Parts Manual - 1629343 - (B222E) - (08-2007)

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PARTS

MANUAL
REACHSTACKER
RS45-27CH, 45-31CH, 46-36CH,
RS45-24IH, 45-28IH, 46-33IH
(B222)

CUSTOMER EDITION

1629343 ©2007 Hyster Company


08/2007
UNIT CODE B222
08/2007 EUROPE

SECTIONS

1 FRAME

2 ENGINES

3 FUEL SYSTEM

4 ELECTRICAL SYSTEM

5 TRANSMISSION

6 DRIVE AXLE

7 STEERING SYSTEM

8 BRAKE SYSTEM

9 HYDRAULIC SYSTEM

10 BOOM

11 ATTACHMENTS

12 OPTIONS

13 NUMERICAL INDEX

This Parts Manual is divided into 13 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
UNIT CODE B222
08/2007 EUROPE

TABLE OF CONTENTS

DESCRIPTION PAGE

A
ACCUMULATOR AND ATTACHING PARTS....................................................................................................... 9-62
AIR CLEANER PLUMBING................................................................................................................................ 2-82
AIR CONDITIONING SYSTEM
COMPRESSOR AND HOSES........................................................................................................................ 1-64
CONDENSER
HEATER AND EVAPORATOR MOUNTING ................................................................................................ 1-72
FILTER ............................................................................................................................................................ 1-74
AIR FILTER SYSTEM........................................................................................................................................... 3-4
AIR TRANSFER CONNECTION ........................................................................................................................ 2-84
ALTERNATOR .................................................................................................................................................... 4-48
ALTERNATOR DRIVE PULLEY ......................................................................................................................... 4-52
ALTERNATOR MOUNTING................................................................................................................................ 4-50
ARMREST ASSEMBLY ...................................................................................................................................... 1-60

B
BOOM
INNER............................................................................................................................................................. 10-6
OUTER ........................................................................................................................................................... 10-4
BOOM DERRICKING CYLINDER ASSEMBLY.................................................................................................. 9-84
BOOM DERRICKING CYLINDER MOUNTING ................................................................................................. 9-78
BOOM EXTENSION CYLINDER ASSEMBLY.................................................................................................... 9-76
BOOM EXTENSION CYLINDER MOUNTING ................................................................................................... 9-74
BOOM HYDRAULIC SYSTEM ........................................................................................................................... 9-70
BOOM LIGHTS................................................................................................................................................. 4-180
BOOM MOUNTING ............................................................................................................................................ 10-2
BRAKE AND INCHING PEDAL LINKAGE ......................................................................................................... 8-10
BRAKE ASSEMBLY
PARK BRAKE ................................................................................................................................................... 8-6
SERVICE BRAKES........................................................................................................................................... 8-8
BRAKE SYSTEM.................................................................................................................................................. 8-2
BRAKE VALVE ASSEMBLY................................................................................................................................ 8-12
BREATHER PLUMBING..................................................................................................................................... 2-12
BUMPERS ASSEMBLY
INSET ........................................................................................................................................................... 11-38
STANDARD................................................................................................................................................... 11-37

C
CAB ASSEMBLY ................................................................................................................................................ 1-16
CAB ATTACHING PARTS ................................................................................................................................... 1-18
CAB DOOR
LEFT HAND .................................................................................................................................................... 1-24
RIGHT HAND.................................................................................................................................................. 1-22
CAB DOOR ATTACHING PARTS ....................................................................................................................... 1-20
CAB FLOORMATS ............................................................................................................................................. 1-28
CAB MOUNTING
NON-POWERED SLIDING CAB .................................................................................................................... 1-30
POWERED SLIDING CAB.............................................................................................................................. 1-32
CAB PANELS ..................................................................................................................................................... 1-36
CAB RECIRCULATING FAN ............................................................................................................................ 4-183
CAB SOUND REDUCTION................................................................................................................................ 1-39

©2007 HYSTER COMPANY See Service Manual i


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

C (continued)

CAB SUNSHADE
REAR .............................................................................................................................................................. 1-41
TOP................................................................................................................................................................. 1-40
CAB TRAINING SEAT ........................................................................................................................................ 1-43
CAB WINDOWS ................................................................................................................................................. 1-44
CAM FOLLOWER LEVER.................................................................................................................................. 2-66
CAMSHAFT........................................................................................................................................................ 2-68
CAP ASSEMBLY
CONTROL VALVE (#1)
HYDRAULIC PUMP AND HYDRAULIC GEAR PUMP................................................................................ 9-60
CHAIN AND SUPPORT ATTACHMENT............................................................................................................. 10-8
CONDENSER ASSEMBLY................................................................................................................................. 1-66
CONSOLE
INDICATOR DISPLAY AND CONTROLS ....................................................................................................... 4-20
RADIO............................................................................................................................................................. 4-28
CONTROL PANEL
AIR CONDITIONER........................................................................................................................................ 4-22
CONTROL VALVE ASSEMBLY (#1)
LEFT AND RIGHT HYDRAULIC PUMPS ....................................................................................................... 9-55
CONTROL VALVE ASSEMBLY (#2)
HYDRAULIC PUMP AND HYDRAULIC GEAR PUMP ................................................................................... 9-56
COOLANT HEATER STARTING AID ................................................................................................................. 2-90
COOLING ........................................................................................................................................................... 2-88
CORROSION RESISTOR .................................................................................................................................. 2-50
COUNTERWEIGHT ........................................................................................................................................... 1-14
CRANKSHAFT ................................................................................................................................................... 2-22
CRANKSHAFT MAIN BEARINGS...................................................................................................................... 2-23
CYLINDER ASSEMBLY
EXTENSION ................................................................................................................................................. 11-14
PILE SLOPE ................................................................................................................................................. 11-16
POWERDAMP .............................................................................................................................................. 11-17
SIDE-SHIFT .................................................................................................................................................. 11-13
CYLINDER BLOCK ............................................................................................................................................ 2-18
CYLINDER BLOCK PLUMBING ........................................................................................................................ 2-20
CYLINDER HEAD .............................................................................................................................................. 2-70
CYLINDER LINER.............................................................................................................................................. 2-21

D
DASH AND AIR DUCT ASSEMBLY
CAB................................................................................................................................................................. 1-38
DC-DC CONVERTER AND ATTACHING PARTS............................................................................................... 4-26
DOOR CONTACT SWITCH................................................................................................................................ 4-24
DRIVE AXLE
DIFFERENTIAL AND CARRIER....................................................................................................................... 6-4
HOUSING ......................................................................................................................................................... 6-2
HUB AND SHAFT ............................................................................................................................................. 6-8
DRIVE PULLEY
AIR COMPRESSOR ....................................................................................................................................... 2-10
DRIVE TIRES AND WHEELS

ii See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

D (continued)

18.00 X 25
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH ONLY .............................. 12-10
18.00 X 33 X 36 PLY, BIAS
BRIDGESTONE ELS-2 E4, ALL TRUCKS................................................................................................ 12-14
18.00 X 33, RADIAL
BRIDGESTONE VCHS, ALL TRUCKS ..................................................................................................... 12-18
18.00 X 33, RADIAL, MICHELIN XZM
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH ONLY .............................. 12-16

E
ELECTRIC BOXES........................................................................................................................................... 11-41
ELECTRICAL ACCESSORIES .......................................................................................................................... 4-44
ELECTRICAL SYSTEM.................................................................................................................................... 11-34
BOOM ............................................................................................................................................................. 4-14
CHASSIS
SHEET 1 OF 3 .............................................................................................................................................. 4-4
SHEET 2 OF 3 .............................................................................................................................................. 4-7
SHEET 3 OF 3 ............................................................................................................................................ 4-10
ENGINE ASSEMBLY............................................................................................................................................ 2-8
ENGINE COMPARTMENT AND STAIR LIGHTS ............................................................................................... 12-2
ENGINE CONTROL SYSTEM ........................................................................................................................... 4-42
ENGINE COVERS................................................................................................................................................ 1-2
ENGINE MOUNTS ............................................................................................................................................... 2-4
EXHAUST........................................................................................................................................................... 2-78
EXHAUST MANIFOLD ....................................................................................................................................... 2-80
EXHAUST OUTLET CONNECTION .................................................................................................................. 2-81

F
FAN DRIVE AND SPACER................................................................................................................................. 2-92
FENDERS .......................................................................................................................................................... 1-10
FLOORPLATES AND STEPS .............................................................................................................................. 1-4
FLOW AMPLIFIER ............................................................................................................................................. 9-34
FLYWHEEL......................................................................................................................................................... 2-40
FLYWHEEL HOUSING....................................................................................................................................... 2-38
FRONT DRIVE TRAIN ....................................................................................................................................... 2-14
FRONT ENGINE SUPPORT ................................................................................................................................ 2-6
FRONT GEAR COVER ...................................................................................................................................... 2-26
FRONT/REAR LIGHTS AND BACK-UP ALARM ............................................................................................. 4-178
FUEL FILTER AND WATER SEPARATOR ........................................................................................................... 3-6
FUEL FILTER PLUMBING.................................................................................................................................... 3-8
FUEL INJECTOR ............................................................................................................................................... 3-17
FUEL PUMP ASSEMBLY ................................................................................................................................... 3-12
FUEL PUMP COUPLING ................................................................................................................................... 3-14
FUEL PUMP DRIVE ........................................................................................................................................... 3-10
FUEL PUMP INTAKE FITTING .......................................................................................................................... 3-11
FUEL PUMP PLUMBING ................................................................................................................................... 3-15
FUEL SYSTEM..................................................................................................................................................... 3-2
FUSE BOX.......................................................................................................................................................... 4-16

©2007 HYSTER COMPANY See Service Manual iii


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

G
GEAR HOUSING................................................................................................................................................ 2-28

H
HANDRAIL ......................................................................................................................................................... 12-8
HANDRAILS
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH, RS46-41/S CH,
RS46-38/S IH .................................................................................................................................................. 1-6
RS46-41L CH, RS46-41LS CH, RS46-38L IH, RS46-38LS IH......................................................................... 1-8
HEATER AND EVAPORATOR ASSEMBLY........................................................................................................ 1-70
HEATER HOSES................................................................................................................................................ 1-68
HORN AND ATTACHING PARTS ....................................................................................................................... 4-40
HYDRAULIC CONTROLS MOUNTING ............................................................................................................ 9-22
HYDRAULIC GEAR PUMP EXTERNAL PARTS
STEERING AND BRAKE
SHEET 1 0F 2 ............................................................................................................................................. 9-52
SHEET 2 OF 2 ............................................................................................................................................ 9-54
HYDRAULIC MOTOR
POWERED SLIDING CAB.............................................................................................................................. 9-64
HYDRAULIC PUMP AND ATTACHING PARTS
RIGHT AND LEFT HAND ............................................................................................................................... 9-46
HYDRAULIC PUMP EXTERNAL PARTS
LEFT HAND MAIN
SHEET 1 OF 2 ............................................................................................................................................ 9-48
SHEET 2 OF 2 ............................................................................................................................................ 9-50
HYDRAULIC STOP ASSEMBLY ...................................................................................................................... 11-40
HYDRAULIC STOP KIT.................................................................................................................................... 11-39
HYDRAULIC SYSTEM
CONTAINER ATTACHMENT
SHEET 1 0F 2 ........................................................................................................................................... 11-30
SHEET 2 OF 2 .......................................................................................................................................... 11-32
SHEET 1 OF 5 .................................................................................................................................................. 9-4
SHEET 2 OF 5 .................................................................................................................................................. 9-8
SHEET 3 OF 5 ................................................................................................................................................ 9-12
SHEET 4 OF 5 ................................................................................................................................................ 9-14
SHEET 5 OF 5 ................................................................................................................................................ 9-18
HYDRAULIC TANK AND ATTACHING PARTS
⇒S/N B222E01525E ...................................................................................................................................... 9-24
S/N B222E01526E⇒ ...................................................................................................................................... 9-26

I
IDLER GEAR...................................................................................................................................................... 2-24
INTAKE CONNECTOR
AIR COMPRESSOR ....................................................................................................................................... 2-34
INTAKE MANIFOLD ........................................................................................................................................... 2-86

J
JOYSTICK ASSEMBLY ...................................................................................................................................... 4-38
JOYSTICK ASSEMBLY ...................................................................................................................................... 9-68
JOYSTICK INSTALLATION ................................................................................................................................ 9-66

iv See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

L
LABELS
EXTERIOR...................................................................................................................................................... 1-76
INTERIOR....................................................................................................................................................... 1-80
LIFTING BRACKET............................................................................................................................................ 2-16
LIGHT BAR AND MOUNT
TWISTLOCK MODULE
LOAD MOMENT INDICATOR ..................................................................................................................... 4-36
LIGHT SWITCHES ............................................................................................................................................. 4-30
LOAD HOLDING VALVE
DERRICKING ................................................................................................................................................. 9-82
TELESCOPING .............................................................................................................................................. 9-80
LOCKABLE DISCONNECT SWITCH LEVER.................................................................................................... 12-4

M
MAIN CONTROL VALVE AND ATTACHING PARTS
⇒S/N B222E01518D ...................................................................................................................................... 9-28
S/N B222E01519D⇒ ...................................................................................................................................... 9-30
MAIN CONTROL VALVE ASSEMBLY ................................................................................................................ 9-32
MAIN MANIFOLD ASSEMBLY ........................................................................................................................... 9-36
MAIN MANIFOLD FITTINGS.............................................................................................................................. 9-38
MAIN WINDOW ASSEMBLY .............................................................................................................................. 1-26
MAINFRAME ...................................................................................................................................................... 11-2
MANIFOLD
BRAKE............................................................................................................................................................ 9-44
CAB
⇒S/N B222E01518D .................................................................................................................................. 9-40
S/N B222E01519D⇒ .................................................................................................................................. 9-42
MAP LIGHT ...................................................................................................................................................... 4-182
MIRRORS
FRONT FENDER............................................................................................................................................ 1-12

N
NOISE PANEL .................................................................................................................................................... 2-56

O
OIL COOLER WATER PLUMBING .................................................................................................................... 2-44
OIL FILLER......................................................................................................................................................... 2-48
OIL FILTER......................................................................................................................................................... 2-46
OIL FILTER AND COOLER HEAD ..................................................................................................................... 2-42
OIL LEVEL GAUGE............................................................................................................................................ 2-52
OIL PAN
⇒S/N B222E01552E (300 HP ENGINE) ⇒D/B 05/2007 (335 HP ENGINE) ................................................. 2-58
S/N B222E01553E⇒ (300 HP ENGINE) D/B 06/2007⇒ (335 HP ENGINE) ................................................. 2-60
OIL PUMP AND ATTACHING PARTS ................................................................................................................ 2-54

P
PENDULAR TWIST LOCK ............................................................................................................................... 11-10
PISTON AND CONNECTING ROD.................................................................................................................... 2-62
PISTON COOLING NOZZLE ............................................................................................................................. 2-64
PISTON HOUSING

©2007 HYSTER COMPANY See Service Manual v


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

P (continued)

LEFT AND RIGHT HAND HYDRAULIC PUMPS............................................................................................ 9-58


PIVOT ARM ASSEMBLY .................................................................................................................................... 1-62
PROXIMITY SWITCH ASSEMBLY
CAB MOUNTING ............................................................................................................................................ 4-32
REAR HARNESS............................................................................................................................................ 4-33

R
RADIATOR ASSEMBLY...................................................................................................................................... 2-98
RADIATOR PLUMBING.................................................................................................................................... 2-100
RELAYS AND FUSES
OPERATOR COMPARTMENT
⇒PENDING PER ECN 68389-15 ............................................................................................................. 4-100
ROCKER LEVERS ............................................................................................................................................. 2-32
ROTARY GROUP
HYDRAULIC PUMP AND HYDRAULIC GEAR PUMP ................................................................................... 9-59
ROTATOR ASSEMBLY ....................................................................................................................................... 11-4

S
SEAT AND SUSPENSION MOUNTING............................................................................................................. 1-50
SEAT ASSEMBLY............................................................................................................................................... 1-46
SEAT SUSPENSION ASSEMBLY
AIR .................................................................................................................................................................. 1-56
MECHANICAL ................................................................................................................................................ 1-52
SENSOR ASSEMBLY
BOOM ANGLE AND EXTENSION ............................................................................................................... 4-184
SOUND REDUCTION ........................................................................................................................................ 12-6
STABILIZER CYLINDER
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH, RS46-48L
IH, RS46-38LS IH ......................................................................................................................................... 9-90
STABILZER HYDRAULICS
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH, RS46-48L
IH, RS46-38LS IH ......................................................................................................................................... 9-86
STARTER MOTOR ............................................................................................................................................. 4-53
STEER AXLE AND ATTACHING PARTS ............................................................................................................. 7-2
STEER AXLE ASSEMBLY
KESSLER
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH, RS46-38L
IH, RS46-38LS IH........................................................................................................................................ 7-6
OMCI
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH, RS46-38L
IH, RS46-38LS IH........................................................................................................................................ 7-8
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH ................................................ 7-4
STEER CYLINDER ............................................................................................................................................ 7-10
STEER TIRES AND WHEELS
18.00 X 25
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH ONLY .............................. 12-12
18.00 X 33 X 36 PLY, BIAS
BRIDGESTONE ELS-2 E4, ALL TRUCKS................................................................................................ 12-20
18.00 X 33, RADIAL

vi See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

S (continued)

BRIDGESTONE VCHS, ALL TRUCKS ..................................................................................................... 12-24


18.00 X 33, RADIAL, MICHELIN XZM
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH ONLY .............................. 12-22
STEERING COLUMN......................................................................................................................................... 7-16
STEERING COLUMN AND ATTACHING PARTS............................................................................................... 7-12
STEERING COLUMN ASSEMBLY..................................................................................................................... 7-14
STEERING CONTROL VALVE........................................................................................................................... 7-18
STROKE LIMITATION
CONTROL VALVE (#1)
HYDRAULIC PUMP AND HYDRAULIC GEAR PUMP................................................................................ 9-61
SWITCH
EMERGENCY STOP
POWERED SLIDING CAB .......................................................................................................................... 4-34
SWITCHES
ARMREST ...................................................................................................................................................... 4-31
SWIVEL ASSEMBLY ........................................................................................................................................ 11-18

T
THERMOSTAT.................................................................................................................................................... 2-96
THERMOSTAT HOUSING.................................................................................................................................. 2-94
THROTTLE PEDAL AND LINKAGE ................................................................................................................... 3-18
TRANSMISSION
CASE AND REAR COVER ............................................................................................................................. 5-14
CONTROL VALVE ASSEMBLY....................................................................................................................... 5-46
CONTROL VALVE MOUNTING ...................................................................................................................... 5-44
FIRST SPEED CLUTCH SHAFT .................................................................................................................... 5-26
FIRST SPEED GEARS................................................................................................................................... 5-22
FIRST SPEED SHAFT AND IDLER GEAR .................................................................................................... 5-24
FORWARD CLUTCH SHAFT ......................................................................................................................... 5-18
FORWARD, REVERSE AND SECOND,
AND THIRD OR FOURTH CLUTCH SHAFTS............................................................................................ 5-16
FOURTH SPEED CLUTCH SHAFT ............................................................................................................... 5-32
INPUT DRIVE GEARS.................................................................................................................................... 5-10
OUTPUT SHAFT ............................................................................................................................................ 5-34
PUMP DRIVE.................................................................................................................................................... 5-8
REGULATOR VALVE AND HYDRAULIC PUMP............................................................................................. 5-36
REMOTE FILTER AND ADAPTER ................................................................................................................. 5-48
REVERSE AND SECOND CLUTCH SHAFT ................................................................................................. 5-20
THIRD SPEED CLUTCH SHAFT ................................................................................................................... 5-30
THIRD SPEED GEARS .................................................................................................................................. 5-28
TORQUE CONVERTER AND DRIVE PLATE................................................................................................. 5-38
TORQUE CONVERTER HOUSING ............................................................................................................... 5-40
TURBINE SHAFT, STATOR SUPPORT, OIL BAFFLE .................................................................................... 5-12
TRANSMISSION ASSEMBLY .............................................................................................................................. 5-6
TRANSMISSION CONTROLLER AND SHIFT LEVER...................................................................................... 4-18
TRANSMISSION LINES AND ATTACHING PARTS ............................................................................................. 5-2
TURBOCHARGER ............................................................................................................................................. 2-72
TURBOCHARGER PLUMBING ......................................................................................................................... 2-76

©2007 HYSTER COMPANY See Service Manual vii


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

V
VALVE ASSEMBLY
DAMPING ..................................................................................................................................................... 11-28
EXTENSION CYLINDER .............................................................................................................................. 11-22
PILE SLOPE ................................................................................................................................................. 11-20
ROTATION AND BRAKE............................................................................................................................... 11-24
SIDE-SHIFT .................................................................................................................................................. 11-26
SWIVEL ........................................................................................................................................................ 11-21
TILT FLOAT................................................................................................................................................... 11-19
VALVE COVER ................................................................................................................................................... 2-30
VIBRATION DAMPER ........................................................................................................................................ 2-36

W
WATER PUMP.................................................................................................................................................. 2-101
WEAR PADS ...................................................................................................................................................... 11-8
WINDOW WIPER SYSTEM
SHEET 1 OF 2 ................................................................................................................................................ 4-54
SHEET 2 OF 2 ................................................................................................................................................ 4-56
WIRE HARNESS
ARMREST ...................................................................................................................................................... 4-60
ATTACHMENT SIGNAL
CAB TO FRAME ......................................................................................................................................... 4-63
BOOM EXTENSION
INTERMODAL HANDLER......................................................................................................................... 4-154
STANDARD SPREADER 1 ....................................................................................................................... 4-150
STANDARD SPREADER 2 ....................................................................................................................... 4-152
BOOM LIGHTS
DISTRIBUTION ......................................................................................................................................... 4-160
BOOM VALVES............................................................................................................................................. 4-156
CAB RELAYS
⇒PENDING PER ECN 68389-15 ............................................................................................................. 4-122
CAB SIDE CONSOLE
SHEET 1 OF 2
⇒PENDING PER ECN 68389-15............................................................................................................ 4-76
SHEET 2 OF 2
⇒PENDING PER ECN 68389-15............................................................................................................ 4-82
CAB SIDE CONSOLE, INCLUDING FUSES
SHEET 2 0F 2
PENDING PER ECN 68389-15⇒............................................................................................................ 4-94
CAB SIDE CONSOLE, INCLUDING RELAYS
SHEET 1 0F 2
PENDING PER ECN 68389-15⇒............................................................................................................ 4-86
CAB UNDERFLOOR .................................................................................................................................... 4-124
CHASSIS
PENDING PER ECN 68389-15⇒ ............................................................................................................. 4-112
⇒PENDING PER ECN 68389-15 ............................................................................................................. 4-104
CLOSED CAB................................................................................................................................................. 4-74
CONTROLLERS
⇒PENDING PER ECN 68389-15 ............................................................................................................. 4-136
ENGINE ........................................................................................................................................................ 4-164
ENGINE COMPARTMENT ........................................................................................................................... 4-175
ENGINE CONTROL SYSTEM........................................................................................................................ 4-46
viii See Service Manual ©2007 HYSTER COMPANY
for service procedures.
UNIT CODE B222
08/2007 EUROPE

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

W (continued)

ENGINE POWER
CAB TO FRAME ......................................................................................................................................... 4-64
FRONT LIGHTS............................................................................................................................................ 4-158
FRONT STOP BUTTON
POWERED SLIDING CAB ........................................................................................................................ 4-168
HYDRAULIC RELAYS .................................................................................................................................. 4-132
INNER AND OUTER
BOOM LIGHTS ......................................................................................................................................... 4-162
LH2 ............................................................................................................................................................... 4-148
LMI CAN CONNECTION
CAB TO FRAME ......................................................................................................................................... 4-68
LMI COLOR DISPLAY .................................................................................................................................... 4-70
LMI MONOCHROME DISPLAY ...................................................................................................................... 4-72
POWERTRAIN CAN CONNECTION
CAB TO FRAME ......................................................................................................................................... 4-67
POWERTRAIN SIGNAL 1
CAB TO FRAME ......................................................................................................................................... 4-66
POWERTRAIN SIGNAL 2
CAB TO FRAME ......................................................................................................................................... 4-65
REAR CAB.................................................................................................................................................... 4-130
REAR LIGHTS
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH......................................... 4-119
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH, RS46-38L
IH, RS46-38LS IH.................................................................................................................................... 4-120
REAR STOP BUTTON
POWERED SLIDING CAB ........................................................................................................................ 4-170
REAR WIPER EXTENSION ........................................................................................................................... 4-58
SLIDING CAB ................................................................................................................................................. 4-98
STABILIZER VALVE...................................................................................................................................... 4-177
STABILIZERS
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH, RS46-38L
IH, RS46-38LS IH.................................................................................................................................... 4-172
STAIR LIGHT ................................................................................................................................................ 4-176
STEER COLUMN ......................................................................................................................................... 4-128
TRANSMISSION........................................................................................................................................... 4-166
TWIST MODULE AND LMI DISPLAY ........................................................................................................... 4-134
WIRE HARNESS (CONTROLLERS)
WITH STABILIZERS
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH, RS46-38L
IH, RS46-38LS IH.................................................................................................................................... 4-144
WITHOUT STABILIZERS
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH
PENDING PER ECN 68389-15⇒.......................................................................................................... 4-140

©2007 HYSTER COMPANY See Service Manual ix


for service procedures.
UNIT CODE B222
EUROPE 08/2007

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:

TERM DEFINITION TERM DEFINITION


Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment
MSTS Microprocessor Spark Timing System
D/B Date Break
NPT National Pipe Threads
dbA Decibel "A" Scale
O/S Oversize
DE Drive End
PTO Power Take Off
ECH Empty Container Handler
RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High
S/N Serial Number
Stacking
TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High
Stacking UL Type D Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High UL Type DS Diesel-Powered Safety Rating
Stacking UL Type E Battery-Powered Safety Rating
ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating
Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking
UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module
UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice
UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable
U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

x See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

HOW TO USE THE ILLUSTRATED PARTS MANUAL


This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

©2007 HYSTER COMPANY See Service Manual xi


for service procedures.
UNIT CODE B222
EUROPE 08/2007

HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT previous page, BEARING CAP (Item 2) is a
HIGHER ASSEMBLY IS NOT KNOWN: subpart of the major assembly CASE.

1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include indicated as two and two. This means two per
the part. CASE assembly.

2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly which parts information and are shown as follows:
would normally contain the part required. Then ⇒ S/N D001H-2628
locate the part on the assembly breakdown page. Indicates last serial number affected.
S/N D001H-2629 ⇒
WHEN THE PART NUMBER IS NOT KNOWN Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS S/N D001H-1553 ⇔ S/N D001H-3291
KNOWN: Indicates a range of serial numbers affected.

3. Determine the assembly the required part is used ECN numbers for pending serial numbers are
on. Turn to the Table of Contents on Page i. shown to allow for the inclusion of the most current
parts information and are identified as follows:
4. Locate the assembly the required part is used on ⇒ S/N Pending Per ECN 63243
and turn to the page indicated for that assembly. Indicates a pending serial number for last unit
Then locate the part on the assembly breakdown affected.
page. S/N Pending Per ECN 63243 ⇒
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.

5. Use the Numerical Index on Page 13-1 to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
⇒ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 ⇒
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .) within that month for the item affected.
indicate that the part is either Not Serviced D/B 3/00 ⇔ D/B 4/00
Separately or there is a reference to another figure. Indicates a range of production dates of the
A figure reference is denoted by a pointing hand item affected.
followed by a figure number in the DESCRIPTION
column (☞Figure 10) Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Hyster lift trucks.

xii See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

©2007 HYSTER COMPANY See Service Manual xiii


for service procedures.
UNIT CODE B222
EUROPE 08/2007

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code


letter, and date of manufacture are stamped
approximately six inches below the top of most
forks.

2. The carriage group number is stamped on the


right hand side of the top crossmember (pin type)
or on the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.

3. The mast identification number has a unit code,


a letter indicating the plant of manufacture, and
a serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.

4. Tilt and lift cylinder group numbers are stamped


on the cylinder shell.

Always refer to the group, serial, or part number


when ordering service parts.

Modification of masts and carriages by SPED


(Special Products Engineering Department) are
identified by a model prefix code beginning with
the letter "S". contact your dealer for Hyster lift
trucks for information on these assemblies.

xiv See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

IDENTIFICATION OF ATTACHMENT AND


SIDE-SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for
information on these assemblies.

©2007 HYSTER COMPANY See Service Manual xv


for service procedures.
UNIT CODE B222
EUROPE 08/2007

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator
must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS
with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist
users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on
ordering specific publications for this model lift truck.

PUBLICATION HYSTER PART NUMBER

Operating Manual .................................................................................................................. 1629345

Service Manual (Complete) .................................................................................................. 1627736

Parts Manual .......................................................................................................................... 1629343

xvi See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

1 FRAME

1 FRAME
UNIT CODE B222
08/2007 EUROPE

SECTION 1
FRAME

DESCRIPTION PAGE

AIR CONDITIONING SYSTEM


COMPRESSOR AND HOSES........................................................................................................................ 1-64
CONDENSER
HEATER AND EVAPORATOR MOUNTING ................................................................................................ 1-72
FILTER ............................................................................................................................................................ 1-74
ARMREST ASSEMBLY ...................................................................................................................................... 1-60
CAB ASSEMBLY ................................................................................................................................................ 1-16
CAB ATTACHING PARTS ................................................................................................................................... 1-18
CAB DOOR
LEFT HAND .................................................................................................................................................... 1-24
RIGHT HAND.................................................................................................................................................. 1-22
CAB DOOR ATTACHING PARTS ....................................................................................................................... 1-20
CAB FLOORMATS ............................................................................................................................................. 1-28
CAB MOUNTING
NON-POWERED SLIDING CAB .................................................................................................................... 1-30
POWERED SLIDING CAB.............................................................................................................................. 1-32
CAB PANELS ..................................................................................................................................................... 1-36
CAB SOUND REDUCTION................................................................................................................................ 1-39
CAB SUNSHADE
REAR .............................................................................................................................................................. 1-41
TOP................................................................................................................................................................. 1-40
CAB TRAINING SEAT ........................................................................................................................................ 1-43
CAB WINDOWS ................................................................................................................................................. 1-44
CONDENSER ASSEMBLY................................................................................................................................. 1-66
COUNTERWEIGHT ........................................................................................................................................... 1-14
DASH AND AIR DUCT ASSEMBLY
CAB................................................................................................................................................................. 1-38
ENGINE COVERS................................................................................................................................................ 1-2
FENDERS .......................................................................................................................................................... 1-10
FLOORPLATES AND STEPS .............................................................................................................................. 1-4
HANDRAILS
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH, RS46-41/S CH,
RS46-38/S IH .................................................................................................................................................. 1-6
RS46-41L CH, RS46-41LS CH, RS46-38L IH, RS46-38LS IH......................................................................... 1-8
HEATER AND EVAPORATOR ASSEMBLY........................................................................................................ 1-70
HEATER HOSES................................................................................................................................................ 1-68
LABELS
EXTERIOR...................................................................................................................................................... 1-76
INTERIOR....................................................................................................................................................... 1-80
MAIN WINDOW ASSEMBLY .............................................................................................................................. 1-26
MIRRORS
FRONT FENDER............................................................................................................................................ 1-12
PIVOT ARM ASSEMBLY .................................................................................................................................... 1-62
SEAT AND SUSPENSION MOUNTING............................................................................................................. 1-50
SEAT ASSEMBLY............................................................................................................................................... 1-46
SEAT SUSPENSION ASSEMBLY
AIR .................................................................................................................................................................. 1-56
MECHANICAL ................................................................................................................................................ 1-52

©2007 HYSTER COMPANY See Service Manual 1-1


for service procedures.
UNIT CODE B222
EUROPE 08/2007

ENGINE COVERS (Figure 1-1)

1-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

ENGINE COVERS

ITEM PART NO. DESCRIPTION QTY

1 1610177 Cover ........................................................................................................................... 1


2 1553505 Latch (Non-Locking) .................................................................................................... 8
2 1640266 Handle (With Cup)................................................................................................... 1
2 1640267 Hardware Package .................................................................................................. 1
3 1610763 Trim Seal...................................................................................................................... 16
4 1610175 Cover ........................................................................................................................... 1
5 1539435 Plate ............................................................................................................................ 2
6 1530513 Latch ............................................................................................................................ 2
7 296216 Capscrew..................................................................................................................... 16
8 1539438 Bracket......................................................................................................................... 2
9 302399 Nut ............................................................................................................................... 16
10 1484308 Rivet............................................................................................................................. 11
11 176640 Capscrew..................................................................................................................... 18
12 320158 Washer ........................................................................................................................ 18
13 1610173 Cover (Chain Support)................................................................................................. 1
14 1610178 Cover ........................................................................................................................... 3
15 1553504 Latch (Locking) ............................................................................................................ 6
15 1640265 Handle (With Cup and Keys) ................................................................................... 1
15 1640267 Hardware Package .................................................................................................. 1
16 1610682 Cover ........................................................................................................................... 1
17 1583640 Cover ........................................................................................................................... 1
18 1610179 Cover ........................................................................................................................... 1
19 1610684 Screen (Turbo Protection)............................................................................................ 1
20 1627016 Dust Cover................................................................................................................... 3
21 1649060 Cover ........................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 1-3


for service procedures.
UNIT CODE B222
EUROPE 08/2007

FLOORPLATES AND STEPS (Figure 1-2)

1-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

FLOORPLATES AND STEPS

ITEM PART NO. DESCRIPTION QTY

1 176640 Capscrew..................................................................................................................... 36
2 320158 Washer ........................................................................................................................ 40
3 1536247 Cover (LH) ................................................................................................................... 2
4 1547417 Cover ........................................................................................................................... 1
5 1609022 Cover (RH)................................................................................................................... 1
6 1609724 Cover (RH)................................................................................................................... 1
7 302400 Locknut ........................................................................................................................ 4
8 1609723 Cover (LH) ................................................................................................................... 1
9 1536246 Cover ........................................................................................................................... 1
10 1609021 Cover (LH) ................................................................................................................... 1
11 1543047 Step ............................................................................................................................. 1
12 296172 Capscrew..................................................................................................................... 4
13 320160 Washer ........................................................................................................................ 4
14 1616037 Edge Trim .................................................................................................................... 2
15 1616038 Edge Trim .................................................................................................................... 2
16 1615004 Platform (LH) ............................................................................................................... 1
17 320161 Washer ........................................................................................................................ 12
18 246001 Capscrew..................................................................................................................... 8
19 1546615 Bracket......................................................................................................................... 2
20 302402 Locknut ........................................................................................................................ 4
21 1615003 Platform (RH)............................................................................................................... 1
22 1543048 Step ............................................................................................................................. 1
23 a 1639747 Step ............................................................................................................................. 1
24 a 320159 Washer ........................................................................................................................ 8
25 a 136985 Capscrew..................................................................................................................... 4
26 a 302401 Locknut ........................................................................................................................ 4

FOOTNOTES:
a With Power Sliding Cab

©2007 HYSTER COMPANY See Service Manual 1-5


for service procedures.
UNIT CODE B222
EUROPE 08/2007

HANDRAILS (Figure 1-3)


RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH, RS46-41/S CH,
RS46-38/S IH

1-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

HANDRAILS
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH, RS46-41/S CH,
RS46-38/S IH

ITEM PART NO. DESCRIPTION QTY

1 1518663 Railing (RH) ................................................................................................................. 1


2 1525375 Railing (LH).................................................................................................................. 1
3 1518664 Railing (RH) ................................................................................................................. 1
4 1599656 Railing (LH).................................................................................................................. 1
5 136985 Capscrew..................................................................................................................... 4
6 246001 Capscrew..................................................................................................................... 16
7 320161 Washer ........................................................................................................................ 8
8 320162 Washer ........................................................................................................................ 32
9 302401 Locknut ........................................................................................................................ 4
9 a 302401 Locknut ........................................................................................................................ 13
10 302402 Locknut ........................................................................................................................ 16
11 a 320159 Washer ........................................................................................................................ 18
12 a 292517 Capscrew..................................................................................................................... 9
13 a 1641272 Railing (RH) ................................................................................................................. 1
14 a 1643747 Plug ............................................................................................................................. 2
15 a 1640500 Railing (LH).................................................................................................................. 1

FOOTNOTES:
a With Power Sliding Cab

©2007 HYSTER COMPANY See Service Manual 1-7


for service procedures.
UNIT CODE B222
EUROPE 08/2007

HANDRAILS (Figure 1-4)


RS46-41L CH, RS46-41LS CH, RS46-38L IH, RS46-38LS IH

1-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

HANDRAILS
RS46-41L CH, RS46-41LS CH, RS46-38L IH, RS46-38LS IH

ITEM PART NO. DESCRIPTION QTY

1 1518663 Railing (RH) ................................................................................................................. 1


2 1525375 Railing (LH).................................................................................................................. 1
3 1652964 Railing (RH) ................................................................................................................. 1
4 1652965 Railing (LH).................................................................................................................. 1
5 136985 Capscrew..................................................................................................................... 4
6 246001 Capscrew..................................................................................................................... 20
7 320161 Washer ........................................................................................................................ 8
8 320162 Washer ........................................................................................................................ 40
9 302401 Locknut ........................................................................................................................ 4
9 a 302401 Locknut ........................................................................................................................ 13
10 302402 Locknut ........................................................................................................................ 20
11 a 320159 Washer ........................................................................................................................ 18
12 a 292515 Capscrew..................................................................................................................... 9
13 a 1641272 Railing (RH) ................................................................................................................. 1
14 a 1643747 Plug ............................................................................................................................. 2
15 a 1640500 Railing (LH).................................................................................................................. 1

FOOTNOTES:
a With Power Sliding Cab

©2007 HYSTER COMPANY See Service Manual 1-9


for service procedures.
UNIT CODE B222
EUROPE 08/2007

FENDERS (Figure 1-5)

1-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

FENDERS

KEY:
A: RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH, RS46-41/S CH, RS46-38/S IH
B: RS46-41L CH, RS46-41LS CH, RS46-38L IH, RS46-38LS IH

QTY
ITEM PART NO. DESCRIPTION A B

1 1607405 Fender (Rear, RH) (Rear RH).............................................................................. 1 1


2 320161 Washer ................................................................................................................ 20 36
3 246001 Capscrew............................................................................................................. 16 28
4 1607404 Fender (Rear, LH) (Rear LH) ............................................................................... 1 1
5 176640 Capscrew............................................................................................................. 14 22
6 320158 Washer ................................................................................................................ 12 12
7 1607409 Seal ..................................................................................................................... 2 2
8 1623342 Plate (LH) ............................................................................................................ 1 1
9 a 1607412 Railing.................................................................................................................. 1 1
10 a 320158 Washer ................................................................................................................ 2 10
11 a 176640 Capscrew............................................................................................................. 2 2
12 292562 Capscrew............................................................................................................. 4 4
13 302402 Locknut ................................................................................................................ 4 8
14 1607398 Fender (Front LH) ................................................................................................ 1 1
15 1623341 Plate (RH) ............................................................................................................ 1 1
16 1623345 Cover (RH)........................................................................................................... 1 1
17 1607399 Fender (Front RH)................................................................................................ 1 1
18 320165 Washer ................................................................................................................ 4 4
19 1623344 Cover (LH) ........................................................................................................... 1 1
20 1652980 Cover (LH) ........................................................................................................... .. 1
21 1652981 Cover (RH)........................................................................................................... .. 1
22 1652968 Cover ................................................................................................................... .. 2

FOOTNOTES:
a Without Powered Sliding Cab

©2007 HYSTER COMPANY See Service Manual 1-11


for service procedures.
UNIT CODE B222
EUROPE 08/2007

MIRRORS (Figure 1-6)


FRONT FENDER

1-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

MIRRORS
FRONT FENDER

ITEM PART NO. DESCRIPTION QTY

1 1598029 Bracket......................................................................................................................... 2
2 886835 Mirror ........................................................................................................................... 2
3 320158 Washer ........................................................................................................................ 16
4 176640 Capscrew..................................................................................................................... 8
5 302400 Locknut ........................................................................................................................ 8
6 a 1641749 Mirror ........................................................................................................................... 2
7 a 1641793 Bracket......................................................................................................................... 1
8 a 320159 Washer ........................................................................................................................ 8
9 a 302401 Locknut ........................................................................................................................ 4
10 a 292517 Capscrew..................................................................................................................... 4

FOOTNOTES:
a With Power Sliding Cab

©2007 HYSTER COMPANY See Service Manual 1-13


for service procedures.
UNIT CODE B222
EUROPE 08/2007

COUNTERWEIGHT (Figure 1-7)

1-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

COUNTERWEIGHT

KEY:
A: HR45-27
B: HR45-36
C: HR45-31
D: RS46-41/S CH, RS46-38/S IH
E: RS46-41L/S CH, RS46-38L/S IH

QTY
ITEM PART NO. DESCRIPTION A B C D E

1 1590175 Counterweight .................................................................... 1 .. .. .. ..


1 1594302 Counterweight .................................................................... .. 1 .. .. ..
1 1594303 Counterweight .................................................................... .. .. 1 .. ..
1 1662539 Counterweight .................................................................... .. .. .. 1 ..
1 1653859 Counterweight .................................................................... .. .. .. .. 1
2 885189 Washer ............................................................................... 16 16 16 16 16
3 1594911 Capscew ............................................................................. 4 4 4 4 4
4 885191 Capscrew............................................................................ 2 2 2 .. ..
4 1653861 Capscrew............................................................................ .. .. .. 2 2
5 292661 Nut ...................................................................................... 8 8 8 8 8
6 1588439 Slab .................................................................................... .. 1 .. .. ..
7 320174 Washer ............................................................................... .. 4 .. .. ..
7 296439 Washer ............................................................................... .. .. .. .. 8
8 292617 Capscrew............................................................................ .. 4 .. .. ..
8 2079027 Capscrew............................................................................ .. .. .. .. 4
9 1594911 Capscew ............................................................................. 2 2 2 .. ..
9 1638878 Capscrew............................................................................ .. .. .. 2 2
10 1653858 Slab .................................................................................... .. .. .. .. 1
11 292661 Nut ...................................................................................... .. .. .. .. 4

©2007 HYSTER COMPANY See Service Manual 1-15


for service procedures.
UNIT CODE B222
EUROPE 08/2007

CAB ASSEMBLY (Figure 1-8)

ITEM PART NO. DESCRIPTION QTY

1 1635000 Cab Assembly (Standard)............................................................................................ 1

1-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

1-17
UNIT CODE B222
EUROPE 08/2007

CAB ATTACHING PARTS (Figure 1-9)

1-18 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

CAB ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 1393499 Clamp .......................................................................................................................... 1


2 1558036 Clip .............................................................................................................................. 1
3 1498336 Edge Protector............................................................................................................. AR
4 1493397 Cover (Capscrew Head) .............................................................................................. 4
5 1571802 Screw........................................................................................................................... 4
6 320156 Washer ........................................................................................................................ 8
7 1571804 Bracket......................................................................................................................... 1
8 1571803 Foam (Block) ............................................................................................................... 1
9 1571841 Spacer ......................................................................................................................... 4
10 1504942 Washer ........................................................................................................................ 12
11 1566044 Bolt .............................................................................................................................. 12
12 1558037 Seal ............................................................................................................................. 2
13 1492167 Edge Protector............................................................................................................. AR
14 1492166 Trim .............................................................................................................................. 1
15 1492140 Washer ........................................................................................................................ 5
16 1468306 Screw........................................................................................................................... 5
17 1498357 Screw........................................................................................................................... 10
18 1498356 Clip .............................................................................................................................. 2
19 1498355 Bracket......................................................................................................................... 1
20 1492133 Cup and Clip Board Holder.......................................................................................... 1
21 1498354 Rivet............................................................................................................................. 5
22 316834 Nut ............................................................................................................................... 4
23 1498362 Seal ............................................................................................................................. AR
24 1512822 Seal ............................................................................................................................. AR
25 1492197 Cover ........................................................................................................................... 2
26 1498307 Screw........................................................................................................................... 12
27 1558041 Screw........................................................................................................................... 7
28 1635004 Cover ........................................................................................................................... 1
29 1635006 Plug ............................................................................................................................. 1
30 1635005 Plug ............................................................................................................................. 1
31 296415 Washer ........................................................................................................................ 8
32 1635007 Plate ............................................................................................................................ 2
33 1635008 Seal ............................................................................................................................. 2
34 292667 Nut ............................................................................................................................... 8
35 1493278 Mirror (Interior)............................................................................................................. 2
36 1657833 Bracket......................................................................................................................... 1
37 1654935 Screw........................................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 1-19


for service procedures.
UNIT CODE B222
EUROPE 08/2007

CAB DOOR ATTACHING PARTS (Figure 1-10)

1-20 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

CAB DOOR ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 1623264 Door Assembly (Cab) (LH) (☞ Figure 1-12) .............................................................. 1


1 1634997 Door Assembly (Cab) (RH) (☞ Figure 1-11) .............................................................. 1
2 1598397 Gas Spring .............................................................................................................. 1
3 1493318 Bolt Assembly (Striker) ................................................................................................ 2
4 1504953 Block........................................................................................................................ 1
5 1504954 Guard ...................................................................................................................... 1
6 1504955 Bolt .......................................................................................................................... 1
7 1468312 Washer ........................................................................................................................ 4
8 1493308 Bolt .............................................................................................................................. 12
9 1393474 Hinge (RH)................................................................................................................... 2
10 1393473 Hinge (LH) ................................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 1-21


for service procedures.
UNIT CODE B222
EUROPE 08/2007

CAB DOOR (Figure 1-11)


RIGHT HAND

1-22 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

CAB DOOR
RIGHT HAND

ITEM PART NO. DESCRIPTION QTY

1634997 Door Assembly (Cab) .................................................................................................. 1


1 1558297 Window (Upper) ...................................................................................................... 1
2 1558299 Seal ......................................................................................................................... AR
3 1623268 Door Frame ............................................................................................................. 1
4 1515337 Seal ......................................................................................................................... AR
5 1514234 Screw ...................................................................................................................... 3
6 1623267 Cover ....................................................................................................................... 2
7 1495454 Seal ......................................................................................................................... 1
8 1492253 Washer .................................................................................................................... 3
9 316834 Nut........................................................................................................................... 3
10 1493397 Cover (Capscrew Head) .......................................................................................... 3
11 1468321 Washer (Plastic) ...................................................................................................... 1
12 287816 Capscrew ................................................................................................................ 1
13 1558300 Cap.......................................................................................................................... 1
14 1493308 Bolt .......................................................................................................................... 1
15 1495435 Cover ....................................................................................................................... 1
16 1558303 Washer .................................................................................................................... 1
17 1558305 Remote Control (Door Handle)................................................................................ 1
18 1558306 Rod (Connector)...................................................................................................... 1
19 1558302 Plate (Door Handle)................................................................................................. 1
20 1558301 Latch........................................................................................................................ 1
21 296229 Capscrew ................................................................................................................ 2
22 1495372 Seal ......................................................................................................................... 1
23 1495371 Handle (Push Button) .............................................................................................. 1
24 1593629 Key .......................................................................................................................... 1
25 1495431 Seal ......................................................................................................................... 1
26 1558295 Window (Lower) ...................................................................................................... 1
27 1558296 Seal (Lower RH) ...................................................................................................... 1
28 1623270 Repair Set (Sliding Window Latch).......................................................................... AR
29 1558294 Seal ......................................................................................................................... AR
30 1644795 Window (Main) (☞ Figure 1-13) ............................................................................ 1
31 1558298 Seal (Upper RH)...................................................................................................... 1
a 1657626 Bushing ................................................................................................................... 2
a 1657627 Bracket .................................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 1-23


for service procedures.
UNIT CODE B222
EUROPE 08/2007

CAB DOOR (Figure 1-12)


LEFT HAND

1-24 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

CAB DOOR
LEFT HAND

ITEM PART NO. DESCRIPTION QTY

1623264 Door Assembly (Cab) .................................................................................................. 1


1 1623266 Door Frame ............................................................................................................. 1
2 1515337 Seal ......................................................................................................................... AR
3 1558446 Latch........................................................................................................................ 1
4 296229 Capscrew ................................................................................................................ 2
5 1558302 Plate ........................................................................................................................ 1
6 1558303 Washer .................................................................................................................... 1
7 1495438 Cover ....................................................................................................................... 1
8 1493308 Bolt .......................................................................................................................... 1
9 1468321 Washer (Plastic) ...................................................................................................... 1
10 287816 Capscrew ................................................................................................................ 1
11 1558300 Cap.......................................................................................................................... 1
12 1493397 Cover (Capscrew Head) .......................................................................................... 3
13 316834 Nut........................................................................................................................... 3
14 1492253 Washer .................................................................................................................... 3
15 1623267 Cover ....................................................................................................................... 2
16 1495454 Seal ......................................................................................................................... 1
17 1558447 Rod (Connector)...................................................................................................... 1
18 1558305 Remote Control ....................................................................................................... 1
19 1514234 Screw ...................................................................................................................... 3
20 1558299 Seal ......................................................................................................................... 4
21 1558442 Window (Door) (Lower) ........................................................................................... 1
22 1558443 Seal (Lower LH) ...................................................................................................... 1
23 1495372 Seal ......................................................................................................................... 1
24 1495431 Seal ......................................................................................................................... 1
25 1495371 Handle (Push Button) .............................................................................................. 1
26 1593629 Key .......................................................................................................................... 1
27 1644794 Window (Main) (☞ Figure 1-13) ............................................................................ 1
28 1558294 Seal ......................................................................................................................... AR
29 1623270 Repair Set (Sliding Window Latch).......................................................................... AR
30 1558445 Seal (Upper LH) ...................................................................................................... 1
31 1558444 Window (Door) (Upper) ........................................................................................... 1
a 1657626 Bushing ................................................................................................................... 2
a 1657627 Bracket .................................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 1-25


for service procedures.
UNIT CODE B222
EUROPE 08/2007

MAIN WINDOW ASSEMBLY (Figure 1-13)

KEY:
A: Right Hand
B: Left Hand

QTY
ITEM PART NO. DESCRIPTION A B

1644795 Window (Main)..................................................................................................... 1 ..


1644794 Window (Main)..................................................................................................... .. 1
1 1644803 Frame (Sliding Window) .................................................................................. 1 ..
1 1644796 Frame (Sliding Window) .................................................................................. .. 1
2 a 1641640 Foam Rubber Seal .......................................................................................... AR AR
3 a 1644804 Seal ................................................................................................................. AR AR
4 1644801 Guide............................................................................................................... 4 4
5 1644802 Screw .............................................................................................................. 4 4
6 a 1641637 Seal ................................................................................................................. AR AR
7 1644799 Guard .............................................................................................................. 1 1
8 a 1644800 Seal ................................................................................................................. AR AR
9 1483226 Latch................................................................................................................ 2 2
10 1644806 Glass ............................................................................................................... 1 ..
10 1644797 Glass ............................................................................................................... .. 1
11 1644805 Glass ............................................................................................................... 1 ..
11 1644798 Glass ............................................................................................................... .. 1

FOOTNOTES:
a Sold by the foot

1-26 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

1-27
UNIT CODE B222
EUROPE 08/2007

CAB FLOORMATS (Figure 1-14)

1-28 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

CAB FLOORMATS

ITEM PART NO. DESCRIPTION QTY

1 1601929 Buckler......................................................................................................................... 4
2 1493283 Floormat (Cowl) ........................................................................................................... 1
3 1493281 Floormat (Main) ........................................................................................................... 1
4 1468318 Screw........................................................................................................................... 4
5 1492140 Washer ........................................................................................................................ 4
6 1498365 Strip ............................................................................................................................. 1
7 1493282 Floormat (Seat)............................................................................................................ 1

©2007 HYSTER COMPANY See Service Manual 1-29


for service procedures.
UNIT CODE B222
EUROPE 08/2007

CAB MOUNTING (Figure 1-15)


NON-POWERED SLIDING CAB

1-30 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

CAB MOUNTING
NON-POWERED SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

1 320159 Washer ........................................................................................................................ 8


2 136985 Capscrew..................................................................................................................... 4
3 302401 Locknut ........................................................................................................................ 4
4 1609940 Guide (Cable,Chain) .................................................................................................... 1
5 1609941 Subframe ..................................................................................................................... 1
6 1609952 Wheel .......................................................................................................................... 2
7 15130 Washer ........................................................................................................................ 2
8 15014 Nut ............................................................................................................................... 2
9 1609953 Wheel .......................................................................................................................... 2
10 197070 Washer ........................................................................................................................ 2
11 15111 Locknut ........................................................................................................................ 2
12 1486540 Mount........................................................................................................................... 4
13 300939 Washer ........................................................................................................................ 4
14 320161 Washer ........................................................................................................................ 8
15 292535 Capscrew..................................................................................................................... 4
16 1622277 Guide ........................................................................................................................... 1
17 1622280 Plate ............................................................................................................................ 1
18 296165 Capscrew..................................................................................................................... 20
19 1625015 Bracket......................................................................................................................... 1
20 1625016 Bracket......................................................................................................................... 1
21 1618506 Buffer ........................................................................................................................... 4
22 320157 Washer ........................................................................................................................ 24
23 302400 Locknut ........................................................................................................................ 12
24 1636468 Proximity Sensor.......................................................................................................... 1
25 1623431 Cover ........................................................................................................................... 2
26 136681 Capscrew..................................................................................................................... 4
27 1625017 Plate ............................................................................................................................ 2
28 246001 Capscrew..................................................................................................................... 2
29 302402 Locknut ........................................................................................................................ 2
30 320156 Washer ........................................................................................................................ 16
31 302399 Nut ............................................................................................................................... 8
32 287816 Capscrew..................................................................................................................... 8
33 1646894 Catch ........................................................................................................................... 2
34 176640 Capscrew..................................................................................................................... 8
35 292560 Capscrew..................................................................................................................... 4
36 320165 Washer ........................................................................................................................ 4
37 1646524 Block ............................................................................................................................ 2

©2007 HYSTER COMPANY See Service Manual 1-31


for service procedures.
UNIT CODE B222
EUROPE 08/2007

CAB MOUNTING (Figure 1-16)


POWERED SLIDING CAB

1-32 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

CAB MOUNTING
POWERED SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

1 1634014 Guide (LH) ................................................................................................................... 1


2 1618506 Buffer ........................................................................................................................... 2
3 1634272 Bracket (LH)................................................................................................................. 1
4 320159 Washer ........................................................................................................................ 6
5 287854 Capscrew..................................................................................................................... 6
6 1634271 Bracket (RH) ................................................................................................................ 1
7 1632139 Guide (RH) .................................................................................................................. 1
8 1609940 Guide ........................................................................................................................... 1
9 287816 Capscrew..................................................................................................................... 8
10 320156 Washer ........................................................................................................................ 20
11 302399 Nut ............................................................................................................................... 10
12 1486540 Mount........................................................................................................................... 4
13 300939 Washer ........................................................................................................................ 4
14 320161 Washer ........................................................................................................................ 12
15 292535 Capscrew..................................................................................................................... 4
16 43685 Nut ............................................................................................................................... 2
17 15130 Washer ........................................................................................................................ 2
18 136681 Capscrew..................................................................................................................... 5
19 1609952 Wheel .......................................................................................................................... 2
20 1634354 Cover ........................................................................................................................... 2
21 1640991 Hose ............................................................................................................................ 1
22 296165 Capscrew..................................................................................................................... 15
23 1634518 Cover ........................................................................................................................... 1
24 1486084 Hose ............................................................................................................................ 1
25 1470838 Fitting........................................................................................................................... 2
26 1633139 Hydraulic Motor (☞ Figure 9-30) ............................................................................... 1
27 1633135 Gear............................................................................................................................. 1
28 1634482 Washer ........................................................................................................................ 1
29 302402 Locknut ........................................................................................................................ 4
30 1487097 Fitting........................................................................................................................... 2
30 265787 O-Ring ..................................................................................................................... 1
31 1640990 Hose ............................................................................................................................ 1
32 1640989 Hose ............................................................................................................................ 1
33 1549715 Fitting........................................................................................................................... 1
33 265787 O-Ring ..................................................................................................................... 1
33 1527813 O-Ring ..................................................................................................................... 1
34 1634355 Ball Valve ..................................................................................................................... 1
35 1486740 Fitting........................................................................................................................... 1
35 265787 O-Ring ..................................................................................................................... 1
35 1527813 O-Ring ..................................................................................................................... 1
36 1636659 Hose ............................................................................................................................ 1
37 1473895 Fitting........................................................................................................................... 2
37 265787 O-Ring ..................................................................................................................... 1
38 a 886889 Capscrew..................................................................................................................... 4
38 b 887080 Capscrew..................................................................................................................... 4
39 a 1532373 Directional Valve .......................................................................................................... 1
39 1561140 Core......................................................................................................................... 2
39 1561141 Solenoid .................................................................................................................. 2
39 1561142 Seal Kit .................................................................................................................... 1
39 b 1668652 Directional Valve .......................................................................................................... 1
39 1561141 Solenoid .................................................................................................................. 2

©2007 HYSTER COMPANY See Service Manual 1-33


for service procedures.
UNIT CODE B222
EUROPE 08/2007

CAB MOUNTING
POWERED SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

39 1672709 Nut Kit...................................................................................................................... 2


39 1561142 Seal Kit .................................................................................................................... 1
40 292502 Capscrew..................................................................................................................... 2
41 1516653 Fitting ........................................................................................................................... 4
42 887074 Plate ............................................................................................................................ 1
43 15111 Locknut ........................................................................................................................ 2
44 197070 Washer ........................................................................................................................ 2
45 1618506 Buffer ........................................................................................................................... 2
46 1609953 Wheel .......................................................................................................................... 2
47 1648528 Subframe ..................................................................................................................... 1
48 2060862 Capscrew..................................................................................................................... 2
49 246001 Capscrew..................................................................................................................... 4
50 239503 Nut ............................................................................................................................... 1
51 302400 Locknut ........................................................................................................................ 2
52 320157 Washer ........................................................................................................................ 19
53 176640 Capscrew..................................................................................................................... 10
54 1598366 Proximity Switch (☞ Figure 4-14) .............................................................................. 1
55 1646524 Block ............................................................................................................................ 1
56 320165 Washer ........................................................................................................................ 4
57 292560 Capscrew..................................................................................................................... 4
58 1648554 Shim ............................................................................................................................ AR
58 1648555 Shim ............................................................................................................................ AR
58 1648556 Shim ............................................................................................................................ AR
58 1648557 Shim ............................................................................................................................ AR
59 136985 Capscrew..................................................................................................................... 2
60 320159 Washer ........................................................................................................................ 4
61 302401 Locknut ........................................................................................................................ 2
62 1649474 Fitting ........................................................................................................................... 1
62 1649475 Orifice .......................................................................................................................... 1
63 b 1668653 Check Valve ................................................................................................................. 1
63 1672708 Seal Kit .................................................................................................................... 1
b 1671645 Restrictor ..................................................................................................................... 1

1671642 Service Kit (Sliding Cab Valve) (Includes Items 38-39, 63, 75) ................................... 1

FOOTNOTES:
a ⇒ D/B 06/2007
b D/B 07/2007 ⇒

1-34 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

1-35
UNIT CODE B222
EUROPE 08/2007

CAB PANELS (Figure 1-17)

1-36 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

CAB PANELS

ITEM PART NO. DESCRIPTION QTY

1 1492175 Duct Assembly (Rear).................................................................................................. 1


1 1491495 Duct (Front Cover) ................................................................................................... 1
2 1598398 Louver ..................................................................................................................... 2
3 1468320 Screw ...................................................................................................................... 4
4 1492169 Louver ..................................................................................................................... 2
5 1654935 Screw ...................................................................................................................... 8
6 1468318 Screw ...................................................................................................................... 8
7 1492140 Washer .................................................................................................................... 8
8 1492139 Nut........................................................................................................................... 8
9 1493370 Foam............................................................................................................................ 1
10 1492140 Washer ........................................................................................................................ 18
11 1491029 Console (RH Internal).................................................................................................. 1
12 1492139 Nut ............................................................................................................................... 23
13 1492200 Dash and Air Duct Assembly (☞ Figure 1-18) ........................................................... 1
14 1493372 Foam (LH).................................................................................................................... 1
14 1493373 Foam (RH) ................................................................................................................... 1
15 1558042 Screw........................................................................................................................... 4
16 1491028 Console (RH External)................................................................................................. 1
17 1492173 Foam............................................................................................................................ 1
18 1468318 Screw........................................................................................................................... 19
a 1641795 Label (Fuse Panel) ...................................................................................................... 1
b 1648903 Label (Fuse Panel) ...................................................................................................... 1

FOOTNOTES:
a ⇒ S/N B222E01525E
b S/N B222E01526E ⇒

©2007 HYSTER COMPANY See Service Manual 1-37


for service procedures.
UNIT CODE B222
EUROPE 08/2007

DASH AND AIR DUCT ASSEMBLY (Figure 1-18)


CAB

ITEM PART NO. DESCRIPTION QTY

1492200 Dash and Air Duct Assembly ....................................................................................... 1


1 1492195 Dash and Cap ......................................................................................................... 1
2 1654935 Screw ...................................................................................................................... 24
3 1512822 Seal ......................................................................................................................... AR
4 1598398 Louver (Round) ....................................................................................................... 4
5 1492196 Ashtray .................................................................................................................... 1
6 1468321 Washer (Plastic) ...................................................................................................... 6
7 292501 Capscrew ................................................................................................................ 6

1-38 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

CAB SOUND REDUCTION (Figure 1-19)

ITEM PART NO. DESCRIPTION QTY

1 1567942 Insulation (Front).......................................................................................................... 1


2 1648559 Insulation (Main) .......................................................................................................... 1
3 292514 Bolt .............................................................................................................................. 20
4 320160 Washer ........................................................................................................................ 20
5 1498373 Fixing Plate (Fixing) ..................................................................................................... 20
6 1498372 Insulation (Heater) ....................................................................................................... 1
7 1498371 Insulation (Rear) .......................................................................................................... 1
8 1623364 Screw........................................................................................................................... 4
9 296419 Washer ........................................................................................................................ 4
10 1468313 Nut ............................................................................................................................... 4
1648560 Insulation (Main) (Not Illustrated)................................................................................. 1
1648561 Insulation (Main) (Not Illustrated)................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 1-39


for service procedures.
UNIT CODE B222
EUROPE 08/2007

CAB SUNSHADE (Figure 1-20)


TOP

ITEM PART NO. DESCRIPTION QTY

1480214 Sunshade Assembly (Top)........................................................................................... 1


1 1506751 Sunshade ................................................................................................................ 1
2 1506750 Clamp ...................................................................................................................... 1
3 1506749 Pad (Rubber) ........................................................................................................... 1
4 1506748 Pad (Rubber) ........................................................................................................... 1
5 1468318 Screw ...................................................................................................................... 2
6 1655365 Screw ...................................................................................................................... 2

1-40 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

CAB SUNSHADE (Figure 1-21)


REAR

©2007 HYSTER COMPANY See Service Manual 1-41


for service procedures.
UNIT CODE B222
EUROPE 08/2007

CAB SUNSHADE
REAR

ITEM PART NO. DESCRIPTION QTY

1570557 Sunshade (Rear) ......................................................................................................... 1


1 1506751 Sunshade ................................................................................................................ 1
2 1644791 Bracket .................................................................................................................... 1
3 296415 Washer .................................................................................................................... 1
4 1468318 Screw ...................................................................................................................... 3
5 1506749 Pad (Rubber) ........................................................................................................... 1
6 1506748 Pad (Rubber) ........................................................................................................... 2
7 1644792 Bracket .................................................................................................................... 1
8 1655365 Screw ...................................................................................................................... 2
9 1644793 Plug ......................................................................................................................... 2

1-42 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

CAB TRAINING SEAT (Figure 1-22)

ITEM PART NO. DESCRIPTION QTY

1497822 Seat Assembly............................................................................................................. 1


1 1499936 Cover (Top).............................................................................................................. 1
2 1498336 Edge Protector ........................................................................................................ AR
3 1506677 Seat (Bottom) .......................................................................................................... 1
4 136687 Nut........................................................................................................................... 4
5 320156 Washer .................................................................................................................... 4
6 1498338 Washer .................................................................................................................... 3
7 293628 Capscrew ................................................................................................................ 2
8 1461081 Seat Belt Kit............................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 1-43


for service procedures.
UNIT CODE B222
EUROPE 08/2007

CAB WINDOWS (Figure 1-23)

1-44 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

CAB WINDOWS

ITEM PART NO. DESCRIPTION QTY

1 1493328 Clip .............................................................................................................................. 1


2 1498341 Seal ............................................................................................................................. 1
3 1493397 Cover (Capscrew Head) .............................................................................................. 8
4 136687 Nut ............................................................................................................................... 8
5 1498342 Washer ........................................................................................................................ 5
6 1493324 Window (Rear) (Curved).............................................................................................. 1
7 1493321 Rubber Seal (Profile) ................................................................................................... AR
8 1393466 Seal ............................................................................................................................. AR
9 1493322 Adhesive ...................................................................................................................... AR
10 1493320 Windshield (Tempered)................................................................................................ 1
10 2046118 Windshield (Laminated) (Optional) .............................................................................. 1
11 1493329 Cover ........................................................................................................................... 3
12 1498343 Clip (Roof) ................................................................................................................... 3
13 1468321 Washer (Plastic) .......................................................................................................... 3
14 1498339 Sealant (Top) ............................................................................................................... AR
15 1515337 Seal (Top) .................................................................................................................... AR
16 1493326 Window (Skylight) (Top)............................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 1-45


for service procedures.
UNIT CODE B222
EUROPE 08/2007

SEAT ASSEMBLY (Figure 1-24)

1-46 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

SEAT ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1603522 Seat Assembly (Mechanical Suspension) (Fabric Cover) (☞ Figure 1-25) ................ 1
1603524 Seat Assembly (Air Suspension) (Fabric Cover) (☞ Figure 1-25) ............................. 1
1482798 Seat Top Assembly (With Armrest) ......................................................................... 1
a 1482915 Spacer................................................................................................................. 1
a 292528 Capscrew ............................................................................................................ 1
a 1482917 Locknut................................................................................................................ 4
a 1615073 Bolt...................................................................................................................... 4
1 1482974 Bracket Kit (RH) .................................................................................................. 1
1 1482806 Bracket............................................................................................................ 1
1 1482917 Locknut ........................................................................................................... 3
1 1482951 Bolt.................................................................................................................. 1
1 1482919 Locknut ........................................................................................................... 2
1 1482924 Screw.............................................................................................................. 2
1 1482952 Clip.................................................................................................................. 2
1 1482953 Cable Tie ........................................................................................................ 1
2 1615147 Upper Backrest Kit .............................................................................................. 1
2 1574082 Backrest.......................................................................................................... 1
2 1615149 Tube (Guide) ................................................................................................... 2
3 1482957 Back Cushion Assembly ..................................................................................... 1
3 1482802 Back Cushion.................................................................................................. 1
3 1482924 Screw.............................................................................................................. 2
4 1482959 Back Pan Kit........................................................................................................ 1
4 1615056 Back Pan......................................................................................................... 1
4 1482917 Locknut ........................................................................................................... 8
4 1482919 Locknut ........................................................................................................... 2
4 1482924 Screw.............................................................................................................. 2
4 1615057 Bolt.................................................................................................................. 1
4 1482913 Connector ....................................................................................................... 6
5 1482960 Armrest Assembly (LH)....................................................................................... 1
5 1482804 Arm Rest......................................................................................................... 1
5 1482919 Locknut ........................................................................................................... 1
5 292528 Capscrew........................................................................................................ 1
5 1482920 Washer ........................................................................................................... 2
5 1482961 Screw.............................................................................................................. 1
6 1467522 Holder Kit ............................................................................................................ 1
6 1482925 Riser ............................................................................................................... 1
6 1482948 Box.................................................................................................................. 1
6 1482949 Screw.............................................................................................................. 4
6 1482950 Cover .............................................................................................................. 1
7 1482969 Bracket Kit (LH)................................................................................................... 1
7 1482805 Bracket............................................................................................................ 1
7 1482917 Locknut ........................................................................................................... 3
7 1615057 Bolt.................................................................................................................. 1
7 292528 Capscrew........................................................................................................ 1
7 1482919 Locknut ........................................................................................................... 2
7 1482924 Screw .................................................................................................................. 2
7 1482910 Nut .................................................................................................................. 1
7 1482952 Clip.................................................................................................................. 2
7 1482961 Screw.............................................................................................................. 1
7 1482953 Cable Tie ........................................................................................................ 1
8 1615062 Seat Belt Kit ........................................................................................................ 1

©2007 HYSTER COMPANY See Service Manual 1-47


for service procedures.
UNIT CODE B222
EUROPE 08/2007

SEAT ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

8 292528 Capscrew........................................................................................................ 1
8 246001 Capscrew........................................................................................................ 1
8 1615063 Washer ........................................................................................................... 3
8 1615064 Spacer ............................................................................................................ 2
9 1615066 Service Kit (Operator Presence System) ............................................................ 1
9 1615067 Switch (Operator Presence System) .............................................................. 1
9 1615068 Harness (Operator Presence System) ........................................................... 1
9 1482953 Cable Tie ........................................................................................................ 2
9 1482952 Clip.................................................................................................................. 2
10 1482970 Recliner Kit.......................................................................................................... 1
10 1467531 Recliner Knob ................................................................................................. 1
10 1482904 Lever ............................................................................................................... 1
10 1482905 Sector ............................................................................................................. 1
10 1482906 Latch ............................................................................................................... 1
10 1482907 Cover .............................................................................................................. 1
10 1482908 Spring ............................................................................................................. 1
10 1482909 Spring ............................................................................................................. 1
10 1482919 Locknut ........................................................................................................... 2
10 1615057 Bolt.................................................................................................................. 1
10 1482917 Locknut ........................................................................................................... 5
10 1482952 Clip.................................................................................................................. 2
10 1482953 Cable Tie ........................................................................................................ 1
10 1482910 Nut .................................................................................................................. 1
10 1482924 Screw.............................................................................................................. 2
11 1482971 Seat Pan Kit ........................................................................................................ 1
11 1482801 Seat Pan ......................................................................................................... 1
11 1482917 Locknut ........................................................................................................... 12
11 1482951 Bolt.................................................................................................................. 6
11 1482952 Clip.................................................................................................................. 2
11 1482953 Cable Tie ........................................................................................................ 1
11 1615057 Bolt.................................................................................................................. 2
11 1482919 Locknut ........................................................................................................... 2
12 1615158 Seat Cushion Assembly ...................................................................................... 1
12 1482803 Seat Cushion .................................................................................................. 1
12 1482952 Clip.................................................................................................................. 2
12 1482953 Cable Tie ........................................................................................................ 1
13 1558035 Lockwasher.................................................................................................................. 4
14 1634996 Armrest Assembly ....................................................................................................... 1
15 1571627 Pivot Arm Assembly (☞ Figure 1-29) ......................................................................... 1
16 1476584 Cover (Capscrew Head) .............................................................................................. 4
17 136681 Capscrew..................................................................................................................... 4

1561530 Cushion and Upper Backrest Service Kit (Includes Items 2-3).................................... 1

FOOTNOTES:
a Not Illustrated

1-48 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

1-49
UNIT CODE B222
EUROPE 08/2007

SEAT AND SUSPENSION MOUNTING (Figure 1-25)

1-50 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

SEAT AND SUSPENSION MOUNTING

KEY:
A: Mechanical Suspension
B: Air Suspension

QTY
ITEM PART NO. DESCRIPTION A B

1603522 Seat Assembly (Mechanical Suspension) (Fabric Cover).................................... 1 ..


1603524 Seat Assembly (Air Suspension) (Fabric Cover) ................................................. .. 1
1 1482993 Plate Kit (Adapter) ........................................................................................... 1 1
1 1482994 Plate............................................................................................................ 1 1
1 1482917 Locknut........................................................................................................ 8 8
1 1482951 Bolt.............................................................................................................. 8 8
1 1482952 Clip.............................................................................................................. 2 2
1 1482995 Washer........................................................................................................ 4 4
1 1482953 Cable Tie..................................................................................................... 1 1
2 1482996 Bracket Kit ....................................................................................................... 1 1
2 1482997 Bracket ........................................................................................................ 1 1
2 1482917 Locknut........................................................................................................ 4 4
2 1482951 Bolt.............................................................................................................. 4 4
2 1482995 Washer........................................................................................................ 4 4
2 1482980 Washer........................................................................................................ 1 1
2 1482981 Locknut........................................................................................................ 1 1
3 1482976 Knob Kit........................................................................................................... 1 1
3 1467531 Recliner Knob (Recliner)............................................................................. 1 1
3 1482977 Knob (Slide) ................................................................................................ 1 1
3 1483047 Roll Pin........................................................................................................ .. 1
3 .. . . . Knob (Air Valve) .......................................................................................... .. 1
3 1615105 Extender (Control Valve) ............................................................................. .. 1
3 1615106 Knob (Air Control Valve).............................................................................. .. 1
4 1482978 Lever Kit (Slider).............................................................................................. 1 1
4 1482979 Lever ........................................................................................................... 1 1
4 1482977 Knob............................................................................................................ 1 1
4 1482980 Washer........................................................................................................ 1 1
4 1482981 Locknut........................................................................................................ 1 1
5 1482991 Service Kit (Mechanical Suspension Assembly) ............................................. 1 ..
5 1482992 Suspension Assembly (Mechanical) (☞ Figure 1-26) ............................... 1 ..
5 1482917 Locknut........................................................................................................ 4 ..
5 1482990 Bolt.............................................................................................................. 4 ..
5 1482953 Cable Tie..................................................................................................... 1 ..
5 1482982 Service Kit (Air Suspension Assembly) ........................................................... .. 1
5 1482989 Suspension Assembly (Air) (☞ Figure 1-27) ............................................. .. 1
5 1482917 Locknut........................................................................................................ .. 4
5 1482990 Bolt.............................................................................................................. .. 4
5 1482953 Cable Tie..................................................................................................... .. 1
6 1482998 Slider Kit .......................................................................................................... 1 1
6 1482999 Latch Slide .................................................................................................. 1 1
6 1483000 Slave Slide .................................................................................................. 1 1
6 1482990 Bolt.............................................................................................................. 4 4
6 1482917 Locknut........................................................................................................ 8 8
6 1482951 Bolt.............................................................................................................. 4 4
6 1482980 Washer........................................................................................................ 1 1
6 1482981 Locknut........................................................................................................ 1 1

©2007 HYSTER COMPANY See Service Manual 1-51


for service procedures.
UNIT CODE B222
EUROPE 08/2007

SEAT SUSPENSION ASSEMBLY (Figure 1-26)


MECHANICAL

1-52 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

SEAT SUSPENSION ASSEMBLY


MECHANICAL

ITEM PART NO. DESCRIPTION QTY

1482992 Suspension Assembly (Mechanical)............................................................................ 1


1 1483001 Boot Kit (Suspension).............................................................................................. 1
1 1483002 Boot..................................................................................................................... 1
1 1183003 Push Fixing ......................................................................................................... 18
1 1483004 Nut ...................................................................................................................... 3
2 1483007 Housing Kit (Upper)................................................................................................. 1
2 1483008 Upper Housing .................................................................................................... 1
2 1483009 Pivot Shaft........................................................................................................... 1
2 1483010 Nut ...................................................................................................................... 1
2 1183003 Push Fixing ......................................................................................................... 9
2 1483011 Roll Pin................................................................................................................ 1
2 1482917 Locknut................................................................................................................ 4
2 1482990 Bolt...................................................................................................................... 4
2 1615075 Pin....................................................................................................................... 2
2 1615076 Pin....................................................................................................................... 1
2 1615077 Clip...................................................................................................................... 4
2 1615078 Clip...................................................................................................................... 2
2 1615079 Cam Follower ...................................................................................................... 1
3 1483012 Bumper Kit............................................................................................................... 1
3 1483013 Spring.................................................................................................................. 2
3 1483388 Nut ...................................................................................................................... 2
4 1483020 Weight Adjuster Kit.................................................................................................. 1
4 1483021 Spring.................................................................................................................. 1
4 1483022 Weight Adjuster Tape .......................................................................................... 1
4 1483023 Weight Adjuster Guide ........................................................................................ 1
4 1483014 Rivet .................................................................................................................... 1
5 1483024 Shock Absorber Kit.................................................................................................. 1
5 1483025 Shock Absorber .................................................................................................. 1
5 275608 Fastener .............................................................................................................. 1
5 1483026 Bushing ............................................................................................................... 2
6 1483015 Spring Kit................................................................................................................. 1
6 1483016 Spring.................................................................................................................. 2
6 .. . . . Retaining Ring .................................................................................................... 2
6 1483017 Bushing ............................................................................................................... 2
6 1483018 Spacer................................................................................................................. 2
6 1483019 Spring.................................................................................................................. 1
7 1483027 Housing Kit (Lower)................................................................................................. 1
7 1483028 Lower Housing .................................................................................................... 1
7 1483009 Pivot Shaft........................................................................................................... 1
7 1483010 Nut ...................................................................................................................... 1
7 1483029 Push Fixing ......................................................................................................... 3
7 1183003 Push Fixing ......................................................................................................... 9
7 1483004 Nut ...................................................................................................................... 3
7 1483031 Roller................................................................................................................... 4
8 1483030 Bearing Kit............................................................................................................... 1
8 1483031 Roller................................................................................................................... 6
8 .. . . . Bearing................................................................................................................ 4
8 1483026 Bushing ............................................................................................................... 2
9 1483032 Arm Assembly ......................................................................................................... 1
9 1483033 Arm ..................................................................................................................... 1
9 1615075 Pin....................................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 1-53


for service procedures.
UNIT CODE B222
EUROPE 08/2007

SEAT SUSPENSION ASSEMBLY


MECHANICAL

ITEM PART NO. DESCRIPTION QTY

9 1615076 Pin....................................................................................................................... 1
9 1615077 Clip...................................................................................................................... 4
9 .. . . . Retaining Ring .................................................................................................... 2
9 1615078 Clip...................................................................................................................... 2
9 1615079 Cam Follower ...................................................................................................... 1
9 1483018 Spacer................................................................................................................. 2
9 .. . . . Bearing................................................................................................................ 2
9 1483031 Roller................................................................................................................... 2
10 1483034 Weight Adjust Knob................................................................................................. 1
10 1483036 Knob and Shaft Assembly................................................................................... 1
10 1483011 Roll Pin................................................................................................................ 1
11 1483037 Service Kit (Suspension Scissors) .......................................................................... 1
11 1483039 Suspension Scissors........................................................................................... 1
11 1483031 Roller................................................................................................................... 4
11 .. . . . Bearing................................................................................................................ 4
11 1483026 Bushing ............................................................................................................... 2
11 1483010 Nut ...................................................................................................................... 2
11 275608 Fastener .............................................................................................................. 1

1-54 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

1-55
UNIT CODE B222
EUROPE 08/2007

SEAT SUSPENSION ASSEMBLY (Figure 1-27)


AIR

1-56 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

SEAT SUSPENSION ASSEMBLY


AIR

ITEM PART NO. DESCRIPTION QTY

1482989 Suspension Assembly (Air).......................................................................................... 1


1 1483005 Boot Kit (Suspension).............................................................................................. 1
1 1483006 Boot..................................................................................................................... 1
1 1483003 Push Fixing ......................................................................................................... 22
1 1483004 Nut ...................................................................................................................... 3
2 1483042 Housing Kit (Upper)................................................................................................. 1
2 1483043 Housing (Upper).................................................................................................. 1
2 1483009 Pivot Shaft........................................................................................................... 1
2 1483010 Nut ...................................................................................................................... 1
2 .. . . . Plug..................................................................................................................... 1
2 1483047 Roll Pin................................................................................................................ 1
2 1483003 Push Fixing ......................................................................................................... 11
2 1482917 Locknut................................................................................................................ 4
2 1482990 Bolt...................................................................................................................... 4
2 .. . . . Bearing................................................................................................................ 2
3 1483040 Wire Harness Kit ..................................................................................................... 1
3 1483041 Wire Harness ...................................................................................................... 1
3 1482953 Cable Tie............................................................................................................. 1
3 1483003 Push Fixing ......................................................................................................... 1
3 1483004 Nut ...................................................................................................................... 1
4 1615107 Control Valve (Air) ................................................................................................... 1
4 .. . . . Valve Body .......................................................................................................... 1
4 1615109 Lockwasher ......................................................................................................... 1
4 1615110 Nut ...................................................................................................................... 1
4 .. . . . Knob (Air Valve) .................................................................................................. 1
4 1615111 Connector ........................................................................................................... 1
4 1483047 Roll Pin................................................................................................................ 2
4 1615105 Extender (Control Valve) ..................................................................................... 1
4 1615106 Knob (Air Control Valve)...................................................................................... 1
5 1483049 Shock Absorber Kit.................................................................................................. 1
5 1615129 Shock Absorber .................................................................................................. 1
5 275608 Fastener .............................................................................................................. 1
5 1615124 Knob (Adjuster) ................................................................................................... 1
5 1615125 Roll Pin................................................................................................................ 1
5 1615126 Bushing (Shock) (Upper)..................................................................................... 1
5 1615127 Bushing (Shock) (Lower)..................................................................................... 1
5 1615128 Spring.................................................................................................................. 1
6 1483050 Housing Kit (Lower)................................................................................................. 1
6 1483051 Housing (Lower).................................................................................................. 1
6 1483009 Pivot Shaft........................................................................................................... 1
6 1483010 Nut ...................................................................................................................... 1
6 1483029 Push Fixing ......................................................................................................... 3
6 1483003 Push Fixing ......................................................................................................... 9
6 1483004 Nut ...................................................................................................................... 3
6 1615131 Bumper (Rubber) ................................................................................................ 1
6 1483058 Screw .................................................................................................................. 1
7 1483052 Bearing Kit (Suspension) ........................................................................................ 1
7 1483031 Roller................................................................................................................... 4
7 1483053 Bumper ............................................................................................................... 2
7 1483054 Screw .................................................................................................................. 2
7 1483055 Nut ...................................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 1-57


for service procedures.
UNIT CODE B222
EUROPE 08/2007

SEAT SUSPENSION ASSEMBLY


AIR

ITEM PART NO. DESCRIPTION QTY

7 .. . . . Bearing................................................................................................................ 4
7 1482990 Bolt...................................................................................................................... 4
7 1483010 Nut ...................................................................................................................... 2
7 1483003 Push Fixing ......................................................................................................... 9
7 1483004 Nut ...................................................................................................................... 3
7 1482953 Cable Tie............................................................................................................. 1
7 1615132 Bumper ............................................................................................................... 2
7 1615126 Bushing ............................................................................................................... 1
7 1615127 Bushing ............................................................................................................... 1
7 275608 Fastener .............................................................................................................. 1
7 1482980 Washer................................................................................................................ 4
8 1483061 Air Hose Kit ............................................................................................................. 1
8 1483062 Hose.................................................................................................................... 1
8 1615111 Connector ........................................................................................................... 1
8 1483060 Fitting .................................................................................................................. 1
8 1615138 Cap ..................................................................................................................... 1
8 1615139 O-Ring................................................................................................................. 1
9 1483056 Spring Kit (Air) ......................................................................................................... 1
9 1483057 Spring.................................................................................................................. 1
9 1483058 Screw .................................................................................................................. 1
9 1483059 Bolt...................................................................................................................... 1
9 1483060 Fitting .................................................................................................................. 1
9 1615136 Clip...................................................................................................................... 1
9 1483062 Hose.................................................................................................................... 1
9 1483003 Push Fixing ......................................................................................................... 10
9 1483004 Nut ...................................................................................................................... 3
9 1615137 Screw .................................................................................................................. 1
10 1528714 Compressor Kit........................................................................................................ 1
10 1615140 Compressor (24 Volt) .......................................................................................... 1
10 1615141 Bracket (Plastic) .................................................................................................. 1
10 1483067 Screw .................................................................................................................. 2
10 1483062 Hose.................................................................................................................... 1
10 1615111 Connector ........................................................................................................... 1
10 1483060 Fitting .................................................................................................................. 1
11 1615143 Service Kit (Suspension Scissors) .......................................................................... 1
11 1615144 Suspension Scissors........................................................................................... 1
11 1615126 Bushing (Shock) (Upper)..................................................................................... 1
11 1615127 Bushing (Shock) (Lower)..................................................................................... 1
11 1483031 Roller................................................................................................................... 4
11 .. . . . Bearing................................................................................................................ 4
11 275608 Fastener .............................................................................................................. 1

1-58 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

1-59
UNIT CODE B222
EUROPE 08/2007

ARMREST ASSEMBLY (Figure 1-28)

1-60 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

ARMREST ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1634996 Armrest Assembly ....................................................................................................... 1


1 1637392 Cover (Armrest)....................................................................................................... 1
2 1492140 Washer .................................................................................................................... 8
3 1468319 Screw ...................................................................................................................... 8
4 1637395 Frame (Armrest) ...................................................................................................... 1
5 1492139 Nut........................................................................................................................... 8
6 1637394 Plate ........................................................................................................................ 1
7 302023 Screw ...................................................................................................................... 7
8 1637391 Cover (Joystick) ....................................................................................................... 1
9 1637393 Capscrew ................................................................................................................ 6
10 1468321 Washer (Plastic) ...................................................................................................... 6
11 1571776 Washer .................................................................................................................... 2
12 1571775 Screw ...................................................................................................................... 1
13 1493486 Clamp ...................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 1-61


for service procedures.
UNIT CODE B222
EUROPE 08/2007

PIVOT ARM ASSEMBLY (Figure 1-29)

1-62 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

PIVOT ARM ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1571627 Pivot Arm Assembly..................................................................................................... 1


1 1498385 Retaining Ring......................................................................................................... 1
2 1493397 Cover (Capscrew Head) (Capscew) ........................................................................ 2
3 316834 Nut........................................................................................................................... 1
4 1476421 Washer .................................................................................................................... 2
5 1534475 Tube......................................................................................................................... 1
6 1506669 Screw ...................................................................................................................... 1
7 1571029 Washer .................................................................................................................... 3
8 287837 Capscrew ................................................................................................................ 1
9 1493499 Screw ...................................................................................................................... 1
10 1534474 Console Weldment .................................................................................................. 1
11 296010 Capscrew ................................................................................................................ 2
12 1493494 Knob (Star Grip) ...................................................................................................... 1
13 1498338 Washer .................................................................................................................... 2
14 1534476 Knob ........................................................................................................................ 1
15 1506827 Nut........................................................................................................................... 1
16 1493474 Cover (Capscrew Head) (Capscrew)....................................................................... 1
17 1534481 Console Weldment .................................................................................................. 1
18 1530386 Cable ....................................................................................................................... 1
19 1498357 Screw ...................................................................................................................... 2
20 136985 Capscrew ................................................................................................................ 3
21 1493312 Cover (Capscrew Head) .......................................................................................... 3
22 1571030 Lever (Armrest Release) ......................................................................................... 1
23 132861 Capscrew ................................................................................................................ 2
24 296419 Washer .................................................................................................................... 4
25 1493498 Clamp ...................................................................................................................... 1
26 1506825 Strap Clamp ............................................................................................................ 2
27 287805 Capscrew ................................................................................................................ 1
28 1498356 Clip .......................................................................................................................... 1
29 1530385 Gas Spring .............................................................................................................. 1
30 1476584 Cover (Capscrew Head) .......................................................................................... 3
31 1534477 Lever (Release) ....................................................................................................... 1
32 1534425 Rod End .................................................................................................................. 1
33 1539034 Nut........................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 1-63


for service procedures.
UNIT CODE B222
EUROPE 08/2007

AIR CONDITIONING SYSTEM (Figure 1-30)


COMPRESSOR AND HOSES

1-64 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

AIR CONDITIONING SYSTEM


COMPRESSOR AND HOSES

ITEM PART NO. DESCRIPTION QTY

1 1480318 Compressor ................................................................................................................. 1


