY YN24S00008F1 1 FRONT SIDE
2 HORN LV53S00001F1 1 HIGH
3 HORN LV53S00001F2 1 LOW
VIEW
AFTER INSTALLING GLOW RELAY AND STARTER RELAY
TO BRACKET (A), ASSEMBLE THIS BRACKET
TIGHTENING TORQUE :
23.5N.m (17.3lbf.ft)
SEMS BOLT
ĐI
NH
BRACKET
AIR HEATER RELAY
HORN (LOW)
PH
Ú
HORN (HIGH)
SEMS BOLT
03
TIGHTENING TORQUE :
15.5N.m (11.4 lbf.ft)
2 PLACES
37
SEMS BOLT
TIGHTENING
99
STARTER RELAY TORQUE :

10.7N.m (7.9 lbf.ft)
B TERMINAL
99
NUT C TERMINAL
TIGHTENING TORQUE :
37
17.5N.m (12.9 lbf.ft)
GROUND
HORN (HIGH)
GROUND
1
10.7N.m (7.9lbf.ft) 10.7N.m (7.9lbf.ft) HORN (LOW)
SEMS BOLT SEMS BOLT SEMS BOLT SEMS BOLT
10.7N.m (7.9lbf.ft) 10.7N.m (7.9lbf.ft)
CONNECT SEMS BOLT CONNECT SEMS BOLT
AFTER CHECKING AFTER CHECKING
NO PAINT IS HERE NO PAINT IS HERE
SET THE GROUND TERMINAL SEMS BOLT

SET THE GROUND TERMINAL
BETWEEN THE HORN STAY TIGHTENING TORQUE :
BETWEEN THE HORN STAY (BLACK) (BLACK)
AND THE SEMS BOLT 11.7N.m (8.6 lbf.ft)
AND THE SEMS BOLT
2 (GREEN ORANGE) (GREEN ORANGE)
3
CONNECT HARNESS AS SHOWN CONNECT HARNESS AS SHOWN
TO AVOID SHORT CIRCUIT ON TO AVOID SHORT CIRCUIT ON SECTION AA VIEW
POWER SOURCE WIRING POWER SOURCE WIRING
(BATTERY RELAY BOX) (COVER INSTALL)
VIEW
23-15
23. ELECTRIC SYSTEM
23.3.5 UPPER HARNESS ASSY (1/6)
UPPER HARNESS ASSY LS13E00020F1 (03)
ITEM PART NAME PART No. Q'TY REMARKS SE-29 :

PRESS. SENSOR : SELECTOR DETECTION
1 HARNESS LS13E01082P2 1 UPPER PSV-P2 : PUMP 2
L-2 : SE-23 : PROPORTIONAL VALVE
2 HARNESS LS13E01097P1 1 ECU HARNESS SV-13 : SE-15 : PRESS. SENSOR : P2 PUMP
FRAME WORKING SE-22 : PRESS. SENSOR : P1 PUMP
OPT SELECTOR SOL. FUEL SENSOR TO SOL. BLOCK
LIGHT RIGHT
3 CABLE LE13E01006P1 1 FLOOR GROUND
4 CABLE LS13E01151P1 1 STARTER
PSV-P1 : PUMP 1
5 CABLE LS13E01152P1 1 BATTERY RELAY PROPORTIONAL VALVE
6 CABLE LS13E01087P1 1 ENGINE GROUND TO TRAVEL ALARM (OPT)
SE-13 :
7 CABLE LS13E01091P1 1 BATTERY-GROUND ENG. REVDLUTION SENSOR
8 HARNESS LS13E01110P1 1 BATTERY-BATTERY
STARTER MOTOR
9 CABLE LC13E01180P2 1 GLOW RELAY-STARTER RELAY B TERMINAL
STARTER MOTOR
FIX WHITE TAPING POSITION UPP HARNESS 1 C TERMINAL
CLIP FIX WHITE TAPING POSITION
SEMS BOLT CLIP TO SWING PRESS.
E-6 :
ĐI
SENSOR
HORN LOW
E-5 :
TO ALTERNATOR
NH
HORN HIGH
TO STARTER MOTOR
STARTER CABLE
4
PH
TO FRAME WORKING
TO ATT HARNESS
LIGHT RIGHT
Ú
TO RADIATOR COOLANT LEVEL SW.

03
E-10 :
37
SECTION AA RECEIVER DRIER

99
TO SWING FLASHER LEFT

& REAR WOEKING LIGHT
99
FLOOR GROUND CABLE

NOT INTERFERENCE FOR CAP AND
INSTALL BRACKET TO BE INSTALL CABLE.
37
CLIP CLIP TO CAB BATTERY

CLIP FIX WHITE TAPING
FIX WHITE TAPING POSITION 2 RELAY BOX CLIP
POSITION
ECU HARNESS
TO AIR FILTER
CLOGGING SW.
TO ATT HARNESS
TO AIR FILTER CLOGGING SW.
8 5
7 BATTERY BATTERY RELAY FLOOR HARNESS GROUND P-31 GND TO RECEIVER DRIER
GROUND CABLE CABLE ECU HARNESS(GROUND)
CABLE TIGHTEN AFTER TO RADIATOR COOLANT LEVEL SW.
TUNER CHECKING NO PAINT
OVERLOAD ALARM SELECT SW. SEMS BOLT TO SWING FLASHER LEFT
NOTE 1 JIB PRESS. SW. TO ENG & REAR WOEKING LIGHT
DETAIL OF BATTERY HEAVY LIFT SW.
TRAVEL INDEPENDENT CHANGE SW. 3
SE-15 : FUEL SENSOR RIGHT ROTATING SW.(OPT) FLOOR
CONNECT A HARNESS WITH IN A CAP ATTACHMENT BOOST SW.(RH) GROUND
HORN SW.(RH) CABLE
LMN/BH CHANGE SW.
NIBBLER CLOSE SW.(OPT)
LEFT ROTATING SW.(OPT) CLIP
UPP HARNESS ECU HARNESS BATTERY RELAY CABLE STARTER CABLE
HORN SW.(LH) FIX WHITE TAPING
ATTACHMENT BOOST SW.(LH) POSITION
CLIP DC-DC CONVERTER TO BATTERY RELAY BOX
FIX WHITE TAPING POSITION TO DETAIL OF FUSE &
WASHER MOTOR
NIBBLER OPEN PRESS.SW.(OPT) RELAY BOX CONNECTION
SECTION aa NIBBLER OPEN SW.(OPT)
23-16
23. ELECTRIC SYSTEM
F TERMINAL TIGHTENING TORQUE