2 1622816 Bracket......................................................................................................................... 1
3 1625193 V-Belt........................................................................................................................... 1
4 320159 Washer ........................................................................................................................ 7
5 136985 Capscrew..................................................................................................................... 2
6 302401 Locknut ........................................................................................................................ 2
7 292524 Capscrew..................................................................................................................... 1
8 1390281 Capscrew..................................................................................................................... 1
9 292515 Capscrew..................................................................................................................... 1
10 1611148 Hose ............................................................................................................................ 1
11 1623433 Hose ............................................................................................................................ 1
12 1611149 Hose ............................................................................................................................ 1
13 1548218 Spacer ......................................................................................................................... 1
14 129563 Strap Clamp................................................................................................................. 5

©2007 HYSTER COMPANY See Service Manual 1-65


for service procedures.
UNIT CODE B222
EUROPE 08/2007

CONDENSER ASSEMBLY (Figure 1-31)

1-66 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

CONDENSER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

2076655 Condenser Assembly................................................................................................... 1


1 1637657 Condenser............................................................................................................... 1
2 1637659 Switch (Pressure) .................................................................................................... 1
3 .. . . . Housing (Condenser) .............................................................................................. 1
4 1637660 Wire Harness (Air Conditioning Relay).................................................................... 1
5 1550923 Fan (24 Volt) ............................................................................................................ 2
6 1637675 Housing............................................................................................................... 1
7 1637676 Contact................................................................................................................ 2
8 1637677 Seal..................................................................................................................... 1
9 1637678 Seal..................................................................................................................... 1
10 1637658 Receiver Drier ......................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 1-67


for service procedures.
UNIT CODE B222
EUROPE 08/2007

HEATER HOSES (Figure 1-32)

1-68 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

HEATER HOSES

ITEM PART NO. DESCRIPTION QTY

1 1624551 Coupling ...................................................................................................................... 2


2 175875 Hose ............................................................................................................................ 1
3 163521 Hose ............................................................................................................................ 1
4 1624548 Hose ............................................................................................................................ 2
5 127852 Fitting........................................................................................................................... 1
6 222482 Fitting........................................................................................................................... 1
7 130845 Clamp .......................................................................................................................... 8
8 129563 Strap Clamp................................................................................................................. 3

©2007 HYSTER COMPANY See Service Manual 1-69


for service procedures.
UNIT CODE B222
EUROPE 08/2007

HEATER AND EVAPORATOR ASSEMBLY (Figure 1-33)

1-70 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

HEATER AND EVAPORATOR ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

a 1558045 Heater And Air Conditioner Assembly ......................................................................... 1


b 1656599 Heater And Air Conditioner Assembly ......................................................................... 1
1 1560537 Blower ..................................................................................................................... 1
2 1453031 Resistor ................................................................................................................... 1
3 1560538 Thermostat .............................................................................................................. 1
4 1560539 Heater Core............................................................................................................. 1
5 1560540 Evaporator Core ...................................................................................................... 1
6 a .. . . . Motor (Water Valve)................................................................................................. 1
6 b 1656600 Water Valve Assembly............................................................................................. 1
7 .. . . . Coupling .................................................................................................................. 1
8 .. . . . Water Valve ............................................................................................................. 1
9 1560544 Hose ........................................................................................................................ 1
10 1560545 Hose ........................................................................................................................ 1
11 a 1560546 Controller (Water Valve) .......................................................................................... 1
11 b 1656603 Controller (Water Valve) .......................................................................................... 1
12 1560547 Adapter.................................................................................................................... 1
13 1560548 Rivet ........................................................................................................................ 1
14 1560549 Wire Harness .......................................................................................................... 1
15 a 1560550 Wire Harness .......................................................................................................... 1
15 b 1656601 Controller Valve Kit (Water) ..................................................................................... 1
15 .. . . . Wire Harness ...................................................................................................... 1
15 1656603 Controller ............................................................................................................ 1
16 1560551 Connector................................................................................................................ 1
17 1560552 Bearing .................................................................................................................... 1
18 1560553 Clip .......................................................................................................................... 1
19 1560554 Cable ....................................................................................................................... 1
20 1560555 Rotary Control ......................................................................................................... 1
21 1560556 Clip .......................................................................................................................... 1
1623420 Bracket (LH) (Not Illustrated) ....................................................................................... 1
1623421 Bracket (RH) (Not Illustrated) ...................................................................................... 1

b 1656601 Controller Valve Kit (Water) (Includes Items 6, 15) ................................................. 1

FOOTNOTES:
a ⇒ PENDING PER ECN 68204-68
b PENDING PER ECN 68204-68 ⇒

©2007 HYSTER COMPANY See Service Manual 1-71


for service procedures.
UNIT CODE B222
EUROPE 08/2007

AIR CONDITIONING SYSTEM (Figure 1-34)


CONDENSER
HEATER AND EVAPORATOR MOUNTING

1-72 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

AIR CONDITIONING SYSTEM


CONDENSER
HEATER AND EVAPORATOR MOUNTING

ITEM PART NO. DESCRIPTION QTY

1 1635017 Bracket......................................................................................................................... 1
2 1566041 Screw........................................................................................................................... 8
3 1635016 Bracket......................................................................................................................... 1
4 2076655 Condenser Assembly................................................................................................... 1
5 1493394 Foam............................................................................................................................ 1
6 1558029 Foam............................................................................................................................ 1
7 a 1558045 Heater And Air Conditioner Assembly ......................................................................... 1
7 b 1656599 Heater And Air Conditioner Assembly ......................................................................... 1
8 320160 Washer ........................................................................................................................ 3
9 292513 Capscrew..................................................................................................................... 3
10 1493312 Cover (Capscrew Head) .............................................................................................. 3
11 1493397 Cover (Capscrew Head) .............................................................................................. 4
12 292501 Capscrew..................................................................................................................... 2
13 320156 Washer ........................................................................................................................ 4
14 316834 Nut ............................................................................................................................... 2
15 1493393 Clamp .......................................................................................................................... 2
16 1603503 Hose ............................................................................................................................ 1
17 1393499 Clamp .......................................................................................................................... 4
18 1506825 Strap Clamp................................................................................................................. 2
19 1468319 Screw........................................................................................................................... 4
20 1603502 Flange.......................................................................................................................... 1
21 1607231 Wire Harness (Rear Cab) ............................................................................................ 1

FOOTNOTES:
a ⇒ PENDING PER ECN 68204-68
b PENDING PER ECN 68204-68 ⇒

©2007 HYSTER COMPANY See Service Manual 1-73


for service procedures.
UNIT CODE B222
EUROPE 08/2007

AIR CONDITIONING SYSTEM (Figure 1-35)


FILTER

ITEM PART NO. DESCRIPTION QTY

1 1558028 Air Filter ....................................................................................................................... 1


2 1590815 Cover Assembly (Filter) ............................................................................................... 1
2 1590822 Cover ....................................................................................................................... 1
3 1590821 Catch ....................................................................................................................... 2
4 1590820 Bracket .................................................................................................................... 1
5 1492253 Washer .................................................................................................................... 2
6 1492231 Screw ...................................................................................................................... 2
7 1558294 Seal ......................................................................................................................... AR

1-74 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

1-75
UNIT CODE B222
EUROPE 08/2007

LABELS (Figure 1-36)


EXTERIOR

1-76 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

LABELS
EXTERIOR

ITEM PART NO. DESCRIPTION QTY

1 888010 Label (Hyster) .............................................................................................................. 2


2 1627781 Label (Pinch Point) ...................................................................................................... 8
3 1326805 Label (Override Switch) ............................................................................................... 1
4 1359588 Label (Operator Restraint) ........................................................................................... 2
5 1626550 Label (Joystick) ............................................................................................................ 1
6 a 1385130 Label (Fuel Fill) ............................................................................................................ 1
7 316448 Label (Lifting Eye)........................................................................................................ 4
8 1661329 Label (Sliding Cab Emergency Switch) ....................................................................... 2
9 1659375 Label (Manual Powered Sliding Cab) .......................................................................... 1
10 888011 Label (Hyster) .............................................................................................................. 2
11 1600614 Label (RS45-27CH) ..................................................................................................... 2
11 1627795 Label (RS45-31CH) ..................................................................................................... 2
11 889794 Label (RS46-36CH) ..................................................................................................... 2
11 1627796 Label (RS45-24IH)....................................................................................................... 2
11 1627797 Label (RS45-28IH)....................................................................................................... 2
11 889796 Label (RS46-33IH)....................................................................................................... 2
11 1662671 Label (RS46-40CH) ..................................................................................................... 2
11 1659962 Label (RS46-41S CH).................................................................................................. 2
11 1659963 Label (RS46-41L CH) .................................................................................................. 2
11 1659964 Label (RS46-41LS CH)................................................................................................ 2
11 1662672 Label (RS46-37IH)....................................................................................................... 2
11 1659965 Label (RS46-38S IH) ................................................................................................... 2
11 1659966 Label (RS46-38L IH).................................................................................................... 2
11 1659967 Label (RS46-38LS IH) ................................................................................................. 2
12 1663040 Label (Replace Operator Manual) ............................................................................... 1
13 1649379 Label (Sliding Cab, Forward And Backward) ............................................................... 2
14 1451416 Label (Door Release) .................................................................................................. 2
15 1385099 Label (Hydraulic Oil Fill)............................................................................................... 1
16 239423 Label (Slip-Resistant Tread) ........................................................................................ 4
17 1490398 Label (Hyster) .............................................................................................................. 2
18 1339829 Label (Mast Warning) .................................................................................................. 4
19 389688 Cover ........................................................................................................................... 1
20 1513947 Rivet (Plastic)............................................................................................................... 4
21 1335138 Nameplate Tag ............................................................................................................ 1
22 a .. . . . Nameplate (Capacity) .................................................................................................. 1
23 a .. . . . Label (Load Capacity) ................................................................................................. 1
24 c 1662155 Label (Overhang Boom) .............................................................................................. 1
24 d 1663507 Label (Overhang Boom) .............................................................................................. 1
25 a .. . . . Label (Warranty) .......................................................................................................... 1
26 1534660 Label (Patents and Trademarks).................................................................................. 1
27 2043481 Label (Operator Warning) ............................................................................................ 1
28 2084159 Label (Operator Presence) .......................................................................................... 1
29 1515475 Label (Battery Disconnect) .......................................................................................... 1
30 1300094 Label (Fan Warning) .................................................................................................... 2
31 1585661 Label (Radiator Cap) ................................................................................................... 1
32 1354165 Label (Antifreeze) ........................................................................................................ 1
33 2090765 Label (Tie Down) ......................................................................................................... 4
34 2034460 Label (Ether Warning).................................................................................................. 1
35 1339828 Label (No Riders) ........................................................................................................ 2
36 1484066 Label (Hyster) .............................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 1-77


for service procedures.
UNIT CODE B222
EUROPE 08/2007

LABELS
EXTERIOR

ITEM PART NO. DESCRIPTION QTY

b 1670551 Label (Joystick, Without 20-40 in. Extension).............................................................. 1


b 2043476 Label (Extend and Retract).......................................................................................... 1

FOOTNOTES:
a Contact Your Local Hyster Dealer
b Not Illustrated
c Only On RS46-33IH, RS45-28IH, RS45-24IH, RS46-36CH, RS45-31CH, RS45-27CH
d Only On RS46-41CH, RS46-41S CH, RS46-38IH, RS46-38S IH

1-78 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

1-79
UNIT CODE B222
EUROPE 08/2007

LABELS (Figure 1-37)


INTERIOR

1-80 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

LABELS
INTERIOR

KEY:
A: Container Handler
B: Intermodal Handler

QTY
ITEM PART NO. DESCRIPTION A B

1 1649379 Label (Sliding Cab, Forward And Backward) ....................................................... 2 2


2 2089670 Label (Switch) ...................................................................................................... 1 1
3 1611634 Label (Pre-Clamp) ............................................................................................... .. 1
4 1611633 Label (Fold And Unfold Front Legs) ..................................................................... .. 1
5 1611635 Label (Fold And Unfold Rear Legs) ..................................................................... .. 1
6 1611637 Label (RH Clamp And Unclamp) ......................................................................... .. 1
7 1611636 Label (LH Clamp And Unclamp) .......................................................................... .. 1
8 1335146 Label (Park Brake Warning)................................................................................. 1 1
9 2044400 Label (Park Brake) ............................................................................................... 1 1
10 2046600 Label (Twist Lock And Unlock)............................................................................. 1 1
11 1628033 Label (Override and Load Moment)..................................................................... 1 1

©2007 HYSTER COMPANY See Service Manual 1-81


for service procedures.
NOTES

1-82
UNIT CODE B222
08/2007 EUROPE

2 ENGINES

2 ENGINES
UNIT CODE B222
08/2007 EUROPE

SECTION 2
ENGINES

DESCRIPTION PAGE

AIR CLEANER PLUMBING................................................................................................................................ 2-82


AIR TRANSFER CONNECTION ........................................................................................................................ 2-84
BREATHER PLUMBING..................................................................................................................................... 2-12
CAM FOLLOWER LEVER.................................................................................................................................. 2-66
CAMSHAFT........................................................................................................................................................ 2-68
COOLANT HEATER STARTING AID ................................................................................................................. 2-90
COOLING ........................................................................................................................................................... 2-88
CORROSION RESISTOR .................................................................................................................................. 2-50
CRANKSHAFT ................................................................................................................................................... 2-22
CRANKSHAFT MAIN BEARINGS...................................................................................................................... 2-23
CYLINDER BLOCK ............................................................................................................................................ 2-18
CYLINDER BLOCK PLUMBING ........................................................................................................................ 2-20
CYLINDER HEAD .............................................................................................................................................. 2-70
CYLINDER LINER.............................................................................................................................................. 2-21
DRIVE PULLEY
AIR COMPRESSOR ....................................................................................................................................... 2-10
ENGINE ASSEMBLY............................................................................................................................................ 2-8
ENGINE MOUNTS ............................................................................................................................................... 2-4
EXHAUST........................................................................................................................................................... 2-78
EXHAUST MANIFOLD ....................................................................................................................................... 2-80
EXHAUST OUTLET CONNECTION .................................................................................................................. 2-81
FAN DRIVE AND SPACER................................................................................................................................. 2-92
FLYWHEEL......................................................................................................................................................... 2-40
FLYWHEEL HOUSING....................................................................................................................................... 2-38
FRONT DRIVE TRAIN ....................................................................................................................................... 2-14
FRONT ENGINE SUPPORT ................................................................................................................................ 2-6
FRONT GEAR COVER ...................................................................................................................................... 2-26
GEAR HOUSING................................................................................................................................................ 2-28
IDLER GEAR...................................................................................................................................................... 2-24
INTAKE CONNECTOR
AIR COMPRESSOR ....................................................................................................................................... 2-34
INTAKE MANIFOLD ........................................................................................................................................... 2-86
LIFTING BRACKET............................................................................................................................................ 2-16
NOISE PANEL .................................................................................................................................................... 2-56
OIL COOLER WATER PLUMBING .................................................................................................................... 2-44
OIL FILLER......................................................................................................................................................... 2-48
OIL FILTER......................................................................................................................................................... 2-46
OIL FILTER AND COOLER HEAD ..................................................................................................................... 2-42
OIL LEVEL GAUGE............................................................................................................................................ 2-52
OIL PAN
⇒S/N B222E01552E (300 HP ENGINE) ⇒D/B 05/2007 (335 HP ENGINE) ................................................. 2-58
S/N B222E01553E⇒ (300 HP ENGINE) D/B 06/2007⇒ (335 HP ENGINE) ................................................. 2-60
OIL PUMP AND ATTACHING PARTS ................................................................................................................ 2-54
PISTON AND CONNECTING ROD.................................................................................................................... 2-62
PISTON COOLING NOZZLE ............................................................................................................................. 2-64
RADIATOR ASSEMBLY...................................................................................................................................... 2-98
RADIATOR PLUMBING.................................................................................................................................... 2-100
ROCKER LEVERS ............................................................................................................................................. 2-32
THERMOSTAT.................................................................................................................................................... 2-96
THERMOSTAT HOUSING.................................................................................................................................. 2-94

©2007 HYSTER COMPANY See Service Manual 2-1


for service procedures.
UNIT CODE B222
EUROPE 08/2007

SECTION 2
ENGINES (Continued)

DESCRIPTION PAGE

TURBOCHARGER ............................................................................................................................................. 2-72


TURBOCHARGER PLUMBING ......................................................................................................................... 2-76
VALVE COVER ................................................................................................................................................... 2-30
VIBRATION DAMPER ........................................................................................................................................ 2-36
WATER PUMP.................................................................................................................................................. 2-101

2-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

2-3
UNIT CODE B222
EUROPE 08/2007

ENGINE MOUNTS (Figure 2-1)

2-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

ENGINE MOUNTS

ITEM PART NO. DESCRIPTION QTY

1 1564487 Mount (RH) .................................................................................................................. 1


2 18602 Capscrew..................................................................................................................... 8
3 292581 Capscrew..................................................................................................................... 2
4 296430 Washer ........................................................................................................................ 2
5 18635 Capscrew..................................................................................................................... 1
6 293651 Capscrew..................................................................................................................... 4
7 302402 Locknut ........................................................................................................................ 4
8 221358 Nut ............................................................................................................................... 3
9 1548305 Bracket......................................................................................................................... 2
10 1548306 Mount........................................................................................................................... 1
11 1564486 Mount (LH)................................................................................................................... 1
12 159367 Mount........................................................................................................................... 2
13 159368 Washer ........................................................................................................................ 2
14 18631 Capscrew..................................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 2-5


for service procedures.
UNIT CODE B222
EUROPE 08/2007

FRONT ENGINE SUPPORT (Figure 2-2)

2-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

FRONT ENGINE SUPPORT

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1512656 Washer .................................................................................................................... 1
2 1512657 Capscrew ................................................................................................................ 5
3 1512658 Capscrew ................................................................................................................ 1
4 1512659 Support.................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 2-7


for service procedures.
UNIT CODE B222
EUROPE 08/2007

ENGINE ASSEMBLY (Figure 2-3)

ITEM PART NO. DESCRIPTION QTY


1 a 1580454 Engine Assembly (300 HP).......................................................................................... 1
1 c 1580455 Engine Assembly (335 HP).......................................................................................... 1
1 b 1643262 Engine Assembly (300 HP).......................................................................................... 1
1 d 1643263 Engine Assembly (335 HP).......................................................................................... 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

2-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

2-9
UNIT CODE B222
EUROPE 08/2007

DRIVE PULLEY (Figure 2-4)


AIR COMPRESSOR

2-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

DRIVE PULLEY
AIR COMPRESSOR

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1512509 Pulley (Drive) ........................................................................................................... 1
2 1512510 Capscrew ................................................................................................................ 1
3 1512511 Washer .................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 2-11


for service procedures.
UNIT CODE B222
EUROPE 08/2007

BREATHER PLUMBING (Figure 2-5)

2-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

BREATHER PLUMBING

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1512592 Hose ........................................................................................................................ 1
2 1512593 Clip .......................................................................................................................... 1
3 1512594 Capscrew ................................................................................................................ 1
4 1512595 Tube......................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 2-13


for service procedures.
UNIT CODE B222
EUROPE 08/2007

FRONT DRIVE TRAIN (Figure 2-6)

2-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

FRONT DRIVE TRAIN

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1512604 Plug ......................................................................................................................... 1
2 1512605 O-Ring ..................................................................................................................... 1
3 1512606 Capscrew ................................................................................................................ 3
4 1512607 Washer .................................................................................................................... 3

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 2-15


for service procedures.
UNIT CODE B222
EUROPE 08/2007

LIFTING BRACKET (Figure 2-7)

2-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

LIFTING BRACKET

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1512826 Bracket .................................................................................................................... 1
2 1512827 Bracket .................................................................................................................... 1
3 1512828 Capscrew ................................................................................................................ 2

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 2-17


for service procedures.
UNIT CODE B222
EUROPE 08/2007

CYLINDER BLOCK (Figure 2-8)

2-18 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

CYLINDER BLOCK

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 .. . . . Cylinder Block ......................................................................................................... 1
2 1513521 Dowel Pin ................................................................................................................ 2
3 1513522 Plug ......................................................................................................................... 1
4 1513523 Washer .................................................................................................................... 1
5 1513524 Valve........................................................................................................................ 1
6 1513525 Spring ...................................................................................................................... 1
7 1513526 Bushing ................................................................................................................... 7
8 1512584 Plug ......................................................................................................................... 2
9 1513527 Valve Seat ............................................................................................................... 1
10 1587077 Cap (No. 4).............................................................................................................. 1
10 1513528 Cap (No. 1,2,3,5, And 6) ......................................................................................... 5
10 1513529 Cap (No. 7).............................................................................................................. 1
11 1568318 Capscrew ................................................................................................................ 1
12 1513531 Washer .................................................................................................................... 1
13 1513532 Stud ......................................................................................................................... 7
14 1513533 Dowel Pin ................................................................................................................ 1
15 1513534 Dowel Pin ................................................................................................................ 2
16 1512585 Expansion Plug ....................................................................................................... 4
17 1512586 Plug ......................................................................................................................... 9
18 1513536 Dowel Pin ................................................................................................................ 3
19 1511952 Plug ......................................................................................................................... 1
20 1513537 Dowel (Hydraulic Drive)........................................................................................... 3
20 1513539 Dowel Pin (Non-Hydraulic Drive)............................................................................. 3
21 1512587 Plug ......................................................................................................................... 4
22 1512588 O-Ring................................................................................................................. 1
23 1512589 Plug ......................................................................................................................... 1
24 1511961 O-Ring................................................................................................................. 1
25 1512857 Sensor (Viscosity) ................................................................................................... 1
26 1512856 Plunger .................................................................................................................... 1
27 1512855 Spring ...................................................................................................................... 1
28 1513538 Plug ......................................................................................................................... 1

1513530 Capscrew Kit (Includes Items 11-12) ...................................................................... 14

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 2-19


for service procedures.
UNIT CODE B222
EUROPE 08/2007

CYLINDER BLOCK PLUMBING (Figure 2-9)

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1512584 Plug ......................................................................................................................... 2
2 1512585 Expansion Plug ....................................................................................................... 4
3 1512586 Plug ......................................................................................................................... 9
4 1511952 Plug ......................................................................................................................... 1
5 1512587 Plug ......................................................................................................................... 2
6 1512588 O-Ring................................................................................................................. 1
7 1512589 Plug ......................................................................................................................... 1
8 1511961 O-Ring................................................................................................................. 1
9 1512590 Nipple ...................................................................................................................... 1
9 1512588 O-Ring................................................................................................................. 1
9 1515687 Coupling.............................................................................................................. 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

2-20 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

CYLINDER LINER (Figure 2-10)

ITEM PART NO. DESCRIPTION QTY

b 1580454 Engine Assembly (300 HP).......................................................................................... 1


d 1580455 Engine Assembly (335 HP).......................................................................................... 1
c 1643262 Engine Assembly (300 HP).......................................................................................... 1
e 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1518889 Liner (Standard) ...................................................................................................... 1
2 1513171 Seal ......................................................................................................................... 1
a 1513540 Shim Liner (0.127 mm) (Optional) ........................................................................... AR
a 1513541 Shim Liner (0.203 mm) (Optional) ........................................................................... AR

1513535 Cylinder Liner Kit (Includes Items 1-2) .................................................................... 6

FOOTNOTES:
a Not Illustrated
b ⇒ S/N B222E01552E
c S/N B222E01553E ⇒
d ⇒ S/N B222E015565E
e S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 2-21


for service procedures.
UNIT CODE B222
EUROPE 08/2007

CRANKSHAFT (Figure 2-11)

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1513543 Crankshaft ............................................................................................................... 1
2 1513544 Woodruff Key........................................................................................................... 1
3 1513545 Gear ........................................................................................................................ 1
4 1587075 Wear Sleeve (Rear) ................................................................................................. 1
5 1513546 Wear Sleeve (Front) ................................................................................................ 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

2-22 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

CRANKSHAFT MAIN BEARINGS (Figure 2-12)

ITEM PART NO. DESCRIPTION QTY

b 1580454 Engine Assembly (300 HP).......................................................................................... 1


d 1580455 Engine Assembly (335 HP).......................................................................................... 1
c 1643262 Engine Assembly (300 HP).......................................................................................... 1
e 1643263 Engine Assembly (335 HP).......................................................................................... 1
1513548 Bearing Set (Standard) ........................................................................................... 1
1513553 Bearing Set (0.25 mm) ............................................................................................ 1
1513556 Bearing Set (0.50 mm) ............................................................................................ 1
1513570 Bearing Set (0.75 mm) ............................................................................................ 1
1513561 Bearing Set (1.00 mm) ............................................................................................ 1
a 1513564 Bearing Set (Standard) ........................................................................................... 1
a 1513565 Bearing Set (0.25 mm) ............................................................................................ 1
a 1513566 Bearing Set (0.50 mm) ............................................................................................ 1
a 1513567 Bearing Set (0.75 mm) ............................................................................................ 1
a 1513569 Bearing Set (1.00 mm) ............................................................................................ 1
1 .. . . . Main Bearing (Upper).......................................................................................... 7
2 .. . . . Main Bearing (Lower).......................................................................................... 7
3 .. . . . Thrust Bearing (No.4) ......................................................................................... 2
4 .. . . . Thrust Bearing (No.4) ......................................................................................... 2

FOOTNOTES:
a Excludes Item 3, Contains 4 of Item 4
b ⇒ S/N B222E01552E
c S/N B222E01553E ⇒
d ⇒ S/N B222E015565E
e S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 2-23


for service procedures.
UNIT CODE B222
EUROPE 08/2007

IDLER GEAR (Figure 2-13)

2-24 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

IDLER GEAR

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1513581 Idler Gear (Camshaft).............................................................................................. 1
2 1513582 Bushing ............................................................................................................... 1
3 1513583 Shaft ........................................................................................................................ 1
4 1513584 Retainer................................................................................................................... 2
5 1513585 Thrust Bearing......................................................................................................... 4
6 1513586 Wear Plate............................................................................................................... 1
7 1513587 Capscrew ................................................................................................................ 6
8 1513588 Idler Gear (Water Pump) ......................................................................................... 1
9 1513589 Bushing ............................................................................................................... 1
10 1513590 Shaft (Hydraulic Pump Spacer)............................................................................... 1
11 1513591 Retainer................................................................................................................... 1
12 1513592 Capscrew ................................................................................................................ 3
13 1513593 Spacer ..................................................................................................................... 1
14 1513537 Dowel ...................................................................................................................... 1
15 1513594 Seal Ring................................................................................................................. 1
16 1513595 Spacer ..................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 2-25


for service procedures.
UNIT CODE B222
EUROPE 08/2007

FRONT GEAR COVER (Figure 2-14)

2-26 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

FRONT GEAR COVER

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1568684 Plug ......................................................................................................................... 1
2 1512824 Capscrew ................................................................................................................ 33
3 .. . . . Cover(Gear) ............................................................................................................ 1
4 .. . . . Seal ......................................................................................................................... 1
5 1512816 Gasket ..................................................................................................................... 1
6 .. . . . Oil Seal.................................................................................................................... 1
7 1606569 Capscew.................................................................................................................. 5
8 1512817 Dust Seal................................................................................................................. 1
9 1512821 Dust Seal................................................................................................................. 1
10 .. . . . Oil Seal.................................................................................................................... 1
11 .. . . . Gasket ..................................................................................................................... 1

1673282 Gear Cover Kit (Includes Items 1-4, 7) .................................................................... 1


1512815 Oil Seal Kit (Includes Items 5-6, 8).......................................................................... 1
1512819 Oil Seal Kit (Includes Items 9-11)............................................................................ 1
1512812 Seal (Includes Items 2, 4, 7).................................................................................... 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d D/B 06/2006 ⇒

©2007 HYSTER COMPANY See Service Manual 2-27


for service procedures.
UNIT CODE B222
EUROPE 08/2007

GEAR HOUSING (Figure 2-15)

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1587083 Gear Housing Assembly.......................................................................................... 1
2 1513573 Needle Bearing ................................................................................................... 1
3 1513574 Needle Bearing ................................................................................................... 1
4 1513575 O-Ring ..................................................................................................................... 1
5 1512594 Capscrew ................................................................................................................ 11
6 1513576 Capscrew ................................................................................................................ 5
7 1513577 Seal Ring................................................................................................................. 6
8 1513578 Seal Ring................................................................................................................. 1
9 1513579 Seal Ring................................................................................................................. 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

2-28 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

2-29
UNIT CODE B222
EUROPE 08/2007

VALVE COVER (Figure 2-16)

2-30 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

VALVE COVER

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1513442 Capscrew ................................................................................................................ 16
2 1513443 Isolator..................................................................................................................... 16
3 1671601 Valve Cover ............................................................................................................. 1
4 1513440 Tube (Breather) ................................................................................................... 1
5 1513439 Seal..................................................................................................................... 1
6 1605248 Cap (Filler) .......................................................................................................... 1
7 1513441 Gasket ..................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 2-31


for service procedures.
UNIT CODE B222
EUROPE 08/2007

ROCKER LEVERS (Figure 2-17)

2-32 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

ROCKER LEVERS

ITEM PART NO. DESCRIPTION QTY

c 1580454 Engine Assembly (300 HP).......................................................................................... 1


e 1580455 Engine Assembly (335 HP).......................................................................................... 1
d 1643262 Engine Assembly (300 HP).......................................................................................... 1
f 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1515870 Housing (Rocker Lever)........................................................................................... 1
2 1512657 Capscrew ................................................................................................................ 4
3 1513371 Capscrew ................................................................................................................ 14
4 1513379 Gasket (Housing) .................................................................................................... 1
5 1568760 Capscrew ................................................................................................................ 6
6 a 1513374 Rocker Lever Assembly (Intake 1, 3, 5)................................................................... 3
7 b 1513348 Rocker Lever Assembly (Injector 1, 2, 3, 4, 5, 6)..................................................... 6
8 a 1513377 Rocker Lever Assembly (Exhaust 2, 4, 6) ............................................................... 3
9 a 1513373 Rocker Lever Assembly (Exhaust 1, 3, 5) ............................................................... 3
10 a 1513376 Rocker Lever Assembly (Intake 2, 4, 6)................................................................... 3
11 1513349 Nut ...................................................................................................................... 1
12 1513362 Screw .................................................................................................................. 1
13 1513375 Bushing ............................................................................................................... 1
14 1513365 Plug..................................................................................................................... 2
15 .. . . . Retainer .............................................................................................................. 1
16 .. . . . Plug (Ball) ........................................................................................................... 1
17 .. . . . Socket ................................................................................................................. 3
18 1513364 Bushing ............................................................................................................... 1
19 1513363 Socket (Tappet) ................................................................................................... 1
20 1513347 Push Rod................................................................................................................. 12
21 1513366 Push Rod (Injector) ................................................................................................. 6
22 1513372 Shaft ........................................................................................................................ 2
23 .. . . . Plug..................................................................................................................... 2
24 1513367 Clamp ...................................................................................................................... 8
25 1512627 Capscrew ................................................................................................................ 8
26 1513368 Support.................................................................................................................... 2
27 1513369 Support.................................................................................................................... 2
28 1512626 Crosshead (Valve) ................................................................................................... 6
29 1513378 Support.................................................................................................................... 4

FOOTNOTES:
a Includes Items 11, 12, 13, 14, 15, 16 and 17
b Includes Items 11, 12, 14, 18 and 19
c ⇒ S/N B222E01552E
d S/N B222E01553E ⇒
e ⇒ S/N B222E015565E
f S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 2-33


for service procedures.
UNIT CODE B222
EUROPE 08/2007

INTAKE CONNECTOR (Figure 2-18)


AIR COMPRESSOR

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1512733 O-Ring ..................................................................................................................... 1
2 1512730 Capscrew ................................................................................................................ 1
3 1512731 Connection .............................................................................................................. 1
4 1513191 Plug ......................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

2-34 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

2-35
UNIT CODE B222
EUROPE 08/2007

VIBRATION DAMPER (Figure 2-19)

2-36 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

VIBRATION DAMPER

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1512598 Damper.................................................................................................................... 1
2 1512599 Pulley (Crankshaft) .................................................................................................. 1
3 1512602 Plate ........................................................................................................................ 1
4 1512601 Plate (Clamping)...................................................................................................... 1
5 1512600 Capscrew ................................................................................................................ 5

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 2-37


for service procedures.
UNIT CODE B222
EUROPE 08/2007

FLYWHEEL HOUSING (Figure 2-20)

2-38 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

FLYWHEEL HOUSING

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1512745 Washer .................................................................................................................... 14
2 1512746 Gasket ..................................................................................................................... 1
3 1512292 Plug ......................................................................................................................... 1
4 1512747 Plug ......................................................................................................................... 1
5 1512749 Capscrew ................................................................................................................ 2
6 1512750 Capscrew ................................................................................................................ 12
7 1512753 Capscrew ................................................................................................................ 2
8 1512754 Gasket ..................................................................................................................... 1
9 1512755 Cover ....................................................................................................................... 1
10 1512756 Plug ......................................................................................................................... 3
11 1512758 Plate ........................................................................................................................ 1
12 1512703 Capscrew ................................................................................................................ 4
13 1512759 Housing ................................................................................................................... 1
14 1512760 Sleeve ................................................................................................................. 1
15 1568472 Oil Seal.................................................................................................................... 1
16 1568471 Capscrew ................................................................................................................ 12

1588216 Seal Kit (Rear) (Includes Items 15-16) .................................................................... 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 2-39


for service procedures.
UNIT CODE B222
EUROPE 08/2007

FLYWHEEL (Figure 2-21)

2-40 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

FLYWHEEL

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1568681 Flywheel .................................................................................................................. 1
2 1512807 Ring Gear............................................................................................................ 1
3 1512808 Capscrew ................................................................................................................ 8
4 1512809 Washer .................................................................................................................... 8

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 2-41


for service procedures.
UNIT CODE B222
EUROPE 08/2007

OIL FILTER AND COOLER HEAD (Figure 2-22)

2-42 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

OIL FILTER AND COOLER HEAD

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1512850 Capscrew ................................................................................................................ 2
2 1512710 Capscrew ................................................................................................................ 4
3 1512835 Oil Cooler ................................................................................................................ 1
4 1587582 Head Assembly (Lube Oil Filter) ............................................................................. 1
4 1587584 Head ................................................................................................................... 1
5 1512587 Plug..................................................................................................................... 2
6 1512588 O-Ring ............................................................................................................ 1
7 1512841 Plug..................................................................................................................... 1
8 1512842 O-Ring ............................................................................................................ 1
9 1512843 Plunger................................................................................................................ 1
10 1512847 Spring.................................................................................................................. 1
11 1512846 Plug..................................................................................................................... 1
12 1512844 Retaining Ring .................................................................................................... 1
13 1512845 Retaining Ring .................................................................................................... 1
14 1512840 Thermostat.......................................................................................................... 1
15 1513637 Plug..................................................................................................................... 1
16 1512740 O-Ring ............................................................................................................ 1
17 1512584 Plug..................................................................................................................... 1
18 1512848 Capscrew ................................................................................................................ 3
19 1512849 Gasket ..................................................................................................................... 1
20 1512851 Capscrew ................................................................................................................ 6
21 1512589 Plug ......................................................................................................................... 1
22 1511961 O-Ring................................................................................................................. 1
23 1512852 Gasket ..................................................................................................................... 2
24 1512834 Seal Ring................................................................................................................. 2
25 1512833 Adapter.................................................................................................................... 1
26 1587581 Retainer................................................................................................................... 1
27 1512831 O-Ring ..................................................................................................................... 2

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 2-43


for service procedures.
UNIT CODE B222
EUROPE 08/2007

OIL COOLER WATER PLUMBING (Figure 2-23)

2-44 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

OIL COOLER WATER PLUMBING

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1513470 Cover ....................................................................................................................... 1
2 1511952 Plug..................................................................................................................... 6
3 1567034 Gasket ..................................................................................................................... 1
4 1512594 Capscrew ................................................................................................................ 18

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 2-45


for service procedures.
UNIT CODE B222
EUROPE 08/2007

OIL FILTER (Figure 2-24)

2-46 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

OIL FILTER

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1515822 Oil Filter ................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 2-47


for service procedures.
UNIT CODE B222
EUROPE 08/2007

OIL FILLER (Figure 2-25)

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1512730 Capscrew ................................................................................................................ 8
2 1512871 Cover ....................................................................................................................... 2
3 1512872 Gasket ..................................................................................................................... 3
4 1512868 Cover (Camshaft) .................................................................................................... 1
5 1512737 Capscrew ................................................................................................................ 3
6 1512869 Gasket ..................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

2-48 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

2-49
UNIT CODE B222
EUROPE 08/2007

CORROSION RESISTOR (Figure 2-26)

2-50 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

CORROSION RESISTOR

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


d 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
c 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1513454 Head........................................................................................................................ 1
2 1513456 Spring Washer .................................................................................................... 1
3 1588212 Seal..................................................................................................................... 1
4 1513457 Adapter (Filter Head) .......................................................................................... 1
5 1513458 Shaft (Shut-Off Valve) ......................................................................................... 1
6 1513459 Washer................................................................................................................ 1
7 1513460 Capscrew ............................................................................................................ 1
8 1513461 O-Ring ..................................................................................................................... 2
9 1513462 Capscrew ................................................................................................................ 1
10 1513463 Element (Corrosion Resistor) .................................................................................. 1
11 1512658 Capscrew ................................................................................................................ 2
12 1512525 Washer .................................................................................................................... 1
13 1512607 Washer .................................................................................................................... 2

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c S/N B222E015566E ⇒
d ⇒ D/B 05/2006

©2007 HYSTER COMPANY See Service Manual 2-51


for service procedures.
UNIT CODE B222
EUROPE 08/2007

OIL LEVEL GAUGE (Figure 2-27)

2-52 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

OIL LEVEL GAUGE

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1533716 Capscrew ................................................................................................................ 1
2 1521860 Nut........................................................................................................................... 1
3 1515906 Washer .................................................................................................................... 2
4 1513776 Clip .......................................................................................................................... 1
5 1512873 Connector................................................................................................................ 1
6 1533717 Tube (Oil Gauge) ..................................................................................................... 1
7 1533718 Dipstick.................................................................................................................... 1
8 1512596 Brace ....................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 2-53


for service procedures.
UNIT CODE B222
EUROPE 08/2007

OIL PUMP AND ATTACHING PARTS (Figure 2-28)

2-54 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

OIL PUMP AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1512855 Spring ...................................................................................................................... 1
2 1512856 Plunger .................................................................................................................... 1
3 1512857 Sensor (Viscosity) ................................................................................................... 1
4 1512866 Plug ......................................................................................................................... 1
5 1512859 Capscrew ................................................................................................................ 2
6 1512860 Spacer ..................................................................................................................... 2
7 1512861 Capscrew ................................................................................................................ 1
8 1512862 Oil Pump.................................................................................................................. 1
9 1512863 Capscrew ............................................................................................................ 4
10 1512864 O-Ring................................................................................................................. 1
11 1512865 O-Ring................................................................................................................. 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 2-55


for service procedures.
UNIT CODE B222
EUROPE 08/2007

NOISE PANEL (Figure 2-29)

ITEM PART NO. DESCRIPTION QTY

ab 1580454 Engine Assembly (300 HP).......................................................................................... 1


e 1580455 Engine Assembly (335 HP).......................................................................................... 1
cd 1643262 Engine Assembly (300 HP).......................................................................................... 1
f 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 abe 1574078 Noise Panel ............................................................................................................. 1
1 cdf 1641212 Noise Panel ............................................................................................................. 1
2 1566956 Clip .......................................................................................................................... 18

FOOTNOTES:
a ⇒ S/N B222E01552E
b ⇒ S/N B222E01552E (300 HP ENGINE)
c S/N B222E01553E ⇒
d S/N B222E01553E ⇒ (300 HP ENGINE)
e ⇒ S/N B222E015565E
f S/N B222E015566E ⇒

2-56 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

2-57
UNIT CODE B222
EUROPE 08/2007

OIL PAN (Figure 2-30)


(⇒S/N B222E01552E (300 HP ENGINE) ⇒D/B 05/2007 (335 HP ENGINE))

2-58 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

OIL PAN
(⇒S/N B222E01552E (300 HP ENGINE) ⇒D/B 05/2007 (335 HP ENGINE))

ITEM PART NO. DESCRIPTION QTY

1580454 Engine Assembly (300 HP).......................................................................................... 1


1580455 Engine Assembly (335 HP).......................................................................................... 1
1 1513121 Gasket ..................................................................................................................... 1
2 1568714 Oil Pan Assembly .................................................................................................... 1
2 .. . . . Oil Pan ................................................................................................................ 1
3 1513116 Plug................................................................................................................. 1
4 1511952 Plug................................................................................................................. 1
5 1513115 Plug................................................................................................................. 2
6 1513114 Washer ........................................................................................................... 2
7 1513117 Capscrew ............................................................................................................ 11
8 1512525 Washer................................................................................................................ 1
9 1513119 O-Ring................................................................................................................. 1
10 1513118 Retainer .............................................................................................................. 1
11 1513120 Tube (Suction) ..................................................................................................... 1
12 1513122 Capscrew ................................................................................................................ 32

©2007 HYSTER COMPANY See Service Manual 2-59


for service procedures.
UNIT CODE B222
EUROPE 08/2007

OIL PAN (Figure 2-31)


(S/N B222E01553E⇒ (300 HP ENGINE) D/B 06/2007⇒ (335 HP ENGINE))

2-60 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

OIL PAN
(S/N B222E01553E⇒ (300 HP ENGINE) D/B 06/2007⇒ (335 HP ENGINE))

ITEM PART NO. DESCRIPTION QTY

1643262 Engine Assembly (300 HP).......................................................................................... 1


1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1513121 Gasket ..................................................................................................................... 1
2 1650283 Oil Pan..................................................................................................................... 1
3 1513116 Plug ......................................................................................................................... 1
4 1511952 Plug ......................................................................................................................... 1
5 1513115 Plug ......................................................................................................................... 2
6 1513114 Washer .................................................................................................................... 2
7 1513117 Capscrew ................................................................................................................ 11
8 1512525 Washer .................................................................................................................... 1
9 1513119 O-Ring ..................................................................................................................... 1
10 1513118 Retainer................................................................................................................... 1
11 1513120 Tube (Suction) ......................................................................................................... 1
12 1513122 Capscrew ................................................................................................................ 32

©2007 HYSTER COMPANY See Service Manual 2-61


for service procedures.
UNIT CODE B222
EUROPE 08/2007

PISTON AND CONNECTING ROD (Figure 2-32)

2-62 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

PISTON AND CONNECTING ROD

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 .. . . . Piston(Top) .............................................................................................................. 1
2 1587835 Skirt (Piston) ....................................................................................................... 1
3 1513164 Retaining Ring......................................................................................................... 2
4 1587836 Pin ........................................................................................................................... 1
5 1513167 Piston Ring (Oil) ...................................................................................................... 1
6 1513168 Piston Ring (Compression) (Second Ring) ............................................................. 1
7 1513169 Piston Ring (Compression) (Top Ring).................................................................... 1
8 1613461 Connecting Rod Assembly ...................................................................................... 6
9 .. . . . Bushing ............................................................................................................... 1
10 .. . . . Dowel .................................................................................................................. 2
11 .. . . . Capscrew ............................................................................................................ 2
12 1513130 Bearing (Standard) .................................................................................................. 12
12 1513131 Bearing (0,25 mm O/S) ........................................................................................... 12
12 1513132 Bearing (0,50 mm O/S) ........................................................................................... 12
12 1513133 Bearing (0,75 mm O/S) ........................................................................................... 12
12 1513134 Bearing (1,00 mm O/S) ........................................................................................... 12

1612809 Piston Kit (Includes Items 1-7) ................................................................................ 6


1513166 Piston Ring Set (Includes Items 5-7) .................................................................. 6

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 2-63


for service procedures.
UNIT CODE B222
EUROPE 08/2007

PISTON COOLING NOZZLE (Figure 2-33)

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1513124 Nozzle ..................................................................................................................... 6
2 1513125 Banjo Bolt ................................................................................................................ 6

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

2-64 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

2-65
UNIT CODE B222
EUROPE 08/2007

CAM FOLLOWER LEVER (Figure 2-34)

2-66 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

CAM FOLLOWER LEVER

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1512513 Lever Assembly (Valve) ........................................................................................... 12
2 1512514 Pin (Cam Follower Roller) ................................................................................... 1
3 1512515 Socket (Tappet) ................................................................................................... 1
4 1512516 Roller (Cam Follower) ......................................................................................... 1
5 1512517 Lever Assembly (Injector)........................................................................................ 6
6 1512519 Pin (Cam Follower Roller) ................................................................................... 1
7 1512515 Socket (Tappet) ................................................................................................... 1
8 1512518 Roller (Cam Follower) ......................................................................................... 1
9 1512520 Pin....................................................................................................................... 1
10 1512521 Shaft (Cam Follower)............................................................................................... 2
11 .. . . . Plug..................................................................................................................... 2
12 1512522 Support (Shaft)........................................................................................................ 1
13 1512523 Support (Shaft)........................................................................................................ 1
14 1512524 Support (Shaft)........................................................................................................ 5
15 1512525 Washer .................................................................................................................... 7
16 1512526 Nut........................................................................................................................... 7

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 2-67


for service procedures.
UNIT CODE B222
EUROPE 08/2007

CAMSHAFT (Figure 2-35)

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1612805 Camshaft ................................................................................................................. 1
2 1513174 Support.................................................................................................................... 1
3 1513175 Capscrew ................................................................................................................ 2
4 1513176 Woodruff Key........................................................................................................... 1
5 1587603 Gear ........................................................................................................................ 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01552E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

2-68 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

2-69
UNIT CODE B222
EUROPE 08/2007

CYLINDER HEAD (Figure 2-36)

2-70 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

CYLINDER HEAD

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1612806 Cylinder Head.......................................................................................................... 1
2 1512586 Plug..................................................................................................................... 2
3 1513179 Plug..................................................................................................................... 2
4 1512585 Expansion Plug ................................................................................................... 8
5 1513180 O-Ring................................................................................................................. 6
6 1587607 Sleeve (Injector) .................................................................................................. 6
7 1513182 Insert (Valve) (Standard)..................................................................................... 24
7 1587613 Insert (Valve)....................................................................................................... AR
7 1587614 Insert (Valve)....................................................................................................... AR
7 1587615 Insert (Valve)....................................................................................................... AR
7 1587616 Insert (Valve)....................................................................................................... AR
8 1662999 Guide (Valve Stem) (Standard) ........................................................................... 24
8 1612808 Guide (Valve Stem) (0.008 in Oversize).............................................................. AR
9 1513185 Spring.................................................................................................................. 24
10 1513186 Intake Valve Kit ................................................................................................... 12
10 1513188 Exhaust Valve Kit ................................................................................................ 12
11 1513187 Collet............................................................................................................... 1
12 1513189 Retainer .............................................................................................................. 24
13 1513190 Guide (Spring)..................................................................................................... AR
14 1513191 Plug..................................................................................................................... 16
15 1513192 Plug..................................................................................................................... 6
16 1587610 Seal (Valve Stem) ............................................................................................... 24
17 1513194 Plug..................................................................................................................... 2
18 1513195 Capscrew..................................................................................................................... 29
19 1513196 Capscrew..................................................................................................................... 3
20 1513197 Gasket (Cylinder Head) ............................................................................................... 1
21 1587611 Sealing Washer ........................................................................................................... 7
22 1513198 Capscrew..................................................................................................................... 5
23 1513199 Capscrew..................................................................................................................... 2

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 2-71


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TURBOCHARGER (Figure 2-37)

2-72 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TURBOCHARGER

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1612792 Turbocharger Kit ...................................................................................................... 1
.. . . . Turbocharger ....................................................................................................... 1
1 .. . . . Actuator .......................................................................................................... 1
2 1517220 Retaining Ring ................................................................................................ 1
3 1602847 Nut .................................................................................................................. 1
4 .. . . . Adjusting Link End .......................................................................................... 1
5 .. . . . Screw.............................................................................................................. 3
6 .. . . . Washer ........................................................................................................... 3
7 .. . . . Bracket (Actuator) ........................................................................................... 1
8 1543714 Locknut ........................................................................................................... 2
9 1517225 Spacer ............................................................................................................ 3
10 1612795 Spacer ............................................................................................................ 3
11 1513336 O-Ring ............................................................................................................ 1
12 1513324 Plate................................................................................................................ 1
13 1513331 Retaining Ring ................................................................................................ 1
14 1513333 Seal Ring ........................................................................................................ 1
15 1515859 Slinger (Oil)..................................................................................................... 1
16 1513323 Baffle............................................................................................................... 1
17 1539268 Thrust Bearing ................................................................................................ 1
18 1515861 Coller .............................................................................................................. 1
19 1515858 Retaining Ring ................................................................................................ 4
20 1515856 Bearing ........................................................................................................... 2
21 1612794 Screw.............................................................................................................. 3
22 .. . . . Lockwasher..................................................................................................... 3
23 1612796 Plate................................................................................................................ 1
24 .. . . . Housing (Turbine) ........................................................................................... 1
25 1515855 Nut .................................................................................................................. 2
26 1515852 Clamp ............................................................................................................. 1
27 1515860 Shaft And Wheel............................................................................................. 1
28 1513327 Heat Shield ..................................................................................................... 1
29 1515857 Seal Ring ........................................................................................................ 1
30 1512588 O-Ring ............................................................................................................ 1
31 1513435 Gasket ............................................................................................................ 1
32 1513328 Pin................................................................................................................... 2
33 1587600 Housing........................................................................................................... 1
34 1513318 Screw.............................................................................................................. 2
35 .. . . . Dataplate ........................................................................................................ 1
36 1612800 Housing (Compressor).................................................................................... 1
37 1513335 Locknut ........................................................................................................... 1
38 .. . . . Impeller ........................................................................................................... 1
39 1515854 Clamp ............................................................................................................. 1
40 1517218 Coupling.......................................................................................................... 2
41 1612804 Clamp ............................................................................................................. 2
42 1517235 Hose ............................................................................................................... 1
43 1515863 Stud..................................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 2-73


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TURBOCHARGER

ITEM PART NO. DESCRIPTION QTY

44 1515862 Gasket................................................................................................................. 1
45 1513338 Nut ...................................................................................................................... 4

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

2-74 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

2-75
UNIT CODE B222
EUROPE 08/2007

TURBOCHARGER PLUMBING (Figure 2-38)

2-76 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TURBOCHARGER PLUMBING

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1513435 Gasket ..................................................................................................................... 1
2 1513429 Union ....................................................................................................................... 2
3 1512588 O-Ring................................................................................................................. 1
4 1513430 O-Ring................................................................................................................. 1
5 1588229 Hose ........................................................................................................................ 1
6 1513426 Elbow....................................................................................................................... 1
7 1512842 O-Ring................................................................................................................. 1
8 1597812 Connection .............................................................................................................. 1
9 1512753 Capscrew ................................................................................................................ 2

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 2-77


for service procedures.
UNIT CODE B222
EUROPE 08/2007

EXHAUST (Figure 2-39)

2-78 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

EXHAUST

ITEM PART NO. DESCRIPTION QTY

1 292533 Capscrew..................................................................................................................... 8
2 284521 Washer ........................................................................................................................ 16
3 71368 Mount........................................................................................................................... 16
4 1599382 Plate ............................................................................................................................ 2
5 134881 Clamp .......................................................................................................................... 4
6 302402 Locknut ........................................................................................................................ 8
7 1599753 Tube ............................................................................................................................. 1
8 1608423 Tube ............................................................................................................................. 1
9 1594206 Tube ............................................................................................................................. 1
10 1582010 Bracket......................................................................................................................... 2
11 1608422 Muffler.......................................................................................................................... 1
12 1581752 Tube ............................................................................................................................. 1
13 1497569 Clamp .......................................................................................................................... 2
14 1529583 Flex Tube ..................................................................................................................... 1
15 1529534 Tube ............................................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 2-79


for service procedures.
UNIT CODE B222
EUROPE 08/2007

EXHAUST MANIFOLD (Figure 2-40)

ITEM PART NO. DESCRIPTION QTY


a 1580454 Engine Assembly (300 HP).......................................................................................... 1
c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1513391 Exhaust Manifold (Front And Rear) ......................................................................... 2
2 1588223 Exhaust Manifold ..................................................................................................... 1
3 1513393 Capscrew ................................................................................................................ 12
4 1513394 Spacer ..................................................................................................................... 12
5 1513392 Gasket ..................................................................................................................... 6
6 1513337 Stud ......................................................................................................................... 2

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

2-80 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

EXHAUST OUTLET CONNECTION (Figure 2-41)

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1515912 Clamp (V-Band)....................................................................................................... 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 2-81


for service procedures.
UNIT CODE B222
EUROPE 08/2007

AIR CLEANER PLUMBING (Figure 2-42)

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1612610 Clamp (T-Bolt) ......................................................................................................... 2
2 1612773 Hose (Elbow)........................................................................................................... 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

2-82 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

2-83
UNIT CODE B222
EUROPE 08/2007

AIR TRANSFER CONNECTION (Figure 2-43)

2-84 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

AIR TRANSFER CONNECTION

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1612791 Hose ........................................................................................................................ 1
2 1612790 O-Ring ..................................................................................................................... 1
3 1568692 Clamp ...................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 2-85


for service procedures.
UNIT CODE B222
EUROPE 08/2007

INTAKE MANIFOLD (Figure 2-44)

2-86 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

INTAKE MANIFOLD

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1515909 Capscrew ................................................................................................................ 1
2 1605239 Manifold (Air Intake) ................................................................................................ 1
3 1513399 Plug ......................................................................................................................... 1
4 1605161 Gasket ..................................................................................................................... 1
5 1605240 Plate (Cover) ........................................................................................................... 1
6 1512594 Capscrew ................................................................................................................ 2
7 1511952 Plug ......................................................................................................................... 1
8 1605238 Washer .................................................................................................................... 1
9 1605241 Shield (Heat) ........................................................................................................... 1
10 1605243 Capscrew (Captive Washer).................................................................................... 2
11 1605242 Capscrew (Captive Washer).................................................................................... 16
12 1512645 Capscrew ................................................................................................................ 2
13 1513462 Capscrew ................................................................................................................ 6
14 1513587 Capscrew ................................................................................................................ 14
15 1513399 Plug ......................................................................................................................... 1
16 1515909 Capscrew ................................................................................................................ 1
17 1605238 Washer .................................................................................................................... 1
18 1515873 Washer .................................................................................................................... 10
19 1512525 Washer .................................................................................................................... 2
20 1512587 Plug ......................................................................................................................... 4
20 1512588 O-Ring................................................................................................................. 1
21 1511952 Plug ......................................................................................................................... 1
22 1605244 Shield (Heat) ........................................................................................................... 1
23 1512587 Plug ......................................................................................................................... 3
24 1512588 O-Ring................................................................................................................. 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 2-87


for service procedures.
UNIT CODE B222
EUROPE 08/2007

COOLING (Figure 2-45)

2-88 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

COOLING

ITEM PART NO. DESCRIPTION QTY

1 1597736 Hose ............................................................................................................................ 1


2 1597737 Hose ............................................................................................................................ 1
3 168718 Clamp (Worm Screw) .................................................................................................. 5
4 136985 Capscrew..................................................................................................................... 12
5 320159 Washer ........................................................................................................................ 27
6 119055 Cap .............................................................................................................................. 1
7 1584580 Tank (Expansion) ......................................................................................................... 1
8 1401160 Sensor (Coolant Level) ................................................................................................ 1
9 302401 Locknut ........................................................................................................................ 15
10 1597739 Hose ............................................................................................................................ 1
11 127045 Clamp (Hose) .............................................................................................................. 2
12 1597738 Hose ............................................................................................................................ 1
13 273775 Clamp (Strap) .............................................................................................................. 8
14 17215 Fitting........................................................................................................................... 1
15 16845 Fitting........................................................................................................................... 1
16 391484 Clamp (Insulated) ........................................................................................................ 5
17 1581748 Radiator (☞ Figure 2-50) ........................................................................................... 1
18 176640 Capscrew..................................................................................................................... 21
19 320157 Washer ........................................................................................................................ 33
20 136692 Nut ............................................................................................................................... 2
21 1582558 Rod .............................................................................................................................. 1
22 1519855 Isolator ......................................................................................................................... 3
23 1548552 Plate ............................................................................................................................ 1
24 1597740 Seal ............................................................................................................................. 1
25 1484308 Rivet............................................................................................................................. 39
26 1616840 Plug ............................................................................................................................. 4
27 1619787 Cover ........................................................................................................................... 1
28 1618151 Seal ............................................................................................................................. 1
29 1547504 Bracket......................................................................................................................... 1
30 212899 Tape ............................................................................................................................. AR
31 385107 Clamp (Insulated) ........................................................................................................ 1
32 292517 Capscrew..................................................................................................................... 1
33 112989 Clamp .......................................................................................................................... 4
34 129563 Strap Clamp................................................................................................................. 3
35 1558230 Hose ............................................................................................................................ 1
36 1592619 Hose ............................................................................................................................ 1
37 1547501 Seal ............................................................................................................................. 2
38 18547 Capscrew..................................................................................................................... 6
39 15156 Lockwasher.................................................................................................................. 6
40 1565754 Trim Seal...................................................................................................................... 2
41 302400 Locknut ........................................................................................................................ 12
42 1619788 Weldment (Shroud)...................................................................................................... 1
43 292514 Bolt .............................................................................................................................. 2
44 283259 Foam Tape................................................................................................................... AR
45 1559076 Cover ........................................................................................................................... 1
46 1547283 Fan............................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 2-89


for service procedures.
UNIT CODE B222
EUROPE 08/2007

COOLANT HEATER STARTING AID (Figure 2-46)

2-90 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

COOLANT HEATER STARTING AID

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1512710 Capscrew ................................................................................................................ 3
2 1587088 Plate ........................................................................................................................ 1
3 1513469 Gasket ..................................................................................................................... 1
4 1512850 Capscrew ................................................................................................................ 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 2-91


for service procedures.
UNIT CODE B222
EUROPE 08/2007

FAN DRIVE AND SPACER (Figure 2-47)

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1612813 Spacer (Fan)............................................................................................................ 1
2 1612786 Hub (Fan) ................................................................................................................ 1
3 1612785 Adapter (Pilot) ......................................................................................................... 1
4 1512525 Washer .................................................................................................................... 3
5 1513407 Capscrew ................................................................................................................ 3

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

2-92 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

2-93
UNIT CODE B222
EUROPE 08/2007

THERMOSTAT HOUSING (Figure 2-48)

2-94 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

THERMOSTAT HOUSING

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1513409 Capscrew ................................................................................................................ 2
2 1513396 Housing Assembly................................................................................................... 1
2 1568768 Housing............................................................................................................... 1
3 1513405 Seal (Thermostat)........................................................................................... 1
4 1511952 Plug..................................................................................................................... 2
5 1512292 Plug..................................................................................................................... 1
6 1568767 Support ............................................................................................................... 1
7 1512587 Plug..................................................................................................................... 1
8 1512588 O-Ring ............................................................................................................ 1
9 1513410 Gasket ..................................................................................................................... 1
10 1512747 Plug ......................................................................................................................... 1
11 1512658 Capscrew ................................................................................................................ 3
12 1513407 Capscrew ................................................................................................................ 1
13 1513412 Capscrew ................................................................................................................ 2
14 1513408 Hose ........................................................................................................................ 1
15 1513411 Clamp ...................................................................................................................... 2

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 2-95


for service procedures.
UNIT CODE B222
EUROPE 08/2007

THERMOSTAT (Figure 2-49)

2-96 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

THERMOSTAT

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1512629 Thermostat .............................................................................................................. 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 2-97


for service procedures.
UNIT CODE B222
EUROPE 08/2007

RADIATOR ASSEMBLY (Figure 2-50)

2-98 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

RADIATOR ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1581748 Radiator ....................................................................................................................... 1


1 1643424 Top Plate ................................................................................................................. 1
2 1643409 Transmission Oil Cooler .......................................................................................... 1
3 .. . . . Header Tank........................................................................................................ 1
4 .. . . . Core .................................................................................................................... 1
5 .. . . . Header Tank........................................................................................................ 1
6 1643406 Drain Plug ........................................................................................................... 1
6 1643407 Washer................................................................................................................ 1
7 1566864 Base Plate ............................................................................................................... 1
8 1643408 Hydraulic Oil Cooler ................................................................................................ 1
9 1643406 Drain Plug ........................................................................................................... 1
9 1643407 Washer................................................................................................................ 1
10 .. . . . Header Tank........................................................................................................ 1
11 .. . . . Core .................................................................................................................... 1
12 .. . . . Header Tank........................................................................................................ 1
13 1643410 Radiator................................................................................................................... 1
14 .. . . . Header Tank........................................................................................................ 1
15 .. . . . Core .................................................................................................................... 1
16 .. . . . Header Tank........................................................................................................ 1
17 1643406 Drain Plug ........................................................................................................... 1
17 1643407 Washer................................................................................................................ 1
18 1643411 Charge Air Cooler.................................................................................................... 1
19 .. . . . Header Tank........................................................................................................ 1
20 .. . . . Core .................................................................................................................... 1
21 .. . . . Header Tank........................................................................................................ 1
22 1636897 Washer .................................................................................................................... 15
23 1643517 Bolt .......................................................................................................................... 7
24 1636898 Bolt .......................................................................................................................... 8

©2007 HYSTER COMPANY See Service Manual 2-99


for service procedures.
UNIT CODE B222
EUROPE 08/2007

RADIATOR PLUMBING (Figure 2-51)

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1587862 Clip .......................................................................................................................... 1
2 1513576 Capscrew ................................................................................................................ 1
3 1588226 Hose ........................................................................................................................ 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

2-100 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WATER PUMP (Figure 2-52)

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1588217 Water Pump ............................................................................................................ 1
2 1513475 O-Ring................................................................................................................. 1
3 1513476 Gasket................................................................................................................. 1
4 1513487 O-Ring................................................................................................................. 1
5 1512710 Capscrew ................................................................................................................ 3
6 1512587 Plug ......................................................................................................................... 1
7 1512588 O-Ring................................................................................................................. 1
8 1512590 Nipple ...................................................................................................................... 2
8 1515687 Coupling.............................................................................................................. 1
9 1512588 O-Ring................................................................................................................. 1
10 1513116 Plug ......................................................................................................................... 1
11 1511952 Plug ......................................................................................................................... 1
12 1614128 Capscrew ................................................................................................................ 2
13 1512858 Washer .................................................................................................................... 2
14 1513488 Connection .............................................................................................................. 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 2-101


for service procedures.
NOTES

2-102
UNIT CODE B222
08/2007 EUROPE

3 FUEL SYSTEM

3 FUEL SYSTEM
UNIT CODE B222
08/2007 EUROPE

SECTION 3
FUEL SYSTEM

DESCRIPTION PAGE

AIR FILTER SYSTEM........................................................................................................................................... 3-4


FUEL FILTER AND WATER SEPARATOR ........................................................................................................... 3-6
FUEL FILTER PLUMBING.................................................................................................................................... 3-8
FUEL INJECTOR ............................................................................................................................................... 3-17
FUEL PUMP ASSEMBLY ................................................................................................................................... 3-12
FUEL PUMP COUPLING ................................................................................................................................... 3-14
FUEL PUMP DRIVE ........................................................................................................................................... 3-10
FUEL PUMP INTAKE FITTING .......................................................................................................................... 3-11
FUEL PUMP PLUMBING ................................................................................................................................... 3-15
FUEL SYSTEM..................................................................................................................................................... 3-2
THROTTLE PEDAL AND LINKAGE ................................................................................................................... 3-18

©2007 HYSTER COMPANY See Service Manual 3-1


for service procedures.
UNIT CODE B222
EUROPE 08/2007

FUEL SYSTEM (Figure 3-1)

3-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

FUEL SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 302402 Locknut ........................................................................................................................ 7


2 1569866 Fuel Cap (Locking) ...................................................................................................... 1
3 1544039 Cover ........................................................................................................................... 1
4 1470791 Seal Ring ..................................................................................................................... 10
5 136985 Capscrew..................................................................................................................... 10
6 293743 Capscrew..................................................................................................................... 6
7 292679 Lockwasher.................................................................................................................. 6
8 1531191 Fuel Sender ................................................................................................................. 1
9 1531193 Gasket ......................................................................................................................... 1
10 287125 Hour Meter................................................................................................................... 1
11 1544040 Fuel Tank ..................................................................................................................... 1
12 1301700 Ring (Brass)................................................................................................................. 2
13 1544041 Door ............................................................................................................................. 1
14 1530513 Latch ............................................................................................................................ 2
15 176640 Capscrew..................................................................................................................... 2
16 320157 Washer ........................................................................................................................ 3
17 1542976 Shield........................................................................................................................... 1
18 1568330 Edge Trim .................................................................................................................... 1
19 1531268 Ball Valve ..................................................................................................................... 1
20 1473887 Fitting........................................................................................................................... 2
20 265731 O-Ring ..................................................................................................................... 1
20 16484 O-Ring ..................................................................................................................... 1
21 292527 Capscrew..................................................................................................................... 1
22 176455 Clamp .......................................................................................................................... 1
23 320161 Washer ........................................................................................................................ 13
24 129563 Strap Clamp................................................................................................................. 8
25 1350911 Strap ............................................................................................................................ 2
26 1554700 Hose ............................................................................................................................ 1
27 1554699 Hose ............................................................................................................................ 1
28 302400 Locknut ........................................................................................................................ 1
29 251994 Clamp .......................................................................................................................... 1
30 1616298 Shield........................................................................................................................... 1
31 320159 Washer ........................................................................................................................ 3
32 292514 Bolt .............................................................................................................................. 2
33 1487065 Fitting........................................................................................................................... 1
33 265731 O-Ring ..................................................................................................................... 1
33 16485 O-Ring ..................................................................................................................... 1
34 222446 Fitting........................................................................................................................... 1
34 18909 O-Ring ..................................................................................................................... 1
35 287837 Capscrew..................................................................................................................... 6
36 1352554 Clamp (Insulated) ........................................................................................................ 1

©2007 HYSTER COMPANY See Service Manual 3-3


for service procedures.
UNIT CODE B222
EUROPE 08/2007

AIR FILTER SYSTEM (Figure 3-2)

3-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

AIR FILTER SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 1456805 Air Filter Assembly....................................................................................................... 1


1 .. . . . Housing ................................................................................................................... 1
1 1456798 Label (Main Element) .............................................................................................. 1
1 1456803 Label (Safety Element) ............................................................................................ 1
2 1456800 Filter Element Assembly (Main) .............................................................................. 2
3 1456804 Filter Element Assembly (Safety) ............................................................................ 2
4 1458366 Cover (Main)............................................................................................................ 1
5 2044181 Valve........................................................................................................................ 1
6 1331917 Elbow ........................................................................................................................... 1
7 1634890 Tube ............................................................................................................................. 1
8 1456341 Band ............................................................................................................................ 2
9 1486218 Switch (Vacuum).......................................................................................................... 1
10 1515781 Clamp .......................................................................................................................... 8
11 1456342 Pre-Cleaner (Standard) ............................................................................................... 1
11 1458361 Bowl......................................................................................................................... 1
11 1458358 Cover ....................................................................................................................... 1
11 1654356 Pre-Cleaner (Optional) ................................................................................................ 1
12 1515780 Hose ............................................................................................................................ 4
13 296025 Capscrew..................................................................................................................... 2
14 296034 Capscrew..................................................................................................................... 2
15 1589962 Tube ............................................................................................................................. 1
16 1581462 Tube ............................................................................................................................. 1
17 1589960 Tube (Air Intake) .......................................................................................................... 1
18 1556465 Clamp .......................................................................................................................... 1
19 1518717 Clamp .......................................................................................................................... 1
20 136985 Capscrew..................................................................................................................... 4
21 320159 Washer ........................................................................................................................ 8
22 144157 Clamp .......................................................................................................................... 1
23 302401 Locknut ........................................................................................................................ 4

©2007 HYSTER COMPANY See Service Manual 3-5


for service procedures.
UNIT CODE B222
EUROPE 08/2007

FUEL FILTER AND WATER SEPARATOR (Figure 3-3)

3-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

FUEL FILTER AND WATER SEPARATOR

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1512738 Capscrew ................................................................................................................ 4
2 1512739 Fitting....................................................................................................................... 1
3 1512740 O-Ring................................................................................................................. 1
4 1512736 Filter Head............................................................................................................... 1
5 1515707 Fuel And Water Separator....................................................................................... 1
6 1512594 Capscrew ................................................................................................................ 2
7 1568467 Bracket .................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 3-7


for service procedures.
UNIT CODE B222
EUROPE 08/2007

FUEL FILTER PLUMBING (Figure 3-4)

3-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

FUEL FILTER PLUMBING

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1515711 Hose ........................................................................................................................ 1
2 1512739 Fitting....................................................................................................................... 1
3 1512740 O-Ring................................................................................................................. 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 3-9


for service procedures.
UNIT CODE B222
EUROPE 08/2007

FUEL PUMP DRIVE (Figure 3-5)

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1512609 Fuel Pump Drive Assembly ..................................................................................... 1
1 1587382 Plug..................................................................................................................... 2
2 1512616 Seal................................................................................................................. 1
3 1512610 Pin....................................................................................................................... 1
4 1512620 Support (Drive).................................................................................................... 1
5 1512611 Capscrew ............................................................................................................ 1
6 1512612 Washer................................................................................................................ 1
7 1512613 Coupling (Hub) .................................................................................................... 1
8 1512614 Thrust Bearing .................................................................................................... 1
9 1512617 Gear And Shaft Assembly................................................................................... 1
10 1512618 Drive Gear ...................................................................................................... 1
11 1512619 Drive Shaft ...................................................................................................... 1
12 1512610 Pin................................................................................................................... 1
13 1512623 Gasket ..................................................................................................................... 1
14 1512622 Capscrew ................................................................................................................ 6

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

3-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

FUEL PUMP INTAKE FITTING (Figure 3-6)

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1515709 Fitting....................................................................................................................... 1
2 1512740 O-Ring................................................................................................................. 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 3-11


for service procedures.
UNIT CODE B222
EUROPE 08/2007

FUEL PUMP ASSEMBLY (Figure 3-7)

3-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

FUEL PUMP ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1588219 Seal Ring................................................................................................................. 1
2 1515715 Seal Ring................................................................................................................. 1
3 1515716 Body ........................................................................................................................ 1
4 1515717 Cover ....................................................................................................................... 1
5 1515718 Washer .................................................................................................................... 1
6 1515719 Diaphragm............................................................................................................... 1
7 1515720 Capscrew ................................................................................................................ 2
8 1513422 Washer .................................................................................................................... 2
9 1515721 Seal Ring................................................................................................................. 1
10 1515722 Capscrew ................................................................................................................ 2
11 1512804 Lockwasher ............................................................................................................. 4
12 1588235 Fuel Pump Assembly .............................................................................................. 1
13 1613437 Fuel Pump (Gear) ............................................................................................... 1
14 .. . . . Support (Fuel Pump) .......................................................................................... 1
15 1515756 Fitting....................................................................................................................... 1
16 1513294 Seal..................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 3-13


for service procedures.
UNIT CODE B222
EUROPE 08/2007

FUEL PUMP COUPLING (Figure 3-8)

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1512525 Washer .................................................................................................................... 8
2 1512526 Nut........................................................................................................................... 4
3 1512765 Coupling .................................................................................................................. 1
4 1512769 Capscrew ................................................................................................................ 4
5 1512766 Gasket (Fuel Pump) ................................................................................................ 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

3-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

FUEL PUMP PLUMBING (Figure 3-9)

©2007 HYSTER COMPANY See Service Manual 3-15


for service procedures.
UNIT CODE B222
EUROPE 08/2007

FUEL PUMP PLUMBING

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1515767 Spacer ..................................................................................................................... 1
2 1515768 Tube (Fuel Supply) .................................................................................................. 1
3 1515769 Tube (Fuel Drain)..................................................................................................... 1
4 1515770 Elbow....................................................................................................................... 1
5 1514483 Nut........................................................................................................................... 1
6 1515771 Fitting....................................................................................................................... 2
7 1515772 Hose ........................................................................................................................ 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

3-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

FUEL INJECTOR (Figure 3-10)

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1612812 Injector..................................................................................................................... 6
2 1587847 Seal Ring ............................................................................................................ 1
3 1587848 Seal Ring ............................................................................................................ 1
4 1587849 Seal Ring ............................................................................................................ 1
5 1587850 Wire Harness Kit ................................................................................................. 1
6 1513286 Screw ...................................................................................................................... 6
7 1587851 Clamp ...................................................................................................................... 6

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 3-17


for service procedures.
UNIT CODE B222
EUROPE 08/2007

THROTTLE PEDAL AND LINKAGE (Figure 3-11)

3-18 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

THROTTLE PEDAL AND LINKAGE

ITEM PART NO. DESCRIPTION QTY

1 1494675 Bracket......................................................................................................................... 1
2 1468323 Washer ........................................................................................................................ 1
3 136749 Capscrew..................................................................................................................... 1
4 353195 Bumper ........................................................................................................................ 1
5 352499 Pedal............................................................................................................................ 1
6 352885 Pad .............................................................................................................................. 1
7 1558053 Bolt .............................................................................................................................. 1
8 325708 Bushing........................................................................................................................ 1
9 1558049 Spring .......................................................................................................................... 1
10 353142 Spring .......................................................................................................................... 1
11 353143 Spring .......................................................................................................................... 1
12 352485 Shaft ............................................................................................................................ 1
13 320156 Washer ........................................................................................................................ 1
14 15200 Cotter Pin..................................................................................................................... 1
15 353129 Rod .............................................................................................................................. 1
16 2076661 Sensor (Throttle Pedal Position) .................................................................................. 1
17 1492253 Washer ........................................................................................................................ 2
18 292501 Capscrew..................................................................................................................... 2
19 1493397 Cover (Capscrew Head) .............................................................................................. 2
20 1558052 Washer ........................................................................................................................ 3
21 302401 Locknut ........................................................................................................................ 2
22 316835 Nut ............................................................................................................................... 1
23 320158 Washer ........................................................................................................................ 1
24 1532541 Buzzer.......................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 3-19


for service procedures.
NOTES

3-20
UNIT CODE B222
08/2007 EUROPE

4 ELECTRICAL SYSTEM

4 ELECTRICAL SYSTEM
UNIT CODE B222
08/2007 EUROPE

SECTION 4
ELECTRICAL SYSTEM

DESCRIPTION PAGE

ALTERNATOR .................................................................................................................................................... 4-48


ALTERNATOR DRIVE PULLEY ......................................................................................................................... 4-52
ALTERNATOR MOUNTING................................................................................................................................ 4-50
BOOM LIGHTS................................................................................................................................................. 4-180
CAB RECIRCULATING FAN ............................................................................................................................ 4-183
CONSOLE
INDICATOR DISPLAY AND CONTROLS ....................................................................................................... 4-20
RADIO............................................................................................................................................................. 4-28
CONTROL PANEL
AIR CONDITIONER........................................................................................................................................ 4-22
DC-DC CONVERTER AND ATTACHING PARTS............................................................................................... 4-26
DOOR CONTACT SWITCH................................................................................................................................ 4-24
ELECTRICAL ACCESSORIES .......................................................................................................................... 4-44
ELECTRICAL SYSTEM
BOOM ............................................................................................................................................................. 4-14
CHASSIS
SHEET 1 OF 3 .............................................................................................................................................. 4-4
SHEET 2 OF 3 .............................................................................................................................................. 4-7
SHEET 3 OF 3 ............................................................................................................................................ 4-10
ENGINE CONTROL SYSTEM ........................................................................................................................... 4-42
FRONT/REAR LIGHTS AND BACK-UP ALARM ............................................................................................. 4-178
FUSE BOX.......................................................................................................................................................... 4-16
HORN AND ATTACHING PARTS ....................................................................................................................... 4-40
JOYSTICK ASSEMBLY ...................................................................................................................................... 4-38
LIGHT BAR AND MOUNT
TWISTLOCK MODULE
LOAD MOMENT INDICATOR ..................................................................................................................... 4-36
LIGHT SWITCHES ............................................................................................................................................. 4-30
MAP LIGHT ...................................................................................................................................................... 4-182
PROXIMITY SWITCH ASSEMBLY
CAB MOUNTING ............................................................................................................................................ 4-32
REAR HARNESS............................................................................................................................................ 4-33
RELAYS AND FUSES
OPERATOR COMPARTMENT
⇒PENDING PER ECN 68389-15 ............................................................................................................. 4-100
SENSOR ASSEMBLY
BOOM ANGLE AND EXTENSION ............................................................................................................... 4-184
STARTER MOTOR ............................................................................................................................................. 4-53
SWITCH
EMERGENCY STOP
POWERED SLIDING CAB .......................................................................................................................... 4-34
SWITCHES
ARMREST ...................................................................................................................................................... 4-31
TRANSMISSION CONTROLLER AND SHIFT LEVER...................................................................................... 4-18
WINDOW WIPER SYSTEM
SHEET 1 OF 2 ................................................................................................................................................ 4-54
SHEET 2 OF 2 ................................................................................................................................................ 4-56
WIRE HARNESS
ARMREST ...................................................................................................................................................... 4-60
ATTACHMENT SIGNAL

©2007 HYSTER COMPANY See Service Manual 4-1


for service procedures.
UNIT CODE B222
EUROPE 08/2007

SECTION 4
ELECTRICAL SYSTEM (Continued)

DESCRIPTION PAGE

CAB TO FRAME ......................................................................................................................................... 4-63


BOOM EXTENSION
INTERMODAL HANDLER......................................................................................................................... 4-154
STANDARD SPREADER 1 ....................................................................................................................... 4-150
STANDARD SPREADER 2 ....................................................................................................................... 4-152
BOOM LIGHTS
DISTRIBUTION ......................................................................................................................................... 4-160
BOOM VALVES............................................................................................................................................. 4-156
CAB RELAYS
⇒PENDING PER ECN 68389-15 ............................................................................................................. 4-122
CAB SIDE CONSOLE
SHEET 1 OF 2
⇒PENDING PER ECN 68389-15............................................................................................................ 4-76
SHEET 2 OF 2
⇒PENDING PER ECN 68389-15............................................................................................................ 4-82
CAB SIDE CONSOLE, INCLUDING FUSES
SHEET 2 0F 2
PENDING PER ECN 68389-15⇒............................................................................................................ 4-94
CAB SIDE CONSOLE, INCLUDING RELAYS
SHEET 1 0F 2
PENDING PER ECN 68389-15⇒............................................................................................................ 4-86
CAB UNDERFLOOR .................................................................................................................................... 4-124
CHASSIS
PENDING PER ECN 68389-15⇒ ............................................................................................................. 4-112
⇒PENDING PER ECN 68389-15 ............................................................................................................. 4-104
CLOSED CAB................................................................................................................................................. 4-74
CONTROLLERS
⇒PENDING PER ECN 68389-15 ............................................................................................................. 4-136
ENGINE ........................................................................................................................................................ 4-164
ENGINE COMPARTMENT ........................................................................................................................... 4-175
ENGINE CONTROL SYSTEM........................................................................................................................ 4-46
ENGINE POWER
CAB TO FRAME ......................................................................................................................................... 4-64
FRONT LIGHTS............................................................................................................................................ 4-158
FRONT STOP BUTTON
POWERED SLIDING CAB ........................................................................................................................ 4-168
HYDRAULIC RELAYS .................................................................................................................................. 4-132
INNER AND OUTER
BOOM LIGHTS ......................................................................................................................................... 4-162
LH2 ............................................................................................................................................................... 4-148
LMI CAN CONNECTION
CAB TO FRAME ......................................................................................................................................... 4-68
LMI COLOR DISPLAY .................................................................................................................................... 4-70
LMI MONOCHROME DISPLAY ...................................................................................................................... 4-72
POWERTRAIN CAN CONNECTION
CAB TO FRAME ......................................................................................................................................... 4-67
POWERTRAIN SIGNAL 1
CAB TO FRAME ......................................................................................................................................... 4-66
POWERTRAIN SIGNAL 2
CAB TO FRAME ......................................................................................................................................... 4-65

4-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

SECTION 4
ELECTRICAL SYSTEM (Continued)

DESCRIPTION PAGE

REAR CAB.................................................................................................................................................... 4-130


REAR LIGHTS
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH......................................... 4-119
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH, RS46-38L
IH, RS46-38LS IH.................................................................................................................................... 4-120
REAR STOP BUTTON
POWERED SLIDING CAB ........................................................................................................................ 4-170
REAR WIPER EXTENSION ........................................................................................................................... 4-58
SLIDING CAB ................................................................................................................................................. 4-98
STABILIZER VALVE...................................................................................................................................... 4-177
STABILIZERS
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH, RS46-38L
IH, RS46-38LS IH.................................................................................................................................... 4-172
STAIR LIGHT ................................................................................................................................................ 4-176
STEER COLUMN ......................................................................................................................................... 4-128
TRANSMISSION........................................................................................................................................... 4-166
TWIST MODULE AND LMI DISPLAY ........................................................................................................... 4-134
WIRE HARNESS (CONTROLLERS)
WITH STABILIZERS
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH, RS46-38L
IH, RS46-38LS IH.................................................................................................................................... 4-144
WITHOUT STABILIZERS
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH
PENDING PER ECN 68389-15⇒.......................................................................................................... 4-140

©2007 HYSTER COMPANY See Service Manual 4-3


for service procedures.
UNIT CODE B222
EUROPE 08/2007

ELECTRICAL SYSTEM (Figure 4-1)


CHASSIS
SHEET 1 OF 3

4-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

ELECTRICAL SYSTEM
CHASSIS
SHEET 1 OF 3

KEY:
A: RS46-41CH, RS46-41S CH, RS46-41L CH, RS46-41LS CH
B: RS45-27CH, RS46-36CH, RS45-31CH
C: RS46-38IH, RS46-38S IH, RS46-38L IH, RS46-38LS IH
D: RS45-24IH, RS46-33IH, RS45-28IH

QTY
ITEM PART NO. DESCRIPTION A B C D

1 320155 Washer .......................................................................................... 18 18 18 18


2 302033 Screw............................................................................................. 16 16 20 20
3 1615948 Cover ............................................................................................. 1 1 1 1
4 1615947 Cover ............................................................................................. 2 2 2 2
5 1615946 Cover ............................................................................................. 3 3 3 3
6 1615947 Cover (Intermodal Handler) ........................................................... 1 1 1 1
7 114312 Strap Clamp................................................................................... 17 17 17 17
8 815597 Nut ................................................................................................. 8 8 8 8
9 320154 Washer .......................................................................................... 8 8 8 8
10 1612921 Bracket........................................................................................... 1 1 1 1
11 302401 Locknut .......................................................................................... 2 2 2 2
12 320159 Washer .......................................................................................... 4 4 4 4
13 1617651 Wire Harness (Engine Power) (☞ Figure 4-32) ........................... 1 1 1 1
14 1607223 Wire Harness (Attachment Signals) (☞ Figure 4-31) .................. 1 1 1 1
14 293795 Capscrew....................................................................................... 2 2 2 2
15 1607224 Wire Harness (Powertrain Signals 1) (☞ Figure 4-34) ................. 1 1 1 1
16 1617650 Wire Harness (Powertrain Signals 2) (☞ Figure 4-33) ................. 1 1 1 1
17 1607227 Wire Harness (LMI CAN Connector) (☞ Figure 4-36) ................. 1 1 1 1
18 1607226 Wire Harness (Powertrain CAN Connector) (☞ Figure 4-35) ...... 1 1 1 1
19 287854 Capscrew....................................................................................... 2 2 2 2
20 1640509 Wire Harness (Rear Lights) (☞ Figure 4-48) ............................... .. 1 .. 1
20 1657702 Wire Harness (Rear Lights) (☞ Figure 4-49) ............................... 1 .. 1 ..
21 320157 Washer .......................................................................................... 1 1 1 1
22 302400 Locknut .......................................................................................... 1 1 1 1
23 1625218 Battery Cable (Cab) ....................................................................... 1 1 1 1
24 1517722 Proximity Switch Assembly (Rear Harness) .................................. .. 1 .. 1
24 1657923 Proximity Switch Assembly (Rear Harness) .................................. 1 .. 1 ..
25 a 1640505 Wire Harness (Chassis) (☞ Figure 4-46) ..................................... 1 1 1 1
25 b 1648897 Wire Harness (Chassis) (☞ Figure 4-47) ..................................... 1 1 1 1
26 1610480 Wire Harness (Engine) (☞ Figure 4-67) ...................................... 1 1 1 1
27 1652018 Oil Pressure Sender ...................................................................... 1 1 1 1
28 16187 Fitting............................................................................................. 1 1 1 1
29 1652017 Ground Wire .................................................................................. 1 1 1 1
30 292582 Capscrew....................................................................................... 1 1 1 1
31 320169 Washer .......................................................................................... 1 1 1 1
32 1602850 Bracket........................................................................................... 1 1 1 1
33 1580465 Wire Harness (Transmission) (☞ Figure 4-68) ............................ 1 1 1 1
34 1615605 Transducer (Pressure) ................................................................... 4 4 4 4
35 129563 Strap Clamp................................................................................... AR AR AR AR
36 2043634 Switch (Temperature) (Brake Cooling)........................................... 2 2 2 2
37 100792 Fitting............................................................................................. 2 2 2 2
38 128408 Clamp ............................................................................................ 1 1 1 1
39 320157 Washer .......................................................................................... 1 1 1 1

©2007 HYSTER COMPANY See Service Manual 4-5


for service procedures.
UNIT CODE B222
EUROPE 08/2007

ELECTRICAL SYSTEM
CHASSIS
SHEET 1 OF 3

QTY
ITEM PART NO. DESCRIPTION A B C D

40 302400 Locknut .......................................................................................... 1 1 1 1


41 1356947 Strap .............................................................................................. 1 1 1 1

FOOTNOTES:
a ⇒ S/N B222E01525E
b S/N B222E01526E ⇒

4-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

ELECTRICAL SYSTEM (Figure 4-2)


CHASSIS
SHEET 2 OF 3

KEY:
A: RS46-41CH, RS46-41S CH, RS46-41L CH, RS46-41LS CH
B: RS45-27CH, RS46-36CH, RS45-31CH
C: RS46-38IH, RS46-38S IH, RS46-38L IH, RS46-38LS IH
D: RS45-24IH, RS46-33IH, RS45-28IH

QTY
ITEM PART NO. DESCRIPTION A B C D
1 302400 Locknut .......................................................................................... 3 3 3 3
2 223216 Bushing.......................................................................................... 6 6 6 6
3 1641489 Control Box .................................................................................... .. 1 .. 1
3 1659632 Control Box .................................................................................... 1 .. 1 ..
4 320158 Washer .......................................................................................... 3 3 3 3
5 1300165 Spacer ........................................................................................... 3 3 3 3
6 287817 Capscrew....................................................................................... 4 4 4 4
7 320156 Washer .......................................................................................... 12 12 12 12
8 320154 Washer .......................................................................................... 16 16 16 16
9 2065989 Capscrew....................................................................................... 12 12 12 12
10 1595757 Control Module (TE27 Transmission) ............................................ 1 1 1 1
10 1609003 Control Module (TE32 Transmission) ............................................ 1 1 1 1
11 2054005 Switch (Powered Sliding Cab) ....................................................... 1 1 1 1
11 1487428 Switch - Blank (Non-Powered Sliding Cab) ................................... 1 1 1 1
12 815597 Nut ................................................................................................. 4 4 4 4
13 1301224 Diode Block.................................................................................... 1 1 1 1
14 302398 Nut ................................................................................................. 4 4 4 4
15 2072354 Screw............................................................................................. 1 1 1 1
16 320155 Washer .......................................................................................... 4 4 4 4
17 1625708 Programmable Controller............................................................... .. 1 .. 1
©2007 HYSTER COMPANY See Service Manual 4-7
for service procedures.
UNIT CODE B222
EUROPE 08/2007

ELECTRICAL SYSTEM
CHASSIS
SHEET 2 OF 3

QTY
ITEM PART NO. DESCRIPTION A B C D

17 1660577 Programmable Controller............................................................... 1 .. 1 ..


18 a 1646844 Wire Harness (Controllers) (☞ Figure 4-56) ................................ .. 1 .. 1
18 b 1663225 Wire Harness (Controllers) (☞ Figure 4-57) ................................ .. 1 .. 1
18 1659620 Wire Harness (Controllers) (☞ Figure 4-58) ................................ 1 .. 1 ..
19 302399 Nut ................................................................................................. 4 4 4 4
20 283259 Foam Tape..................................................................................... AR AR AR AR
21 292502 Capscrew....................................................................................... 4 4 4 4
22 1639024 Cover ............................................................................................. 1 1 1 1
23 362030 Handle ........................................................................................... 1 1 1 1

FOOTNOTES:
a ⇒ S/N B222E01525E
b S/N B222E01526E ⇒

4-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-9
UNIT CODE B222
EUROPE 08/2007

ELECTRICAL SYSTEM (Figure 4-3)


CHASSIS
SHEET 3 OF 3

4-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

ELECTRICAL SYSTEM
CHASSIS
SHEET 3 OF 3

KEY:
A: RS46-41CH, RS46-41S CH, RS46-41L CH, RS46-41LS CH
B: RS45-27CH, RS46-36CH, RS45-31CH
C: RS46-38IH, RS46-38S IH, RS46-38L IH, RS46-38LS IH
D: RS45-24IH, RS46-33IH, RS45-28IH

QTY
ITEM PART NO. DESCRIPTION A B C D

1 320155 Washer .......................................................................................... 19 19 19 19


2 302033 Screw............................................................................................. 16 16 20 20
3 1615948 Cover ............................................................................................. 1 1 1 1
4 1615947 Cover ............................................................................................. 2 2 2 2
5 1615946 Cover ............................................................................................. 3 3 3 3
6 1615947 Cover (Intermodal Handler) ........................................................... 1 1 1 1
7 114312 Strap Clamp................................................................................... 17 17 17 17
8 1615947 Cover ............................................................................................. .. .. 1 1
9 1640780 Wire Harness (Intermodal Handler Boom Extension).................... .. .. 1 1
10 815597 Nut ................................................................................................. 8 8 8 8
11 320154 Washer .......................................................................................... 8 8 8 8
12 1612921 Bracket........................................................................................... 1 1 1 1
13 302401 Locknut .......................................................................................... 2 2 2 2
14 320159 Washer .......................................................................................... 4 4 4 4
15 1617651 Wire Harness (Engine Power) ....................................................... 1 1 1 1
16 1607223 Wire Harness (Attachment Signals) .............................................. 1 1 1 1
17 1607224 Wire Harness (Powertrain Signals 1)............................................. 1 1 1 1
18 1617650 Wire Harness (Powertrain Signals 2)............................................. 1 1 1 1
19 1607227 Wire Harness (LMI CAN Connector) ............................................. 1 1 1 1
20 1607226 Wire Harness (Powertrain CAN Connector) .................................. 1 1 1 1
21 287854 Capscrew....................................................................................... 2 2 2 2
22 1640509 Wire Harness (Rear Lights) ........................................................... .. 1 .. 1
22 1657702 Wire Harness (Rear Lights) ........................................................... 1 .. 1 ..
23 320157 Washer .......................................................................................... 1 1 1 1
24 302400 Locknut .......................................................................................... 1 1 1 1
25 1517722 Proximity Switch Assembly (Rear Harness) .................................. .. 1 .. 1
25 1657923 Proximity Switch Assembly (Rear Harness) .................................. 1 .. 1 ..
26 a 1640505 Wire Harness (Chassis)................................................................. 1 1 1 1
26 b 1648897 Wire Harness (Chassis)................................................................. 1 1 1 1
27 1625218 Battery Cable (Cab) ....................................................................... 1 1 1 1
28 1610480 Wire Harness (Engine) .................................................................. 1 1 1 1
29 1652018 Oil Pressure Sender ...................................................................... 1 1 1 1
30 16187 Fitting............................................................................................. 1 1 1 1
31 1652017 Ground Wire .................................................................................. 1 1 1 1
32 292582 Capscrew....................................................................................... 1 1 1 1
33 320169 Washer .......................................................................................... 1 1 1 1
34 1602850 Bracket........................................................................................... 1 1 1 1
35 1615605 Transducer (Pressure) ................................................................... 4 4 4 4
36 1580465 Wire Harness (Transmission) ........................................................ 1 1 1 1
37 1356947 Strap .............................................................................................. 1 1 1 1
38 302400 Locknut .......................................................................................... 1 1 1 1
39 320157 Washer .......................................................................................... 1 1 1 1
40 128408 Clamp ............................................................................................ 1 1 1 1

©2007 HYSTER COMPANY See Service Manual 4-11


for service procedures.
UNIT CODE B222
EUROPE 08/2007

ELECTRICAL SYSTEM
CHASSIS
SHEET 3 OF 3

QTY
ITEM PART NO. DESCRIPTION A B C D

41 100792 Fitting ............................................................................................. 2 2 2 2


42 2043634 Switch (Temperature) (Brake Cooling)........................................... 2 2 2 2
43 129563 Strap Clamp................................................................................... AR AR AR AR
44 885954 Housing ......................................................................................... .. .. 1 1
45 885957 Insert.............................................................................................. .. .. 1 1
46 1460618 Fitting ............................................................................................. .. .. 1 1
47 1615946 Cover ............................................................................................. .. .. 1 1

FOOTNOTES:
a ⇒ S/N B222E01525E
b S/N B222E01526E ⇒

4-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-13
UNIT CODE B222
EUROPE 08/2007

ELECTRICAL SYSTEM (Figure 4-4)


BOOM

4-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

ELECTRICAL SYSTEM
BOOM

ITEM PART NO. DESCRIPTION QTY

1 1617653 Wire Harness (Boom Valves) (☞ Figure 4-63) .......................................................... 1


2 888475 Wire Harness (Boom Extension) (Standard Spreader 1) (☞ Figure 4-60) ................ 1
3 888476 Wire Harness (Boom Extension) (Standard Spreader 2) (☞ Figure 4-61) ................ 1
4 129563 Strap Clamp................................................................................................................. 53
5 114312 Strap Clamp................................................................................................................. 3
6 1615946 Cover ........................................................................................................................... 2
7 885954 Housing ....................................................................................................................... 2
8 885955 Insert............................................................................................................................ 1
9 885957 Insert............................................................................................................................ 1
10 1460618 Fitting........................................................................................................................... 2
11 320155 Washer ........................................................................................................................ 8
12 302036 Screw........................................................................................................................... 8
13 a 885954 Housing ....................................................................................................................... 1
14 a 1460618 Fitting........................................................................................................................... 1
15 a 320155 Washer ........................................................................................................................ 4
16 a 302036 Screw........................................................................................................................... 4
17 a 1615946 Cover ........................................................................................................................... 1
18 a 1640780 Wire Harness (Intermodal Handler Boom Extension) (☞ Figure 4-62) ..................... 1
19 a 885957 Insert............................................................................................................................ 1

FOOTNOTES:
a Intermodal Handler

©2007 HYSTER COMPANY See Service Manual 4-15


for service procedures.
UNIT CODE B222
EUROPE 08/2007

FUSE BOX (Figure 4-5)

ITEM PART NO. DESCRIPTION QTY

1610501 Fuse Box (Sealed) (Battery Compartment) ................................................................. 1


1 1484715 Clip .......................................................................................................................... 1
2 .. . . . Fuse Carrier ............................................................................................................ 1
2 1573113 Fuse Box ............................................................................................................. 1
2 1573114 Cover................................................................................................................... 1
2 1573115 Terminal .............................................................................................................. 6
3 .. . . . Connector Assembly (Frame Harness) ................................................................... 1
3 1525589 Connector ........................................................................................................... 1
3 1330417 Secondary Lock .................................................................................................. 1
3 1330437 Terminal (Pin)...................................................................................................... 6
4 1300057 Fuse (7.5 Amp)........................................................................................................ 1
5 370647 Fuse (10 Amp)......................................................................................................... 2

4-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-17
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION CONTROLLER AND SHIFT LEVER (Figure 4-6)

4-18 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION CONTROLLER AND SHIFT LEVER

ITEM PART NO. DESCRIPTION QTY

1 1635012 Screw........................................................................................................................... 2
2 320156 Washer ........................................................................................................................ 3
3 a 1640506 Wire Harness (Side Console) (☞ Figure 4-40, ☞ Figure 4-41, ☞ Figure 4-45) ....... 1
3 b 1648896 Wire Harness (Side Console) (☞ Figure 4-41) .......................................................... 1
4 1558041 Screw........................................................................................................................... 1
5 1492146 Plate (Relay) ................................................................................................................ 1
6 316834 Nut ............................................................................................................................... 3
7 292501 Capscrew..................................................................................................................... 1
8 1635013 Spacer ......................................................................................................................... 2
9 a 1640507 Wire Harness (Cab Relays) (☞ Figure 4-50) ............................................................. 1
10 1579257 Shift Lever.................................................................................................................... 1
11 1558054 Screw........................................................................................................................... 2
12 1558055 Washer ........................................................................................................................ 2
13 1393781 Alarm (Slow Pulse) ...................................................................................................... 1
14 1598236 Switch .......................................................................................................................... 1
15 1601751 Plate ............................................................................................................................ 1
16 320156 Washer ........................................................................................................................ 6
17 1571775 Screw........................................................................................................................... 6
18 2078867 Label (Transmission Calibration) ................................................................................. 1
19 320156 Washer ........................................................................................................................ 4
20 292501 Capscrew..................................................................................................................... 2
21 1607230 Wire Harness (Hydraulic Relays) (☞ Figure 4-54) ..................................................... 1
22 1595757 Control Module (TE27 Transmission) .......................................................................... 1
22 1609003 Control Module (TE32 Transmission) .......................................................................... 1
23 316834 Nut ............................................................................................................................... 2
24 292500 Capscrew..................................................................................................................... 2
25 320156 Washer ........................................................................................................................ 2
26 1571634 Plate ............................................................................................................................ 1
27 1492167 Edge Protector............................................................................................................. AR
28 1635014 Screw........................................................................................................................... 8

FOOTNOTES:
a ⇒ PENDING PER ECN 68389-15
b PENDING PER ECN 68389-15 ⇒

©2007 HYSTER COMPANY See Service Manual 4-19


for service procedures.
UNIT CODE B222
EUROPE 08/2007

CONSOLE (Figure 4-7)


INDICATOR DISPLAY AND CONTROLS

4-20 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

CONSOLE
INDICATOR DISPLAY AND CONTROLS

ITEM PART NO. DESCRIPTION QTY

1 1492139 Nut ............................................................................................................................... 24


2 1492140 Washer ........................................................................................................................ 18
3 1468319 Screw........................................................................................................................... 20
4 1492149 Washer ........................................................................................................................ 1
5 1523533 Switch (Park Brake) ..................................................................................................... 1
6 1492147 Plate (Park Brake) ....................................................................................................... 1
7 1635009 Cover ........................................................................................................................... 1
8 1601933 Plug ............................................................................................................................. 1
9 1601935 Plug ............................................................................................................................. 1
10 1643559 Push Button Switch ..................................................................................................... 2
11 1635010 Warning Light (Green) ................................................................................................. 1
12 1561541 Warning Light (Amber)................................................................................................. 1
13 1561540 Warning Light (Red)..................................................................................................... 2
14 1498383 Plug (Switch) ............................................................................................................... 2
15 379902 Ignition Switch ............................................................................................................. 1
15 1337197 Key Set .................................................................................................................... 1
15 186304 Key ...................................................................................................................... 2
16 1615364 Control Panel (Heater and Air Conditioner) (☞ Figure 4-8) ....................................... 1
17 1492141 Screw........................................................................................................................... 4
18 1571624 Console ....................................................................................................................... 1
19 2091418 Indicator Display .......................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-21


for service procedures.
UNIT CODE B222
EUROPE 08/2007

CONTROL PANEL (Figure 4-8)


AIR CONDITIONER

4-22 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

CONTROL PANEL
AIR CONDITIONER

ITEM PART NO. DESCRIPTION QTY

1615364 Control Panel (Heater and Air Conditioner) ................................................................. 1


1 .. . . . Decal ....................................................................................................................... 1
2 1566208 Switch (Air Conditioner)........................................................................................... 1
3 1566210 Knob (Fan Switch) ................................................................................................... 2
4 1566211 Knob (Potentiometer) .............................................................................................. 1
5 1566212 O-Ring ..................................................................................................................... 1
6 1566213 Washer .................................................................................................................... 1
7 1615950 Plate (Mounting) ...................................................................................................... 1
8 1566205 Switch (Fan Speed) ................................................................................................. 1
9 1566206 Nut........................................................................................................................... 1
10 1615363 Potentiometer .......................................................................................................... 1
11 1566209 Wire Harness .......................................................................................................... 1
227129 Screw (Not Illustrated) ............................................................................................. 2

©2007 HYSTER COMPANY See Service Manual 4-23


for service procedures.
UNIT CODE B222
EUROPE 08/2007

DOOR CONTACT SWITCH (Figure 4-9)

4-24 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

DOOR CONTACT SWITCH

ITEM PART NO. DESCRIPTION QTY

1 1644702 Switch .......................................................................................................................... 4


2 1498363 Screw........................................................................................................................... 4

©2007 HYSTER COMPANY See Service Manual 4-25


for service procedures.
UNIT CODE B222
EUROPE 08/2007

DC-DC CONVERTER AND ATTACHING PARTS (Figure 4-10)

4-26 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

DC-DC CONVERTER AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 a 1640506 Wire Harness (Side Console) (☞ Figure 4-40, ☞ Figure 4-41) ................................ 1
1 b 1648896 Wire Harness (Side Console) (☞ Figure 4-42, ☞ Figure 4-43) ................................ 1
2 1566765 Bracket......................................................................................................................... 1
3 1558027 Adhesive Sticker .......................................................................................................... 1
4 1566764 Socket (12 Volt) ........................................................................................................... 1
5 2055678 DC-DC Converter ........................................................................................................ 1
6 296415 Washer ........................................................................................................................ 4
7 1571789 Screw........................................................................................................................... 4

FOOTNOTES:
a ⇒ S/N B222E01525E
b S/N B222E01526E ⇒

©2007 HYSTER COMPANY See Service Manual 4-27


for service procedures.
UNIT CODE B222
EUROPE 08/2007

CONSOLE (Figure 4-11)


RADIO

4-28 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

CONSOLE
RADIO

ITEM PART NO. DESCRIPTION QTY

1 136692 Nut ............................................................................................................................... 4


2 320160 Washer ........................................................................................................................ 8
3 287854 Capscrew..................................................................................................................... 4
4 1566762 Bracket (Radio Console).............................................................................................. 1
5 1492176 Console Assembly (Radio) .......................................................................................... 1
6 1492163 Screw ...................................................................................................................... 4
7 1566767 Bracket .................................................................................................................... 2
8 1393528 Dome Light .............................................................................................................. 2
9 887317 Bulb ......................................................................................................................... 2
10 1491468 Headliner ................................................................................................................. 1
11 1643745 Wire Harness (Closed Cab) (☞ Figure 4-39) ............................................................. 1
12 1571628 Cover ........................................................................................................................... 1
13 1468318 Screw........................................................................................................................... 10
14 1492140 Washer ........................................................................................................................ 10

©2007 HYSTER COMPANY See Service Manual 4-29


for service procedures.
UNIT CODE B222
EUROPE 08/2007

LIGHT SWITCHES (Figure 4-12)

ITEM PART NO. DESCRIPTION QTY

1 2043351 Switch (Hazard Lights) ................................................................................................ 1


2 1498383 Plug (Switch) ............................................................................................................... 1
2 a 1545521 Wire Harness (Rotating Beacon Adapter) ................................................................... 1
2 1497230 Terminal................................................................................................................... 2
3 2052775 Switch (Worklights) ...................................................................................................... 1
4 2052773 Switch (Mast Lights) .................................................................................................... 1

FOOTNOTES:
a Not Illustrated

4-30 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

SWITCHES (Figure 4-13)


ARMREST

ITEM PART NO. DESCRIPTION QTY


1 a 1498383 Plug (Switch) ............................................................................................................... 8
2 a 2054005 Switch .......................................................................................................................... 2
3 b 2054005 Switch .......................................................................................................................... 8
4 b 1498383 Plug (Switch) ............................................................................................................... 2
5 2043354 Switch (Window Washer)............................................................................................. 1
6 2043352 Wiper Switch (Front) .................................................................................................... 1
7 2043353 Wiper Switch (Top And Rear) ...................................................................................... 2
8 1498383 Plug (Switch) ............................................................................................................... 2

FOOTNOTES:
a Container Handler
b Intermodal Handler

©2007 HYSTER COMPANY See Service Manual 4-31


for service procedures.
UNIT CODE B222
EUROPE 08/2007

PROXIMITY SWITCH ASSEMBLY (Figure 4-14)


CAB MOUNTING

ITEM PART NO. DESCRIPTION QTY

1598366 Proximity Switch .......................................................................................................... 1


1 1636468 Proximity Sensor ..................................................................................................... 1
2 1330410 Connector................................................................................................................ 1
3 1330415 Secondary Lock....................................................................................................... 1
4 1502712 Terminal (Pin) .......................................................................................................... 3

4-32 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

PROXIMITY SWITCH ASSEMBLY (Figure 4-15)


REAR HARNESS

KEY:
A: RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH
B: RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH, RS46-38L IH,
RS46-38LS IH

QTY
ITEM PART NO. DESCRIPTION A B

1517722 Proximity Switch Assembly .................................................................................. 1 ..


1657923 Proximity Switch Assembly .................................................................................. .. 1
1 1517721 Proximity Switch .............................................................................................. 1 1
2 1463180 Connector........................................................................................................ 1 1
3 1463191 Secondary Lock............................................................................................... 1 1
4 1463136 Terminal........................................................................................................... 3 3

©2007 HYSTER COMPANY See Service Manual 4-33


for service procedures.
UNIT CODE B222
EUROPE 08/2007

SWITCH (Figure 4-16)


EMERGENCY STOP
POWERED SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

1 1646520 Push Button Assembly (Emergency Stop Switch) ....................................................... 1


1 1526793 Push Button............................................................................................................. 1
1 26282 Grommet ................................................................................................................. 1
1 887311 Contact .................................................................................................................... 1
1 888134 Connector................................................................................................................ 1

4-34 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-35
UNIT CODE B222
EUROPE 08/2007

LIGHT BAR AND MOUNT (Figure 4-17)


TWISTLOCK MODULE
LOAD MOMENT INDICATOR

4-36 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

LIGHT BAR AND MOUNT


TWISTLOCK MODULE
LOAD MOMENT INDICATOR

ITEM PART NO. DESCRIPTION QTY

1 1506674 Light Bar (Twistlock)..................................................................................................... 1


1 1554156 Key Set .................................................................................................................... 1
1 1571806 Light Bar .................................................................................................................. 1
2 1506672 Bracket (RH) ................................................................................................................ 1
3 1506738 Washer ........................................................................................................................ 8
4 1506669 Screw........................................................................................................................... 2
5 1506668 Screw........................................................................................................................... 4
6 1506670 Nut ............................................................................................................................... 2
7 1506667 Plate ............................................................................................................................ 1
8 1468319 Screw........................................................................................................................... 3
9 1506671 Sleeve.......................................................................................................................... 2
10 1506673 Bracket (LH)................................................................................................................. 1
11 1607228 Wire Harness (Twist Module and LMI Display) (☞ Figure 4-55) ................................ 1
a 1624893 Load Limiter Kit (With Monochrome Display) .............................................................. 1
1628930 Wire Harness (LMI Monochrome Display) (☞ Figure 4-38) .................................. 1
1609962 Monochrome Display............................................................................................... 1
ab 1607419 Load Limiter Kit (With Color Display)........................................................................... 1
1615725 Wire Harness (LMI Color Display) (☞ Figure 4-37) ............................................... 1
1609963 Color Display ........................................................................................................... 1
a 1607418 Load Limiter Kit (Without Display) ............................................................................... 1

FOOTNOTES:
a Optional
b Standard For IH Sliding Cab

©2007 HYSTER COMPANY See Service Manual 4-37


for service procedures.
UNIT CODE B222
EUROPE 08/2007

JOYSTICK ASSEMBLY (Figure 4-18)

4-38 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

JOYSTICK ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1629083 Joystick Assembly........................................................................................................ 1


1 1636049 Rocker ..................................................................................................................... 1
2 1635689 Spring ...................................................................................................................... 1
3 1635690 Bolt .......................................................................................................................... 1
4 1635691 Detent...................................................................................................................... 1
5 1635695 Microswitch.............................................................................................................. 1
6 1635698 Switch (Rocker) ....................................................................................................... 1
7 1584828 Switch (See Saw) .................................................................................................... 1
8 .. . . . Half (Handle) ........................................................................................................... 1
9 1635687 Handle (Rotary)....................................................................................................... 1
10 1635693 Boot ......................................................................................................................... 1
11 1635694 Plate ........................................................................................................................ 1
12 1584826 Microswitch.............................................................................................................. 1
13 1584824 Trigger ..................................................................................................................... 1
14 1584825 Compression Spring................................................................................................ 1
15 1635692 Switch (Rocker) ....................................................................................................... 1
16 1504901 Switch (Push Button)............................................................................................... 3
17 .. . . . Half (Handle) ........................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-39


for service procedures.
UNIT CODE B222
EUROPE 08/2007

HORN AND ATTACHING PARTS (Figure 4-19)

4-40 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

HORN AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 1571818 Air Horn ....................................................................................................................... 1


2 316835 Nut ............................................................................................................................... 1
3 1468323 Washer ........................................................................................................................ 2
4 1635011 Plate ............................................................................................................................ 1
5 1571816 Compressor ................................................................................................................. 1
6 136681 Capscrew..................................................................................................................... 1
7 1558038 Screw........................................................................................................................... 1
8 320158 Washer ........................................................................................................................ 3
9 316834 Nut ............................................................................................................................... 1
10 1476421 Washer ........................................................................................................................ 1
11 239503 Nut ............................................................................................................................... 2
12 1571817 Screw........................................................................................................................... 1
13 1657838 Cover ........................................................................................................................... 1
14 1657839 Cover ........................................................................................................................... 1
15 1506738 Washer ........................................................................................................................ 4
16 292501 Capscrew..................................................................................................................... 4

©2007 HYSTER COMPANY See Service Manual 4-41


for service procedures.
UNIT CODE B222
EUROPE 08/2007

ENGINE CONTROL SYSTEM (Figure 4-20)

4-42 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

ENGINE CONTROL SYSTEM

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1515844 Support (ECM) ........................................................................................................ 1
2 1568721 Capscrew ................................................................................................................ 3
3 1568723 Support (Heat Exchanger) ...................................................................................... 1
4 1515842 Washer (Insulating) ............................................................................................. 7
5 1515841 Electronic Control Cooler ........................................................................................ 1
6 1568724 Capscrew ................................................................................................................ 4
7 1513712 Nut........................................................................................................................... 2
8 1515843 Washer (Insulating) ............................................................................................. 1
9 1588236 Electronic Control Module ....................................................................................... 1
10 1515828 Washer .................................................................................................................... 3
11 1512111 Capscrew ................................................................................................................ 4
12 1515832 Capscrew ................................................................................................................ 2
13 1568722 Data Plate................................................................................................................ 1
14 1515833 Tape......................................................................................................................... AR
15 1658984 Sensor (Charge Air Pressure) (Intake Manifold) ..................................................... 1
16 1515836 O-Ring................................................................................................................. 1
17 1663000 Sensor (Oil Pressure And Oil Temperature) (Oil And Temperature)........................ 1
18 1515836 O-Ring................................................................................................................. 1
19 1517121 Temperature Sensor................................................................................................ 1
20 1587596 O-Ring................................................................................................................. 1
21 1515831 Temperature Sensor (Intake Manifold) .................................................................... 1
22 1512588 O-Ring................................................................................................................. 1
23 1568719 Sensor (Camshaft Position)..................................................................................... 1
24 1511961 O-Ring................................................................................................................. 1
25 1511977 Capscrew ................................................................................................................ 1
26 1635345 Pressure Sensor...................................................................................................... 1
1658979 Jumper Harness (Ambiant Air) ................................................................................ 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 4-43


for service procedures.
UNIT CODE B222
EUROPE 08/2007

ELECTRICAL ACCESSORIES (Figure 4-21)

4-44 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

ELECTRICAL ACCESSORIES

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1515695 Wire Harness .......................................................................................................... 1
2 1515694 Nut........................................................................................................................... 1
3 1515696 Bracket .................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 4-45


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-22)


ENGINE CONTROL SYSTEM

4-46 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
ENGINE CONTROL SYSTEM

ITEM PART NO. DESCRIPTION QTY

b 1580454 Engine Assembly (300 HP).......................................................................................... 1


d 1580455 Engine Assembly (335 HP).......................................................................................... 1
c 1643262 Engine Assembly (300 HP).......................................................................................... 1
e 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1512761 Capscrew ................................................................................................................ 5
2 1512594 Capscrew ................................................................................................................ 2
3 1515694 Nut........................................................................................................................... 1
4 1512783 Nut........................................................................................................................... 3
5 1515906 Washer .................................................................................................................... 3
6 1515911 Wire Harness .......................................................................................................... 1
7 1515907 Strap Clamp ............................................................................................................ 1
8 1515908 Bracket .................................................................................................................... 1
9 1515909 Capscrew ................................................................................................................ 3
10 1515910 Wire Harness .......................................................................................................... 1
a 1512651 Clamp ...................................................................................................................... 3

FOOTNOTES:
a Not Illustrated
b ⇒ S/N B222E01552E
c S/N B222E01553E ⇒
d ⇒ S/N B222E015565E
e S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 4-47


for service procedures.
UNIT CODE B222
EUROPE 08/2007

ALTERNATOR (Figure 4-23)

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 e 1588820 Alternator................................................................................................................. 1
1 f 1649349 Alternator................................................................................................................. 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
e ⇒ D/B 10/2006
f D/B 11/2006 ⇒

4-48 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-49
UNIT CODE B222
EUROPE 08/2007

ALTERNATOR MOUNTING (Figure 4-24)

4-50 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

ALTERNATOR MOUNTING

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1513472 Capscrew ................................................................................................................ 2
2 1512525 Washer .................................................................................................................... 2
3 1673281 Alternator Support ................................................................................................... 1
4 1612775 Brace ....................................................................................................................... 1
5 1512594 Capscrew ................................................................................................................ 2
6 1605242 Capscrew (Captive Washer).................................................................................... 2
7 1673280 Tensioner Belt.......................................................................................................... 1
8 1612777 Pulley Assembly (Idler)............................................................................................ 1
8 1612780 Pulley .................................................................................................................. 1
9 1612782 Capscrew (Captive Washer) ............................................................................... 1
10 1612778 Cover (Idler Pulley) ............................................................................................. 1
11 1612781 Bearing................................................................................................................ 1
12 1612779 Shaft.................................................................................................................... 1
13 1612787 Belt (Serpentine) ..................................................................................................... 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 4-51


for service procedures.
UNIT CODE B222
EUROPE 08/2007

ALTERNATOR DRIVE PULLEY (Figure 4-25)

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1512643 Locknut.................................................................................................................... 1
2 1612783 Pulley....................................................................................................................... 1
3 1512642 Washer .................................................................................................................... 3
4 1612784 Capscrew ................................................................................................................ 1
5 1512641 Capscrew ................................................................................................................ 1

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

4-52 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

STARTER MOTOR (Figure 4-26)

ITEM PART NO. DESCRIPTION QTY

a 1580454 Engine Assembly (300 HP).......................................................................................... 1


c 1580455 Engine Assembly (335 HP).......................................................................................... 1
b 1643262 Engine Assembly (300 HP).......................................................................................... 1
d 1643263 Engine Assembly (335 HP).......................................................................................... 1
1 1587865 Starter Motor ........................................................................................................... 1
2 1587864 Capscrew ................................................................................................................ 3

FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒

©2007 HYSTER COMPANY See Service Manual 4-53


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WINDOW WIPER SYSTEM (Figure 4-27)


SHEET 1 OF 2

4-54 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WINDOW WIPER SYSTEM


SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY

1 1493336 Connector .................................................................................................................... 3


2 1498347 Wiper Arm (Top) .......................................................................................................... 1
3 1498344 Washer (Nozzle) (Double) ........................................................................................... 1
4 1493340 Wiper Blade ................................................................................................................. 1
5 1493341 Wiper Arm (Rear) ........................................................................................................ 1
6 1558025 Washer ........................................................................................................................ 1
7 1554125 Washer ........................................................................................................................ 2
8 1493339 Wiper Motor (Rear) ...................................................................................................... 1
9 1545170 Wire Harness (Rear Wiper) (☞ Figure 4-29) ............................................................. 1
10 1493344 Wiper Motor (Top) ........................................................................................................ 1
11 1493337 Hose ............................................................................................................................ AR
12 1515675 Grommet...................................................................................................................... 1
13 2043352 Wiper Switch (Front) .................................................................................................... 1
14 2043354 Switch (Window Washer)............................................................................................. 1
15 2043353 Wiper Switch (Top And Rear) ...................................................................................... 2
16 1498383 Plug (Switch) ............................................................................................................... 2
17 1493332 Wiper Motor (Front) ..................................................................................................... 1
18 1493333 Linkage (Front) ............................................................................................................ 1
19 1573575 Wiper Arm (Dual)......................................................................................................... 1
20 1493334 Wiper Arm (Single) ...................................................................................................... 1
21 1507003 Nozzle (Top) ................................................................................................................ 1
22 1493335 Wiper Blade (Single).................................................................................................... 1
23 1573574 Wiper Blade (Dual) ...................................................................................................... 2
24 292500 Capscrew..................................................................................................................... 1
25 1492156 Relay (Wiper Timer) (Internal) ..................................................................................... 1
26 1498348 Wiper Blade (Top) ........................................................................................................ 1

©2007 HYSTER COMPANY See Service Manual 4-55


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WINDOW WIPER SYSTEM (Figure 4-28)


SHEET 2 OF 2

4-56 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WINDOW WIPER SYSTEM


SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY

1 1493337 Hose ............................................................................................................................ AR


2 1626996 Reservoir ..................................................................................................................... 1
3 1635018 Bracket......................................................................................................................... 2
4 1635019 Plate ............................................................................................................................ 1
5 1566044 Bolt .............................................................................................................................. 3
6 1635020 Hose ............................................................................................................................ 1
7 1506825 Strap Clamp................................................................................................................. 4
8 1635021 Washer ........................................................................................................................ 1
9 1635022 Screw........................................................................................................................... 4
10 1635023 Cover ........................................................................................................................... 1
11 292500 Capscrew..................................................................................................................... 4
12 1492253 Washer ........................................................................................................................ 4
13 1493397 Cover (Capscrew Head) .............................................................................................. 4
14 1635026 Cap (Reservoir) ........................................................................................................... 1
15 1635025 Pump (24 Volt) ............................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 4-57


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-29)


REAR WIPER EXTENSION

4-58 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
REAR WIPER EXTENSION

ITEM PART NO. DESCRIPTION QTY

1545170 Wire Harness (Rear Wiper) ......................................................................................... 1


1 .. . . . Connector Assembly (Side Console) ...................................................................... 1
1 1489655 Connector (4 Way) .............................................................................................. 1
1 1330416 Secondary Lock .................................................................................................. 1
1 1330437 Terminal (Pin)...................................................................................................... 4
2 1570644 Decal (Washer And Wiper)...................................................................................... 1
3 .. . . . Connector Assembly (Rear Wiper Motor) ............................................................... 1
3 1489656 Connector (4-Way) .............................................................................................. 1
3 1489657 Secondary Lock .................................................................................................. 1
3 1330438 Terminal (Socket) ................................................................................................ 4

©2007 HYSTER COMPANY See Service Manual 4-59


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-30)


ARMREST

4-60 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
ARMREST

ITEM PART NO. DESCRIPTION QTY

1628922 Wire Harness (Armrest)............................................................................................... 1


1 .. . . . Connector Assembly (Side Console) ...................................................................... 1
1 1484554 Connector ........................................................................................................... 1
1 1330438 Terminal (Socket) ................................................................................................ 5
1 1463141 Terminal (Socket) ................................................................................................ 40
1 1484377 Terminal (Plug).................................................................................................... 2
1 1506881 Cap ..................................................................................................................... 1
1 1506883 Clip...................................................................................................................... 1
2 1570611 Decal ....................................................................................................................... 1
3 1570608 Decal ....................................................................................................................... 2
4 .. . . . Connector Assembly (Front Wiper Switch).............................................................. 1
4 1484555 Connector (10-Way) ............................................................................................ 1
4 1484556 Terminal .............................................................................................................. 5
5 1570614 Decal ....................................................................................................................... 1
6 .. . . . Connector Assembly (Front Washer Switch)........................................................... 1
6 1484555 Connector (10-Way) ............................................................................................ 1
6 1484556 Terminal .............................................................................................................. 2
7 1570612 Decal ....................................................................................................................... 2
8 1570609 Decal ....................................................................................................................... 1
9 .. . . . Connector Assembly (Roof Washer/Wiper Switch) ................................................. 1
9 1484555 Connector (10-Way) ............................................................................................ 1
9 1484556 Terminal .............................................................................................................. 4
9 233141 Terminal .............................................................................................................. 1
10 1570610 Decal ....................................................................................................................... 1
11 .. . . . Connector Assembly (Rear Washer/Wiper Switch)................................................. 1
11 1484555 Connector (10-Way) ............................................................................................ 1
11 1484556 Terminal .............................................................................................................. 4
11 233141 Terminal .............................................................................................................. 1
12 1506885 Ring (Armrest Ground) ............................................................................................ 1
13 .. . . . Connector Assembly (New Joystick) ....................................................................... 1
13 1484397 Connector (3-Way) .............................................................................................. 1
13 1330426 Secondary Lock .................................................................................................. 1
13 1363886 Terminal (Socket) ................................................................................................ 3
14 .. . . . Connector Assembly (Joystick) ............................................................................... 1
14 1500925 Connector ........................................................................................................... 1
14 1352603 Secondary Lock .................................................................................................. 1
14 1330437 Terminal (Pin)...................................................................................................... 12
15 .. . . . Connector Assembly (Sliding Cab) ......................................................................... 1
15 1484555 Connector (10-Way) ............................................................................................ 1
15 1484556 Terminal .............................................................................................................. 3
16 .. . . . Decal ....................................................................................................................... 1
17 .. . . . Connector Assembly (Clamp/Unclamp Switch) (RH) .............................................. 1
17 1484555 Connector (10-Way) ............................................................................................ 1
17 1484556 Terminal .............................................................................................................. 3
18 .. . . . Decal ....................................................................................................................... 1
19 .. . . . Connector Assembly (Twist Lock Switch)................................................................ 1
19 1484555 Connector (10-Way) ............................................................................................ 1
19 1484556 Terminal .............................................................................................................. 3
20 1570613 Decal ....................................................................................................................... 1
21 .. . . . Connector Assembly (Clamp/Unclamp Switch) (LH)............................................... 1
21 1484555 Connector (10-Way) ............................................................................................ 1

©2007 HYSTER COMPANY See Service Manual 4-61


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS
ARMREST

ITEM PART NO. DESCRIPTION QTY

21 1484556 Terminal .............................................................................................................. 3


22 .. . . . Decal ....................................................................................................................... 1
23 .. . . . Decal ....................................................................................................................... 1
24 .. . . . Connector Assembly (Pre Clamp Switch) ............................................................... 1
24 1484555 Connector (10-Way) ............................................................................................ 1
24 1484556 Terminal .............................................................................................................. 2
25 .. . . . Connector Assembly (Fold/Unfold Switch) (Front Legs).......................................... 1
25 1484555 Connector (10-Way) ............................................................................................ 1
25 1484556 Terminal .............................................................................................................. 3
26 .. . . . Decal ....................................................................................................................... 1
27 .. . . . Decal ....................................................................................................................... 1
28 .. . . . Connector Assembly (Fold/Unfold Switch) (Rear Legs) .......................................... 1
28 1484555 Connector (10-Way) ............................................................................................ 1
28 1484556 Terminal .............................................................................................................. 3
29 .. . . . Connector Assembly (Hydraulic Stop Switch) ......................................................... 1
29 1484555 Connector (10-Way) ............................................................................................ 1
29 1484556 Terminal .............................................................................................................. 3
30 .. . . . Decal ....................................................................................................................... 1
31 .. . . . Decal ....................................................................................................................... 1
32 .. . . . Connector Assembly (Extend/Retract Switch) ........................................................ 1
32 1484555 Connector (10-Way) ............................................................................................ 1
32 1484556 Terminal .............................................................................................................. 3
33 .. . . . Connector Assembly (Operator Presence Switch) .................................................. 1
33 1493465 Connector ........................................................................................................... 1
33 1330414 Secondary Lock .................................................................................................. 1
33 1330437 Terminal (Pin)...................................................................................................... 2
34 1493459 Terminal (Ring) (Seat Ground) ................................................................................ 1
35 .. . . . Connector Assembly (Suspension Seat)................................................................. 1
35 1490242 Connector ........................................................................................................... 1
35 1490243 Secondary Lock .................................................................................................. 1
35 1330438 Terminal (Socket) ................................................................................................ 2
36 .. . . . Cap Assembly ......................................................................................................... 1
36 1493465 Connector ........................................................................................................... 1
36 1330439 Terminal (Plug).................................................................................................... 2
37 .. . . . Connector Assembly (ISO/WTP Position Indicator) ................................................ 1
37 1656408 Connector ........................................................................................................... 1
37 1484556 Terminal .............................................................................................................. 4
38 .. . . . Connector Assembly (Slave Connected Indicator).................................................. 1
38 1656408 Connector ........................................................................................................... 1
38 1484556 Terminal .............................................................................................................. 2

4-62 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS (Figure 4-31)


ATTACHMENT SIGNAL
CAB TO FRAME

ITEM PART NO. DESCRIPTION QTY

1607223 Wire Harness (Attachment Signals) ............................................................................ 1


1 .. . . . Connector Assembly (Cab) ..................................................................................... 1
1 1330438 Terminal (Socket) ................................................................................................ 23
1 1502627 Connector (Socket) ............................................................................................. 1
2 .. . . . Connector Assembly (Frame).................................................................................. 1
2 1330438 Terminal (Socket) ................................................................................................ 23
2 1502627 Connector (Socket) ............................................................................................. 1
3 1617197 Strain Relief............................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 4-63


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-32)


ENGINE POWER
CAB TO FRAME

ITEM PART NO. DESCRIPTION QTY

1617651 Wire Harness (Engine Power) ..................................................................................... 1


1 .. . . . Connector Assembly (Cab) ..................................................................................... 1
1 1493434 Terminal (Socket) ................................................................................................ 16
1 1493433 Housing (Socket)................................................................................................. 1
2 .. . . . Connector Assembly (Frame).................................................................................. 1
2 1484709 Terminal (Pin)...................................................................................................... 16
2 1623052 Housing (Pin) ...................................................................................................... 1
3 1617197 Strain Relief............................................................................................................. 1

4-64 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS (Figure 4-33)


POWERTRAIN SIGNAL 2
CAB TO FRAME

ITEM PART NO. DESCRIPTION QTY

1617650 Wire Harness (Powertrain Signals 2)........................................................................... 1


1 .. . . . Connector Assembly (Cab) ..................................................................................... 1
1 1330437 Terminal (Pin)...................................................................................................... 30
1 1330439 Terminal (Plug).................................................................................................... 1
1 1623049 Housing (Pin) ...................................................................................................... 1
2 .. . . . Connector Assembly (Frame).................................................................................. 1
2 1330437 Terminal (Pin)...................................................................................................... 30
2 1330439 Terminal (Plug).................................................................................................... 1
2 1623049 Housing (Pin) ...................................................................................................... 1
3 1617197 Strain Relief............................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 4-65


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-34)


POWERTRAIN SIGNAL 1
CAB TO FRAME

ITEM PART NO. DESCRIPTION QTY

1607224 Wire Harness (Powertrain Signals 1)........................................................................... 1


1 .. . . . Connector Assembly (Cab) ..................................................................................... 1
1 1330438 Terminal (Socket) ................................................................................................ 30
1 1330439 Terminal (Plug).................................................................................................... 1
1 1484650 Connector (Socket) ............................................................................................. 1
2 .. . . . Connector Assembly (Frame).................................................................................. 1
2 1330438 Terminal (Socket) ................................................................................................ 30
2 1330439 Terminal (Plug).................................................................................................... 1
2 1484650 Connector (Socket) ............................................................................................. 1
3 1617197 Strain Relief............................................................................................................. 1

4-66 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS (Figure 4-35)


POWERTRAIN CAN CONNECTION
CAB TO FRAME

ITEM PART NO. DESCRIPTION QTY

1607226 Wire Harness (Powertrain CAN Connector) ................................................................ 1


1 .. . . . Connector Assembly (Cab) ..................................................................................... 1
1 1484397 Connector (3-Way) .............................................................................................. 1
1 1330439 Terminal (Plug).................................................................................................... 1
1 1518112 Terminal (Socket) ................................................................................................ 2
1 1610944 Secondary Lock .................................................................................................. 1
2 .. . . . Connector Assembly (Frame).................................................................................. 1
2 1484397 Connector (3-Way) .............................................................................................. 1
2 1330439 Terminal (Plug).................................................................................................... 1
2 1518112 Terminal (Socket) ................................................................................................ 2
2 1610944 Secondary Lock .................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 4-67


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-36)


LMI CAN CONNECTION
CAB TO FRAME

ITEM PART NO. DESCRIPTION QTY


1607227 Wire Harness (LMI CAN Connector) ........................................................................... 1
1 .. . . . Connector Assembly (Cab) ..................................................................................... 1
1 1484397 Connector (3-Way) .............................................................................................. 1
1 1463194 Secondary Lock .................................................................................................. 1
1 1330439 Terminal (Plug).................................................................................................... 1
1 1518112 Terminal (Socket) ................................................................................................ 2
2 .. . . . Connector Assembly (Frame).................................................................................. 1
2 1484397 Connector (3-Way) .............................................................................................. 1
2 1463194 Secondary Lock .................................................................................................. 1
2 1330439 Terminal (Plug).................................................................................................... 1
2 1518112 Terminal (Socket) ................................................................................................ 2

4-68 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-69
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-37)


LMI COLOR DISPLAY

4-70 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
LMI COLOR DISPLAY

ITEM PART NO. DESCRIPTION QTY

1615725 Wire Harness (LMI Color Display) ............................................................................... 1


1 .. . . . Connector Assembly (Twist Module Harness and LMI Display) .............................. 1
1 1489655 Connector (4 Way) .............................................................................................. 1
1 1330416 Secondary Lock .................................................................................................. 1
1 1502712 Terminal (Pin)...................................................................................................... 2
1 1330437 Terminal (Pin)...................................................................................................... 2
2 .. . . . Connector Assembly (LMI Display) ......................................................................... 1
2 1624100 Plug (Straight) ..................................................................................................... 1
2 1624101 Terminal (Socket) ................................................................................................ 4

©2007 HYSTER COMPANY See Service Manual 4-71


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-38)


LMI MONOCHROME DISPLAY

4-72 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
LMI MONOCHROME DISPLAY

ITEM PART NO. DESCRIPTION QTY

1628930 Wire Harness (LMI Monochrome Display)................................................................... 1


1 .. . . . Connector Assembly (Harness, Twist Module And LMI Display)............................. 1
1 1489655 Connector (4 Way) .............................................................................................. 1
1 1330416 Secondary Lock .................................................................................................. 1
1 1502712 Terminal (Pin)...................................................................................................... 2
1 1330437 Terminal (Pin)...................................................................................................... 2
2 .. . . . Connector Assembly (LMI Display) ......................................................................... 1
2 1637653 Housing (14 Way) ............................................................................................... 1
2 1637654 Terminal .............................................................................................................. 4

©2007 HYSTER COMPANY See Service Manual 4-73


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-39)


CLOSED CAB

4-74 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
CLOSED CAB

ITEM PART NO. DESCRIPTION QTY

1643745 Wire Harness (Closed Cab)......................................................................................... 1


1 .. . . . Connector Group (Interior Light) (RH)..................................................................... 1
1 1624103 Receptacle .......................................................................................................... 2
1 1610947 Insulator (Receptacle) ......................................................................................... 2
2 .. . . . Connector Group (Door Switch) (RH) ..................................................................... 1
2 1624102 Terminal (Pin)...................................................................................................... 4
2 1484383 Heat Shrink Tube ................................................................................................ 4
3 .. . . . Connector Group (Speaker) (RH) ........................................................................... 1
3 1484600 Terminal .............................................................................................................. 1
3 1624103 Receptacle .......................................................................................................... 1
3 1484383 Heat Shrink Tube ................................................................................................ 1
3 1610947 Insulator (Receptacle) ......................................................................................... 1
4 .. . . . Connector Group (Speaker) (LH) ............................................................................ 1
4 1484600 Terminal .............................................................................................................. 1
4 1624103 Receptacle .......................................................................................................... 1
4 1484383 Heat Shrink Tube ................................................................................................ 1
4 1610947 Insulator (Receptacle) ......................................................................................... 1
5 .. . . . Connector Group (Door Switch) (LH) ...................................................................... 1
5 1624102 Terminal (Pin)...................................................................................................... 4
5 1484383 Heat Shrink Tube ................................................................................................ 4
6 .. . . . Connector Group (Interior Light) (LH) ..................................................................... 1
6 1624103 Receptacle .......................................................................................................... 2
6 1610947 Insulator (Receptacle) ......................................................................................... 2
7 1570645 Decal (12 Volt)......................................................................................................... 2
8 .. . . . Connector Assembly (Radio Power)........................................................................ 1
8 1484609 Housing (Socket)................................................................................................. 1
8 1484719 Terminal .............................................................................................................. 3
9 .. . . . Connector Assembly (Radio Speakers) .................................................................. 1
9 1484608 Housing (Socket)................................................................................................. 1
9 1484610 Terminal .............................................................................................................. 4
10 .. . . . Connector Assembly (Roof Wiper).......................................................................... 1
10 1489656 Connector (4-Way) .............................................................................................. 1
10 1489657 Secondary Lock .................................................................................................. 1
10 1330438 Terminal (Socket) ................................................................................................ 4
11 .. . . . Connector Group (Radio Communications) ............................................................ 1
11 1624103 Receptacle .......................................................................................................... 2
11 1610947 Insulator (Receptacle) ......................................................................................... 2
12 .. . . . Connector Group (Ventilation Fan).......................................................................... 1
12 1624103 Receptacle .......................................................................................................... 1
12 1610947 Insulator (Receptacle) ......................................................................................... 1
13 .. . . . Connector Assembly (Cab Connection) .................................................................. 1
13 1484592 Connector ........................................................................................................... 1
13 1484593 Retainer .............................................................................................................. 1
13 1484594 Terminal (Pin)...................................................................................................... 4
13 1484595 Seal..................................................................................................................... 4
13 1484656 Terminal (Socket) ................................................................................................ 11
13 1484597 Seal..................................................................................................................... 11
13 1484611 Seal (Blanking).................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-75


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-40)


CAB SIDE CONSOLE
SHEET 1 OF 2
(⇒PENDING PER ECN 68389-15)

4-76 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE
SHEET 1 OF 2
(⇒PENDING PER ECN 68389-15)

ITEM PART NO. DESCRIPTION QTY

1640506 Wire Harness (Side Console) ...................................................................................... 1


1 .. . . . Connector Assembly (Cab Relay 1) ........................................................................ 1
1 1493428 Connector (12-Way) ............................................................................................ 1
1 1500913 Secondary Lock .................................................................................................. 1
1 1330438 Terminal (Socket) ................................................................................................ 11
1 1610947 Insulator (Receptacle) ......................................................................................... 1
2 .. . . . Connector Assembly (Cab Relay 2) ........................................................................ 1
2 1500925 Connector ........................................................................................................... 11
2 1352603 Secondary Lock .................................................................................................. 1
2 1363885 Terminal (Pin)...................................................................................................... 1
2 1330437 Terminal (Pin)...................................................................................................... 11
3 .. . . . Connector Assembly (Ignition Switch)..................................................................... 1
3 370728 Connector ........................................................................................................... 1
3 1484375 Terminal .............................................................................................................. 3
4 .. . . . Terminal Group (Sliding Cab Override) ................................................................... 1
4 1624103 Receptacle .......................................................................................................... 4
4 1610947 Insulator (Receptacle) ......................................................................................... 4
5 .. . . . Terminal Group (Rotation Override) ........................................................................ 1
5 1624103 Receptacle .......................................................................................................... 2
5 1610947 Insulator (Receptacle) ......................................................................................... 2
6 .. . . . Terminal Group (LMI Red Indicator) ........................................................................ 1
6 1624103 Receptacle .......................................................................................................... 2
6 1610947 Insulator (Receptacle) ......................................................................................... 2
7 .. . . . Terminal Group (LMI Yellow Indicator) .................................................................... 1
7 1624103 Receptacle .......................................................................................................... 2
7 1610947 Insulator (Receptacle) ......................................................................................... 2
8 .. . . . Terminal Group (LMI Green Indicator)..................................................................... 1
8 1624103 Receptacle .......................................................................................................... 2
8 1610947 Insulator (Receptacle) ......................................................................................... 2
9 .. . . . Terminal Group (Emergency Lowering)................................................................... 1
9 1624103 Receptacle .......................................................................................................... 2
9 1610947 Insulator (Receptacle) ......................................................................................... 2
10 .. . . . Relay Base Assembly (Seat Switch and Horn) ....................................................... 1
10 1484683 Relay Base.......................................................................................................... 1
10 1489957 Connector (1-Way) .............................................................................................. 3
10 1570602 Terminal (Socket) ................................................................................................ 4
10 1389479 Electrical Fitting................................................................................................... 1
10 1489960 Relay (24 Volt) ......................................................................................................... 2
11 .. . . . Relay Base Assembly (Start Override and 12V) ..................................................... 1
11 1484683 Relay Base.......................................................................................................... 1
11 1489957 Connector (1-Way) .............................................................................................. 3
11 1570602 Terminal (Socket) ................................................................................................ 5
11 1489960 Relay (24 Volt) ......................................................................................................... 2
12 .. . . . Relay Base Assembly (Twistlock Unlock and Auxiliary) .......................................... 1
12 1484683 Relay Base.......................................................................................................... 1
12 1489957 Connector (1-Way) .............................................................................................. 4
12 1570602 Terminal (Socket) ................................................................................................ 5
12 1489960 Relay (24 Volt) ......................................................................................................... 2
13 .. . . . Relay Base Assembly (Flasher) .............................................................................. 1

©2007 HYSTER COMPANY See Service Manual 4-77


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS
CAB SIDE CONSOLE
SHEET 1 OF 2
(⇒PENDING PER ECN 68389-15)

ITEM PART NO. DESCRIPTION QTY

13 1484684 Relay Base.......................................................................................................... 1


13 1489957 Connector (1-Way) .............................................................................................. 3
14 .. . . . Relay Base Assembly (Chassis Lights and Boom Lights)....................................... 1
14 1484683 Relay Base.......................................................................................................... 1
14 1490249 Connector (1-Way) .............................................................................................. 4
14 1570602 Terminal (Socket) ................................................................................................ 4
14 1489960 Relay (24 Volt) ......................................................................................................... 2
15 .. . . . Relay Base Assembly (Start Inhibit and Neutral) .................................................... 1
15 1484683 Relay Base.......................................................................................................... 1
15 1489957 Connector (1-Way) .............................................................................................. 4
15 1570602 Terminal (Socket) ................................................................................................ 4
15 1489960 Relay (24 Volt) ......................................................................................................... 2
16 .. . . . Relay Base Assembly (Interrupt and Reverse Light and Alarm) ............................. 1
16 1484683 Relay Base.......................................................................................................... 1
16 1489957 Connector (1-Way) .............................................................................................. 4
16 1570602 Terminal (Socket) ................................................................................................ 4
16 1489960 Relay (24 Volt) ......................................................................................................... 2
17 .. . . . Relay Base Assembly (Main Power) ....................................................................... 1
17 1484684 Relay Base.......................................................................................................... 1
17 1610952 Terminal .............................................................................................................. 2
17 1489957 Connector (1-Way) .............................................................................................. 2
17 1528811 Main Relay (24 Volt) ................................................................................................ 1
17 248196 Connector................................................................................................................ 2
17 148611 Terminal................................................................................................................... 2
17 2072354 Screw ...................................................................................................................... 2
17 320155 Washer .................................................................................................................... 4
17 302398 Nut........................................................................................................................... 2
18 1484715 Clip .......................................................................................................................... 2
19 1484714 Clip .......................................................................................................................... 2
20 .. . . . Connector Assembly (Front Wiper Timer) ............................................................... 1
20 1484676 Housing (Socket)................................................................................................. 1
20 1484556 Terminal .............................................................................................................. 6
21 .. . . . Connector Assembly (Indicator Display) ................................................................. 1
21 1493428 Connector (12-Way) ............................................................................................ 1
21 1500913 Secondary Lock .................................................................................................. 1
21 1330438 Terminal (Socket) ................................................................................................ 9
21 1518112 Terminal (Socket) ................................................................................................ 2
21 1330439 Terminal (Plug).................................................................................................... 1
22 1500927 Clip .......................................................................................................................... 5
23 1570645 Decal (12 Volt) ......................................................................................................... 1
24 .. . . . Connector Assembly (12 Volt Accessory Socket) ................................................... 1
24 1465378 Connector ........................................................................................................... 1
24 1484556 Terminal .............................................................................................................. 2
25 .. . . . Connector Assembly (Heater Switch) ..................................................................... 1
25 1489656 Connector (4-Way) .............................................................................................. 1
25 1489657 Secondary Lock .................................................................................................. 1
25 1363886 Terminal (Socket) ................................................................................................ 2
25 1330438 Terminal (Socket) ................................................................................................ 2
26 .. . . . Connector Assembly (Map Light) ............................................................................ 1

4-78 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE
SHEET 1 OF 2
(⇒PENDING PER ECN 68389-15)

ITEM PART NO. DESCRIPTION QTY

26 1465378 Connector ........................................................................................................... 1


26 1484556 Terminal .............................................................................................................. 2
27 1570639 Decal (Beacon Switch) ............................................................................................ 1
28 .. . . . Connector Assembly (Strobe Light Switch)............................................................. 1
28 1484555 Connector (10-Way) ............................................................................................ 1
28 1484556 Terminal .............................................................................................................. 4
29 1570638 Decal (Hazard Light) ............................................................................................... 1
30 .. . . . Connector Assembly (Hazard Light Switch) ............................................................ 1
30 1484675 Housing (Switch)................................................................................................. 1
30 233141 Terminal .............................................................................................................. 1
30 1484556 Terminal .............................................................................................................. 7
31 1497361 Decal (Front Worklight Switch) ................................................................................ 1
32 .. . . . Connector Assembly (Rear Boom Drive Light Switch) ............................................ 1
32 1484555 Connector (10-Way) ............................................................................................ 1
32 1484556 Terminal .............................................................................................................. 2
32 233141 Terminal .............................................................................................................. 2
33 1570641 Decal (Roadlight Switch)..................................................................................... 1
34 .. . . . Connector Assembly (Front Drive/Sidemarker Light Switch) .................................. 1
34 1484555 Connector (10-Way) ............................................................................................ 1
34 1484556 Terminal .............................................................................................................. 4
35 1570643 Decal (Mast And Attachment Worklight) ................................................................. 1
36 .. . . . Connector Assembly (Attachment Light Switch) ..................................................... 1
36 1484555 Connector (10-Way) ............................................................................................ 1
36 1484556 Terminal .............................................................................................................. 2
37 1570644 Decal ....................................................................................................................... 1
38 1330439 Terminal (Plug) ........................................................................................................ 6
39 .. . . . Connector Assembly (Powered Sliding Cab)........................................................... 1
39 1493430 Connector ........................................................................................................... 1
39 1529052 Secondary Lock .................................................................................................. 1
39 1610947 Insulator (Receptacle) ......................................................................................... 2
39 1330438 Terminal (Socket) ................................................................................................ 4
40 .. . . . Connector Assembly (Rear Cab 2) ......................................................................... 1
40 1493430 Connector ........................................................................................................... 1
40 1529052 Secondary Lock .................................................................................................. 1
40 1363886 Terminal (Socket) ................................................................................................ 2
40 1330438 Terminal (Socket) ................................................................................................ 4
41 .. . . . Connector Assembly (Rear Cab 1) ......................................................................... 1
41 1525589 Connector ........................................................................................................... 1
41 1330417 Secondary Lock .................................................................................................. 1
41 1330437 Terminal (Pin)...................................................................................................... 6
43 .. . . . Connector Assembly (Powertrain CAN Connection) ............................................... 1
43 1570605 Housing............................................................................................................... 1
43 1532663 Retainer .............................................................................................................. 1
43 1502712 Terminal (Pin)...................................................................................................... 2
43 1330439 Terminal (Plug).................................................................................................... 1
44 .. . . . Connector Assembly (LMI CAN Connection) .......................................................... 1
44 1570605 Housing............................................................................................................... 1
44 1330415 Secondary Lock .................................................................................................. 1
44 1502712 Terminal (Pin)...................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 4-79


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS
CAB SIDE CONSOLE
SHEET 1 OF 2
(⇒PENDING PER ECN 68389-15)

ITEM PART NO. DESCRIPTION QTY

44 1330439 Terminal (Plug).................................................................................................... 1


45 .. . . . Connector Assembly (Attachment Signal)............................................................... 1
45 1500919 Connector ........................................................................................................... 1
45 1484685 Locknut................................................................................................................ 1
45 1484686 Washer (Spring) .................................................................................................. 1
45 1330437 Terminal (Pin)...................................................................................................... 23
46 .. . . . Connector Assembly (Powertrain Power) ................................................................ 1
46 1484665 Housing............................................................................................................... 1
46 1484686 Washer (Spring) .................................................................................................. 1
46 1484685 Locknut................................................................................................................ 1
46 1484709 Terminal (Pin)...................................................................................................... 16
47 .. . . . Connector Assembly (Powertrain Signals 2) ........................................................... 1
47 1623062 Housing............................................................................................................... 1
47 1484685 Locknut................................................................................................................ 1
47 1484686 Washer (Spring) .................................................................................................. 1
47 1330438 Terminal (Socket) ................................................................................................ 31
47 1330439 Terminal (Plug).................................................................................................... 1
48 .. . . . Connector Assembly (Powertrain Signals 1) ........................................................... 1
48 1484666 Housing............................................................................................................... 1
48 1484685 Locknut................................................................................................................ 1
48 1484686 Washer (Spring) .................................................................................................. 1
48 1330437 Terminal (Pin)...................................................................................................... 30
48 1330439 Terminal (Plug).................................................................................................... 1
49 1493466 Connector................................................................................................................ 1
49 1330439 Terminal (Plug) ........................................................................................................ 3
50 .. . . . Connector Assembly (Converter) ............................................................................ 1
50 1484397 Connector (3-Way) .............................................................................................. 1
50 1330426 Secondary Lock .................................................................................................. 1
50 1330438 Terminal (Socket) ................................................................................................ 3
51 1610942 Diode Assembly ...................................................................................................... 2
52 .. . . . Connector Assembly (Rotate Override Diode) ........................................................ 1
52 1610950 Housing (Sealed) (4-Way)................................................................................... 1
52 1610941 Seal (Dummy) ..................................................................................................... 1
52 1484656 Terminal (Socket) ................................................................................................ 3
52 1482659 Seal (Rubber)...................................................................................................... 3
53 1610953 Diode Assembly ...................................................................................................... 4
54 .. . . . Connector Assembly (Diodes)................................................................................. 1
54 1610950 Housing (Sealed) (4-Way)................................................................................... 1
54 1484656 Terminal (Socket) ................................................................................................ 4
54 1610954 Seal..................................................................................................................... 2
54 1482659 Seal (Rubber)...................................................................................................... 2
55 .. . . . Connector Assembly (Sliding Cab Buzzer Diode) ................................................... 1
55 1610950 Housing (Sealed) (4-Way)................................................................................... 1
55 1484656 Terminal (Socket) ................................................................................................ 3
55 1482659 Seal (Rubber)...................................................................................................... 2
55 1610941 Seal (Dummy) ..................................................................................................... 1
55 1610954 Seal..................................................................................................................... 1
56 .. . . . Connector Assembly (Cabin Roof Connection)....................................................... 1
56 1484654 Connector (14-Way) ............................................................................................ 1

4-80 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE
SHEET 1 OF 2
(⇒PENDING PER ECN 68389-15)

ITEM PART NO. DESCRIPTION QTY

56 1484655 Retainer (Socket) ................................................................................................ 1


56 1484708 Terminal (Socket) ................................................................................................ 2
56 1484656 Terminal (Socket) ................................................................................................ 11
56 1484595 Seal..................................................................................................................... 2
56 1484597 Seal..................................................................................................................... 11
56 1484611 Seal (Blanking).................................................................................................... 1
57 .. . . . Connector Assembly (Rear Wiper).......................................................................... 1
57 1489656 Connector (4-Way) .............................................................................................. 1
57 1489657 Secondary Lock .................................................................................................. 1
57 1363886 Terminal (Socket) ................................................................................................ 4
58 .. . . . Connector Assembly (Diodes)................................................................................. 1
58 1610950 Housing (Sealed) (4-Way)................................................................................... 1
58 1484656 Terminal (Socket) ................................................................................................ 4
58 1482659 Seal (Rubber)...................................................................................................... 2
58 1610954 Seal..................................................................................................................... 2
59 .. . . . Connector Assembly (Armrest Harness)................................................................. 1
59 1484664 Housing............................................................................................................... 1
59 1484685 Locknut................................................................................................................ 1
59 1484686 Washer (Spring) .................................................................................................. 1
59 1330437 Terminal (Pin)...................................................................................................... 7
59 1463140 Terminal (Pin)...................................................................................................... 38
59 1484377 Terminal (Plug).................................................................................................... 2
60 1611029 Diode Assembly (1-Way) ......................................................................................... 1
61 .. . . . Connector Assembly (Diode) .................................................................................. 1
61 1610950 Housing (Sealed) (4-Way)................................................................................... 1
61 1610941 Seal (Dummy) ..................................................................................................... 2
61 1484656 Terminal (Socket) ................................................................................................ 2
61 1482659 Seal (Rubber)...................................................................................................... 2
62 .. . . . Connector Assembly (LH Diode) ............................................................................. 1
62 1610950 Housing (Sealed) (4-Way)................................................................................... 1
62 1484656 Terminal (Socket) ................................................................................................ 4
62 1610954 Seal..................................................................................................................... 4
63 .. . . . Connector Assembly (Cab Override Diode) ............................................................ 1
63 1610950 Housing (Sealed) (4-Way)................................................................................... 1
63 1484656 Terminal (Socket) ................................................................................................ 4
63 1482659 Seal (Rubber)...................................................................................................... 4

©2007 HYSTER COMPANY See Service Manual 4-81


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-41)


CAB SIDE CONSOLE
SHEET 2 OF 2
(⇒PENDING PER ECN 68389-15)

4-82 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE
SHEET 2 OF 2
(⇒PENDING PER ECN 68389-15)

ITEM PART NO. DESCRIPTION QTY

1640506 Wire Harness (Side Console) ...................................................................................... 1


1 .. . . . Connector Assembly (Hydraulic Relays 1) .............................................................. 1
1 1493428 Connector (12-Way) ............................................................................................ 1
1 1500913 Secondary Lock .................................................................................................. 1
1 1330438 Terminal (Socket) ................................................................................................ 12
2 .. . . . Connector Assembly (Hydraulic Relays 2) .............................................................. 1
2 1624336 Housing............................................................................................................... 1
2 1502626 Secondary Lock .................................................................................................. 1
2 1330438 Terminal (Socket) ................................................................................................ 8
3 .. . . . Cap Assembly ......................................................................................................... 2
3 1493466 Connector ........................................................................................................... 1
3 1330439 Terminal (Plug).................................................................................................... 3
4 .. . . . Connector Assembly (Diagnostic) ........................................................................... 1
4 1484397 Connector (3-Way) .............................................................................................. 1
4 1610944 Secondary Lock .................................................................................................. 1
4 1518112 Terminal (Socket) ................................................................................................ 2
4 1330439 Terminal (Plug).................................................................................................... 1
5 .. . . . Cap Assembly ......................................................................................................... 2
5 1493465 Connector ........................................................................................................... 1
5 1330439 Terminal (Plug).................................................................................................... 2
6 .. . . . Connector Assembly (Service Power)..................................................................... 1
6 1490242 Connector ........................................................................................................... 1
6 1490243 Secondary Lock .................................................................................................. 1
6 1363886 Terminal (Socket) ................................................................................................ 2
7 1607772 Resistor (Termination) ............................................................................................. 1
8 .. . . . Connector Assembly (Terminating Resistor) ........................................................... 1
8 1484397 Connector (3-Way) .............................................................................................. 1
8 1610944 Secondary Lock .................................................................................................. 1
8 1518112 Terminal (Socket) ................................................................................................ 2
8 1330439 Terminal (Plug).................................................................................................... 1
9 .. . . . Terminal Group (Buzzer) ......................................................................................... 1
9 1624103 Receptacle .......................................................................................................... 2
9 1610947 Insulator (Receptacle) ......................................................................................... 2
10 .. . . . Connector Assembly (24 Volt Accessory Socket) ................................................... 1
10 1490242 Connector ........................................................................................................... 1
10 1490243 Secondary Lock .................................................................................................. 1
10 1363886 Terminal (Socket) ................................................................................................ 2
11 .. . . . Connector Assembly (Park Brake Switch)............................................................... 1
11 1500928 Switch (2-way)..................................................................................................... 1
11 1484394 End Cap .............................................................................................................. 4
11 1561756 Cover (Lower) ..................................................................................................... 1
11 1567676 Cover (Upper) ..................................................................................................... 1
11 1570606 Cable Tie............................................................................................................. 1
12 .. . . . Connector Assembly (Instrument Cluster) .............................................................. 1
12 1484677 Plug (24-Way) ..................................................................................................... 1
12 1484716 Terminal .............................................................................................................. 16
13 1490245 Clip .......................................................................................................................... 3
14 .. . . . Connector Assembly (Cab Underfloor) ................................................................... 1
14 1624334 Housing............................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-83


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS
CAB SIDE CONSOLE
SHEET 2 OF 2
(⇒PENDING PER ECN 68389-15)

ITEM PART NO. DESCRIPTION QTY

14 1484685 Locknut................................................................................................................ 1
14 1484686 Washer (Spring) .................................................................................................. 1
14 1330437 Terminal (Pin)...................................................................................................... 4
14 1463140 Terminal (Pin)...................................................................................................... 38
14 1484377 Terminal (Plug).................................................................................................... 5
15 .. . . . Fusebox Assembly (4) (12 Volt) .............................................................................. 1
15 1484681 Fuse Box (10-Way) ............................................................................................. 1
15 1389477 Lock .................................................................................................................... 1
15 1490250 Bridge Piece (2-Way) .......................................................................................... 3
15 1489957 Connector (1-Way) .............................................................................................. 7
15 1389479 Electrical Fitting................................................................................................... 2
16 .. . . . Fuse Box Assembly (2) (Lights) .............................................................................. 1
16 1484681 Fuse Box (10-Way) ............................................................................................. 1
16 1389477 Lock .................................................................................................................... 1
16 1490250 Bridge Piece (2-Way) .......................................................................................... 4
16 1489957 Connector (1-Way) .............................................................................................. 9
16 1389479 Electrical Fitting................................................................................................... 3
17 .. . . . Fuse Box Assembly (1) (Hydraulics) ....................................................................... 1
17 1484681 Fuse Box (10-Way) ............................................................................................. 1
17 1389477 Lock .................................................................................................................... 1
17 1496884 Bridge Piece (3-Way) .......................................................................................... 2
17 1489957 Connector (1-Way) .............................................................................................. 7
17 1389479 Electrical Fitting................................................................................................... 3
18 .. . . . Fuse Box Assembly (3) (Engine)............................................................................. 1
18 1484681 Fuse Box (10-Way) ............................................................................................. 1
18 1389477 Lock .................................................................................................................... 1
18 1489957 Connector (1-Way) .............................................................................................. 8
18 1490250 Bridge Piece (2-Way) .......................................................................................... 2
18 1496884 Bridge Piece (3-Way) .......................................................................................... 1
18 1490249 Connector (1-Way) .............................................................................................. 2
18 1389479 Electrical Fitting................................................................................................... 1
19 .. . . . Terminal Group (Calibration Switch)........................................................................ 1
19 1624103 Receptacle .......................................................................................................... 2
19 1610947 Insulator (Receptacle) ......................................................................................... 2
20 .. . . . Connector Assembly (Diagnostic)....................................................................... 1
20 1484397 Connector (3-Way) .............................................................................................. 1
20 1610944 Secondary Lock .................................................................................................. 1
20 1518112 Terminal (Socket) ................................................................................................ 2
20 1330439 Terminal (Plug).................................................................................................... 1
21 1610942 Diode Assembly (Auxiliary Relay) ........................................................................... 1
22 .. . . . Connector Assembly (Auxiliary Relay Diode).......................................................... 1
22 1610950 Housing (Sealed) (4-Way)................................................................................... 1
22 1484656 Terminal (Socket) ................................................................................................ 3
22 1482659 Seal (Rubber)...................................................................................................... 3
22 1610941 Seal (Dummy) ..................................................................................................... 1
24 1610953 Diode Assembly ...................................................................................................... 1
25 .. . . . Connector Assembly (Override and Red Light Diode) ............................................ 1
25 1610950 Housing (Sealed) (4-Way)................................................................................... 1
25 1484656 Terminal (Socket) ................................................................................................ 4

4-84 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE
SHEET 2 OF 2
(⇒PENDING PER ECN 68389-15)

ITEM PART NO. DESCRIPTION QTY

25 1482659 Seal (Rubber)...................................................................................................... 4


26 1500927 Clip .......................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-85


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-42)


CAB SIDE CONSOLE, INCLUDING RELAYS
SHEET 1 0F 2
(PENDING PER ECN 68389-15⇒)

4-86 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE, INCLUDING RELAYS
SHEET 1 0F 2
(PENDING PER ECN 68389-15⇒)

ITEM PART NO. DESCRIPTION QTY

1648896 Wire Harness (Side Console) ...................................................................................... 1


1 .. . . . Connector Assembly (CH/IH Indicator Display)....................................................... 1
1 1493428 Connector (12-Way) ............................................................................................ 1
1 1500913 Secondary Lock .................................................................................................. 1
1 1330439 Terminal (Plug).................................................................................................... 1
1 1330438 Terminal (Socket) ................................................................................................ 9
1 1518112 Terminal (Socket) ................................................................................................ 2
2 .. . . . Connector Assembly (Front Wiper Timer) ............................................................... 1
2 1484676 Housing (Socket)................................................................................................. 1
2 1484556 Terminal .............................................................................................................. 6
3 .. . . . Connector Assembly (Start Switch) ........................................................................ 1
3 370728 Connector ........................................................................................................... 1
3 1484375 Terminal .............................................................................................................. 3
4 .. . . . Connector Assembly (Sliding Cab Override)........................................................... 1
4 1624103 Receptacle .......................................................................................................... 4
4 1610947 Insulator (Receptacle) ......................................................................................... 4
4 .. . . . Decal (Cab Reverse) ............................................................................................... 1
4 .. . . . Decal (Cab Forward) ............................................................................................... 1
5 .. . . . Connector Assembly (Rotation Override)................................................................ 1
5 1624103 Receptacle .......................................................................................................... 2
5 1610947 Insulator (Receptacle) ......................................................................................... 2
5 .. . . . Decal (No Rotation)................................................................................................. 1
6 1570639 Decal (Beacon Switch) ............................................................................................ 1
7 .. . . . Connector Assembly (LMI Indicator, Red)............................................................... 1
7 1624103 Receptacle .......................................................................................................... 2
7 1610947 Insulator (Receptacle) ......................................................................................... 2
7 .. . . . Decal (Red) ............................................................................................................. 1
8 .. . . . Connector Assembly (LMI Indicator, Yellow) ........................................................... 1
8 1624103 Receptacle .......................................................................................................... 2
8 1610947 Insulator (Receptacle) ......................................................................................... 2
8 .. . . . Decal (Yellow).......................................................................................................... 1
9 .. . . . Connector Assembly (LMI Indicator, Green) ........................................................... 1
9 1624103 Receptacle .......................................................................................................... 2
9 1610947 Insulator (Receptacle) ......................................................................................... 2
9 .. . . . Decal (Green).......................................................................................................... 1
10 .. . . . Connector Assembly (Emergency Lowering) .......................................................... 1
10 1624103 Receptacle .......................................................................................................... 2
10 1610947 Insulator (Receptacle) ......................................................................................... 2
10 .. . . . Decal (No Lowering)................................................................................................ 1
11 1570645 Decal (12 Volt)......................................................................................................... 1
12 .. . . . Connector Assembly (Accessory Socket, 12V) ....................................................... 1
12 1465378 Connector ........................................................................................................... 1
12 1484556 Terminal .............................................................................................................. 2
13 .. . . . Connector Assembly (Heater) ................................................................................. 1
13 1489656 Connector (4-Way) .............................................................................................. 1
13 1489657 Secondary Lock .................................................................................................. 1
13 1363886 Terminal (Socket) ................................................................................................ 2
13 1330438 Terminal (Socket) ................................................................................................ 2
14 .. . . . Connector Assembly (MAP Light) ........................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-87


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS
CAB SIDE CONSOLE, INCLUDING RELAYS
SHEET 1 0F 2
(PENDING PER ECN 68389-15⇒)

ITEM PART NO. DESCRIPTION QTY

14 1465378 Connector ........................................................................................................... 1


14 1484556 Terminal .............................................................................................................. 2
15 1570644 Decal ....................................................................................................................... 1
16 .. . . . Connector Assembly (Rear Wiper).......................................................................... 1
16 1489656 Connector (4-Way) .............................................................................................. 1
16 1489657 Secondary Lock .................................................................................................. 1
16 1330438 Terminal (Socket) ................................................................................................ 4
17 .. . . . Connector Assembly (Cabin Roof).......................................................................... 1
17 1484654 Connector (14-Way) ............................................................................................ 1
17 1484655 Retainer (Socket) ................................................................................................ 1
17 1484611 Seal (Blanking).................................................................................................... 1
17 1484708 Terminal (Socket) ................................................................................................ 2
17 1484595 Seal..................................................................................................................... 2
17 1484656 Terminal (Socket) ................................................................................................ 11
17 1484597 Seal..................................................................................................................... 11
18 1500927 Clip .......................................................................................................................... 4
19 .. . . . Connector Assembly (Diode, Sliding Cab Buzzer) .................................................. 1
19 1610950 Housing (Sealed) (4-Way)................................................................................... 1
19 1610941 Seal (Dummy) ..................................................................................................... 1
19 1610954 Seal..................................................................................................................... 1
19 1482659 Seal (Rubber)...................................................................................................... 2
19 1484656 Terminal (Socket) ................................................................................................ 3
19 1610942 Diode Assembly ...................................................................................................... 1
20 .. . . . Connector Assembly (Diodes)................................................................................. 1
20 1610950 Housing (Sealed) (4-Way)................................................................................... 1
20 1610954 Seal..................................................................................................................... 2
20 1482659 Seal (Rubber)...................................................................................................... 2
20 1484656 Terminal (Socket) ................................................................................................ 4
20 1610953 Diode Assembly ...................................................................................................... 1
21 .. . . . Connector Assembly (Diode, EL And Rotate Override) .......................................... 1
21 1610950 Housing (Sealed) (4-Way)................................................................................... 1
21 1610941 Seal (Dummy) ..................................................................................................... 1
21 1484656 Terminal (Socket) ................................................................................................ 3
21 1482659 Seal (Rubber)...................................................................................................... 3
21 1610942 Diode Assembly ...................................................................................................... 1
22 .. . . . Connector Assembly (Diode, LH) ............................................................................ 1
22 1610950 Housing (Sealed) (4-Way)................................................................................... 1
22 1484656 Terminal (Socket) ................................................................................................ 4
22 1610954 Seal..................................................................................................................... 4
22 1610953 Diode Assembly ...................................................................................................... 1
23 .. . . . Connector Assembly (Diode, EL And LH3 Cab Override)....................................... 1
23 1610950 Housing (Sealed) (4-Way)................................................................................... 1
23 1484656 Terminal (Socket) ................................................................................................ 4
23 1482659 Seal (Rubber)...................................................................................................... 4
23 1610953 Diode Assembly ...................................................................................................... 1
24 .. . . . Connector Assembly (Diodes)................................................................................. 1
24 1610950 Housing (Sealed) (4-Way)................................................................................... 1
24 1484656 Terminal (Socket) ................................................................................................ 4
24 1482659 Seal (Rubber)...................................................................................................... 2

4-88 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE, INCLUDING RELAYS
SHEET 1 0F 2
(PENDING PER ECN 68389-15⇒)

ITEM PART NO. DESCRIPTION QTY

24 1610954 Seal..................................................................................................................... 2
24 1610953 Diode Assembly ...................................................................................................... 1
25 .. . . . Connector Assembly (Diode) .................................................................................. 1
25 1610950 Housing (Sealed) (4-Way)................................................................................... 1
25 1610941 Seal (Dummy) ..................................................................................................... 2
25 1484656 Terminal (Socket) ................................................................................................ 2
25 1482659 Seal (Rubber)...................................................................................................... 2
25 1546697 Secondary Lock....................................................................................................... 1
26 .. . . . Connector Assembly (Armrest Harness)................................................................. 1
26 1484664 Housing............................................................................................................... 1
26 1484685 Locknut................................................................................................................ 1
26 1484686 Washer (Spring) .................................................................................................. 1
26 1330437 Terminal (Pin)...................................................................................................... 7
26 1463140 Terminal (Pin)...................................................................................................... 38
26 1484377 Terminal (Plug).................................................................................................... 2
27 .. . . . Connector Assembly (Converter) ............................................................................ 1
27 1484397 Connector (3-Way) .............................................................................................. 1
27 1330426 Secondary Lock .................................................................................................. 1
27 1330438 Terminal (Socket) ................................................................................................ 3
27 1484397 Connector (3-Way) .................................................................................................. 1
27 1330439 Terminal (Plug) ........................................................................................................ 3
28 .. . . . Connector Assembly (Powertrain Signals 1) ........................................................... 1
28 1484666 Housing............................................................................................................... 1
28 1484685 Locknut................................................................................................................ 1
28 1484686 Washer (Spring) .................................................................................................. 1
28 1330439 Terminal (Plug).................................................................................................... 1
28 1330437 Terminal (Pin)...................................................................................................... 30
29 .. . . . Connector Assembly (Powertrain Signals 2) ........................................................... 1
29 1623062 Housing............................................................................................................... 1
29 1484685 Locknut................................................................................................................ 1
29 1484686 Washer (Spring) .................................................................................................. 1
29 1330439 Terminal (Plug).................................................................................................... 1
29 1330438 Terminal (Socket) ................................................................................................ 30
30 .. . . . Connector Assembly (Powertrain Power) ................................................................ 1
30 1484665 Housing............................................................................................................... 1
30 1484685 Locknut................................................................................................................ 1
30 1484686 Washer (Spring) .................................................................................................. 1
30 1484709 Terminal (Pin)...................................................................................................... 16
31 .. . . . Connector Assembly (Attachment Signal)............................................................... 1
31 1500919 Connector ........................................................................................................... 1
31 1484685 Locknut................................................................................................................ 1
31 1484686 Washer (Spring) .................................................................................................. 1
31 1330437 Terminal (Pin)...................................................................................................... 23
31 1484685 Locknut.................................................................................................................... 1
31 1484686 Washer (Spring) ...................................................................................................... 1
32 .. . . . Connector Assembly (CAN Connector, LMI)........................................................... 1
32 1570605 Housing............................................................................................................... 1
32 1330415 Secondary Lock .................................................................................................. 1
32 1330439 Terminal (Plug).................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-89


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS
CAB SIDE CONSOLE, INCLUDING RELAYS
SHEET 1 0F 2
(PENDING PER ECN 68389-15⇒)

ITEM PART NO. DESCRIPTION QTY

32 1502712 Terminal (Pin)...................................................................................................... 2


33 .. . . . Connector Assembly (CAN Connector, Powertrain)................................................ 1
33 1570605 Housing............................................................................................................... 1
33 1532663 Retainer .............................................................................................................. 1
33 1330439 Terminal (Plug).................................................................................................... 1
33 1502712 Terminal (Pin)...................................................................................................... 2
34 .. . . . Connector Assembly (Powered Sliding Cab)........................................................... 1
34 1493430 Connector ........................................................................................................... 1
34 1529052 Secondary Lock .................................................................................................. 1
34 1330439 Terminal (Plug).................................................................................................... 2
34 1330438 Terminal (Socket) ................................................................................................ 4
34 1525589 Connector................................................................................................................ 1
34 1330439 Terminal (Plug) ........................................................................................................ 4
35 .. . . . Connector Assembly (Rear Cab 2) ......................................................................... 1
35 1493430 Connector ........................................................................................................... 1
35 1529052 Secondary Lock .................................................................................................. 1
35 1363886 Terminal (Socket) ................................................................................................ 2
35 1330438 Terminal (Socket) ................................................................................................ 4
36 .. . . . Connector Assembly (Rear Cab 1) ......................................................................... 1
36 1525589 Connector ........................................................................................................... 1
36 1330417 Secondary Lock .................................................................................................. 1
36 1330437 Terminal (Pin)...................................................................................................... 6
37 1570643 Decal (Mast And Attachment Worklight) ................................................................. 1
38 .. . . . Connector Assembly (Attachment Lights) ............................................................... 1
38 1484555 Connector (10-Way) ............................................................................................ 1
38 1484556 Terminal .............................................................................................................. 2
39 1570641 Decal (Roadlight Switch) ......................................................................................... 1
40 .. . . . Connector Assembly (Side And Front Drive Lights) ................................................ 1
40 1484555 Connector (10-Way) ............................................................................................ 1
40 1484556 Terminal .............................................................................................................. 4
41 1497361 Decal (Front Worklight Switch) ................................................................................ 1
42 .. . . . Connector Assembly (Boom And Rear Drive Lights) .............................................. 1
42 1484555 Connector (10-Way) ............................................................................................ 1
42 1484556 Terminal .............................................................................................................. 2
42 233141 Terminal .............................................................................................................. 2
43 1570638 Decal (Hazard Light) ............................................................................................... 1
44 .. . . . Connector Assembly (Hazard Lights)...................................................................... 1
44 1484675 Housing (Switch)................................................................................................. 1
44 233141 Terminal .............................................................................................................. 1
44 1484556 Terminal .............................................................................................................. 7
45 .. . . . Connector Assembly (Strobe Lights)....................................................................... 1
45 1484555 Connector (10-Way) ............................................................................................ 1
45 1484556 Terminal .............................................................................................................. 4
46 .. . . . Connector Assembly (Extension And Retraction Relays) ....................................... 1
46 1484683 Relay Base.......................................................................................................... 1
46 1489957 Connector (1-Way) .............................................................................................. 4
46 1570602 Terminal (Socket) ................................................................................................ 4
46 1489960 Relay (24 Volt) ......................................................................................................... 1
47 .. . . . Connector Assembly (CM13 And Override Buzzer Relays) .................................... 1

4-90 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE, INCLUDING RELAYS
SHEET 1 0F 2
(PENDING PER ECN 68389-15⇒)

ITEM PART NO. DESCRIPTION QTY

47 1484683 Relay Base.......................................................................................................... 1


47 1489957 Connector (1-Way) .............................................................................................. 4
47 1570602 Terminal (Socket) ................................................................................................ 4
47 1489960 Relay (24 Volt) ......................................................................................................... 1
48 .. . . . Connector Assembly (CM10 Interrupt And Accumulator Charge Relays)............... 1
48 1484683 Relay Base.......................................................................................................... 1
48 1489957 Connector (1-Way) .............................................................................................. 2
48 1570602 Terminal (Socket) ................................................................................................ 4
48 1389479 Electrical Fitting................................................................................................... 2
48 1489960 Relay (24 Volt) ......................................................................................................... 1
49 .. . . . Connector Assembly (Sliding Cab Cutoff And LH Relays) ...................................... 1
49 1484683 Relay Base.......................................................................................................... 1
49 1489957 Connector (1-Way) .............................................................................................. 3
49 1570602 Terminal (Socket) ................................................................................................ 5
49 1489960 Relay (24 Volt) ......................................................................................................... 1
50 .. . . . Connector Assembly (Main Power 2 Relay) ............................................................ 1
50 1484684 Relay Base.......................................................................................................... 1
50 1610952 Terminal .............................................................................................................. 2
50 1489957 Connector (1-Way) .............................................................................................. 2
50 1610946 Relay (24 Volt, 70 Amp)........................................................................................... 1
51 .. . . . Connector Assembly (Boom Retract And Red LMI Relays) .................................... 1
51 1484684 Relay Base.......................................................................................................... 1
51 1489957 Connector (1-Way) .............................................................................................. 4
51 1570602 Terminal (Socket) ................................................................................................ 4
51 1489960 Relay (24 Volt) ......................................................................................................... 1
52 .. . . . Connector Assembly (Boom Lights And Lights Relays) .......................................... 1
52 1484684 Relay Base.......................................................................................................... 1
52 1490249 Connector (1-Way) .............................................................................................. 4
52 1570602 Terminal (Socket) ................................................................................................ 4
52 1489960 Relay (24 Volt) ......................................................................................................... 1
53 .. . . . Connector Assembly (Start Inhibit And Neutral Relays).......................................... 1
53 1484684 Relay Base.......................................................................................................... 1
53 1490249 Connector (1-Way) .............................................................................................. 4
53 1570602 Terminal (Socket) ................................................................................................ 4
53 1489960 Relay (24 Volt) ......................................................................................................... 1
54 .. . . . Connector Assembly (CM11 Interrupt And Reverse Light And Alarm Relays)........ 1
54 1484684 Relay Base.......................................................................................................... 1
54 1490249 Connector (1-Way) .............................................................................................. 4
54 1570602 Terminal (Socket) ................................................................................................ 4
54 1489960 Relay (24 Volt) ......................................................................................................... 1
55 .. . . . Connector Assembly (Main Power 1 Relay) ............................................................ 1
55 1484684 Relay Base.......................................................................................................... 1
55 1610952 Terminal .............................................................................................................. 2
55 1489957 Connector (1-Way) .............................................................................................. 2
55 1610946 Relay (24 Volt, 70 Amp)........................................................................................... 1
56 .. . . . Connector Assembly (Not Locked And Boom Down Relays) .................................. 1
56 1484684 Relay Base.......................................................................................................... 1
56 1490249 Connector (1-Way) .............................................................................................. 4
56 1570602 Terminal (Socket) ................................................................................................ 4

©2007 HYSTER COMPANY See Service Manual 4-91


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS
CAB SIDE CONSOLE, INCLUDING RELAYS
SHEET 1 0F 2
(PENDING PER ECN 68389-15⇒)

ITEM PART NO. DESCRIPTION QTY

56 1489960 Relay (24 Volt) ......................................................................................................... 1