AIR HEATER RELAY 3.92~6.86N.m (2.9~5.1 lbf.ft) UPPER
S TERMINAL USE NUT OF ATTACHED HARNESS
FIX CONNECTOR TO CLIP
CONNECT TO 2P CONNECTOR AIR HEATER RELAY
THE BRACKET
FOR HARNESS OF ATTACHED CONNECT THE WHITE TAPING HARNESS
AIR HEATER RELAY FIX WHITE TAPING POSITION
9 AIR HEATER PELAY~STARTER RELAY CABLE STARTER CABLE

CONNECT THE WHITE TAPING HARNESS
TIGHTENING TORQUE 2P 1P 3P
CLIP C TERMINAL
3.2~4.4N.m (2.4~3.2 lbf.ft) CLIP
B TERMINAL USE NUT OF ATTACHED
STARTER RELAY UPPER HARNESS
TRIM STARTER RELAY
VIEW IV
FIX WHITE TAPING
CLIP POSITION
ADJUST THE LOCK OF THE FUSE FIX WHITE TAPING POSITION FIX WHITE TAPING POSITION
BOX COVER TO THE UPPER SIDE
VIEW II CLIP SECTION DD
SEMS BOLT
ĐI
SEMS BOLT CLIP

BATTERY RELAY
FIX WHITE
NH
FIX WHITE TAPING TAPING POSITION

CLIP POSITION
CLIP
PH
CONNECT THIS TERMINAL

CONNECT THIS TERMINAL
WITH STARTER CABLE
WITH BATTERY CABLE
TIGHTENING TORQUE
Ú
TIGHTENING TORQUE
7.8N.m (5.8 lbf.ft) MAX
7.8N.m (5.8 lbf.ft) MAX TO BATTERY RELAY BOX
03
UPPER HARNESS VIEW XX IV

CLIP
STARTER CABLE
37
BATTERY RELAY FIX WHITE

CABLE TAPING
POSITION SEMS BOLT UUPER FRAME
99
FIX TO WELD NUT OF FUEL TANK

GND
TIGHTEN AFTER
CLIP
CHECKING NO PAINT
99
NOTE 2
VIEW I
CLIP
37
FIX WHITE TAPING POSITION

TO ATT HARNESS FIX WHITE TAPING POSITION
TO CENTER SECTION CLIP CLIP
DETAIL OF BATTERY RELAY PART L-2 : FRAME WORKING LIGHT RIGHT

CLIP
CLIP
GROMMET
UPPER
CLIP HARNESS CLIP CLIP
CLIP E-5 : HORN HIGH E-6 : HORN LOW
UPPER FRAME SECTION CC

CLIP
CLIP TWO HARNESS
IN CUTTING HOLE
PART OF BRACKET FRONT SIDE OF MACHINE
OF UPPER FRAME
TO ALTERNATOR TO STARTER MOTOR ECU HARNESS
CLIP CLIP CLIP VIEW II
SECTION BB
23-17
23. ELECTRIC SYSTEM
ENGINE ACCESSORY HARNESS

B TERMINAL
TIGHTENING TORQUE :
3.2~4.4N.m (2.4~3.2 lbf.ft) ENGINE GROUND CABLE
USE THE EXISTING NUT
SEMS BOLT
TO ALTERNATOR GND : NUT
CLIP TIGHTEN AFTER CHECKING NO PAINT
TIGHTENING TORQUE :
3.2~4.4N.m (2.4~3.2 lbf.ft)
FIX WHITE TAPING POSITION ECU HARNESS
L & R TERMINAL CLIP
SEMS BOLT
FIX A CONNECTOR ON BRACKET
AIR HEATER
SEMS BOLT SEMS BOLT
TIGHTENING TORQUE : CLIP
25.5N.m (18.8 lbf.ft) TIGHTENING TORQUE :
38.2N.m (28.2 lbf.ft)
ALTERNATOR FIX WHITE TAPING POSITION
UPPER HARNESS
CLIP TO UPPER FRAME
ĐI
6 ENGINE GROUND CABLE VIEW VI (DETAIL OF ALTERNATOR)

NH
CLIP
USE THE EXISTING NUT FIX WHITE TAPING POSITION
TIGHTENING TORQUE : CLIP
FIX WHITE TAPING POSITION CLIP
3.2~4.4N.m (2.4~3.2 lbf.ft)
PH
UPPER HARNESS ECU STARTER CABLE

HARNESS
Ú
ENGINE SUB HARNESS CLIP

FIX A CONNECTOR ON BRACKET B TERMINAL NUT
03
VIEW V FIX A HARNESS PART OF CORRUGATED TIGHTENING TORQUE :

TO STARTER MOTER
UPPER HARNESS
TO CONNECTOR WITH CLIP 16~22N.m (11.8~16.2 lbf.ft) VIEW IX
CLIP CLIP
37
SE-13 : FIX WHITE

ENGINE REVOLUTION SENSOR TAPING POSITION C TERMINAL
CLIP SEMS BOLT
99
CLIP FIX WHITE TIGHTENING TORQUE :

TAPING 3.5~5.5N.m (2.6~4.1 lbf.ft)
99
POSITION
UPPER HARNESS
NUT
37
STARTER CABLE
STARTER CABLE
TO PUMP DETAIL bb ENGINE ACCESSORY HARNESS
STARTER MOTER
USE THE CLIP OF ATTACHED ENGINE
SEMS BOLT
VIEW VIII FIX A CONNECTOR BY ENGINE
HARNESS ATTACHMENT CLIP
FIX WHITE (DETAIL OF STARTER MOTOR) ON BRACKET
TAPING POSITION
CLIP CLIP
CLIP FIX WHITE TAPING POSITION
SV-13 : CLIP ENGINE GROUND CABLE

OPT SELECTOR SOL. FIX A HARNESS PART OF
CORRUGATED TO PRESS. SENSOR SEMS BOLT
WITH CLIP
CLIP CLIP
FIX A HARNESS PART OF
CORRUGATED TO
CONNECTOR WITH CLIP ECU HARNESS
TO FRAME WORKING CLIP
FIX THE CORRUGATED LIGHT RIGHT FIX WHITE TAPING POSITION
TUBE NOT CONTACT
TO SOL. BLOCK TO LOCKPART OF
CONNECTOR
SE-29 : VIEW X
TO SWING PRESS. SENSOR VIEW VII PRESS. SENSOR : SELECTOR DETECTION VIEW XI
23-18
23. ELECTRIC SYSTEM
FIX A HARNESS PART OF CORRUGATED