57 .. . . . Connector Assembly (Seat Switch And Horn Relays)............................................. 1
57 1484684 Relay Base.......................................................................................................... 1
57 1389479 Electrical Fitting................................................................................................... 1
57 1489957 Connector (1-Way) .............................................................................................. 3
57 1570602 Terminal (Socket) ................................................................................................ 4
57 1489960 Relay (24 Volt) ......................................................................................................... 1
58 .. . . . Connector Assembly (Override And 12V Relays) ................................................... 1
58 1484684 Relay Base.......................................................................................................... 1
58 1489957 Connector (1-Way) .............................................................................................. 3
58 1570602 Terminal (Socket) ................................................................................................ 5
58 1489960 Relay (24 Volt) ......................................................................................................... 1
59 .. . . . Connector Assembly (Twistlock Unlock And Auxiliary Relays)................................ 1
59 1484684 Relay Base.......................................................................................................... 1
59 1489957 Connector (1-Way) .............................................................................................. 4
59 1570602 Terminal (Socket) ................................................................................................ 5
59 1489960 Relay (24 Volt) ......................................................................................................... 1
60 .. . . . Connector Assembly (DI Flasher Relay) ................................................................. 1
60 1484684 Relay Base.......................................................................................................... 1
60 1489957 Connector (1-Way) .............................................................................................. 3
61 1484715 Clip .......................................................................................................................... 3
62 1484714 Clip .......................................................................................................................... 3

4-92 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-93
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-43)


CAB SIDE CONSOLE, INCLUDING FUSES
SHEET 2 0F 2
(PENDING PER ECN 68389-15⇒)

4-94 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE, INCLUDING FUSES
SHEET 2 0F 2
(PENDING PER ECN 68389-15⇒)

ITEM PART NO. DESCRIPTION QTY

1648896 Wire Harness (Side Console) ...................................................................................... 1


1 .. . . . Connector Assembly (Diode) .................................................................................. 1
1 1610950 Housing (Sealed) (4-Way)................................................................................... 1
1 1610941 Seal (Dummy) ..................................................................................................... 2
1 1484656 Terminal (Socket) ................................................................................................ 2
1 1482659 Seal (Rubber)...................................................................................................... 2
1 1546697 Secondary Lock....................................................................................................... 1
2 .. . . . Connector Assembly (Undercab) ............................................................................ 1
2 1624334 Housing............................................................................................................... 1
2 1484685 Locknut................................................................................................................ 1
2 1484686 Washer (Spring) .................................................................................................. 1
2 1330437 Terminal (Pin)...................................................................................................... 5
2 1463140 Terminal (Pin)...................................................................................................... 37
2 1484377 Terminal (Plug).................................................................................................... 5
3 .. . . . Connector Assembly (Override And Red Light Diodes) .......................................... 1
3 1610950 Housing (Sealed) (4-Way)................................................................................... 1
3 1484656 Terminal (Socket) ................................................................................................ 4
3 1482659 Seal (Rubber)...................................................................................................... 4
3 1610953 Diode Assembly ...................................................................................................... 1
4 1500927 Clip .......................................................................................................................... 1
5 .. . . . Connector Assembly (Diagnostic Plug)................................................................... 1
5 1484397 Connector (3-Way) .............................................................................................. 1
5 1610944 Secondary Lock .................................................................................................. 1
5 1330439 Terminal (Plug).................................................................................................... 1
5 1518112 Terminal (Socket) ................................................................................................ 1
5 1484397 Connector (3-Way) .................................................................................................. 1
5 1500912 Clip .......................................................................................................................... 1
5 .. . . . Decal (LMI).............................................................................................................. 1
6 .. . . . Connector Assembly (Hydraulic Relays) ................................................................. 1
6 1493428 Connector (12-Way) ............................................................................................ 1
6 1500913 Secondary Lock .................................................................................................. 1
6 1330438 Terminal (Socket) ................................................................................................ 12
7 .. . . . Connector Assembly (Hydraulic Relays) ................................................................. 1
7 1624336 Housing............................................................................................................... 1
7 1330429 Secondary Lock .................................................................................................. 1
7 1330438 Terminal (Socket) ................................................................................................ 8
8 .. . . . Connector Assembly (Calibration Switch) ............................................................... 1
8 1624103 Receptacle .......................................................................................................... 2
8 1610947 Insulator (Receptacle) ......................................................................................... 2
9 .. . . . Connector Assembly (Auxiliary Relay Diode).......................................................... 1
9 1610950 Housing (Sealed) (4-Way)................................................................................... 1
9 1610941 Seal (Dummy) ..................................................................................................... 1
9 1484656 Terminal (Socket) ................................................................................................ 3
9 1482659 Seal (Rubber)...................................................................................................... 3
9 1610942 Diode Assembly ...................................................................................................... 1
10 .. . . . Connector Assembly (Fuse Box 3, Engine)............................................................. 1
10 1484681 Fuse Box (10-Way) ............................................................................................. 1
10 1484682 Secondary Lock .................................................................................................. 1
10 1496884 Bridge Piece (3-Way) .......................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-95


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS
CAB SIDE CONSOLE, INCLUDING FUSES
SHEET 2 0F 2
(PENDING PER ECN 68389-15⇒)

ITEM PART NO. DESCRIPTION QTY

10 1489957 Connector (1-Way) .............................................................................................. 8


10 1490250 Bridge Piece (2-Way) .......................................................................................... 2
10 1490249 Connector (1-Way) .............................................................................................. 2
11 .. . . . Connector Assembly (Fuse Box 1, Hydraulics) ....................................................... 1
11 1484681 Fuse Box (10-Way) ............................................................................................. 1
11 1484682 Secondary Lock .................................................................................................. 1
11 1496884 Bridge Piece (3-Way) .......................................................................................... 2
11 1489957 Connector (1-Way) .............................................................................................. 7
11 1389479 Electrical Fitting................................................................................................... 3
12 .. . . . Connector Assembly (Fuse Box 2, Lights) .............................................................. 1
12 1484681 Fuse Box (10-Way) ............................................................................................. 1
12 1484682 Secondary Lock .................................................................................................. 1
12 1490250 Bridge Piece (2-Way) .......................................................................................... 4
12 1489957 Connector (1-Way) .............................................................................................. 9
12 1389479 Electrical Fitting................................................................................................... 3
13 .. . . . Connector Assembly (Fuse Box 4, 12V) ................................................................. 1
13 1484681 Fuse Box (10-Way) ............................................................................................. 1
13 1484682 Secondary Lock .................................................................................................. 1
13 1490250 Bridge Piece (2-Way) .......................................................................................... 3
13 1489957 Connector (1-Way) .............................................................................................. 7
13 1389479 Electrical Fitting................................................................................................... 2
14 .. . . . Connector Assembly (Accessory Socket, 24V) ....................................................... 1
14 1490242 Connector ........................................................................................................... 1
14 1490243 Secondary Lock .................................................................................................. 1
14 1363886 Terminal (Socket) ................................................................................................ 2
14 1493465 Connector................................................................................................................ 1
14 1330439 Terminal (Plug) ........................................................................................................ 2
15 1490245 Clip .......................................................................................................................... 3
16 .. . . . Connector Assembly (Terminating Resistor) ........................................................... 1
16 1484397 Connector (3-Way) .............................................................................................. 1
16 1610944 Secondary Lock .................................................................................................. 1
16 1330439 Terminal (Plug).................................................................................................... 1
16 1518112 Terminal (Socket) ................................................................................................ 2
16 1607772 Resistor (Termination) ............................................................................................. 1
17 .. . . . Connector Assembly (Buzzer)................................................................................. 1
17 1624103 Receptacle .......................................................................................................... 2
17 1610947 Insulator (Receptacle) ......................................................................................... 2
18 .. . . . Connector Assembly (Park Brake Switch)............................................................... 1
18 1500928 Switch (2-way)..................................................................................................... 1
18 1484394 End Cap .............................................................................................................. 4
18 1500928 Switch (2-way) ......................................................................................................... 1
18 1561756 Cover (Lower).......................................................................................................... 1
18 1567676 Cover (Upper).......................................................................................................... 1
18 1570606 Cable Tie ................................................................................................................. 1
19 .. . . . Connector Assembly (Instrument Cluster) .............................................................. 1
19 1484677 Plug (24-Way) ..................................................................................................... 1
19 1484716 Terminal .............................................................................................................. 16
20 .. . . . Connector Assembly (Service Power)..................................................................... 1
20 1490242 Connector ........................................................................................................... 1

4-96 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE, INCLUDING FUSES
SHEET 2 0F 2
(PENDING PER ECN 68389-15⇒)

ITEM PART NO. DESCRIPTION QTY

20 1490243 Secondary Lock .................................................................................................. 1


20 1363886 Terminal (Socket) ................................................................................................ 2
20 1493465 Connector................................................................................................................ 1
20 1500912 Clip .......................................................................................................................... 1
20 1330439 Terminal (Plug) ........................................................................................................ 2
21 .. . . . Connector Assembly (Diagnostic Plug)................................................................... 1
21 1484397 Connector (3-Way) .............................................................................................. 1
21 1610944 Secondary Lock .................................................................................................. 1
21 1518112 Terminal (Socket) ................................................................................................ 2
21 1330439 Terminal (Plug).................................................................................................... 1
21 1484397 Connector (3-Way) .................................................................................................. 1
21 1500912 Clip .......................................................................................................................... 1
21 1330439 Terminal (Plug) ........................................................................................................ 3

©2007 HYSTER COMPANY See Service Manual 4-97


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-44)


SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

1638017 Wire Harness (Sliding Cab) ......................................................................................... 1


1 .. . . . Connector Assembly (Side Console Cab) ............................................................... 1
1 1330439 Terminal (Plug).................................................................................................... 2
1 1525589 Connector ........................................................................................................... 1
1 1330417 Secondary Lock .................................................................................................. 1
1 1330437 Terminal (Pin)...................................................................................................... 4
2 .. . . . Connector Assembly (Forward)............................................................................... 1
2 1493449 Housing............................................................................................................... 1
2 1484394 End Cap .............................................................................................................. 2
2 1570616 Seal ......................................................................................................................... 1
3 .. . . . Connector Assembly (Reverse)............................................................................... 1
3 1570621 Housing............................................................................................................... 1
3 1484394 End Cap .............................................................................................................. 2
3 1570616 Seal ......................................................................................................................... 1

4-98 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-99
UNIT CODE B222
EUROPE 08/2007

RELAYS AND FUSES (Figure 4-45)


OPERATOR COMPARTMENT
(⇒PENDING PER ECN 68389-15)

4-100 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

RELAYS AND FUSES


OPERATOR COMPARTMENT
(⇒PENDING PER ECN 68389-15)

ITEM PART NO. DESCRIPTION QTY

a 1640506 Wire Harness (Side Console) (☞ Figure 4-40, ☞ Figure 4-41) ................................ 1
b 1648896 Wire Harness (Side Console) ...................................................................................... 1
1 1484715 Clip .......................................................................................................................... 2
2 1484714 Clip .......................................................................................................................... 2
3 1489960 Relay (24 Volt) (Horn).............................................................................................. 1
4 1489960 Relay (24 Volt) (Seat Switch)................................................................................... 1
5 1489960 Relay (24 Volt) (Boom Lights).................................................................................. 1
6 1489960 Relay (24 Volt) (Lights) ............................................................................................ 1
7 1489960 Relay (24 Volt) (24 Volt To 12 Volt) .......................................................................... 1
8 1489960 Relay (24 Volt) (Override)........................................................................................ 1
9 1489960 Relay (24 Volt) (Start Inhibit) ................................................................................... 1
10 1489960 Relay (24 Volt) (Neutral) .......................................................................................... 1
11 1489960 Relay (24 Volt) (Auxiliary) ........................................................................................ 1
12 1489960 Relay (24 Volt) (Twistlock Unlock) ........................................................................... 1
13 1489960 Relay (24 Volt) (Interrupt) ........................................................................................ 1
14 1489960 Relay (24 Volt) (Reverse) ........................................................................................ 1
15 2003859 Flasher Unit (Flasher).............................................................................................. 1
16 1528811 Main Relay (24 Volt) (Main Power) .......................................................................... 1
17 .. . . . Fuse Box 1 .............................................................................................................. 1
18 370646 Fuse (5 Amp) (Pre-Excitation and ECM) ............................................................ 1
19 1300057 Fuse (7.5 Amp) (Transmission) ........................................................................... 1
20 1310630 Fuse (15 Amp) (Attachment Controls) ................................................................ 1
21 370646 Fuse (5 Amp) (Park Brake Solenoid) .................................................................. 1
22 370647 Fuse (10 Amp) (Convertor) ................................................................................. 1
23 370648 Fuse (20 Amp) (Powered Sliding Cab)................................................................ 1
24 370647 Fuse (10 Amp) (Front Screen Washer And Wiper) ............................................. 1
25 370647 Fuse (10 Amp) (Roof Screen Washer And Wiper).............................................. 1
26 370647 Fuse (10 Amp) (Rear Screen Washer And Wiper).............................................. 1
27 .. . . . Fuse Box 2 .............................................................................................................. 1
28 1337828 Fuse (3 Amp) (Staircase Light) ........................................................................... 1
29 370647 Fuse (10 Amp) (Engine Compartment Light) ...................................................... 1
30 370647 Fuse (10 Amp) (Stop Light)................................................................................. 1
31 370647 Fuse (10 Amp) (Headlights)................................................................................ 1
32 370646 Fuse (5 Amp) (Interior Light)............................................................................... 1
33 1310630 Fuse (15 Amp) (Attachment Lights) .................................................................... 1
34 370647 Fuse (10 Amp) (Turn Signal Lights) .................................................................... 1
35 370647 Fuse (10 Amp) (Side Maker and Tail Lights)....................................................... 1
36 1310630 Fuse (15 Amp) (Rear Drive Lights) ..................................................................... 1
37 370647 Fuse (10 Amp) (Reverse Lights, Alarm, Rotating Beacon) ................................. 1
38 .. . . . Fuse Box 3 .............................................................................................................. 1
39 1300057 Fuse (7.5 Amp) (Engine Start) ............................................................................ 1
40 1320669 Fuse (30 Amp) (Boom Lights) ............................................................................. 1
41 370647 Fuse (10 Amp) (Instrumentation) ........................................................................ 1
42 370647 Fuse (10 Amp) (Horn) ......................................................................................... 1
43 1310630 Fuse (15 Amp) (Hourmeter at Fuel Fill) .............................................................. 1
44 1310630 Fuse (15 Amp) (Seat Suspension Compressor) ................................................. 1
45 370648 Fuse (20 Amp) (Heater, Air Conditioning, Ventilation) ........................................ 1
46 370646 Fuse (5 Amp) (Reverse Lights and Alarm).......................................................... 1
47 .. . . . Fuse Box 4 .............................................................................................................. 1
48 370647 Fuse (10 Amp) (Power Socket 12 Volt) ............................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-101


for service procedures.
UNIT CODE B222
EUROPE 08/2007

RELAYS AND FUSES


OPERATOR COMPARTMENT
(⇒PENDING PER ECN 68389-15)

ITEM PART NO. DESCRIPTION QTY

49 1337828 Fuse (3 Amp) (Radio, CB, Intercom)................................................................... 1


50 1310630 Fuse (15 Amp) (Air Conditioning) ....................................................................... 1
51 370647 Fuse (10 Amp) (Hazard Flashers) ...................................................................... 1
52 370646 Fuse (5 Amp) (Strobe Light) ............................................................................... 1
53 1337828 Fuse (3 Amp) (12 Volt Relay).............................................................................. 1
54 370648 Fuse (20 Amp) (Power Socket 24 Volt) ............................................................... 1
55 a 1640507 Wire Harness (Cab Relays) (☞ Figure 4-50) ............................................................. 1
55 1484714 Clip .......................................................................................................................... 1
56 1489960 Relay (24 Volt) (Sliding Cab Cut-Off)....................................................................... 1
57 1489960 Relay (24 Volt) (Sliding Cab Electric Motor) ............................................................ 1
58 1489960 Relay (24 Volt) (CM10) ............................................................................................ 1
59 1489960 Relay (24 Volt) (CM13) ............................................................................................ 1
60 1489960 Relay (24 Volt) (Attachment Cylinders Extension)................................................... 1
61 1484715 Clip .......................................................................................................................... 1
62 1489960 Relay (24 Volt) (Attachment Cylinders Retraction) .................................................. 1
63 1489960 Relay (24 Volt) (Override Buzzer)............................................................................ 1
64 1489960 Relay (24 Volt) (Accumulater Charge)..................................................................... 1
65 1489960 Relay (24 Volt) (LH Relay) ....................................................................................... 1
66 1607230 Wire Harness (Hydraulic Relays) (☞ Figure 4-54) ..................................................... 1
66 1484714 Clip .......................................................................................................................... 1
67 1489960 Relay (24 Volt) (Rotation Clockwise) ....................................................................... 1
68 1489960 Relay (24 Volt) (Pile Slope LH)................................................................................ 1
69 1489960 Relay (24 Volt) (Side-Shift LH) ................................................................................ 1
70 1489960 Relay (24 Volt) (Damping) ....................................................................................... 1
71 1484715 Clip .......................................................................................................................... 1
72 1489960 Relay (24 Volt) (Powered Damping) ........................................................................ 1
73 1489960 Relay (24 Volt) (Side-Shift RH)................................................................................ 1
74 1489960 Relay (24 Volt) (Pile Slope RH) ............................................................................... 1
75 1489960 Relay (24 Volt) (Rotation Counter-Clockwise) ......................................................... 1

FOOTNOTES:
a ⇒ S/N B222E01525E
b S/N B222E01526E ⇒

4-102 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-103
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-46)


CHASSIS
(⇒PENDING PER ECN 68389-15)

4-104 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
CHASSIS
(⇒PENDING PER ECN 68389-15)

ITEM PART NO. DESCRIPTION QTY

1640505 Wire Harness (Chassis)............................................................................................... 1


1 .. . . . Connector Assembly (Brake Hub Temperature LH) ................................................ 1
1 1493438 Cover................................................................................................................... 1
1 1493437 Terminal .............................................................................................................. 1
1 .. . . . Decal................................................................................................................... 1
2 .. . . . Connector Assembly (Brake Hub Temperature RH)................................................ 1
2 1493438 Cover................................................................................................................... 1
2 1493437 Terminal .............................................................................................................. 1
2 .. . . . Decal................................................................................................................... 1
3 .. . . . Terminal Group (Brake Filter) .................................................................................. 1
4 1493448 Terminal (Ring).................................................................................................... 1
4 1484383 Heat Shrink Tube ................................................................................................ 1
5 .. . . . Connector Assembly (Valve) ................................................................................... 1
5 1598469 Connector (16-Way) ............................................................................................ 1
5 1607771 Boot..................................................................................................................... 1
5 1598470 Terminal (Pin)...................................................................................................... 16
6 .. . . . Connector Assembly (Powertrain)........................................................................... 1
6 1611034 Housing (Socket)................................................................................................. 1
6 1375783 Terminal (Socket) ................................................................................................ 1
6 1330438 Terminal (Socket) ................................................................................................ 3
6 1330439 Terminal (Plug).................................................................................................... 11
6 1484709 Terminal (Pin)...................................................................................................... 3
7 1611029 Diode Assembly (1-Way) ......................................................................................... 1
8 .. . . . Connector Assembly (Diode, Relay) ....................................................................... 1
8 1610950 Housing (Sealed) (4-Way)................................................................................... 1
8 1484656 Terminal (Socket) ................................................................................................ 4
8 1482659 Seal (Rubber)...................................................................................................... 4
9 .. . . . Terminal Group (Starter Relay) ............................................................................... 1
10 1493459 Terminal (Ring).................................................................................................... 2
10 1484383 Heat Shrink Tube ................................................................................................ 2
11 1493448 Terminal (Ring).................................................................................................... 2
11 1484383 Heat Shrink Tube ................................................................................................ 2
12 .. . . . Terminal Group (Disconnect Switch) ....................................................................... 1
13 1516235 Terminal (Ring).................................................................................................... 1
13 1484383 Heat Shrink Tube ................................................................................................ 1
14 1569985 Terminal (Ring).................................................................................................... 1
14 1484383 Heat Shrink Tube ................................................................................................ 1
15 .. . . . Terminal Group (Fuse Alternator)............................................................................ 1
16 1610971 Terminal (Ring).................................................................................................... 2
16 1484383 Heat Shrink Tube ................................................................................................ 2
17 .. . . . Connector Assembly (Fuse Box Connection).......................................................... 1
17 1493430 Connector ........................................................................................................... 1
17 1529052 Secondary Lock .................................................................................................. 1
17 1330438 Terminal (Socket) ................................................................................................ 6
18 .. . . . Terminal Group (Hydraulic Restriction) ................................................................... 1
19 1610948 Terminal (Receptacle) ......................................................................................... 2
19 1610947 Insulator (Receptacle) ......................................................................................... 2
20 .. . . . Connector Assembly (LH1 RH) ............................................................................... 1
20 1484361 Housing (Socket)................................................................................................. 1
20 1330424 Secondary Lock .................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 4-105


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS
CHASSIS
(⇒PENDING PER ECN 68389-15)

ITEM PART NO. DESCRIPTION QTY

20 1330438 Terminal (Socket) ................................................................................................ 2


21 .. . . . Connector Assembly (LH2 RH) ............................................................................... 1
21 1490242 Connector ........................................................................................................... 1
21 1490243 Secondary Lock .................................................................................................. 1
21 1330438 Terminal (Socket) ................................................................................................ 2
22 .. . . . Connector Assembly (Pressure Transducer 6)........................................................ 1
22 1640181 Housing (Socket)................................................................................................. 1
22 1640182 Terminal (Socket) ................................................................................................ 3
22 1640183 Wire Seal ............................................................................................................ 3
23 .. . . . Connector Assembly (Pressure Transducer 5)........................................................ 1
23 1640181 Housing (Socket)................................................................................................. 1
23 1640182 Terminal (Socket) ................................................................................................ 3
23 1640183 Wire Seal ............................................................................................................ 3
24 .. . . . Connector Assembly (Front Lamps RH).................................................................. 1
24 1489656 Connector (4-Way) .............................................................................................. 1
24 1489657 Secondary Lock .................................................................................................. 1
24 1363886 Terminal (Socket) ................................................................................................ 1
24 1330438 Terminal (Socket) ................................................................................................ 3
25 .. . . . Cap Assembly ......................................................................................................... 1
25 1493465 Connector ........................................................................................................... 1
25 1330439 Terminal (Plug).................................................................................................... 2
26 .. . . . Connector Assembly (Stair Light)............................................................................ 1
26 1490242 Connector ........................................................................................................... 1
26 1490243 Secondary Lock .................................................................................................. 1
26 1330438 Terminal (Socket) ................................................................................................ 2
27 .. . . . Terminal Group (ECM Ground) ............................................................................... 1
28 1569984 Terminal (Ring).................................................................................................... 1
28 1484383 Heat Shrink Tube ................................................................................................ 1
29 .. . . . Connector Assembly (Attachment Signals)............................................................. 1
29 1500919 Connector ........................................................................................................... 1
29 1484685 Locknut................................................................................................................ 1
29 1484686 Washer (Spring) .................................................................................................. 1
29 1330437 Terminal (Pin)...................................................................................................... 23
30 .. . . . Connector Assembly (Engine Power)...................................................................... 1
30 1623061 Housing (Socket)................................................................................................. 1
30 1484685 Locknut................................................................................................................ 1
30 1484686 Washer (Spring) .................................................................................................. 1
30 1493434 Terminal (Socket) ................................................................................................ 10
30 1363886 Terminal (Socket) ................................................................................................ 6
30 1330439 Terminal (Plug).................................................................................................... 1
31 .. . . . Connector Assembly (Powertrain Signals 1) ........................................................... 1
31 1484666 Housing............................................................................................................... 1
31 1484685 Locknut................................................................................................................ 1
31 1484686 Washer (Spring) .................................................................................................. 1
31 1330437 Terminal (Pin)...................................................................................................... 30
31 1330439 Terminal (Plug).................................................................................................... 1
32 .. . . . Connector Assembly (Powertrain Signals 2) ........................................................... 1
32 1623062 Housing............................................................................................................... 1
32 1484685 Locknut................................................................................................................ 1
32 1484686 Washer (Spring) .................................................................................................. 1

4-106 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
CHASSIS
(⇒PENDING PER ECN 68389-15)

ITEM PART NO. DESCRIPTION QTY

32 1330438 Terminal (Socket) ................................................................................................ 30


32 1330439 Terminal (Plug).................................................................................................... 1
33 .. . . . Connector Assembly (Powertrain CAN Connection) ............................................... 1
33 1570605 Housing............................................................................................................... 1
33 1532663 Retainer .............................................................................................................. 1
33 1502712 Terminal (Pin)...................................................................................................... 2
33 1330439 Terminal (Plug).................................................................................................... 1
34 .. . . . Connector Assembly (LMI CAN Connection) .......................................................... 1
34 1570605 Housing............................................................................................................... 1
34 1330415 Secondary Lock .................................................................................................. 1
34 1502712 Terminal (Pin)...................................................................................................... 2
34 1330439 Terminal (Plug).................................................................................................... 1
35 .. . . . Terminal Group (Ground) ........................................................................................ 1
36 1611030 Terminal (Ring).................................................................................................... 1
36 1493443 Sleeve ................................................................................................................. 1
37 1516235 Terminal (Ring).................................................................................................... 1
37 1493443 Sleeve ................................................................................................................. 1
38 .. . . . Terminal Group (24 Volt) ......................................................................................... 1
39 1516235 Terminal (Ring).................................................................................................... 1
39 1493443 Sleeve ................................................................................................................. 1
40 .. . . . Plug Assembly......................................................................................................... 1
40 1610974 Connector (Plug)................................................................................................. 1
40 1484377 Terminal (Plug).................................................................................................... 2
41 .. . . . Connector Assembly (Engine Compartment Light) ................................................. 1
41 1490242 Connector ........................................................................................................... 1
41 1490243 Secondary Lock .................................................................................................. 1
41 1330438 Terminal (Socket) ................................................................................................ 2
42 .. . . . Terminal Group (Radiator Coolant) ......................................................................... 1
43 1493448 Terminal (Ring).................................................................................................... 1
43 1484383 Heat Shrink Tube ................................................................................................ 1
44 .. . . . Connector Assembly (Air Filter) .............................................................................. 1
44 1493435 Connector (2-Way) .............................................................................................. 1
44 1493436 Terminal (Socket) ................................................................................................ 2
44 1479109 Wire Seal ............................................................................................................ 2
45 .. . . . Connector Assembly (Proximity Switch).................................................................. 1
45 1330420 Connector ........................................................................................................... 1
45 1463194 Secondary Lock .................................................................................................. 1
45 1518112 Terminal (Socket) ................................................................................................ 3
46 .. . . . Connector Assembly (Boom 4) (Intermodal Handler) ............................................. 1
46 885954 Housing............................................................................................................... 1
46 1611031 Insert (16-Way) ................................................................................................... 1
46 888139 Fitting .................................................................................................................. 1
47 .. . . . Connector Assembly (Boom 3) (Standard Spreader 2)........................................... 1
47 885954 Housing............................................................................................................... 1
47 885957 Insert................................................................................................................... 1
47 1460618 Fitting .................................................................................................................. 1
48 .. . . . Connector Assembly (Boom 2) (Standard Spreader 1)........................................... 1
48 885954 Housing............................................................................................................... 1
48 1611031 Insert (16-Way) ................................................................................................... 1
48 1460618 Fitting .................................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 4-107


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS
CHASSIS
(⇒PENDING PER ECN 68389-15)

ITEM PART NO. DESCRIPTION QTY

49 .. . . . Connector Assembly (Boom 1) (Boom Lights) ........................................................ 1


49 888135 Housing............................................................................................................... 1
49 888136 Connector ........................................................................................................... 1
49 1623060 Fitting (Compression).......................................................................................... 1
50 .. . . . Connector Assembly (Rear Lamps Harness).......................................................... 1
50 1502625 Connector ........................................................................................................... 1
50 1502626 Secondary Lock .................................................................................................. 1
50 1363886 Terminal (Socket) ................................................................................................ 8
50 1330438 Terminal (Socket) ................................................................................................ 1
50 1330439 Terminal (Plug).................................................................................................... 3
51 .. . . . Connector Assembly (Boom 3) (Standard Spreader 2)........................................... 1
51 1463184 Connector ........................................................................................................... 1
51 1463193 Secondary Lock .................................................................................................. 1
51 1463140 Terminal (Pin)...................................................................................................... 2
51 1610945 Terminal .............................................................................................................. 2
52 .. . . . Connector Assembly (Boom Valves) ....................................................................... 1
52 1489656 Connector (4-Way) .............................................................................................. 1
52 1489657 Secondary Lock .................................................................................................. 1
52 1330438 Terminal (Socket) ................................................................................................ 4
53 .. . . . Cap Assembly ......................................................................................................... 1
53 1489655 Connector (4 Way) .............................................................................................. 1
53 1330439 Terminal (Plug).................................................................................................... 4
54 1611029 Diode Assembly (1-Way) ......................................................................................... 1
55 .. . . . Connector Assembly (Alarm Diode) ........................................................................ 1
55 1610950 Housing (Sealed) (4-Way)................................................................................... 1
55 1610941 Seal (Dummy) ..................................................................................................... 2
55 1484656 Terminal (Socket) ................................................................................................ 2
55 1482659 Seal (Rubber)...................................................................................................... 2
56 .. . . . Connector Assembly (Engine)................................................................................. 1
56 1611032 Housing (Socket)................................................................................................. 1
56 1330439 Terminal (Plug).................................................................................................... 24
56 1330438 Terminal (Socket) ................................................................................................ 7
57 .. . . . Connector Assembly (ECM).................................................................................... 1
57 1611033 Housing (Socket)................................................................................................. 1
57 1330439 Terminal (Plug).................................................................................................... 5
57 1484377 Terminal (Plug).................................................................................................... 28
57 1507725 Terminal Socket................................................................................................... 14
58 .. . . . Connector Assembly (CAN Connection) ................................................................. 1
58 1493466 Connector ........................................................................................................... 1
58 1532663 Retainer .............................................................................................................. 1
58 1502712 Terminal (Pin)...................................................................................................... 2
58 1330439 Terminal (Plug).................................................................................................... 1
59 .. . . . Terminal Group (Hour Meter) .................................................................................. 1
60 1610948 Terminal (Receptacle) ......................................................................................... 2
60 1623060 Fitting (Compression).......................................................................................... 2
61 .. . . . Terminal Group (Fuel Sender)................................................................................. 1
62 1610948 Terminal (Receptacle) ......................................................................................... 1
62 1610947 Insulator (Receptacle) ......................................................................................... 1
63 .. . . . Terminal Group (Stair Light Switch)......................................................................... 1
64 1610948 Terminal (Receptacle) ......................................................................................... 2

4-108 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
CHASSIS
(⇒PENDING PER ECN 68389-15)

ITEM PART NO. DESCRIPTION QTY

64 1610947 Insulator (Receptacle) ......................................................................................... 2


65 .. . . . Connector Assembly (Spreader LMI) ...................................................................... 1
65 1493428 Connector (12-Way) ............................................................................................ 1
65 1500913 Secondary Lock .................................................................................................. 1
65 1330439 Terminal (Plug).................................................................................................... 11
65 1330438 Terminal (Socket) ................................................................................................ 1
66 .. . . . Connector Assembly (Controllers 1) ....................................................................... 1
66 1484554 Connector ........................................................................................................... 1
66 1330439 Terminal (Plug).................................................................................................... 2
66 1463141 Terminal (Socket) ................................................................................................ 35
66 1484377 Terminal (Plug).................................................................................................... 5
66 1330438 Terminal (Socket) ................................................................................................ 3
66 1507725 Terminal Socket................................................................................................... 2
67 .. . . . Connector Assembly (Controllers 2) ....................................................................... 1
67 1484650 Connector (Socket) ............................................................................................. 1
67 1330438 Terminal (Socket) ................................................................................................ 24
67 1330439 Terminal (Plug).................................................................................................... 3
67 1518112 Terminal (Socket) ................................................................................................ 4
68 .. . . . Cap Assembly ......................................................................................................... 1
68 1493465 Connector ........................................................................................................... 1
68 1330439 Terminal (Plug).................................................................................................... 2
69 .. . . . Connector Assembly (Stair Light)............................................................................ 1
69 1490242 Connector ........................................................................................................... 1
69 1490243 Secondary Lock .................................................................................................. 1
69 1330438 Terminal (Socket) ................................................................................................ 2
70 .. . . . Connector Assembly (Transmission Sensors)......................................................... 1
70 1493428 Connector (12-Way) ............................................................................................ 1
70 1500913 Secondary Lock .................................................................................................. 1
70 1330438 Terminal (Socket) ................................................................................................ 10
70 1330439 Terminal (Plug).................................................................................................... 2
71 .. . . . Connector Assembly (Hydraulic Valve) ................................................................... 1
71 1493428 Connector (12-Way) ............................................................................................ 1
71 1500913 Secondary Lock .................................................................................................. 1
71 1330439 Terminal (Plug).................................................................................................... 1
71 1363886 Terminal (Socket) ................................................................................................ 1
71 1330438 Terminal (Socket) ................................................................................................ 10
72 .. . . . Cap Assembly ......................................................................................................... 1
72 1463180 Connector ........................................................................................................... 1
73 .. . . . Connector Assembly (Alternate Idle Sensor) .......................................................... 1
73 1489656 Connector (4-Way) .............................................................................................. 1
73 1489657 Secondary Lock .................................................................................................. 1
73 1463140 Terminal (Pin)...................................................................................................... 3
74 .. . . . Connector Assembly (Front Lamps LH) .................................................................. 1
74 1489656 Connector (4-Way) .............................................................................................. 1
74 1489657 Secondary Lock .................................................................................................. 1
74 1363886 Terminal (Socket) ................................................................................................ 1
74 1330438 Terminal (Socket) ................................................................................................ 3
75 .. . . . Connector Assembly (LH2 LH)................................................................................ 1
75 1490242 Connector ........................................................................................................... 1
75 1490243 Secondary Lock .................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 4-109


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS
CHASSIS
(⇒PENDING PER ECN 68389-15)

ITEM PART NO. DESCRIPTION QTY

75 1330438 Terminal (Socket) ................................................................................................ 2


76 .. . . . Connector Assembly (LH1 LH)................................................................................ 1
76 1484361 Housing (Socket)................................................................................................. 1
76 1330424 Secondary Lock .................................................................................................. 1
76 1330438 Terminal (Socket) ................................................................................................ 2
77 .. . . . Connector Assembly (Pressure Transducer 2)........................................................ 1
77 1640181 Housing (Socket)................................................................................................. 1
77 1640182 Terminal (Socket) ................................................................................................ 3
77 1640183 Wire Seal ............................................................................................................ 3
78 .. . . . Connector Assembly (Pressure Transducer 1)........................................................ 1
78 1640181 Housing (Socket)................................................................................................. 1
78 1640182 Terminal (Socket) ................................................................................................ 3
78 1640183 Wire Seal ............................................................................................................ 3

4-110 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-111
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-47)


CHASSIS
(PENDING PER ECN 68389-15⇒)

4-112 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
CHASSIS
(PENDING PER ECN 68389-15⇒)

ITEM PART NO. DESCRIPTION QTY

1648897 Wire Harness (Chassis)............................................................................................... 1


1 .. . . . Connector Assembly (LH Hub Temperature)........................................................... 1
1 1493438 Cover................................................................................................................... 1
1 1493437 Terminal .............................................................................................................. 1
2 .. . . . Connector Assembly (RH Hub Temperature) .......................................................... 1
2 1493438 Cover................................................................................................................... 1
2 1493437 Terminal .............................................................................................................. 1
3 .. . . . Connector Assembly (Brake Filter).......................................................................... 1
3 1493448 Terminal (Ring).................................................................................................... 1
3 1484383 Heat Shrink Tube ................................................................................................ 1
4 .. . . . Connector Assembly (Powertrain)........................................................................... 1
4 1611034 Housing (Socket)................................................................................................. 1
4 1375783 Terminal (Socket) ................................................................................................ 1
4 1484709 Terminal (Pin)...................................................................................................... 3
4 1330438 Terminal (Socket) ................................................................................................ 3
4 1330439 Terminal (Plug).................................................................................................... 11
4 1541989 Secondary Lock....................................................................................................... 2
5 .. . . . Connector Assembly (Valve) ................................................................................... 1
5 1598469 Connector (16-Way) ............................................................................................ 1
5 1607771 Boot..................................................................................................................... 1
5 1598470 Terminal (Pin)...................................................................................................... 16
6 .. . . . Connector Assembly (Diode Relay) ........................................................................ 1
6 1610950 Housing (Sealed) (4-Way)................................................................................... 1
6 1484656 Terminal (Socket) ................................................................................................ 4
6 1482659 Seal (Rubber)...................................................................................................... 4
6 1610953 Diode Assembly ...................................................................................................... 1
7 .. . . . Connector Assembly (Starter Relay)....................................................................... 1
7 1493448 Terminal (Ring).................................................................................................... 2
7 1493459 Terminal (Ring).................................................................................................... 2
7 1484383 Heat Shrink Tube ................................................................................................ 4
8 .. . . . Connector Assembly (Disconnect Switch) .............................................................. 1
8 1493455 Terminal .............................................................................................................. 1
8 1569985 Terminal (Ring).................................................................................................... 1
8 1484383 Heat Shrink Tube ................................................................................................ 2
9 .. . . . Connector Assembly (Fuse Alt)............................................................................... 1
9 1610971 Terminal (Ring).................................................................................................... 2
9 1484383 Heat Shrink Tube ................................................................................................ 2
10 .. . . . Connector Assembly (Fuse Box)............................................................................. 1
10 1493430 Connector ........................................................................................................... 1
10 1529052 Secondary Lock .................................................................................................. 1
10 1330438 Terminal (Socket) ................................................................................................ 6
11 .. . . . Connector Assembly (Hydraulic Restriction) ........................................................... 1
11 1610948 Terminal (Receptacle) ......................................................................................... 2
11 1610947 Insulator (Receptacle) ......................................................................................... 2
12 .. . . . Connector Assembly (LH 5-RH) .............................................................................. 1
12 1490242 Connector ........................................................................................................... 1
12 1490243 Secondary Lock .................................................................................................. 1
12 1330438 Terminal (Socket) ................................................................................................ 2
12 .. . . . LH5 Decal................................................................................................................ 1
13 .. . . . Connector Assembly (LH 1-RH) .............................................................................. 1

©2007 HYSTER COMPANY See Service Manual 4-113


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS
CHASSIS
(PENDING PER ECN 68389-15⇒)

ITEM PART NO. DESCRIPTION QTY

13 1484361 Housing (Socket)................................................................................................. 1


13 1330424 Secondary Lock .................................................................................................. 1
13 1330438 Terminal (Socket) ................................................................................................ 2
13 .. . . . LH1 Decal................................................................................................................ 1
14 .. . . . Connector Assembly (LH 2-RH).............................................................................. 1
14 1490242 Connector ........................................................................................................... 1
14 1490243 Secondary Lock .................................................................................................. 1
14 1330438 Terminal (Socket) ................................................................................................ 2
14 .. . . . LH2 Decal................................................................................................................ 1
15 .. . . . Connector Assembly (Pressure Transducer 6)........................................................ 1
15 1647869 Housing............................................................................................................... 1
15 1640182 Terminal (Socket) ................................................................................................ 3
15 1640183 Wire Seal ............................................................................................................ 3
15 .. . . . CM Positive Decal ................................................................................................... 1
16 .. . . . Connector Assembly (Pressure Transducer 5)........................................................ 1
16 1647869 Housing............................................................................................................... 1
16 1640182 Terminal (Socket) ................................................................................................ 3
16 1640183 Wire Seal ............................................................................................................ 3
16 .. . . . CM Negative Decal ................................................................................................. 1
17 .. . . . Connector Assembly (RH Front Lamps).................................................................. 1
17 1489656 Connector (4-Way) .............................................................................................. 1
17 1489657 Secondary Lock .................................................................................................. 1
17 1363886 Terminal (Socket) ................................................................................................ 1
17 1330438 Terminal (Socket) ................................................................................................ 3
18 .. . . . Connector Assembly (Stair Light)............................................................................ 1
18 1490242 Connector ........................................................................................................... 1
18 1490243 Secondary Lock .................................................................................................. 1
18 1330438 Terminal (Socket) ................................................................................................ 2
18 1493465 Connector................................................................................................................ 2
19 .. . . . Connector Assembly (ECM Ground) ....................................................................... 1
19 1569984 Terminal (Ring).................................................................................................... 1
19 1484383 Heat Shrink Tube ................................................................................................ 1
20 .. . . . Connector Assembly (Attachment Signals)............................................................. 1
20 1500919 Connector ........................................................................................................... 1
20 1484685 Locknut................................................................................................................ 1
20 1484686 Washer (Spring) .................................................................................................. 1
20 1330437 Terminal (Pin)...................................................................................................... 23
21 .. . . . Connector Assembly (Engine Power)...................................................................... 1
21 1647870 Housing............................................................................................................... 1
21 1484685 Locknut................................................................................................................ 1
21 1484686 Washer (Spring) .................................................................................................. 1
21 1493434 Terminal (Socket) ................................................................................................ 10
21 1363886 Terminal (Socket) ................................................................................................ 6
22 .. . . . Connector Assembly (Powertrain Signal 1)............................................................. 1
22 1484666 Housing............................................................................................................... 1
22 1484685 Locknut................................................................................................................ 1
22 1484686 Washer (Spring) .................................................................................................. 1
22 1330439 Terminal (Plug).................................................................................................... 1
22 1330437 Terminal (Pin)...................................................................................................... 30
23 .. . . . Connector Assembly (Powertrain Signal 2)............................................................. 1

4-114 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
CHASSIS
(PENDING PER ECN 68389-15⇒)

ITEM PART NO. DESCRIPTION QTY

23 1623062 Housing............................................................................................................... 1
23 1484685 Locknut................................................................................................................ 1
23 1484686 Washer (Spring) .................................................................................................. 1
23 1330439 Terminal (Plug).................................................................................................... 1
23 1330438 Terminal (Socket) ................................................................................................ 30
24 .. . . . Connector Assembly (Powertrain)........................................................................... 1
24 1570605 Housing............................................................................................................... 1
24 1532663 Retainer .............................................................................................................. 1
24 1502712 Terminal (Pin)...................................................................................................... 2
24 1330439 Terminal (Plug).................................................................................................... 1
25 .. . . . Connector Assembly (CAM LMI Display) ................................................................ 1
25 1570605 Housing............................................................................................................... 1
25 1330415 Secondary Lock .................................................................................................. 1
25 1502712 Terminal (Pin)...................................................................................................... 2
25 1330439 Terminal (Plug).................................................................................................... 1
26 .. . . . Connector Assembly (Ground)................................................................................ 1
26 1611030 Terminal (Ring).................................................................................................... 1
26 1516235 Terminal (Ring).................................................................................................... 1
26 1493443 Sleeve ................................................................................................................. 2
27 .. . . . Connector Assembly (24V, Positive)........................................................................ 1
27 1516235 Terminal (Ring).................................................................................................... 1
27 1493443 Sleeve ................................................................................................................. 1
28 .. . . . Connector Assembly (Engine Compartment Light) ................................................. 1
28 1490242 Connector ........................................................................................................... 1
28 1490243 Secondary Lock .................................................................................................. 1
28 1330438 Terminal (Socket) ................................................................................................ 2
28 1493465 Connector................................................................................................................ 2
29 .. . . . Connector Assembly (Radiator Coolant) ................................................................. 1
29 1493448 Terminal (Ring).................................................................................................... 1
29 1484383 Heat Shrink Tube ................................................................................................ 1
30 .. . . . Connector Assembly (Air Filter) .............................................................................. 1
30 1493435 Connector (2-Way) .............................................................................................. 1
30 1493436 Terminal (Socket) ................................................................................................ 2
30 1479109 Wire Seal ............................................................................................................ 2
31 .. . . . Connector Assembly (Positive Switch, Cab Rear)................................................... 1
31 1330420 Connector ........................................................................................................... 1
31 1463194 Secondary Lock .................................................................................................. 1
31 1518112 Terminal (Socket) ................................................................................................ 3
32 .. . . . Connector Assembly (IH Spreader) ........................................................................ 1
32 885954 Housing............................................................................................................... 1
32 1611031 Insert (16-Way) ................................................................................................... 1
32 888139 Fitting .................................................................................................................. 1
32 888139 Fitting....................................................................................................................... 1
32 885954 Housing ................................................................................................................... 1
32 1611031 Insert (16-Way)........................................................................................................ 1
33 .. . . . Connector Assembly (Standard Spreader 1) .......................................................... 1
33 885954 Housing............................................................................................................... 1
33 885957 Insert................................................................................................................... 1
33 1460618 Fitting .................................................................................................................. 1
33 1460618 Fitting....................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-115


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS
CHASSIS
(PENDING PER ECN 68389-15⇒)

ITEM PART NO. DESCRIPTION QTY

33 885954 Housing ................................................................................................................... 1


33 885957 Insert ....................................................................................................................... 1
34 .. . . . Connector Assembly (Standard Spreader 2) .......................................................... 1
34 885954 Housing............................................................................................................... 1
34 1611031 Insert (16-Way) ................................................................................................... 1
34 1460618 Fitting .................................................................................................................. 1
34 1570622 Decal -1234 ............................................................................................................. 1
34 1460618 Fitting....................................................................................................................... 1
34 885954 Housing ................................................................................................................... 1
34 1611031 Insert (16-Way)........................................................................................................ 1
35 .. . . . Connector Assembly (Boom Lights)........................................................................ 1
35 888135 Housing............................................................................................................... 1
35 888136 Connector ........................................................................................................... 1
35 1623060 Fitting (Compression).......................................................................................... 1
35 1570622 Decal -1234 ............................................................................................................. 1
35 1623060 Fitting (Compression) .............................................................................................. 1
35 888135 Housing ................................................................................................................... 1
35 888136 Connector................................................................................................................ 1
36 .. . . . Connector Assembly (Rear Harness)...................................................................... 1
36 1493428 Connector (12-Way) ............................................................................................ 1
36 1500913 Secondary Lock .................................................................................................. 1
36 1330438 Terminal (Socket) ................................................................................................ 8
36 1363886 Terminal (Socket) ................................................................................................ 1
36 1330439 Terminal (Plug).................................................................................................... 3
37 .. . . . Connector Assembly (ACT)..................................................................................... 1
37 1463184 Connector ........................................................................................................... 1
37 1463193 Secondary Lock .................................................................................................. 1
37 1463140 Terminal (Pin)...................................................................................................... 2
37 1610945 Terminal .............................................................................................................. 2
38 .. . . . Connector Assembly (Boom Valves) ....................................................................... 1
38 1489656 Connector (4-Way) .............................................................................................. 1
38 1493428 Connector (12-Way) ............................................................................................ 1
38 1330438 Terminal (Socket) ................................................................................................ 4
38 1489655 Connector (4 Way) .................................................................................................. 4
39 .. . . . Connector Assembly (Diode Alarm) ........................................................................ 1
39 1610950 Housing (Sealed) (4-Way)................................................................................... 1
39 1610941 Seal (Dummy) ..................................................................................................... 2
39 1484656 Terminal (Socket) ................................................................................................ 2
39 1482659 Seal (Rubber)...................................................................................................... 2
39 1611029 Diode Assembly (1-Way) ......................................................................................... 1
40 .. . . . Connector Assembly (Engine)................................................................................. 1
40 1611032 Housing (Socket)................................................................................................. 1
40 1330439 Terminal (Plug).................................................................................................... 24
40 1330438 Terminal (Socket) ................................................................................................ 7
41 .. . . . Connector Assembly (ECM).................................................................................... 1
41 1611033 Housing (Socket)................................................................................................. 1
41 1330439 Terminal (Plug).................................................................................................... 5
41 1484377 Terminal (Plug).................................................................................................... 28
41 1507725 Terminal Socket................................................................................................... 14
42 .. . . . Connector Assembly (CAN Connector)................................................................... 1

4-116 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
CHASSIS
(PENDING PER ECN 68389-15⇒)

ITEM PART NO. DESCRIPTION QTY

42 1493466 Connector ........................................................................................................... 1


42 1532663 Retainer .............................................................................................................. 1
42 1502712 Terminal (Pin)...................................................................................................... 2
42 1330439 Terminal (Plug).................................................................................................... 1
43 .. . . . Connector Assembly (Hour Meter).......................................................................... 1
43 1610948 Terminal (Receptacle) ......................................................................................... 2
43 1610947 Insulator (Receptacle) ......................................................................................... 2
44 .. . . . Connector Assembly (Fuel Sender) ........................................................................ 1
44 1610948 Terminal (Receptacle) ......................................................................................... 1
44 1610947 Insulator (Receptacle) ......................................................................................... 1
45 .. . . . Connector Assembly (Stair Light Switch) ................................................................ 1
45 1610948 Terminal (Receptacle) ......................................................................................... 2
45 1610947 Insulator (Receptacle) ......................................................................................... 2
46 .. . . . Connector Assembly (Controller 1) ......................................................................... 1
46 1484554 Connector ........................................................................................................... 1
46 1507725 Terminal Socket................................................................................................... 2
46 1484377 Terminal (Plug).................................................................................................... 4
46 1330439 Terminal (Plug).................................................................................................... 2
46 1463141 Terminal (Socket) ................................................................................................ 36
46 1330438 Terminal (Socket) ................................................................................................ 3
47 .. . . . Connector Assembly (Controller 2) ......................................................................... 1
47 1484650 Connector (Socket) ............................................................................................. 1
47 1518112 Terminal (Socket) ................................................................................................ 4
47 1330438 Terminal (Socket) ................................................................................................ 24
47 1330439 Terminal (Plug).................................................................................................... 3
48 .. . . . Connector Assembly (Stair Light)............................................................................ 1
48 1490242 Connector ........................................................................................................... 1
48 1490243 Secondary Lock .................................................................................................. 1
48 1330438 Terminal (Socket) ................................................................................................ 2
48 1493465 Connector ........................................................................................................... 2
49 .. . . . Connector Assembly (Transmission Sensors)......................................................... 1
49 1493428 Connector (12-Way) ............................................................................................ 1
49 1500913 Secondary Lock .................................................................................................. 1
49 1330438 Terminal (Socket) ................................................................................................ 10
49 1330439 Terminal (Plug).................................................................................................... 2
50 .. . . . Connector Assembly (Hydraulic Valve) ................................................................... 1
50 1493428 Connector (12-Way) ............................................................................................ 1
50 1500913 Secondary Lock .................................................................................................. 1
50 1363886 Terminal (Socket) ................................................................................................ 1
50 1330439 Terminal (Plug).................................................................................................... 1
50 1330438 Terminal (Socket) ................................................................................................ 10
51 .. . . . Connector Assembly (Front Lamps, LH) ................................................................. 1
51 1489656 Connector (4-Way) .............................................................................................. 1
51 1489657 Secondary Lock .................................................................................................. 1
51 1363886 Terminal (Socket) ................................................................................................ 1
51 1330438 Terminal (Socket) ................................................................................................ 3
52 .. . . . Connector Assembly (LH 5-LH) .............................................................................. 1
52 1490242 Connector ........................................................................................................... 1
52 1490243 Secondary Lock .................................................................................................. 1
52 1330438 Terminal (Socket) ................................................................................................ 2

©2007 HYSTER COMPANY See Service Manual 4-117


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS
CHASSIS
(PENDING PER ECN 68389-15⇒)

ITEM PART NO. DESCRIPTION QTY

52 .. . . . LH5 Decal................................................................................................................ 1
53 .. . . . Connector Assembly (LH 2-LH) .............................................................................. 1
53 1490242 Connector ........................................................................................................... 1
53 1490243 Secondary Lock .................................................................................................. 1
53 1330438 Terminal (Socket) ................................................................................................ 2
53 .. . . . LH2 Decal................................................................................................................ 1
54 .. . . . Connector Assembly (LH1) ..................................................................................... 1
54 1484361 Housing (Socket)................................................................................................. 1
54 1330424 Secondary Lock .................................................................................................. 1
54 1330438 Terminal (Socket) ................................................................................................ 2
54 .. . . . LH1 Decal................................................................................................................ 1
55 .. . . . Connector Assembly (Pressure Transducer 2)........................................................ 1
55 1647869 Housing............................................................................................................... 1
55 1640182 Terminal (Socket) ................................................................................................ 3
55 1640183 Wire Seal ............................................................................................................ 3
55 .. . . . CM Negative Decal ................................................................................................. 1
56 .. . . . Connector Assembly (Pressure Transducer 1)........................................................ 1
56 1647869 Housing............................................................................................................... 1
56 1640182 Terminal (Socket) ................................................................................................ 3
56 1640183 Wire Seal ............................................................................................................ 3
56 .. . . . CM Positive Decal ................................................................................................... 1

4-118 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS (Figure 4-48)


REAR LIGHTS
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH

ITEM PART NO. DESCRIPTION QTY

1640509 Wire Harness (Rear Lights) ......................................................................................... 1


1 .. . . . Connector Assembly (Rear Lamp) .......................................................................... 2
1 1493430 Connector ........................................................................................................... 1
1 1529052 Secondary Lock .................................................................................................. 1
1 1330438 Terminal (Socket) ................................................................................................ 5
1 1330439 Terminal (Plug).................................................................................................... 1
2 .. . . . Connector Assembly (Frame).................................................................................. 1
2 1623050 Housing............................................................................................................... 1
2 1330418 Secondary Lock .................................................................................................. 1
2 1330437 Terminal (Pin)...................................................................................................... 8
2 1363885 Terminal (Pin)...................................................................................................... 1
2 1330439 Terminal (Plug).................................................................................................... 3
3 .. . . . Connector Assembly (Reverse Alarm) .................................................................... 1
3 1493465 Connector ........................................................................................................... 1
3 1330414 Secondary Lock .................................................................................................. 1
3 1330437 Terminal (Pin)...................................................................................................... 2
4 .. . . . Connector Assembly (Worklight) ............................................................................. 2
4 1490242 Connector ........................................................................................................... 1
4 1490243 Secondary Lock .................................................................................................. 1
4 1330438 Terminal (Socket) ................................................................................................ 2
5 .. . . . Connector Assembly (Boom Position Sensor) ........................................................ 1
5 1493464 Secondary Lock .................................................................................................. 1
5 1463141 Terminal (Socket) ................................................................................................ 3
5 1633692 Housing............................................................................................................... 1
6 .. . . . Cap Assembly ......................................................................................................... 1
6 1493465 Connector ........................................................................................................... 1
6 1330439 Terminal (Plug).................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 4-119


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-49)


REAR LIGHTS
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH,
RS46-38L IH, RS46-38LS IH

4-120 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
REAR LIGHTS
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH,
RS46-38L IH, RS46-38LS IH

ITEM PART NO. DESCRIPTION QTY

1657702 Wire Harness (Rear Lights) ......................................................................................... 1


1 .. . . . Connector Assembly (RH Rear Lamp).................................................................... 1
1 1493430 Connector ........................................................................................................... 1
1 1529052 Secondary Lock .................................................................................................. 1
1 1330439 Terminal (Plug).................................................................................................... 1
1 1330438 Terminal (Socket) ................................................................................................ 5
2 .. . . . Connector Assembly (RH Work Light) .................................................................... 1
2 1490242 Connector ........................................................................................................... 1
2 1490243 Secondary Lock .................................................................................................. 1
2 1330438 Terminal (Socket) ................................................................................................ 2
3 .. . . . Connector Assembly (Frame Harness) ................................................................... 1
3 1500925 Connector ........................................................................................................... 1
3 1352603 Secondary Lock .................................................................................................. 1
3 1330437 Terminal (Pin)...................................................................................................... 8
3 1363885 Terminal (Pin)...................................................................................................... 1
3 1330439 Terminal (Plug).................................................................................................... 3
4 .. . . . Connector Assembly (LH Work Light) ..................................................................... 1
4 1490242 Connector ........................................................................................................... 1
4 1490243 Secondary Lock .................................................................................................. 1
4 1330438 Terminal (Socket) ................................................................................................ 2
4 1493465 Connector................................................................................................................ 1
4 1330439 Terminal (Plug) ........................................................................................................ 2
5 .. . . . Connector Assembly (Boom Position Sensor) ........................................................ 1
5 1633692 Housing............................................................................................................... 1
5 1493464 Secondary Lock .................................................................................................. 1
5 1463141 Terminal (Socket) ................................................................................................ 3
6 .. . . . Connector Assembly (Reverse Alarm) .................................................................... 1
6 1493465 Connector ........................................................................................................... 1
6 1330414 Secondary Lock .................................................................................................. 1
6 1330437 Terminal (Pin)...................................................................................................... 2
7 .. . . . Connector Assembly (LH Rear Lamp) .................................................................... 1
7 1493430 Connector ........................................................................................................... 1
7 1529052 Secondary Lock .................................................................................................. 1
7 1330439 Terminal (Plug).................................................................................................... 1
7 1330438 Terminal (Socket) ................................................................................................ 5

©2007 HYSTER COMPANY See Service Manual 4-121


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-50)


CAB RELAYS
(⇒PENDING PER ECN 68389-15)

4-122 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
CAB RELAYS
(⇒PENDING PER ECN 68389-15)

ITEM PART NO. DESCRIPTION QTY

1640507 Wire Harness (Cab Relays) ......................................................................................... 1


1 .. . . . Connector Assembly (Cab Console 1 Harness)...................................................... 1
1 1500925 Connector ........................................................................................................... 1
1 1352603 Secondary Lock .................................................................................................. 1
1 1330437 Terminal (Pin)...................................................................................................... 11
1 1330439 Terminal (Plug).................................................................................................... 1
2 .. . . . Relay Base Assembly (Sliding Cab Cut-Off and LH)............................................... 1
2 1484683 Relay Base.......................................................................................................... 1
2 1489957 Connector (1-Way) .............................................................................................. 4
2 1570602 Terminal (Socket) ................................................................................................ 5
3 .. . . . Relay Base Assembly (CM10 Interrupt and Accumulator Charge) ......................... 1
3 1484683 Relay Base.......................................................................................................... 1
3 1489957 Connector (1-Way) .............................................................................................. 4
3 1570602 Terminal (Socket) ................................................................................................ 4
4 .. . . . Relay Base Assembly (CM13 and Override Buzzer)............................................... 1
4 1484683 Relay Base.......................................................................................................... 1
4 1489957 Connector (1-Way) .............................................................................................. 4
4 1570602 Terminal (Socket) ................................................................................................ 4
5 .. . . . Relay Base Assembly (Extension and Retraction) .................................................. 1
5 1484683 Relay Base.......................................................................................................... 1
5 1489957 Connector (1-Way) .............................................................................................. 6
5 1570602 Terminal (Socket) ................................................................................................ 2
6 .. . . . Connector Assembly (Cab Console 2 Harness)...................................................... 1
6 1493428 Connector (12-Way) ............................................................................................ 1
6 1502626 Secondary Lock .................................................................................................. 1
6 1330439 Terminal (Plug).................................................................................................... 1
6 1634082 Terminal (Socket) ................................................................................................ 11

©2007 HYSTER COMPANY See Service Manual 4-123


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-51)


CAB UNDERFLOOR

4-124 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
CAB UNDERFLOOR

ITEM PART NO. DESCRIPTION QTY

1640508 Wire Harness (Cab Underfloor) ................................................................................... 1


1 .. . . . Connector Assembly (Cab Side Console)............................................................... 1
1 1611033 Housing (Socket)................................................................................................. 1
1 1330438 Terminal (Socket) ................................................................................................ 4
1 1463141 Terminal (Socket) ................................................................................................ 38
1 1484377 Terminal (Plug).................................................................................................... 5
2 .. . . . Terminal Group (Brake Light Switch)....................................................................... 1
3 1529026 Decal................................................................................................................... 1
4 1624103 Receptacle .......................................................................................................... 2
4 1610947 Insulator (Receptacle) ......................................................................................... 2
5 .. . . . Terminal Group (CM1)............................................................................................. 1
6 1624103 Receptacle .......................................................................................................... 2
6 1610947 Insulator (Receptacle) ......................................................................................... 2
7 .. . . . Terminal Group (CM2)............................................................................................. 1
8 1624103 Receptacle .......................................................................................................... 2
8 1610947 Insulator (Receptacle) ......................................................................................... 2
9 .. . . . Terminal Group (Low Brake Pressure) .................................................................... 1
10 1570622 Decal -1234......................................................................................................... 1
11 1624103 Receptacle .......................................................................................................... 3
11 1610947 Insulator (Receptacle) ......................................................................................... 3
12 .. . . . Connector Assembly (Hydraulic Manifold) .............................................................. 1
12 1502625 Connector ........................................................................................................... 1
12 1502626 Secondary Lock .................................................................................................. 1
12 1330438 Terminal (Socket) ................................................................................................ 8
13 1610953 Diode Assembly ...................................................................................................... 1
14 .. . . . Connector Assembly (Horn Diode).......................................................................... 1
14 1610950 Housing (Sealed) (4-Way)................................................................................... 1
14 1610941 Seal (Dummy) ..................................................................................................... 2
14 1484656 Terminal (Socket) ................................................................................................ 2
14 1482659 Seal (Rubber)...................................................................................................... 2
15 .. . . . Terminal Group (Horn) ............................................................................................ 1
16 1624103 Receptacle .......................................................................................................... 2
16 1610947 Insulator (Receptacle) ......................................................................................... 2
17 .. . . . Connector Assembly (Inching Pedal) ...................................................................... 1
17 1484397 Connector (3-Way) .............................................................................................. 1
17 1463194 Secondary Lock .................................................................................................. 1
17 1330438 Terminal (Socket) ................................................................................................ 3
18 .. . . . Terminal Group (Inching Switch) ............................................................................. 1
19 1529026 Decal................................................................................................................... 1
20 1624103 Receptacle .......................................................................................................... 2
20 1610947 Insulator (Receptacle) ......................................................................................... 2
21 .. . . . Connector Assembly (Steering Column) ................................................................. 1
21 1484654 Connector (14-Way) ............................................................................................ 1
21 1484655 Retainer (Socket) ................................................................................................ 1
21 1484656 Terminal (Socket) ................................................................................................ 13
21 1484597 Seal..................................................................................................................... 13
21 1484611 Seal (Blanking).................................................................................................... 1
22 .. . . . Plug Assembly......................................................................................................... 1
22 1493430 Connector ........................................................................................................... 1
22 1330439 Terminal (Plug).................................................................................................... 3
23 .. . . . Connector Assembly (Front Stop Button Harness) ................................................. 1

©2007 HYSTER COMPANY See Service Manual 4-125


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS
CAB UNDERFLOOR

ITEM PART NO. DESCRIPTION QTY

23 1525589 Connector ........................................................................................................... 1


23 1330417 Secondary Lock .................................................................................................. 1
23 1330437 Terminal (Pin)...................................................................................................... 6
24 .. . . . Connector Assembly (Accelerator Pedal)................................................................ 1
24 1484397 Connector (3-Way) .............................................................................................. 1
24 1463194 Secondary Lock .................................................................................................. 1
24 1330438 Terminal (Socket) ................................................................................................ 3
25 .. . . . Connector Assembly (Front Wiper) ......................................................................... 1
25 1489656 Connector (4-Way) .............................................................................................. 1
25 1489657 Secondary Lock .................................................................................................. 1
25 1330438 Terminal (Socket) ................................................................................................ 4

4-126 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-127
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-52)


STEER COLUMN

4-128 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
STEER COLUMN

ITEM PART NO. DESCRIPTION QTY

1599374 Wire Harness (Steering Column)................................................................................. 1


1 .. . . . Connector Assembly (Horn Button)......................................................................... 1
1 1484557 Connector ........................................................................................................... 1
1 1484558 Secondary Lock .................................................................................................. 1
1 1463141 Terminal (Socket) ................................................................................................ 1
1 1484377 Terminal (Plug).................................................................................................... 1
2 .. . . . Terminal Group (DI)................................................................................................. 1
3 1484394 End Cap .............................................................................................................. 3
4 .. . . . Terminal Group (Master Warning) ........................................................................... 1
5 1484394 End Cap .............................................................................................................. 2
6 .. . . . Connector Assembly (Transmission Lever) ............................................................. 1
6 1502625 Connector ........................................................................................................... 1
6 1502626 Secondary Lock .................................................................................................. 1
6 1330438 Terminal (Socket) ................................................................................................ 8
7 .. . . . Connector Assembly (Cabin) .................................................................................. 1
7 1484592 Connector ........................................................................................................... 1
7 1484593 Retainer .............................................................................................................. 1
7 1484596 Terminal (Pin)...................................................................................................... 14
7 1484597 Seal..................................................................................................................... 14

©2007 HYSTER COMPANY See Service Manual 4-129


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-53)


REAR CAB

4-130 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
REAR CAB

ITEM PART NO. DESCRIPTION QTY

1607231 Wire Harness (Rear Cab) ............................................................................................ 1


1 .. . . . Connector Assembly (Cab Console 1) .................................................................... 1
1 1493430 Connector ........................................................................................................... 1
1 1529052 Secondary Lock .................................................................................................. 1
1 1363885 Terminal (Pin)...................................................................................................... 6
2 .. . . . Connector Assembly (Rear Stop Button Harness).................................................. 1
2 1489655 Connector (4 Way) .............................................................................................. 1
2 1330416 Secondary Lock .................................................................................................. 1
2 1330437 Terminal (Pin)...................................................................................................... 4
3 .. . . . Plug Assembly......................................................................................................... 1
3 1624104 Housing............................................................................................................... 1
3 1330439 Terminal (Plug).................................................................................................... 4
4 .. . . . Connector Assembly (Rear Window Washer Pump)............................................... 1
4 1465378 Connector ........................................................................................................... 1
4 1484556 Terminal .............................................................................................................. 2
5 .. . . . Connector Assembly (Roof Window Washer Pump) ............................................... 1
5 1465378 Connector ........................................................................................................... 1
5 1484556 Terminal .............................................................................................................. 2
6 .. . . . Connector Assembly (Front Window Washer Pump) .............................................. 1
6 1465378 Connector ........................................................................................................... 1
6 1484556 Terminal .............................................................................................................. 2
7 .. . . . Connector Assembly (Air Conditioning) .................................................................. 1
7 1493430 Connector ........................................................................................................... 1
7 1529052 Secondary Lock .................................................................................................. 1
7 1363886 Terminal (Socket) ................................................................................................ 1
7 1330438 Terminal (Socket) ................................................................................................ 4
7 1330439 Terminal (Plug).................................................................................................... 1
7 .. . . . Decal................................................................................................................... 1
8 .. . . . Connector Assembly (Cab Console 2) .................................................................... 1
8 1525589 Connector ........................................................................................................... 1
8 1330417 Secondary Lock .................................................................................................. 1
8 1363885 Terminal (Pin)...................................................................................................... 2
8 1330437 Terminal (Pin)...................................................................................................... 4

©2007 HYSTER COMPANY See Service Manual 4-131


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-54)


HYDRAULIC RELAYS

4-132 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
HYDRAULIC RELAYS

ITEM PART NO. DESCRIPTION QTY

1607230 Wire Harness (Hydraulic Relays)................................................................................. 1


1 .. . . . Connector Assembly (Cab Console 1 Harness)...................................................... 1
1 1500925 Connector ........................................................................................................... 1
1 1352603 Secondary Lock .................................................................................................. 1
1 1330437 Terminal (Pin)...................................................................................................... 12
2 .. . . . Relay Base Assembly (Rotation)............................................................................. 1
2 1484683 Relay Base.......................................................................................................... 1
2 1489957 Connector (1-Way) .............................................................................................. 4
2 1570602 Terminal (Socket) ................................................................................................ 4
3 .. . . . Relay Base Assembly (Pile Slope) .......................................................................... 1
3 1484683 Relay Base.......................................................................................................... 1
3 1489957 Connector (1-Way) .............................................................................................. 4
3 1570602 Terminal (Socket) ................................................................................................ 4
4 .. . . . Relay Base Assembly (Side-Shift)........................................................................... 1
4 1484683 Relay Base.......................................................................................................... 1
4 1489957 Connector (1-Way) .............................................................................................. 4
4 1570602 Terminal (Socket) ................................................................................................ 4
5 .. . . . Relay Base Assembly (Damping)............................................................................ 1
5 1484683 Relay Base.......................................................................................................... 1
5 1489957 Connector (1-Way) .............................................................................................. 4
5 1570602 Terminal (Socket) ................................................................................................ 4
6 .. . . . Connector Assembly (Cab Console) ....................................................................... 1
6 1623050 Housing............................................................................................................... 1
6 1330418 Secondary Lock .................................................................................................. 1
6 1330437 Terminal (Pin)...................................................................................................... 8

©2007 HYSTER COMPANY See Service Manual 4-133


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-55)


TWIST MODULE AND LMI DISPLAY

4-134 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
TWIST MODULE AND LMI DISPLAY

ITEM PART NO. DESCRIPTION QTY

1607228 Wire Harness (Twist Module and LMI Display) ............................................................ 1


1 .. . . . Connector Assembly (Cab Console) ....................................................................... 1
1 1500925 Connector ........................................................................................................... 1
1 1352603 Secondary Lock .................................................................................................. 1
1 1330437 Terminal (Pin)...................................................................................................... 9
1 1502712 Terminal (Pin)...................................................................................................... 2
1 1330439 Terminal (Plug).................................................................................................... 1
2 .. . . . Connector Assembly (Indicator Display) ................................................................. 1
2 1493428 Connector (12-Way) ............................................................................................ 1
2 1500913 Secondary Lock .................................................................................................. 1
2 1330438 Terminal (Socket) ................................................................................................ 9
2 1330439 Terminal (Plug).................................................................................................... 3
3 .. . . . Connector Assembly (LMI Display) ......................................................................... 1
3 1489656 Connector (4-Way) .............................................................................................. 1
3 1489657 Secondary Lock .................................................................................................. 1
3 1518112 Terminal (Socket) ................................................................................................ 2
3 1330438 Terminal (Socket) ................................................................................................ 2
4 .. . . . Plug Assembly......................................................................................................... 1
4 1489655 Connector (4 Way) .............................................................................................. 1
4 1330439 Terminal (Plug).................................................................................................... 4
5 .. . . . Connector Assembly (Terminating Resistor) ........................................................... 1
5 1484397 Connector (3-Way) .............................................................................................. 1
5 1610944 Secondary Lock .................................................................................................. 1
5 1518112 Terminal (Socket) ................................................................................................ 2
5 1330439 Terminal (Plug).................................................................................................... 1
6 1607772 Resistor (Termination) ............................................................................................. 1
7 1493452 Heatshrink ............................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 4-135


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-56)


CONTROLLERS
(⇒PENDING PER ECN 68389-15)

4-136 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
CONTROLLERS
(⇒PENDING PER ECN 68389-15)

ITEM PART NO. DESCRIPTION QTY

1646844 Wire Harness (Controllers) .......................................................................................... 1


1 .. . . . Connector Assembly (Frame 2)............................................................................... 1
1 1484666 Housing............................................................................................................... 1
1 1484685 Locknut................................................................................................................ 1
1 1484686 Washer (Spring) .................................................................................................. 1
1 1330437 Terminal (Pin)...................................................................................................... 24
1 1330439 Terminal (Plug).................................................................................................... 2
1 1502712 Terminal (Pin)...................................................................................................... 4
2 .. . . . Connector Assembly (Frame 1)............................................................................... 1
2 1484664 Housing............................................................................................................... 1
2 1484685 Locknut................................................................................................................ 1
2 1484686 Washer (Spring) .................................................................................................. 1
2 1330439 Terminal (Plug).................................................................................................... 2
2 1463140 Terminal (Pin)...................................................................................................... 38
2 1330437 Terminal (Pin)...................................................................................................... 2
2 1610945 Terminal .............................................................................................................. 2
2 1484377 Terminal (Plug).................................................................................................... 2
3 .. . . . Connector Assembly (Sliding Cab Switch).............................................................. 1
3 1484555 Connector (10-Way) ............................................................................................ 1
3 1484556 Terminal .............................................................................................................. 3
4 1623048 Clamp ...................................................................................................................... 3
5 .. . . . Connector Assembly (Transmission Controller J2).................................................. 1
5 1607842 Connector (30 Way) ............................................................................................ 1
5 1323581 Plug..................................................................................................................... 1
5 1323576 Terminal .............................................................................................................. 29
6 .. . . . Connector Assembly (Transmission Controller J1).................................................. 1
6 1607782 Connector (18-Way) ............................................................................................ 1
6 1323581 Plug..................................................................................................................... 6
6 1323576 Terminal .............................................................................................................. 10
6 1354237 Terminal .............................................................................................................. 2
7 .. . . . Connector Assembly (Transmission Diagnostic) ..................................................... 1
7 1506762 Housing (4-Way) ................................................................................................. 1
7 1647867 Terminal .............................................................................................................. 3
7 1607843 Cap.......................................................................................................................... 1
8 .. . . . Connector Assembly (Transmission Diagnostic Plug) ............................................. 1
8 1493430 Connector ........................................................................................................... 1
8 1610944 Secondary Lock .................................................................................................. 1
8 1330439 Terminal (Plug).................................................................................................... 1
8 1518112 Terminal (Socket) ................................................................................................ 2
8 1493466 Connector................................................................................................................ 1
8 1330439 Terminal (Plug) ........................................................................................................ 3
9 .. . . . Connector Assembly (Service Power)..................................................................... 1
9 1490242 Connector ........................................................................................................... 1
9 1490243 Secondary Lock .................................................................................................. 1
9 1330438 Terminal (Socket) ................................................................................................ 2
9 1493465 Connector................................................................................................................ 1
9 1330439 Terminal (Plug) ........................................................................................................ 2
10 .. . . . Connector Assembly (Midac Diagnostic) ................................................................ 1
10 1502706 Receptacle .......................................................................................................... 1
10 1502708 Screw .................................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 4-137


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS
CONTROLLERS
(⇒PENDING PER ECN 68389-15)

ITEM PART NO. DESCRIPTION QTY

10 1647868 Cable Clamp Kit .................................................................................................. 1


10 1502708 Screw ...................................................................................................................... 1
10 1647868 Cable Clamp Kit ...................................................................................................... 1
11 .. . . . Connector Assembly (Midac Diagnostic Plug) ........................................................ 1
11 1493430 Connector ........................................................................................................... 1
11 1610944 Secondary Lock .................................................................................................. 1
11 1330439 Terminal (Plug).................................................................................................... 1
11 1518112 Terminal (Socket) ................................................................................................ 2
11 .. . . . Label (LMI) .......................................................................................................... 1
12 .. . . . Connector Assembly (Pre-Excitation) ..................................................................... 1
12 1610948 Terminal (Receptacle) ......................................................................................... 2
12 1610947 Insulator (Receptacle) ......................................................................................... 2
13 .. . . . Connector Assembly (Midac) .................................................................................. 1
13 1623054 Housing............................................................................................................... 1
13 1623058 Locking Cam ....................................................................................................... 1
13 1623059 Plug..................................................................................................................... 1
13 1623055 Terminal .............................................................................................................. 5
13 1561146 Terminal .............................................................................................................. 12
13 1623056 Terminal .............................................................................................................. 1
13 1623057 Terminal .............................................................................................................. 5
14 .. . . . Connector Assembly (Harness Jumper) ................................................................. 1
14 1493430 Connector ........................................................................................................... 1
14 1529052 Secondary Lock .................................................................................................. 1
14 1330439 Terminal (Plug).................................................................................................... 1
14 1518112 Terminal (Socket) ................................................................................................ 5
15 .. . . . Connector Assembly (Resistor 1)............................................................................ 1
15 1610950 Housing (Sealed) (4-Way)................................................................................... 1
15 1610954 Seal..................................................................................................................... 4
15 1484656 Terminal (Socket) ................................................................................................ 4
15 1610949 Resistor ................................................................................................................... 1
16 .. . . . Connector Assembly (Resistor 2)............................................................................ 1
16 1610950 Housing (Sealed) (4-Way)................................................................................... 1
16 1610954 Seal..................................................................................................................... 1
16 1484656 Terminal (Socket) ................................................................................................ 3
16 1610949 Resistor ................................................................................................................... 1
17 .. . . . Connector Assembly (Resistor 3)............................................................................ 1
17 1610950 Housing (Sealed) (4-Way)................................................................................... 1
17 1610954 Seal..................................................................................................................... 1
17 1484656 Terminal (Socket) ................................................................................................ 3
17 1610941 Seal (Dummy) ..................................................................................................... 1
17 1610949 Resistor ................................................................................................................... 1
18 .. . . . Connector Assembly (Terminating Resistor) ........................................................... 1
18 1493430 Connector ........................................................................................................... 1
18 1610944 Secondary Lock .................................................................................................. 1
18 1330439 Terminal (Plug).................................................................................................... 1
18 1518112 Terminal (Socket) ................................................................................................ 2
19 .. . . . Connector Assembly (Relay 6)................................................................................ 1
19 1607524 Relay ................................................................................................................... 1
19 1607527 Cover................................................................................................................... 1
19 1484715 Clip...................................................................................................................... 1

4-138 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
CONTROLLERS
(⇒PENDING PER ECN 68389-15)

ITEM PART NO. DESCRIPTION QTY

19 1607532 Seal..................................................................................................................... 5
19 1607525 Terminal .............................................................................................................. 5
19 3066781 Relay ....................................................................................................................... 1
20 .. . . . Connector Assembly (Relay 5)................................................................................ 1
20 1607524 Relay ................................................................................................................... 1
20 1607527 Cover................................................................................................................... 1
20 1484715 Clip...................................................................................................................... 1
20 1607532 Seal..................................................................................................................... 4
20 1607525 Terminal .............................................................................................................. 4
20 1607528 Seal..................................................................................................................... 1
20 3066781 Relay ....................................................................................................................... 1
21 .. . . . Connector Assembly (Relay 4)................................................................................ 1
21 1607524 Relay ................................................................................................................... 1
21 1607527 Cover................................................................................................................... 1
21 1484715 Clip...................................................................................................................... 1
21 1607532 Seal..................................................................................................................... 4
21 1607525 Terminal .............................................................................................................. 4
21 1607528 Seal..................................................................................................................... 1
21 3066781 Relay ....................................................................................................................... 1
22 .. . . . Connector Assembly (Relay 3)................................................................................ 1
22 1607524 Relay ................................................................................................................... 1
22 1607527 Cover................................................................................................................... 1
22 1484715 Clip...................................................................................................................... 1
22 1607532 Seal..................................................................................................................... 4
22 1607525 Terminal .............................................................................................................. 4
22 1607528 Seal..................................................................................................................... 1
22 3066781 Relay ....................................................................................................................... 1
23 .. . . . Connector Assembly (Relay 2)................................................................................ 1
23 1607524 Relay ................................................................................................................... 1
23 1607527 Cover................................................................................................................... 1
23 1484715 Clip...................................................................................................................... 1
23 1607532 Seal..................................................................................................................... 4
23 1607525 Terminal .............................................................................................................. 4
23 1607528 Seal..................................................................................................................... 1
23 3066781 Relay ....................................................................................................................... 1
24 .. . . . Connector Assembly (Relay 1)................................................................................ 1
24 1607524 Relay ................................................................................................................... 1
24 1607527 Cover................................................................................................................... 1
24 1484715 Clip...................................................................................................................... 1
24 1607532 Seal..................................................................................................................... 4
24 1607525 Terminal .............................................................................................................. 4
24 1607528 Seal..................................................................................................................... 1
24 3066781 Relay ....................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-139


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (CONTROLLERS) (Figure 4-57)


WITHOUT STABILIZERS
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH
(PENDING PER ECN 68389-15⇒)

4-140 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS (CONTROLLERS)


WITHOUT STABILIZERS
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH
(PENDING PER ECN 68389-15⇒)

ITEM PART NO. DESCRIPTION QTY

1663225 Wire Harness (Controllers) .......................................................................................... 1


1 .. . . . Connector Assembly (Frame, 2).............................................................................. 1
1 1484666 Housing............................................................................................................... 1
1 1484686 Washer (Spring) .................................................................................................. 1
1 1484685 Locknut................................................................................................................ 1
1 1330439 Terminal (Plug).................................................................................................... 3
1 1330437 Terminal (Pin)...................................................................................................... 24
1 1502712 Terminal (Pin)...................................................................................................... 4
2 .. . . . Connector Assembly (Frame, 1).............................................................................. 1
2 1484664 Housing............................................................................................................... 1
2 1484686 Washer (Spring) .................................................................................................. 1
2 1484685 Locknut................................................................................................................ 1
2 1330439 Terminal (Plug).................................................................................................... 2
2 1463140 Terminal (Pin)...................................................................................................... 38
2 1330437 Terminal (Pin)...................................................................................................... 3
2 1610945 Terminal .............................................................................................................. 2
2 1484377 Terminal (Plug).................................................................................................... 2
3 .. . . . Connector Assembly (Sliding Cab Switch).............................................................. 1
3 1484555 Connector (10-Way) ............................................................................................ 1
3 1484556 Terminal .............................................................................................................. 3
4 1623048 Clamp ...................................................................................................................... 3
5 .. . . . Connector Assembly (Transmission Controller, J2)................................................. 1
5 1607842 Connector (30 Way) ............................................................................................ 1
5 1323581 Plug..................................................................................................................... 1
5 1323576 Terminal .............................................................................................................. 29
6 .. . . . Connector Assembly (Transmission Controller, J1)................................................. 1
6 1602433 Connector ........................................................................................................... 1
6 1323581 Plug..................................................................................................................... 4
6 1323576 Terminal .............................................................................................................. 12
6 1354237 Terminal .............................................................................................................. 2
7 .. . . . Connector Assembly (Transmission Diagnostic) ..................................................... 1
7 1506762 Housing (4-Way) ................................................................................................. 1
7 1647867 Terminal .............................................................................................................. 3
7 1607843 Cap.......................................................................................................................... 1
8 .. . . . Connector Assembly (Transmission Diagnostic Plug) ............................................. 1
8 1493430 Connector ........................................................................................................... 1
8 1610944 Secondary Lock .................................................................................................. 1
8 1330439 Terminal (Plug).................................................................................................... 1
8 1518112 Terminal (Socket) ................................................................................................ 2
8 1493466 Connector................................................................................................................ 1
8 1330439 Terminal (Plug) ........................................................................................................ 3
9 .. . . . Connector Assembly (Service Power)..................................................................... 1
9 1490242 Connector ........................................................................................................... 1
9 1490243 Secondary Lock .................................................................................................. 1
9 1330438 Terminal (Socket) ................................................................................................ 2
9 1493465 Connector................................................................................................................ 1
9 1330439 Terminal (Plug) ........................................................................................................ 2
10 .. . . . Connector Assembly (Midac Diagnostic Plug) ........................................................ 1
10 1493430 Connector ........................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-141


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (CONTROLLERS)


WITHOUT STABILIZERS
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH
(PENDING PER ECN 68389-15⇒)

ITEM PART NO. DESCRIPTION QTY

10 1610944 Secondary Lock .................................................................................................. 1


10 1330439 Terminal (Plug).................................................................................................... 1
10 1518112 Terminal (Socket) ................................................................................................ 2
10 1493466 Connector................................................................................................................ 1
10 1330439 Terminal (Plug) ........................................................................................................ 3
11 .. . . . Connector Assembly (Pre-Excitation) ..................................................................... 1
11 1610948 Terminal (Receptacle) ......................................................................................... 2
11 1610947 Insulator (Receptacle) ......................................................................................... 2
12 .. . . . Connector Assembly (Midac) .................................................................................. 1
12 1623054 Housing............................................................................................................... 1
12 1623058 Locking Cam ....................................................................................................... 1
12 1623055 Terminal .............................................................................................................. 5
12 1561146 Terminal .............................................................................................................. 10
12 1623059 Plug..................................................................................................................... 1
12 1623056 Terminal .............................................................................................................. 1
12 1623057 Terminal .............................................................................................................. 5
13 .. . . . Connector Assembly (Resistor, 1)........................................................................... 1
13 1610950 Housing (Sealed) (4-Way)................................................................................... 1
13 1484656 Terminal (Socket) ................................................................................................ 4
13 1610954 Seal..................................................................................................................... 4
13 1610949 Resistor ................................................................................................................... 1
14 .. . . . Connector Assembly (Resistor, 2)........................................................................... 1
14 1610950 Housing (Sealed) (4-Way)................................................................................... 1
14 1484656 Terminal (Socket) ................................................................................................ 3
14 1610954 Seal..................................................................................................................... 3
14 1610949 Resistor ................................................................................................................... 1
15 .. . . . Connector Assembly (Resistor, 3)........................................................................... 1
15 1610950 Housing (Sealed) (4-Way)................................................................................... 1
15 1484656 Terminal (Socket) ................................................................................................ 3
15 1610954 Seal..................................................................................................................... 3
15 1610941 Seal (Dummy) ..................................................................................................... 1
15 1610949 Resistor ................................................................................................................... 1
16 .. . . . Connector Assembly (Terminating Resistor) ........................................................... 1
16 1493430 Connector ........................................................................................................... 1
16 1610944 Secondary Lock .................................................................................................. 1
16 1330439 Terminal (Plug).................................................................................................... 1
16 1518112 Terminal (Socket) ................................................................................................ 2
17 .. . . . Connector Assembly (Jumper Harness) ................................................................. 1
17 1493430 Connector ........................................................................................................... 1
17 1529052 Secondary Lock .................................................................................................. 1
17 1330439 Terminal (Plug).................................................................................................... 1
17 1518112 Terminal (Socket) ................................................................................................ 5
18 .. . . . Connector Assembly (Speed Limiter Relay)............................................................ 1
18 1607524 Relay ................................................................................................................... 1
18 1607527 Cover................................................................................................................... 1
18 1484715 Clip...................................................................................................................... 1
18 1607532 Seal..................................................................................................................... 5
18 1607525 Terminal .............................................................................................................. 5
18 3066781 Relay ....................................................................................................................... 1

4-142 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS (CONTROLLERS)


WITHOUT STABILIZERS
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH
(PENDING PER ECN 68389-15⇒)

ITEM PART NO. DESCRIPTION QTY

19 .. . . . Connector Assembly (Alternate Idle Relay) ............................................................ 1


19 1607524 Relay ................................................................................................................... 1
19 1607527 Cover................................................................................................................... 1
19 1484715 Clip...................................................................................................................... 1
19 1607532 Seal..................................................................................................................... 5
19 1607525 Terminal .............................................................................................................. 5
19 3066781 Relay ....................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-143


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (CONTROLLERS) (Figure 4-58)


WITH STABILIZERS
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH,
RS46-38L IH, RS46-38LS IH

4-144 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS (CONTROLLERS)


WITH STABILIZERS
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH,
RS46-38L IH, RS46-38LS IH

ITEM PART NO. DESCRIPTION QTY

1659620 Wire Harness (Controllers) .......................................................................................... 1


1 .. . . . Connector Assembly (Alternate Idle Relay) ............................................................ 1
1 1607524 Relay ................................................................................................................... 1
1 1607527 Cover................................................................................................................... 1
1 1484715 Clip...................................................................................................................... 1
1 1607532 Seal..................................................................................................................... 5
1 1607525 Terminal .............................................................................................................. 5
1 3066781 Relay ....................................................................................................................... 1
2 .. . . . Connector Assembly (Frame, 2).............................................................................. 1
2 1484666 Housing............................................................................................................... 1
2 1484685 Locknut................................................................................................................ 1
2 1484686 Washer (Spring) .................................................................................................. 1
2 1330437 Terminal (Pin)...................................................................................................... 24
2 1330439 Terminal (Plug).................................................................................................... 3
2 1502712 Terminal (Pin)...................................................................................................... 4
3 .. . . . Connector Assembly (Frame, 1).............................................................................. 1
3 1484664 Housing............................................................................................................... 1
3 1484685 Locknut................................................................................................................ 1
3 1484686 Washer (Spring) .................................................................................................. 1
3 1330439 Terminal (Plug).................................................................................................... 2
3 1463140 Terminal (Pin)...................................................................................................... 38
3 1330437 Terminal (Pin)...................................................................................................... 3
3 1610945 Terminal .............................................................................................................. 2
3 1484377 Terminal (Plug).................................................................................................... 2
4 .. . . . Connector Assembly (Stabilizer) ............................................................................. 1
4 1531502 Connector ........................................................................................................... 1
4 1484685 Locknut................................................................................................................ 1
4 1484686 Washer (Spring) .................................................................................................. 1
4 1330439 Terminal (Plug).................................................................................................... 4
4 1330437 Terminal (Pin)...................................................................................................... 18
4 1463140 Terminal (Pin)...................................................................................................... 6
4 1484377 Terminal (Plug).................................................................................................... 1
5 .. . . . Connector Assembly (Sliding Cab Switch).............................................................. 1
5 1484555 Connector (10-Way) ............................................................................................ 1
5 1484556 Terminal .............................................................................................................. 3
6 1623048 Clamp ...................................................................................................................... 3
7 .. . . . Connector Assembly (Transmission Controller, J2)................................................. 1
7 1607842 Connector (30 Way) ............................................................................................ 1
7 1323576 Terminal .............................................................................................................. 29
7 1323581 Plug..................................................................................................................... 1
8 .. . . . Connector Assembly (Transmission Controller, J1)................................................. 1
8 1602433 Connector ........................................................................................................... 1
8 1354237 Terminal .............................................................................................................. 2
8 1323581 Plug..................................................................................................................... 4
8 1323576 Terminal .............................................................................................................. 12
9 .. . . . Connector Assembly (Transmission Diagnostic) ..................................................... 1
9 1506762 Housing (4-Way) ................................................................................................. 1
9 1647867 Terminal .............................................................................................................. 3
9 1607843 Cap.......................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-145