TO SOLENOID WITH CLIP
CLIP
SIDE OF ENGINE PSV-P2 :
PSV-P1 : P2 PUMP PROPORTIONAL VALVE
P1 PUMP PROPORTIONAL VALVE FIX WHITE TAPING
POSITION
SEMS BOLT
CLIP CLIP CLIP
FIX WHITE TAPING FIX A HARNESS AND CLIP
POSITION VIEW XXV CONNECTOR BY CLIP
TIGHTENING TORQUE : ON BRACKET
38.2N.m (28.2 lbf.ft) FIX A CONNECTOR HAS
ASSEMBLE IT SO THAT TAG OF "ALARM" ON
CLIP HARNESS MAY NOT BRACKET
FIX WHITE TAPING POSITION INTERFERE IN THE FLAT BAR E-13 :
CLIP TRAVEL ALARM (OPT)
FIX A HARNESS PART OF
CLIP
CORRUGATED TO GUARD
TO TRAVEL ALARM WITH CLIP L-4 :
CLIP SWING FLASER RIGHT
FIX WHITE TAPING & REAR WORKING LIGH
POSITION
ĐI
SEMS BOLT
CLIP
TIGHTENING
NH
TORQUE : 38.2N.m
(28.2 lbf.ft)
FIX WHITE TAPING
SE-23 :
POSITION
PH
PRESS. SENSOR : PUMP P2 SEMS BOLT

FIX WHITE TAPING CLIP CLIP CLIP
CLIP FIX WHITE TAPING FIX WHITE TAPING POSITION
POSITION TIGHTENING
Ú
FIX A HARNESS PART OF FIX A HARNESS PART OF SW-77 :

CORRUGATED TO PRESS. SENSOR
SEMS BOLT POSITION TORQUE : 38.2N.m SE-22 :
CLIP (28.2 lbf.ft) CORRUGATED TO PRESS. SENSOR OIL FILTER
WITH CLIP PRESS.SENSOR : PUMP P1
TIGHTENING TORQUE : WITH CLIP RESTRICTION SW.
03
FIX WHITE TAPING POSITION 38.2N.m (28.2 lbf.ft)

VIEW XIII (PRESS. SENSOR : PUMP P1INSTALL)
37
VIEW XII (DETAIL OF PUMP P1, P2 PROPORTIONAL VALVE INSTALL)

(DETAIL OF PRESS. SENSOR : PUMP P2 INSTALL) SW-27 : VIEW XIV
99
RADIATOR COOLANT LEVEL SW. (DETAIL OF TRAVEL ALARM INSTALL)

SW-8 : CLIP
FIX A WHITE TAPING PART OF
99
AIR FILTER RESTRICTION SW. FIX A WHITE TAPING PART OF

HARNESS TO SW. WITH CLIP
L-3 : HARNESS TO SW. WITH CLIP
CLIP FIX A CORRUGATED PART
SWING FLASHER LEFT CLIP
37
OF HARNESS TO RECEIVER
& REAR WORKING LIGHT
DRIER WITH CLIP
FIX WHITE TAPING POSITION CLIP
FIX A HARNESS TO
FIX WHITE AIR CONDITIONER HOSE
CLIP CLIP
TAPING POSITION
CLIP FIX A HARNESS TO

AIR CONDITIONER HOSE
CLIP
E-10 :
RECEIVER
FIX A HARNESS TO
CLIP DRIER
AIR CONDITIONER HOSE
TO SWING FLASHER LEFT

CLIP & REAR WORKING LIGHT
CLIP
CLIP
VIEW XXVII
VIEW XV
TO BATTERY RELAY VIEW XVII VIEW XVII
23-19
23. ELECTRIC SYSTEM
FIX THE PCV FUSE TO E-1 :

THE BRACKET FUSE & RELAY BOX
E-33 : CLIP
PCV FUSE INSTALL TO CUTTING
HOLE OF PLATE C-1 :
SEMS BOLT MECHATRO
TIGHTENING TORQUE : CONTROLLER
C-8 :
5.0N.m (3.7 lbf.ft) ENG. CONTROLLER CONNECT WITH
BLUE CONNECTOR TO
ACCEL REDUNDANT
VOLUME
VIEW XXIII
CONNECT A CONNECTOR
CLIP CLIP CAB SUB HARNESS WITH "CNT-2" TAG TO
FIX WHITE TAPING POSITION FLOOR HARNESS
TIGHTENING WITH BOLT FIX A HARNESS TO
TO INSTALL ECU FLOOR HARNESS
CONNECT A CONNECT OR WITH FIX WHITE TAPING POSITION(ECU)
"CNT-1" TAG TO FLOOR HARNESS CLIP
ĐI
CONNECT A 1P-CONNECTOR WITH R-19 :

CONNECT A CONNECTOR WITH "CNT-3" TAG TO CAB SUB HARNESS FLASHER RELAY
NH
"CNT-5" TAG TO ECU HARNESS
CLIP
FIX WHITE TAPING POSITION OF UPPER
PH
HARNESS AND ECU HARNESS TO THE

VIEW XX FLOOR HARNESS WITH CLIP
Ú
FLOOR HARNESS CLIP

BUNDLE UP UPPER HARNESS,
03
FLOOR HARNESS,
ECU HARNESS AND
CAB SUB HARNESS WITH CLIP
37
ECU HARNESS GROUND

CONNECT A CONNECTOR WITH "CN4-1" CONNECT A CONNECTOR WITH "CN5" GROMMET
TAG OF ITEM 1 : HARNESS ECU HARNESS GROUND, C-5 :
99
TAG OF ITEM 2 : HARNESS UPPER HARNESS GROUND RADIATOR

E-1 : COOLANT LEVEL CONTROLLER
GND
FUSE & RELAY BOX
SEMS BOLT
99
ECU HARNESS CLIP FIX WHITE TAPING POSITION (ECU)

TIGHTEN AFTER CHECKING
NO PAINT FIX UPPER HARNESS, FLOOR HARNESS
AND ECU HARNESS TO THE STAND
37
6 PLACES
WITH CLIP.
PUT WHITE TAPING POSITION TOGETHER NOTE 2
GROMMET INCASE OF CONNECTION, BUNDLE
P-34 : AND FIX HARNESS TO THE STAND.
PCV RELAY
UPPER HARNESS ENGINE ACCESSORY
UPPER HARNESS GROUND
P-11,P-10 UPPER HARNESS GROUND SEMS BOLT
TIGHTENING TORQUE : 5.0N.m (3.7 lbf.ft)
CONNECT A CONNECTOR WITH "CN4-2" CONNECT A CONNECTOR WITH "CN1" MECHATRO CONTROLLER
TAG OF ITEM 1 : HARNESS P-18 UPPER HARNESS GROUND
TAG OF ITEM 1 : HARNESS ENG.CONTROLLER CHECK CONNECTOR
CAB HARNESS GROUND P-14 UPPER HARNESS GROUND CLIP
P-16 UPPER HARNESS GROUND
ONE-WAY CALL AMP. (OPT) RADIATOR COOLANT LEVEL CONTROLLER BUNDLE UP UPPER HARNESS, FLOOR
VIEW X VIII FRAME WORKING LIGHT RIGHT HARNESS AND ECU HARNESS WITH CLIP
ENNGINE ROOM LIGHT P-9 UPPER HARNESS GROUND
FIX WHITE TAPING POSITION (ECU)
SWING FLASHER LEFT(OPT) & REAR WORKING LIGHT OPT. SELECTOR SOL.
C-8 : ENG. CONTROLLER TRAVEL ALARM(OPT) LEVER LOCK SOL.
C-1 : MECHATRO CONTROLLER SWING FLASHER RIGHT(OPT) & REAR WORKING LIGHT ATTACHMENT BOOST SOL.
EXTRA PRESS.DRAINING SOL.(OPT) TRAVEL 2 SPEED SOL
P-13 SWING PARKING SOL.
FUSE BOX RELAY P-15
FLASHER RELAY(OPT) OPT.HAND CONTROL DETAIL OF FUSE & RELAY BOX CONNECTION
RADIATOR COOLANT LEVEL SW.
AIR FILTER CLOGGING SW.
35P(A) CONNECTOR 35P(B) CONNECTOR AIR HEATER RELAY
WITH "CN-2F"TAG WITH "CN-4F"TAG 31P CONNECTOR
16P CONNECTOR BATTERY RELAY (COIL)
34P CONNECTOR WITH "CN-5F"TAG DIODE (AIR HEATER RELAY)
28P CONNECTOR 24P CONNECTOR WITH "CN-1F"TAG 32P CONNECTOR
17P WITH "CN-3F"TAG TRAVEL STRAIGHT UNLOAD SOL.
31P CONNECTOR
CONNECTOR ARM 1 SPEED INVERSE PROPO. VALVE BUCKET LIMIT SOL.
VIEW XIX VIEW XXII
23-20
23. ELECTRIC SYSTEM
NOTES :
(1) TIGHTENING TORQUE OF
BATTERY TERMINALS ARE 3.4N.m (2.5 lbf.ft).
(2) TIGHTENING TORQUE OF
GROUNDING CABLES ARE 10.7N.m (7.9 lbf.ft).
(3) UNLESS OTHERWISE SPECIFIED
TIGHTENING TORQUE IS SHOWN BELOW.
CLIP CLIP
M8 : 23.5N.m (17.3 lbf.ft)
M10 : 46.1N.m (34.0 lbf.ft)
M12 : 79.4N.m (58.6 lbf.ft)
(4) ATTACHMENT OF WELDING CLIP WIHOUT
TO SOL. BLOCK DIRECTIONS IS MADE INTO THE FOLLOWING.
CLIP CLIP
SECTION GG HARNESS
PSV-B :
P2 BYPASS CUT PROPORTIONAL VALVE
ĐI
SV-3 : PSV-C :
SV-4 : PSV-D :
TRAVEL TWO-SPEED SELECT SOL. TRAVEL PRIORITY
LEVER LOCK SOL. P1 BYPASS CUT PROPORTIONAL VALVE
NH
PROPORTIONAL VALVE
SV-2 :
SV-1 : ATTACHMENT
SWING PARKING BOOST SOL.
PH
Ú
CLIP C-1 :
FIX A CONNECTOR AND REST MECHATRO
CONTROLLER
03
SOL. SIDE HARNESS TO THE

HARNESS WITH CLIP E-1 :
FUSE & RELAY BOX
37
PSV-A :
ARM TWO-SPEED INVERSE PROPORTIONAL VALVE
99
CLIP
FIX A HARNESS TO THE HOSE MOUTHPIECE WITH CLIP CAB SUB HARNESS
99
SV-31 :
TRAVEL PRIORITY UNLOAD SOL.
37
CONNECT TO SWING PARKING RELEASE SW.
VIEW XX VI
CONNECT A CONNECTOR WITH "CNT-2"
FIX UPPER HARNESS AND ECU HARNESS TO TAG TO FLOOR HARNESS
THE FLOOR HARNESS WITH CLIP
FIX WHITE TAPING POSITION OF

UPPER HARNESS AND ECU HARNESS
TO THE FLOOR HARNESS WITH CLIP
SE-5 : BUNDLE UP UPPER HARNESS,

PRESS. SENSOR : SWING FLOOR HARNESS,
UPPER HARNESS ECU HARNESS AND
CAB SUB HARNESS WITH CLIP
FLOOR HARNESS
ECU HARNESS
CLIP CLIP
FIX A CORRUGATED PART OF HARNESS TO FIX TO WELDNUT OF UPPER FRAME TO UNDER FLOOR
PRESS. SENSOR WITH CLIP FIX WHITE TAPING POSITION
FIX WHITE TAPING POSITION SECTION FF
FIX THE CORRUGATED TUBE NOT
CONTACT LOCK OF CONNECTOR SECTION EE
23-21
23. ELECTRIC SYSTEM
23.3.5.1 UPPER HARNESS (1/4) : LS13E01082P2
ĐI
NH
PH
Ú
03
37
99
99
37
23-22
23. ELECTRIC SYSTEM
23.3.5-1 UPPER HARNESS (2/4) : LS13E01082P2
ĐI
NH
PH
Ú
03
37
99
99
37
23-23
23. ELECTRIC SYSTEM
ĐI
NH
PH
Ú
03
37
99
99
37
23-24
23. ELECTRIC SYSTEM
ĐI
NH
PH
Ú
03
37
99
99
37
23-25
23. ELECTRIC SYSTEM
23.3.5.2 ECU HARNESS (1/2) : LS13E01097P1
ĐI
NH
PH
Ú
03
37
99
99
37
23-26
23. ELECTRIC SYSTEM
23.3.5-2 ECU HARNESS (2/2) : LS13E01097P1 23.3.5-3 FLOOR GROUNDING CABLE : LE13E01006P1
100 (3.94")
LA308 5B E E 5B E
1PAM
YAZAKI 7122-3010
23.3.5-4 STARTER CABLE : LS13E01151P1
3900
70 (12'9.5") 70
(2.76") (2.76")
ĐI
NH
PH
Ú
03
37
99
99
37
23.3.5-5 BATTERY RELAY CABLE : LS13E01152P1
2000
(6'6.7")
40
(1.59")
23-27
23. ELECTRIC SYSTEM
23.3.5-6 ENGINE GROUNDING CABLE : LS13E01087P1 23.3.5-9 RELAY CABLE : LC13E01180P2
550 (21.7") 180 (7.10")
ĐI
23.3.5-7 BATTERY GROUNDING CABLE : LS13E01091P1