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (CONTROLLERS)


WITH STABILIZERS
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH,
RS46-38L IH, RS46-38LS IH

ITEM PART NO. DESCRIPTION QTY

10 .. . . . Connector Assembly (Transmission Diagnostic Plug) ............................................. 1


10 1493430 Connector ........................................................................................................... 1
10 1610944 Secondary Lock .................................................................................................. 1
10 1330439 Terminal (Plug).................................................................................................... 1
10 1518112 Terminal (Socket) ................................................................................................ 2
10 1493466 Connector................................................................................................................ 1
10 1330439 Terminal (Plug) ........................................................................................................ 3
11 .. . . . Connector Assembly (Service Power)..................................................................... 1
11 1490242 Connector ........................................................................................................... 1
11 1490243 Secondary Lock .................................................................................................. 1
11 1330438 Terminal (Socket) ................................................................................................ 2
11 1493465 Connector................................................................................................................ 1
11 1330439 Terminal (Plug) ........................................................................................................ 2
12 .. . . . Connector Assembly (Jumper Harness) ................................................................. 1
12 1493430 Connector ........................................................................................................... 1
12 1529052 Secondary Lock .................................................................................................. 1
12 1330439 Terminal (Plug).................................................................................................... 1
12 1518112 Terminal (Socket) ................................................................................................ 5
13 .. . . . Connector Assembly (Midac Diagnostic Plug) ........................................................ 1
13 1610944 Secondary Lock .................................................................................................. 1
13 1493430 Connector ........................................................................................................... 1
13 1330439 Terminal (Plug).................................................................................................... 1
13 1518112 Terminal (Socket) ................................................................................................ 2
13 1493466 Connector................................................................................................................ 1
13 1330439 Terminal (Plug) ........................................................................................................ 3
14 .. . . . Connector Assembly (Pre-Excitation) ..................................................................... 1
14 1610948 Terminal (Receptacle) ......................................................................................... 2
14 1610947 Insulator (Receptacle) ......................................................................................... 2
15 .. . . . Connector Assembly (Diode) .................................................................................. 1
15 1610950 Housing (Sealed) (4-Way)................................................................................... 1
15 1610941 Seal (Dummy) ..................................................................................................... 2
15 1484656 Terminal (Socket) ................................................................................................ 2
15 1482659 Seal (Rubber)...................................................................................................... 2
15 1610953 Diode Assembly ...................................................................................................... 1
16 .. . . . Connector Assembly (Arm) ..................................................................................... 1
16 1670297 Housing............................................................................................................... 1
16 1670298 Cover................................................................................................................... 1
16 1670299 Locking Cam ....................................................................................................... 1
16 1623057 Terminal .............................................................................................................. 16
16 1623059 Plug..................................................................................................................... 31
16 1561146 Terminal .............................................................................................................. 10
17 .. . . . Connector Assembly (Midac) .................................................................................. 1
17 1623054 Housing............................................................................................................... 1
17 1623058 Locking Cam ....................................................................................................... 1
17 1623055 Terminal .............................................................................................................. 5
17 1561146 Terminal .............................................................................................................. 10
17 1623059 Plug..................................................................................................................... 3
17 1623057 Terminal .............................................................................................................. 5
17 1623056 Terminal .............................................................................................................. 1

4-146 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS (CONTROLLERS)


WITH STABILIZERS
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH,
RS46-38L IH, RS46-38LS IH

ITEM PART NO. DESCRIPTION QTY

18 .. . . . Connector Assembly (Resistor, 1)........................................................................... 1


18 1610950 Housing (Sealed) (4-Way)................................................................................... 1
18 1484656 Terminal (Socket) ................................................................................................ 4
18 1610954 Seal..................................................................................................................... 4
18 1610949 Resistor ................................................................................................................... 1
19 .. . . . Connector Assembly (Resistor, 2)........................................................................... 1
19 1610950 Housing (Sealed) (4-Way)................................................................................... 1
19 1484656 Terminal (Socket) ................................................................................................ 3
19 1610954 Seal..................................................................................................................... 3
19 1610949 Resistor ................................................................................................................... 1
20 .. . . . Connector Assembly (Resistor, 3)........................................................................... 1
20 1610950 Housing (Sealed) (4-Way)................................................................................... 1
20 1484656 Terminal (Socket) ................................................................................................ 3
20 1610954 Seal..................................................................................................................... 3
20 1610941 Seal (Dummy) ..................................................................................................... 1
20 1610949 Resistor ................................................................................................................... 1
21 .. . . . Connector Assembly (Terminating Resistor) ........................................................... 1
21 1493430 Connector ........................................................................................................... 1
21 1610944 Secondary Lock .................................................................................................. 1
21 1330439 Terminal (Plug).................................................................................................... 1
21 1518112 Terminal (Socket) ................................................................................................ 2

©2007 HYSTER COMPANY See Service Manual 4-147


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-59)


LH2

4-148 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
LH2

ITEM PART NO. DESCRIPTION QTY

1649480 Wire Harness (LH2)..................................................................................................... 1


1 .. . . . Connector Assembly ............................................................................................... 1
1 1502920 Connector ........................................................................................................... 1
1 1330414 Secondary Lock .................................................................................................. 1
1 1363885 Terminal (Pin)...................................................................................................... 2
2 .. . . . Connector Assembly ............................................................................................... 1
2 1490242 Connector ........................................................................................................... 1
2 1490243 Secondary Lock .................................................................................................. 1
2 1363886 Terminal (Socket) ................................................................................................ 2
3 .. . . . Connector Assembly ............................................................................................... 1
3 1490242 Connector ........................................................................................................... 1
3 1490243 Secondary Lock .................................................................................................. 1
3 1363886 Terminal (Socket) ................................................................................................ 2
4 1463141 Terminal (Socket) .................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-149


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-60)


BOOM EXTENSION
STANDARD SPREADER 1

4-150 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
BOOM EXTENSION
STANDARD SPREADER 1

ITEM PART NO. DESCRIPTION QTY

888475 Wire Harness (Boom Extension) (Standard Spreader 1) ............................................ 1


1 885967 Connector................................................................................................................ 16
2 1460618 Fitting....................................................................................................................... 1
3 885956 Housing ................................................................................................................... 1
4 885957 Insert ....................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-151


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-61)


BOOM EXTENSION
STANDARD SPREADER 2

4-152 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
BOOM EXTENSION
STANDARD SPREADER 2

ITEM PART NO. DESCRIPTION QTY

888476 Wire Harness (Boom Extension) (Standard Spreader 2) ............................................ 1


1 885967 Connector................................................................................................................ 16
2 1460618 Fitting....................................................................................................................... 1
3 885956 Housing ................................................................................................................... 1
4 885955 Insert ....................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-153


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-62)


BOOM EXTENSION
INTERMODAL HANDLER

4-154 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
BOOM EXTENSION
INTERMODAL HANDLER

ITEM PART NO. DESCRIPTION QTY

1640780 Wire Harness (Intermodal Handler Boom Extension).................................................. 1


1 885967 Connector................................................................................................................ 10
2 888139 Fitting....................................................................................................................... 1
3 885956 Housing ................................................................................................................... 1
4 885957 Insert ....................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-155


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-63)


BOOM VALVES

4-156 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
BOOM VALVES

ITEM PART NO. DESCRIPTION QTY

1617653 Wire Harness (Boom Valves)....................................................................................... 1


1 .. . . . Plug Assembly......................................................................................................... 1
1 1489656 Connector (4-Way) .............................................................................................. 1
1 1330439 Terminal (Plug).................................................................................................... 4
2 .. . . . Connector Assembly (Frame Harness) ................................................................... 1
2 1489655 Connector (4 Way) .............................................................................................. 1
2 1330416 Secondary Lock .................................................................................................. 1
2 1330437 Terminal (Pin)...................................................................................................... 4
3 .. . . . Connector Assembly (LH 3) .................................................................................... 1
3 1484361 Housing (Socket)................................................................................................. 1
3 1330424 Secondary Lock .................................................................................................. 1
3 1330438 Terminal (Socket) ................................................................................................ 2
4 .. . . . Connector Assembly (LH 4) .................................................................................... 1
4 1490242 Connector ........................................................................................................... 1
4 1490243 Secondary Lock .................................................................................................. 1
4 1330438 Terminal (Socket) ................................................................................................ 2
5 a 1500912 Clip .......................................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 4-157


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-64)


FRONT LIGHTS

ITEM PART NO. DESCRIPTION QTY

1645088 Wire Harness (Front Lights)......................................................................................... 1


1 .. . . . Connector Assembly (Frame).................................................................................. 1
1 1489655 Connector (4 Way) .............................................................................................. 1
1 1330416 Secondary Lock .................................................................................................. 1
1 1363885 Terminal (Pin)...................................................................................................... 1
1 1330437 Terminal (Pin)...................................................................................................... 3
2 .. . . . Connector Assembly (Drive Lights) ......................................................................... 1
2 1490242 Connector ........................................................................................................... 1
2 1490243 Secondary Lock .................................................................................................. 1
2 1634082 Terminal (Socket) ................................................................................................ 2
2 1493465 Connector................................................................................................................ 2
3 .. . . . Connector Assembly (Side Indicators) .................................................................... 1
3 1484394 End Cap .............................................................................................................. 2
3 1493448 Terminal (Ring).................................................................................................... 1
3 1484383 Heat Shrink Tube ................................................................................................ 1

4-158 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-159
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-65)


BOOM LIGHTS
DISTRIBUTION

4-160 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
BOOM LIGHTS
DISTRIBUTION

ITEM PART NO. DESCRIPTION QTY

1658276 Wire Harness (Boom Lights) (Distribution) .................................................................. 1


1 .. . . . Connector Assembly (RH Strobe Light) .................................................................. 1
1 1324309 Connector ........................................................................................................... 1
1 1324310 Connector ........................................................................................................... 1
1 1324307 Electrical Fitting................................................................................................... 1
1 1324308 Electrical Fitting................................................................................................... 1
2 .. . . . Connector Assembly (Frame Harness) ................................................................... 1
2 1623060 Fitting (Compression).......................................................................................... 1
2 888137 Insert................................................................................................................... 1
2 888138 Housing............................................................................................................... 1
3 .. . . . Connector Assembly (Inner And Outer Boom Lights) ............................................. 1
3 1624104 Housing............................................................................................................... 1
3 1489657 Secondary Lock .................................................................................................. 1
3 1330438 Terminal (Socket) ................................................................................................ 4
4 .. . . . Connector Assembly (LH Strobe Light)................................................................... 1
4 1324309 Connector ........................................................................................................... 1
4 1324310 Connector ........................................................................................................... 1
4 1324307 Electrical Fitting................................................................................................... 1
4 1324308 Electrical Fitting................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-161


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-66)


INNER AND OUTER
BOOM LIGHTS

ITEM PART NO. DESCRIPTION QTY

1614673 Wire Harness (Inner and Outer Boom Lights) ............................................................. 1


1 .. . . . Connector Assembly (Boom Lights Distribution) ..................................................... 1
1 1489655 Connector (4 Way) .............................................................................................. 1
1 1330416 Secondary Lock .................................................................................................. 1
1 1330437 Terminal (Pin)...................................................................................................... 4
2 .. . . . Connector Assembly (Inner and Outer Boom Lights).............................................. 4
2 1490242 Connector ........................................................................................................... 1
2 1490243 Secondary Lock .................................................................................................. 1
2 1330438 Terminal (Socket) ................................................................................................ 2
3 1493450 Heatshrink ............................................................................................................... 4

4-162 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-163
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-67)


ENGINE

4-164 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
ENGINE

ITEM PART NO. DESCRIPTION QTY

1610480 Wire Harness (Engine) ................................................................................................ 1


1 .. . . . Connector Assembly (Frame Harness) ................................................................... 1
1 1610966 Housing (18-Way) ............................................................................................... 1
1 1484685 Locknut................................................................................................................ 1
1 1484686 Washer (Spring) .................................................................................................. 1
1 1375785 Pin....................................................................................................................... 1
1 1330437 Terminal (Pin)...................................................................................................... 3
1 1330439 Terminal (Plug).................................................................................................... 11
1 1484709 Terminal (Pin)...................................................................................................... 3
1 1616149 Cap.......................................................................................................................... 1
2 .. . . . Terminal Group (Engine Oil Pressure) .................................................................... 1
3 1493448 Terminal (Ring).................................................................................................... 1
3 1484383 Heat Shrink Tube ................................................................................................ 1
4 .. . . . Terminal Group (Alternator Voltage Out) ................................................................. 1
5 1610971 Terminal (Ring).................................................................................................... 1
5 1516237 Heatshrink........................................................................................................... 1
5 1493442 Boot..................................................................................................................... 1
6 .. . . . Connector Assembly (Alternator Signals) ............................................................... 1
6 1501919 Connector ........................................................................................................... 1
6 1482663 Lock .................................................................................................................... 1
6 1482668 Plug..................................................................................................................... 3
6 1330356 Seal..................................................................................................................... 1
6 1330355 Terminal .............................................................................................................. 1
7 .. . . . Terminal Group (Alternator Ground)........................................................................ 1
8 1610970 Terminal (Ring).................................................................................................... 1
8 1493443 Sleeve ................................................................................................................. 1
9 .. . . . Terminal Group (Air Conditioning) ........................................................................... 1
10 1493444 Terminal .............................................................................................................. 1
10 1493445 Cover................................................................................................................... 1
11 .. . . . Terminal Group (Starter Solenoid) .......................................................................... 1
12 1493456 Ring..................................................................................................................... 1
12 1484383 Heat Shrink Tube ................................................................................................ 1
13 .. . . . Terminal Group (Ground) ........................................................................................ 1
14 1516235 Terminal (Ring).................................................................................................... 1
14 1493443 Sleeve ................................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 4-165


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-68)


TRANSMISSION

4-166 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
TRANSMISSION

ITEM PART NO. DESCRIPTION QTY

1580465 Wire Harness (Transmission) ...................................................................................... 1


1 .. . . . Connector Assembly (Frame Harness) ................................................................... 1
1 1500925 Connector ........................................................................................................... 1
1 1352603 Secondary Lock .................................................................................................. 1
1 1330437 Terminal (Pin)...................................................................................................... 10
1 1330439 Terminal (Plug).................................................................................................... 2
2 .. . . . Connector Assembly (Engine Speed) ..................................................................... 1
2 2787344 Connector (3 Way) .............................................................................................. 1
2 2787349 Pin Terminal ........................................................................................................ 2
2 2060555 Seal..................................................................................................................... 2
2 .. . . . Decal................................................................................................................... 1
3 .. . . . Connector Assembly (Turbine Speed)..................................................................... 1
3 1508206 Connector (2 Way) .............................................................................................. 1
3 2787349 Pin Terminal ........................................................................................................ 2
3 2060555 Seal..................................................................................................................... 2
3 .. . . . Decal................................................................................................................... 1
4 .. . . . Connector Assembly (Drum Speed)........................................................................ 1
4 1508206 Connector (2 Way) .............................................................................................. 1
4 2787349 Pin Terminal ........................................................................................................ 2
4 2060555 Seal..................................................................................................................... 2
4 .. . . . Decal................................................................................................................... 1
5 .. . . . Connector Assembly (Output Speed)...................................................................... 1
5 1508206 Connector (2 Way) .............................................................................................. 1
5 2787349 Pin Terminal ........................................................................................................ 2
5 2060555 Seal..................................................................................................................... 2
5 .. . . . Decal................................................................................................................... 1
6 .. . . . Terminal Group (Cooler In Temperature Switch) ..................................................... 1
7 1610948 Terminal (Receptacle) ......................................................................................... 1
7 1610947 Insulator (Receptacle) ......................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-167


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-69)


FRONT STOP BUTTON
POWERED SLIDING CAB

4-168 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
FRONT STOP BUTTON
POWERED SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

1609344 Wire Harness (Front Stop Button) ............................................................................... 1


1 .. . . . Connector Assembly (Cab Underfloor) ................................................................... 1
1 1493430 Connector ........................................................................................................... 1
1 1529052 Secondary Lock .................................................................................................. 1
1 1330438 Terminal (Socket) ................................................................................................ 6
2 .. . . . Connector Assembly (Stop Button) ......................................................................... 1
2 1624102 Terminal (Pin)...................................................................................................... 4
2 1484383 Heat Shrink Tube ................................................................................................ 4
3 .. . . . Connector Assembly (Sliding Cab Buzzer) ............................................................. 1
3 1624103 Receptacle .......................................................................................................... 2
3 1610947 Insulator (Receptacle) ......................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 4-169


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-70)


REAR STOP BUTTON
POWERED SLIDING CAB

4-170 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
REAR STOP BUTTON
POWERED SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

1608851 Wire Harness (Rear Stop Button)................................................................................ 1


1 .. . . . Connector Assembly (Rear Cab) ............................................................................ 1
1 1489656 Connector (4-Way) .............................................................................................. 1
1 1489657 Secondary Lock .................................................................................................. 1
1 1330438 Terminal (Socket) ................................................................................................ 4
2 .. . . . Connector Assembly (Stop Button) ......................................................................... 1
2 1624102 Terminal (Pin)...................................................................................................... 4
2 1484383 Heat Shrink Tube ................................................................................................ 4

©2007 HYSTER COMPANY See Service Manual 4-171


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-71)


STABILIZERS
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH,
RS46-38L IH, RS46-38LS IH

4-172 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS
STABILIZERS
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH,
RS46-38L IH, RS46-38LS IH

ITEM PART NO. DESCRIPTION QTY

1659036 Wire Harness (Stabilizers)........................................................................................... 1


1 .. . . . Connector Assembly (Controller Harness).............................................................. 1
1 1531501 Connector ........................................................................................................... 1
1 1330439 Terminal (Plug).................................................................................................... 4
1 1330438 Terminal (Socket) ................................................................................................ 19
1 1484377 Terminal (Plug).................................................................................................... 1
1 1463141 Terminal (Socket) ................................................................................................ 5
2 .. . . . Connector Assembly (Steering Pressure Sensor)................................................... 1
2 1647869 Housing............................................................................................................... 1
2 1640182 Terminal (Socket) ................................................................................................ 3
2 1640183 Wire Seal ............................................................................................................ 3
3 .. . . . Connector Assembly (Frame Harness) ................................................................... 1
3 1500925 Connector ........................................................................................................... 1
3 1352603 Secondary Lock .................................................................................................. 1
3 1363885 Terminal (Pin)...................................................................................................... 1
3 1330437 Terminal (Pin)...................................................................................................... 10
4 .. . . . Connector Assembly (Hydraulic Valve) ................................................................... 1
4 1493428 Connector (12-Way) ............................................................................................ 1
4 1500913 Secondary Lock .................................................................................................. 1
4 1363886 Terminal (Socket) ................................................................................................ 1
4 1330438 Terminal (Socket) ................................................................................................ 10
5 .. . . . Connector Assembly (LH Stabilizer Up Sensor) ..................................................... 1
5 1484397 Connector (3-Way) .............................................................................................. 1
5 1463194 Secondary Lock .................................................................................................. 1
5 1518112 Terminal (Socket) ................................................................................................ 3
6 .. . . . Connector Assembly (LH Stabilizer Up Override) ................................................... 1
6 1493466 Connector ........................................................................................................... 1
6 1330415 Secondary Lock .................................................................................................. 1
6 1330437 Terminal (Pin)...................................................................................................... 3
6 1330439 Terminal (Plug) ........................................................................................................ 3
6 1484397 Connector (3-Way) .................................................................................................. 1
7 .. . . . Connector Assembly (RH Stabilizer Up Sensor) ..................................................... 1
7 1484397 Connector (3-Way) .............................................................................................. 1
7 1463194 Secondary Lock .................................................................................................. 1
7 1518112 Terminal (Socket) ................................................................................................ 3
8 .. . . . Connector Assembly (RH Stabilizer Up Override)................................................... 1
8 1493466 Connector ........................................................................................................... 1
8 1330415 Secondary Lock .................................................................................................. 1
8 1330437 Terminal (Pin)...................................................................................................... 3
8 1330439 Terminal (Plug) ........................................................................................................ 3
8 1484397 Connector (3-Way) .................................................................................................. 1
9 .. . . . Connector Assembly (Stabilizer Valve) ................................................................... 1
9 1493428 Connector (12-Way) ............................................................................................ 1
9 1500913 Secondary Lock .................................................................................................. 1
9 1330438 Terminal (Socket) ................................................................................................ 12
10 .. . . . Connector Assembly (Pressure Sensor, C)............................................................. 1
10 1647869 Housing............................................................................................................... 1
10 1640182 Terminal (Socket) ................................................................................................ 3
10 1640183 Wire Seal ............................................................................................................ 3

©2007 HYSTER COMPANY See Service Manual 4-173


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS
STABILIZERS
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH,
RS46-38L IH, RS46-38LS IH

ITEM PART NO. DESCRIPTION QTY

11 .. . . . Connector Assembly (Pressure Sensor, C1)........................................................... 1


11 1647869 Housing............................................................................................................... 1
11 1640182 Terminal (Socket) ................................................................................................ 3
11 1640183 Wire Seal ............................................................................................................ 3
12 .. . . . Connector Assembly (Pressure Sensor, C2)........................................................... 1
12 1647869 Housing............................................................................................................... 1
12 1640182 Terminal (Socket) ................................................................................................ 3
12 1640183 Wire Seal ............................................................................................................ 3

4-174 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS (Figure 4-72)


ENGINE COMPARTMENT

ITEM PART NO. DESCRIPTION QTY

1533476 Wire Harness (Engine Compartment) ......................................................................... 1


1 .. . . . Connector Assembly ............................................................................................... 1
1 1502920 Connector ........................................................................................................... 1
1 1330414 Secondary Lock .................................................................................................. 1
1 1330437 Terminal (Pin)...................................................................................................... 2
2 .. . . . Connector Assembly ............................................................................................... 1
2 1610972 Housing............................................................................................................... 1
2 1610973 Pin Retainer ........................................................................................................ 1
2 1463138 Pin....................................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 4-175


for service procedures.
UNIT CODE B222
EUROPE 08/2007

WIRE HARNESS (Figure 4-73)


STAIR LIGHT

ITEM PART NO. DESCRIPTION QTY

1545183 Wire Harness (Stair Light) ........................................................................................... 1


1 .. . . . Connector Assembly (Stair Light)............................................................................ 1
1 1570615 Terminal .............................................................................................................. 2
1 1484383 Heat Shrink Tube ................................................................................................ 2
2 .. . . . Connector Assembly (Frame).................................................................................. 1
2 1330437 Terminal (Pin)...................................................................................................... 2
2 1493465 Connector ........................................................................................................... 1
2 1330414 Secondary Lock .................................................................................................. 1

4-176 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WIRE HARNESS (Figure 4-74)


STABILIZER VALVE

ITEM PART NO. DESCRIPTION QTY

1670760 Wire Harness (Stabilizer Valve) ................................................................................... 1


1 .. . . . Connector Assembly (Stabilizer) ............................................................................. 1
1 1490242 Connector ........................................................................................................... 1
1 1529052 Secondary Lock .................................................................................................. 1
1 1330438 Terminal (Socket) ................................................................................................ 2
2 .. . . . Connector Assembly (Two Speed Down/Up) .......................................................... 1
2 1490242 Connector ........................................................................................................... 1
2 1529052 Secondary Lock .................................................................................................. 1
2 1330438 Terminal (Socket) ................................................................................................ 2
3 .. . . . Connector Assembly (Pre-Set Pressure) ................................................................ 1
3 1490242 Connector ........................................................................................................... 1
3 1529052 Secondary Lock .................................................................................................. 1
3 1330438 Terminal (Socket) ................................................................................................ 2
4 .. . . . Connector Assembly (Stabilizer Up) ....................................................................... 1
4 1490242 Connector ........................................................................................................... 1
4 1529052 Secondary Lock .................................................................................................. 1
4 1330438 Terminal (Socket) ................................................................................................ 2
5 .. . . . Connector Assembly (Stabilizer Down) ................................................................... 1
5 1490242 Connector ........................................................................................................... 1
5 1529052 Secondary Lock .................................................................................................. 1
5 1330438 Terminal (Socket) ................................................................................................ 2
6 .. . . . Connector Assembly (Balance Line) ....................................................................... 1
6 1490242 Connector ........................................................................................................... 1
6 1529052 Secondary Lock .................................................................................................. 1
6 1330438 Terminal (Socket) ................................................................................................ 2
7 .. . . . Connector Assembly (Harness Stabilizer)............................................................... 1
7 1500925 Connector ........................................................................................................... 1
7 1352603 Secondary Lock .................................................................................................. 1
7 1330437 Terminal (Pin)...................................................................................................... 12

©2007 HYSTER COMPANY See Service Manual 4-177


for service procedures.
UNIT CODE B222
EUROPE 08/2007

FRONT/REAR LIGHTS AND BACK-UP ALARM (Figure 4-75)

4-178 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

FRONT/REAR LIGHTS AND BACK-UP ALARM

KEY:
A: RS45-27Ch, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH
B: RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH, RS46-38L IH,
RS46-38LS IH

QTY
ITEM PART NO. DESCRIPTION A B

1 1382867 Light Assembly (Halogen).................................................................................... 2 2


1 1476614 Light (24 Volt) .................................................................................................. 1 1
1 1383998 Bulb............................................................................................................. 1 1
1 1330409 Connector........................................................................................................ 1 1
1 1330414 Secondary Lock............................................................................................... 1 1
1 1363885 Terminal (Pin) .................................................................................................. 2 2
2 373091 Light ..................................................................................................................... 2 2
2 378070 Lens................................................................................................................. 1 1
3 1310638 Bulb ..................................................................................................................... 2 2
4 384014 Bulb ..................................................................................................................... 2 2
5 296155 Capscrew............................................................................................................. 4 4
6 302401 Locknut ................................................................................................................ 4 4
7 320159 Washer ................................................................................................................ 8 8
8 376505 Spacer ................................................................................................................. 4 4
9 136985 Capscrew............................................................................................................. 4 4
10 320155 Washer ................................................................................................................ 4 ..
11 302398 Nut ....................................................................................................................... 4 4
12 339969 Grommet.............................................................................................................. 4 4
13 1545532 Bracket................................................................................................................. 2 2
14 a 136985 Capscrew............................................................................................................. 1 1
15 a 1610936 Work Light Assembly (HID) ................................................................................. 1 1
15 a 1635114 Bulb ................................................................................................................. 1 1
16 a 320159 Washer ................................................................................................................ 1 1
17 a 302401 Locknut ................................................................................................................ 1 1
18 1479898 Tail Light Assembly .............................................................................................. 2 2
18 1491816 Lens Assembly ................................................................................................ 1 1
18 1491810 Black String ..................................................................................................... 1 1
18 1491811 Bulb (24 Volt) ................................................................................................... 1 1
18 1491813 Bulb (24 Volt) ................................................................................................... 1 1
18 1491814 Wire Harness .................................................................................................. 1 1
19 1640509 Wire Harness (Rear Lights) (☞ Figure 4-48) ..................................................... 1 1
20 302400 Locknut ................................................................................................................ 2 2
21 320157 Washer ................................................................................................................ 4 8
22 1367282 Alarm Assembly................................................................................................... 1 1
22 1367281 Alarm ............................................................................................................... 1 1
22 1330419 Connector........................................................................................................ 1 1
22 1330424 Secondary Lock............................................................................................... 1 1
22 1330438 Terminal (Socket) ............................................................................................ 2 2
23 176640 Capscrew............................................................................................................. 2 4
24 1645088 Wire Harness (Front Lights) (☞ Figure 4-64) ..................................................... 2 2
25 1638877 Bracket................................................................................................................. .. 2
26 136681 Capscrew............................................................................................................. .. 2

FOOTNOTES:
a Optional

©2007 HYSTER COMPANY See Service Manual 4-179


for service procedures.
UNIT CODE B222
EUROPE 08/2007

BOOM LIGHTS (Figure 4-76)

4-180 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

BOOM LIGHTS

ITEM PART NO. DESCRIPTION QTY

1 1658276 Wire Harness (Boom Lights) (☞ Figure 4-65) ........................................................... 1


2 302398 Nut ............................................................................................................................... 4
3 320155 Washer ........................................................................................................................ 8
4 296155 Capscrew..................................................................................................................... 4
5 1616202 Strobe Light Assembly................................................................................................. 2
5 1616213 Strobe Light ............................................................................................................. 1
5 1636383 Lens (Amber) ...................................................................................................... 1
5 1636384 Bulb (12 to 80 Volts DC)...................................................................................... 1
5 1324308 Electrical Fitting ....................................................................................................... 1
5 1324307 Electrical Fitting ....................................................................................................... 1
5 1324310 Connector................................................................................................................ 1
5 1324309 Connector................................................................................................................ 1
6 176640 Capscrew..................................................................................................................... 2
7 320157 Washer ........................................................................................................................ 4
8 124359 Clamp .......................................................................................................................... 2
9 302400 Locknut ........................................................................................................................ 2
10 339969 Grommet...................................................................................................................... 2
11 137852 Strap Clamp................................................................................................................. 10
12 277279 Screw........................................................................................................................... 6
13 132131 Clamp .......................................................................................................................... 6
14 1614673 Wire Harness (Inner and Outer Boom Lights) (☞ Figure 4-66) ................................. 1
15 1382867 Light Assembly (Halogen)............................................................................................ 4
15 1476614 Light (24 Volt) .......................................................................................................... 1
15 1383998 Bulb..................................................................................................................... 1
15 1330409 Connector................................................................................................................ 1
15 1330414 Secondary Lock....................................................................................................... 1
15 1363885 Terminal (Pin) .......................................................................................................... 2
16 a 302401 Locknut ........................................................................................................................ 4
17 a 320159 Washer ........................................................................................................................ 4
18 a 136985 Capscrew..................................................................................................................... 4
19 a 1610936 Work Light Assembly (HID) ......................................................................................... 4
19 a 1635114 Bulb ......................................................................................................................... 1

FOOTNOTES:
a Optional

©2007 HYSTER COMPANY See Service Manual 4-181


for service procedures.
UNIT CODE B222
EUROPE 08/2007

MAP LIGHT (Figure 4-77)

ITEM PART NO. DESCRIPTION QTY


1 1480216 Map Light..................................................................................................................... 1
1 1506682 Halogen Light .......................................................................................................... 1
1 1516559 Bulb..................................................................................................................... 1
2 1468318 Screw ...................................................................................................................... 2

4-182 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

CAB RECIRCULATING FAN (Figure 4-78)

ITEM PART NO. DESCRIPTION QTY


1 1312226 Fan Assembly .............................................................................................................. 1
1 1307755 Fan .......................................................................................................................... 1
2 181045 Connector................................................................................................................ 1
3 134810 Terminal................................................................................................................... 1
4 1301783 Ring ......................................................................................................................... 1
5 1468319 Screw........................................................................................................................... 4

©2007 HYSTER COMPANY See Service Manual 4-183


for service procedures.
UNIT CODE B222
EUROPE 08/2007

SENSOR ASSEMBLY (Figure 4-79)


BOOM ANGLE AND EXTENSION

4-184 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

SENSOR ASSEMBLY
BOOM ANGLE AND EXTENSION

ITEM PART NO. DESCRIPTION QTY

1624549 Boom Sensor Assembly .............................................................................................. 1


1 1624552 Sensor ..................................................................................................................... 1
2 1624553 Cable (Shielded)...................................................................................................... 1
3 .. . . . Connector Assembly ............................................................................................... 1
3 1463141 Terminal (Socket) ................................................................................................ 4
3 1463196 Secondary Lock .................................................................................................. 1
3 1532905 Connector ........................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-185


for service procedures.
NOTES

4-186
UNIT CODE B222
08/2007 EUROPE

5 TR ANSMISSION

5 TRANSMISSION
UNIT CODE B222
08/2007 EUROPE

SECTION 5
TRANSMISSION

DESCRIPTION PAGE

TRANSMISSION
CASE AND REAR COVER ............................................................................................................................. 5-14
CONTROL VALVE ASSEMBLY....................................................................................................................... 5-46
CONTROL VALVE MOUNTING ...................................................................................................................... 5-44
FIRST SPEED CLUTCH SHAFT .................................................................................................................... 5-26
FIRST SPEED GEARS................................................................................................................................... 5-22
FIRST SPEED SHAFT AND IDLER GEAR .................................................................................................... 5-24
FORWARD CLUTCH SHAFT ......................................................................................................................... 5-18
FORWARD, REVERSE AND SECOND,
AND THIRD OR FOURTH CLUTCH SHAFTS............................................................................................ 5-16
FOURTH SPEED CLUTCH SHAFT ............................................................................................................... 5-32
INPUT DRIVE GEARS.................................................................................................................................... 5-10
OUTPUT SHAFT ............................................................................................................................................ 5-34
PUMP DRIVE.................................................................................................................................................... 5-8
REGULATOR VALVE AND HYDRAULIC PUMP............................................................................................. 5-36
REMOTE FILTER AND ADAPTER ................................................................................................................. 5-48
REVERSE AND SECOND CLUTCH SHAFT ................................................................................................. 5-20
THIRD SPEED CLUTCH SHAFT ................................................................................................................... 5-30
THIRD SPEED GEARS .................................................................................................................................. 5-28
TORQUE CONVERTER AND DRIVE PLATE................................................................................................. 5-38
TORQUE CONVERTER HOUSING ............................................................................................................... 5-40
TURBINE SHAFT, STATOR SUPPORT, OIL BAFFLE .................................................................................... 5-12
TRANSMISSION ASSEMBLY .............................................................................................................................. 5-6
TRANSMISSION LINES AND ATTACHING PARTS ............................................................................................. 5-2

©2007 HYSTER COMPANY See Service Manual 5-1


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION LINES AND ATTACHING PARTS (Figure 5-1)

5-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION LINES AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 1568172 Hose ............................................................................................................................ 1


2 1473889 Fitting........................................................................................................................... 2
2 244167 O-Ring ..................................................................................................................... 1
2 16487 O-Ring ..................................................................................................................... 1
3 302402 Locknut ........................................................................................................................ 7
4 246001 Capscrew..................................................................................................................... 7
5 320161 Washer ........................................................................................................................ 1
6 398074 Clamp .......................................................................................................................... 3
7 1568173 Hose ............................................................................................................................ 1
8 292517 Capscrew..................................................................................................................... 1
9 320159 Washer ........................................................................................................................ 12
10 302401 Locknut ........................................................................................................................ 2
11 287854 Capscrew..................................................................................................................... 3
12 1558772 Bracket......................................................................................................................... 1
13 30374 Clamp .......................................................................................................................... 1
14 1486759 Fitting........................................................................................................................... 1
14 244167 O-Ring ..................................................................................................................... 1
14 16983 O-Ring ..................................................................................................................... 1
15 816232 Check Valve ................................................................................................................. 1
16 1486583 Fitting........................................................................................................................... 1
16 1527821 O-Ring ..................................................................................................................... 1
16 16983 O-Ring ..................................................................................................................... 1
17 1470857 Fitting........................................................................................................................... 1
17 1527821 O-Ring ..................................................................................................................... 1
18 287750 Capscrew..................................................................................................................... 2
19 1568164 Hose ............................................................................................................................ 1
20 169787 O-Ring ......................................................................................................................... 11
21 1568165 Hose ............................................................................................................................ 2
22 287860 Capscrew..................................................................................................................... 44
23 190757 Flange (Split Half) ........................................................................................................ 22
24 1470852 Fitting........................................................................................................................... 2
24 244167 O-Ring ..................................................................................................................... 1
25 1483901 Valve (Thermo By-Pass) .............................................................................................. 1
26 1482400 Fitting........................................................................................................................... 1
26 244167 O-Ring ..................................................................................................................... 1
27 320157 Washer ........................................................................................................................ 2
28 302400 Locknut ........................................................................................................................ 2
29 1329259 Capscrew..................................................................................................................... 8
30 292682 Lockwasher.................................................................................................................. 8
31 15157 Lockwasher.................................................................................................................. 12
32 131137 Capscrew..................................................................................................................... 12
33 293706 Capscrew..................................................................................................................... 8
33 296430 Washer ........................................................................................................................ 8
34 1555062 Gauge (Oil Level)......................................................................................................... 1
35 1565357 Tube ............................................................................................................................. 1
36 1618450 Bracket......................................................................................................................... 1
37 1326948 Clamp .......................................................................................................................... 1
38 1563855 Transmission Assembly (TE27) (☞ Figure 5-2) ......................................................... 1
38 1607766 Transmission Assembly (TE32) (☞ Figure 5-2) ......................................................... 1
39 1564068 Drive Shaft ................................................................................................................... 1
39 1564598 U-Joint Set............................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 5-3


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION LINES AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

40 1536295 Plate ............................................................................................................................ 1


41 292682 Lockwasher.................................................................................................................. 44
42 303111 Nut ............................................................................................................................... 8
43 1611525 Bracket......................................................................................................................... 1
44 1375899 Capscrew..................................................................................................................... 4
45 1568220 Hose ............................................................................................................................ 1
46 1556992 Oil Filter (☞ Figure 5-22) ........................................................................................... 2
47 1568219 Hose ............................................................................................................................ 1
48 1473943 Fitting ........................................................................................................................... 2
48 244167 O-Ring ..................................................................................................................... 1
49 1568175 Hose ............................................................................................................................ 1
50 136985 Capscrew..................................................................................................................... 6

5-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

5-5
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION ASSEMBLY (Figure 5-2)

5-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1 1563855 Transmission Assembly (TE27) ................................................................................... 1


1 1607766 Transmission Assembly (TE32) ................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 5-7


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-3)


PUMP DRIVE

5-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
PUMP DRIVE

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1612368 Snap Ring........................................................................................................ 3 3
2 1612367 Bearing (Pump Drive Gear)............................................................................. 3 3
3 1612363 Support............................................................................................................ 3 3
4 1612369 Gear (Auxiliary Pump Drive)............................................................................ 2 2
5 1612364 Screw .............................................................................................................. 4 4
6 1612365 Washer (Seal) ................................................................................................. 4 4
7 1612370 Gear (Charge Pump Drive) ............................................................................. 1 1
8 1612471 Snap Ring........................................................................................................ 1 1
9 1612470 Gear (Impeller Hub)......................................................................................... 1 1
10 15158 Lockwasher ..................................................................................................... 2 2
11 1612366 Screw .............................................................................................................. 2 2
a 1612472 Washer ............................................................................................................ 4 4

1612290 Seal Kit (Includes Item 6) ................................................................................ 1 1

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 5-9


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-4)


INPUT DRIVE GEARS

5-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
INPUT DRIVE GEARS

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1612361 Shaft (Turbine)................................................................................................. 1 1
2 1612362 Gear (Clutch Driven) ....................................................................................... 2 2

©2007 HYSTER COMPANY See Service Manual 5-11


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-5)


TURBINE SHAFT, STATOR SUPPORT, OIL BAFFLE

5-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
TURBINE SHAFT, STATOR SUPPORT, OIL BAFFLE

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1612352 Ring ................................................................................................................. 1 1
2 1612351 Snap Ring........................................................................................................ 1 1
3 1612350 Spacer ............................................................................................................. 1 1
4 1612348 Bearing (Front) ................................................................................................ 1 1
5 1612361 Shaft (Turbine)................................................................................................. 1 1
6 1612360 Snap Ring........................................................................................................ 1 1
7 1612349 Bearing (Rear)................................................................................................. 1 1
8 1612359 O-Ring ............................................................................................................. 1 1
9 1612353 Support And Sleeve Assembly (Stator) ........................................................... 1 1
10 15158 Lockwasher ..................................................................................................... 7 7
11 1612354 Screw .............................................................................................................. 7 7
12 1612355 Ring ................................................................................................................. 1 1
13 330532 Oil Seal............................................................................................................ 1 1
14 1612357 Seal Ring......................................................................................................... 1 1
15 1612356 Baffle ............................................................................................................... 1 1
16 1612358 Retaining Ring................................................................................................. 1 1

1612290 Seal Kit (Includes Items 1, 8, 12-13) ............................................................... 1 1

©2007 HYSTER COMPANY See Service Manual 5-13


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-6)


CASE AND REAR COVER

5-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
CASE AND REAR COVER

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1612334 Tube (Suction) ................................................................................................. 1 1
2 15156 Lockwasher ..................................................................................................... 2 2
3 1612336 Capscrew ........................................................................................................ 2 2
4 1612335 O-Ring ............................................................................................................. 1 1
5 1612330 Gasket ............................................................................................................. 1 1
6 1612326 Cover ............................................................................................................... 1 1
7 1612293 Plug (Expansion)......................................................................................... 1 1
8 15157 Lockwasher ..................................................................................................... 44 44
9 1612328 Capscrew ........................................................................................................ 37 37
10 1612329 Capscrew ........................................................................................................ 7 7
11 1612313 Capscrew ........................................................................................................ 7 7
12 1612314 Lockwasher ..................................................................................................... 10 10
13 1612338 Baffle Cover..................................................................................................... 1 1
14 1612337 Baffle ............................................................................................................... 1 1
15 1612339 Tube................................................................................................................. 3 3
16 330502 Pin ................................................................................................................... 2 2
17 130625 O-Ring ............................................................................................................. 6 6
18 1612331 Plug (Pipe)....................................................................................................... 2 2
19 1612322 Case Assembly ............................................................................................... 1 1
20 330504 Sleeve ......................................................................................................... 6 6
21 1612323 Tube (First Speed Clutch Pressure) ............................................................ 1 1
22 1612324 Tube (Low Shaft Rear Bearing Lube).......................................................... 1 1
23 1612325 Tube (Third Speed Clutch Pressure)........................................................... 1 1
24 1612332 Drain Plug (Magnetic)...................................................................................... 1 1
25 1612342 Screw .............................................................................................................. 3 3
26 1612312 O-Ring ............................................................................................................. 1 1
27 1612311 Cover ............................................................................................................... 1 1
28 1579021 Speed Sensor.................................................................................................. 1 1
29 1579011 O-Ring......................................................................................................... 1 1
30 1612333 Speed Sensor.................................................................................................. 1 1
31 1579011 O-Ring......................................................................................................... 1 1
a 1612347 Bracket ............................................................................................................ 4 4

1612290 Seal Kit (Includes Items 4-5, 17, 29, 31) ......................................................... 1 1

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 5-15


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-7)


FORWARD, REVERSE AND SECOND,
AND THIRD OR FOURTH CLUTCH SHAFTS

5-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
FORWARD, REVERSE AND SECOND,
AND THIRD OR FOURTH CLUTCH SHAFTS

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1611590 Shaft Assembly (Forward) ............................................................................... 1 ..
1 1612907 Shaft Assembly (Forward) ............................................................................... .. 1
2 1611591 Shaft Assembly (Reverse, Second Speed) ..................................................... 1 ..
2 1612908 Shaft Assembly (Reverse, Second Speed) ..................................................... .. 1
3 1612909 Shaft Assembly (Third, Fourth Speed) ............................................................ 1 1

©2007 HYSTER COMPANY See Service Manual 5-17


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-8)


FORWARD CLUTCH SHAFT

5-18 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
FORWARD CLUTCH SHAFT

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1612510 Ring ................................................................................................................. 2 2
2 1566652 Snap Ring........................................................................................................ 3 3
3 1612509 Bearing (Rear)................................................................................................. 1 1
4 1612507 Bearing ............................................................................................................ 1 1
5 1612508 Bearing ............................................................................................................ 1 1
6 1612362 Gear ................................................................................................................ 1 1
7 1612505 Spring (Piston Return)..................................................................................... 1 1
8 1612679 Spacer ............................................................................................................. 1 ..
8 1612506 Spacer ............................................................................................................. .. 1
9 1612504 Snap Ring........................................................................................................ 1 1
10 1612503 Seal ................................................................................................................. 1 1
11 1611593 Plate ................................................................................................................ 1 ..
11 1612502 Plate ................................................................................................................ .. 1
12 1611592 Clutch Disc (Inner)........................................................................................... 10 ..
12 1612500 Clutch Disc (Inner)........................................................................................... .. 11
13 1612501 Clutch Disc (Outer).......................................................................................... 10 11
14 1612497 Screen And Seal Assembly (Clutch Piston) .................................................... 1 1
15 .. . . . Screen......................................................................................................... 1 1
16 1612499 Seal............................................................................................................. 1 1
17 1612498 Seal............................................................................................................. 1 1
18 1612514 Retainer........................................................................................................... 1 1
19 1612351 Snap Ring........................................................................................................ 1 1
20 1612350 Spacer ............................................................................................................. 1 1
21 1612487 Bearing ............................................................................................................ 1 1
22 1612515 Snap Ring........................................................................................................ 1 1
23 1611590 Shaft Assembly ............................................................................................... 1 ..
23 1612907 Shaft Assembly ............................................................................................... .. 1

1612290 Seal Kit (Includes Items 1, 10, 16-17) ............................................................. 1 1

©2007 HYSTER COMPANY See Service Manual 5-19


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-9)


REVERSE AND SECOND CLUTCH SHAFT

5-20 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
REVERSE AND SECOND CLUTCH SHAFT

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1612510 Ring ................................................................................................................. 3 3
2 1566652 Snap Ring........................................................................................................ 4 4
3 1612565 Bearing ............................................................................................................ 1 1
4 1612566 Retaining Ring................................................................................................. 1 1
5 1612567 Thrust Washer................................................................................................. 1 1
6 1612507 Bearing ............................................................................................................ 1 1
7 1612508 Bearing ............................................................................................................ 1 1
8 1612362 Gear (Clutch Driven Input Drive) ..................................................................... 1 1
9 1612504 Snap Ring........................................................................................................ 2 2
10 1612503 Seal ................................................................................................................. 1 1
11 1611593 Plate ................................................................................................................ 1 ..
11 1612502 Plate ................................................................................................................ .. 1
12 1611592 Clutch Disc (Inner)........................................................................................... 16 ..
12 1612500 Clutch Disc (Inner)........................................................................................... .. 18
13 1612501 Clutch Disc ...................................................................................................... 10 11
14 1612505 Spring .............................................................................................................. 1 1
15 1612679 Spacer ............................................................................................................. 1 ..
15 1612506 Spacer ............................................................................................................. .. 1
16 1612497 Screen And Seal Assembly............................................................................. 2 2
17 .. . . . Screen......................................................................................................... 1 1
18 1612499 Seal............................................................................................................. 1 1
19 1612498 Seal............................................................................................................. 1 1
20 1611591 Shaft Assembly (Second, Reverse)................................................................. 1 ..
20 1612908 Shaft Assembly (Second, Reverse)................................................................. .. 1
21 1612568 Hub (Second Clutch Disc) ............................................................................... 1 1
22 1612668 Snap Ring........................................................................................................ 1 1
23 1612667 Retainer........................................................................................................... 1 1
24 1612569 Snap Ring........................................................................................................ 1 1
25 1611600 End Plate......................................................................................................... 1 ..
25 1612550 End Plate......................................................................................................... .. 1
26 1612549 Clutch Disc (Outer).......................................................................................... 6 7
27 1612546 Spring (Clutch Disc) ........................................................................................ 1 1
28 1612547 Spacer (Clutch Piston) .................................................................................... 1 1

1612290 Seal Kit (Includes Items 1, 10, 18-19) ............................................................. 1 1

©2007 HYSTER COMPANY See Service Manual 5-21


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-10)


FIRST SPEED GEARS

5-22 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
FIRST SPEED GEARS

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1612496 Shaft Assembly (Third Clutch Shaft) ............................................................... 1 1
2 1612495 Gear (First Speed)........................................................................................... 1 1

©2007 HYSTER COMPANY See Service Manual 5-23


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-11)


FIRST SPEED SHAFT AND IDLER GEAR

5-24 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
FIRST SPEED SHAFT AND IDLER GEAR

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1612716 Gear (Idler) ...................................................................................................... 1 1
2 1612717 Shaft Assembly (First Speed).......................................................................... 1 1

©2007 HYSTER COMPANY See Service Manual 5-25


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-12)


FIRST SPEED CLUTCH SHAFT

5-26 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
FIRST SPEED CLUTCH SHAFT

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1612693 Snap Ring........................................................................................................ 1 1
2 1612684 Retainer........................................................................................................... 1 1
3 1612690 Bearing ............................................................................................................ 1 1
4 1612691 Spacer ............................................................................................................. 1 1
5 1612692 Snap Ring........................................................................................................ 1 1
6 1612541 Gear (Third Speed Driven) .............................................................................. 1 1
7 1612683 Bearing ............................................................................................................ 1 1
8 1612717 Shaft Assembly (First Speed Clutch) .............................................................. 1 1
9 1612497 Screen And Seal Assembly............................................................................. 1 1
10 .. . . . Screen......................................................................................................... 1 1
11 1612498 Seal............................................................................................................. 1 1
12 1612499 Seal............................................................................................................. 1 1
13 1612504 Snap Ring........................................................................................................ 1 1
14 1611600 End Plate......................................................................................................... 1 ..
14 1612550 End Plate......................................................................................................... .. 1
15 1611592 Clutch Disc (Inner)........................................................................................... 10 ..
15 1612500 Clutch Disc (Inner)........................................................................................... .. 11
16 1612549 Clutch Disc (Outer).......................................................................................... 10 11
17 1612681 Retaining Ring................................................................................................. 1 1
18 1612680 Retainer........................................................................................................... 1 1
19 1612678 Spring (Disc) ................................................................................................... 1 1
20 1612679 Spacer ............................................................................................................. 1 1
21 1612538 Capscrew ........................................................................................................ 4 4
22 1612539 Lockwasher ..................................................................................................... 4 4
23 1557007 Plug ................................................................................................................. 2 2
24 1557008 O-Ring......................................................................................................... 1 1
25 1612686 Bearing Cap .................................................................................................... 1 1
26 1612687 O-Ring ............................................................................................................. 2 2
27 1608626 O-Ring ............................................................................................................. 1 1
28 1612532 Ring ................................................................................................................. 2 2
29 1612697 Nut................................................................................................................... 1 1
30 1612696 Spring (Disc) ................................................................................................... 1 1
31 1612695 Bearing ............................................................................................................ 1 1
32 1612694 Bearing ............................................................................................................ 1 1
33 1311716 Washer ............................................................................................................ 1 1
34 1612346 Roller Bearing ................................................................................................. 1 ..
34 1612682 Roller Bearing ................................................................................................. .. 1
35 1612495 Gear (First Speed)........................................................................................... 1 1

1612290 Seal Kit (Includes Items 11-12, 24, 26, 28) ..................................................... 1 1

©2007 HYSTER COMPANY See Service Manual 5-27


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-13)


THIRD SPEED GEARS

5-28 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
THIRD SPEED GEARS

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1612540 Gear (Third Speed) ......................................................................................... 1 1
2 1612541 Gear (Third Speed Driven) .............................................................................. 1 1

©2007 HYSTER COMPANY See Service Manual 5-29


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-14)


THIRD SPEED CLUTCH SHAFT

5-30 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
THIRD SPEED CLUTCH SHAFT

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1612532 Ring ................................................................................................................. 2 2
2 1612531 Snap Ring........................................................................................................ 1 1
3 1612529 Bearing ............................................................................................................ 1 1
4 1612530 Snap Ring........................................................................................................ 2 2
5 1612528 Bearing ............................................................................................................ 1 1
6 1311716 Washer ............................................................................................................ 1 1
7 1566652 Snap Ring........................................................................................................ 1 1
8 1612540 Gear (Third Speed) ......................................................................................... 1 1
9 1612526 Spacer ............................................................................................................. 1 1
10 1612525 Return Spring .................................................................................................. 1 1
11 1612527 Spring Retainer ............................................................................................... 1 1
12 1612524 Snap Ring........................................................................................................ 1 1
13 1611597 Plate ................................................................................................................ 1 ..
13 1612523 Plate ................................................................................................................ .. 1
14 1612489 Clutch Disc (Outer Half) .................................................................................. 2 ..
14 1612522 Clutch Disc (Outer Half) .................................................................................. .. 2
15 1612520 Clutch Disc (Inner)........................................................................................... 9 12
16 1611594 Clutch Disc (Outer).......................................................................................... 8 ..
16 1612521 Clutch Disc (Outer).......................................................................................... .. 11
17 1612516 Screen And Seal Assembly (Clutch Piston) .................................................... 1 1
18 .. . . . Screen......................................................................................................... 1 1
19 1612499 Seal............................................................................................................. 1 1
20 1612517 Seal............................................................................................................. 1 1
21 1612538 Capscrew ........................................................................................................ 4 4
22 1612539 Lockwasher ..................................................................................................... 4 4
23 1612534 Cap (Bearing) .................................................................................................. 1 1
24 1557007 Plug ................................................................................................................. 1 1
25 1557008 O-Ring......................................................................................................... 1 1
26 1530732 O-Ring ............................................................................................................. 1 1
27 1612488 O-Ring ............................................................................................................. 1 1
28 1612351 Snap Ring........................................................................................................ 1 1
29 1612350 Spacer ............................................................................................................. 1 1
30 1612487 Bearing ............................................................................................................ 1 1
31 1612496 Shaft Assembly ............................................................................................... 1 1

1612290 Seal Kit (Includes Items 1, 19-20, 25, 27) ....................................................... 1 1

©2007 HYSTER COMPANY See Service Manual 5-31


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-15)


FOURTH SPEED CLUTCH SHAFT

5-32 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
FOURTH SPEED CLUTCH SHAFT

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1612532 Ring ................................................................................................................. 2 2
2 1612477 Snap Ring........................................................................................................ 1 1
3 1612710 Bearing ............................................................................................................ 1 1
4 1612711 Snap Ring........................................................................................................ 1 1
5 1612909 Shaft Assembly (Third, Fourth) ....................................................................... 1 1
6 1612516 Screen And Seal Assembly............................................................................. 1 1
7 .. . . . Screen......................................................................................................... 1 1
8 1612517 Seal............................................................................................................. 1 1
9 1612499 Seal............................................................................................................. 1 1
10 1612713 Hub.................................................................................................................. 1 1
11 1612668 Snap Ring........................................................................................................ 1 1
12 1566652 Snap Ring........................................................................................................ 1 1
13 1612527 Spring Retainer ............................................................................................... 1 1
14 1612525 Return Spring .................................................................................................. 1 1
15 1612526 Spacer ............................................................................................................. 1 1
16 1612524 Snap Ring........................................................................................................ 1 1
17 1611599 Plate ................................................................................................................ 1 ..
17 1612523 Plate ................................................................................................................ .. 1
18 1612489 Clutch Disc (Outer Half) .................................................................................. 2 ..
18 1612522 Clutch Disc (Outer Half) .................................................................................. .. 2
19 1612520 Clutch Disc (Inner)........................................................................................... 8 11
20 1611594 Clutch Disc (Outer).......................................................................................... 7 ..
20 1612521 Clutch Disc (Outer).......................................................................................... .. 10

1612290 Seal Kit (Includes Items 1, 8-9) ....................................................................... 1 1

©2007 HYSTER COMPANY See Service Manual 5-33


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-16)


OUTPUT SHAFT

5-34 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
OUTPUT SHAFT

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1566695 Bearing ............................................................................................................ 1 1
2 1612723 Snap Ring........................................................................................................ 1 1
3 1612721 Retainer........................................................................................................... 1 1
4 1612720 Bearing ............................................................................................................ 1 1
5 1612692 Snap Ring........................................................................................................ 2 2
6 1612716 Gear (Idler) ...................................................................................................... 1 1
7 1612718 Output Shaft .................................................................................................... 1 1
8 1612733 Locknut............................................................................................................ 1 1
9 1612732 Washer ............................................................................................................ 1 1
10 1612731 O-Ring ............................................................................................................. 1 1
11 1612734 Flange ............................................................................................................. 1 1
12 1612725 Seal ................................................................................................................. 1 1
13 1557007 Plug ................................................................................................................. 1 1
14 1557008 O-Ring......................................................................................................... 1 1
15 1612729 Nut................................................................................................................... 4 4
16 1612539 Lockwasher ..................................................................................................... 4 4
17 1611604 Bearing Cap .................................................................................................... 1 ..
17 1612726 Bearing Cap .................................................................................................... .. 1
18 1612727 Stud ................................................................................................................. 4 4
19 1612687 O-Ring ............................................................................................................. 1 1
20 1612488 O-Ring ............................................................................................................. 1 1
21 1612719 Ball Bearing ..................................................................................................... 1 1

1612290 Seal Kit (Includes Items 10, 12, 14, 19-20) ..................................................... 1 1

©2007 HYSTER COMPANY See Service Manual 5-35


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-17)


REGULATOR VALVE AND HYDRAULIC PUMP

5-36 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
REGULATOR VALVE AND HYDRAULIC PUMP

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1612740 Snap Ring........................................................................................................ 1 1
2 1612739 Shaft (Gear To Pump) ..................................................................................... 1 1
3 1612736 Gasket ............................................................................................................. 1 1
4 1612289 Valve Assembly (Regulator) ............................................................................ 1 1
5 1612749 Lockwasher ..................................................................................................... 8 8
6 1612748 Screw .............................................................................................................. 8 8
7 1612311 Cover ............................................................................................................... 1 1
8 1612314 Lockwasher ..................................................................................................... 4 4
9 1612313 Capscrew ........................................................................................................ 4 4
10 1612312 O-Ring ............................................................................................................. 1 1
11 1612737 O-Ring ............................................................................................................. 1 1
12 1612743 Adaptor (Suction) ............................................................................................ 1 1
13 1612741 Screw .............................................................................................................. 2 2
14 1611607 Pump ............................................................................................................... 1 ..
14 1612738 Pump ............................................................................................................... .. 1
15 1612747 O-Ring ............................................................................................................. 2 2
16 1612746 Clamp .............................................................................................................. 2 2
17 1612745 Hose ................................................................................................................ 1 1
18 1612512 Adaptor............................................................................................................ 1 ..
18 1612742 Adaptor............................................................................................................ .. 1
19 1612744 Capscrew ........................................................................................................ 8 8

1612290 Seal Kit (Includes Items 3, 11, 15) .................................................................. 1 1

©2007 HYSTER COMPANY See Service Manual 5-37


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-18)


TORQUE CONVERTER AND DRIVE PLATE

5-38 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
TORQUE CONVERTER AND DRIVE PLATE

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1612475 Hub (Turbine)................................................................................................... 1 1
2 1612476 Snap Ring........................................................................................................ 1 1
3 1612473 Snap Ring........................................................................................................ 1 1
4 1566639 Reaction Member ............................................................................................ 1 1
5 1612474 Spacer ............................................................................................................. 1 1
6 1612486 Snap Ring........................................................................................................ 1 1
7 1612485 Bearing ............................................................................................................ 1 1
8 1566643 Hub (Impeller).................................................................................................. 1 1
9 1612482 O-Ring ............................................................................................................. 1 1
10 1566642 Impeller............................................................................................................ 1 1
11 1612484 Ring ................................................................................................................. 1 1
12 1612483 Screw .............................................................................................................. 8 8
13 1566640 Turbine............................................................................................................. 1 1
14 1612479 Locktab............................................................................................................ 5 5
15 1612478 Screw .............................................................................................................. 10 10
16 1612480 O-Ring ............................................................................................................. 1 1
17 1612492 Drive Plate Kit.................................................................................................. 1 1
18 .. . . . Drive Plate .................................................................................................. 1 1
19 1612493 Ring (Backing)............................................................................................. 1 1
20 1612494 Screw .......................................................................................................... 14 14
21 1566644 Cover ............................................................................................................... 1 1
22 15157 Lockwasher ..................................................................................................... 32 32
23 1612481 Capscrew ........................................................................................................ 32 32
24 1612487 Bearing ............................................................................................................ 1 1
25 1612488 O-Ring ............................................................................................................. 1 1
26 1612350 Spacer ............................................................................................................. 1 1
27 1612351 Snap Ring........................................................................................................ 1 1
28 1612477 Snap Ring........................................................................................................ 1 1
29 1612491 Hub.................................................................................................................. 1 1

1612290 Seal Kit (Includes Items 9, 16, 25) .................................................................. 1 1

©2007 HYSTER COMPANY See Service Manual 5-39


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-19)


TORQUE CONVERTER HOUSING

5-40 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
TORQUE CONVERTER HOUSING

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1616311 Housing Assembly (Converter) ....................................................................... 1 ..
1 1612291 Housing Assembly (Converter) ....................................................................... .. 1
1 1616312 Housing (Converter).................................................................................... 1 ..
1 1612292 Housing (Converter).................................................................................... .. 1
2 1612293 Plug (Expansion) .................................................................................... 3 3
3 330504 Sleeve ......................................................................................................... 1 1
4 1612302 Sleeve ......................................................................................................... 1 1
5 330520 Washer........................................................................................................ 3 3
6 15155 Lockwasher ................................................................................................. 5 5
7 16374 Capscrew .................................................................................................... 5 5
8 1612304 Sleeve ......................................................................................................... 1 1
9 1612303 Sleeve ......................................................................................................... 1 1
10 1612294 Plug............................................................................................................. 1 1
11 1612295 O-Ring......................................................................................................... 1 1
12 1612299 Clip.............................................................................................................. 2 2
13 1612298 Tube ............................................................................................................ 1 1
14 1612300 O-Ring......................................................................................................... 2 2
15 1612297 Tube ............................................................................................................ 1 1
16 1612296 Tube ............................................................................................................ 1 1
17 330511 Plug............................................................................................................. 1 1
18 1612305 Plug............................................................................................................. 2 2
19 79970 O-Ring......................................................................................................... 2 2
20 1612301 Tube ............................................................................................................ 1 1
21 1579010 Speed and Temperature Sensor ..................................................................... 1 1
22 1579011 O-Ring......................................................................................................... 1 1
23 15316 Fitting............................................................................................................... 1 1
24 330527 Breather........................................................................................................... 1 1
25 1612308 Bushing ........................................................................................................... 1 1
26 1556912 Sensor (Converter Oil Temperature) ............................................................... 1 1
27 1556911 Adaptor............................................................................................................ 1 1
28 1612305 Plug ................................................................................................................. 1 1
29 1612316 O-Ring ............................................................................................................. 1 1
30 1612310 Plug ................................................................................................................. 2 2
31 1612312 O-Ring ............................................................................................................. 3 3
32 1612311 Cover ............................................................................................................... 3 3
33 1612314 Lockwasher ..................................................................................................... 12 12
34 1612313 Capscrew ........................................................................................................ 12 12
35 330502 Pin ................................................................................................................... 2 2
36 1612307 Gasket ............................................................................................................. 1 1
37 15157 Lockwasher ..................................................................................................... 23 23
38 1612306 Capscrew ........................................................................................................ 14 14
39 1384794 Screw .............................................................................................................. 9 9
40 1612309 Speed Sensor.................................................................................................. 1 1
41 1579011 O-Ring......................................................................................................... 1 1

©2007 HYSTER COMPANY See Service Manual 5-41


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION
TORQUE CONVERTER HOUSING

QTY
ITEM PART NO. DESCRIPTION A B

a 1612321 Bracket ............................................................................................................ 2 2

1612290 Seal Kit (Includes Items 22, 29, 31, 36, 41) .................................................... 1 1

FOOTNOTES:
a Not Illustrated

5-42 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

5-43
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-20)


CONTROL VALVE MOUNTING

5-44 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
CONTROL VALVE MOUNTING

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1556996 Gasket ............................................................................................................. 1 1
2 a 1612286 Control Valve ................................................................................................... 1 1
2 b 1657711 Control Valve ................................................................................................... 1 1
2 b 1659579 Wire Harness .............................................................................................. 1 1
3 1556998 Lockwasher ..................................................................................................... 17 17
4 1556997 Screw .............................................................................................................. 17 17

1612290 Seal Kit (Includes Item 1) ................................................................................ 1 1

FOOTNOTES:
a ⇒ S/N B222E01558E
b S/N B222E01559E ⇒

©2007 HYSTER COMPANY See Service Manual 5-45


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-21)


CONTROL VALVE ASSEMBLY

5-46 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
CONTROL VALVE ASSEMBLY

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1556999 Plate ................................................................................................................ 1 1
2 1557001 Gasket ............................................................................................................. 2 2
3 1612755 Plate ................................................................................................................ 1 1
4 .. . . . Plug (Restriction)............................................................................................. 4 4
5 .. . . . Pin ................................................................................................................... 4 4
6 .. . . . Spool Body ...................................................................................................... 1 1
7 1590532 Lockwasher ..................................................................................................... 4 4
8 1557009 Capscrew ........................................................................................................ 4 4
9 1557007 Plug ................................................................................................................. 12 12
10 1557008 O-Ring......................................................................................................... 1 1
11 .. . . . Spring (Pilot Valve).......................................................................................... 4 4
12 .. . . . Spool ............................................................................................................... 2 2
13 .. . . . Spool (Switch Pilot) ......................................................................................... 1 1
14 .. . . . O-Ring ............................................................................................................. 5 5
15 1585090 Sensor (Control Valve Oil Pressure)................................................................ 1 1
16 1557003 Screw .............................................................................................................. 9 9
17 1557002 Clamp .............................................................................................................. 1 1
18 .. . . . Spool ............................................................................................................... 2 2
19 1579141 Solenoid .......................................................................................................... 3 3
20 .. . . . Spring (Pressure Reducer).............................................................................. 1 1
21 .. . . . Plug (Restriction)............................................................................................. 1 1
22 .. . . . Spool (Pressure Reducer)............................................................................... 1 1
23 .. . . . Spring (Accumulator)....................................................................................... 4 4
24 .. . . . Spool (Accumulator)........................................................................................ 4 4
25 1565474 Solenoid .......................................................................................................... 4 4
26 .. . . . Spool (Intensifier) ............................................................................................ 4 4
27 .. . . . Spring .............................................................................................................. 4 4
28 .. . . . Stop ................................................................................................................. 4 4
29 .. . . . Spool (Stop) .................................................................................................... 4 4
30 .. . . . Spool (Pressure Check) .................................................................................. 4 4
31 .. . . . Spring (Pressure Check) ................................................................................. 4 4
32 .. . . . Pin (Parallel) .................................................................................................... 2 2
33 .. . . . Clamp (VFS).................................................................................................... 1 1
34 .. . . . Clamp (ON - OFF)........................................................................................... 1 1
35 1557012 Gasket ............................................................................................................. 1 1
36 1565472 Cover ............................................................................................................... 1 1
37 1557011 Lockwasher ..................................................................................................... 10 10
38 1557010 Screw .............................................................................................................. 10 10
a 1557014 Strap................................................................................................................ 5 5

1612290 Seal Kit (Includes Items 2, 10, 35) .................................................................. 1 1

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 5-47


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-22)


REMOTE FILTER AND ADAPTER

5-48 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
REMOTE FILTER AND ADAPTER

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1612313 Capscrew ........................................................................................................ 8 8
2 1612314 Lockwasher ..................................................................................................... 8 8
3 1612311 Cover ............................................................................................................... 2 2
4 1612312 O-Ring ............................................................................................................. 2 2
5 1612864 Adapter............................................................................................................ 1 1
6 1556992 Oil Filter ........................................................................................................... 1 1
7 1612863 Adapter............................................................................................................ 1 1

©2007 HYSTER COMPANY See Service Manual 5-49


for service procedures.
NOTES

5-50
UNIT CODE B222
08/2007 EUROPE

6 DRIVE AXLE

6 DRIVE AXLE
UNIT CODE B222
08/2007 EUROPE

SECTION 6
DRIVE AXLE

DESCRIPTION PAGE

DRIVE AXLE
DIFFERENTIAL AND CARRIER....................................................................................................................... 6-4
HOUSING ......................................................................................................................................................... 6-2
HUB AND SHAFT ............................................................................................................................................. 6-8

©2007 HYSTER COMPANY See Service Manual 6-1


for service procedures.
UNIT CODE B222
EUROPE 08/2007

DRIVE AXLE (Figure 6-1)


HOUSING

6-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

DRIVE AXLE
HOUSING

ITEM PART NO. DESCRIPTION QTY

1636226 Drive Axle (300 HP Engine)......................................................................................... 1


1636227 Drive Axle (335 HP Engine)......................................................................................... 1
1 1565384 Housing Assembly................................................................................................... 1
1 .. . . . Housing............................................................................................................... 1
2 15316 Fitting .................................................................................................................. 1
3 1473777 Magnet ................................................................................................................ 5
4 154781 Stud (Short) ........................................................................................................ 6
5 208646 Stud (Medium) .................................................................................................... 2
5 214195 Stud (Medium) .................................................................................................... 2
6 1473776 Stud (Long) ......................................................................................................... 4
7 321293 Plug..................................................................................................................... 1
8 1613651 Breather................................................................................................................... 1
9 86007 Washer .................................................................................................................... 14
10 358099 Nut........................................................................................................................... 14
11 815898 Bolt .............................................................................................................................. 12
12 221728 Nut ............................................................................................................................... 12

©2007 HYSTER COMPANY See Service Manual 6-3


for service procedures.
UNIT CODE B222
EUROPE 08/2007

DRIVE AXLE (Figure 6-2)


DIFFERENTIAL AND CARRIER

6-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

DRIVE AXLE
DIFFERENTIAL AND CARRIER

ITEM PART NO. DESCRIPTION QTY

1636226 Drive Axle (300 HP Engine)......................................................................................... 1


1636227 Drive Axle (335 HP Engine)......................................................................................... 1
1532269 Carrier Assembly..................................................................................................... 1
1 1483802 Ring (RH) (Bearing) ............................................................................................ 1
2 1641928 Bearing Cup (LH) ................................................................................................ 1
3 1641929 Bearing Cone (LH) .............................................................................................. 1
4 1495145 Case Assembly ................................................................................................... 1
4 1374550 Nut .................................................................................................................. 16
4 1483794 Washer ........................................................................................................... 16
4 .. . . . Case (Plain half) ............................................................................................. 1
4 1483793 Capscrew........................................................................................................ 16
4 .. . . . Case (Flange Half).......................................................................................... 1
5 .. . . . Pinion Set............................................................................................................ 1
5 .. . . . Bevel Pinion .................................................................................................... 1
5 .. . . . Bevel Gear ...................................................................................................... 1
6 1309868 Washer (Thrust) .................................................................................................. 2
7 1483796 Gear (Differential)................................................................................................ 2
8 1303550 Washer................................................................................................................ 4
9 1483797 Gear .................................................................................................................... 4
10 1328669 Spider.................................................................................................................. 1
11 1632924 Bearing Cone (RH) ............................................................................................. 1
12 1632922 Bearing Cup (RH) ............................................................................................... 1
13 1483790 Ring (LH)............................................................................................................. 1
14 1483786 Pin....................................................................................................................... 2
15 1483741 Nut ...................................................................................................................... 1
16 208631 Washer................................................................................................................ 1
17 1314255 Oil Seal ............................................................................................................... 1
18 296422 Washer................................................................................................................ 8
19 .. . . . Spacer................................................................................................................. 1
20 79482 Bearing Cone (Outer).......................................................................................... 1
21 1566125 Capscrew ............................................................................................................ 8
22 1483744 Cage Assembly (Pinion)...................................................................................... 1
22 79483 Bearing Cup.................................................................................................... 1
22 1483788 Washer (Hardened) ........................................................................................ 4
22 1618349 Bearing Cup.................................................................................................... 1
23 1483745 Spacer (13,360 mm) ........................................................................................... 2
23 1483746 Spacer (13,386 mm) ........................................................................................... 2
23 1483747 Spacer (12,700 mm) ........................................................................................... 1
23 1483748 Spacer (13,741 mm) ........................................................................................... 2
23 1483749 Spacer (12,751 mm) ........................................................................................... 2
23 1483750 Spacer (12,776 mm) ........................................................................................... 1
23 1483751 Spacer (12,802 mm) ........................................................................................... 2
23 1483752 Spacer (13,818 mm) ........................................................................................... 2
23 1483753 Spacer (12,852 mm) ........................................................................................... 2
23 1483754 Spacer (12,878 mm) ........................................................................................... 2
23 1483755 Spacer (12,903 mm) ........................................................................................... 2
23 1483756 Spacer (12,929 mm) ........................................................................................... 1
23 1483757 Spacer (11,989 mm) ........................................................................................... 2
23 1483758 Spacer (12,979 mm) ........................................................................................... 2
23 1483759 Spacer (13,005 mm) ........................................................................................... 2
23 1483760 Spacer (13,030 mm) ........................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 6-5


for service procedures.
UNIT CODE B222
EUROPE 08/2007

DRIVE AXLE
DIFFERENTIAL AND CARRIER

ITEM PART NO. DESCRIPTION QTY

23 1483761 Spacer (13,056 mm) ........................................................................................... 2


23 1483762 Spacer (13,081 mm) ........................................................................................... 2
23 1483763 Spacer (13,106 mm) ........................................................................................... 2
23 1483764 Spacer (13,132 mm) ........................................................................................... 2
23 1483765 Spacer (13,157 mm) ........................................................................................... 2
23 1483766 Spacer (13,183 mm) ........................................................................................... 2
23 1483767 Spacer (13,208 mm) ........................................................................................... 2
23 1483768 Spacer (13,233 mm) ........................................................................................... 2
23 1483769 Spacer (13,259 mm) ........................................................................................... 2
23 1483770 Spacer (13,284 mm) ........................................................................................... 2
23 1483771 Spacer (13,310 mm) ........................................................................................... 2
23 1483772 Spacer (13,335 mm) ........................................................................................... 2
23 1483773 Spacer (12,954 mm) ........................................................................................... 2
23 1483774 Spacer (13,005 mm) ........................................................................................... 2
23 1483775 Spacer (13,056 mm) ........................................................................................... 2
23 1483776 Spacer (13,106 mm) ........................................................................................... 2
23 1483777 Spacer (13,157 mm) ........................................................................................... 2
24 1632924 Bearing Cone (Inner) .......................................................................................... 1
25 1483779 Bearing Cone (Inner) .......................................................................................... 1
26 1507104 Shim.................................................................................................................... 1
26 1483780 Shim (0,127 mm) ................................................................................................ 1
26 1483781 Shim (0,203 mm) ................................................................................................ 3
26 1483782 Shim (0,508 mm) ................................................................................................ 1
27 1483783 Roller Bearing ..................................................................................................... 1
28 163874 Lockring .............................................................................................................. 1
29 1483785 Plug..................................................................................................................... 1
30 1328919 Washer................................................................................................................ 4
31 1312621 Capscrew ............................................................................................................ 4
32 1641931 Cover................................................................................................................... 1
33 1312620 Capscrew ............................................................................................................ 1
34 1482765 Washer................................................................................................................ 1
35 1483784 Differential Cap Assembly................................................................................... 1
36 234038 Dowel Pin........................................................................................................ 4
37 .. . . . Bearing Cap.................................................................................................... 1
38 1483788 Washer ........................................................................................................... 4
39 1483787 Screw.............................................................................................................. 4
40 280582 Screw .................................................................................................................. 1
41 132476 Nut ...................................................................................................................... 1
42 1565379 Adapter (Brake) ....................................................................................................... 1
43 293654 Capscrew ................................................................................................................ 8
44 1473719 Disc (Brake)............................................................................................................. 1
45 88587 Washer .................................................................................................................... 8
46 221567 Capscrew ................................................................................................................ 8
47 1565380 Flange ..................................................................................................................... 1
47 1565377 Screw ...................................................................................................................... 4
48 1561604 Disc Brake Assembly............................................................................................... 1
49 1565378 Deflector .................................................................................................................. 1
50 .. . . . Gasket................................................................................................................. 1

1507103 Shim Kit (Includes Item 26) ..................................................................................... 1


1641842 Bevel Gear Kit (Includes Items 15-16, 27-28) ......................................................... 1

6-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

6-7
UNIT CODE B222
EUROPE 08/2007

DRIVE AXLE (Figure 6-3)


HUB AND SHAFT

6-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

DRIVE AXLE
HUB AND SHAFT

ITEM PART NO. DESCRIPTION QTY

1636226 Drive Axle (300 HP Engine)......................................................................................... 1


1636227 Drive Axle (335 HP Engine)......................................................................................... 1
1 15316 Fitting....................................................................................................................... 2
2 1506829 Nut........................................................................................................................... 56
3 132451 Washer .................................................................................................................... 56
4 1324799 Clamp ...................................................................................................................... 56
5 1309854 Stud (Wheel) ........................................................................................................... 56
6 1312090 Washer .................................................................................................................... 56
7 321293 Plug (Fill and Drain)................................................................................................. 2
8 1351960 Capscrew ................................................................................................................ 12
9 1473766 Cover ....................................................................................................................... 2
10 1303551 Button (Thrust) .................................................................................................... 1
11 1473761 Spider And Pinion Assembly ................................................................................... 2
11 .. . . . Spider Assembly ................................................................................................. 1
11 273969 Button (Thrust)................................................................................................ 3
12 1473765 Shaft (Pinion) ...................................................................................................... 3
13 1309852 Washer (Outer) ................................................................................................... 3
14 1473764 Gear .................................................................................................................... 3
15 208816 Washer (Inner) .................................................................................................... 3
16 1473760 Snap Ring................................................................................................................ 2
17 1473759 Gear (Planetary)...................................................................................................... 2
18 167196 Washer And Pin Assembly ...................................................................................... 1
18 200469 Pin....................................................................................................................... 2
18 1347906 Washer................................................................................................................ 1
19 1473754 Nut........................................................................................................................... 2
20 1473752 Gear ........................................................................................................................ 2
21 1309853 Capscrew ................................................................................................................ 4
22 1473753 Lock (300 HP Engine) ............................................................................................. 3
22 1473753 Lock (335 HP Engine) ............................................................................................. 2
23 1473751 Hub.......................................................................................................................... 2
24 1478784 Spindle (300 HP Engine)......................................................................................... 2
24 1473745 Spindle (335 HP Engine)......................................................................................... 2
25 1384853 Screw ...................................................................................................................... 36
26 1642014 Face Seal Assembly................................................................................................ 2
27 1384852 Capscrew ................................................................................................................ 24
28 1346636 Washer .................................................................................................................... 24
29 1384854 Driver....................................................................................................................... 1
30 1473750 Seal ......................................................................................................................... 4
31 208810 Bearing Cone .......................................................................................................... 4
32 208800 Bearing Cup ............................................................................................................ 1
33 1473748 Hub And Cup Assembly .......................................................................................... 2
34 208800 Bearing Cup ........................................................................................................ 2
35 1473755 Axle Shaft (LH (1830 MM))...................................................................................... 1
35 1473756 Axle Shaft (RH (1775 MM)) ..................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 6-9


for service procedures.
NOTES

6-10
UNIT CODE B222
08/2007 EUROPE

7 STEERING SYSTEM

7 STEERING SYSTEM
UNIT CODE B222
08/2007 EUROPE

SECTION 7
STEERING SYSTEM

DESCRIPTION PAGE

STEER AXLE AND ATTACHING PARTS ............................................................................................................. 7-2


STEER AXLE ASSEMBLY
KESSLER
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH, RS46-38L
IH, RS46-38LS IH........................................................................................................................................ 7-6
OMCI
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH, RS46-38L
IH, RS46-38LS IH........................................................................................................................................ 7-8
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH ................................................ 7-4
STEER CYLINDER ............................................................................................................................................ 7-10
STEERING COLUMN......................................................................................................................................... 7-16
STEERING COLUMN AND ATTACHING PARTS............................................................................................... 7-12
STEERING COLUMN ASSEMBLY..................................................................................................................... 7-14
STEERING CONTROL VALVE........................................................................................................................... 7-18

©2007 HYSTER COMPANY See Service Manual 7-1


for service procedures.
UNIT CODE B222
EUROPE 08/2007

STEER AXLE AND ATTACHING PARTS (Figure 7-1)

7-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

STEER AXLE AND ATTACHING PARTS

KEY:
A: RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH
B: RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH, RS46-38L IH,
RS46-38LS IH, Kessler Axle
C: RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH, RS46-38L IH,
RS46-38LS IH, OMCI Axle

QTY
ITEM PART NO. DESCRIPTION A B C

1 1479043 Steer Axle Assembly (☞ Figure 7-2) ...................................................... 1 .. ..


1 1651527 Steer Axle Assembly................................................................................. .. 1 ..
1 1655346 Steer Axle Assembly................................................................................. .. .. 1
2 885136 Bushing (Bronze) ...................................................................................... 2 2 2
3 889970 Washer ..................................................................................................... 2 2 2
4 885137 Pin ............................................................................................................ 1 1 1
5 888987 Plate ......................................................................................................... 1 1 1
6 292582 Capscrew.................................................................................................. 2 2 2
7 887068 Lube Fitting ............................................................................................... 4 4 4
8 292661 Nut ............................................................................................................ 4 4 4
9 1568100 Wheel Stud ............................................................................................... 48 48 48
10 888266 Pin ............................................................................................................ 2 .. ..
10 1652930 Pin ............................................................................................................ .. 2 2
11 888263 Thrust Washer .......................................................................................... 4 .. ..
11 1652940 Thrust Washer .......................................................................................... .. 4 4
12 12921 Snap Ring................................................................................................. 4 .. ..
12 58938 Snap Ring................................................................................................. .. 4 ..
13 888264 Bushing..................................................................................................... 2 .. ..
13 1652932 Bushing..................................................................................................... .. 2 ..
14 1613746 Spacer ...................................................................................................... 2 .. ..
14 320169 Washer ..................................................................................................... 2 2 2
14 296438 Washer ..................................................................................................... 8 8 8
15 320181 Washer ..................................................................................................... 2 .. ..
16 303147 Nut ............................................................................................................ 2 .. ..
17 15248 Pin ............................................................................................................ 2 .. ..
18 293756 Capscrew.................................................................................................. 4 .. ..
18 293757 Capscrew.................................................................................................. .. 4 4
19 1543533 Steer Cylinder (☞ Figure 7-5) ................................................................. 1 .. ..
19 1651528 Steer Cylinder (☞ Figure 7-5) ................................................................. .. 1 1
20 1473889 Fitting........................................................................................................ 2 .. ..
20 1516211 Fitting........................................................................................................ .. 2 2
20 244167 O-Ring .................................................................................................. 1 .. ..
20 16487 O-Ring .................................................................................................. 1 .. ..
21 885139 Pin ............................................................................................................ 1 .. ..

©2007 HYSTER COMPANY See Service Manual 7-3


for service procedures.
UNIT CODE B222
EUROPE 08/2007

STEER AXLE ASSEMBLY (Figure 7-2)


RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH

7-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

STEER AXLE ASSEMBLY


RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH

ITEM PART NO. DESCRIPTION QTY

1479043 Steer Axle Assembly.................................................................................................... 1


1 1482333 King Pin ................................................................................................................... 2
2 1482364 Bushing ................................................................................................................... 2
3 1482335 Bushing ................................................................................................................... 4
4 1482334 Bushing ................................................................................................................... 4
5 1482348 Cover ....................................................................................................................... 4
6 1482350 Lube Fitting.............................................................................................................. 6
7 296088 Capscrew ................................................................................................................ 12
8 293761 Capscrew ................................................................................................................ 4
9 1482363 Plate ........................................................................................................................ 2
10 1482353 Bolt .......................................................................................................................... 2
11 1482354 Bearing .................................................................................................................... 2
12 1482355 Snap Ring................................................................................................................ 4
13 1482331 Housing ................................................................................................................... 1
14 1482365 Bushing ................................................................................................................... 2
15 1482347 Lever........................................................................................................................ 2
16 1482362 Screw ...................................................................................................................... 8
17 1482361 Ring ......................................................................................................................... 4
18 1482360 Ring ......................................................................................................................... 4
19 1482358 Cover ....................................................................................................................... 2
20 1482332 Knuckle.................................................................................................................... 2
21 1482336 Disc ......................................................................................................................... 2
22 1482337 Disc ......................................................................................................................... 2
23 1482356 Plug ......................................................................................................................... 4
24 296010 Capscrew ................................................................................................................ 24
25 1482352 O-Ring ..................................................................................................................... 4
26 1482345 Nut........................................................................................................................... 2
27 1482357 Ring ......................................................................................................................... 4
28 1482351 Cover ....................................................................................................................... 2
29 296023 Capscrew ................................................................................................................ 2
30 1482346 Ring ......................................................................................................................... 2
31 1482344 Thrust Washer......................................................................................................... 2
32 1482342 Bearing .................................................................................................................... 2
33 1482338 Hub (Wheel) ............................................................................................................ 2
34 1482341 Bearing .................................................................................................................... 2
35 1482339 Ring ......................................................................................................................... 1
36 1482340 Seal Ring................................................................................................................. 4
37 1482343 Ring ......................................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 7-5


for service procedures.
UNIT CODE B222
EUROPE 08/2007

STEER AXLE ASSEMBLY (Figure 7-3)


KESSLER
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH,
RS46-38L IH, RS46-38LS IH

7-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

STEER AXLE ASSEMBLY


KESSLER
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH,
RS46-38L IH, RS46-38LS IH

ITEM PART NO. DESCRIPTION QTY

1651527 Steer Axle Assembly.................................................................................................... 1


1 1664621 King Pin ................................................................................................................... 2
2 1664695 Bushing ................................................................................................................... 2
3 1664684 Ring ......................................................................................................................... 2
4 1664623 Bushing ................................................................................................................... 4
5 1664688 Cover Plate.............................................................................................................. 4
6 887068 Lube Fitting.............................................................................................................. 6
7 296088 Capscrew ................................................................................................................ 12
8 293761 Capscrew ................................................................................................................ 4
9 1482363 Plate ........................................................................................................................ 2
10 1482353 Bolt .......................................................................................................................... 2
11 1482354 Bearing .................................................................................................................... 2
12 1482355 Snap Ring................................................................................................................ 4
13 1664691 Ring ......................................................................................................................... 2
14 1663828 Housing ................................................................................................................... 1
15 1664687 Lever........................................................................................................................ 2
16 1482362 Screw ...................................................................................................................... 8
17 1664694 Ring ......................................................................................................................... 4
18 1664693 Ring ......................................................................................................................... 4
19 1664692 Cover ....................................................................................................................... 2
20 1663829 Spindle (LH) ............................................................................................................ 1
20 1663830 Spindle (RH)............................................................................................................ 1
21 1664624 Washer .................................................................................................................... 2
22 1664625 Washer .................................................................................................................... 2
23 1482356 Plug ......................................................................................................................... 4
24 296010 Capscrew ................................................................................................................ 24
25 1664690 O-Ring ..................................................................................................................... 4
26 1664686 Nut........................................................................................................................... 2
27 1482357 Ring ......................................................................................................................... 4
28 1664689 Cover Plate.............................................................................................................. 2
29 296023 Capscrew ................................................................................................................ 2
30 1482346 Ring ......................................................................................................................... 2
31 1664685 Thrust Washer......................................................................................................... 2
32 1664683 Roller Bearing (Tapered) ......................................................................................... 2
33 1664680 Wheel Hub............................................................................................................... 2
34 1664682 Roller Bearing (Tapered) ......................................................................................... 2
35 1664681 Seal Ring................................................................................................................. 4

©2007 HYSTER COMPANY See Service Manual 7-7


for service procedures.
UNIT CODE B222
EUROPE 08/2007

STEER AXLE ASSEMBLY (Figure 7-4)


OMCI
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH,
RS46-38L IH, RS46-38LS IH

7-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

STEER AXLE ASSEMBLY


OMCI
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH,
RS46-38L IH, RS46-38LS IH

ITEM PART NO. DESCRIPTION QTY

1655346 Steer Axle Assembly.................................................................................................... 1


1 1663184 Lube Fitting.............................................................................................................. 1
2 1663185 Support.................................................................................................................... 1
3 1663186 Lube Fitting.............................................................................................................. 6
4 1663187 Screw ...................................................................................................................... 12
4 1663188 Washer .................................................................................................................... 12
5 1663189 O-Ring ..................................................................................................................... 4
6 1663190 Bushing ................................................................................................................... 4
7 1663191 King Pin ................................................................................................................... 2
8 1663192 Cover ....................................................................................................................... 4
9 1663193 Snap Ring................................................................................................................ 4
10 1663194 Ball Joint.................................................................................................................. 2
11 1663195 Link.......................................................................................................................... 2
12 1663196 Set Screw ................................................................................................................ 2
13 1663197 Set Screw ................................................................................................................ 2
14 1663198 Pin ........................................................................................................................... 2
15 1663199 Washer .................................................................................................................... 2
16 1663200 Thrust Washer......................................................................................................... 2
17 1663201 O-Ring ..................................................................................................................... 2
18 1663202 Washer .................................................................................................................... 2
19 1663203 Pin ........................................................................................................................... 4
20 1663204 Spindle .................................................................................................................... 2
21 1663205 Spacer ..................................................................................................................... 4
22 1663206 Gasket ..................................................................................................................... 4
23 1663207 Ball Joint.................................................................................................................. 2
24 1663208 Set Screw ................................................................................................................ 2
25 1663221 Plate ........................................................................................................................ 2
26 1663223 Screw ...................................................................................................................... 12
26 1663224 Washer .................................................................................................................... 12
27 1663222 Cover ....................................................................................................................... 2
28 1663220 Screw ...................................................................................................................... 2
29 1663219 Flange ..................................................................................................................... 2
30 1663216 Shim (0.4mm).......................................................................................................... 2
30 1663217 Shim (0.5mm).......................................................................................................... 2
30 1663218 Shim (0.6mm).......................................................................................................... 2
31 1663212 Bearing .................................................................................................................... 4
32 1663215 Nut........................................................................................................................... 40
33 1663214 Stud ......................................................................................................................... 40
34 1663213 Hub.......................................................................................................................... 2
35 1663211 Snap Ring................................................................................................................ 2
36 1663210 Oil Seal.................................................................................................................... 2
37 1663209 Wear Sleeve ............................................................................................................ 2

©2007 HYSTER COMPANY See Service Manual 7-9


for service procedures.
UNIT CODE B222
EUROPE 08/2007

STEER CYLINDER (Figure 7-5)

7-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

STEER CYLINDER

KEY:
A: RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH
B: RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH, RS46-38L IH,
RS46-38LS IH

QTY
ITEM PART NO. DESCRIPTION A B

1543533 Steer Cylinder ...................................................................................................... 1 ..