NH
440 (17.3")
PH
Ú
40
(1.57")
03
37
99
99
37
23.3.5-8 BATTERY CABLE : LS13E01110P1
270 (10.6")
50 50
(1.97") (1.97")
23-28
23. ELECTRIC SYSTEM
23.3.6 ENGINE HARNESS ASSY
ENGINE HARNESS ASSY LS16E00008F1 (02)

TIGHTENING TORQUE :
ITEM PART NAME PART No. Q'TY REMARKS 25.5N.m (18.8 lbf.ft) SE-13: ENGINE REVOLUTION SENSOR
1 HARNESS LS16E01013P2 1 ENGINE SUB SEMS BOLT
NOTES :
1.UNLESS OTHERWISE SPECIFIED
TIGHTENING TORQUE IS SHOWN BELOW.
SEMS BOLT M12 : 79.4N.m (58.6 lbf.ft)
TIGHTENING TORQUE : M10 : 46.1N.m (34.0 lbf.ft)
25.5N.m (18.8 lbf.ft) M8 : 23.5N.m (17.3 lbf.ft)
FIX WHITE TAPING POSITION.
UPPER HARNESS
1
DETAIL aa
TO AIR-COMPRESSOR
ĐI
SEMS BOLT
CLIP
TIGHTENING TORQUE : 25.5N.m (18.8 lbf.ft)
NH

PH
Ú
SW-7: ENGINE OIL PRESS SW.

TO UPPER HARNESS
03
FRONT SIDE
OF MACHINE
FIX A WOVEN BRAID PART OF
TIGHTENING
37
HARNESS ON ENGINE OIL

TORQUE : PRESS. SW. BY CLIP.
25.5N.m (18.8 lbf.ft)
TO AIR-COMPRESSOR
99
SEMS BOLT
CLIP
SEMS BOLT DETAIL bb
99
CLIP
TIGHTENING TORQUE : FIX A HEARER HOSE AND AIR-CON.
38.2N.m (28.2 lbf.ft)
37
ACCESSORY HARNESS BY CLIP OF INI.

SEMS BOLT
FIX A HEATER HOSE AND
AIR-CON ACCESSORY
HARNESS BY CLIP NEAR CLIP
THE BRED.

TIGHTENING TORQUE : VIEW I
25.5N.m (18.8 lbf.ft)
CLIP
INSTALL WELD NUT OF ENGINE MOUNT.
CONNECT AIR-CON
ACCESSORY HARNESS CLIP
SW-7: ENGINE OIL PRESS SW. WITH ENGINE SUB HARNESS. TOGETHER INSTALL CLIP
BY BOLT OF AIR COMPRESSOR.
CONNECT TO UPPER HARNESS
CLIP DETAIL OF AIR COMPRESSOR
FIX A WOVEN BRAID PART OF HARNESS ON ENGINE OIL PRESS. SW. BY CLIP.
23-29
23. ELECTRIC SYSTEM
23.3.6.1 ENGINE SUB-HARNESS : LS16E01013P2
SW-7 :
ENGINE OIL PRESS. SW.
ĐI
NH
PH
Ú
WHITE TAPING
03
37
TO UPPER HARNESS E-11 :

AIR-COMPRESSOR
99
99
37
WHITE TAPING WHITE TAPING WHITE TAPING WHITE TAPING
23-30
23. ELECTRIC SYSTEM
23.3.7 UPPER HARNESS ASSY (FLOOR PLATE) (1/2)
UPPER HARNESS ASSY LS13E00023F1 (03)

E-1 : FUSE & RELAY BOX
ITEM PART NAME PART No. Q'TY REMARKS SW-1 : KEY SWITCH
CLIP USE THE HOLE OF SEAT
1 HARNESS LS13E01092P3 1 FLOOR SE-16 : STAND AND FIX HARNESS
ACCEL POTENTIO WITH CLIP
4 HARNESS LC13E01186P1 1 CAB SUB HARNESS
FIX WHITE TAPING
8 CABLE LE13E01005P1 1 FLOOR GROUND HARNESS POSITION
TO WASHER MOTOR
SW-1 :
KEY SW. NOTE : 1. ATTACHMENT OF WELDING CLIP WITHOUT
DIRECTIONS IS MADE INTO THE FOLLOWING.
CLIP
SW-16 :
ACCEL POTENTIO HARNESS
CAB HARNESS
ĐI
SE-3 :
SE-4 : PRESS SENSOR :
PRESS SENSOR : BOOM UP
NH
BOOM DOWN
SE-1 :
TO WASHER MOTOR PRESS SENSOR :
PH
BUCKET DIGGING
FIX A HARNESS TO CLIP OF
CAB SIDE COVER SE-2 : SE-7 :
Ú
VIEW I PRESS SENSOR : BUCKET DUMP PRESS SENSOR :

PUSH CONTROL LEVER MOST FRONTWARD ARM IN
AND FIX THIS SLACK HARNESS WITH CLIP
03
SE-8 :
PRESS SENSOR :
SW-35 : ARM OUT
37
HEAVY LIFT SW. CONNECT SWITCH

SW-13 :
TO TAGGED "HEAVY" CONNECTOR
SW-10 : TRAVEL ALARM SW.
SW-40 :
99
HORN SW. LEFT (OPT) (BLUE TAPING) IN CASE OF TRAVEL SW-12 : CLIP
ROTARY LIGHT SW.
SW-21 : ALARM SPEC., OVER LOAD ALARM SELECT SW. WHITE TAPING BUNDLE AFTER
CONNECT SWITCH TO TAGGED CLIP HARNESS DIVERGES
POWER BOOST SW. LEFT (OPT) CONNECT SWITCH TO CONNECT SWITCH TO TAGGED "ROTARY" CONNECTOR FASTEN HARNESS BY CLIP
99
(YELLOW TAPING) TAGGED "ALARM" "OVER L" CONNECTOR WITH BRACKET OF MULTI
SW-34 : CONNECTOR SW-18:
REVOLUTION LEFT SW. (OPT) LMN/BH SELECT SW. DETAIL A : A CASE OF MULTI
37
(RED TAPING) CONNECT SWITCH TO TAGGED