1651528 Steer Cylinder ...................................................................................................... .. 1
1 1566945 Wear Band ...................................................................................................... 2 2
2 1566939 Piston Seal ...................................................................................................... 1 1
3 1566938 Tube................................................................................................................. 1 1
4 1566937 Piston Rod....................................................................................................... 1 ..
4 1663179 Piston Rod....................................................................................................... .. 1
5 1566906 O-Ring ............................................................................................................. 2 2
6 1566944 Back-Up Ring .................................................................................................. 2 2
7 1566948 Wear Band ...................................................................................................... 2 2
8 1566931 Rod Seal.......................................................................................................... 2 2
9 1566947 Wear Band ...................................................................................................... 2 2
10 1566920 Rod Seal.......................................................................................................... 2 2
11 1566941 Wiper ............................................................................................................... 2 2
12 1566942 O-Ring ............................................................................................................. 2 2
13 1566934 Bearing ............................................................................................................ 2 2
14 1566949 Plug ................................................................................................................. 2 ..
14 1663180 Plug ................................................................................................................. .. 2

1567928 Seal Kit (Includes Items 1-2, 5-12) .................................................................. 1 1

©2007 HYSTER COMPANY See Service Manual 7-11


for service procedures.
UNIT CODE B222
EUROPE 08/2007

STEERING COLUMN AND ATTACHING PARTS (Figure 7-6)

7-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

STEERING COLUMN AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 136681 Capscrew..................................................................................................................... 4
2 320158 Washer ........................................................................................................................ 7
3 239503 Nut ............................................................................................................................... 3
4 1476584 Cover (Capscrew Head) .............................................................................................. 4
5 1566041 Screw........................................................................................................................... 2
6 1492237 Support (Column) ........................................................................................................ 1
7 1492260 Steering Column Assembly (☞ Figure 7-7) ............................................................... 1
8 1510787 Turn Signal Lever Assembly ........................................................................................ 1
8 1514033 Switch (Turn Signal) ................................................................................................ 1
8 2003859 Flasher Unit ............................................................................................................. 1
8 1566411 Screw ...................................................................................................................... 2
9 .. . . . Spinner Knob Assembly .............................................................................................. 1
9 895468 Spinner Knob (With Hardware) ............................................................................... 1
10 1524213 Steering Valve Assembly ............................................................................................. 1
10 1520809 Steering Control Valve Assembly (☞ Figure 7-9) .................................................. 1
11 1524173 Block Valve Assembly ............................................................................................. 1
11 366066 Service Kit........................................................................................................... 1
11 1462890 O-Ring ............................................................................................................ 4
11 1462891 Screw.............................................................................................................. 2
12 296025 Capscrew..................................................................................................................... 2
13 1477228 Plate (Steering Pump) ................................................................................................. 1
14 16080 Capscrew..................................................................................................................... 4
15 296012 Capscrew..................................................................................................................... 4
16 1300117 Washer ........................................................................................................................ 4
17 376505 Spacer ......................................................................................................................... 4
18 216735 Grommet...................................................................................................................... 4
19 1504406 Grommet...................................................................................................................... 1
20 292501 Capscrew..................................................................................................................... 6
21 1468321 Washer (Plastic) .......................................................................................................... 6
22 1492236 Plate ............................................................................................................................ 2

©2007 HYSTER COMPANY See Service Manual 7-13


for service procedures.
UNIT CODE B222
EUROPE 08/2007

STEERING COLUMN ASSEMBLY (Figure 7-7)

7-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

STEERING COLUMN ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1492260 Steering Column Assembly ......................................................................................... 1


1 1329250 Steering Wheel........................................................................................................ 1
2 371666 Horn Button ............................................................................................................. 1
3 1492140 Washer .................................................................................................................... 10
4 1489846 Cover (Upper RH) ................................................................................................... 1
5 1489848 Cover (Lower RH).................................................................................................... 1
6 1492252 Cover (Boot) ............................................................................................................ 1
7 2043287 Steering Column ..................................................................................................... 1
8 1468319 Screw ...................................................................................................................... 10
9 1492139 Nut........................................................................................................................... 10
10 1489847 Cover (Lower LH) .................................................................................................... 1
11 302047 Screw ...................................................................................................................... 8
12 1506738 Washer .................................................................................................................... 8
13 1489845 Cover (Upper LH) .................................................................................................... 1
14 1520542 Light (Warning)........................................................................................................ 1
15 1520541 Cover (Upper).......................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 7-15


for service procedures.
UNIT CODE B222
EUROPE 08/2007

STEERING COLUMN (Figure 7-8)

7-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

STEERING COLUMN

ITEM PART NO. DESCRIPTION QTY

2043287 Steering Column.......................................................................................................... 1


1 1487124 Pipe (Upper) ............................................................................................................ 1
2 1479473 Pin ........................................................................................................................... 1
3 1388428 Nut........................................................................................................................... 1
4 1487107 Shaft (Upper)........................................................................................................... 1
5 1487131 Spring ...................................................................................................................... 1
6 1388434 Ring ......................................................................................................................... 4
7 1504861 O-Ring ..................................................................................................................... 2
8 1487111 Screw ...................................................................................................................... 2
9 1504862 Nut (Zinc Plated) ..................................................................................................... 2
10 1487132 Screw ...................................................................................................................... 2
11 1487108 Screw ...................................................................................................................... 2
12 1487103 Pipe (Lower) ............................................................................................................ 1
13 1487126 Shaft (Lower) ........................................................................................................... 1
14 1504865 Support.................................................................................................................... 1
15 1487123 Screw ...................................................................................................................... 8
16 1487121 Washer .................................................................................................................... 8
17 1487110 Nut........................................................................................................................... 8
18 1487133 Bracket .................................................................................................................... 1
19 1487109 Boot ......................................................................................................................... 1
20 1388438 Handle ..................................................................................................................... 1
21 1487114 Spacer ..................................................................................................................... 1
22 1487130 Spring ...................................................................................................................... 1
23 1487112 Nut (Stop) ................................................................................................................ 2
24 1487105 Lever (Back) ............................................................................................................ 1
25 1487106 Lever (Front) ............................................................................................................ 1
26 1487115 Washer .................................................................................................................... 1
27 1487104 Support.................................................................................................................... 1
28 1487120 Pin ........................................................................................................................... 1
29 1504867 Ring ......................................................................................................................... 1
30 1504864 Regulator................................................................................................................. 1
31 1504868 Connector................................................................................................................ 1
32 1504866 Nut........................................................................................................................... 2
33 1487129 Screw ...................................................................................................................... 2
34 1504863 Complete Lamella Support...................................................................................... 1
35 1388435 Ring ......................................................................................................................... 1
36 1388436 Boot ......................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 7-17


for service procedures.
UNIT CODE B222
EUROPE 08/2007

STEERING CONTROL VALVE (Figure 7-9)

7-18 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

STEERING CONTROL VALVE

ITEM PART NO. DESCRIPTION QTY

1520809 Steering Control Valve Assembly ................................................................................ 1


1 .. . . . Spool ....................................................................................................................... 1
1 .. . . . Sleeve...................................................................................................................... 1
1 .. . . . Housing ................................................................................................................... 1
2 345408 Ball (8,50 mm) ......................................................................................................... 1
3 345409 Bushing ................................................................................................................... 1
4 .. . . . O-Ring ..................................................................................................................... 1
5 .. . . . Ring ......................................................................................................................... 1
6 345410 Bearing .................................................................................................................... 1
7 345411 Ring ......................................................................................................................... 1
8 345412 Pin ........................................................................................................................... 1
9 1303787 Spring ...................................................................................................................... 1
10 1355326 Shaft ........................................................................................................................ 1
11 .. . . . Spacer ..................................................................................................................... 1
12 .. . . . O-Ring ..................................................................................................................... 1
13 1357026 Plate (Distributor) .................................................................................................... 1
14 366068 Gear ........................................................................................................................ 1
15 .. . . . O-Ring ..................................................................................................................... 2
16 345424 Cover ....................................................................................................................... 1
17 .. . . . Washer .................................................................................................................... 7
18 345418 Pin ........................................................................................................................... 1
19 366069 Screw ...................................................................................................................... 1
20 371344 Capscrew ................................................................................................................ 6
21 .. . . . Seal Ring................................................................................................................. 1
22 a .. . . . Shaft Seal................................................................................................................ 1
23 a .. . . . Shaft Seal................................................................................................................ 1

2032229 Seal Kit (Includes Items 4-5, 12, 15, 17, 21) ............................................................... 1

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 7-19


for service procedures.
NOTES

7-20
UNIT CODE B222
08/2007 EUROPE

8 BRAKE SYSTEM

8 BRAKE SYSTEM
UNIT CODE B222
08/2007 EUROPE

SECTION 8
BRAKE SYSTEM

DESCRIPTION PAGE

BRAKE AND INCHING PEDAL LINKAGE ......................................................................................................... 8-10


BRAKE ASSEMBLY
PARK BRAKE ................................................................................................................................................... 8-6
SERVICE BRAKES........................................................................................................................................... 8-8
BRAKE SYSTEM.................................................................................................................................................. 8-2
BRAKE VALVE ASSEMBLY................................................................................................................................ 8-12

©2007 HYSTER COMPANY See Service Manual 8-1


for service procedures.
UNIT CODE B222
EUROPE 08/2007

BRAKE SYSTEM (Figure 8-1)

8-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

BRAKE SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 1473889 Fitting........................................................................................................................... 2
1 1527821 O-Ring ..................................................................................................................... 1
1 16487 O-Ring ..................................................................................................................... 1
2 1557799 Hose ............................................................................................................................ 1
3 1557800 Hose ............................................................................................................................ 1
4 1533656 Clamp .......................................................................................................................... 8
5 1560006 Plate (Cover)................................................................................................................ 8
6 1533662 Lockwasher.................................................................................................................. 16
7 292521 Capscrew..................................................................................................................... 16
8 1612169 Hose ............................................................................................................................ 1
9 1486740 Fitting........................................................................................................................... 4
9 265787 O-Ring ..................................................................................................................... 1
9 1527813 O-Ring ..................................................................................................................... 1
10 1612190 Hose ............................................................................................................................ 1
11 1612170 Hose ............................................................................................................................ 1
12 1487063 Fitting........................................................................................................................... 1
12 265787 O-Ring ..................................................................................................................... 1
12 1527813 O-Ring ..................................................................................................................... 1
13 1612191 Hose ............................................................................................................................ 1
14 160266 Flange (Split Half) ........................................................................................................ 2
15 292682 Lockwasher.................................................................................................................. 4
16 136985 Capscrew..................................................................................................................... 4
17 210641 O-Ring ......................................................................................................................... 1
18 1568104 Fitting........................................................................................................................... 1
18 280154 O-Ring ..................................................................................................................... 1
19 1612167 Hose ............................................................................................................................ 1
20 1612166 Hose ............................................................................................................................ 1
21 1487099 Fitting........................................................................................................................... 1
21 244167 O-Ring ..................................................................................................................... 1
22 1616986 Hose ............................................................................................................................ 1
23 1611089 Hose ............................................................................................................................ 1
24 1557787 Hose ............................................................................................................................ 1
25 1557788 Hose ............................................................................................................................ 1
26 1486749 Fitting........................................................................................................................... 4
26 252729 O-Ring ..................................................................................................................... 1
26 16485 O-Ring ..................................................................................................................... 1
27 1557789 Hose ............................................................................................................................ 1
28 1557790 Hose ............................................................................................................................ 1
29 1486741 Fitting........................................................................................................................... 1
29 265787 O-Ring ..................................................................................................................... 1
29 16481 O-Ring ..................................................................................................................... 1
30 1557786 Hose ............................................................................................................................ 1
31 1557785 Hose ............................................................................................................................ 1
32 1557784 Hose ............................................................................................................................ 1
33 1616991 Hose ............................................................................................................................ 1
34 1390702 Element ....................................................................................................................... 1
35 1486759 Fitting........................................................................................................................... 1
35 244167 O-Ring ..................................................................................................................... 1
35 16983 O-Ring ..................................................................................................................... 1
36 1612168 Hose ............................................................................................................................ 1
37 302402 Locknut ........................................................................................................................ 4

©2007 HYSTER COMPANY See Service Manual 8-3


for service procedures.
UNIT CODE B222
EUROPE 08/2007

BRAKE SYSTEM

ITEM PART NO. DESCRIPTION QTY

38 284521 Washer ........................................................................................................................ 8


39 71368 Mount........................................................................................................................... 8
40 1557747 Filter Head ................................................................................................................... 1
41 1487078 Fitting ........................................................................................................................... 1
41 1527821 O-Ring ..................................................................................................................... 1
41 16983 O-Ring ..................................................................................................................... 1
42 1487100 Fitting ........................................................................................................................... 1
42 1527821 O-Ring ..................................................................................................................... 1
43 1557797 Hose ............................................................................................................................ 1
44 119236 Clamp .......................................................................................................................... 2
45 292533 Capscrew..................................................................................................................... 4
46 302400 Locknut ........................................................................................................................ 2
47 320158 Washer ........................................................................................................................ 4
48 1532244 Bracket......................................................................................................................... 1
49 15156 Lockwasher.................................................................................................................. 3
50 16597 Capscrew..................................................................................................................... 3
51 1470852 Fitting ........................................................................................................................... 2
51 244167 O-Ring ..................................................................................................................... 1
52 1300165 Spacer ......................................................................................................................... 2
53 1483901 Valve (Thermo By-Pass) .............................................................................................. 1
54 136750 Capscrew..................................................................................................................... 2

8-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

8-5
UNIT CODE B222
EUROPE 08/2007

BRAKE ASSEMBLY (Figure 8-2)


PARK BRAKE

8-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

BRAKE ASSEMBLY
PARK BRAKE

ITEM PART NO. DESCRIPTION QTY

1561604 Disc Brake Assembly ................................................................................................... 1


1 1495627 Cap.......................................................................................................................... 1
2 1495637 Locknut.................................................................................................................... 1
3 1495636 Screw ...................................................................................................................... 1
4 1495624 Retaining Ring......................................................................................................... 1
5 1495625 Piston (Stop)............................................................................................................ 1
6 1495642 Seal Ring................................................................................................................. 1
7 1495641 Seal Ring................................................................................................................. 1
8 1495643 Spring (Disc) ........................................................................................................... 6
9 1495644 Wear Plate............................................................................................................... 1
10 1495626 Piston ...................................................................................................................... 1
11 1495635 Seal (Cup) ............................................................................................................... 1
12 1495634 Seal (Cup) ............................................................................................................... 1
13 1495640 Seal Ring................................................................................................................. 1
14 1495645 Ram......................................................................................................................... 1
15 1495628 Bolt .......................................................................................................................... 2
16 1495629 Retaining Cup.......................................................................................................... 2
17 1495630 Boot ......................................................................................................................... 1
18 1495633 Magnet .................................................................................................................... 2
18 .. . . . Retaining Ring......................................................................................................... 1
19 1495632 Sleeve (Friction) ...................................................................................................... 2
20 1495648 Adapter.................................................................................................................... 1
21 1495647 Washer .................................................................................................................... 1
22 1495623 Housing ................................................................................................................... 1
23 1495639 Cotter Pin ................................................................................................................ 2
24 1495638 Nut........................................................................................................................... 2
25 1495646 Bleeder Valve .......................................................................................................... 1
26 1495631 Brake Pad................................................................................................................ 2

1514331 Repair Kit (Includes Items 6-7, 11-13, 17)............................................................... 1

©2007 HYSTER COMPANY See Service Manual 8-7


for service procedures.
UNIT CODE B222
EUROPE 08/2007

BRAKE ASSEMBLY (Figure 8-3)


SERVICE BRAKES

8-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

BRAKE ASSEMBLY
SERVICE BRAKES

KEY:
A: LH Brake
B: RH Brake

QTY
ITEM PART NO. DESCRIPTION A B

.. . . . Brake Assembly ................................................................................................... 1 1


1 1384862 Plug ................................................................................................................. 3 3
1 1384863 O-Ring......................................................................................................... 1 1
2 1384864 Plug (Magnetic) ............................................................................................... 1 1
3 1384859 Plug ................................................................................................................. 1 1
3 1382902 O-Ring......................................................................................................... 1 1
4 1384876 Plug ................................................................................................................. 4 4
5 1384878 Rod ............................................................................................................. 1 1
5 1384881 Pin............................................................................................................... 1 1
6 1384884 O-Ring......................................................................................................... 1 1
7 1384880 Spring.......................................................................................................... 1 1
8 1384879 Guide .......................................................................................................... 1 1
9 15483 Lube Fitting...................................................................................................... 3 3
10 1384883 Housing ........................................................................................................... 1 1
11 1384882 Spacer ............................................................................................................. 1 1
12 1384873 Disc ................................................................................................................. 11 11
13 1532251 Disc Assembly................................................................................................. 10 10
14 1384872 Piston .............................................................................................................. 1 1
15 1384870 Seal ................................................................................................................. 2 2
16 1384871 Spring .............................................................................................................. 1 1
17 1384867 Fitting............................................................................................................... 1 1
17 1382902 O-Ring......................................................................................................... 1 1
18 15316 Fitting............................................................................................................... 1 1
19 1384860 Capscrew ........................................................................................................ 16 16
20 132451 Washer ............................................................................................................ 16 16
21 1384861 Bleeder Screw ................................................................................................. 1 1
22 a 1384869 Cover (LH) ....................................................................................................... 1 ..
22 b 1384868 Cover (RH) ...................................................................................................... .. 1

FOOTNOTES:
a Illustrated
b RH Cover parts are located opposite those of LH Cover

©2007 HYSTER COMPANY See Service Manual 8-9


for service procedures.
UNIT CODE B222
EUROPE 08/2007

BRAKE AND INCHING PEDAL LINKAGE (Figure 8-4)

8-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

BRAKE AND INCHING PEDAL LINKAGE

ITEM PART NO. DESCRIPTION QTY

1 292502 Capscrew..................................................................................................................... 1
2 1476421 Washer ........................................................................................................................ 2
3 340213 Shoulder Bolt ............................................................................................................... 1
4 1493386 Washer ........................................................................................................................ 1
5 292501 Capscrew..................................................................................................................... 2
6 320156 Washer ........................................................................................................................ 4
7 313860 Bearing ........................................................................................................................ 2
8 1571631 Plate ............................................................................................................................ 1
9 316834 Nut ............................................................................................................................... 3
10 320158 Washer ........................................................................................................................ 4
11 239503 Nut ............................................................................................................................... 5
12 1498387 Spring .......................................................................................................................... 1
13 316835 Nut ............................................................................................................................... 1
14 1556343 Brake Valve Assembly (☞ Figure 8-5) ....................................................................... 1
15 1492221 Nut ............................................................................................................................... 2
16 1558038 Screw........................................................................................................................... 1
17 320158 Washer ........................................................................................................................ 3
18 320156 Washer ........................................................................................................................ 4
19 2076661 Sensor (Throttle Pedal Position) (Brake and Inching).................................................. 1
20 1492253 Washer ........................................................................................................................ 2
21 292501 Capscrew..................................................................................................................... 4
22 15200 Cotter Pin..................................................................................................................... 4
23 1571269 Rod .............................................................................................................................. 1
24 316835 Nut ............................................................................................................................... 1
25 239503 Nut ............................................................................................................................... 2
26 1623197 Foam............................................................................................................................ 1
27 1623196 Bracket......................................................................................................................... 1
28 1492253 Washer ........................................................................................................................ 1
29 1623195 Screw........................................................................................................................... 1
30 1476584 Cover (Capscrew Head) .............................................................................................. 4
31 136681 Capscrew..................................................................................................................... 4
32 320158 Washer ........................................................................................................................ 8
33 1492225 Bearing ........................................................................................................................ 2
34 1520596 Cover (Pedal)............................................................................................................... 2
35 1491015 Shaft (Brake Pedal)...................................................................................................... 1
36 136692 Nut ............................................................................................................................... 3
37 1571632 Screw........................................................................................................................... 1
38 1493380 Bearing ........................................................................................................................ 2
39 1520841 Shim ............................................................................................................................ 3
40 1491016 Inching Pedal ............................................................................................................... 1
41 136985 Capscrew..................................................................................................................... 2
42 374159 Switch .......................................................................................................................... 1
43 302014 Screw........................................................................................................................... 2
44 1558040 Screw........................................................................................................................... 1
45 320158 Washer ........................................................................................................................ 1
46 15212 Cotter Pin..................................................................................................................... 2
47 1491020 Rod (Inching Pedal) ..................................................................................................... 1
48 1558039 Grommet...................................................................................................................... 1
49 1493397 Cover (Capscrew Head) .............................................................................................. 2
50 1506738 Washer ........................................................................................................................ 2
51 1657836 Shield........................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 8-11


for service procedures.
UNIT CODE B222
EUROPE 08/2007

BRAKE VALVE ASSEMBLY (Figure 8-5)

8-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

BRAKE VALVE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1556343 Brake Valve Assembly ................................................................................................. 1


1 1525805 Brake Valve ............................................................................................................. 1
2 1487208 Spacer ..................................................................................................................... 1
3 1480674 Roller ....................................................................................................................... 1
4 296012 Capscrew ................................................................................................................ 2
5 327591 Pin ........................................................................................................................... 1
6 15212 Cotter Pin ................................................................................................................ 1

©2007 HYSTER COMPANY See Service Manual 8-13


for service procedures.
NOTES

8-14
UNIT CODE B222
08/2007 EUROPE

9 HYDRAULIC SYSTEM

9 HYDRAULIC SYSTEM
UNIT CODE B222
08/2007 EUROPE

SECTION 9
HYDRAULIC SYSTEM

DESCRIPTION PAGE

ACCUMULATOR AND ATTACHING PARTS....................................................................................................... 9-62


BOOM DERRICKING CYLINDER ASSEMBLY.................................................................................................. 9-84
BOOM DERRICKING CYLINDER MOUNTING ................................................................................................. 9-78
BOOM EXTENSION CYLINDER ASSEMBLY.................................................................................................... 9-76
BOOM EXTENSION CYLINDER MOUNTING ................................................................................................... 9-74
BOOM HYDRAULIC SYSTEM ........................................................................................................................... 9-70
CAP ASSEMBLY
CONTROL VALVE (#1)
HYDRAULIC PUMP AND HYDRAULIC GEAR PUMP................................................................................ 9-60
CONTROL VALVE ASSEMBLY (#1)
LEFT AND RIGHT HYDRAULIC PUMPS ....................................................................................................... 9-55
CONTROL VALVE ASSEMBLY (#2)
HYDRAULIC PUMP AND HYDRAULIC GEAR PUMP ................................................................................... 9-56
FLOW AMPLIFIER ............................................................................................................................................. 9-34
HYDRAULIC CONTROLS MOUNTING ............................................................................................................ 9-22
HYDRAULIC GEAR PUMP EXTERNAL PARTS
STEERING AND BRAKE
SHEET 1 0F 2 ............................................................................................................................................. 9-52
SHEET 2 OF 2 ............................................................................................................................................ 9-54
HYDRAULIC MOTOR
POWERED SLIDING CAB.............................................................................................................................. 9-64
HYDRAULIC PUMP AND ATTACHING PARTS
RIGHT AND LEFT HAND ............................................................................................................................... 9-46
HYDRAULIC PUMP EXTERNAL PARTS
LEFT HAND MAIN
SHEET 1 OF 2 ............................................................................................................................................ 9-48
SHEET 2 OF 2 ............................................................................................................................................ 9-50
HYDRAULIC SYSTEM
SHEET 1 OF 5 .................................................................................................................................................. 9-4
SHEET 2 OF 5 .................................................................................................................................................. 9-8
SHEET 3 OF 5 ................................................................................................................................................ 9-12
SHEET 4 OF 5 ................................................................................................................................................ 9-14
SHEET 5 OF 5 ................................................................................................................................................ 9-18
HYDRAULIC TANK AND ATTACHING PARTS
⇒S/N B222E01525E ...................................................................................................................................... 9-24
S/N B222E01526E⇒ ...................................................................................................................................... 9-26
JOYSTICK ASSEMBLY ...................................................................................................................................... 9-68
JOYSTICK INSTALLATION ................................................................................................................................ 9-66
LOAD HOLDING VALVE
DERRICKING ................................................................................................................................................. 9-82
TELESCOPING .............................................................................................................................................. 9-80
MAIN CONTROL VALVE AND ATTACHING PARTS
⇒S/N B222E01518D ...................................................................................................................................... 9-28
S/N B222E01519D⇒ ...................................................................................................................................... 9-30
MAIN CONTROL VALVE ASSEMBLY ................................................................................................................ 9-32
MAIN MANIFOLD ASSEMBLY ........................................................................................................................... 9-36
MAIN MANIFOLD FITTINGS.............................................................................................................................. 9-38
MANIFOLD
BRAKE............................................................................................................................................................ 9-44
CAB

©2007 HYSTER COMPANY See Service Manual 9-1


for service procedures.
UNIT CODE B222
EUROPE 08/2007

SECTION 9
HYDRAULIC SYSTEM (Continued)

DESCRIPTION PAGE

⇒S/N B222E01518D .................................................................................................................................. 9-40


S/N B222E01519D⇒ .................................................................................................................................. 9-42
PISTON HOUSING
LEFT AND RIGHT HAND HYDRAULIC PUMPS............................................................................................ 9-58
ROTARY GROUP
HYDRAULIC PUMP AND HYDRAULIC GEAR PUMP ................................................................................... 9-59
STABILIZER CYLINDER
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH, RS46-48L
IH, RS46-38LS IH ......................................................................................................................................... 9-90
STABILZER HYDRAULICS
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH, RS46-48L
IH, RS46-38LS IH ......................................................................................................................................... 9-86
STROKE LIMITATION
CONTROL VALVE (#1)
HYDRAULIC PUMP AND HYDRAULIC GEAR PUMP................................................................................ 9-61

9-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

9-3
UNIT CODE B222
EUROPE 08/2007

HYDRAULIC SYSTEM (Figure 9-1)


SHEET 1 OF 5

9-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

HYDRAULIC SYSTEM
SHEET 1 OF 5

ITEM PART NO. DESCRIPTION QTY

1 222586 Fitting........................................................................................................................... 2
2 1613510 Clamp .......................................................................................................................... 4
3 1611068 Hose ............................................................................................................................ 1
4 1560006 Plate (Cover)................................................................................................................ 3
5 1613473 Clamp .......................................................................................................................... 4
6 292521 Capscrew..................................................................................................................... 8
7 1533662 Lockwasher.................................................................................................................. 8
8 320161 Washer ........................................................................................................................ 18
9 302402 Locknut ........................................................................................................................ 12
10 273775 Clamp (Strap) .............................................................................................................. 8
11 1611070 Hose ............................................................................................................................ 1
12 292540 Capscrew..................................................................................................................... 6
13 1560007 Plate (Cover)................................................................................................................ 3
14 1613474 Clamp .......................................................................................................................... 3
15 .. . . . Hydraulic Tank (☞ Figure 9-7) ................................................................................... 1
16 292528 Capscrew..................................................................................................................... 4
17 1391432 Clamp .......................................................................................................................... 4
18 1611097 Hose ............................................................................................................................ 1
19 1611096 Hose ............................................................................................................................ 1
20 302401 Locknut ........................................................................................................................ 2
21 1622576 Plate ............................................................................................................................ 2
22 15125 Washer ........................................................................................................................ 4
23 16644 Capscrew..................................................................................................................... 4
24 320159 Washer ........................................................................................................................ 2
25 816585 Clamp .......................................................................................................................... 4
26 1617461 Plate ............................................................................................................................ 1
27 1533646 Clamp .......................................................................................................................... 2
28 302400 Locknut ........................................................................................................................ 1
29 320157 Washer ........................................................................................................................ 2
30 136704 Capscrew..................................................................................................................... 2
31 1533648 Plate (Cover)................................................................................................................ 3
32 .. . . . Hydraulic Pump (☞ Figure 9-18) ............................................................................... 1
33 1619500 Plate ............................................................................................................................ 1
34 292512 Capscrew..................................................................................................................... 1
35 1557756 Strap (Static)................................................................................................................ 1
36 1618914 Hose ............................................................................................................................ 1
37 1618915 Hose ............................................................................................................................ 1
38 292546 Capscrew..................................................................................................................... 4
39 1613649 Fitting........................................................................................................................... 2
40 190757 Flange (Split Half) ........................................................................................................ 2
41 1607624 Flow Amplifier (☞ Figure 9-12) .................................................................................. 1
42 1613333 Hose ............................................................................................................................ 1
43 199917 O-Ring ......................................................................................................................... 3
44 17764 Flange (Split Half) ........................................................................................................ 2
45 1613515 Flange (Split Half) ........................................................................................................ 2
46 1611069 Hose ............................................................................................................................ 1
47 1607898 Control Valve Assembly (☞ Figure 9-11) ................................................................... 1
48 b 1607237 Manifold (Main) (☞ Figure 9-13) ................................................................................ 1
48 c 1649643 Manifold (Main) (☞ Figure 9-13) ................................................................................ 1
49 1611099 Hose ............................................................................................................................ 1
50 1611067 Hose ............................................................................................................................ 1

©2007 HYSTER COMPANY See Service Manual 9-5


for service procedures.
UNIT CODE B222
EUROPE 08/2007

HYDRAULIC SYSTEM
SHEET 1 OF 5

ITEM PART NO. DESCRIPTION QTY

51 1611100 Hose ............................................................................................................................ 1


52 1611091 Hose ............................................................................................................................ 1
53 1496496 Accumulator (☞ Figure 9-29) ..................................................................................... 1
54 246001 Capscrew..................................................................................................................... 2
55 1649613 Fitting ........................................................................................................................... 1
55 1649581 Flange.......................................................................................................................... 1
56 1673288 Fitting ........................................................................................................................... 2
a 1673995 Cover Plate .................................................................................................................. 2

FOOTNOTES:
a Not Illustrated
b ⇒ S/N B222E01518D
c S/N B222E01519D ⇒

9-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

9-7
UNIT CODE B222
EUROPE 08/2007

HYDRAULIC SYSTEM (Figure 9-2)


SHEET 2 OF 5

9-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

HYDRAULIC SYSTEM
SHEET 2 OF 5

KEY:
A: RS45-27CH, RS45-24IH, RS46-33IH, RS46-46CH, RS45-31CH, RS45-28IH
B: RS46-41L CH, RS46-41LS CH, RS46-38L IH, RS46-38LS IH
C: RS46-41CH, RS46-38IH, RS46-41S CH, RS46-38S IH

QTY
ITEM PART NO. DESCRIPTION A B C

1 .. . . . Hydraulic Tank (☞ Figure 9-7, ☞ Figure 9-8) ........................................ 1 1 1


2 302402 Locknut ..................................................................................................... 6 6 6
3 320161 Washer ..................................................................................................... 4 4 4
4 1352554 Clamp (Insulated) ..................................................................................... 2 2 2
5 292528 Capscrew.................................................................................................. 2 2 2
6 1618502 Hose ......................................................................................................... 1 1 1
7 1487154 Fitting........................................................................................................ 1 1 1
7 1487169 Nut........................................................................................................ 1 1 1
7 244167 O-Ring.............................................................................................. 1 1 1
7 252729 O-Ring .................................................................................................. 1 1 1
7 244167 O-Ring .................................................................................................. 1 1 1
8 320162 Washer ..................................................................................................... 8 8 8
9 287837 Capscrew.................................................................................................. 4 4 4
10 1533657 Clamp ....................................................................................................... 14 19 17
11 1533654 Plate (Locking).......................................................................................... 5 6 5
12 292521 Capscrew.................................................................................................. 14 22 20
13 1560006 Plate (Cover)............................................................................................. 6 10 9
14 1533662 Lockwasher............................................................................................... 14 22 20
15 1557808 Hose ......................................................................................................... 1 .. ..
15 1653833 Hose ......................................................................................................... .. 1 ..
15 1662625 Hose ......................................................................................................... .. .. 1
16 1543533 Steer Cylinder (☞ Figure 7-5) ................................................................. 1 1 1
17 1557807 Hose ......................................................................................................... 1 .. ..
17 1653832 Hose ......................................................................................................... .. 1 ..
17 1662624 Hose ......................................................................................................... .. .. 1
18 1533834 Bolt (Stacking) .......................................................................................... 10 12 10
19 1617461 Plate ......................................................................................................... 1 1 1
20 320157 Washer ..................................................................................................... 1 1 1
21 d 1611075 Hose ......................................................................................................... 1 1 1
21 e 1651971 Hose ......................................................................................................... 1 1 1
22 1613293 Hose ......................................................................................................... 1 1 1
23 b 1607237 Manifold (Main) (☞ Figure 9-13) ............................................................. 1 1 1
23 c 1649643 Manifold (Main) (☞ Figure 9-13) ............................................................. 1 1 1
24 1611088 Hose ......................................................................................................... 1 1 1
25 1611098 Hose ......................................................................................................... 3 3 3
26 1611084 Hose ......................................................................................................... 1 1 1
27 1611087 Hose ......................................................................................................... 1 1 1
28 1655711 Hose ......................................................................................................... 1 1 1
29 1655710 Hose ......................................................................................................... 1 1 1
30 1655709 Hose ......................................................................................................... 1 1 1
31 1611083 Hose ......................................................................................................... 1 1 1
32 1607898 Control Valve Assembly (☞ Figure 9-11) ................................................ 1 1 1
33 1607624 Flow Amplifier (☞ Figure 9-12) ............................................................... 1 1 1
34 1611100 Hose ......................................................................................................... 1 1 1
35 1648742 Hose ......................................................................................................... 1 1 1
36 1648739 Fitting........................................................................................................ 2 2 2
©2007 HYSTER COMPANY See Service Manual 9-9
for service procedures.
UNIT CODE B222
EUROPE 08/2007

HYDRAULIC SYSTEM
SHEET 2 OF 5

QTY
ITEM PART NO. DESCRIPTION A B C

37 1494299 Check Valve .............................................................................................. 1 1 1


38 1648741 Fitting ........................................................................................................ 1 1 1
39 1487142 Fitting ........................................................................................................ 1 1 1
a 129563 Strap Clamp.............................................................................................. 9 9 9

FOOTNOTES:
a Not Illustrated
b ⇒ S/N B222E01518D
c S/N B222E01519D ⇒
d ⇒ S/N B222E01525E
e S/N B222E01526E ⇒

9-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

9-11
UNIT CODE B222
EUROPE 08/2007

HYDRAULIC SYSTEM (Figure 9-3)


SHEET 3 OF 5

9-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

HYDRAULIC SYSTEM
SHEET 3 OF 5

ITEM PART NO. DESCRIPTION QTY

1 1611073 Hose ............................................................................................................................ 1


2 1611072 Hose ............................................................................................................................ 1
3 1611074 Hose ............................................................................................................................ 1
4 1607624 Flow Amplifier (☞ Figure 9-12) .................................................................................. 1
5 1568451 Hose ............................................................................................................................ 1
6 1611071 Hose ............................................................................................................................ 1
7 1611081 Hose ............................................................................................................................ 1
8 1473895 Fitting........................................................................................................................... 1
8 265787 O-Ring ..................................................................................................................... 1
9 1524213 Steering Valve Assembly (☞ Figure 7-9) ................................................................... 1
10 1473887 Fitting........................................................................................................................... 4
10 265731 O-Ring ..................................................................................................................... 1
10 16484 O-Ring ..................................................................................................................... 1
11 1486772 Fitting........................................................................................................................... 4
11 265731 O-Ring ..................................................................................................................... 1
12 1611082 Hose ............................................................................................................................ 1
13 a 1607237 Manifold (Main) (☞ Figure 9-13) ................................................................................ 1
13 b 1649643 Manifold (Main) (☞ Figure 9-13) ................................................................................ 1
14 1611080 Hose ............................................................................................................................ 1
15 1611077 Hose ............................................................................................................................ 1
16 1611079 Hose ............................................................................................................................ 1
17 1557756 Strap (Static)................................................................................................................ 9
18 302400 Locknut ........................................................................................................................ 6
19 320157 Washer ........................................................................................................................ 6
20 1533647 Clamp .......................................................................................................................... 4
21 136703 Capscrew..................................................................................................................... 4
22 1533649 Plate (Cover)................................................................................................................ 4
23 1611684 Hose ............................................................................................................................ 1
24 1611683 Hose ............................................................................................................................ 2
25 1627451 Manifold (Cab) (☞ Figure 9-16) ................................................................................. 1
26 1611078 Hose ............................................................................................................................ 1
27 1607898 Control Valve Assembly (☞ Figure 9-11) ................................................................... 1
28 1533648 Plate (Cover)................................................................................................................ 2
29 1533646 Clamp .......................................................................................................................... 2
30 136704 Capscrew..................................................................................................................... 2

FOOTNOTES:
a ⇒ S/N B222E01518D
b S/N B222E01519D ⇒

©2007 HYSTER COMPANY See Service Manual 9-13


for service procedures.
UNIT CODE B222
EUROPE 08/2007

HYDRAULIC SYSTEM (Figure 9-4)


SHEET 4 OF 5

9-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

HYDRAULIC SYSTEM
SHEET 4 OF 5

ITEM PART NO. DESCRIPTION QTY

1 1607898 Control Valve Assembly (☞ Figure 9-11) ................................................................... 1


2 1639822 Hose ............................................................................................................................ 1
3 1639804 Hose ............................................................................................................................ 1
4 1636831 Hose ............................................................................................................................ 1
5 1557756 Strap (Static)................................................................................................................ 2
6 1636832 Hose ............................................................................................................................ 1
7 1613293 Hose ............................................................................................................................ 1
8 136703 Capscrew..................................................................................................................... 2
9 320157 Washer ........................................................................................................................ 2
10 1533647 Clamp .......................................................................................................................... 2
11 1533649 Plate (Cover)................................................................................................................ 2
12 302400 Locknut ........................................................................................................................ 2
13 1618505 Fitting (Cross) .............................................................................................................. 1
13 265731 O-Ring ..................................................................................................................... 1
14 1618502 Hose ............................................................................................................................ 1
15 1613294 Hose ............................................................................................................................ 1
16 1612404 Clamp .......................................................................................................................... 9
17 1533834 Bolt (Stacking) ............................................................................................................. 16
18 1533654 Plate (Locking)............................................................................................................. 10
19 1560006 Plate (Cover)................................................................................................................ 6
20 1533662 Lockwasher.................................................................................................................. 22
21 292519 Capscrew..................................................................................................................... 12
22 1613473 Clamp .......................................................................................................................... 4
23 1533658 Clamp .......................................................................................................................... 4
24 292521 Capscrew..................................................................................................................... 10
25 1612403 Clamp .......................................................................................................................... 4
26 1612385 Bolt (Stacking) ............................................................................................................. 4
27 1612384 Plate (Locking)............................................................................................................. 2
28 1560005 Plate (Cover)................................................................................................................ 2
29 1613211 Hose ............................................................................................................................ 1
30 273775 Clamp (Strap) .............................................................................................................. 11
31 136985 Capscrew..................................................................................................................... 1
32 1352554 Clamp (Insulated) ........................................................................................................ 1
33 320159 Washer ........................................................................................................................ 1
34 302401 Locknut ........................................................................................................................ 1
35 1515664 Flange (Split Half) ........................................................................................................ 6
36 292546 Capscrew..................................................................................................................... 12
37 292684 Lockwasher.................................................................................................................. 12
38 199917 O-Ring ......................................................................................................................... 3
39 190757 Flange (Split Half) ........................................................................................................ 2
41 1522441 Fitting........................................................................................................................... 2
41 244167 O-Ring ..................................................................................................................... 1
42 287860 Capscrew..................................................................................................................... 12
43 292682 Lockwasher.................................................................................................................. 12
44 169787 O-Ring ......................................................................................................................... 1
45 1522443 Fitting........................................................................................................................... 1
45 1527821 O-Ring ..................................................................................................................... 1
46 1612388 Fitting........................................................................................................................... 1
46 1527821 O-Ring ..................................................................................................................... 1
46 1527822 O-Ring ..................................................................................................................... 1
47 1641812 Tube ............................................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 9-15


for service procedures.
UNIT CODE B222
EUROPE 08/2007

HYDRAULIC SYSTEM
SHEET 4 OF 5

ITEM PART NO. DESCRIPTION QTY

48 1641814 Tube ............................................................................................................................. 2


49 1641813 Tube ............................................................................................................................. 1
50 1612405 Clamp .......................................................................................................................... 2
51 1617461 Plate ............................................................................................................................ 3
52 160266 Flange (Split Half) ........................................................................................................ 4
53 210641 O-Ring ......................................................................................................................... 2

9-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

9-17
UNIT CODE B222
EUROPE 08/2007

HYDRAULIC SYSTEM (Figure 9-5)


SHEET 5 OF 5

9-18 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

HYDRAULIC SYSTEM
SHEET 5 OF 5

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Hydraulic Tank (☞ Figure 9-7) ................................................................................... 1


1 1622539 Hose (To Hydraulic Tank)............................................................................................. 1
2 287860 Capscrew..................................................................................................................... 20
3 292682 Lockwasher.................................................................................................................. 20
4 190757 Flange (Split Half) ........................................................................................................ 8
5 1661015 Derricking Cylinder (Left Hand) (☞ Figure 9-39) ....................................................... 1
5 1661016 Derricking Cylinder (Right Hand) (☞ Figure 9-39) ..................................................... 1
6 1522443 Fitting........................................................................................................................... 4
7 1612404 Clamp .......................................................................................................................... 8
8 1560006 Plate (Cover)................................................................................................................ 6
9 292521 Capscrew..................................................................................................................... 8
10 1533662 Lockwasher.................................................................................................................. 8
11 1606716 Tube ............................................................................................................................. 1
12 1606717 Tube ............................................................................................................................. 1
13 292683 Lockwasher.................................................................................................................. 32
14 287837 Capscrew..................................................................................................................... 32
15 213617 Flange (Split Half) ........................................................................................................ 16
16 1612186 Hose ............................................................................................................................ 1
17 1612187 Hose ............................................................................................................................ 1
18 292546 Capscrew..................................................................................................................... 12
19 320163 Washer ........................................................................................................................ 12
20 1515664 Flange (Split Half) ........................................................................................................ 6
21 199917 O-Ring ......................................................................................................................... 2
22 17764 Flange (Split Half) ........................................................................................................ 8
23 136985 Capscrew..................................................................................................................... 8
24 292682 Lockwasher.................................................................................................................. 8
25 210641 O-Ring ......................................................................................................................... 4
26 222535 Fitting........................................................................................................................... 2
27 1607898 Control Valve Assembly (☞ Figure 9-11) ................................................................... 1
28 1612188 Hose ............................................................................................................................ 1
29 1612189 Hose ............................................................................................................................ 1
30 1606718 Tube ............................................................................................................................. 1
31 1606719 Tube ............................................................................................................................. 1
32 d 1650826 Hose ............................................................................................................................ 2
33 d 1650827 Plate ............................................................................................................................ 2
33 c 1533648 Plate (Cover)................................................................................................................ 2
34 1533646 Clamp .......................................................................................................................... 2
35 320157 Washer ........................................................................................................................ 2
36 136703 Capscrew..................................................................................................................... 2
37 1617461 Plate ............................................................................................................................ 2
38 a 1607237 Manifold (Main) (☞ Figure 9-13) ................................................................................ 1
38 b 1649643 Manifold (Main) (☞ Figure 9-13) ................................................................................ 1
39 1622540 Hose ............................................................................................................................ 1
40 1522425 Fitting........................................................................................................................... 1
40 265787 O-Ring ..................................................................................................................... 1
41 320161 Washer ........................................................................................................................ 4
42 292540 Capscrew..................................................................................................................... 2
43 302402 Locknut ........................................................................................................................ 2
44 1613318 Hose (To Hydraulic Tank)............................................................................................. 1
45 1612395 Hose ............................................................................................................................ 1
46 1612394 Hose ............................................................................................................................ 2

©2007 HYSTER COMPANY See Service Manual 9-19


for service procedures.
UNIT CODE B222
EUROPE 08/2007

HYDRAULIC SYSTEM
SHEET 5 OF 5

ITEM PART NO. DESCRIPTION QTY

47 1533659 Clamp .......................................................................................................................... 1


48 1560007 Plate (Cover)................................................................................................................ 1
49 1352554 Clamp (Insulated) ........................................................................................................ 1
50 1622537 Hose (To Hydraulic Tank)............................................................................................. 1
51 1612395 Hose ............................................................................................................................ 1
52 1622540 Hose ............................................................................................................................ 1
316596 Sleeve (Coil) ................................................................................................................ 2

FOOTNOTES:
a ⇒ S/N B222E01518D
b S/N B222E01519D ⇒
c ⇒ S/N B222E01525E
d S/N B222E01526E ⇒

9-20 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

9-21
UNIT CODE B222
EUROPE 08/2007

HYDRAULIC CONTROLS MOUNTING (Figure 9-6)

9-22 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

HYDRAULIC CONTROLS MOUNTING

ITEM PART NO. DESCRIPTION QTY

1 1560054 Plate ............................................................................................................................ 1


2 302400 Locknut ........................................................................................................................ 7
3 292527 Capscrew..................................................................................................................... 3
4 320161 Washer ........................................................................................................................ 7
5 302402 Locknut ........................................................................................................................ 7
6 1535372 Clamp .......................................................................................................................... 2
7 1496496 Accumulator................................................................................................................. 1
8 136749 Capscrew..................................................................................................................... 4
9 320157 Washer ........................................................................................................................ 24
10 136681 Capscrew..................................................................................................................... 10
11 a 1607237 Manifold (Main) (☞ Figure 9-13) ................................................................................ 1
11 b 1649643 Manifold (Main) (☞ Figure 9-13) ................................................................................ 1
12 1607898 Control Valve Assembly (☞ Figure 9-11) ................................................................... 1
13 320166 Washer ........................................................................................................................ 3
14 292559 Capscrew..................................................................................................................... 3
15 1607624 Flow Amplifier .............................................................................................................. 1
16 1606616 Plate ............................................................................................................................ 1
17 1486540 Mount........................................................................................................................... 4
18 292538 Capscrew..................................................................................................................... 4
19 300939 Washer ........................................................................................................................ 4
20 1532454 Manifold (Brake) (☞ Figure 9-17) .............................................................................. 1
21 1623422 Plate ............................................................................................................................ 1
22 346656 Capscrew..................................................................................................................... 3
23 1627451 Manifold (Cab) (☞ Figure 9-16, ☞ Figure 9-15) ....................................................... 1
24 287854 Capscrew..................................................................................................................... 3
25 320159 Washer ........................................................................................................................ 3
26 1516653 Fitting........................................................................................................................... 4
27 1649043 Valve Cartridge ............................................................................................................ 1
28 1649044 Solenoid Assembly ...................................................................................................... 1
29 1649045 Housing (Solenoid Valve) ............................................................................................ 1
30 292505 Capscrew..................................................................................................................... 2
31 320156 Washer ........................................................................................................................ 4
32 302399 Nut ............................................................................................................................... 2
33 1649041 Hose ............................................................................................................................ 1
34 1649042 Hose ............................................................................................................................ 1

FOOTNOTES:
a ⇒ S/N B222E01518D
b S/N B222E01519D ⇒

©2007 HYSTER COMPANY See Service Manual 9-23


for service procedures.
UNIT CODE B222
EUROPE 08/2007

HYDRAULIC TANK AND ATTACHING PARTS (Figure 9-7)


(⇒S/N B222E01525E)

9-24 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

HYDRAULIC TANK AND ATTACHING PARTS


(⇒S/N B222E01525E)

ITEM PART NO. DESCRIPTION QTY

1 1530513 Latch ............................................................................................................................ 2


2 1301700 Ring (Brass)................................................................................................................. 2
3 1543046 Door ............................................................................................................................. 1
4 1564721 Breather Assembly (With Indicator) ............................................................................. 1
4 1494312 Filter Element .......................................................................................................... 1
4 1563867 Stand Pipe............................................................................................................... 1
4 39373 O-Ring ..................................................................................................................... 1
5 287860 Capscrew..................................................................................................................... 20
6 1470791 Seal Ring ..................................................................................................................... 20
7 888333 Seal Ring ..................................................................................................................... 2
8 1568170 Breather Assembly (With Stand Pipe) ........................................................................ 1
8 1475141 Breather................................................................................................................... 1
8 1494312 Filter Element...................................................................................................... 1
8 1563867 Stand Pipe............................................................................................................... 1
8 39373 O-Ring ..................................................................................................................... 1
9 1544224 Cover (Breather) .......................................................................................................... 1
10 1531193 Gasket ......................................................................................................................... 1
11 1528144 Oil Level Indicator ........................................................................................................ 1
12 1572977 Cover Assembly........................................................................................................... 1
12 1572979 Gasket ..................................................................................................................... 1
13 1531107 Filter (Suction) ............................................................................................................. 2
14 302402 Locknut ........................................................................................................................ 6
15 320162 Washer ........................................................................................................................ 12
16 287837 Capscrew..................................................................................................................... 6
17 222446 Fitting........................................................................................................................... 2
17 18909 O-Ring ..................................................................................................................... 1
18 1487075 Fitting........................................................................................................................... 3
18 244167 O-Ring ..................................................................................................................... 1
18 16487 O-Ring ..................................................................................................................... 1
19 1531111 Ball Valve ..................................................................................................................... 2
20 1531101 Fitting........................................................................................................................... 2
21 302401 Locknut ........................................................................................................................ 5
22 320159 Washer ........................................................................................................................ 10
23 1590460 Hydraulic Tank ............................................................................................................. 1
24 136985 Capscrew..................................................................................................................... 4
25 1595238 Plate (Battery).............................................................................................................. 1
26 1568203 Edge Trim .................................................................................................................... 1
27 1542978 Plate ............................................................................................................................ 1
28 887323 Pressure Switch........................................................................................................... 1
29 888329 Seal ............................................................................................................................. 1
30 1538936 Plug ............................................................................................................................. 1
31 1634630 Filter Head ................................................................................................................... 1
32 1528456 Filter Head ................................................................................................................... 1
33 176640 Capscrew..................................................................................................................... 8
34 320157 Washer ........................................................................................................................ 8
35 39756 O-Ring ......................................................................................................................... 2
36 1533477 Spring .......................................................................................................................... 2
37 2059720 Filter Element (Hydraulic Return) ................................................................................ 2
38 1487061 Fitting........................................................................................................................... 1
38 265787 O-Ring ..................................................................................................................... 1
38 16484 O-Ring ..................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 9-25


for service procedures.
UNIT CODE B222
EUROPE 08/2007

HYDRAULIC TANK AND ATTACHING PARTS (Figure 9-8)


(S/N B222E01526E⇒)

9-26 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

HYDRAULIC TANK AND ATTACHING PARTS


(S/N B222E01526E⇒)

ITEM PART NO. DESCRIPTION QTY

1 1530513 Latch ............................................................................................................................ 2


2 1301700 Ring (Brass)................................................................................................................. 2
3 1543046 Door ............................................................................................................................. 1
4 1564721 Breather Assembly (With Indicator) ............................................................................. 1
4 1494312 Filter Element .......................................................................................................... 1
4 1563867 Stand Pipe............................................................................................................... 1
4 39373 O-Ring ..................................................................................................................... 1
5 287860 Capscrew..................................................................................................................... 20
6 1470791 Seal Ring ..................................................................................................................... 20
7 888333 Seal Ring ..................................................................................................................... 2
8 1568170 Breather Assembly (With Stand Pipe) ........................................................................ 1
8 1475141 Breather................................................................................................................... 1
8 1494312 Filter Element...................................................................................................... 1
8 1563867 Stand Pipe............................................................................................................... 1
8 39373 O-Ring ..................................................................................................................... 1
9 1544224 Cover (Breather) .......................................................................................................... 1
10 1531193 Gasket ......................................................................................................................... 1
11 1528144 Oil Level Indicator ........................................................................................................ 1
12 1572977 Cover Assembly........................................................................................................... 1
12 1572979 Gasket ..................................................................................................................... 1
13 1531107 Filter (Suction) ............................................................................................................. 2
14 302402 Locknut ........................................................................................................................ 6
15 320162 Washer ........................................................................................................................ 12
16 287837 Capscrew..................................................................................................................... 6
17 222446 Fitting........................................................................................................................... 2
17 18909 O-Ring ..................................................................................................................... 1
18 1487075 Fitting........................................................................................................................... 3
18 244167 O-Ring ..................................................................................................................... 1
18 16487 O-Ring ..................................................................................................................... 1
19 1531111 Ball Valve ..................................................................................................................... 2
20 1531101 Fitting........................................................................................................................... 2
21 302401 Locknut ........................................................................................................................ 5
22 320159 Washer ........................................................................................................................ 10
23 1590460 Hydraulic Tank ............................................................................................................. 1
24 136985 Capscrew..................................................................................................................... 4
25 1595238 Plate (Battery).............................................................................................................. 1
26 1568203 Edge Trim .................................................................................................................... 1
27 1542978 Plate ............................................................................................................................ 1
28 887323 Pressure Switch........................................................................................................... 1
29 888329 Seal ............................................................................................................................. 1
30 1538936 Plug ............................................................................................................................. 1
31 1634630 Filter Head ................................................................................................................... 1
32 1528456 Filter Head ................................................................................................................... 1
33 176640 Capscrew..................................................................................................................... 8
34 320157 Washer ........................................................................................................................ 8
35 39756 O-Ring ......................................................................................................................... 2
36 1533477 Spring .......................................................................................................................... 2
37 2059720 Filter Element (Hydraulic Return) ................................................................................ 2
38 1487061 Fitting........................................................................................................................... 1
38 265787 O-Ring ..................................................................................................................... 1
38 16484 O-Ring ..................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 9-27


for service procedures.
UNIT CODE B222
EUROPE 08/2007

MAIN CONTROL VALVE AND ATTACHING PARTS (Figure 9-9)


(⇒S/N B222E01518D)

9-28 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

MAIN CONTROL VALVE AND ATTACHING PARTS


(⇒S/N B222E01518D)

ITEM PART NO. DESCRIPTION QTY

1 1607898 Control Valve Assembly (☞ Figure 9-11) ................................................................... 1


2 1623437 Fitting........................................................................................................................... 10
2 1527813 O-Ring ..................................................................................................................... 1
3 1487094 Fitting........................................................................................................................... 3
3 1527813 O-Ring ..................................................................................................................... 1
4 1473895 Fitting........................................................................................................................... 1
4 265787 O-Ring ..................................................................................................................... 1
5 1473899 Fitting........................................................................................................................... 1
5 1527813 O-Ring ..................................................................................................................... 1
6 1618758 Fitting........................................................................................................................... 1
7 1470840 Fitting........................................................................................................................... 1
7 265731 O-Ring ..................................................................................................................... 1
8 233683 Fitting........................................................................................................................... 2
8 16487 O-Ring ..................................................................................................................... 1
9 1636786 Manifold ....................................................................................................................... 2
10 296049 Capscrew..................................................................................................................... 8
11 169787 O-Ring ......................................................................................................................... 4
12 1486742 Fitting........................................................................................................................... 4
12 265787 O-Ring ..................................................................................................................... 1
12 16484 O-Ring ..................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 9-29


for service procedures.
UNIT CODE B222
EUROPE 08/2007

MAIN CONTROL VALVE AND ATTACHING PARTS (Figure 9-10)


(S/N B222E01519D⇒)

9-30 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

MAIN CONTROL VALVE AND ATTACHING PARTS


(S/N B222E01519D⇒)

ITEM PART NO. DESCRIPTION QTY

1 1607898 Control Valve Assembly (☞ Figure 9-11) ................................................................... 1


2 1623437 Fitting........................................................................................................................... 10
2 1527813 O-Ring ..................................................................................................................... 1
3 1487094 Fitting........................................................................................................................... 3
3 1527813 O-Ring ..................................................................................................................... 1
4 1473895 Fitting........................................................................................................................... 1
4 265787 O-Ring ..................................................................................................................... 1
5 1611348 Fitting........................................................................................................................... 1
5 1527813 O-Ring ..................................................................................................................... 1
6 1473927 Fitting (Quick Disconnect)............................................................................................ 1
7 1470840 Fitting........................................................................................................................... 1
7 265731 O-Ring ..................................................................................................................... 1
8 233683 Fitting........................................................................................................................... 2
8 16487 O-Ring ..................................................................................................................... 1
9 1636786 Manifold ....................................................................................................................... 2
10 296049 Capscrew..................................................................................................................... 8
11 169787 O-Ring ......................................................................................................................... 4
12 1486742 Fitting........................................................................................................................... 2
12 265787 O-Ring ..................................................................................................................... 1
12 16484 O-Ring ..................................................................................................................... 1
13 1487075 Fitting........................................................................................................................... 1
13 244167 O-Ring ..................................................................................................................... 1
13 16487 O-Ring ..................................................................................................................... 1
14 1473887 Fitting........................................................................................................................... 1
14 265731 O-Ring ..................................................................................................................... 1
14 16484 O-Ring ..................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 9-31


for service procedures.
UNIT CODE B222
EUROPE 08/2007

MAIN CONTROL VALVE ASSEMBLY (Figure 9-11)

9-32 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

MAIN CONTROL VALVE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1607898 Control Valve Assembly ............................................................................................... 1


1 1636969 End Plate................................................................................................................. 1
2 .. . . . Housing ................................................................................................................... 1
3 1636973 Screw ...................................................................................................................... 4
4 1637011 Plug ......................................................................................................................... 1
5 1637014 Plug ......................................................................................................................... 1
6 1636984 Cone........................................................................................................................ 9
7 1636985 Spring (Compression) ............................................................................................. 9
8 1636986 Plug ......................................................................................................................... 10
9 1636989 Fitting (Reducer)...................................................................................................... 3
9 1649658 Seal Kit................................................................................................................ 1
10 1636993 Valve (Flow Limiting) ............................................................................................... 1
10 1642085 Seal Kit................................................................................................................ 1
11 1636991 Plug ......................................................................................................................... 1
12 1636992 O-Ring ..................................................................................................................... 1
13 1636988 Valve (Anti-Cavitation) ............................................................................................. 1
13 1649658 Seal Kit................................................................................................................ 1
14 1636994 Valve (Pressure Relief)............................................................................................ 1
14 1642084 Seal Kit................................................................................................................ 1
15 1636987 Plug ......................................................................................................................... 2
15 1642082 Seal Kit................................................................................................................ 1
16 1636990 Plug ......................................................................................................................... 3
17 1637000 Check Valve............................................................................................................. 1
18 1636980 Spool ....................................................................................................................... 1
19 1636981 Spring (Compression) ............................................................................................. 5
20 1636983 Plug ......................................................................................................................... 1
21 1636979 Spool ....................................................................................................................... 4
22 1636982 Plug ......................................................................................................................... 4
23 1636998 Plug ......................................................................................................................... 1
24 1636999 Plug ......................................................................................................................... 2
25 1637013 Plug ......................................................................................................................... 11
26 1637012 Nozzle ..................................................................................................................... 1
27 1636972 Washer .................................................................................................................... 4
28 1636971 Screw ...................................................................................................................... 4
29 1649660 Piston ...................................................................................................................... 2
30 1637002 Spool ....................................................................................................................... 1
31 1637003 Spool ....................................................................................................................... 2
32 1636975 Disc (Spring) ........................................................................................................... 10
33 1636976 Spring (Compression) ............................................................................................. 10
34 1636978 Screw ...................................................................................................................... 20
35 1636977 Cover Set ................................................................................................................ 10
36 1649657 Plate ........................................................................................................................ 1
37 1637024 Seal Kit .................................................................................................................... 1
38 .. . . . Plug ......................................................................................................................... 2
a 1636996 Valve Seat ............................................................................................................... 1
a 1636995 Pin (Throttle)............................................................................................................ 1
a 1636997 Valve Seat ............................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 9-33


for service procedures.
UNIT CODE B222
EUROPE 08/2007

FLOW AMPLIFIER (Figure 9-12)

9-34 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

FLOW AMPLIFIER

ITEM PART NO. DESCRIPTION QTY

1 1607624 Flow Amplifier .............................................................................................................. 1


2 1487086 Fitting........................................................................................................................... 1
2 265731 O-Ring ..................................................................................................................... 1
3 1473897 Fitting........................................................................................................................... 2
3 265731 O-Ring ..................................................................................................................... 1
3 16484 O-Ring ..................................................................................................................... 1
4 1473887 Fitting........................................................................................................................... 2
4 265731 O-Ring ..................................................................................................................... 1
4 16484 O-Ring ..................................................................................................................... 1
5 169787 O-Ring ......................................................................................................................... 3
6 190757 Flange (Split Half) ........................................................................................................ 6
7 292682 Lockwasher.................................................................................................................. 12
8 287860 Capscrew..................................................................................................................... 12
9 1487097 Fitting........................................................................................................................... 1
9 265787 O-Ring ..................................................................................................................... 1
10 1473950 Fitting........................................................................................................................... 2
10 265787 O-Ring ..................................................................................................................... 1
10 16481 O-Ring ..................................................................................................................... 1
11 199917 O-Ring ......................................................................................................................... 2
12 287837 Capscrew..................................................................................................................... 8
13 292683 Lockwasher.................................................................................................................. 8
14 1613515 Flange (Split Half) ........................................................................................................ 4

©2007 HYSTER COMPANY See Service Manual 9-35


for service procedures.
UNIT CODE B222
EUROPE 08/2007

MAIN MANIFOLD ASSEMBLY (Figure 9-13)

9-36 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

MAIN MANIFOLD ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1649643 Manifold (Main) ............................................................................................................ 1


1 1655499 Wire Harness .......................................................................................................... 1
2 1655504 Valve........................................................................................................................ 1
2 1655511 Seal Kit................................................................................................................ 1
2 1654006 Nut ...................................................................................................................... 1
3 1654003 Valve........................................................................................................................ 1
3 1654005 Seal Kit................................................................................................................ 1
3 1654006 Nut ...................................................................................................................... 1
4 1633570 Solenoid Valve......................................................................................................... 3
4 1654007 Seal Kit................................................................................................................ 1
4 1654006 Nut ...................................................................................................................... 1
5 1655498 Pressure Sensor...................................................................................................... 1
6 1633576 Filter Element .......................................................................................................... 1
7 1655509 Seal Ring................................................................................................................. 1
8 1655510 Ring (Anti-Extrusion) ............................................................................................... 1
9 1655508 Filter Bowl................................................................................................................ 1
10 1655507 Locknut.................................................................................................................... 1
11 1655505 Plug ......................................................................................................................... 1
11 1655506 Seal Kit................................................................................................................ 1
12 1655502 Valve........................................................................................................................ 1
12 1655503 Seal Kit................................................................................................................ 1
13 1655501 Valve........................................................................................................................ 1
13 1655503 Seal Kit................................................................................................................ 1
14 1655500 Valve........................................................................................................................ 1
14 1655503 Seal Kit................................................................................................................ 1

©2007 HYSTER COMPANY See Service Manual 9-37


for service procedures.
UNIT CODE B222
EUROPE 08/2007

MAIN MANIFOLD FITTINGS (Figure 9-14)

9-38 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

MAIN MANIFOLD FITTINGS

ITEM PART NO. DESCRIPTION QTY

1649643 Manifold (Main) ............................................................................................................ 1


1 1473927 Fitting (Quick Disconnect)............................................................................................ 5
2 1473950 Fitting........................................................................................................................... 1
2 265787 O-Ring ..................................................................................................................... 1
2 16481 O-Ring ..................................................................................................................... 1
3 1473895 Fitting........................................................................................................................... 1
3 265787 O-Ring ..................................................................................................................... 1
4 1528595 Fitting........................................................................................................................... 1
5 1486558 Fitting........................................................................................................................... 1
5 265787 O-Ring ..................................................................................................................... 1
5 1527813 O-Ring ..................................................................................................................... 1
6 1486740 Fitting........................................................................................................................... 3
6 265787 O-Ring ..................................................................................................................... 1
6 1527813 O-Ring ..................................................................................................................... 1
7 222443 Fitting........................................................................................................................... 2
7 16483 O-Ring ..................................................................................................................... 1
8 1486741 Fitting........................................................................................................................... 3
8 265787 O-Ring ..................................................................................................................... 1
8 16481 O-Ring ..................................................................................................................... 1
9 1592670 Fitting........................................................................................................................... 1
9 1527817 O-Ring ..................................................................................................................... 1
9 16481 O-Ring ..................................................................................................................... 1
10 1486770 Fitting........................................................................................................................... 1
10 1527813 O-Ring ..................................................................................................................... 1
11 1473887 Fitting........................................................................................................................... 1
11 265731 O-Ring ..................................................................................................................... 1
11 16484 O-Ring ..................................................................................................................... 1
12 1486745 Fitting........................................................................................................................... 1
12 265731 O-Ring ..................................................................................................................... 1
12 1527813 O-Ring ..................................................................................................................... 1
13 a 1486740 Fitting (Powered Sliding Cab) ...................................................................................... 1
13 265787 O-Ring ..................................................................................................................... 1
13 1527813 O-Ring ..................................................................................................................... 1
13 a 222443 Fitting (Non-Powered Sliding Cab) .............................................................................. 1
13 16483 O-Ring ..................................................................................................................... 1
14 1473897 Fitting........................................................................................................................... 1
14 265731 O-Ring ..................................................................................................................... 1
14 16484 O-Ring ..................................................................................................................... 1
15 1516203 Fitting........................................................................................................................... 1
15 265731 O-Ring ..................................................................................................................... 1
15 1527813 O-Ring ..................................................................................................................... 1
16 1516200 Fitting........................................................................................................................... 1
16 265787 O-Ring ..................................................................................................................... 1
16 16481 O-Ring ..................................................................................................................... 1

FOOTNOTES:
a PENDING PER ECN 68388-57 ⇒

©2007 HYSTER COMPANY See Service Manual 9-39


for service procedures.
UNIT CODE B222
EUROPE 08/2007

MANIFOLD (Figure 9-15)


CAB
(⇒S/N B222E01518D)

9-40 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

MANIFOLD
CAB
(⇒S/N B222E01518D)

ITEM PART NO. DESCRIPTION QTY

1627451 Manifold (Cab) ............................................................................................................. 1


1 1617207 Valve (Cartridge) ..................................................................................................... 4
2 1473895 Fitting........................................................................................................................... 3
2 265787 O-Ring ..................................................................................................................... 1
3 1486740 Fitting........................................................................................................................... 13
3 265787 O-Ring ..................................................................................................................... 1
3 1527813 O-Ring ..................................................................................................................... 1
4 888329 Seal ............................................................................................................................. 4
5 1623425 Pressure Switch........................................................................................................... 3
6 1487097 Fitting........................................................................................................................... 1
6 265787 O-Ring ..................................................................................................................... 1
7 a 1486772 Fitting (Elbow Type) ..................................................................................................... 1
7 b 1487095 Fitting (Tee Type) ......................................................................................................... 1
7 265731 O-Ring ..................................................................................................................... 1
8 1486745 Fitting........................................................................................................................... 1
8 265731 O-Ring ..................................................................................................................... 1
8 1527813 O-Ring ..................................................................................................................... 1
9 1615015 Pressure Switch........................................................................................................... 1
10 1473927 Fitting (Quick Disconnect)............................................................................................ 2
11 a 222442 Fitting (Plug Type)........................................................................................................ 1
11 16481 O-Ring ..................................................................................................................... 1
11 b 1487058 Fitting (Elbow Type) ..................................................................................................... 1
11 1527813 O-Ring ..................................................................................................................... 1
11 16481 O-Ring ..................................................................................................................... 1
12 1474926 Plug ............................................................................................................................. 1
13 1487142 Fitting........................................................................................................................... 1

FOOTNOTES:
a For Vehicles With Non-Powered Sliding Cab
b For Vehicles With Powered Sliding Cab

©2007 HYSTER COMPANY See Service Manual 9-41


for service procedures.
UNIT CODE B222
EUROPE 08/2007

MANIFOLD (Figure 9-16)


CAB
(S/N B222E01519D⇒)

9-42 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

MANIFOLD
CAB
(S/N B222E01519D⇒)

ITEM PART NO. DESCRIPTION QTY

1627451 Manifold (Cab) ............................................................................................................. 1


1 1617207 Valve (Cartridge) ..................................................................................................... 4
2 1473895 Fitting........................................................................................................................... 11
2 265787 O-Ring ..................................................................................................................... 1
3 1486740 Fitting........................................................................................................................... 14
3 265787 O-Ring ..................................................................................................................... 1
3 1527813 O-Ring ..................................................................................................................... 1
4 888329 Seal ............................................................................................................................. 4
5 1623425 Pressure Switch........................................................................................................... 3
6 1487097 Fitting........................................................................................................................... 1
6 265787 O-Ring ..................................................................................................................... 1
7 a 1486772 Fitting (Elbow Type) ..................................................................................................... 1
7 b 1487095 Fitting (Tee Type) ......................................................................................................... 1
7 265731 O-Ring ..................................................................................................................... 1
8 1486745 Fitting........................................................................................................................... 1
8 265731 O-Ring ..................................................................................................................... 1
8 1527813 O-Ring ..................................................................................................................... 1
9 1615015 Pressure Switch........................................................................................................... 1
10 1473927 Fitting (Quick Disconnect)............................................................................................ 2
11 a 222442 Fitting (Plug Type)........................................................................................................ 1
11 16481 O-Ring ..................................................................................................................... 1
11 b 1487058 Fitting (Elbow Type) ..................................................................................................... 1
11 1527813 O-Ring ..................................................................................................................... 1
11 16481 O-Ring ..................................................................................................................... 1

FOOTNOTES:
a For Vehicles With Non-Powered Sliding Cab
b For Vehicles With Powered Sliding Cab

©2007 HYSTER COMPANY See Service Manual 9-43


for service procedures.
UNIT CODE B222
EUROPE 08/2007

MANIFOLD (Figure 9-17)


BRAKE

9-44 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

MANIFOLD
BRAKE

ITEM PART NO. DESCRIPTION QTY

1532454 Manifold (Brake) .......................................................................................................... 1


1 1486758 Fitting........................................................................................................................... 1
1 244167 O-Ring ..................................................................................................................... 1
1 16486 O-Ring ..................................................................................................................... 1
2 1487063 Fitting........................................................................................................................... 2
2 265787 O-Ring ..................................................................................................................... 1
2 1527813 O-Ring ..................................................................................................................... 1
3 1486742 Fitting........................................................................................................................... 1
3 265787 O-Ring ..................................................................................................................... 1
3 16484 O-Ring ..................................................................................................................... 1
4 1473924 Fitting........................................................................................................................... 1
4 1527821 O-Ring ..................................................................................................................... 1
4 16983 O-Ring ..................................................................................................................... 1
5 816232 Check Valve ................................................................................................................. 1
6 1459254 Fitting........................................................................................................................... 1
7 1473888 Fitting........................................................................................................................... 1
7 280154 O-Ring ..................................................................................................................... 1
7 16486 O-Ring ..................................................................................................................... 1
8 222444 Fitting........................................................................................................................... 1
8 16486 O-Ring ..................................................................................................................... 1
9 1486749 Fitting........................................................................................................................... 4
9 252729 O-Ring ..................................................................................................................... 1
9 16485 O-Ring ..................................................................................................................... 1
10 1486740 Fitting........................................................................................................................... 2
10 265787 O-Ring ..................................................................................................................... 1
10 1527813 O-Ring ..................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 9-45


for service procedures.
UNIT CODE B222
EUROPE 08/2007

HYDRAULIC PUMP AND ATTACHING PARTS (Figure 9-18)


RIGHT AND LEFT HAND

9-46 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

HYDRAULIC PUMP AND ATTACHING PARTS


RIGHT AND LEFT HAND

ITEM PART NO. DESCRIPTION QTY

1 292546 Capscrew..................................................................................................................... 4
2 292684 Lockwasher.................................................................................................................. 8
3 1613649 Fitting........................................................................................................................... 1
3 199917 O-Ring ..................................................................................................................... 1
4 55287 O-Ring ......................................................................................................................... 3
5 1515664 Flange (Split Half) ........................................................................................................ 4
6 320165 Washer ........................................................................................................................ 2
7 292561 Capscrew..................................................................................................................... 2
8 1618758 Fitting........................................................................................................................... 2
8 16982 O-Ring ..................................................................................................................... 1
9 1611349 Fitting........................................................................................................................... 2
9 265787 O-Ring ..................................................................................................................... 1
10 1617673 Check Valve ................................................................................................................. 1
11 136706 Capscrew..................................................................................................................... 4
12 292527 Capscrew..................................................................................................................... 4
13 320161 Washer ........................................................................................................................ 8
14 1611493 Tube (Suction) ............................................................................................................. 1
15 55146 O-Ring ......................................................................................................................... 2
16 1601936 Hydraulic Pump Assembly (LH/Main) (☞ Figure 9-19, ☞ Figure 9-20) .................... 1
17 15866 O-Ring ......................................................................................................................... 1
18 190757 Flange (Split Half) ........................................................................................................ 2
19 292682 Lockwasher.................................................................................................................. 4
20 136985 Capscrew..................................................................................................................... 4
21 88291 Flange (Split Half) ........................................................................................................ 2
22 1628092 Manifold (Suction)........................................................................................................ 1
23 292528 Capscrew..................................................................................................................... 4
24 292683 Lockwasher.................................................................................................................. 4
25 246001 Capscrew..................................................................................................................... 4
26 1628091 Hydraulic Pump Assembly (RH/Steering) (☞ Figure 9-21, ☞ Figure 9-22) .............. 1

©2007 HYSTER COMPANY See Service Manual 9-47


for service procedures.
UNIT CODE B222
EUROPE 08/2007

HYDRAULIC PUMP EXTERNAL PARTS (Figure 9-19)


LEFT HAND MAIN
SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY

1601936 Hydraulic Pump Assembly (LH/Main) .......................................................................... 1


1 1663831 Pump Assembly ...................................................................................................... 1
2 1663832 Flange Cover Assembly .......................................................................................... 1
3 1664147 Flange Cover....................................................................................................... 1
4 1664148 Screw .................................................................................................................. 4
5 1663833 Flange Cover Assembly .......................................................................................... 1
6 1664149 Flange Cover....................................................................................................... 1
7 1664150 Screw .................................................................................................................. 4
8 1663834 Screw ...................................................................................................................... 1
9 1664388 Connecting Pipe Assembly ..................................................................................... 1
9 1664391 Tube (With Nut) ................................................................................................... 1
9 1664144 Cap Nut........................................................................................................... 1
9 1664145 Tube ................................................................................................................ 2
9 1664146 Cap Nut........................................................................................................... 1
10 1664141 Fitting .................................................................................................................. 1
11 1664142 Spacer................................................................................................................. 2
12 1664143 Bolt...................................................................................................................... 1

9-48 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

9-49
UNIT CODE B222
EUROPE 08/2007

HYDRAULIC PUMP EXTERNAL PARTS (Figure 9-20)


LEFT HAND MAIN
SHEET 2 OF 2

9-50 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

HYDRAULIC PUMP EXTERNAL PARTS


LEFT HAND MAIN
SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY

1601936 Hydraulic Pump Assembly (LH/Main) .......................................................................... 1


1663831 Pump Assembly ...................................................................................................... 1
1 1664387 Pump................................................................................................................... 1
2 1663894 Control Valve Assembly ...................................................................................... 1
2 1663992 Valve (☞ Figure 9-23) ................................................................................... 1
2 1663993 O-Ring ............................................................................................................ 4
2 1663994 Screw.............................................................................................................. 1
3 1663895 Control Valve Assembly ...................................................................................... 1
3 1664126 Pilot Valve ....................................................................................................... 1
3 1663993 O-Ring ............................................................................................................ 5
3 1663994 Screw.............................................................................................................. 1
4 1663896 Control Valve Assembly (☞ Figure 9-24) .......................................................... 1
5 1663897 Screw .................................................................................................................. 4
6 1663898 Ring (Displacement Stop) ................................................................................... 1
7 1663899 Adapter Assembly ............................................................................................... 1
7 1664139 O-Ring ............................................................................................................ 1
8 1664388 Connecting Pipe Assembly (☞ Figure 9-21) ..................................................... 1
9 1663903 Screw .................................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 9-51


for service procedures.
UNIT CODE B222
EUROPE 08/2007

HYDRAULIC GEAR PUMP EXTERNAL PARTS (Figure 9-21)


STEERING AND BRAKE
SHEET 1 0F 2

9-52 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

HYDRAULIC GEAR PUMP EXTERNAL PARTS


STEERING AND BRAKE
SHEET 1 0F 2

ITEM PART NO. DESCRIPTION QTY

1628091 Hydraulic Pump Assembly (RH/Steering).................................................................... 1


1 1663838 Pump Assembly ...................................................................................................... 1
2 1663832 Flange Cover Assembly .......................................................................................... 1
3 1664147 Flange Cover....................................................................................................... 1
4 1664148 Screw .................................................................................................................. 4
5 1663833 Flange Cover Assembly .......................................................................................... 1
6 1664149 Flange Cover....................................................................................................... 1
7 1664150 Screw .................................................................................................................. 4
8 1663834 Screw ...................................................................................................................... 1
9 1663835 Screw ...................................................................................................................... 1
10 1663836 Flange Cover Assembly .......................................................................................... 1
11 1664151 Flange Cover....................................................................................................... 1
12 1664152 Screw .................................................................................................................. 4
13 1663837 Flange Cover Assembly .......................................................................................... 1
14 1664153 Flange Cover....................................................................................................... 1
15 1664152 Screw .................................................................................................................. 4
16 1663900 Connecting Pipe Assembly ..................................................................................... 1
16 1664140 Tube (With Nut) ................................................................................................... 1
16 1664144 Cap Nut........................................................................................................... 1
16 1664145 Tube ................................................................................................................ 2
16 1664146 Cap Nut........................................................................................................... 1
17 1664141 Fitting .................................................................................................................. 1
18 1664142 Spacer................................................................................................................. 2
19 1664143 Bolt...................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 9-53


for service procedures.
UNIT CODE B222
EUROPE 08/2007

HYDRAULIC GEAR PUMP EXTERNAL PARTS (Figure 9-22)


STEERING AND BRAKE
SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY

1628091 Hydraulic Pump Assembly (RH/Steering).................................................................... 1


1 1663893 Pump ....................................................................................................................... 1
2 1663894 Control Valve Assembly........................................................................................... 1
2 1663992 Valve ................................................................................................................... 1
2 1663993 O-Ring................................................................................................................. 4
2 1663994 Screw .................................................................................................................. 1
3 1663895 Control Valve Assembly........................................................................................... 1
3 1664126 Pilot Valve ........................................................................................................... 1
3 1663993 O-Ring................................................................................................................. 5
3 1663994 Screw .................................................................................................................. 1
4 1663896 Control Valve Assembly........................................................................................... 1
5 1663904 Screw ...................................................................................................................... 2
6 1663897 Screw ...................................................................................................................... 4
7 1663898 Ring (Displacement Stop) ....................................................................................... 1
8 1663903 Screw ...................................................................................................................... 1
9 1663899 Adapter Assembly ................................................................................................... 1
9 1664139 O-Ring................................................................................................................. 1
10 1663900 Connecting Pipe Assembly (☞ Figure 9-21) ......................................................... 1
11 1663902 Gear Pump .............................................................................................................. 1

9-54 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

CONTROL VALVE ASSEMBLY (#1) (Figure 9-23)


LEFT AND RIGHT HYDRAULIC PUMPS

ITEM PART NO. DESCRIPTION QTY

1601936 Hydraulic Pump Assembly (LH/Main) .......................................................................... 1


1628091 Hydraulic Pump Assembly (RH/Steering).................................................................... 1
1663992 Valve........................................................................................................................ 1
1 .. . . . Valve Housing ..................................................................................................... 1
2 1663996 Cap Assembly (☞ Figure 9-27) ......................................................................... 1
3 1663997 Spring Collar ....................................................................................................... 1
4 1663998 Piston .................................................................................................................. 1
5 1663999 Spring.................................................................................................................. 1
6 1664000 Spring.................................................................................................................. 1
7 1664001 O-Ring................................................................................................................. 1
8 .. . . . Orifice.................................................................................................................. 2
9 .. . . . Orifice.................................................................................................................. 1
10 1664004 Stroke Limitation Assembly (☞ Figure 9-28) ..................................................... 1

©2007 HYSTER COMPANY See Service Manual 9-55


for service procedures.
UNIT CODE B222
EUROPE 08/2007

CONTROL VALVE ASSEMBLY (#2) (Figure 9-24)


HYDRAULIC PUMP AND HYDRAULIC GEAR PUMP

9-56 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

CONTROL VALVE ASSEMBLY (#2)


HYDRAULIC PUMP AND HYDRAULIC GEAR PUMP

ITEM PART NO. DESCRIPTION QTY

1601936 Hydraulic Pump Assembly (LH/Main) .......................................................................... 1


1628091 Hydraulic Pump Assembly (RH/Steering).................................................................... 1
1663896 Control Valve Assembly........................................................................................... 1
1 1664127 Valve ................................................................................................................... 1
1 1664128 Follower............................................................................................................... 1
1 1664129 O-Ring................................................................................................................. 1
1 1664130 Screw .................................................................................................................. 1
1 1664131 Screw .................................................................................................................. 2
1 1664132 Sleeve ................................................................................................................. 1
1 1664133 Sleeve ................................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 9-57


for service procedures.
UNIT CODE B222
EUROPE 08/2007

PISTON HOUSING (Figure 9-25)


LEFT AND RIGHT HAND HYDRAULIC PUMPS

ITEM PART NO. DESCRIPTION QTY

1601936 Hydraulic Pump Assembly (LH/Main) .......................................................................... 1


1628091 Hydraulic Pump Assembly (RH/Steering).................................................................... 1
1663973 Piston Housing Assembly........................................................................................ 1
1 1663977 Piston .................................................................................................................. 9
2 1663978 Cylinder............................................................................................................... 1
3 1663979 Retaining Plate.................................................................................................... 1
4 1663980 Retaining Ball...................................................................................................... 1
5 1663981 Spring.................................................................................................................. 1
6 1663982 Pressure Pin ....................................................................................................... 3
7 1663983 Retaining Ring .................................................................................................... 1
8 1663984 Back-Up Plate ..................................................................................................... 1
9 1663974 Control Plate............................................................................................................ 1

9-58 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

ROTARY GROUP (Figure 9-26)


HYDRAULIC PUMP AND HYDRAULIC GEAR PUMP

ITEM PART NO. DESCRIPTION QTY

1601936 Hydraulic Pump Assembly (LH/Main) .......................................................................... 1


1628091 Hydraulic Pump Assembly (RH/Steering).................................................................... 1
1663906 Rotary Group........................................................................................................... 1
1 1663986 Control Piston ..................................................................................................... 1
2 1663987 Piston Guide ....................................................................................................... 1
3 1663988 Piston .................................................................................................................. 1
4 1663989 Piston Guide ....................................................................................................... 1
5 1663990 Spring.................................................................................................................. 1
6 1663991 Sleeve ................................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 9-59


for service procedures.
UNIT CODE B222
EUROPE 08/2007

CAP ASSEMBLY (Figure 9-27)


CONTROL VALVE (#1)
HYDRAULIC PUMP AND HYDRAULIC GEAR PUMP

ITEM PART NO. DESCRIPTION QTY

1601936 Hydraulic Pump Assembly (LH/Main) .......................................................................... 1


1628091 Hydraulic Pump Assembly (RH/Steering).................................................................... 1
1663996 Cap Assembly ......................................................................................................... 1
1 1664109 Screw .................................................................................................................. 1
2 1664110 Nut ...................................................................................................................... 1
3 1664111 Cap ..................................................................................................................... 1
4 1664112 Back-Up Ring ...................................................................................................... 1
5 1664113 Spindle ................................................................................................................ 1
6 1664114 Spring Collar ....................................................................................................... 1
7 1664115 Shim.................................................................................................................... 1
8 1664116 O-Ring................................................................................................................. 1
9 1664117 O-Ring................................................................................................................. 1
10 1664118 Snap Ring ........................................................................................................... 1
11 1664119 Shim.................................................................................................................... 1

9-60 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

STROKE LIMITATION (Figure 9-28)


CONTROL VALVE (#1)
HYDRAULIC PUMP AND HYDRAULIC GEAR PUMP

ITEM PART NO. DESCRIPTION QTY

1601936 Hydraulic Pump Assembly (LH/Main) .......................................................................... 1


1628091 Hydraulic Pump Assembly (RH/Steering).................................................................... 1
1664004 Stroke Limitation Assembly ..................................................................................... 1
1 1664120 Screw .................................................................................................................. 1
2 1664121 Nut ...................................................................................................................... 1
3 1664122 O-Ring................................................................................................................. 1
4 1664123 Bolt...................................................................................................................... 1
5 1664124 Back-Up Ring ...................................................................................................... 1
6 1664125 Cap ..................................................................................................................... 1
7 1664001 O-Ring................................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 9-61


for service procedures.
UNIT CODE B222
EUROPE 08/2007

ACCUMULATOR AND ATTACHING PARTS (Figure 9-29)

9-62 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

ACCUMULATOR AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1496496 Accumulator (Brake) .................................................................................................... 1


1 1502888 Screw ...................................................................................................................... 2
2 1376934 Protector.................................................................................................................. 1
3 1502887 O-Ring ..................................................................................................................... 1
4 .. . . . Gas Valve ................................................................................................................ 1
5 .. . . . Gasoline End Cap ................................................................................................... 1
6 .. . . . O-Ring (Gasoline End Cap) .................................................................................... 2
7 .. . . . Back-Up Ring (Gasoline End Cap).......................................................................... 2
8 .. . . . Shell ........................................................................................................................ 1
9 1376933 Wear Ring (Piston) .................................................................................................. 2
10 1502883 Piston ...................................................................................................................... 1
11 .. . . . Back-Up Ring (Piston)............................................................................................. 2
12 .. . . . O-Ring (Piston)........................................................................................................ 1
13 .. . . . O-Ring (Hydraulic End Cap).................................................................................... 2
14 .. . . . End Cap (Hydraulic) ................................................................................................ 1
15 302400 Locknut ........................................................................................................................ 4
16 320157 Washer ........................................................................................................................ 2
17 136749 Capscrew..................................................................................................................... 4
18 1535372 Clamp .......................................................................................................................... 2
19 1473887 Fitting........................................................................................................................... 1

1502879 Repair Kit (Includes Items 3, 6-7, 9, 11-12) ................................................................. 1

©2007 HYSTER COMPANY See Service Manual 9-63


for service procedures.
UNIT CODE B222
EUROPE 08/2007

HYDRAULIC MOTOR (Figure 9-30)


POWERED SLIDING CAB

9-64 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

HYDRAULIC MOTOR
POWERED SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

1 1633139 Hydraulic Motor............................................................................................................ 1


2 388251 Ring ......................................................................................................................... 1
3 .. . . . Shaft Seal................................................................................................................ 1
4 .. . . . O-Ring ..................................................................................................................... 1
5 1357029 O-Ring ..................................................................................................................... 3
6 381370 Washer .................................................................................................................... 7
a .. . . . Washer .................................................................................................................... 1

1639472 Seal Kit (Includes Items 2-7) ....................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 9-65


for service procedures.
UNIT CODE B222
EUROPE 08/2007

JOYSTICK INSTALLATION (Figure 9-31)

9-66 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

JOYSTICK INSTALLATION

ITEM PART NO. DESCRIPTION QTY

1 1498357 Screw........................................................................................................................... 6
2 1492140 Washer ........................................................................................................................ 6
3 1629083 Joystick Assembly (☞ Figure 4-18) ........................................................................... 1
4 1571810 Nut ............................................................................................................................... 1
5 1634995 Plate ............................................................................................................................ 1
6 1634996 Armrest Assembly (☞ Figure 1-28) ........................................................................... 1
7 1628922 Wire Harness (Armrest) (☞ Figure 4-30) ................................................................... 1
8 1571627 Pivot Arm Assembly (☞ Figure 1-29) ......................................................................... 1
9 1616398 Valve Assembly (Joystick) ........................................................................................... 1
9 1636868 Plunger Kit............................................................................................................... 3
9 1636869 Seal Kit .................................................................................................................... 1
10 1603522 Seat Assembly (Mechanical Suspension) (Fabric Cover) (☞ Figure 1-24) ................ 1
10 1603524 Seat Assembly (Air Suspension) (Fabric Cover) (☞ Figure 1-24) ............................. 1
11 1624172 Hose ............................................................................................................................ 1
12 1624173 Hose ............................................................................................................................ 1
13 1624174 Hose ............................................................................................................................ 3
14 1624434 Hose ............................................................................................................................ 1
15 1473899 Fitting........................................................................................................................... 6
15 265787 O-Ring ..................................................................................................................... 1
16 1564902 Identification Band (White) .......................................................................................... 14
17 1564899 Identification Band (Red) ............................................................................................. 2
18 1564901 Identification Band (Orange)........................................................................................ 2
19 1564900 Identification Band (Green).......................................................................................... 2
20 1564897 Identification Band (Yellow).......................................................................................... 2
21 1564898 Identification Band (Blue) ............................................................................................ 2
22 1555981 Hose Guard ................................................................................................................. 1
23 292500 Capscrew..................................................................................................................... 8
24 320156 Washer ........................................................................................................................ 8
25 1623283 Plate (Adapter) ............................................................................................................ 1

©2007 HYSTER COMPANY See Service Manual 9-67


for service procedures.
UNIT CODE B222
EUROPE 08/2007

JOYSTICK ASSEMBLY (Figure 9-32)

9-68 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

JOYSTICK ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1629083 Joystick Assembly........................................................................................................ 1


1 1635687 Handle (Rotary)....................................................................................................... 1
2 1635698 Switch (Rocker) ....................................................................................................... 1
3 1635693 Boot ......................................................................................................................... 1
4 1635692 Switch (Rocker) ....................................................................................................... 1
5 1504901 Switch (Push Button)............................................................................................... 3
6 1584824 Trigger ..................................................................................................................... 1
7 1584828 Switch (See Saw) .................................................................................................... 1
8 1635694 Plate ........................................................................................................................ 1
a 1584825 Compression Spring................................................................................................ 1
a 1584826 Microswitch.............................................................................................................. 1
a 1635689 Spring ...................................................................................................................... 1
a 1635690 Bolt .......................................................................................................................... 1
a 1635691 Detent...................................................................................................................... 1
a 1635695 Microswitch.............................................................................................................. 1

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 9-69


for service procedures.
UNIT CODE B222
EUROPE 08/2007

BOOM HYDRAULIC SYSTEM (Figure 9-33)

9-70 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

BOOM HYDRAULIC SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 1641965 Hose ............................................................................................................................ 1


2 1641964 Hose ............................................................................................................................ 1
3 296077 Capscrew..................................................................................................................... 4
4 320165 Washer ........................................................................................................................ 4
5 242016 Flange (Split Half) ........................................................................................................ 2
6 210642 O-Ring ......................................................................................................................... 2
7 1613292 Hose ............................................................................................................................ 1
8 190757 Flange (Split Half) ........................................................................................................ 6
9 169787 O-Ring ......................................................................................................................... 3
10 1487064 Fitting........................................................................................................................... 1
10 265731 O-Ring ..................................................................................................................... 1
10 1527813 O-Ring ..................................................................................................................... 1
11 296027 Capscrew..................................................................................................................... 12
12 320159 Washer ........................................................................................................................ 12
13 296052 Capscrew..................................................................................................................... 4
14 1607329 Valve Assembly (Load Hold, Telescope)...................................................................... 1
15 1612959 Hose ............................................................................................................................ 1
16 1607671 Cylinder (Boom Extension) .......................................................................................... 1
17 321487 Clamp .......................................................................................................................... 5
18 292519 Capscrew..................................................................................................................... 20
19 888089 Clamp .......................................................................................................................... 10
20 129563 Strap Clamp................................................................................................................. 14
21 1613305 Hose ............................................................................................................................ 1
22 1588514 Fitting........................................................................................................................... 4
22 265731 O-Ring ..................................................................................................................... 1
23 1589197 Hose ............................................................................................................................ 2
24 239503 Nut ............................................................................................................................... 2
25 320157 Washer ........................................................................................................................ 20
26 296014 Capscrew..................................................................................................................... 4
27 1533664 Clamp .......................................................................................................................... 4
28 1476691 Hose ............................................................................................................................ 2
29 1470841 Fitting........................................................................................................................... 1
29 265731 O-Ring ..................................................................................................................... 1
30 1594815 Hose ............................................................................................................................ 2
31 1594834 Hose ............................................................................................................................ 1
32 1554710 Fitting........................................................................................................................... 2
32 280154 O-Ring ..................................................................................................................... 1
33 302400 Locknut ........................................................................................................................ 12
34 1616387 Clamp .......................................................................................................................... 2
35 1616389 Plate (Cover)................................................................................................................ 2
36 292512 Capscrew..................................................................................................................... 3
37 1522442 Fitting........................................................................................................................... 2
37 244167 O-Ring ..................................................................................................................... 1
37 280154 O-Ring ..................................................................................................................... 1
38 1617669 Hose ............................................................................................................................ 2
39 1619661 Tube ............................................................................................................................. 1
40 1619662 Tube ............................................................................................................................. 1
41 1522441 Fitting........................................................................................................................... 4
41 244167 O-Ring ..................................................................................................................... 2
42 1619664 Tube ............................................................................................................................. 1
43 1619663 Tube ............................................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 9-71


for service procedures.
UNIT CODE B222
EUROPE 08/2007

BOOM HYDRAULIC SYSTEM

ITEM PART NO. DESCRIPTION QTY

44 1618452 Clamp .......................................................................................................................... 1


45 1533649 Plate (Cover)................................................................................................................ 1
46 1641815 Hose ............................................................................................................................ 1
47 1641816 Hose ............................................................................................................................ 1
48 1557756 Strap (Static)................................................................................................................ 3
49 1522426 Fitting ........................................................................................................................... 1
49 265731 O-Ring ..................................................................................................................... 1
50 287816 Capscrew..................................................................................................................... 4
51 320156 Washer ........................................................................................................................ 8
52 302399 Nut ............................................................................................................................... 4
53 1624549 Boom Sensor Assembly (Boom Angle and Extension)................................................ 1
54 1560006 Plate (Cover)................................................................................................................ 2
55 292521 Capscrew..................................................................................................................... 8
56 1533662 Lockwasher.................................................................................................................. 8
57 1613473 Clamp .......................................................................................................................... 2
58 1617461 Plate ............................................................................................................................ 2
59 1533658 Clamp .......................................................................................................................... 2
60 1533647 Clamp .......................................................................................................................... 2
61 136703 Capscrew..................................................................................................................... 2
62 176640 Capscrew..................................................................................................................... 1
63 258590 Clamp .......................................................................................................................... 1
296070 Capscrew (Not Illustrated) ........................................................................................... 4
287814 Capscrew (Not Illustrated) ........................................................................................... 2
302402 Locknut (Not Illustrated)............................................................................................... 2

9-72 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

9-73
UNIT CODE B222
EUROPE 08/2007

BOOM EXTENSION CYLINDER MOUNTING (Figure 9-34)

9-74 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

BOOM EXTENSION CYLINDER MOUNTING

ITEM PART NO. DESCRIPTION QTY

1 292561 Capscrew..................................................................................................................... 2
2 1607671 Cylinder (☞ Figure 9-35) ........................................................................................... 1
3 885470 Pin ............................................................................................................................... 1
4 885510 Keeper ......................................................................................................................... 1
5 885471 Pin ............................................................................................................................... 1
6 885491 Cover ........................................................................................................................... 2
7 296040 Capscrew..................................................................................................................... 6
8 320165 Washer ........................................................................................................................ 2

©2007 HYSTER COMPANY See Service Manual 9-75


for service procedures.
UNIT CODE B222
EUROPE 08/2007

BOOM EXTENSION CYLINDER ASSEMBLY (Figure 9-35)

9-76 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

BOOM EXTENSION CYLINDER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1607671 Cylinder (Boom Extension) .......................................................................................... 1


1 1633721 Rod End .................................................................................................................. 1
2 1566910 O-Ring ..................................................................................................................... 1
3 1633720 Piston Rod............................................................................................................... 1
4 1633739 Capscrew ................................................................................................................ 8
5 1633738 Slide ........................................................................................................................ 2
6 1633723 Spacer ..................................................................................................................... 1
7 1633728 O-Ring ..................................................................................................................... 1
8 1633729 Back-Up Ring .......................................................................................................... 1
9 1633734 Capscrew ................................................................................................................ 16
10 1633732 Wear Band .............................................................................................................. 3
11 1633727 Seal (Rod) ............................................................................................................... 1
12 1633725 Seal (Rod) ............................................................................................................... 1
13 1633726 Wiper ....................................................................................................................... 1
14 1633717 Bearing .................................................................................................................... 1
15 1566908 Wear Band .............................................................................................................. 1
16 1633724 Seal (Piston)............................................................................................................ 1
17 1633733 Screw (Locking)....................................................................................................... 1
18 1633719 Piston ...................................................................................................................... 1
19 1633730 O-Ring ..................................................................................................................... 1
20 1633731 O-Ring ..................................................................................................................... 1
21 1633735 Plug (Air Bleed) ....................................................................................................... 2
22 1633736 Ball .......................................................................................................................... 2
23 1633737 Dust Cap ................................................................................................................. 2
24 1633718 Tube......................................................................................................................... 1
25 1633722 Oil Lead ................................................................................................................... 1
26 1633716 O-Ring ..................................................................................................................... 1
27 1633744 Bolt .......................................................................................................................... 4

1616394 Seal Kit (Includes Items 7-8, 10-13, 15-16, 19-20) ...................................................... 1

©2007 HYSTER COMPANY See Service Manual 9-77


for service procedures.
UNIT CODE B222
EUROPE 08/2007

BOOM DERRICKING CYLINDER MOUNTING (Figure 9-36)

9-78 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

BOOM DERRICKING CYLINDER MOUNTING

ITEM PART NO. DESCRIPTION QTY

1 1661015 Derricking Cylinder (Left Hand) (☞ Figure 9-39) ....................................................... 1


1 1661016 Derricking Cylinder (Right Hand) (☞ Figure 9-39) ..................................................... 1
2 1473950 Fitting........................................................................................................................... 2
2 265787 O-Ring ..................................................................................................................... 1
2 16481 O-Ring ..................................................................................................................... 1
3 1607910 Plate ............................................................................................................................ 4
4 320169 Washer ........................................................................................................................ 8
5 292582 Capscrew..................................................................................................................... 8
6 1622817 Capscrew..................................................................................................................... 4
7 320177 Washer ........................................................................................................................ 8
8 1607677 Pin ............................................................................................................................... 4
9 1607895 Ring ............................................................................................................................. 4
10 293724 Nut ............................................................................................................................... 4
11 b 1619027 Valve Assembly (Load Hold, Derrick, LH) (☞ Figure 9-38) ........................................ 1
11 c 1648948 Valve Assembly (Load Hold, Derrick, LH) (☞ Figure 9-38) ........................................ 1
12 296052 Capscrew..................................................................................................................... 8
13 1473887 Fitting........................................................................................................................... 2
13 265731 O-Ring ..................................................................................................................... 1
13 16484 O-Ring ..................................................................................................................... 1
14 190757 Flange (Split Half) ........................................................................................................ 8
15 287860 Capscrew..................................................................................................................... 16
16 292682 Lockwasher.................................................................................................................. 16
17 169787 O-Ring ......................................................................................................................... 4
18 210642 O-Ring ......................................................................................................................... 2
19 1608276 Hose ............................................................................................................................ 2
20 1607328 Valve Assembly (Load Hold, Derrick, RH) (☞ Figure 9-38) ....................................... 1
20 1648947 Valve Assembly (Load Hold, Derrick, RH) (☞ Figure 9-38) ....................................... 1
21 1516653 Fitting........................................................................................................................... 2
a 1487063 Fitting (Load Hold Valves)............................................................................................ 2

FOOTNOTES:
a Not Illustrated
b ⇒ S/N B222E01525E
c S/N B222E01526E ⇒

©2007 HYSTER COMPANY See Service Manual 9-79


for service procedures.
UNIT CODE B222
EUROPE 08/2007

LOAD HOLDING VALVE (Figure 9-37)


TELESCOPING

9-80 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

LOAD HOLDING VALVE


TELESCOPING

ITEM PART NO. DESCRIPTION QTY

1607329 Valve Assembly (Load Hold, Telescope)...................................................................... 1


1 1637035 Valve........................................................................................................................ 2
2 1637027 Valve........................................................................................................................ 1
3 1637031 Check Valve............................................................................................................. 2
4 1637043 Plug ......................................................................................................................... 4
5 a .. . . . Housing ................................................................................................................... 1
6 a .. . . . Plug ......................................................................................................................... 14
7 a .. . . . Nameplate ............................................................................................................... 1
8 1637036 Screw ...................................................................................................................... 2
9 1637041 Plug ......................................................................................................................... 2
10 1637029 Valve (Directional Control)....................................................................................... 1
10 1637030 Coil...................................................................................................................... 1
11 1637044 O-Ring ..................................................................................................................... 1
12 1637042 Plug ......................................................................................................................... 1
13 1637028 Screw ...................................................................................................................... 1
14 1637040 Plug ......................................................................................................................... 2
15 1637032 Screw ...................................................................................................................... 1
16 1637033 Valve (Directional Control)....................................................................................... 1
16 1637030 Coil...................................................................................................................... 1

FOOTNOTES:
a Not Serviced Separately

©2007 HYSTER COMPANY See Service Manual 9-81


for service procedures.
UNIT CODE B222
EUROPE 08/2007

LOAD HOLDING VALVE (Figure 9-38)


DERRICKING

9-82 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

LOAD HOLDING VALVE


DERRICKING

ITEM PART NO. DESCRIPTION QTY

b 1607328 Valve Assembly (Load Hold, Derrick, RH) ................................................................... 1


c 1648947 Valve Assembly (Load Hold, Derrick, RH) ................................................................... 1
b 1619027 Valve Assembly (Load Hold, Derrick, LH).................................................................... 1
c 1648948 Valve Assembly (Load Hold, Derrick, LH).................................................................... 1
1 1637049 Plug ......................................................................................................................... 1
2 1637045 Valve........................................................................................................................ 1
3 1637047 Valve........................................................................................................................ 1
4 1637033 Valve (Directional Control)....................................................................................... 1
4 1637030 Coil...................................................................................................................... 1
5 1637046 Relief Valve ............................................................................................................. 1
6 1637040 Plug ......................................................................................................................... 3
7 1637048 Screw ...................................................................................................................... 1
8 .. . . . Plug ......................................................................................................................... 7
9 1637029 Valve (Directional Control)....................................................................................... 1
9 1637030 Coil...................................................................................................................... 1
10 1637043 Plug ......................................................................................................................... 1
11 1637041 Plug ......................................................................................................................... 2
12 b 1637027 Valve........................................................................................................................ 1
12 c 1657035 Valve........................................................................................................................ 1
13 1474926 Plug ......................................................................................................................... 2
14 1637031 Check Valve............................................................................................................. 1
15 .. . . . Nameplate ............................................................................................................... 1
16 1637036 Screw ...................................................................................................................... 2
17 .. . . . Housing (RH)........................................................................................................... 1
17 a .. . . . Housing (LH) ........................................................................................................... 1
18 1637032 Screw ...................................................................................................................... 2
19 1653534 Valve........................................................................................................................ 1
20 1637044 O-Ring ..................................................................................................................... 1

FOOTNOTES:
a Not Shown
b ⇒ S/N B222E01525E
c S/N B222E01526E ⇒

©2007 HYSTER COMPANY See Service Manual 9-83


for service procedures.
UNIT CODE B222
EUROPE 08/2007

BOOM DERRICKING CYLINDER ASSEMBLY (Figure 9-39)

9-84 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

BOOM DERRICKING CYLINDER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1661015 Derricking Cylinder (Left Hand) ................................................................................... 1


1661016 Derricking Cylinder (Right Hand) ................................................................................. 1
1 1616800 Lock Ring ................................................................................................................ 2
2 1662254 Bearing (Spherical) ................................................................................................. 2
3 1633744 Bolt .......................................................................................................................... 4
4 1671771 Rod End .................................................................................................................. 1
5 1633706 O-Ring ..................................................................................................................... 2
6 1633703 Wiper ....................................................................................................................... 1
7 1671768 Bearing .................................................................................................................... 1
8 1633708 Plug ......................................................................................................................... 2
9 1633702 Seal (Rod) ............................................................................................................... 1
10 1633705 O-Ring ..................................................................................................................... 1
11 1633704 Seal (Rod) ............................................................................................................... 1
12 1633707 Back-Up Ring .......................................................................................................... 1
13 1633697 Piston Rod............................................................................................................... 1
14 1671774 Tube......................................................................................................................... 1
15 1633698 Spacer ..................................................................................................................... 1
16 1633709 Wear Band .............................................................................................................. 1
17 1633701 Seal (Piston)............................................................................................................ 2
18 1671769 Piston ...................................................................................................................... 1
19 1671772 Spacer ..................................................................................................................... 1
20 1633712 Plug ......................................................................................................................... 1
21 1633714 Bolt .......................................................................................................................... 4
22 1633713 O-Ring ..................................................................................................................... 3
23 1633715 Plug ......................................................................................................................... 1
24 1633716 O-Ring ..................................................................................................................... 1
a 1671773 Srew Stop .................................................................................................................... 2

1616393 Seal Kit (Includes Items 5-6, 9-12, 16-17) ................................................................... 1

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 9-85


for service procedures.
UNIT CODE B222
EUROPE 08/2007

STABILZER HYDRAULICS (Figure 9-40)


RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH,
RS46-48L IH, RS46-38LS IH

9-86 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

STABILZER HYDRAULICS
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH,
RS46-48L IH, RS46-38LS IH

ITEM PART NO. DESCRIPTION QTY

1 292608 Capscrew..................................................................................................................... 8
2 320173 Washer ........................................................................................................................ 8
3 1655259 Pin ............................................................................................................................... 2
4 1654348 Cylinder Assembly (Stabilizer) (☞ Figure 9-41) ......................................................... 2
5 140595 O-Ring ......................................................................................................................... 4
6 222530 Fitting........................................................................................................................... 8
7 176640 Capscrew..................................................................................................................... 16
8 292681 Lockwasher.................................................................................................................. 16
9 320177 Washer ........................................................................................................................ 8
10 292625 Capscrew..................................................................................................................... 1
11 296012 Capscrew..................................................................................................................... 2
12 1561747 Clamp .......................................................................................................................... 2
13 320157 Washer ........................................................................................................................ 6
14 302400 Locknut ........................................................................................................................ 4
15 1657306 Tube ............................................................................................................................. 1
16 1670492 Tube ............................................................................................................................. 1
17 1486749 Fitting........................................................................................................................... 6
18 1615605 Transducer (Pressure) ................................................................................................. 4
19 1670760 Wire Harness (Stabilizer Valve) ................................................................................... 1
20 320159 Washer ........................................................................................................................ 11
21 292517 Capscrew..................................................................................................................... 4
22 1653835 Plate ............................................................................................................................ 1
23 292514 Bolt .............................................................................................................................. 3
24 1670692 Valve Assembly (Stabilizer) ......................................................................................... 1
25 302401 Locknut ........................................................................................................................ 4
26 1657327 Tube ............................................................................................................................. 1
27 1657326 Tube ............................................................................................................................. 1
28 1598366 Proximity Switch .......................................................................................................... 2
28 1330410 Connector................................................................................................................ 1
28 1330415 Secondary Lock....................................................................................................... 1
28 1502712 Terminal (Pin) .......................................................................................................... 3
28 1636468 Proximity Sensor ..................................................................................................... 1
29 129563 Strap Clamp................................................................................................................. 2
30 320165 Washer ........................................................................................................................ 2
31 292561 Capscrew..................................................................................................................... 2
32 1659893 Bracket......................................................................................................................... 2
33 1659894 Bracket......................................................................................................................... 2
34 320161 Washer ........................................................................................................................ 4
35 292513 Capscrew..................................................................................................................... 4
36 302405 Nut ............................................................................................................................... 2
37 320169 Washer ........................................................................................................................ 4
38 292597 Capscrew..................................................................................................................... 2
39 1656836 Pin ............................................................................................................................... 2
40 1655252 Stabilizer Frame........................................................................................................... 1
41 346656 Capscrew..................................................................................................................... 1
42 1533665 Clamp .......................................................................................................................... 2
43 1530668 Cover ........................................................................................................................... 2
44 136703 Capscrew..................................................................................................................... 1
45 1655713 Hose ............................................................................................................................ 1
46 1618758 Fitting........................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 9-87


for service procedures.
UNIT CODE B222
EUROPE 08/2007

STABILZER HYDRAULICS
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH,
RS46-48L IH, RS46-38LS IH

ITEM PART NO. DESCRIPTION QTY

47 1655712 Hose ............................................................................................................................ 1


48 1473887 Fitting ........................................................................................................................... 1
48 265731 O-Ring ..................................................................................................................... 1
48 16484 O-Ring ..................................................................................................................... 1
49 1487095 Fitting ........................................................................................................................... 1
49 265731 O-Ring ..................................................................................................................... 3
50 1655709 Hose ............................................................................................................................ 1
51 1486741 Fitting ........................................................................................................................... 1
51 265787 O-Ring ..................................................................................................................... 1
51 16481 O-Ring ..................................................................................................................... 1
52 1487097 Fitting ........................................................................................................................... 1
52 265787 O-Ring ..................................................................................................................... 3
53 1473926 Fitting ........................................................................................................................... 1
54 1516200 Fitting ........................................................................................................................... 1
54 265787 O-Ring ..................................................................................................................... 1
54 16481 O-Ring ..................................................................................................................... 1
55 1487094 Fitting ........................................................................................................................... 1
56 1490813 Fitting ........................................................................................................................... 1
57 1671262 Pressure Switch........................................................................................................... 1

9-88 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

9-89
UNIT CODE B222
EUROPE 08/2007

STABILIZER CYLINDER (Figure 9-41)


RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH,
RS46-48L IH, RS46-38LS IH

9-90 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

STABILIZER CYLINDER
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH,
RS46-48L IH, RS46-38LS IH

ITEM PART NO. DESCRIPTION QTY

1654348 Cylinder Assembly (Stabilizer)..................................................................................... 1


1 1670322 Piston ...................................................................................................................... 1
2 1670331 Wear Band .............................................................................................................. 2
3 1670327 Piston Seal .............................................................................................................. 1
4 1633740 Screw ...................................................................................................................... 2
5 1670325 Tube......................................................................................................................... 1
6 1670323 Spacer ..................................................................................................................... 1
7 1670330 O-Ring ..................................................................................................................... 1
8 1670324 Piston Rod............................................................................................................... 1
9 1633728 O-Ring ..................................................................................................................... 1
10 1633729 Back-Up Ring .......................................................................................................... 1
11 1670328 Rod Seal.................................................................................................................. 1
12 1670321 Bearing .................................................................................................................... 1
13 1670329 Wiper ....................................................................................................................... 1
14 1670326 Bearing (Spherical) ................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 9-91


for service procedures.
NOTES

9-92
UNIT CODE B222
08/2007 EUROPE

10 BOOM

10 BOOM
UNIT CODE B222
08/2007 EUROPE

SECTION 10
BOOM

DESCRIPTION PAGE

BOOM
INNER............................................................................................................................................................. 10-6
OUTER ........................................................................................................................................................... 10-4
BOOM MOUNTING ............................................................................................................................................ 10-2
CHAIN AND SUPPORT ATTACHMENT............................................................................................................. 10-8

©2007 HYSTER COMPANY See Service Manual 10-1


for service procedures.
UNIT CODE B222
EUROPE 08/2007

BOOM MOUNTING (Figure 10-1)

10-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

BOOM MOUNTING

ITEM PART NO. DESCRIPTION QTY

1 1622815 Bushing........................................................................................................................ 2
2 1601121 Pin ............................................................................................................................... 2
3 1601122 Cap .............................................................................................................................. 2
4 1601123 Cap .............................................................................................................................. 2
5 320173 Washer ........................................................................................................................ 4
6 1611180 Capscrew..................................................................................................................... 2
7 293723 Nut ............................................................................................................................... 2
8 132860 Capscrew..................................................................................................................... 6
9 887068 Lube Fitting .................................................................................................................. 2
10 320161 Washer ........................................................................................................................ 6

©2007 HYSTER COMPANY See Service Manual 10-3


for service procedures.
UNIT CODE B222
EUROPE 08/2007

BOOM (Figure 10-2)


OUTER

10-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

BOOM
OUTER

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Outer Boom ................................................................................................................. 1


2 302406 Nut ............................................................................................................................... 4
3 885505 Screw........................................................................................................................... 4
4 885469 Retainer ....................................................................................................................... 4
5 296071 Capscrew..................................................................................................................... 24
6 885494 Shim ............................................................................................................................ 4
7 885508 Wear Plate ................................................................................................................... 2
8 885509 Wear Plate ................................................................................................................... 2
9 1607472 Wear Plate ................................................................................................................... 2
10 320165 Washer ........................................................................................................................ 12
11 292559 Capscrew..................................................................................................................... 4
12 885498 Wear Plate ................................................................................................................... 2
13 1652281 Retainer (Wear Plate) .................................................................................................. 1
14 292561 Capscrew..................................................................................................................... 8
15 246001 Capscrew..................................................................................................................... 2
16 320161 Washer ........................................................................................................................ 6

©2007 HYSTER COMPANY See Service Manual 10-5


for service procedures.
UNIT CODE B222
EUROPE 08/2007

BOOM (Figure 10-3)


INNER

10-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

BOOM
INNER

ITEM PART NO. DESCRIPTION QTY

1 887068 Lube Fitting .................................................................................................................. 2


2 .. . . . Inner Boom .................................................................................................................. 1
3 1580105 Bushing........................................................................................................................ 2
4 1579506 Pin ............................................................................................................................... 2
5 320169 Washer ........................................................................................................................ 8
6 292583 Capscrew..................................................................................................................... 4
7 1580109 Capscrew..................................................................................................................... 2
8 1580104 Bushing........................................................................................................................ 2
9 1580103 Bushing........................................................................................................................ 2
10 302405 Nut ............................................................................................................................... 2
11 885498 Wear Plate ................................................................................................................... 2
12 1615957 Retainer (Wear Plate) .................................................................................................. 1
13 320165 Washer ........................................................................................................................ 7
14 292559 Capscrew..................................................................................................................... 7
15 1545167 Lube Fitting .................................................................................................................. 2

©2007 HYSTER COMPANY See Service Manual 10-7


for service procedures.
UNIT CODE B222
EUROPE 08/2007

CHAIN AND SUPPORT ATTACHMENT (Figure 10-4)

10-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

CHAIN AND SUPPORT ATTACHMENT

ITEM PART NO. DESCRIPTION QTY

1 1607470 Support (Chain) ........................................................................................................... 1


2 1483978 Guide ........................................................................................................................... 1
3 320157 Washer ........................................................................................................................ 8
4 1327647 Capscrew..................................................................................................................... 4
5 320166 Washer ........................................................................................................................ 4
6 292559 Capscrew..................................................................................................................... 4
7 302400 Locknut ........................................................................................................................ 4

©2007 HYSTER COMPANY See Service Manual 10-9


for service procedures.
NOTES

10-10
UNIT CODE B222
08/2007 EUROPE

11 ATTACHMENTS

11 ATTACHMENTS
UNIT CODE B222
08/2007 EUROPE

SECTION 11
ATTACHMENTS

DESCRIPTION PAGE

BUMPERS ASSEMBLY
INSET ........................................................................................................................................................... 11-38
STANDARD................................................................................................................................................... 11-37
CYLINDER ASSEMBLY
EXTENSION ................................................................................................................................................. 11-14
PILE SLOPE ................................................................................................................................................. 11-16
POWERDAMP .............................................................................................................................................. 11-17
SIDE-SHIFT .................................................................................................................................................. 11-13
ELECTRIC BOXES........................................................................................................................................... 11-41
ELECTRICAL SYSTEM.................................................................................................................................... 11-34
HYDRAULIC STOP ASSEMBLY ...................................................................................................................... 11-40
HYDRAULIC STOP KIT.................................................................................................................................... 11-39
HYDRAULIC SYSTEM
CONTAINER ATTACHMENT
SHEET 1 0F 2 ........................................................................................................................................... 11-30
SHEET 2 OF 2 .......................................................................................................................................... 11-32
MAINFRAME ...................................................................................................................................................... 11-2
PENDULAR TWIST LOCK ............................................................................................................................... 11-10
ROTATOR ASSEMBLY ....................................................................................................................................... 11-4
SWIVEL ASSEMBLY ........................................................................................................................................ 11-18
VALVE ASSEMBLY
DAMPING ..................................................................................................................................................... 11-28
EXTENSION CYLINDER .............................................................................................................................. 11-22
PILE SLOPE ................................................................................................................................................. 11-20
ROTATION AND BRAKE............................................................................................................................... 11-24
SIDE-SHIFT .................................................................................................................................................. 11-26
SWIVEL ........................................................................................................................................................ 11-21
TILT FLOAT................................................................................................................................................... 11-19
WEAR PADS ...................................................................................................................................................... 11-8

©2007 HYSTER COMPANY See Service Manual 11-1


for service procedures.
UNIT CODE B222
EUROPE 08/2007

MAINFRAME (Figure 11-1)

11-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

MAINFRAME

ITEM PART NO. DESCRIPTION QTY

.. . . . Main Frame.................................................................................................................. 1
1 6996295 Bolt .......................................................................................................................... 12
1 6996296 Lockwasher ............................................................................................................. 12
2 6990052 Strip ......................................................................................................................... 4
3 6990051 Cover ....................................................................................................................... 4
4 .. . . . Wear Pads (☞ Figure 11-3) ................................................................................... 2
5 1332281 Pin ........................................................................................................................... 2
6 6996194 Cotter Pin ................................................................................................................ 2
7 6996099 Washer .................................................................................................................... 2
8 6990056 Bracket .................................................................................................................... 2
9 302402 Locknut.................................................................................................................... 12
10 6996102 Washer .................................................................................................................... 12
11 6996101 Bolt .......................................................................................................................... 12
12 .. . . . Extension Cylinder Assembly (☞ Figure 11-6) ...................................................... 2
12 1332281 Pin....................................................................................................................... 2
12 6996194 Cotter Pin ............................................................................................................ 2
12 6996099 Washer................................................................................................................ 2
13 .. . . . Pendular Twistlock Assembly (☞ Figure 11-4) ...................................................... 2
ab 1597898 Cover Plate Stop Kit ................................................................................................ 1
6990685 Cover Plate ......................................................................................................... 1
6996025 Lockwasher ......................................................................................................... 4
6996482 Screw (Allen)....................................................................................................... 4

FOOTNOTES:
a Not Illustrated
b To Be Mounted On Main Frame When Stops Are Not Fitted.

©2007 HYSTER COMPANY See Service Manual 11-3


for service procedures.
UNIT CODE B222
EUROPE 08/2007

ROTATOR ASSEMBLY (Figure 11-2)

11-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

ROTATOR ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

.. . . . Rotator Assembly (With Tilt) ........................................................................................ 1


1 6990715 Bracket .................................................................................................................... 2
2 6996761 Bolt .......................................................................................................................... 4
3 6996025 Lockwasher ............................................................................................................. 4
4 6996029 Screw ...................................................................................................................... 8
5 6996025 Lockwasher ............................................................................................................. 8
6 .. . . . Valve Assembly (Rotation And Brake) (☞ Figure 11-14) ....................................... 1
7 6996252 Hydraulic Motor ....................................................................................................... 1
7 a 6999020 Seal Kit................................................................................................................ 1
7 b 6999017 Seal Kit................................................................................................................ 1
8 6996288 Key .......................................................................................................................... 1
9 6996569 Transmission ........................................................................................................... 2
9 6999031 Seal Kit................................................................................................................ 1
9 6997040 Brake Assembly .................................................................................................. 1
9 6999074 Repair Kit ........................................................................................................ 1
9 6999075 Spring Kit ........................................................................................................ 1
9 6999076 Seal Kit ........................................................................................................... 1
10 6990793 Bracket .................................................................................................................... 1
11 .. . . . Splitter Box .............................................................................................................. 1
12 6990535 Key .......................................................................................................................... 2
13 6990536 Ring Nut .................................................................................................................. 2
14 6996003 Lockwasher ............................................................................................................. 36
15 6996294 Bolt .......................................................................................................................... 36
16 .. . . . Sensor ..................................................................................................................... 2
17 6996419 Clamp ...................................................................................................................... 2
18 6996420 Washer .................................................................................................................... 2
19 6996296 Lockwasher ............................................................................................................. 4
20 6996561 Allen Screw ............................................................................................................. 4
21 6990658 Cover Plate.............................................................................................................. 2
22 6996725 Bolt .......................................................................................................................... 43
23 6996299 Washer .................................................................................................................... 190
24 6996309 Bolt .......................................................................................................................... 52
25 6996563 Nut........................................................................................................................... 95
26 6990533 Ring ......................................................................................................................... 6
27 1329442 Bushing ................................................................................................................... 4
28 6990714 Pin ........................................................................................................................... 6
29 320181 Washer .................................................................................................................... 6
30 302408 Nut........................................................................................................................... 6
31 .. . . . Pile Slope Cylinder Assembly (☞ Figure 11-7) ..................................................... 4
32 1332285 Spacer ..................................................................................................................... 4
33 6996005 Bolt .......................................................................................................................... 6
34 6990660 Pin ........................................................................................................................... 4
35 6996568 Washer .................................................................................................................... 20
36 6996007 Nut........................................................................................................................... 10
37 6990462 Pin ........................................................................................................................... 2
38 .. . . . Side-Shift Cylinder Assembly (☞ Figure 11-5) ...................................................... 2
39 6996565 Nut........................................................................................................................... 24
40 6996566 Washer .................................................................................................................... 24
41 6990661 Pin ........................................................................................................................... 2
42 6996278 Screw ...................................................................................................................... 2
43 302400 Locknut.................................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 11-5


for service procedures.
UNIT CODE B222
EUROPE 08/2007

ROTATOR ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

44 6996021 Screw ...................................................................................................................... 12


45 6990199 Key .......................................................................................................................... 4
46 6990290 Housing ................................................................................................................... 4
47 6996310 Bolt .......................................................................................................................... 24
48 6996028 Roll Pin .................................................................................................................... 16
49 6990289 Plate ........................................................................................................................ 8
50 6990794 Shim ........................................................................................................................ 4
51 6996786 Screw ...................................................................................................................... 8
52 6990795 Wear Pad................................................................................................................. 4
53 6990288 Pad .......................................................................................................................... 8
53 6991005 Shim (2 mm)............................................................................................................ AR
53 6991006 Shim (5 mm)............................................................................................................ AR
53 6991007 Shim (8 mm)............................................................................................................ AR
53 6991008 Shim (10 mm).......................................................................................................... AR
54 6996297 Ring ......................................................................................................................... 1
55 6996570 Bolt .......................................................................................................................... 20
56 6996001 Lockwasher ............................................................................................................. 20
57 6996571 Cover ....................................................................................................................... 1
58 .. . . . Swivel Assembly (☞ Figure 11-9) ......................................................................... 1
59 1329469 O-Ring ..................................................................................................................... 2
60 .. . . . Valve Assembly (Swivel) (☞ Figure 11-12) ........................................................... 1
61 6990528 Bracket .................................................................................................................... 1
62 6996567 Bolt .......................................................................................................................... 4

FOOTNOTES:
a For Use on Charr Lynn type Hydraulic Motor
b For Use on Ross Parker type Hydraulic Motor

11-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

11-7
UNIT CODE B222
EUROPE 08/2007

WEAR PADS (Figure 11-3)

11-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

WEAR PADS

ITEM PART NO. DESCRIPTION QTY

.. . . . Wear Pads ................................................................................................................... 1


1 6990585 Retainer................................................................................................................... 1
2 1332310 Wear Pad................................................................................................................. 10
3 6996668 Washer .................................................................................................................... 30
4 6996294 Bolt .......................................................................................................................... 30
5 6990584 Retainer................................................................................................................... 1
6 6990583 Retainer................................................................................................................... 1
7 6990522 Wear Pad................................................................................................................. 2
8 6990436 Bracket .................................................................................................................... 6
9 6990058 Shim ........................................................................................................................ 1
10 6996025 Lockwasher ............................................................................................................. 6
11 6996101 Bolt .......................................................................................................................... 6

©2007 HYSTER COMPANY See Service Manual 11-9


for service procedures.
UNIT CODE B222
EUROPE 08/2007

PENDULAR TWIST LOCK (Figure 11-4)

11-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

PENDULAR TWIST LOCK

ITEM PART NO. DESCRIPTION QTY

.. . . . Pendular Twist Lock ..................................................................................................... 1


1 6996014 Bolt .......................................................................................................................... 6
2 6990294 Rod.......................................................................................................................... 2
3 6991195 Bracket .................................................................................................................... 1
4 6990016 Tie Rod.................................................................................................................... 1
5 a 6990577 Arm.......................................................................................................................... 1
6 a 6996641 Bushing ................................................................................................................... 2
7 a 6990576 Housing ................................................................................................................... 1
8 a 6996640 Washer .................................................................................................................... 1
9 a 6996008 Snap Ring................................................................................................................ 1
10 a 6996638 Clamp ...................................................................................................................... 1
11 a 302400 Locknut.................................................................................................................... 2
12 a 6990575 Indicator................................................................................................................... 1
13 a 6996307 Bolt .......................................................................................................................... 2
14 a 6996006 Washer .................................................................................................................... 4
15 6990007 Pin ........................................................................................................................... 2
16 6996021 Screw ...................................................................................................................... 2
17 6996022 Lockwasher ............................................................................................................. 2
18 6996020 Ring Pin................................................................................................................... 2
19 6996023 Bolt .......................................................................................................................... 8
20 6996022 Lockwasher ............................................................................................................. 8
21 6990012 Crank (RH) .............................................................................................................. 8
22 6990013 Collet ....................................................................................................................... 2
23 6999001 Upper Bearing Kit .................................................................................................... 2
24 6996018 Washer .................................................................................................................... 4
25 6996016 O-Ring ..................................................................................................................... 4
26 6996015 Ball Joint.................................................................................................................. 2
27 1329443 Lube Fitting.............................................................................................................. 4
28 6999002 Lower Bearing Kit .................................................................................................... 2
29 6996019 Bushing ................................................................................................................... 2
30 6990014 Sleeve...................................................................................................................... 2
31 6996017 Spring ...................................................................................................................... 8
32 6990017 Key .......................................................................................................................... 2
33 6996028 Roll Pin .................................................................................................................... 6
34 6990015 Twistlock .................................................................................................................. 2
35 6990011 Pin ........................................................................................................................... 2
36 6990457 Bracket .................................................................................................................... 2
37 6996026 Screw ...................................................................................................................... 4
38 6996027 Spring ...................................................................................................................... 2
39 6990293 Bracket .................................................................................................................... 2
40 6996724 Spring ...................................................................................................................... 2
41 6990292 Sleeve...................................................................................................................... 2
42 6996007 Nut........................................................................................................................... 4
43 6996973 Screw ...................................................................................................................... 4
44 .. . . . Proximity Switch ...................................................................................................... 4
45 6996419 Clamp ...................................................................................................................... 4
46 6996420 Washer .................................................................................................................... 4
47 6996296 Lockwasher ............................................................................................................. 4
48 6996186 Bolt .......................................................................................................................... 4
49 6990291 Bracket .................................................................................................................... 2
50 292658 Nut........................................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 11-11


for service procedures.
UNIT CODE B222
EUROPE 08/2007

PENDULAR TWIST LOCK

ITEM PART NO. DESCRIPTION QTY

51 6996001 Lockwasher ............................................................................................................. 2


52 6990002 Adjuster ................................................................................................................... 2
53 6996003 Lockwasher ............................................................................................................. 4
54 6996478 Bolt .......................................................................................................................... 4
55 6996003 Lockwasher ............................................................................................................. 4
56 6996654 Roll Pin .................................................................................................................... 2
57 6990001 Twist Lock Cylinder.................................................................................................. 1
57 6996056 Screw .................................................................................................................. 4
57 6996050 Screw .................................................................................................................. 8
57 6996051 Washer................................................................................................................ 8
57 6999006 Seal Kit................................................................................................................ 1
57 6996052 Wiper Ring ...................................................................................................... 2
57 6996053 Back-Up Ring.................................................................................................. 2
57 6996054 O-Ring ............................................................................................................ 2
57 1329469 O-Ring ............................................................................................................ 1
57 6996055 Seal................................................................................................................. 1
58 292507 Capscrew ................................................................................................................ 4
59 6996301 Nut........................................................................................................................... 4
60 6996007 Nut........................................................................................................................... 4
60 320159 Washer .................................................................................................................... 4
61 6990637 Bracket (Sensor)...................................................................................................... 1
62 292516 Capscrew ................................................................................................................ 2
63 6996162 Washer .................................................................................................................... 4
64 6996188 Bolt .......................................................................................................................... 2
65 6990636 Bracket .................................................................................................................... 1

6999003 Sleeve Kit (Includes Items 29-30) ................................................................................ 1


6999004 Twist Lock Kit (Includes Items 19-22, 32-34) ............................................................... 1
6999005 Twist Lock Kit (Includes Items 16-23, 28-34) ............................................................... 1
6999041 Sensor Bracket Kit (Includes Items 45-47, 58-65) ....................................................... 1

FOOTNOTES:
a For Use With Truck Spreaders Only

11-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

CYLINDER ASSEMBLY (Figure 11-5)


SIDE-SHIFT

ITEM PART NO. DESCRIPTION QTY

6990542 Cylinder Assembly (Side-Shift) .................................................................................... 1


1 6990544 Piston Rod............................................................................................................... 1
2 6999016 Seal Kit .................................................................................................................... 1
3 6990230 Gland....................................................................................................................... 1
4 1329447 Piston ...................................................................................................................... 1
5 1329448 Nut........................................................................................................................... 1
6 302100 Screw ...................................................................................................................... 1
7 6990543 Shell ........................................................................................................................ 1
8 1329441 Snap Ring................................................................................................................ 2
9 1329442 Bushing ................................................................................................................... 2
10 1329443 Lube Fitting.............................................................................................................. 4
a 6990714 Pin ........................................................................................................................... 1
a 6990533 Ring ......................................................................................................................... 1
a 320181 Washer .................................................................................................................... 1
a 302408 Nut........................................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 11-13


for service procedures.
UNIT CODE B222
EUROPE 08/2007

CYLINDER ASSEMBLY (Figure 11-6)


EXTENSION

11-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

CYLINDER ASSEMBLY
EXTENSION

ITEM PART NO. DESCRIPTION QTY

.. . . . Cylinder Assembly (Extension).................................................................................... 1


1 1473475 Seal Kit .................................................................................................................... 1
2 302100 Screw ...................................................................................................................... 1
3 1332344 Nut........................................................................................................................... 1
4 1332346 Piston ...................................................................................................................... 1
5 1473478 Spacer ..................................................................................................................... 1
6 1473477 Bushing ................................................................................................................... 1
7 6990429 Gland....................................................................................................................... 1
8 1384403 Bushing ................................................................................................................... 1
9 1473476 Washer .................................................................................................................... 1
10 1332343 Ring ......................................................................................................................... 1
11 6996025 Lockwasher ............................................................................................................. 4
12 6996466 Bolt .......................................................................................................................... 4
13 1473474 Rod (Piston) ............................................................................................................ 1
14 356035 Bearing .................................................................................................................... 2
15 1332342 Snap Ring................................................................................................................ 2
16 .. . . . Valve Assembly (Extension Cylinder) (☞ Figure 11-13) ........................................ 1
17 6990523 Bracket .................................................................................................................... 1
18 6996022 Lockwasher ............................................................................................................. 2
19 6996545 Bolt .......................................................................................................................... 2
20 6990019 Shell ........................................................................................................................ 1
21 6996037 Flex Chain ............................................................................................................... 1
22 6990619 Bracket .................................................................................................................... 1
23 6996035 Screw ...................................................................................................................... 8
24 6996036 Bolt .......................................................................................................................... 4
25 6990218 Bracket .................................................................................................................... 2
26 302400 Locknut.................................................................................................................... 4
27 132860 Capscrew ................................................................................................................ 4
28 6996025 Lockwasher ............................................................................................................. 4
29 6996029 Screw ...................................................................................................................... 4
30 6990620 Support.................................................................................................................... 1
31 302402 Locknut.................................................................................................................... 4
32 1332333 Wear Pad................................................................................................................. 2
33 1332332 Screw ...................................................................................................................... 4

6990662 Hydraulic Cylinder Assembly Kit (Includes Items 1-15, 20) ......................................... 1

©2007 HYSTER COMPANY See Service Manual 11-15


for service procedures.
UNIT CODE B222
EUROPE 08/2007

CYLINDER ASSEMBLY (Figure 11-7)


PILE SLOPE

ITEM PART NO. DESCRIPTION QTY

6990663 Cylinder Assembly (Pile Slope) ................................................................................... 1


1 6990665 Piston Rod............................................................................................................... 1
2 6999009 Seal Kit .................................................................................................................... 1
3 6990065 Gland....................................................................................................................... 1
4 6990066 Piston ...................................................................................................................... 1
5 1329448 Nut........................................................................................................................... 1
6 302100 Screw ...................................................................................................................... 1
7 6990664 Shell ........................................................................................................................ 1
8 1329441 Snap Ring................................................................................................................ 1
9 1329442 Bushing ................................................................................................................... 1
10 1329443 Lube Fitting.............................................................................................................. 2

11-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

CYLINDER ASSEMBLY (Figure 11-8)


POWERDAMP

ITEM PART NO. DESCRIPTION QTY

6991062 Cylinder Assembly (Damping) ..................................................................................... 1


1 6990945 Piston Rod............................................................................................................... 1
2 1329449 Seal Kit .................................................................................................................... 1
3 1329445 Gland....................................................................................................................... 1
4 1329447 Piston ...................................................................................................................... 1
5 1329448 Nut........................................................................................................................... 1
6 302100 Screw ...................................................................................................................... 1
7 6990947 Shell ........................................................................................................................ 1
8 1329441 Snap Ring................................................................................................................ 1
9 1329442 Bushing ................................................................................................................... 1
10 1329443 Lube Fitting.............................................................................................................. 2
a 6990714 Pin ........................................................................................................................... 1
a 6990533 Ring ......................................................................................................................... 1
a 320181 Washer .................................................................................................................... 1
a 302408 Nut........................................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 11-17


for service procedures.
UNIT CODE B222
EUROPE 08/2007

SWIVEL ASSEMBLY (Figure 11-9)

ITEM PART NO. DESCRIPTION QTY

6990537 Swivel Assembly .......................................................................................................... 1


1 6996576 Allen Screw ............................................................................................................. 4
2 6990538 Plate ........................................................................................................................ 1
3 6996577 Allen Screw ............................................................................................................. 4
4 6996296 Lockwasher ............................................................................................................. 4
5 6990539 Housing ................................................................................................................... 1
6 6990540 Mounting Flange...................................................................................................... 1
7 6996475 Screw (Allen) ........................................................................................................... 4
8 6996003 Lockwasher ............................................................................................................. 4
9 6996575 Bearing .................................................................................................................... 1
10 6996574 Seal Ring................................................................................................................. 2
11 6996573 Bearing .................................................................................................................... 1
12 6996572 O-Ring ..................................................................................................................... 1
13 6990541 Washer .................................................................................................................... 1

6999032 Seal Kit (Includes Items 10, 12)................................................................................... 1

11-18 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

VALVE ASSEMBLY (Figure 11-10)


TILT FLOAT

ITEM PART NO. DESCRIPTION QTY

6991193 Valve Assembly (Tilt Float) .......................................................................................... 1


1 6991194 Valve Body .............................................................................................................. 1
2 1470841 Fitting....................................................................................................................... 4
3 265731 O-Ring................................................................................................................. 1
3 6997037 Valve Cartridge........................................................................................................ 1
4 6996855 Solenoid .................................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 11-19


for service procedures.
UNIT CODE B222
EUROPE 08/2007

VALVE ASSEMBLY (Figure 11-11)


PILE SLOPE

ITEM PART NO. DESCRIPTION QTY

6990227 Valve Assembly (Rotator) ............................................................................................ 1


1 6996192 Screw ...................................................................................................................... 1
2 6996271 Valve........................................................................................................................ 1
2 6996544 Solenoid .............................................................................................................. 2
2 6996674 Nut ...................................................................................................................... 2
2 6996159 O-Ring................................................................................................................. 1
3 1470841 Fitting....................................................................................................................... 8
3 1495113 O-Ring................................................................................................................. 8
4 6996272 Fitting....................................................................................................................... 2
5 6990264 Manifold................................................................................................................... 1
6 6996131 Fitting....................................................................................................................... 2
6 1495113 O-Ring................................................................................................................. 2
7 6996273 Fitting....................................................................................................................... 2
7 1495113 O-Ring................................................................................................................. 2
8 6996040 Plug ......................................................................................................................... 2
9 6996205 Screw ...................................................................................................................... 2

11-20 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

VALVE ASSEMBLY (Figure 11-12)


SWIVEL

ITEM PART NO. DESCRIPTION QTY

6991202 Valve Assembly (Swivel).............................................................................................. 1


1 6991203 Housing ................................................................................................................... 1
2 1470828 Fitting....................................................................................................................... 1
2 1527813 O-Ring................................................................................................................. 1
3 1470841 Fitting....................................................................................................................... 2
3 265731 O-Ring ..................................................................................................................... 1
4 6996182 Plug ......................................................................................................................... 2
5 6996249 Solenoid .................................................................................................................. 1
6 6997045 Valve Cartridge........................................................................................................ 1
7 6996595 Plug ......................................................................................................................... 2
8 6996597 Check Valve............................................................................................................. 1
9 6996598 Relief Valve ............................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 11-21


for service procedures.
UNIT CODE B222
EUROPE 08/2007

VALVE ASSEMBLY (Figure 11-13)


EXTENSION CYLINDER

ITEM PART NO. DESCRIPTION QTY

.. . . . Valve Assembly (Extension Cylinder) .......................................................................... 1


1 6990235 Manifold................................................................................................................... 1
2 6996047 Fitting....................................................................................................................... 2
3 6990021 Cover ....................................................................................................................... 1
4 6996130 O-Ring (Kit) ............................................................................................................. 1
5 6996043 Electro Valve (24 Volt DC) ....................................................................................... 1
5 6996293 Solenoid .............................................................................................................. 2
5 6996468 Nut ...................................................................................................................... 2
5 6999028 O-Ring Kit ........................................................................................................... 1
6 1473482 Electro Valve (24 Volt DC) ....................................................................................... 1
6 6996293 Solenoid .............................................................................................................. 2
6 6996468 Nut ...................................................................................................................... 2
6 6999028 O-Ring Kit ........................................................................................................... 1
7 6996122 Screw (Allen) ........................................................................................................... 12
8 6996032 Relief Valve ............................................................................................................. 1
8 6999023 Seal Kit................................................................................................................ 1
9 6996131 Fitting....................................................................................................................... 2
10 6996045 Fitting....................................................................................................................... 2
11 6996040 Plug ......................................................................................................................... 2

11-22 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

11-23
UNIT CODE B222
EUROPE 08/2007

VALVE ASSEMBLY (Figure 11-14)


ROTATION AND BRAKE

11-24 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

VALVE ASSEMBLY
ROTATION AND BRAKE

ITEM PART NO. DESCRIPTION QTY

6990907 Valve Assembly (Rotation And Brake) (Dual Speed Rotator) ...................................... 1
1 6996122 Screw (Allen) ........................................................................................................... 4
2 6996041 Electro Valve (24 Volt) ............................................................................................. 1
2 6996293 Solenoid .............................................................................................................. 2
2 6996468 Nut ...................................................................................................................... 2
3 6996032 Relief Valve ............................................................................................................. 3
4 6996248 Flow Regulator ........................................................................................................ 2
5 6996855 Solenoid .................................................................................................................. 2
6 6996856 Cartridge Valve........................................................................................................ 2
7 6996254 Fitting....................................................................................................................... 3
7 1495111 O-Ring................................................................................................................. 3
8 6990276 Manifold................................................................................................................... 1
9 6996047 Fitting....................................................................................................................... 2
9 1495113 O-Ring................................................................................................................. 2
10 6996205 Screw ...................................................................................................................... 4

©2007 HYSTER COMPANY See Service Manual 11-25


for service procedures.
UNIT CODE B222
EUROPE 08/2007

VALVE ASSEMBLY (Figure 11-15)


SIDE-SHIFT

11-26 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

VALVE ASSEMBLY
SIDE-SHIFT

ITEM PART NO. DESCRIPTION QTY

6990999 Valve Assembly (Side-Shift) ........................................................................................ 1


1 6991000 Valve Body .............................................................................................................. 1
2 1470842 Fitting....................................................................................................................... 4
3 6996543 Electro Valve ........................................................................................................... 1
3 6996544 Solenoid .............................................................................................................. 2
3 6996674 Nut ...................................................................................................................... 2
3 6996159 O-Ring................................................................................................................. 1
4 6996544 Solenoid .................................................................................................................. 4
5 6996674 Nut........................................................................................................................... 1
6 6996159 O-Ring ..................................................................................................................... 4
7 6996228 Screw ...................................................................................................................... 2
8 6996598 Relief Valve ............................................................................................................. 2

©2007 HYSTER COMPANY See Service Manual 11-27


for service procedures.
UNIT CODE B222
EUROPE 08/2007

VALVE ASSEMBLY (Figure 11-16)


DAMPING

ITEM PART NO. DESCRIPTION QTY

6990997 Valve Assembly (Damping).......................................................................................... 1


1 6990998 Valve Body .............................................................................................................. 1
2 6996040 Plug ......................................................................................................................... 2
3 6996595 Plug ......................................................................................................................... 4
4 6996598 Relief Valve ............................................................................................................. 1
5 6996597 Check Valve............................................................................................................. 2
6 1470841 Fitting....................................................................................................................... 5
7 6996127 Adapter (Gauge)...................................................................................................... 2
8 6996881 Pressure Reducer ................................................................................................... 1
9 1554710 Fitting....................................................................................................................... 2

11-28 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

11-29
UNIT CODE B222
EUROPE 08/2007

HYDRAULIC SYSTEM (Figure 11-17)


CONTAINER ATTACHMENT
SHEET 1 0F 2

11-30 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

HYDRAULIC SYSTEM
CONTAINER ATTACHMENT
SHEET 1 0F 2

ITEM PART NO. DESCRIPTION QTY

.. . . . Hydraulic System......................................................................................................... 1
1 6996909 Hose ........................................................................................................................ 1
2 6996368 Hose ........................................................................................................................ 1
3 .. . . . Valve Assembly (Swivel) (☞ Figure 11-12) ........................................................... 1
4 6996763 Hose ........................................................................................................................ 1
5 6996762 Hose ........................................................................................................................ 1
6 6996860 Hose ........................................................................................................................ 1
7 6996663 Hose ........................................................................................................................ 1
8 6996910 Hose ........................................................................................................................ 1
9 6996601 Hose ........................................................................................................................ 1
10 .. . . . Valve Assembly (Rotation And Brake) (☞ Figure 11-14) ....................................... 1
11 6996911 Hose ........................................................................................................................ 1
12 6996765 Hose ........................................................................................................................ 2
13 6996376 Hose ........................................................................................................................ 4
14 .. . . . Valve Assembly (Tilt And Float) (☞ Figure 11-10) ................................................. 2
15 .. . . . Valve Assembly (Rotator, For Pile Slope) (☞ Figure 11-11) .................................. 1
16 .. . . . Valve Assembly (Side-Shift) (☞ Figure 11-15) ...................................................... 1
17 6996336 Hose ........................................................................................................................ 1
18 6996764 Hose ........................................................................................................................ 1
19 6996971 Hose ........................................................................................................................ 1
20 6996933 Hose ........................................................................................................................ 1
21 6996376 Hose ........................................................................................................................ 1
22 6996912 Hose ........................................................................................................................ 1
a 6990983 Bracket (Hose Clamp) (On Rotator) ............................................................................ 1
a 6996556 Bolt (Rotator Hose Clamp Bracket) ............................................................................. 3
a 6996025 Lockwasher (Rotator Hose Clamp Bracket)................................................................. 3
a 6990529 Bracket (Hose Clamp) (On Spreader) ......................................................................... 1
a 292514 Bolt (Spreader Hose Clamp Bracket) .......................................................................... 4
a 6996152 Washer (Spreader Hose Clamp Bracket) .................................................................... 4
a 6999036 Clamp Kit (6.35 mm).................................................................................................... AR
a 6999037 Clamp Kit (9.525 mm for 17.4 mm dia. hose).............................................................. AR
a 6999055 Clamp Kit (9.525 mm for 15.5 mm dia. hose).............................................................. AR
a 6999038 Clamp Kit (12.7 mm).................................................................................................... AR
a 6999039 Clamp Kit (15.875 mm)................................................................................................ AR
a 6999040 Clamp Kit (19.05 mm).................................................................................................. AR

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 11-31


for service procedures.
UNIT CODE B222
EUROPE 08/2007

HYDRAULIC SYSTEM (Figure 11-18)


CONTAINER ATTACHMENT
SHEET 2 OF 2

11-32 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

HYDRAULIC SYSTEM
CONTAINER ATTACHMENT
SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY

.. . . . Hydraulic System......................................................................................................... 1
1 6996604 Hose ........................................................................................................................ 1
2 6996605 Hose ........................................................................................................................ 1
3 6996905 Hose ........................................................................................................................ 1
4 6996906 Hose ........................................................................................................................ 1
5 .. . . . Valve Assembly (Side-Shift) (☞ Figure 11-15) ...................................................... 1
6 6996886 Hose ........................................................................................................................ 2
7 6996617 Hose ........................................................................................................................ 1
8 6996616 Hose ........................................................................................................................ 1
9 6996907 Hose ........................................................................................................................ 1
10 6996884 Hose ........................................................................................................................ 1
11 6996857 Hose ........................................................................................................................ 2
12 6996143 Hose ........................................................................................................................ 4
13 6996552 Hose ........................................................................................................................ 4
a 6990983 Bracket (Hose Clamp) (On Rotator) ............................................................................ 1
a 6996556 Bolt (Rotator Hose Clamp Bracket) ............................................................................. 3
a 6996025 Lockwasher (Rotator Hose Clamp Bracket)................................................................. 3
a 6990529 Bracket (Hose Clamp) (On Spreader) ......................................................................... 1
a 292514 Bolt (Spreader Hose Clamp Bracket) .......................................................................... 4
a 6996152 Washer (Spreader Hose Clamp Bracket) .................................................................... 4
a 6999036 Clamp Kit (6.35 mm).................................................................................................... AR
a 6999037 Clamp Kit (9.525 mm for 17.4 mm dia. hose).............................................................. AR
a 6999055 Clamp Kit (9.525 mm for 15.5 mm dia. hose).............................................................. AR
a 6999038 Clamp Kit (12.7 mm).................................................................................................... AR
a 6999039 Clamp Kit (15.875 mm)................................................................................................ AR
a 6999040 Clamp Kit (19.05 mm).................................................................................................. AR

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 11-33


for service procedures.
UNIT CODE B222
EUROPE 08/2007

ELECTRICAL SYSTEM (Figure 11-19)

11-34 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

ELECTRICAL SYSTEM

ITEM PART NO. DESCRIPTION QTY

.. . . . Electrical System ......................................................................................................... 1


1 6990519 Light Assembly (Indicator)....................................................................................... 1
2 6996579 Nut ...................................................................................................................... 10
2 6996578 Gland .................................................................................................................. 10
3 6996496 Light (Amber) ...................................................................................................... 2
4 6996497 Light (Red) .......................................................................................................... 1
5 6996498 Light (Green)....................................................................................................... 1
6 6996453 Bulb..................................................................................................................... 4
7 6990044 Panel ....................................................................................................................... 1
8 1334633 Cover (10-Pole, Black)............................................................................................. 18
9 6990734 Wire Harness .......................................................................................................... 1
10 6996012 Switch (Sensor With Cable And Connector, 30 mm)............................................... 12
11 6990545 Cable ....................................................................................................................... 8
12 6990690 Cable ....................................................................................................................... 1
13 6990724 Wire Harness .......................................................................................................... 2
14 6990721 Wire Harness .......................................................................................................... 2
15 6990719 Wire Harness .......................................................................................................... 1
16 6990470 Cable ....................................................................................................................... 2
17 6990720 Wire Harness .......................................................................................................... 2
18 6990471 Cable ....................................................................................................................... 2
19 6996753 Working Light .......................................................................................................... 2
19 6996800 Bulb..................................................................................................................... 1
20 6990614 Spreader Box (☞ Figure 11-24) ............................................................................ 1
21 6990621 Printed Circuit Board ............................................................................................... 1
22 6990622 Printed Circuit Board ............................................................................................... 2
23 6990623 Printed Circuit Board ............................................................................................... 1
24 6990718 Cable ....................................................................................................................... 2
25 6996580 Gland....................................................................................................................... 6
25 6996581 Nut........................................................................................................................... 5
26 6996582 Adapter.................................................................................................................... 3
26 6996588 Nut........................................................................................................................... 3
27 6990480 Cable ....................................................................................................................... 2
28 6996583 Gland....................................................................................................................... 3
28 6996584 Nut........................................................................................................................... 3
29 6996586 Housing ................................................................................................................... 1
29 6996091 Insert ....................................................................................................................... 1
30 6996587 Gland....................................................................................................................... 2
30 6996588 Nut........................................................................................................................... 1
31 6996585 Housing ................................................................................................................... 1
31 6996090 Insert ....................................................................................................................... 1
32 6990638 Rotator Box (☞ Figure 11-24) ............................................................................... 1
33 6996439 Relay ....................................................................................................................... 2
34 6996767 Relay ....................................................................................................................... 1
35 6990672 Printed Circuit Board ............................................................................................... 1
36 6996591 Plug ......................................................................................................................... 1
37 6990470 Cable ....................................................................................................................... 1
38 6990678 Cable ....................................................................................................................... 2
39 6996592 Reducer................................................................................................................... 1
39 6996644 Nut........................................................................................................................... 1
40 6996087 Insert ....................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 11-35


for service procedures.
UNIT CODE B222
EUROPE 08/2007

ELECTRICAL SYSTEM

ITEM PART NO. DESCRIPTION QTY

41 6996589 Housing ................................................................................................................... 2


42 6996086 Insert ....................................................................................................................... 1

11-36 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

BUMPERS ASSEMBLY (Figure 11-20)


STANDARD

ITEM PART NO. DESCRIPTION QTY

1461219 Bumper Kit................................................................................................................... 1


1 6990053 Bumper.................................................................................................................... 2
2 6996247 Bolt .......................................................................................................................... 2
2 302402 Locknut.................................................................................................................... 2
2 6996245 Washer .................................................................................................................... 4
3 6990131 Bolt .......................................................................................................................... 4
3 6996202 Washer .................................................................................................................... 4

©2007 HYSTER COMPANY See Service Manual 11-37


for service procedures.
UNIT CODE B222
EUROPE 08/2007

BUMPERS ASSEMBLY (Figure 11-21)


INSET

ITEM PART NO. DESCRIPTION QTY

1461284 Bumper Kit................................................................................................................... 1


1 6990182 Bumper.................................................................................................................... 2
2 6996418 Bolt .......................................................................................................................... 4
2 6996206 Washer .................................................................................................................... 8
2 6996191 Nut........................................................................................................................... 4
3 6996196 Bolt .......................................................................................................................... 2
3 296426 Washer (Hardened) ................................................................................................. 4
3 302404 Locknut.................................................................................................................... 2

11-38 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

HYDRAULIC STOP KIT (Figure 11-22)

ITEM PART NO. DESCRIPTION QTY

1497575 Stop Kit ........................................................................................................................ 1


1 6990721 Wire Harness .......................................................................................................... 2
2 6996509 Seal ......................................................................................................................... 8
3 6996510 Bolt .......................................................................................................................... 8
4 6996511 O-Ring ..................................................................................................................... 8
5 6996096 Solenoid Valve......................................................................................................... 8
5 6996293 Solenoid .............................................................................................................. 8
5 6996468 Nut ...................................................................................................................... 4
5 6999028 O-Ring Kit ........................................................................................................... 1
6 6996120 Valve........................................................................................................................ 2
7 6996253 Screw ...................................................................................................................... 4
8 6999028 O-Ring Kit................................................................................................................ 4
9 6996114 Hose ........................................................................................................................ 2
10 6996045 Fitting....................................................................................................................... 2
10 1527813 O-Ring................................................................................................................. 1
11 6990033 Hydraulic Stop Assembly (☞ Figure 11-23) .......................................................... 2
12 6996112 Capscrew ................................................................................................................ 4
13 6996025 Lockwasher ............................................................................................................. 4

©2007 HYSTER COMPANY See Service Manual 11-39


for service procedures.
UNIT CODE B222
EUROPE 08/2007

HYDRAULIC STOP ASSEMBLY (Figure 11-23)

ITEM PART NO. DESCRIPTION QTY

6990033 Hydraulic Stop Assembly............................................................................................. 1


1 6990036 Pin....................................................................................................................... 1
2 6996061 Screw .................................................................................................................. 1
3 6996451 Bolt...................................................................................................................... 1
4 6990037 Pin....................................................................................................................... 1
5 6996059 Bushing ............................................................................................................... 1
6 6996058 Screw .................................................................................................................. 1
7 6990616 Housing............................................................................................................... 1
8 1329443 Lube Fitting ......................................................................................................... 1
9 6990034 Stop Cylinder ...................................................................................................... 1
9 6999007 Seal Kit ........................................................................................................... 1
9 6996062 Screw.............................................................................................................. 1
9 6996063 Allen Screw..................................................................................................... 1
10 6996057 Allen Screw ......................................................................................................... 4

11-40 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

ELECTRIC BOXES (Figure 11-24)

ITEM PART NO. DESCRIPTION QTY

1 6990614 Spreader Box............................................................................................................... 1


1 6990638 Rotator Box.................................................................................................................. 1
2 6990513 Bracket......................................................................................................................... 2
3 1459409 Shock Absorber ........................................................................................................... 4
4 302400 Locknut ........................................................................................................................ 4
5 6996022 Lockwasher.................................................................................................................. 4
6 6996594 Bolt .............................................................................................................................. 4
7 6996301 Nut ............................................................................................................................... 4

©2007 HYSTER COMPANY See Service Manual 11-41


for service procedures.
NOTES

11-42
UNIT CODE B222
08/2007 EUROPE

12 OPTIONS

12 OPTIONS
UNIT CODE B222
08/2007 EUROPE

SECTION 12
OPTIONS

DESCRIPTION PAGE

DRIVE TIRES AND WHEELS


18.00 X 25
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH ONLY .............................. 12-10
18.00 X 33 X 36 PLY, BIAS
BRIDGESTONE ELS-2 E4, ALL TRUCKS................................................................................................ 12-14
18.00 X 33, RADIAL
BRIDGESTONE VCHS, ALL TRUCKS ..................................................................................................... 12-18
18.00 X 33, RADIAL, MICHELIN XZM
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH ONLY .............................. 12-16
ENGINE COMPARTMENT AND STAIR LIGHTS ............................................................................................... 12-2
HANDRAIL ......................................................................................................................................................... 12-8
LOCKABLE DISCONNECT SWITCH LEVER.................................................................................................... 12-4
SOUND REDUCTION ........................................................................................................................................ 12-6
STEER TIRES AND WHEELS
18.00 X 25
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH ONLY .............................. 12-12
18.00 X 33 X 36 PLY, BIAS
BRIDGESTONE ELS-2 E4, ALL TRUCKS................................................................................................ 12-20
18.00 X 33, RADIAL
BRIDGESTONE VCHS, ALL TRUCKS ..................................................................................................... 12-24
18.00 X 33, RADIAL, MICHELIN XZM
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH ONLY .............................. 12-22

©2007 HYSTER COMPANY See Service Manual 12-1


for service procedures.
UNIT CODE B222
EUROPE 08/2007

ENGINE COMPARTMENT AND STAIR LIGHTS (Figure 12-1)

12-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

ENGINE COMPARTMENT AND STAIR LIGHTS

ITEM PART NO. DESCRIPTION QTY

1 1536382 Stair Light .................................................................................................................... 2


2 887317 Bulb ............................................................................................................................. 2
3 1545183 Wire Harness (Stair Light) (☞ Figure 4-73) ............................................................... 2
4 129563 Strap Clamp................................................................................................................. 5
5 296155 Capscrew..................................................................................................................... 4
6 302398 Nut ............................................................................................................................... 4
7 1598237 Sleeve.......................................................................................................................... 1
8 1598236 Switch .......................................................................................................................... 1
9 320157 Washer ........................................................................................................................ 8
10 176640 Capscrew..................................................................................................................... 4
11 302400 Locknut ........................................................................................................................ 4
12 1595680 Light Assembly ............................................................................................................ 1
12 1595679 Lamp ....................................................................................................................... 1
12 1310668 Bulb..................................................................................................................... 1
12 1484557 Connector................................................................................................................ 1
12 1484558 Secondary Lock....................................................................................................... 1
12 1463139 Terminal................................................................................................................... 1
13 1533476 Wire Harness (Engine Compartment) (☞ Figure 4-72) ............................................. 1

©2007 HYSTER COMPANY See Service Manual 12-3


for service procedures.
UNIT CODE B222
EUROPE 08/2007

LOCKABLE DISCONNECT SWITCH LEVER (Figure 12-2)

ITEM PART NO. DESCRIPTION QTY

1 1585160 Lever (Lockable Disconnect Switch)............................................................................ 1


2 2072354 Screw........................................................................................................................... 2
3 302398 Nut ............................................................................................................................... 2

12-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

12-5
UNIT CODE B222
EUROPE 08/2007

SOUND REDUCTION (Figure 12-3)

12-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

SOUND REDUCTION

ITEM PART NO. DESCRIPTION QTY

1 1661844 Sound Liner ................................................................................................................. 4


2 1661845 Sound Liner ................................................................................................................. 1
3 1661853 Sound Liner ................................................................................................................. 2
4 1661861 Sound Liner ................................................................................................................. 1
5 1498373 Fixing Plate .................................................................................................................. 30
6 1655682 Frame (Sound Liner).................................................................................................... 5
7 136985 Capscrew..................................................................................................................... 30
8 1655688 Sound Liner ................................................................................................................. 4
9 1640564 Cover Assembly........................................................................................................... 4
10 1640558 Plate ............................................................................................................................ 2
11 1640559 Plate ............................................................................................................................ 1
12 1655684 Frame (Sound Liner).................................................................................................... 1
13 1640560 Washer ........................................................................................................................ 8
14 176640 Capscrew..................................................................................................................... 18
15 320157 Washer ........................................................................................................................ 16
16 302400 Locknut ........................................................................................................................ 6
17 1661852 Strip ............................................................................................................................. 14
18 1655681 Frame (Sound Liner).................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 12-7


for service procedures.
UNIT CODE B222
EUROPE 08/2007

HANDRAIL (Figure 12-4)

ITEM PART NO. DESCRIPTION QTY

1 1571812 Handle ......................................................................................................................... 1


2 296419 Washer ........................................................................................................................ 4
3 136749 Capscrew..................................................................................................................... 4
4 1476584 Cover (Capscrew Head) .............................................................................................. 4

12-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

12-9
UNIT CODE B222
EUROPE 08/2007

DRIVE TIRES AND WHEELS (Figure 12-5)


18.00 X 25
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH ONLY

12-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

DRIVE TIRES AND WHEELS


18.00 X 25
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH ONLY

ITEM PART NO. DESCRIPTION QTY

1 887417 Tire (Bridgestone ELS-2 E4) (40 Bias Ply) .................................................................. 4


1 1562011 Tire (Smooth) (Bridgestone STMS) (40 Bias Ply)........................................................ 4
1 1643557 Tire (Michelin XZM2) (Radial)...................................................................................... 4
1 1323105 Tire (Bridgestone R-Lug) (36 Bias Ply)........................................................................ 4
1 1566996 Tire (Smooth) (Bridgestone VSMS) (Radial) ............................................................... 4
2 1391555 Rim Assembly.............................................................................................................. 4
2 1392398 Rim Base................................................................................................................. 1
3 1392397 Flange ..................................................................................................................... 2
4 1374133 Seat ......................................................................................................................... 1
5 1392396 Driver....................................................................................................................... 1
6 1392392 Lug .......................................................................................................................... 1
7 1374132 Lockring................................................................................................................... 1
8 160286 O-Ring ......................................................................................................................... 4
9 160278 Valve ............................................................................................................................ 4
10 160279 Valve Extension (Inner Wheel) .................................................................................... 2
11 1471572 Wedge Band ................................................................................................................ 2
12 240969 Spacer ......................................................................................................................... 2
13 137852 Strap Clamp................................................................................................................. 4

©2007 HYSTER COMPANY See Service Manual 12-11


for service procedures.
UNIT CODE B222
EUROPE 08/2007

STEER TIRES AND WHEELS (Figure 12-6)


18.00 X 25
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH ONLY

12-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

STEER TIRES AND WHEELS


18.00 X 25
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH ONLY

ITEM PART NO. DESCRIPTION QTY

1 887417 Tire (Bridgestone ELS-2 E4) (40 Bias Ply) .................................................................. 2


1 1562011 Tire (Smooth) (Bridgestone STMS) (40 Bias Ply)........................................................ 2
1 1643557 Tire (Michelin XZM2) (Radial)...................................................................................... 2
1 1323105 Tire (Bridgestone R-Lug) (36 Bias Ply)........................................................................ 2
1 1566996 Tire (Smooth) (Bridgestone) (Radial) .......................................................................... 2
2 1391555 Rim Assembly.............................................................................................................. 2
2 1392398 Rim Base................................................................................................................. 1
3 1392397 Flange ..................................................................................................................... 2
4 1374133 Seat ......................................................................................................................... 1
5 1392396 Driver....................................................................................................................... 1
6 1392392 Lug .......................................................................................................................... 1
7 1374132 Lockring................................................................................................................... 1
8 160286 O-Ring ......................................................................................................................... 2
9 160278 Valve ............................................................................................................................ 2
10 1562010 Clamp Ring .................................................................................................................. 2
11 1568101 Nut ............................................................................................................................... 48
12 1579165 Wheel Clamp ............................................................................................................... 48
13 137852 Strap Clamp................................................................................................................. 4

©2007 HYSTER COMPANY See Service Manual 12-13


for service procedures.
UNIT CODE B222
EUROPE 08/2007

DRIVE TIRES AND WHEELS (Figure 12-7)


18.00 X 33 X 36 PLY, BIAS
BRIDGESTONE ELS-2 E4, ALL TRUCKS

12-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

DRIVE TIRES AND WHEELS


18.00 X 33 X 36 PLY, BIAS
BRIDGESTONE ELS-2 E4, ALL TRUCKS

ITEM PART NO. DESCRIPTION QTY

1 887424 Tire .............................................................................................................................. 4


2 887372 Rim Assembly.............................................................................................................. 4
3 885175 Flange ..................................................................................................................... 2
4 .. . . . Seat ......................................................................................................................... 1
5 .. . . . Driver....................................................................................................................... 1
6 .. . . . Lug .......................................................................................................................... 1
7 .. . . . Lockring................................................................................................................... 1
8 885115 O-Ring ......................................................................................................................... 4
9 889804 Spud (Valve) ................................................................................................................ 4
10 889803 Valve ............................................................................................................................ 4
11 160279 Valve Extension ........................................................................................................... 2
12 1471572 Wedge Band ................................................................................................................ 2
13 1490304 Spacer Band ................................................................................................................ 2
14 137852 Strap Clamp................................................................................................................. 4

©2007 HYSTER COMPANY See Service Manual 12-15


for service procedures.
UNIT CODE B222
EUROPE 08/2007

DRIVE TIRES AND WHEELS (Figure 12-8)


18.00 X 33, RADIAL, MICHELIN XZM
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH ONLY

12-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

DRIVE TIRES AND WHEELS


18.00 X 33, RADIAL, MICHELIN XZM
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH ONLY

ITEM PART NO. DESCRIPTION QTY

1 1580944 Tire .............................................................................................................................. 4


2 887372 Rim Assembly.............................................................................................................. 4
3 885175 Flange ..................................................................................................................... 2
4 .. . . . Seat ......................................................................................................................... 1
5 .. . . . Driver....................................................................................................................... 1
6 .. . . . Lug .......................................................................................................................... 1
7 .. . . . Lockring................................................................................................................... 1
8 885115 O-Ring ......................................................................................................................... 4
9 889804 Spud (Valve) ................................................................................................................ 4
10 889803 Valve ............................................................................................................................ 4
11 160279 Valve Extension ........................................................................................................... 2
12 1471572 Wedge Band ................................................................................................................ 2
13 1490304 Spacer Band ................................................................................................................ 2
14 137852 Strap Clamp................................................................................................................. 4

©2007 HYSTER COMPANY See Service Manual 12-17


for service procedures.
UNIT CODE B222
EUROPE 08/2007

DRIVE TIRES AND WHEELS (Figure 12-9)


18.00 X 33, RADIAL
BRIDGESTONE VCHS, ALL TRUCKS

12-18 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

DRIVE TIRES AND WHEELS


18.00 X 33, RADIAL
BRIDGESTONE VCHS, ALL TRUCKS

ITEM PART NO. DESCRIPTION QTY

1 1580946 Tire .............................................................................................................................. 4


2 .. . . . Rim Assembly.............................................................................................................. 4
3 885175 Flange ..................................................................................................................... 2
4 .. . . . Seat ......................................................................................................................... 1
5 .. . . . Driver....................................................................................................................... 1
6 .. . . . Lug .......................................................................................................................... 1
7 .. . . . Lockring................................................................................................................... 1
8 885115 O-Ring ......................................................................................................................... 4
9 889804 Spud (Valve) ................................................................................................................ 4
10 889803 Valve ............................................................................................................................ 4
11 160279 Valve Extension ........................................................................................................... 2
12 1471572 Wedge Band ................................................................................................................ 2
13 1490304 Spacer Band ................................................................................................................ 2
14 137852 Strap Clamp................................................................................................................. 4

©2007 HYSTER COMPANY See Service Manual 12-19


for service procedures.
UNIT CODE B222
EUROPE 08/2007

STEER TIRES AND WHEELS (Figure 12-10)


18.00 X 33 X 36 PLY, BIAS
BRIDGESTONE ELS-2 E4, ALL TRUCKS

12-20 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

STEER TIRES AND WHEELS


18.00 X 33 X 36 PLY, BIAS
BRIDGESTONE ELS-2 E4, ALL TRUCKS

ITEM PART NO. DESCRIPTION QTY

1 887424 Tire .............................................................................................................................. 2


2 .. . . . Rim Assembly.............................................................................................................. 2
3 885175 Flange ..................................................................................................................... 2
4 .. . . . Seat ......................................................................................................................... 1
5 .. . . . Driver....................................................................................................................... 1
6 .. . . . Lug .......................................................................................................................... 1
7 .. . . . Lockring................................................................................................................... 1
8 885115 O-Ring ......................................................................................................................... 2
9 889804 Spud (Valve) ................................................................................................................ 2
10 889803 Valve ............................................................................................................................ 2
11 1562010 Clamp Ring .................................................................................................................. 2
12 1568101 Nut ............................................................................................................................... 48
13 1579165 Wheel Clamp ............................................................................................................... 48

©2007 HYSTER COMPANY See Service Manual 12-21


for service procedures.
UNIT CODE B222
EUROPE 08/2007

STEER TIRES AND WHEELS (Figure 12-11)


18.00 X 33, RADIAL, MICHELIN XZM
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH ONLY

12-22 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

STEER TIRES AND WHEELS


18.00 X 33, RADIAL, MICHELIN XZM
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH ONLY

ITEM PART NO. DESCRIPTION QTY

1 1580944 Tire .............................................................................................................................. 2


2 887372 Rim Assembly.............................................................................................................. 2
3 885175 Flange ..................................................................................................................... 2
4 .. . . . Seat ......................................................................................................................... 1
5 .. . . . Driver....................................................................................................................... 1
6 .. . . . Lug .......................................................................................................................... 1
7 .. . . . Lockring................................................................................................................... 1
8 885115 O-Ring ......................................................................................................................... 2
9 889804 Spud (Valve) ................................................................................................................ 2
10 889803 Valve ............................................................................................................................ 2
11 1562010 Clamp Ring .................................................................................................................. 2
12 1568101 Nut ............................................................................................................................... 48
13 1579165 Wheel Clamp ............................................................................................................... 48

©2007 HYSTER COMPANY See Service Manual 12-23


for service procedures.
UNIT CODE B222
EUROPE 08/2007

STEER TIRES AND WHEELS (Figure 12-12)


18.00 X 33, RADIAL
BRIDGESTONE VCHS, ALL TRUCKS

12-24 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

STEER TIRES AND WHEELS


18.00 X 33, RADIAL
BRIDGESTONE VCHS, ALL TRUCKS

ITEM PART NO. DESCRIPTION QTY

1 1580946 Tire .............................................................................................................................. 2


2 887372 Rim Assembly.............................................................................................................. 2
3 885175 Flange ..................................................................................................................... 2
4 .. . . . Seat ......................................................................................................................... 1
5 .. . . . Driver....................................................................................................................... 1
6 .. . . . Lug .......................................................................................................................... 1
7 .. . . . Lockring................................................................................................................... 1
8 885115 O-Ring ......................................................................................................................... 2
9 889804 Spud (Valve) ................................................................................................................ 2
10 889803 Valve ............................................................................................................................ 2
11 1562010 Clamp Ring .................................................................................................................. 2
12 1568101 Nut ............................................................................................................................... 48
13 1579165 Wheel Clamp ............................................................................................................... 48

©2007 HYSTER COMPANY See Service Manual 12-25


for service procedures.
NOTES

12-26
UNIT CODE B222
08/2007 EUROPE

13 NUMERICAL INDEX
UNIT CODE B222
08/2007 EUROPE

SECTION 13
NUMERICAL INDEX
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
12921 7-3 12 9-31 12 55287 9-47 4 8-11 31
15014 1-31 8 9-31 14 58938 7-3 12 9-23 10
15111 1-31 11 9-35 3 71368 2-79 3 136687 1-43 4
1-34 43 9-35 4 8-4 39 1-45 4
15125 9-5 22 9-39 11 79482 6-5 20 136692 2-89 20
15130 1-31 7 9-39 14 79483 6-5 22 4-29 1
1-33 17 9-45 3 79970 5-41 19 8-11 36
15155 5-41 6 9-79 13 86007 6-3 9 136703 9-13 21
15156 2-89 39 9-88 48 88291 9-47 21 9-15 8
5-15 2 16485 3-3 33 88587 6-6 45 9-19 36
8-4 49 8-3 26 100792 4-5 37 9-72 61
15157 5-3 31 9-45 9 4-11 41 9-87 44
5-15 8 16486 9-45 1 112989 2-89 33 136704 9-5 30
5-39 22 9-45 7 114312 4-5 7 9-13 30
5-41 37 9-45 8 4-11 7 136706 9-47 11
15158 5-9 10 16487 5-3 2 4-15 5 136749 3-19 3
5-13 10 7-3 20 119055 2-89 6 9-23 8
15200 3-19 14 8-3 1 119236 8-4 44 9-63 17
8-11 22 9-25 18 124359 4-181 8 12-8 3
15212 8-11 46 9-27 18 127045 2-89 11 136750 8-4 54
8-13 6 9-29 8 127852 1-69 5 136985 1-5 25
15248 7-3 17 9-31 8 128408 4-5 38 1-7 5
15316 5-41 23 9-31 13 4-11 40 1-9 5
6-3 2 16597 8-4 50 129563 1-65 14 1-31 2
6-9 1 16644 9-5 23 1-69 8 1-34 59
8-9 18 16845 2-89 15 2-89 34 1-63 20
15483 8-9 9 16982 9-47 8 3-3 24 1-65 5
15866 9-47 17 16983 5-3 14 4-5 35 2-89 4
16080 7-13 14 5-3 16 4-12 43 3-3 5
16187 4-5 28 8-3 35 4-15 4 3-5 20
4-11 30 8-4 41 9-10 40 4-179 9
16374 5-41 7 9-45 4 9-71 20 4-179 14
16481 8-3 29 17215 2-89 14 9-87 29 4-181 18
9-35 10 17764 9-5 44 12-3 4 5-4 50
9-39 2 9-19 22 130625 5-15 17 8-3 16
9-39 8 18547 2-89 38 130845 1-69 7 8-11 41
9-39 9 18602 2-5 2 131137 5-3 32 9-15 31
9-39 16 18631 2-5 14 132131 4-181 13 9-19 23
9-41 11 18635 2-5 5 132451 6-9 3 9-25 24
9-41 11 18909 3-3 34 8-9 20 9-27 24
9-43 11 9-25 17 132476 6-6 41 9-47 20
9-43 11 9-27 17 132860 10-3 8 12-7 7
9-79 2 26282 4-34 1 11-15 27 137852 4-181 11
9-88 51 30374 5-3 13 132861 1-63 23 12-11 13
9-88 54 39373 9-25 4 134810 4-183 3 12-13 13
16483 9-39 7 9-25 8 134881 2-79 5 12-15 14
9-39 13 9-27 4 136681 1-31 26 12-17 14
16484 3-3 20 9-27 8 1-33 18 12-19 14
9-13 10 39756 9-25 35 1-48 17 140595 9-87 5
9-25 38 9-27 35 4-41 6 144157 3-5 22
9-27 38 43685 1-33 16 4-179 26 148611 4-78 17
9-29 12 55146 9-47 15 7-13 1 154781 6-3 4
©2007 HYSTER COMPANY See Service Manual 13-1
for service procedures.
UNIT CODE B222
EUROPE 08/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