* IN CASE OF MULTI, USE TWO ITEM 2 : CLIP
CLIP "LMN/BH" CONNECTOR
(NOT USE ITEM 3 : CLIP)
FIX A CLIP ON HOLE
CLIP OF STAND SIDE
FIX A HARNESS
OF SW. SIDE SW-20 : FIX A HARNESS ON SENSOR
SW-11 :
LEVER LOCK SW. POWER BOOST SW. RIGHT BLOCK WITH CLIP
(YELLOW TAPING) CLIP
SW-33 : TO WASHER MOTOR
REVOLUTION RIGHT SW. (OPT)
(RED TAPING) CLIP
CLIP SW-5 :
FIX A CLIP ON HOLE HORN SW. RIGHT (OPT) (BLUE TAPING)
OF STAND SIDE CLIP
PUSH CONTROL LEVER
MOST FRONTWARD FASTEN FLOOR HARNESS FIX WHITE TAPING POSITION SE-2 :
AND FIX THIS SLACK WITH LEVER SW. THROUGH THE HARNESS PRESS SENSOR :
HARNESS WITH CLIP HARNESS AT SEAT SIDE OF BRACKET BUCKET DIGGING
CLIP TOGETHER E-7 : CLIP SE-8 : SE-2 :
TUNER FIX WHITE TAPING POSITION
CLIP PRESS SENSOR : PRESS SENSOR :
FIX A CLIP ON HOLE ARM OUT BUCKET DUMP
OF SEAT SIDE SE-3 :
CLIP
FIX WHITE TAPING SE-7 : PRESS SENSOR :
POSITION PRESS SENSOR : SE-4 : BOOM UP
ARM IN PRESS SENSOR :
CLIP
BOOM DOWN
USE CLIP TO TIE UP WHITE VIEW II
TAPING PART OF HARNESS
VIEW III DETAIL A : A CASE OF SENSOR TOWER
WITH PILOT HOSE TOGETHER
23-31
23. ELECTRIC SYSTEM
23.3.7 UPPER HARNESS ASSY (FLOOR PLATE) (2/2)
E-1 :
SW-43: FUSE & RELAY BOX C-1 :
JIB PRESSURE SWITCH MECHATRO
CONNECT THE "CNT-2" TAGGED
CONTROLLER
SW-20: SW-20: CONNECTOR WITH "UPPER HARNESS"
PRESSURE SENSOR (P1 SIDE OPT.) PRESSURE SENSOR (P1 SIDE OPT.) C-8 : ENG. CONTROLLER
CONNECT TO SWING
PARKING RELEASE SW.
SW-43: 4
CLIP JIB PRESSURE SWITCH
FIX A HARNESS PART OF CORRUGATED E-22 :
AND REST SW. SIDE HARNESS DC-DC CONVERTER
TO THE HOSE WITH CLIP. CONNECT THE "CNT-4" TAGGED
CONNECTOR OF CAB HARNESS
ONLY SEPARATE BOOM SPEC. USES CLIP.
WITH "ITEM 1 HARNESS" CLIP
CONNECT TO CAB HARNESS

VIEW FROM THE BACK SIDE OF FLOOR PLATE
(ONLY SEPARATE BOOM SPEC.)
CONNECT TO CLIP
DC-DC CONVERTER
TO FLOOR PLATE REST HARNESS IS
CONNECT THE "CN2-1" CONNECT THE "CN2-2"
BACK SIDE BUNDLED AND FASTEN
ĐI
TAGGED CONNECTOR WITH TAGGED CONNECTOR WITH

"ITEM 1 HARNESS" "ITEM 1 HARNESS" DETAIL OF WASHER MOTOR CONNECTION
TO RIGHT INST-PANEL
NH
CONNECT THE "CNT-1" TAGGED

CONNECTOR WITH "ECU HARNESS"
PH
TO UNDER FLOOR
TO LEFT
CONNECT THE "CNT-3" TAGGED INST-PANEL
Ú
CONNECTOR OF CAB HARNESS TO IT CONTROLLER

WITH "UPPER HARNESS" CLIP HARNESS
CONNECT THE "CN3-1" CONNECT THE "CN2-3" TIE UP "ITEM 1 HARNESS" WITH
03
TAGGED CONNECTOR WITH TAGGED CONNECTOR WITH "ITEM 4 HARNESS" USING CLIP CLIP CLIP
"ITEM 4 HARNESS" "ITEM 1 HARNESS" FIX WHITE TAPING
CONNECT THE "CN3-2" TAGGED FIX WHITE TAPING POSITION
37
CONNECTOR WITH "ITEM 4 TO THE PLATE WITH CLIP POSITION TO THE

HARNESS" PLATE WITH CLIP
99
C-1 :
VIEW IV DETAIL OF FUSE & RELAY BOX CONNECTION MECHATRO CONTROLLER E-1 :
FUSE & RELAY
99
M-CONNECTOR BOX
FIX A CORRUGATED TUBE
SENSOR NOT CONTACT LOCK OF
37
CONNECTOR
4 CAB SUB HARNESS
34P CONNECTOR 22P CONNECTOR 28P CONNECTOR 22P CONNECTOR
SE-20 : PRESS SENSOR : P1 OPT FIX A HARNESS PART OF CLIP
CLIP
VIEW V TIGHTENING TORQUE 10.7N.m (7.9lbf.ft) WHITE TAPING WITH CLIP
TIGHTEN AFTER CHECKING NO PAINT HERE CONNECT TO SWING
FIX TO THE UPPER PART PARKING RELEASE SW.
OF PLATE WITH CLIP
NUT
GND
TO PRESS SENSOR, CONNECT THE "CNT-2"
CONNECT WITH GROUND
MULTI, TAGGED CONNECTOR
P-31 FLOOR HARNESS GROUND CABLE OF UPPER FRAME
WASHER MOTOR WITH "UPPER HARNESS"
ECU HARNESS (GROUND)
8
TUNER
SE-10 :
OVER LOAD ALARM SELECT SW. PRESS SENSOR : TRAVEL LEFT
HEAVY LIFT SW. FLOOR HARNESS 1
TRAVEL INDEPENDENT CHANGE SW. SE-9 :
PRESS SENSOR : TRAVEL RIGHT
ATT BOOST SW. (RH)
HORN SW. (RH) SE-11 : FIX TO THE LOWER PART
ATT BOOST SW. (LH) PRESS SENSOR : P2 OPT OF PLATE WITH CLIP
HORN SW. (LH)
DC-DC CONVERTER
WASHER MOTOR TO UNDER
CLIP 1 TO THE FRONT SIDE OF CLIP FLOOR SECTION AA
FIX WHITE TAPING POSITION FLOOR PLATE FIX WHITE TAPING
POSITION
VIEW FROM REAR SIDE OF FLOOR PLATE
23-32
23. ELECTRIC SYSTEM
23.3.7-1 FLOOR HARNESS (1/3) : LS13E01092P3
ĐI
NH
PH
Ú
03
37
99
99
37
23-33
23. ELECTRIC SYSTEM
ĐI
NH
PH
Ú
03
37
99
99
37
23-34
23. ELECTRIC SYSTEM
ĐI
NH
PH
Ú
03
37
99
99
37
23-35
23. ELECTRIC SYSTEM
23.3.7-4 CAB SUB-HARNESS : LC13E01186P1
ĐI
NH
TO HARNESS (UPPER)
PH
Ú
03
37
99
99
E-1 :
FUSE & RELAY BOX
37
TO CAB HARNESS
23.3.7-8 FLOOR GROUNDING CABLE : LE13E01005P1
100 (3.94")
1PAF
YAZAKI 7123-3010
23-36
23. ELECTRIC SYSTEM
23.3.8 CAB HARNESS ASSY
CAB HARNESS ASSY LC14E00023F1 (08)

E-1 :
1 HARNESS YN14E01102P4 1 CAB FUSE & RELAY BOX
C-1 :
6 HARNESS YN14E01106P1 1 KEY SW. GRUND MECHATRO CONTROLLER
CAB SUB HARNESS
E-23 :
12V SOCKET
E-9 :
SPEAKER RIGHT
CONNECT TO
FLOOR HARNESS
TIGHTENING TORQUE 4.4N.m (3.2 lbf.ft) CONNECT TO

E-14 : FIX WHITE CONNECT WITH CAB WORK LIGHT
TIGHTEN SEMS BOLT AFTER CAB SUB HARNESS
CIGARETTE TAPING
CHECKING NO PAINT IS HERE FIX WHITE CONNECT WITH ROOM LIGHT
LIGHTER POSITION
SEMS BOLT TAPING
CLIP CONNECT WITH WIPER INTERLOCK SW. CLIP
CAB HARNESS GROUND POSITION
GAUGE CLUSTER FIX TO CLIP ON THE DUCT
CAB WORK LIGHT SW. CAB HARNESS
ĐI
AIR-CON UNIT
UPPER HARNESS (GND) CLIP
BOOM DECK WORK LIGHT SW. FIX WHITE TAPING
NH
CAB WORK LIGHT FRONT POSITION

WIPER INTERLOCK SW.
HOUR METER SW-15 : E-8 :
WIPER MOTOR CONFLUX / SINGLE SPEAKER LEFT
CIGARETTE LIGHTER SELECT SW. FLOOR HARNESS
PH
12V POWER SOURCE SOCKET

SKY ROOF WIPER (OPT) SW-55 :
CONFLUX / SINGLE CHANGE SW. BOOM , DECK CAB SUB CONNECT TO
UPPER HARNESS
Ú
CAB WORK LIGHT WORKING HARNESS

LIGHT SW. TO AIR
CONNECT WITH
SW-1 : CONDITIONER UNIT
CAB WORK LIGHT
03
FLOOR HARNESS KEY SW.
UPPER HARNESS
37
C-2 :
GAUGE CLUSTER
99
DETAIL A
CLIP
99
CLIP
SW-41 :
37

E-3 : CONNECT THE SWITCH
HOUR METER WITH "CRANE" TAGGED
BLACK CONNECTOR
SW-15 :
SW-17 : SW-26 :
M-3 : CONFLUX / SINGLE SELECT SW.
ROOF WIPER SW. CAB WORK LIGHT SW.
WIPER MOTOR CONNECT THE SWITCH WITH "CONFLUX"
CONNECT THE SWITCH CONNECT THE SWITCH WITH "CAB LIGHT"
TAGGED GREEN CONNECTOR
WITH "WIPER" TAGGED TAGGED NATURAL COLOR CONNECTOR
SW-55 :
BOOM , DECK WORKING LIGHT SW. NATURAL COLOR
E-4 :
CONNECTOR E-4 :
CONNECT THE SWITCH WITH "BOOM, DECK" CIGARETTE LIGHTER
CIGARETTE LIGHTER
TAGGED BLUE CONNECTOR
TO AIR
CONDITIONER UNIT FIX TO THE BRACKET
FIX WHITE TAPING CLIP

POSITION
TIE UP FLOOR HARNESS WITH
CLIP
CAB HARNESS USING CLIP
WR B
DETAIL OF HOUR METER DETAIL B
23-37
23. ELECTRIC SYSTEM
23.3.8-1 CAB HARNESS (1/2) : YN14E01102P4
E-8 : SPEAKER LEFT
DOUBLE
SPLICE
WHITE TAPING
DOUBLE
TAPING AFTER SPLICE
BUNDLED
TO CAB WORKING LIGHT
TO CAB WORKING LIGHT
DOUBLE
DOUBLE E-9 :
SPLICE
SPLICE SPEAKER RIGHT
WHITE TAPING
ĐI
TO ROOF WIPER E-23 :

12V SOCKET SHIELD UN-CONNECTED
NH
TAPING TAPING
C-2 :
GAUGE CLUSTER
PH
L-5 : ROOM LIGHT

TAPING WHITE TAPING
Ú
M-3 : WIPER METER

03
DOUBLE
SPLICE
SW-19 :
37
WIPER INTERLOCK SW. E-3 :

DOUBLE HOUR METER
TO CAB GND. SPLICE
SW-17 :
99
SW-41 : SW-15 :
ROOF WIPER SW. CONFLUX / SINGLE
HIGH REACH
CRANE SW. SELECT SW.
99
TO ROTALY LIGHT C-4 : E-14 :

TO HARNESS (FLOOR) AIR CONDITIONER UNIT CIGARETTE LIGHTER SW-55 :
WHITE TAPING
37
BOOM, DECK
TO HARNESS (UPP) DOUBLE
SW-26 : SPLICE WORKING LIGHT SW.
CAB WORK
LIGHT SW.
DOUBLE
SPLICE
WHITE TAPING
TAPING TAPING AFTER TAPING AFTER
BUNDLED BUNDLED
TAPING
TO CAB HARNESS
23-38
23. ELECTRIC SYSTEM
23.3.8-1 CAB HARNESS (2/2) : YN14E01102P4 23.3.9 BOOM HARNESS ASSY
BOOM HARNESS ASSY LS15E00001F1 (04)

4 HARNESS LS15E01001D1 1 BOOM LIGHT
FIX WHITE
TAPING
POSITION
1
ĐI
CLIP
CLAMP TO THE TUBE
FOR GREASE
NH
PH
TO UPPER
HARNESS
Ú
23.3.9-1 BOOM HARNESS : LS15E01001D1

03
37
CB104
YAZAKI
99
CAP : 7120-1010
TERMINAL : 7115-1050-02
99
37
1300 (4'3.2")
1 PAM
WHITE TAPING 1300
(4'3.2")
1300 (4'3.2")
CB104
YAZAKI
CAP : 7120-1010 3900
YAZAKI
TERMINAL : 7115-1050-02 (12'9.5")
SEPARATE HOUSING : 7122-2215
AT SPLICE TERMINAL : 7114-2020
23-39
23. ELECTRIC SYSTEM
23.3.10 INSTALLING BOOM LIGHT 23.3.11 INSTALLING UPPER LIGHT
INSTALLING BOOM LIGHT LC80E00004F1 (04) INSTALLING UPPER LIGHT LS80E00004F1 (01)
ITEM NAME PARTS No. Q'TY REMARKS ITEM PART NAME PART No. Q'TY REMARKS
1 LIGHT YW80S00001F1 1 1 LIGHT YT80S00002F2 1
ĐI
NH
PH
POINT THIS LAMP TO BUCKET BOTTOM CENTER.

INSTALL THE LAMP SO THAT THE LIGHT BEAM POINTS THE
Ú
BOTTOM OF BUCKET, IN THE CONDITION THAT AREM IS

EXTENDED FULLY (ARM OUT) AND BUCKET IS CLOSED FULLY.
03
1
37
99
NOTE :
ITEM 1, TIGHTENING TORQUE 18.6N.m (13.7 lbf.ft)
99
37
TIGHTENING TORQUE : 18.6N.m

(13.7 lbf.ft) 1
SECTION AA
MAIN HARNESS
NUT
(SUPPLIED WITH LIGHT)
CLIP THE HARNESS PROTECTION
TUBE OF ITEM 1 IN CUTTING
HOLE PART OF BRACKET.
SECTION A-A
(HOW TO INSTALL LIGHT AT RIGHT SIDE DECK)
23-40

ĐINH PHÚ 0337999937: 23. Electric System

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ĐINH PHÚ 0337999937: 23. Electric System

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23.

23.1 ELECTRIC CIRCUIT DIAGRAM

APPLICABLE : LS10-02001 1 6 FUSE 5 FUSE E-33 :

C-1 : MECHATRO CONTROLLER

PRESS SENSOR : PUMP P1 PSV-A 27 FUSE SW-17 : ROOF WINDOW SW.

ARM TWO-APEED INVERSE

PSV-P1 ROOF WINDOW

PSV-E : OPT RELIEF ADJUSTMENT EU

FUEL METER SW-20 : POWER BOOST SW. RIGHT

SW-21 : POWER BOOST SW. LEFT PSV-I : OPT RELIEF ADJUSTMENT

DISPLAY BUZZER MODE WASHER

SW-8 : AIR FILTER RESTRICTION SW. SW-40 :

SV-4 : LEVER LOCK SOL.

R-26 : LEVER LOCK RELAY

R-26 : LEVER LOCK RELAY

C-1 : MECHATRO CONTROLLER

R-31 (RL Y31) :

SE-26 : SW-13 TRAVEL ALARM SW.

L-2 : FRAME WORKING TO FUSE & WARNING RELAY

TILT WARNING RELAY

SV-7 : L-4 : SWING FLASHER RIGHT & REAR WORKING LIGHT

D-5/D-6 : DIODE C-1 :

C-1 : MECHATRO CONTROLLER

R-36 : ROTARY LIGHT R-36 : ROTARY LIGHT

OPT. AGAINST OVERTURNING RESERVE CONNECTOR SV-41 :

SW-10 : HORN SW. LEFT RELAY BOX

OPT. HIGH REACH CRANE HYDRAULIC VLC(OPT.)

(B133 HAS NO SETUP.)

SV-14 : QUICK COUPLER

PDC ANTENNA CAB WORKING LIGHT CAB WORKING LIGHT FRONT 1

GPS ANTENNA RELAY 1,2 SW-26 : L-15 :

LMN/BH SELECT SW. L-16 :

CAB WORKING LIGHT BACK

L-17 : BACK LIGHT

SE-19 : ARM POTENTIO. E-7 :

SW-22 : SWITCHES TO JUDGE THE LENGTH E-8 : E-8 :

OPT. AGAINST OVERTURNING

ENG. CONTROLLER CHECK CONNECTOR

R-25 (RL Y25) : C-8 :

R-1 : BATTERY RELAY

R-15 (RL Y15) : SV-9 :

R-31 (RL Y31) :

R-10 (RL Y10) : C-1 :

THREE COLORS ROTARY LIGHT

THREE COLORS ROTARY LIGHT

THREE COLORS ROTARY LIGHT

R-6 (RL Y6) : SW-55 :

WATER SPRAY EQUIPMENT

THREE COLORS ROTARY LIGHT

23.2 ELECTRICAL EQUIPMENT LIST

M-3 WIPER MOTOR YN53C00012F2 SE-18 INTER BOOM POTENTIO

DIVISION DRAWING No. HARNESS

3.2 INSTRUMENT PANEL ASSY YN17M00053F1

4 CABLE LS13E01151P1 STARTER

5 CABLE LS13E01052P1 BATTERY TO RELAY

7 CABLE LS13E01091P1 BATTERY TO GROUND

9 CABLE LC13E01180P2 GLOW RELAY TO STARTER RELAY

3.6 ENGINE HARNESS ASSY LS16E00008F1 1 HARNESS LS16E01013P2 ENGINE SUB

3.7 UPPER HARNESS ASSY LS13E00023F1 1 HARNESS LS13E01092P3 FLOOR

8 CABLE LE13E01005P1 FLOOR GROUND

3.8 CAB HARNESS LC14E00023F1 1 HARNESS YN14E01102P4 CAB

6 HARNESS YN14E01106P1 KEY SW. GRUND

3.10 BOOM LIGHT INSTALL LC80E00004F1 BOOM LIGHT