159367 2-5 12 197070 1-31 10 7-13 3 9-39 11


159368 2-5 13 1-34 44 8-11 11 9-39 12
160266 8-3 14 199917 9-5 43 8-11 25 9-39 14
9-16 52 9-15 38 9-71 24 9-39 15
160278 12-11 9 9-19 21 240969 12-11 12 9-41 7
12-13 9 9-35 11 242016 9-71 5 9-41 8
160279 12-11 10 9-47 3 244167 5-3 2 9-43 7
12-15 11 200469 6-9 18 5-3 14 9-43 8
12-17 11 208631 6-5 16 5-3 24 9-71 10
12-19 11 208646 6-3 5 5-3 26 9-71 22
160286 12-11 8 208800 6-9 32 5-4 48 9-71 29
12-13 8 6-9 34 7-3 20 9-72 49
163521 1-69 3 208810 6-9 31 8-3 21 9-79 13
163874 6-6 28 208816 6-9 15 8-3 35 9-88 48
167196 6-9 18 210641 8-3 17 8-4 51 9-88 49
168718 2-89 3 9-16 53 9-9 7 11-19 3
169787 5-3 20 9-19 25 9-9 7 11-21 3
9-15 44 210642 9-71 6 9-15 41 265787 1-33 30
9-29 11 9-79 18 9-25 18 1-33 33
9-31 11 212899 2-89 30 9-27 18 1-33 35
9-35 5 213617 9-19 15 9-31 13 1-33 37
9-71 9 214195 6-3 5 9-45 1 8-3 9
9-79 17 216735 7-13 18 9-71 37 8-3 12
175875 1-69 2 221358 2-5 8 9-71 41 8-3 29
176455 3-3 22 221567 6-6 46 246001 1-5 18 9-13 8
176640 1-3 11 221728 6-3 12 1-7 6 9-19 40
1-5 1 222442 9-41 11 1-9 6 9-25 38
1-11 5 9-43 11 1-11 3 9-27 38
1-11 11 222443 9-39 7 1-31 28 9-29 4
1-13 4 9-39 13 1-34 49 9-29 12
1-31 34 222444 9-45 8 1-48 8 9-31 4
1-34 53 222446 3-3 34 5-3 4 9-31 12
2-89 18 9-25 17 9-6 54 9-35 9
3-3 15 9-27 17 9-47 25 9-35 10
4-179 23 222482 1-69 6 10-5 15 9-39 2
4-181 6 222530 9-87 6 248196 4-78 17 9-39 3
9-25 33 222535 9-19 26 251994 3-3 29 9-39 5
9-27 33 222586 9-5 1 252729 8-3 26 9-39 6
9-72 62 223216 4-7 2 9-9 7 9-39 8
9-87 7 227129 4-23 12 9-45 9 9-39 13
12-3 10 233141 4-61 9 258590 9-72 63 9-39 16
12-7 14 4-61 11 265731 3-3 20 9-41 2
181045 4-183 2 4-79 30 3-3 33 9-41 3
186304 4-21 15 4-79 32 9-13 10 9-41 6
190757 5-3 23 4-90 42 9-13 11 9-43 2
9-5 40 4-90 44 9-15 13 9-43 3
9-15 39 233683 9-29 8 9-29 7 9-43 6
9-19 4 9-31 8 9-31 7 9-45 2
9-35 6 234038 6-6 36 9-31 14 9-45 3
9-47 18 239423 1-77 16 9-35 2 9-45 10
9-71 8 239503 1-34 50 9-35 3 9-47 9
9-79 14 4-41 11 9-35 4 9-67 15

13-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

9-79 2 9-79 15 1-47 8 292683 9-19 13


9-88 51 292500 4-19 24 9-5 16 9-35 13
9-88 52 4-55 24 9-9 5 9-47 24
9-88 54 4-57 11 9-47 23 292684 9-15 37
273775 2-89 13 9-67 23 292533 2-79 1 9-47 2
9-5 10 292501 1-38 7 8-4 45 293628 1-43 7
9-15 30 1-73 12 292535 1-31 15 293651 2-5 6
273969 6-9 11 3-19 18 1-33 15 293654 6-6 43
275608 1-53 5 4-19 7 292538 9-23 18 293706 5-3 33
1-54 11 4-19 20 292540 9-5 12 293723 10-3 7
1-57 5 4-41 16 9-19 42 293724 9-79 10
1-58 7 7-13 20 292546 9-5 38 293743 3-3 6
1-58 11 8-11 5 9-15 36 293756 7-3 18
277279 4-181 12 8-11 21 9-19 18 293757 7-3 18
280154 8-3 18 292502 1-34 40 9-47 1 293761 7-5 8
9-45 7 4-8 21 292559 9-23 14 7-7 8
9-71 32 8-11 1 10-5 11 293795 4-5 14
9-71 37 292505 9-23 30 10-7 14 296010 1-63 11
280582 6-6 40 292507 11-12 58 10-9 6 7-5 24
283259 2-89 44 292512 9-5 34 292560 1-31 35 7-7 24
4-8 20 9-71 36 1-34 57 296012 7-13 15
284521 2-79 2 292513 1-73 9 292561 9-47 7 8-13 4
8-3 38 9-87 35 9-75 1 9-87 11
287125 3-3 10 292514 1-39 3 9-87 31 296014 9-71 26
287750 5-3 18 2-89 43 10-5 14 296023 7-5 29
287805 1-63 27 3-3 32 292562 1-11 12 7-7 29
287814 9-72 75 9-87 23 292581 2-5 3 296025 3-5 13
287816 1-23 12 11-31 27 292582 4-5 30 7-13 12
1-25 10 11-33 27 4-11 32 296027 9-71 11
1-31 32 292515 1-9 12 7-3 6 296034 3-5 14
1-33 9 1-65 9 9-79 5 296040 9-75 7
9-72 50 292516 11-12 62 292583 10-7 6 296049 9-29 10
287817 4-7 6 292517 1-7 12 292597 9-87 38 9-31 10
287837 1-63 8 1-13 10 292608 9-87 1 296052 9-71 13
3-3 35 2-89 32 292617 1-15 8 9-79 12
9-9 9 5-3 8 292625 9-87 10 296070 9-72 74
9-19 14 9-87 21 292658 11-11 50 296071 10-5 5
9-25 16 292519 9-15 21 292661 1-15 5 296077 9-71 3
9-27 16 9-71 18 1-15 11 296088 7-5 7
9-35 12 292521 8-3 7 7-3 8 7-7 7
287854 1-33 5 9-5 6 292667 1-19 34 296155 4-179 5
4-5 19 9-9 12 292679 3-3 7 4-181 4
4-11 21 9-15 24 292681 9-87 8 12-3 5
4-29 3 9-19 9 292682 5-3 30 296165 1-31 18
5-3 11 9-72 55 5-4 41 1-33 22
9-23 24 292524 1-65 7 8-3 15 296172 1-5 12
287860 5-3 22 292527 3-3 21 9-15 43 296216 1-3 7
9-15 42 9-23 3 9-19 3 296229 1-23 21
9-19 2 9-47 12 9-19 24 1-25 4
9-25 5 292528 1-47 9-35 7 296415 1-19 31
9-27 5 1-47 5 9-47 19 1-42 3
9-35 8 1-47 7 9-79 16 4-27 6

©2007 HYSTER COMPANY See Service Manual 13-3


for service procedures.
UNIT CODE B222
EUROPE 08/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

296419 1-39 9 9-15 12 9-72 76 8-11 18


1-63 24 9-23 2 11-3 9 9-23 31
12-8 2 9-63 15 11-15 31 9-67 24
296422 6-5 18 9-71 33 11-37 2 9-72 51
296426 11-38 3 9-87 14 302404 11-38 3 320157 1-31 22
296430 2-5 4 10-9 7 302405 9-87 36 1-34 52
5-3 33 11-5 43 10-7 10 2-89 19
296438 7-3 14 11-11 11 302406 10-5 2 3-3 16
296439 1-15 7 11-15 26 302408 11-5 30 4-5 21
300939 1-31 13 11-41 4 11-13 11 4-5 39
1-33 13 12-3 11 11-17 11 4-11 23
9-23 19 12-7 16 303111 5-4 42 4-11 39
302014 8-11 43 302401 1-5 26 303147 7-3 16 4-179 21
302023 1-61 7 1-7 9 313860 8-11 7 4-181 7
302033 4-5 2 1-7 9 316448 1-77 7 5-3 27
4-11 2 1-9 9 316596 9-20 53 9-5 29
302036 4-15 12 1-9 9 316834 1-19 22 9-9 20
4-15 16 1-13 9 1-23 9 9-13 19
302047 7-15 11 1-31 3 1-25 13 9-15 9
302100 11-13 6 1-34 61 1-63 3 9-19 35
11-15 2 1-65 6 1-73 14 9-23 9
11-16 6 2-89 9 4-19 6 9-25 34
11-17 6 3-5 23 4-19 23 9-27 34
302398 4-7 14 3-19 21 4-41 9 9-63 16
4-78 17 4-5 11 8-11 9 9-71 25
4-179 11 4-11 13 316835 3-19 22 9-87 13
4-181 2 4-179 6 4-41 2 10-9 3
12-3 6 4-179 17 8-11 13 12-3 9
12-4 3 4-181 16 8-11 24 12-7 15
302399 1-3 9 5-3 10 320154 4-5 9 320158 1-3 12
1-31 31 9-5 20 4-7 8 1-5 2
1-33 11 9-15 34 4-11 11 1-11 6
4-8 19 9-25 21 320155 4-5 1 1-11 10
9-23 32 9-27 21 4-7 16 1-13 3
9-72 52 9-87 25 4-11 1 3-19 23
302400 1-5 7 302402 1-5 20 4-15 11 4-7 4
1-13 5 1-7 10 4-15 15 4-41 8
1-31 23 1-9 10 4-78 17 7-13 2
1-34 51 1-11 13 4-179 10 8-4 47
2-89 41 1-31 29 4-181 3 8-11 10
3-3 28 1-33 29 320156 1-19 6 8-11 17
4-5 22 2-5 7 1-31 30 8-11 32
4-5 40 2-79 6 1-33 10 8-11 45
4-7 1 3-3 1 1-43 5 320159 1-5 24
4-11 24 5-3 3 1-73 13 1-7 11
4-11 38 8-3 37 3-19 13 1-9 11
4-179 20 9-5 9 4-7 7 1-13 8
4-181 9 9-9 2 4-19 2 1-31 1
5-3 28 9-19 43 4-19 16 1-33 4
8-4 46 9-23 5 4-19 19 1-34 60
9-5 28 9-25 14 4-19 25 1-65 4
9-13 18 9-27 14 8-11 6 2-89 5

13-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

3-3 31 10-9 5 366068 7-19 14 12-21 8


3-5 21 320169 4-5 31 366069 7-19 19 12-23 8
4-5 12 4-11 33 370646 4-101 18 12-25 8
4-11 14 7-3 14 4-101 21 885136 7-3 2
4-179 7 9-79 4 4-101 32 885137 7-3 4
4-179 16 9-87 37 4-101 46 885139 7-3 21
4-181 17 10-7 5 4-102 52 885175 12-15 3
5-3 9 320173 9-87 2 370647 4-16 5 12-17 3
9-5 24 10-3 5 4-101 22 12-19 3
9-15 33 320174 1-15 7 4-101 24 12-21 3
9-23 25 320177 9-79 7 4-101 25 12-23 3
9-25 22 9-87 9 4-101 26 12-25 3
9-27 22 320181 7-3 15 4-101 29 885189 1-15 2
9-71 12 11-5 29 4-101 30 885191 1-15 4
9-87 20 11-13 11 4-101 31 885469 10-5 4
11-12 60 11-17 11 4-101 34 885470 9-75 3
320160 1-5 13 321293 6-3 7 4-101 35 885471 9-75 5
1-39 4 6-9 7 4-101 37 885491 9-75 6
1-73 8 321487 9-71 17 4-101 41 885494 10-5 6
4-29 2 325708 3-19 8 4-101 42 885498 10-5 12
320161 1-5 17 327591 8-13 5 4-101 48 10-7 11
1-7 7 330502 5-15 16 4-102 51 885505 10-5 3
1-9 7 5-41 35 370648 4-101 23 885508 10-5 7
1-11 2 330504 5-15 20 4-101 45 885509 10-5 8
1-31 14 5-41 3 4-102 54 885510 9-75 4
1-33 14 330511 5-41 17 370728 4-77 3 885954 4-12 44
3-3 23 330520 5-41 5 4-87 3 4-15 7
5-3 5 330527 5-41 24 371344 7-19 20 4-15 13
9-5 8 330532 5-13 13 371666 7-15 2 4-107 46
9-9 3 339969 4-179 12 373091 4-179 2 4-107 47
9-19 41 4-181 10 374159 8-11 42 4-107 48
9-23 4 340213 8-11 3 376505 4-179 8 4-115 32
9-47 13 345408 7-19 2 7-13 17 4-115 32
9-87 34 345409 7-19 3 378070 4-179 2 4-115 33
10-3 10 345410 7-19 6 379902 4-21 15 4-115 33
10-5 16 345411 7-19 7 381370 9-65 6 4-116 34
320162 1-7 8 345412 7-19 8 384014 4-179 4 4-116 34
1-9 8 345418 7-19 18 385107 2-89 31 885955 4-15 8
9-9 8 345424 7-19 16 388251 9-65 2 4-153 4
9-25 15 346656 9-23 22 389688 1-77 19 885956 4-151 3
9-27 15 9-87 41 391484 2-89 16 4-153 3
320163 9-19 19 352485 3-19 12 398074 5-3 6 4-155 3
320165 1-11 18 352499 3-19 5 815597 4-5 8 885957 4-12 45
1-31 36 352885 3-19 6 4-7 12 4-15 9
1-34 56 353129 3-19 15 4-11 10 4-15 19
9-47 6 353142 3-19 10 815898 6-3 11 4-107 47
9-71 4 353143 3-19 11 816232 5-3 15 4-115 33
9-75 8 353195 3-19 4 9-45 5 4-116 33
9-87 30 356035 11-15 14 816585 9-5 25 4-151 4
10-5 10 358099 6-3 10 885115 12-15 8 4-155 4
10-7 13 362030 4-8 23 12-17 8 885967 4-151 1
320166 9-23 13 366066 7-13 11 12-19 8 4-153 1

©2007 HYSTER COMPANY See Service Manual 13-5


for service procedures.
UNIT CODE B222
EUROPE 08/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-155 1 889794 1-77 11 1312621 6-6 31 1329448 11-13 5


886835 1-13 2 889796 1-77 11 1314255 6-5 17 11-16 5
886889 1-33 38 889803 12-15 10 1320669 4-101 40 11-17 5
887068 7-3 7 12-17 10 1323105 12-11 1 1329449 11-17 2
7-7 6 12-19 10 12-13 1 1329469 11-6 59
10-3 9 12-21 10 1323576 4-137 5 11-12 57
10-7 1 12-23 10 4-137 6 1330355 4-165 6
887074 1-34 42 12-25 10 4-141 5 1330356 4-165 6
887080 1-33 38 889804 12-15 9 4-141 6 1330409 4-179 1
887311 4-34 1 12-17 9 4-145 7 4-181 15
887317 4-29 9 12-19 9 4-145 8 1330410 4-32 2
12-3 2 12-21 9 1323581 4-137 5 9-87 28
887323 9-25 28 12-23 9 4-137 6 1330414 4-62 33
9-27 28 12-25 9 4-141 5 4-119 3
887372 12-15 2 889970 7-3 3 4-141 6 4-121 6
12-17 2 895468 7-13 9 4-145 7 4-149 1
12-23 2 1183003 1-53 1 4-145 8 4-175 1
12-25 2 1-53 2 1324307 4-161 1 4-176 2
887417 12-11 1 1-53 7 4-161 4 4-179 1
12-13 1 1300057 4-16 4 4-181 5 4-181 15
887424 12-15 1 4-101 19 1324308 4-161 1 1330415 4-32 3
12-21 1 4-101 39 4-161 4 4-79 44
888010 1-77 1 1300094 1-77 30 4-181 5 4-89 32
888011 1-77 10 1300117 7-13 16 1324309 4-161 1 4-107 34
888089 9-71 19 1300165 4-7 5 4-161 4 4-115 25
888134 4-34 1 8-4 52 4-181 5 4-173 6
888135 4-108 49 1301224 4-7 13 1324310 4-161 1 4-173 8
4-116 35 1301700 3-3 12 4-161 4 9-87 28
4-116 35 9-25 2 4-181 5 1330416 4-59 1
888136 4-108 49 9-27 2 1324799 6-9 4 4-71 1
4-116 35 1301783 4-183 4 1326805 1-77 3 4-73 1
4-116 35 1303550 6-5 8 1326948 5-3 37 4-131 2
888137 4-161 2 1303551 6-9 10 1327647 10-9 4 4-157 2
888138 4-161 2 1303787 7-19 9 1328669 6-5 10 4-158 1
888139 4-107 46 1307755 4-183 1 1328919 6-6 30 4-162 1
4-115 32 1309852 6-9 13 1329250 7-15 1 1330417 4-16 3
4-115 32 1309853 6-9 21 1329259 5-3 29 4-79 41
4-155 2 1309854 6-9 5 1329441 11-13 8 4-90 36
888263 7-3 11 1309868 6-5 6 11-16 8 4-98 1
888264 7-3 13 1310630 4-101 20 11-17 8 4-126 23
888266 7-3 10 4-101 33 1329442 11-5 27 4-131 8
888329 9-25 29 4-101 36 11-13 9 1330418 4-119 2
9-27 29 4-101 43 11-16 9 4-133 6
9-41 4 4-101 44 11-17 9 1330419 4-179 22
9-43 4 4-102 50 1329443 11-11 27 1330420 4-107 45
888333 9-25 7 1310638 4-179 3 11-13 10 4-115 31
9-27 7 1310668 12-3 12 11-16 10 1330424 4-105 20
888475 4-15 2 1311716 5-27 33 11-17 10 4-110 76
4-151 5-31 6 11-40 8 4-114 13
888476 4-15 3 1312090 6-9 6 1329445 11-17 3 4-118 54
4-153 1312226 4-183 1 1329447 11-13 4 4-157 3
888987 7-3 5 1312620 6-6 33 11-17 4 4-179 22

13-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1330426 4-61 13 4-173 6 4-113 10 4-177 6


4-80 50 4-173 8 4-113 12 4-179 22
4-89 27 4-175 1 4-114 13 1330439 4-62 36
1330429 4-95 7 4-176 2 4-114 14 4-65 1
1330437 4-16 3 4-177 7 4-114 17 4-65 2
4-59 1 1330438 4-59 3 4-114 18 4-66 1
4-61 14 4-61 1 4-115 23 4-66 2
4-62 33 4-62 35 4-115 28 4-67 1
4-65 1 4-63 1 4-116 36 4-67 2
4-65 2 4-63 2 4-116 38 4-68 1
4-71 1 4-66 1 4-116 40 4-68 2
4-73 1 4-66 2 4-117 46 4-78 21
4-77 2 4-75 10 4-117 47 4-79 38
4-79 41 4-77 1 4-117 48 4-79 43
4-80 45 4-78 21 4-117 49 4-79 44
4-80 48 4-78 25 4-117 50 4-80 47
4-81 59 4-79 39 4-117 51 4-80 48
4-84 14 4-79 40 4-117 52 4-80 49
4-89 26 4-80 47 4-118 53 4-83 3
4-89 28 4-80 50 4-118 54 4-83 4
4-89 31 4-83 1 4-119 1 4-83 5
4-90 36 4-83 2 4-119 4 4-83 8
4-95 2 4-87 1 4-121 1 4-84 20
4-98 1 4-87 13 4-121 2 4-87 1
4-106 29 4-88 16 4-121 4 4-89 27
4-106 31 4-89 27 4-121 7 4-89 28
4-114 20 4-89 29 4-125 1 4-89 29
4-114 22 4-90 34 4-125 12 4-89 32
4-119 2 4-90 35 4-125 17 4-90 33
4-119 3 4-95 6 4-126 24 4-90 34
4-121 3 4-95 7 4-126 25 4-90 34
4-121 6 4-105 6 4-129 6 4-95 5
4-123 1 4-105 17 4-131 7 4-96 14
4-126 23 4-105 20 4-135 2 4-96 16
4-131 2 4-106 21 4-135 3 4-97 20
4-131 8 4-106 24 4-137 9 4-97 21
4-133 1 4-106 26 4-141 9 4-97 21
4-133 6 4-106 32 4-146 11 4-98 1
4-135 1 4-107 41 4-157 3 4-105 6
4-137 1 4-108 50 4-157 4 4-106 25
4-137 2 4-108 52 4-161 3 4-106 30
4-141 1 4-108 56 4-162 2 4-106 31
4-141 2 4-109 65 4-169 1 4-107 32
4-145 2 4-109 66 4-171 1 4-107 33
4-145 3 4-109 67 4-173 1 4-107 34
4-145 4 4-109 69 4-173 4 4-108 50
4-157 2 4-109 70 4-173 9 4-108 53
4-158 1 4-109 71 4-177 1 4-108 56
4-162 1 4-109 74 4-177 2 4-108 57
4-165 1 4-109 75 4-177 3 4-108 58
4-167 1 4-110 76 4-177 4 4-109 65
4-173 3 4-113 4 4-177 5 4-109 66

©2007 HYSTER COMPANY See Service Manual 13-7


for service procedures.
UNIT CODE B222
EUROPE 08/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-109 67 4-145 4 1354237 4-137 6 1375785 4-165 1


4-109 68 4-146 10 4-141 6 1375899 5-4 44
4-109 70 4-146 10 4-145 8 1376933 9-63 9
4-109 71 4-146 11 1355326 7-19 10 1376934 9-63 2
4-113 4 4-146 12 1356947 4-6 41 1382867 4-179 1
4-114 22 4-146 13 4-11 37 4-181 15
4-115 23 4-146 13 1357026 7-19 13 1382902 8-9 3
4-115 24 4-147 21 1357029 9-65 5 8-9 17
4-115 25 4-157 1 1359588 1-77 4 1383998 4-179 1
4-116 36 4-165 1 1363885 4-77 2 4-181 15
4-116 40 4-167 1 4-119 2 1384403 11-15 8
4-116 41 4-173 1 4-121 3 1384794 5-41 39
4-117 42 4-173 6 4-131 1 1384852 6-9 27
4-117 46 4-173 8 4-131 8 1384853 6-9 25
4-117 47 1331917 3-5 6 4-149 1 1384854 6-9 29
4-117 49 1332281 11-3 5 4-158 1 1384859 8-9 3
4-117 50 11-3 12 4-173 3 1384860 8-9 19
4-119 1 1332285 11-5 32 4-179 1 1384861 8-9 21
4-119 2 1332310 11-9 2 4-181 15 1384862 8-9 1
4-119 6 1332332 11-15 33 1363886 4-61 13 1384863 8-9 1
4-121 1 1332333 11-15 32 4-78 25 1384864 8-9 2
4-121 3 1332342 11-15 15 4-79 40 1384867 8-9 17
4-121 4 1332343 11-15 10 4-81 57 1384868 8-9 22
4-121 7 1332344 11-15 3 4-83 6 1384869 8-9 22
4-123 1 1332346 11-15 4 4-83 10 1384870 8-9 15
4-123 6 1334633 11-35 8 4-87 13 1384871 8-9 16
4-125 22 1335138 1-77 21 4-90 35 1384872 8-9 14
4-131 3 1335146 1-81 8 4-96 14 1384873 8-9 12
4-131 7 1337197 4-21 15 4-97 20 1384876 8-9 4
4-135 1 1337828 4-101 28 4-106 24 1384878 8-9 5
4-135 2 4-101 49 4-106 30 1384879 8-9 8
4-135 4 4-102 53 4-108 50 1384880 8-9 7
4-135 5 1339828 1-77 35 4-109 71 1384881 8-9 5
4-137 1 1339829 1-77 18 4-109 74 1384882 8-9 11
4-137 2 1346636 6-9 28 4-114 17 1384883 8-9 10
4-137 8 1347906 6-9 18 4-114 21 1384884 8-9 6
4-137 8 1350911 3-3 25 4-116 36 1385099 1-77 15
4-137 9 1351960 6-9 8 4-117 50 1385130 1-77 6
4-138 11 1352554 3-3 36 4-117 51 1388428 7-17 3
4-138 14 9-9 4 4-131 7 1388434 7-17 6
4-138 18 9-15 32 4-149 2 1388435 7-17 35
4-141 1 9-20 49 4-149 3 1388436 7-17 36
4-141 2 1352603 4-61 14 4-173 4 1388438 7-17 20
4-141 8 4-77 2 1367281 4-179 22 1389477 4-84 15
4-141 8 4-121 3 1367282 4-179 22 4-84 16
4-141 9 4-123 1 1374132 12-11 7 4-84 17
4-142 10 4-133 1 12-13 7 4-84 18
4-142 10 4-135 1 1374133 12-11 4 1389479 4-77 10
4-142 16 4-167 1 12-13 4 4-84 15
4-142 17 4-173 3 1374550 6-5 4 4-84 16
4-145 2 4-177 7 1375783 4-105 6 4-84 17
4-145 3 1354165 1-77 32 4-113 4 4-84 18

13-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-91 48 1461219 11-37 1467531 1-48 10 1473482 11-22 6


4-92 57 1461284 11-38 1-51 3 1473719 6-6 44
4-96 11 1462890 7-13 11 1468306 1-19 16 1473745 6-9 24
4-96 12 1462891 7-13 11 1468312 1-21 7 1473748 6-9 33
4-96 13 1463136 4-33 4 1468313 1-39 10 1473750 6-9 30
1390281 1-65 8 1463138 4-175 2 1468318 1-29 4 1473751 6-9 23
1390702 8-3 34 1463139 12-3 12 1-37 6 1473752 6-9 20
1391432 9-5 17 1463140 4-81 59 1-37 18 1473753 6-9 22
1391555 12-11 2 4-84 14 1-40 5 6-9 22
12-13 2 4-89 26 1-42 4 1473754 6-9 19
1392392 12-11 6 4-95 2 4-29 13 1473755 6-9 35
12-13 6 4-108 51 4-182 2 1473756 6-9 35
1392396 12-11 5 4-109 73 1468319 1-61 3 1473759 6-9 17
12-13 5 4-116 37 1-73 19 1473760 6-9 16
1392397 12-11 3 4-137 2 4-21 3 1473761 6-9 11
12-13 3 4-141 2 4-37 8 1473764 6-9 14
1392398 12-11 2 4-145 3 4-183 5 1473765 6-9 12
12-13 2 4-145 4 7-15 8 1473766 6-9 9
1393466 1-45 8 1463141 4-61 1 1468320 1-37 3 1473776 6-3 6
1393473 1-21 10 4-109 66 1468321 1-23 11 1473777 6-3 3
1393474 1-21 9 4-117 46 1-25 9 1473887 3-3 20
1393499 1-19 1 4-119 5 1-38 6 9-13 10
1-73 17 4-121 5 1-45 13 9-31 14
1393528 4-29 8 4-125 1 1-61 10 9-35 4
1393781 4-19 13 4-129 1 7-13 21 9-39 11
1401160 2-89 8 4-149 4 1468323 3-19 2 9-63 19
1451416 1-77 14 4-173 1 4-41 3 9-79 13
1453031 1-71 2 4-185 3 1470791 3-3 4 9-88 48
1456341 3-5 8 1463180 4-33 2 9-25 6 1473888 9-45 7
1456342 3-5 11 4-109 72 9-27 6 1473889 5-3 2
1456798 3-5 1 1463184 4-108 51 1470828 11-21 2 7-3 20
1456800 3-5 2 4-116 37 1470838 1-33 25 8-3 1
1456803 3-5 1 1463191 4-33 3 1470840 9-29 7 1473895 1-33 37
1456804 3-5 3 1463193 4-108 51 9-31 7 9-13 8
1456805 3-5 1 4-116 37 1470841 9-71 29 9-29 4
1458358 3-5 11 1463194 4-68 1 11-19 2 9-31 4
1458361 3-5 11 4-68 2 11-20 3 9-39 3
1458366 3-5 4 4-107 45 11-21 3 9-41 2
1459254 9-45 6 4-115 31 11-28 6 9-43 2
1459409 11-41 3 4-125 17 1470842 11-27 2 1473897 9-35 3
1460618 4-12 46 4-126 24 1470852 5-3 24 9-39 14
4-15 10 4-173 5 8-4 51 1473899 9-29 5
4-15 14 4-173 7 1470857 5-3 17 9-67 15
4-107 47 1463196 4-185 3 1471572 12-11 11 1473924 9-45 4
4-107 48 1465378 4-78 24 12-15 12 1473926 9-88 53
4-115 33 4-78 26 12-17 12 1473927 9-31 6
4-115 33 4-87 12 12-19 12 9-39 1
4-116 34 4-87 14 1473474 11-15 13 9-41 10
4-116 34 4-131 4 1473475 11-15 1 9-43 10
4-151 2 4-131 5 1473476 11-15 9 1473943 5-4 48
4-153 2 4-131 6 1473477 11-15 6 1473950 9-35 10
1461081 1-43 8 1467522 1-47 6 1473478 11-15 5 9-39 2

©2007 HYSTER COMPANY See Service Manual 13-9


for service procedures.
UNIT CODE B222
EUROPE 08/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

9-79 2 1482354 7-5 11 1482905 1-48 10 1-48 9


1474926 9-41 12 7-7 11 1482906 1-48 10 1-48 10
9-83 13 1482355 7-5 12 1482907 1-48 10 1-48 11
1475141 9-25 8 7-7 12 1482908 1-48 10 1-48 12
9-27 8 1482356 7-5 23 1482909 1-48 10 1-51 1
1476421 1-63 4 7-7 23 1482910 1-47 7 1-51 5
4-41 10 1482357 7-5 27 1-48 10 1-51 5
8-11 2 7-7 27 1482913 1-47 4 1-57 3
1476584 1-48 16 1482358 7-5 19 1482915 1-47 1-58 7
1-63 30 1482360 7-5 18 1482917 1-47 1482957 1-47 3
7-13 4 1482361 7-5 17 1-47 1 1482959 1-47 4
8-11 30 1482362 7-5 16 1-47 4 1482960 1-47 5
12-8 4 7-7 16 1-47 7 1482961 1-47 5
1476614 4-179 1 1482363 7-5 9 1-48 10 1-47 7
4-181 15 7-7 9 1-48 11 1482969 1-47 7
1476691 9-71 28 1482364 7-5 2 1-51 1 1482970 1-48 10
1477228 7-13 13 1482365 7-5 14 1-51 2 1482971 1-48 11
1478784 6-9 24 1482400 5-3 26 1-51 5 1482974 1-47 1
1479043 7-3 1 1482659 4-80 52 1-51 5 1482976 1-51 3
7-5 4-80 54 1-51 6 1482977 1-51 3
1479109 4-107 44 4-80 55 1-53 2 1-51 4
4-115 30 4-81 58 1-57 2 1482978 1-51 4
1479473 7-17 2 4-81 61 1482919 1-47 1 1482979 1-51 4
1479898 4-179 18 4-81 63 1-47 4 1482980 1-51 2
1480214 1-40 4-84 22 1-47 5 1-51 4
1480216 4-182 1 4-84 25 1-47 7 1-51 6
1480318 1-65 1 4-88 19 1-48 10 1-58 7
1480674 8-13 3 4-88 20 1-48 11 1482981 1-51 2
1482331 7-5 13 4-88 21 1482920 1-47 5 1-51 4
1482332 7-5 20 4-88 23 1482924 1-47 1 1-51 6
1482333 7-5 1 4-88 24 1-47 3 1482982 1-51 5
1482334 7-5 4 4-89 25 1-47 4 1482989 1-51 5
1482335 7-5 3 4-95 1 1-47 7 1-57
1482336 7-5 21 4-95 3 1-48 10 1482990 1-51 5
1482337 7-5 22 4-95 9 1482925 1-47 6 1-51 5
1482338 7-5 33 4-105 8 1482948 1-47 6 1-51 6
1482339 7-5 35 4-108 55 1482949 1-47 6 1-53 2
1482340 7-5 36 4-113 6 1482950 1-47 6 1-57 2
1482341 7-5 34 4-116 39 1482951 1-47 1 1-58 7
1482342 7-5 32 4-125 14 1-48 11 1482991 1-51 5
1482343 7-5 37 4-146 15 1-51 1 1482992 1-51 5
1482344 7-5 31 1482663 4-165 6 1-51 2 1-53
1482345 7-5 26 1482668 4-165 6 1-51 6 1482993 1-51 1
1482346 7-5 30 1482765 6-6 34 1482952 1-47 1 1482994 1-51 1
7-7 30 1482798 1-47 1-47 7 1482995 1-51 1
1482347 7-5 15 1482801 1-48 11 1-48 9 1-51 2
1482348 7-5 5 1482802 1-47 3 1-48 10 1482996 1-51 2
1482350 7-5 6 1482803 1-48 12 1-48 11 1482997 1-51 2
1482351 7-5 28 1482804 1-47 5 1-48 12 1482998 1-51 6
1482352 7-5 25 1482805 1-47 7 1-51 1 1482999 1-51 6
1482353 7-5 10 1482806 1-47 1 1482953 1-47 1 1483000 1-51 6
7-7 10 1482904 1-48 10 1-47 7 1483001 1-53 1

13-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1483002 1-53 1 1483030 1-53 8 1483753 6-5 23 4-157 3


1483003 1-57 1 1483031 1-53 7 1483754 6-5 23 1484375 4-77 3
1-57 2 1-53 8 1483755 6-5 23 4-87 3
1-57 3 1-54 9 1483756 6-5 23 1484377 4-61 1
1-57 6 1-54 11 1483757 6-5 23 4-81 59
1-58 7 1-57 7 1483758 6-5 23 4-84 14
1-58 9 1-58 11 1483759 6-5 23 4-89 26
1483004 1-53 1 1483032 1-53 9 1483760 6-5 23 4-95 2
1-53 7 1483033 1-53 9 1483761 6-5 23 4-107 40
1-57 1 1483034 1-54 10 1483762 6-6 23 4-108 57
1-57 3 1483036 1-54 10 1483763 6-6 23 4-109 66
1-57 6 1483037 1-54 11 1483764 6-6 23 4-116 41
1-58 7 1483039 1-54 11 1483765 6-6 23 4-117 46
1-58 9 1483040 1-57 3 1483766 6-6 23 4-125 1
1483005 1-57 1 1483041 1-57 3 1483767 6-6 23 4-129 1
1483006 1-57 1 1483042 1-57 2 1483768 6-6 23 4-137 2
1483007 1-53 2 1483043 1-57 2 1483769 6-6 23 4-141 2
1483008 1-53 2 1483047 1-51 3 1483770 6-6 23 4-145 3
1483009 1-53 2 1-57 2 1483771 6-6 23 4-145 4
1-53 7 1-57 4 1483772 6-6 23 4-173 1
1-57 2 1483049 1-57 5 1483773 6-6 23 1484383 4-75 2
1-57 6 1483050 1-57 6 1483774 6-6 23 4-75 3
1483010 1-53 2 1483051 1-57 6 1483775 6-6 23 4-75 4
1-53 7 1483052 1-57 7 1483776 6-6 23 4-75 5
1-54 11 1483053 1-57 7 1483777 6-6 23 4-105 4
1-57 2 1483054 1-57 7 1483779 6-6 25 4-105 10
1-57 6 1483055 1-57 7 1483780 6-6 26 4-105 11
1-58 7 1483056 1-58 9 1483781 6-6 26 4-105 13
1483011 1-53 2 1483057 1-58 9 1483782 6-6 26 4-105 14
1-54 10 1483058 1-57 6 1483783 6-6 27 4-105 16
1483012 1-53 3 1-58 9 1483784 6-6 35 4-106 28
1483013 1-53 3 1483059 1-58 9 1483785 6-6 29 4-107 43
1483014 1-53 4 1483060 1-58 8 1483786 6-5 14 4-113 3
1483015 1-53 6 1-58 9 1483787 6-6 39 4-113 7
1483016 1-53 6 1-58 10 1483788 6-5 22 4-113 8
1483017 1-53 6 1483061 1-58 8 6-6 38 4-113 9
1483018 1-53 6 1483062 1-58 8 1483790 6-5 13 4-114 19
1-54 9 1-58 9 1483793 6-5 4 4-115 29
1483019 1-53 6 1-58 10 1483794 6-5 4 4-158 3
1483020 1-53 4 1483067 1-58 10 1483796 6-5 7 4-165 3
1483021 1-53 4 1483226 1-26 9 1483797 6-5 9 4-165 12
1483022 1-53 4 1483388 1-53 3 1483802 6-5 1 4-169 2
1483023 1-53 4 1483741 6-5 15 1483901 5-3 25 4-171 2
1483024 1-53 5 1483744 6-5 22 8-4 53 4-176 1
1483025 1-53 5 1483745 6-5 23 1483978 10-9 2 1484394 4-83 11
1483026 1-53 5 1483746 6-5 23 1484066 1-77 36 4-96 18
1-53 8 1483747 6-5 23 1484308 1-3 10 4-98 2
1-54 11 1483748 6-5 23 2-89 25 4-98 3
1483027 1-53 7 1483749 6-5 23 1484361 4-105 20 4-129 3
1483028 1-53 7 1483750 6-5 23 4-110 76 4-129 5
1483029 1-53 7 1483751 6-5 23 4-113 13 4-158 3
1-57 6 1483752 6-5 23 4-118 54 1484397 4-61 13

©2007 HYSTER COMPANY See Service Manual 13-11


for service procedures.
UNIT CODE B222
EUROPE 08/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-67 1 4-61 11 1484600 4-75 3 4-142 15


4-67 2 4-61 15 4-75 4 4-146 15
4-68 1 4-61 17 1484608 4-75 9 4-147 18
4-68 2 4-61 19 1484609 4-75 8 4-147 19
4-80 50 4-61 21 1484610 4-75 9 4-147 20
4-83 4 4-62 24 1484611 4-75 13 1484664 4-81 59
4-83 8 4-62 25 4-81 56 4-89 26
4-84 20 4-62 28 4-88 17 4-137 2
4-89 27 4-62 29 4-125 21 4-141 2
4-89 27 4-62 32 1484650 4-66 1 4-145 3
4-95 5 4-62 37 4-66 2 1484665 4-80 46
4-95 5 4-62 38 4-109 67 4-89 30
4-96 16 4-78 20 4-117 47 1484666 4-80 48
4-97 21 4-78 24 1484654 4-80 56 4-89 28
4-97 21 4-79 26 4-88 17 4-106 31
4-125 17 4-79 28 4-125 21 4-114 22
4-126 24 4-79 30 1484655 4-80 56 4-137 1
4-135 5 4-79 32 4-88 17 4-141 1
4-173 5 4-79 34 4-125 21 4-145 2
4-173 6 4-79 36 1484656 4-75 13 1484675 4-79 30
4-173 7 4-87 2 4-80 52 4-90 44
4-173 8 4-87 12 4-80 54 1484676 4-78 20
1484554 4-61 1 4-88 14 4-80 55 4-87 2
4-109 66 4-90 38 4-81 56 1484677 4-83 12
4-117 46 4-90 40 4-81 58 4-96 19
1484555 4-61 4 4-90 42 4-81 61 1484681 4-84 15
4-61 6 4-90 44 4-81 62 4-84 16
4-61 9 4-90 45 4-81 63 4-84 17
4-61 11 4-131 4 4-84 22 4-84 18
4-61 15 4-131 5 4-84 25 4-95 10
4-61 17 4-131 6 4-88 17 4-96 11
4-61 19 4-137 3 4-88 19 4-96 12
4-61 21 4-141 3 4-88 20 4-96 13
4-62 24 4-145 5 4-88 21 1484682 4-95 10
4-62 25 1484557 4-129 1 4-88 22 4-96 11
4-62 28 12-3 12 4-88 23 4-96 12
4-62 29 1484558 4-129 1 4-88 24 4-96 13
4-62 32 12-3 12 4-89 25 1484683 4-77 10
4-79 28 1484592 4-75 13 4-95 1 4-77 11
4-79 32 4-129 7 4-95 3 4-77 12
4-79 34 1484593 4-75 13 4-95 9 4-78 14
4-79 36 4-129 7 4-105 8 4-78 15
4-90 38 1484594 4-75 13 4-108 55 4-78 16
4-90 40 1484595 4-75 13 4-113 6 4-90 46
4-90 42 4-81 56 4-116 39 4-90 47
4-90 45 4-88 17 4-125 14 4-91 48
4-137 3 1484596 4-129 7 4-125 21 4-91 49
4-141 3 1484597 4-75 13 4-138 15 4-123 2
4-145 5 4-81 56 4-138 16 4-123 3
1484556 4-61 4 4-88 17 4-138 17 4-123 4
4-61 6 4-125 21 4-142 13 4-123 5
4-61 9 4-129 7 4-142 14 4-133 2

13-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-133 3 4-89 28 1484719 4-75 8 9-43 7


4-133 4 4-89 29 1486084 1-33 24 9-88 49
4-133 5 4-89 30 1486218 3-5 9 1487097 1-33 30
1484684 4-77 13 4-89 31 1486540 1-31 12 9-35 9
4-78 17 4-89 31 1-33 12 9-41 6
4-91 50 4-95 2 9-23 17 9-43 6
4-91 51 4-106 29 1486558 9-39 5 9-88 52
4-91 52 4-106 30 1486583 5-3 16 1487099 8-3 21
4-91 53 4-106 31 1486740 1-33 35 1487100 8-4 42
4-91 54 4-106 32 8-3 9 1487103 7-17 12
4-91 55 4-114 20 9-39 6 1487104 7-17 27
4-91 56 4-114 21 9-39 13 1487105 7-17 24
4-92 57 4-114 22 9-41 3 1487106 7-17 25
4-92 58 4-115 23 9-43 3 1487107 7-17 4
4-92 59 4-137 1 9-45 10 1487108 7-17 11
4-92 60 4-137 2 1486741 8-3 29 1487109 7-17 19
1484685 4-80 45 4-141 1 9-39 8 1487110 7-17 17
4-80 46 4-141 2 9-88 51 1487111 7-17 8
4-80 47 4-145 2 1486742 9-29 12 1487112 7-17 23
4-80 48 4-145 3 9-31 12 1487114 7-17 21
4-81 59 4-145 4 9-45 3 1487115 7-17 26
4-83 14 4-165 1 1486745 9-39 12 1487120 7-17 28
4-89 26 1484708 4-81 56 9-41 8 1487121 7-17 16
4-89 28 4-88 17 9-43 8 1487123 7-17 15
4-89 29 1484709 4-64 2 1486749 8-3 26 1487124 7-17 1
4-89 30 4-80 46 9-45 9 1487126 7-17 13
4-89 31 4-89 30 9-87 17 1487129 7-17 33
4-89 31 4-105 6 1486758 9-45 1 1487130 7-17 22
4-95 2 4-113 4 1486759 5-3 14 1487131 7-17 5
4-106 29 4-165 1 8-3 35 1487132 7-17 10
4-106 30 1484714 4-78 19 1486770 9-39 10 1487133 7-17 18
4-106 31 4-92 62 1486772 9-13 11 1487142 9-10 39
4-106 32 4-101 2 9-41 7 9-41 13
4-114 20 4-102 55 9-43 7 1487154 9-9 7
4-114 21 4-102 66 1487058 9-41 11 1487169 9-9 7
4-114 22 1484715 4-16 1 9-43 11 1487208 8-13 2
4-115 23 4-78 18 1487061 9-25 38 1487428 4-7 11
4-137 1 4-92 61 9-27 38 1489655 4-59 1
4-137 2 4-101 1 1487063 8-3 12 4-71 1
4-141 1 4-102 61 9-45 2 4-73 1
4-141 2 4-102 71 9-79 22 4-108 53
4-145 2 4-138 19 1487064 9-71 10 4-116 38
4-145 3 4-139 20 1487065 3-3 33 4-131 2
4-145 4 4-139 21 1487075 9-25 18 4-135 4
4-165 1 4-139 22 9-27 18 4-157 2
1484686 4-80 45 4-139 23 9-31 13 4-158 1
4-80 46 4-139 24 1487078 8-4 41 4-162 1
4-80 47 4-142 18 1487086 9-35 2 1489656 4-59 3
4-80 48 4-143 19 1487094 9-29 3 4-75 10
4-81 59 4-145 1 9-31 3 4-78 25
4-84 14 1484716 4-83 12 9-88 55 4-81 57
4-89 26 4-96 19 1487095 9-41 7 4-87 13

©2007 HYSTER COMPANY See Service Manual 13-13


for service procedures.
UNIT CODE B222
EUROPE 08/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-88 16 4-92 59 4-102 65 4-109 75


4-106 24 4-92 60 4-102 67 4-113 12
4-108 52 4-95 10 4-102 68 4-114 14
4-109 73 4-96 11 4-102 69 4-114 18
4-109 74 4-96 12 4-102 70 4-115 28
4-114 17 4-96 13 4-102 72 4-117 48
4-116 38 4-123 2 4-102 73 4-117 52
4-117 51 4-123 3 4-102 74 4-118 53
4-126 25 4-123 4 4-102 75 4-119 4
4-135 3 4-123 5 1490242 4-62 35 4-121 2
4-157 1 4-133 2 4-83 6 4-121 4
4-171 1 4-133 3 4-83 10 4-137 9
1489657 4-59 3 4-133 4 4-96 14 4-141 9
4-75 10 4-133 5 4-96 20 4-146 11
4-78 25 1489960 4-77 10 4-106 21 4-149 2
4-81 57 4-77 11 4-106 26 4-149 3
4-87 13 4-77 12 4-107 41 4-157 4
4-88 16 4-78 14 4-109 69 4-158 2
4-106 24 4-78 15 4-109 75 4-162 2
4-108 52 4-78 16 4-113 12 1490245 4-83 13
4-109 73 4-90 46 4-114 14 4-96 15
4-109 74 4-91 47 4-114 18 1490249 4-78 14
4-114 17 4-91 48 4-115 28 4-84 18
4-117 51 4-91 49 4-117 48 4-91 52
4-126 25 4-91 51 4-117 52 4-91 53
4-135 3 4-91 52 4-118 53 4-91 54
4-161 3 4-91 53 4-119 4 4-91 56
4-171 1 4-91 54 4-121 2 4-96 10
1489845 7-15 13 4-91 56 4-121 4 1490250 4-84 15
1489846 7-15 4 4-92 57 4-137 9 4-84 16
1489847 7-15 10 4-92 58 4-141 9 4-84 18
1489848 7-15 5 4-92 59 4-146 11 4-96 10
1489957 4-77 10 4-101 3 4-149 2 4-96 12
4-77 11 4-101 4 4-149 3 4-96 13
4-77 12 4-101 5 4-157 4 1490304 12-15 13
4-78 13 4-101 6 4-158 2 12-17 13
4-78 15 4-101 7 4-162 2 12-19 13
4-78 16 4-101 8 4-177 1 1490398 1-77 17
4-78 17 4-101 9 4-177 2 1490813 9-88 56
4-84 15 4-101 10 4-177 3 1491015 8-11 35
4-84 16 4-101 11 4-177 4 1491016 8-11 40
4-84 17 4-101 12 4-177 5 1491020 8-11 47
4-84 18 4-101 13 4-177 6 1491028 1-37 16
4-90 46 4-101 14 1490243 4-62 35 1491029 1-37 11
4-91 47 4-102 56 4-83 6 1491468 4-29 10
4-91 48 4-102 57 4-83 10 1491495 1-37 1
4-91 49 4-102 58 4-96 14 1491810 4-179 18
4-91 50 4-102 59 4-96 20 1491811 4-179 18
4-91 51 4-102 60 4-106 21 1491813 4-179 18
4-91 55 4-102 62 4-106 26 1491814 4-179 18
4-92 57 4-102 63 4-107 41 1491816 4-179 18
4-92 58 4-102 64 4-109 69 1492133 1-19 20

13-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1492139 1-37 8 1-23 14 4-135 2 1493444 4-165 10


1-37 12 1-25 8 4-173 4 1493445 4-165 10
1-61 5 1493312 1-63 21 4-173 9 1493448 4-105 4
4-21 1 1-73 10 1493430 4-79 39 4-105 11
7-15 9 1493318 1-21 3 4-79 40 4-107 43
1492140 1-19 15 1493320 1-45 10 4-90 34 4-113 3
1-29 5 1493321 1-45 7 4-90 35 4-113 7
1-37 7 1493322 1-45 9 4-105 17 4-115 29
1-37 10 1493324 1-45 6 4-113 10 4-158 3
1-61 2 1493326 1-45 16 4-119 1 4-165 3
4-21 2 1493328 1-45 1 4-121 1 1493449 4-98 2
4-29 14 1493329 1-45 11 4-121 7 1493450 4-162 3
7-15 3 1493332 4-55 17 4-125 22 1493452 4-135 7
9-67 2 1493333 4-55 18 4-131 1 1493455 4-113 8
1492141 4-21 17 1493334 4-55 20 4-131 7 1493456 4-165 12
1492146 4-19 5 1493335 4-55 22 4-137 8 1493459 4-62 34
1492147 4-21 6 1493336 4-55 1 4-138 11 4-105 10
1492149 4-21 4 1493337 4-55 11 4-138 14 4-113 7
1492156 4-55 25 4-57 1 4-138 18 1493464 4-119 5
1492163 4-29 6 1493339 4-55 8 4-141 8 4-121 5
1492166 1-19 14 1493340 4-55 4 4-141 10 1493465 4-62 33
1492167 1-19 13 1493341 4-55 5 4-142 16 4-62 36
4-19 27 1493344 4-55 10 4-142 17 4-83 5
1492169 1-37 4 1493370 1-37 9 4-146 10 4-96 14
1492173 1-37 17 1493372 1-37 14 4-146 12 4-97 20
1492175 1-37 1 1493373 1-37 14 4-146 13 4-106 25
1492176 4-29 5 1493380 8-11 38 4-147 21 4-109 68
1492195 1-38 1 1493386 8-11 4 4-169 1 4-114 18
1492196 1-38 5 1493393 1-73 15 1493433 4-64 1 4-115 28
1492197 1-19 25 1493394 1-73 5 1493434 4-64 1 4-117 48
1492200 1-37 13 1493397 1-19 4 4-106 30 4-119 3
1-38 1-23 10 4-114 21 4-119 6
1492221 8-11 15 1-25 12 1493435 4-107 44 4-121 4
1492225 8-11 33 1-45 3 4-115 30 4-121 6
1492231 1-74 6 1-63 2 1493436 4-107 44 4-137 9
1492236 7-13 22 1-73 11 4-115 30 4-141 9
1492237 7-13 6 3-19 19 1493437 4-105 1 4-146 11
1492252 7-15 6 4-57 13 4-105 2 4-158 2
1492253 1-23 8 8-11 49 4-113 1 4-176 2
1-25 14 1493428 4-77 1 4-113 2 1493466 4-80 49
1-74 5 4-78 21 1493438 4-105 1 4-83 3
3-19 17 4-83 1 4-105 2 4-108 58
4-57 12 4-87 1 4-113 1 4-116 42
8-11 20 4-95 6 4-113 2 4-137 8
8-11 28 4-109 65 1493442 4-165 5 4-141 8
1492260 7-13 7 4-109 70 1493443 4-107 36 4-142 10
7-15 1 4-109 71 4-107 37 4-146 10
1493278 1-19 35 4-116 36 4-107 39 4-146 13
1493281 1-29 3 4-116 38 4-115 26 4-173 6
1493282 1-29 7 4-117 49 4-115 27 4-173 8
1493283 1-29 2 4-117 50 4-165 8 1493474 1-63 16
1493308 1-21 8 4-123 6 4-165 14 1493486 1-61 13

©2007 HYSTER COMPANY See Service Manual 13-15


for service procedures.
UNIT CODE B222
EUROPE 08/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1493494 1-63 12 9-23 7 4-78 21 4-89 32


1493498 1-63 25 9-63 4-83 1 4-90 33
1493499 1-63 9 1496884 4-84 17 4-87 1 4-107 33
1494299 9-9 37 4-84 18 4-95 6 4-107 34
1494312 9-25 4 4-95 10 4-109 65 4-108 58
9-25 8 4-96 11 4-109 70 4-115 24
9-27 4 1497230 4-30 2 4-109 71 4-115 25
9-27 8 1497361 4-79 31 4-116 36 4-117 42
1494675 3-19 1 4-90 41 4-117 49 4-135 1
1495111 11-25 7 1497569 2-79 13 4-117 50 4-137 1
1495113 11-20 3 1497575 11-39 4-135 2 4-141 1
11-20 6 1497822 1-43 4-173 4 4-145 2
11-20 7 1498307 1-19 26 4-173 9 9-87 28
11-25 9 1498336 1-19 3 1500919 4-80 45 1502879 9-63 20
1495145 6-5 4 1-43 2 4-89 31 1502883 9-63 10
1495371 1-23 23 1498338 1-43 6 4-106 29 1502887 9-63 3
1-25 25 1-63 13 4-114 20 1502888 9-63 1
1495372 1-23 22 1498339 1-45 14 1500925 4-61 14 1502920 4-149 1
1-25 23 1498341 1-45 2 4-77 2 4-175 1
1495431 1-23 25 1498342 1-45 5 4-121 3 1504406 7-13 19
1-25 24 1498343 1-45 12 4-123 1 1504861 7-17 7
1495435 1-23 15 1498344 4-55 3 4-133 1 1504862 7-17 9
1495438 1-25 7 1498347 4-55 2 4-135 1 1504863 7-17 34
1495454 1-23 7 1498348 4-55 26 4-167 1 1504864 7-17 30
1-25 16 1498354 1-19 21 4-173 3 1504865 7-17 14
1495623 8-7 22 1498355 1-19 19 4-177 7 1504866 7-17 32
1495624 8-7 4 1498356 1-19 18 1500927 4-78 22 1504867 7-17 29
1495625 8-7 5 1-63 28 4-85 26 1504868 7-17 31
1495626 8-7 10 1498357 1-19 17 4-88 18 1504901 4-39 16
1495627 8-7 1 1-63 19 4-95 4 9-69 5
1495628 8-7 15 9-67 1 1500928 4-83 11 1504942 1-19 10
1495629 8-7 16 1498362 1-19 23 4-96 18 1504953 1-21 4
1495630 8-7 17 1498363 4-25 2 4-96 18 1504954 1-21 5
1495631 8-7 26 1498365 1-29 6 1501919 4-165 6 1504955 1-21 6
1495632 8-7 19 1498371 1-39 7 1502625 4-108 50 1506667 4-37 7
1495633 8-7 18 1498372 1-39 6 4-125 12 1506668 4-37 5
1495634 8-7 12 1498373 1-39 5 4-129 6 1506669 1-63 6
1495635 8-7 11 12-7 5 1502626 4-83 2 4-37 4
1495636 8-7 3 1498383 4-21 14 4-108 50 1506670 4-37 6
1495637 8-7 2 4-30 2 4-123 6 1506671 4-37 9
1495638 8-7 24 4-31 1 4-125 12 1506672 4-37 2
1495639 8-7 23 4-31 4 4-129 6 1506673 4-37 10
1495640 8-7 13 4-31 8 1502627 4-63 1 1506674 4-37 1
1495641 8-7 7 4-55 16 4-63 2 1506677 1-43 3
1495642 8-7 6 1498385 1-63 1 1502706 4-137 10 1506682 4-182 1
1495643 8-7 8 1498387 8-11 12 1502708 4-137 10 1506738 4-37 3
1495644 8-7 9 1499936 1-43 1 4-138 10 4-41 15
1495645 8-7 14 1500912 4-95 5 1502712 4-32 4 7-15 12
1495646 8-7 25 4-97 20 4-71 1 8-11 50
1495647 8-7 21 4-97 21 4-73 1 1506748 1-40 4
1495648 8-7 20 4-157 5 4-79 43 1-42 6
1496496 9-6 53 1500913 4-77 1 4-79 44 1506749 1-40 3

13-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1-42 5 1512518 2-67 8 1512594 2-13 3 1512730 2-34 2


1506750 1-40 2 1512519 2-67 6 2-28 5 2-48 1
1506751 1-40 1 1512520 2-67 9 2-45 4 1512731 2-34 3
1-42 1 1512521 2-67 10 2-87 6 1512733 2-34 1
1506762 4-137 7 1512522 2-67 12 3-7 6 1512736 3-7 4
4-141 7 1512523 2-67 13 4-47 2 1512737 2-48 5
4-145 9 1512524 2-67 14 4-51 5 1512738 3-7 1
1506825 1-63 26 1512525 2-51 12 1512595 2-13 4 1512739 3-7 2
1-73 18 2-59 8 1512596 2-53 8 3-9 2
4-57 7 2-61 8 1512598 2-37 1 1512740 2-43 16
1506827 1-63 15 2-67 15 1512599 2-37 2 3-7 3
1506829 6-9 2 2-87 19 1512600 2-37 5 3-9 3
1506881 4-61 1 2-92 4 1512601 2-37 4 3-11 2
1506883 4-61 1 3-14 1 1512602 2-37 3 1512745 2-39 1
1506885 4-61 12 4-51 2 1512604 2-15 1 1512746 2-39 2
1507003 4-55 21 1512526 2-67 16 1512605 2-15 2 1512747 2-39 4
1507103 6-6 98 3-14 2 1512606 2-15 3 2-95 10
1507104 6-6 26 1512584 2-19 8 1512607 2-15 4 1512749 2-39 5
1507725 4-108 57 2-20 1 2-51 13 1512750 2-39 6
4-109 66 2-43 17 1512609 3-10 1512753 2-39 7
4-116 41 1512585 2-19 16 1512610 3-10 3 2-77 9
4-117 46 2-20 2 3-10 12 1512754 2-39 8
1508206 4-167 3 2-71 4 1512611 3-10 5 1512755 2-39 9
4-167 4 1512586 2-19 17 1512612 3-10 6 1512756 2-39 10
4-167 5 2-20 3 1512613 3-10 7 1512758 2-39 11
1510787 7-13 8 2-71 2 1512614 3-10 8 1512759 2-39 13
1511952 2-19 19 1512587 2-19 21 1512616 3-10 2 1512760 2-39 14
2-20 4 2-20 5 1512617 3-10 9 1512761 4-47 1
2-45 2 2-43 5 1512618 3-10 10 1512765 3-14 3
2-59 4 2-87 20 1512619 3-10 11 1512766 3-14 5
2-61 4 2-87 23 1512620 3-10 4 1512769 3-14 4
2-87 7 2-95 7 1512622 3-10 14 1512783 4-47 4
2-87 21 2-101 6 1512623 3-10 13 1512804 3-13 11
2-95 4 1512588 2-19 22 1512626 2-33 28 1512807 2-41 2
2-101 11 2-20 6 1512627 2-33 25 1512808 2-41 3
1511961 2-19 24 2-20 9 1512629 2-97 1 1512809 2-41 4
2-20 8 2-43 6 1512641 4-52 5 1512812 2-27 15
2-43 22 2-73 30 1512642 4-52 3 1512815 2-27 13
4-43 24 2-77 3 1512643 4-52 1 1512816 2-27 5
1511977 4-43 25 2-87 20 1512645 2-87 12 1512817 2-27 8
1512111 4-43 11 2-87 24 1512651 4-47 11 1512819 2-27 14
1512292 2-39 3 2-95 8 1512656 2-7 1 1512821 2-27 9
2-95 5 2-101 7 1512657 2-7 2 1512822 1-19 24
1512509 2-11 1 2-101 9 2-33 2 1-38 3
1512510 2-11 2 4-43 22 1512658 2-7 3 1512824 2-27 2
1512511 2-11 3 1512589 2-19 23 2-51 11 1512826 2-17 1
1512513 2-67 1 2-20 7 2-95 11 1512827 2-17 2
1512514 2-67 2 2-43 21 1512659 2-7 4 1512828 2-17 3
1512515 2-67 3 1512590 2-20 9 1512703 2-39 12 1512831 2-43 27
2-67 7 2-101 8 1512710 2-43 2 1512833 2-43 25
1512516 2-67 4 1512592 2-13 1 2-91 1 1512834 2-43 24
1512517 2-67 5 1512593 2-13 2 2-101 5 1512835 2-43 3

©2007 HYSTER COMPANY See Service Manual 13-17


for service procedures.
UNIT CODE B222
EUROPE 08/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1512840 2-43 14 1513122 2-59 12 1513362 2-33 12 1513463 2-51 10


1512841 2-43 7 2-61 12 1513363 2-33 19 1513469 2-91 3
1512842 2-43 8 1513124 2-64 1 1513364 2-33 18 1513470 2-45 1
2-77 7 1513125 2-64 2 1513365 2-33 14 1513472 4-51 1
1512843 2-43 9 1513130 2-63 12 1513366 2-33 21 1513475 2-101 2
1512844 2-43 12 1513131 2-63 12 1513367 2-33 24 1513476 2-101 3
1512845 2-43 13 1513132 2-63 12 1513368 2-33 26 1513487 2-101 4
1512846 2-43 11 1513133 2-63 12 1513369 2-33 27 1513488 2-101 14
1512847 2-43 10 1513134 2-63 12 1513371 2-33 3 1513521 2-19 2
1512848 2-43 18 1513164 2-63 3 1513372 2-33 22 1513522 2-19 3
1512849 2-43 19 1513166 2-63 13 1513373 2-33 9 1513523 2-19 4
1512850 2-43 1 1513167 2-63 5 1513374 2-33 6 1513524 2-19 5
2-91 4 1513168 2-63 6 1513375 2-33 13 1513525 2-19 6
1512851 2-43 20 1513169 2-63 7 1513376 2-33 10 1513526 2-19 7
1512852 2-43 23 1513171 2-21 2 1513377 2-33 8 1513527 2-19 9
1512855 2-19 27 1513174 2-68 2 1513378 2-33 29 1513528 2-19 10
2-55 1 1513175 2-68 3 1513379 2-33 4 1513529 2-19 10
1512856 2-19 26 1513176 2-68 4 1513391 2-80 1 1513530 2-19 29
2-55 2 1513179 2-71 3 1513392 2-80 5 1513531 2-19 12
1512857 2-19 25 1513180 2-71 5 1513393 2-80 3 1513532 2-19 13
2-55 3 1513182 2-71 7 1513394 2-80 4 1513533 2-19 14
1512858 2-101 13 1513185 2-71 9 1513396 2-95 2 1513534 2-19 15
1512859 2-55 5 1513186 2-71 10 1513399 2-87 3 1513535 2-21 3
1512860 2-55 6 1513187 2-71 11 2-87 15 1513536 2-19 18
1512861 2-55 7 1513188 2-71 10 1513405 2-95 3 1513537 2-19 20
1512862 2-55 8 1513189 2-71 12 1513407 2-92 5 2-25 14
1512863 2-55 9 1513190 2-71 13 2-95 12 1513538 2-19 28
1512864 2-55 10 1513191 2-34 4 1513408 2-95 14 1513539 2-19 20
1512865 2-55 11 2-71 14 1513409 2-95 1 1513540 2-21 3
1512866 2-55 4 1513192 2-71 15 1513410 2-95 9 1513541 2-21 3
1512868 2-48 4 1513194 2-71 17 1513411 2-95 15 1513543 2-22 1
1512869 2-48 6 1513195 2-71 18 1513412 2-95 13 1513544 2-22 2
1512871 2-48 2 1513196 2-71 19 1513422 3-13 8 1513545 2-22 3
1512872 2-48 3 1513197 2-71 20 1513426 2-77 6 1513546 2-22 5
1512873 2-53 5 1513198 2-71 22 1513429 2-77 2 1513548 2-23
1513114 2-59 6 1513199 2-71 23 1513430 2-77 4 1513553 2-23
2-61 6 1513286 3-17 6 1513435 2-73 31 1513556 2-23
1513115 2-59 5 1513294 3-13 16 2-77 1 1513561 2-23
2-61 5 1513318 2-73 34 1513439 2-31 5 1513564 2-23
1513116 2-59 3 1513323 2-73 16 1513440 2-31 4 1513565 2-23
2-61 3 1513324 2-73 12 1513441 2-31 7 1513566 2-23
2-101 10 1513327 2-73 28 1513442 2-31 1 1513567 2-23
1513117 2-59 7 1513328 2-73 32 1513443 2-31 2 1513569 2-23
2-61 7 1513331 2-73 13 1513454 2-51 1 1513570 2-23
1513118 2-59 10 1513333 2-73 14 1513456 2-51 2 1513573 2-28 2
2-61 10 1513335 2-73 37 1513457 2-51 4 1513574 2-28 3
1513119 2-59 9 1513336 2-73 11 1513458 2-51 5 1513575 2-28 4
2-61 9 1513337 2-80 6 1513459 2-51 6 1513576 2-28 6
1513120 2-59 11 1513338 2-74 45 1513460 2-51 7 2-100 2
2-61 11 1513347 2-33 20 1513461 2-51 8 1513577 2-28 7
1513121 2-59 1 1513348 2-33 7 1513462 2-51 9 1513578 2-28 8
2-61 1 1513349 2-33 11 2-87 13 1513579 2-28 9

13-18 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1513581 2-25 1 1515768 3-16 2 1516559 4-182 1 1520542 7-15 14


1513582 2-25 2 1515769 3-16 3 1516653 1-34 41 1520596 8-11 34
1513583 2-25 3 1515770 3-16 4 9-23 26 1520809 7-13 10
1513584 2-25 4 1515771 3-16 6 9-79 21 7-19
1513585 2-25 5 1515772 3-16 7 1517121 4-43 19 1520841 8-11 39
1513586 2-25 6 1515780 3-5 12 1517218 2-73 40 1521860 2-53 2
1513587 2-25 7 1515781 3-5 10 1517220 2-73 2 1522425 9-19 40
2-87 14 1515822 2-47 1 1517225 2-73 9 1522426 9-72 49
1513588 2-25 8 1515828 4-43 10 1517235 2-73 42 1522441 9-15 41
1513589 2-25 9 1515831 4-43 21 1517721 4-33 1 9-71 41
1513590 2-25 10 1515832 4-43 12 1517722 4-5 24 1522442 9-71 37
1513591 2-25 11 1515833 4-43 14 4-11 25 1522443 9-15 45
1513592 2-25 12 1515836 4-43 16 4-33 9-19 6
1513593 2-25 13 4-43 18 1518112 4-67 1 1523533 4-21 5
1513594 2-25 15 1515841 4-43 5 4-67 2 1524173 7-13 11
1513595 2-25 16 1515842 4-43 4 4-68 1 1524213 7-13 10
1513637 2-43 15 1515843 4-43 8 4-68 2 9-13 9
1513712 4-43 7 1515844 4-43 1 4-78 21 1525375 1-7 2
1513776 2-53 4 1515852 2-73 26 4-83 4 1-9 2
1513947 1-77 20 1515854 2-73 39 4-83 8 1525589 4-16 3
1514033 7-13 8 1515855 2-73 25 4-84 20 4-79 41
1514234 1-23 5 1515856 2-73 20 4-87 1 4-90 34
1-25 19 1515857 2-73 29 4-95 5 4-90 36
1514331 8-7 27 1515858 2-73 19 4-96 16 4-98 1
1514483 3-16 5 1515859 2-73 15 4-97 21 4-125 23
1515337 1-23 4 1515860 2-73 27 4-107 45 4-131 8
1-25 2 1515861 2-73 18 4-109 67 1525805 8-13 1
1-45 15 1515862 2-73 44 4-115 31 1526793 4-34 1
1515475 1-77 29 1515863 2-73 43 4-117 47 1527813 1-33 33
1515664 9-15 35 1515870 2-33 1 4-135 3 1-33 35
9-19 20 1515873 2-87 18 4-135 5 8-3 9
9-47 5 1515906 2-53 3 4-137 8 8-3 12
1515675 4-55 12 4-47 5 4-138 11 9-29 2
1515687 2-20 9 1515907 4-47 7 4-138 14 9-29 3
2-101 8 1515908 4-47 8 4-138 18 9-29 5
1515694 4-45 2 1515909 2-87 1 4-141 8 9-31 2
4-47 3 2-87 16 4-142 10 9-31 3
1515695 4-45 1 4-47 9 4-142 16 9-31 5
1515696 4-45 3 1515910 4-47 10 4-142 17 9-39 5
1515707 3-7 5 1515911 4-47 6 4-146 10 9-39 6
1515709 3-11 1 1515912 2-81 1 4-146 12 9-39 10
1515711 3-9 1 1516200 9-39 16 4-146 13 9-39 12
1515715 3-13 2 9-88 54 4-147 21 9-39 13
1515716 3-13 3 1516203 9-39 15 4-173 5 9-39 15
1515717 3-13 4 1516211 7-3 20 4-173 7 9-41 3
1515718 3-13 5 1516235 4-105 13 1518663 1-7 1 9-41 8
1515719 3-13 6 4-107 37 1-9 1 9-41 11
1515720 3-13 7 4-107 39 1518664 1-7 3 9-43 3
1515721 3-13 9 4-115 26 1518717 3-5 19 9-43 8
1515722 3-13 10 4-115 27 1518889 2-21 1 9-43 11
1515756 3-13 15 4-165 14 1519855 2-89 22 9-45 2
1515767 3-16 1 1516237 4-165 5 1520541 7-15 15 9-45 10

©2007 HYSTER COMPANY See Service Manual 13-19


for service procedures.
UNIT CODE B222
EUROPE 08/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

9-71 10 1530668 9-87 43 1533662 8-3 6 1545183 4-176


11-21 2 1530732 5-31 26 9-5 7 12-3 3
11-39 10 1531101 9-25 20 9-9 14 1545521 4-30 2
1527817 9-39 9 9-27 20 9-15 20 1545532 4-179 13
1527821 5-3 16 1531107 9-25 13 9-19 10 1546615 1-5 19
5-3 17 9-27 13 9-72 56 1546697 4-89 25
8-3 1 1531111 9-25 19 1533664 9-71 27 4-95 1
8-4 41 9-27 19 1533665 9-87 42 1547283 2-89 46
8-4 42 1531191 3-3 8 1533716 2-53 1 1547417 1-5 4
9-15 45 1531193 3-3 9 1533717 2-53 6 1547501 2-89 37
9-15 46 9-25 10 1533718 2-53 7 1547504 2-89 29
9-45 4 9-27 10 1533834 9-9 18 1548218 1-65 13
1527822 9-15 46 1531268 3-3 19 9-15 17 1548305 2-5 9
1528144 9-25 11 1531501 4-173 1 1534425 1-63 32 1548306 2-5 10
9-27 11 1531502 4-145 4 1534474 1-63 10 1548552 2-89 23
1528456 9-25 32 1532244 8-4 48 1534475 1-63 5 1549715 1-33 33
9-27 32 1532251 8-9 13 1534476 1-63 14 1550923 1-67 5
1528595 9-39 4 1532269 6-5 1534477 1-63 31 1553504 1-3 15
1528714 1-58 10 1532373 1-33 39 1534481 1-63 17 1553505 1-3 2
1528811 4-78 17 1532454 9-23 20 1534660 1-77 26 1554125 4-55 7
4-101 16 9-45 1535372 9-23 6 1554156 4-37 1
1529026 4-125 3 1532541 3-19 24 9-63 18 1554699 3-3 27
4-125 19 1532663 4-79 43 1536246 1-5 9 1554700 3-3 26
1529052 4-79 39 4-90 33 1536247 1-5 3 1554710 9-71 32
4-79 40 4-107 33 1536295 5-3 40 11-28 9
4-90 34 4-108 58 1536382 12-3 1 1555062 5-3 34
4-90 35 4-115 24 1538936 9-25 30 1555981 9-67 22
4-105 17 4-117 42 9-27 30 1556343 8-11 14
4-113 10 1532905 4-185 3 1539034 1-63 33 8-13
4-119 1 1533476 4-175 1539268 2-73 17 1556465 3-5 18
4-121 1 12-3 13 1539435 1-3 5 1556911 5-41 27
4-121 7 1533477 9-25 36 1539438 1-3 8 1556912 5-41 26
4-131 1 9-27 36 1541989 4-113 4 1556992 5-4 46
4-131 7 1533646 9-5 27 1542976 3-3 17 5-49 6
4-138 14 9-13 29 1542978 9-25 27 1556996 5-45 1
4-142 17 9-19 34 9-27 27 1556997 5-45 4
4-146 12 1533647 9-13 20 1543046 9-25 3 1556998 5-45 3
4-169 1 9-15 10 9-27 3 1556999 5-47 1
4-177 1 9-72 60 1543047 1-5 11 1557001 5-47 2
4-177 2 1533648 9-5 31 1543048 1-5 22 1557002 5-47 17
4-177 3 9-13 28 1543533 7-3 19 1557003 5-47 16
4-177 4 9-19 33 7-11 1557007 5-27 23
4-177 5 1533649 9-13 22 9-9 16 5-31 24
4-177 6 9-15 11 1543714 2-73 8 5-35 13
1529534 2-79 15 9-72 45 1544039 3-3 3 5-47 9
1529583 2-79 14 1533654 9-9 11 1544040 3-3 11 1557008 5-27 24
1530385 1-63 29 9-15 18 1544041 3-3 13 5-31 25
1530386 1-63 18 1533656 8-3 4 1544224 9-25 9 5-35 14
1530513 1-3 6 1533657 9-9 10 9-27 9 5-47 10
3-3 14 1533658 9-15 23 1545167 10-7 15 1557009 5-47 8
9-25 1 9-72 59 1545170 4-55 9 1557010 5-47 38
9-27 1 1533659 9-19 47 4-59 1557011 5-47 37

13-20 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1557012 5-47 35 1558301 1-23 20 1561530 1-48 19 1565357 5-3 35


1557014 5-47 39 1558302 1-23 19 1561540 4-21 13 1565377 6-6 47
1557747 8-4 40 1-25 5 1561541 4-21 12 1565378 6-6 49
1557756 9-5 35 1558303 1-23 16 1561604 6-6 48 1565379 6-6 42
9-13 17 1-25 6 8-7 1565380 6-6 47
9-15 5 1558305 1-23 17 1561747 9-87 12 1565384 6-3 1
9-72 48 1-25 18 1561756 4-83 11 1565472 5-47 36
1557784 8-3 32 1558306 1-23 18 4-96 18 1565474 5-47 25
1557785 8-3 31 1558442 1-25 21 1562010 12-13 10 1565754 2-89 40
1557786 8-3 30 1558443 1-25 22 12-21 11 1566041 1-73 2
1557787 8-3 24 1558444 1-25 31 12-23 11 7-13 5
1557788 8-3 25 1558445 1-25 30 12-25 11 1566044 1-19 11
1557789 8-3 27 1558446 1-25 3 1562011 12-11 1 4-57 5
1557790 8-3 28 1558447 1-25 17 12-13 1 1566125 6-5 21
1557797 8-4 43 1558772 5-3 12 1563855 5-3 38 1566205 4-23 8
1557799 8-3 2 1559076 2-89 45 5-7 1 1566206 4-23 9
1557800 8-3 3 1560005 9-15 28 5-9 1566208 4-23 2
1557807 9-9 17 1560006 8-3 5 5-11 1566209 4-23 11
1557808 9-9 15 9-5 4 5-13 1566210 4-23 3
1558025 4-55 6 9-9 13 5-15 1566211 4-23 4
1558027 4-27 3 9-15 19 5-17 1566212 4-23 5
1558028 1-74 1 9-19 8 5-19 1566213 4-23 6
1558029 1-73 6 9-72 54 5-21 1566411 7-13 8
1558035 1-48 13 1560007 9-5 13 5-23 1566639 5-39 4
1558036 1-19 2 9-20 48 5-25 1566640 5-39 13
1558037 1-19 12 1560054 9-23 1 5-27 1566642 5-39 10
1558038 4-41 7 1560537 1-71 1 5-29 1566643 5-39 8
8-11 16 1560538 1-71 3 5-31 1566644 5-39 21
1558039 8-11 48 1560539 1-71 4 5-33 1566652 5-19 2
1558040 8-11 44 1560540 1-71 5 5-35 5-21 2
1558041 1-19 27 1560544 1-71 9 5-37 5-31 7
4-19 4 1560545 1-71 10 5-39 5-33 12
1558042 1-37 15 1560546 1-71 11 5-41 1566695 5-35 1
1558045 1-71 1560547 1-71 12 5-45 1566762 4-29 4
1-73 7 1560548 1-71 13 5-47 1566764 4-27 4
1558049 3-19 9 1560549 1-71 14 5-49 1566765 4-27 2
1558052 3-19 20 1560550 1-71 15 1563867 9-25 4 1566767 4-29 7
1558053 3-19 7 1560551 1-71 16 9-25 8 1566864 2-99 7
1558054 4-19 11 1560552 1-71 17 9-27 4 1566906 7-11 5
1558055 4-19 12 1560553 1-71 18 9-27 8 1566908 9-77 15
1558230 2-89 35 1560554 1-71 19 1564068 5-3 39 1566910 9-77 2
1558294 1-23 29 1560555 1-71 20 1564486 2-5 11 1566920 7-11 10
1-25 28 1560556 1-71 21 1564487 2-5 1 1566931 7-11 8
1-74 7 1561140 1-33 39 1564598 5-3 39 1566934 7-11 13
1558295 1-23 26 1561141 1-33 39 1564721 9-25 4 1566937 7-11 4
1558296 1-23 27 1-33 39 9-27 4 1566938 7-11 3
1558297 1-23 1 1561142 1-33 39 1564897 9-67 20 1566939 7-11 2
1558298 1-23 31 1-34 39 1564898 9-67 21 1566941 7-11 11
1558299 1-23 2 1561146 4-138 13 1564899 9-67 17 1566942 7-11 12
1-25 20 4-142 12 1564900 9-67 19 1566944 7-11 6
1558300 1-23 13 4-146 16 1564901 9-67 18 1566945 7-11 1
1-25 11 4-146 17 1564902 9-67 16 1566947 7-11 9

©2007 HYSTER COMPANY See Service Manual 13-21


for service procedures.
UNIT CODE B222
EUROPE 08/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1566948 7-11 7 4-77 11 4-87 6 1579021 5-15 28


1566949 7-11 14 4-77 12 1570641 4-79 33 1579141 5-47 19
1566956 2-56 2 4-78 14 4-90 39 1579165 12-13 12
1566996 12-11 1 4-78 15 1570643 4-79 35 12-21 13
12-13 1 4-78 16 4-90 37 12-23 13
1567034 2-45 3 4-90 46 1570644 4-59 2 12-25 13
1567676 4-83 11 4-91 47 4-79 37 1579257 4-19 10
4-96 18 4-91 48 4-88 15 1579506 10-7 4
1567928 7-11 15 4-91 49 1570645 4-75 7 1580103 10-7 9
1567942 1-39 1 4-91 51 4-78 23 1580104 10-7 8
1568100 7-3 9 4-91 52 4-87 11 1580105 10-7 3
1568101 12-13 11 4-91 53 1571029 1-63 7 1580109 10-7 7
12-21 12 4-91 54 1571030 1-63 22 1580454 2-7
12-23 12 4-91 56 1571269 8-11 23 2-8 1
12-25 12 4-92 57 1571624 4-21 18 2-11
1568104 8-3 18 4-92 58 1571627 1-48 15 2-13
1568164 5-3 19 4-92 59 1-63 2-15
1568165 5-3 21 4-123 2 9-67 8 2-17
1568170 9-25 8 4-123 3 1571628 4-29 12 2-19
9-27 8 4-123 4 1571631 8-11 8 2-20
1568172 5-3 1 4-123 5 1571632 8-11 37 2-21
1568173 5-3 7 4-133 2 1571634 4-19 26 2-22
1568175 5-4 49 4-133 3 1571775 1-61 12 2-23
1568203 9-25 26 4-133 4 4-19 17 2-25
9-27 26 4-133 5 1571776 1-61 11 2-27
1568219 5-4 47 1570605 4-79 43 1571789 4-27 7 2-28
1568220 5-4 45 4-79 44 1571802 1-19 5 2-31
1568318 2-19 11 4-89 32 1571803 1-19 8 2-33
1568330 3-3 18 4-90 33 1571804 1-19 7 2-34
1568451 9-13 5 4-107 33 1571806 4-37 1 2-37
1568467 3-7 7 4-107 34 1571810 9-67 4 2-39
1568471 2-39 16 4-115 24 1571812 12-8 1 2-41
1568472 2-39 15 4-115 25 1571816 4-41 5 2-43
1568681 2-41 1 1570606 4-83 11 1571817 4-41 12 2-45
1568684 2-27 1 4-96 18 1571818 4-41 1 2-47
1568692 2-85 3 1570608 4-61 3 1571841 1-19 9 2-48
1568714 2-59 2 1570609 4-61 8 1572977 9-25 12 2-51
1568719 4-43 23 1570610 4-61 10 9-27 12 2-53
1568721 4-43 2 1570611 4-61 2 1572979 9-25 12 2-55
1568722 4-43 13 1570612 4-61 7 9-27 12 2-56
1568723 4-43 3 1570613 4-61 20 1573113 4-16 2 2-59
1568724 4-43 6 1570614 4-61 5 1573114 4-16 2 2-63
1568760 2-33 5 1570615 4-176 1 1573115 4-16 2 2-64
1568767 2-95 6 1570616 4-98 2 1573574 4-55 23 2-67
1568768 2-95 2 4-98 3 1573575 4-55 19 2-68
1569866 3-3 2 1570621 4-98 3 1574078 2-56 1 2-71
1569984 4-106 28 1570622 4-116 34 1574082 1-47 2 2-73
4-114 19 4-116 35 1579010 5-41 21 2-77
1569985 4-105 14 4-125 10 1579011 5-15 29 2-80
4-113 8 1570638 4-79 29 5-15 31 2-81
1570557 1-42 4-90 43 5-41 22 2-82
1570602 4-77 10 1570639 4-79 27 5-41 41 2-85

13-22 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2-87 2-64 9-69 9 1590532 5-47 7


2-91 2-67 1584828 4-39 7 1590815 1-74 2
2-92 2-68 9-69 7 1590820 1-74 4
2-95 2-71 1585090 5-47 15 1590821 1-74 3
2-97 2-73 1585160 12-4 1 1590822 1-74 2
2-100 2-77 1585661 1-77 31 1592619 2-89 36
2-101 2-80 1587075 2-22 4 1592670 9-39 9
3-7 2-81 1587077 2-19 10 1593629 1-23 24
3-9 2-82 1587083 2-28 1 1-25 26
3-10 2-85 1587088 2-91 2 1594206 2-79 9
3-11 2-87 1587382 3-10 1 1594302 1-15 1
3-13 2-91 1587581 2-43 26 1594303 1-15 1
3-14 2-92 1587582 2-43 4 1594815 9-71 30
3-16 2-95 1587584 2-43 4 1594834 9-71 31
3-17 2-97 1587596 4-43 20 1594911 1-15 3
4-43 2-100 1587600 2-73 33 1-15 9
4-45 2-101 1587603 2-68 5 1595238 9-25 25
4-47 3-7 1587607 2-71 6 9-27 25
4-48 3-9 1587610 2-71 16 1595679 12-3 12
4-51 3-10 1587611 2-71 21 1595680 12-3 12
4-52 3-11 1587613 2-71 7 1595757 4-7 10
4-53 3-13 1587614 2-71 7 4-19 22
1580455 2-7 3-14 1587615 2-71 7 1597736 2-89 1
2-8 1 3-16 1587616 2-71 7 1597737 2-89 2
2-11 3-17 1587835 2-63 2 1597738 2-89 12
2-13 4-43 1587836 2-63 4 1597739 2-89 10
2-15 4-45 1587847 3-17 2 1597740 2-89 24
2-17 4-47 1587848 3-17 3 1597812 2-77 8
2-19 4-48 1587849 3-17 4 1597898 11-3 14
2-20 4-51 1587850 3-17 5 1598029 1-13 1
2-21 4-52 1587851 3-17 7 1598236 4-19 14
2-22 4-53 1587862 2-100 1 12-3 8
2-23 1580465 4-5 33 1587864 4-53 2 1598237 12-3 7
2-25 4-11 36 1587865 4-53 1 1598366 1-34 54
2-27 4-167 1588212 2-51 3 4-32
2-28 1580944 12-17 1 1588216 2-39 17 9-87 28
2-31 12-23 1 1588217 2-101 1 1598397 1-21 2
2-33 1580946 12-19 1 1588219 3-13 1 1598398 1-37 2
2-34 12-25 1 1588223 2-80 2 1-38 4
2-37 1581462 3-5 16 1588226 2-100 3 1598469 4-105 5
2-39 1581748 2-89 17 1588229 2-77 5 4-113 5
2-41 2-99 1588235 3-13 12 1598470 4-105 5
2-43 1581752 2-79 12 1588236 4-43 9 4-113 5
2-45 1582010 2-79 10 1588439 1-15 6 1599374 4-129
2-47 1582558 2-89 21 1588514 9-71 22 1599382 2-79 4
2-48 1583640 1-3 17 1588820 4-48 1 1599656 1-7 4
2-51 1584580 2-89 7 1589197 9-71 23 1599753 2-79 7
2-53 1584824 4-39 13 1589960 3-5 17 1600614 1-77 11
2-55 9-69 6 1589962 3-5 15 1601121 10-3 2
2-56 1584825 4-39 14 1590175 1-15 1 1601122 10-3 3
2-59 9-69 9 1590460 9-25 23 1601123 10-3 4
2-63 1584826 4-39 12 9-27 23 1601751 4-19 15

©2007 HYSTER COMPANY See Service Manual 13-23


for service procedures.
UNIT CODE B222
EUROPE 08/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1601929 1-29 1 4-11 19 4-142 18 4-135 6


1601933 4-21 8 4-68 4-143 19 1607782 4-137 6
1601935 4-21 9 1607228 4-37 11 4-145 1 1607842 4-137 5
1601936 9-47 16 4-135 1607528 4-139 20 4-141 5
9-48 1607230 4-19 21 4-139 21 4-145 7
9-51 4-102 66 4-139 22 1607843 4-137 7
9-55 4-133 4-139 23 4-141 7
9-57 1607231 1-73 21 4-139 24 4-145 9
9-58 4-131 1607532 4-138 19 1607895 9-79 9
9-59 1607237 9-5 48 4-139 20 1607898 9-5 47
9-60 9-9 23 4-139 21 9-9 32
9-61 9-13 13 4-139 22 9-13 27
1602433 4-141 6 9-19 38 4-139 23 9-15 1
4-145 8 9-23 11 4-139 24 9-19 27
1602847 2-73 3 1607328 9-79 20 4-142 18 9-23 12
1602850 4-5 32 9-83 4-143 19 9-29 1
4-11 34 1607329 9-71 14 4-145 1 9-31 1
1603502 1-73 20 9-81 1607624 9-5 41 9-33
1603503 1-73 16 1607398 1-11 14 9-9 33 1607910 9-79 3
1603522 1-47 1607399 1-11 17 9-13 4 1608276 9-79 19
1-51 1607404 1-11 4 9-23 15 1608422 2-79 11
9-67 10 1607405 1-11 1 9-35 1 1608423 2-79 8
1603524 1-47 1607409 1-11 7 1607671 9-71 16 1608626 5-27 27
1-51 1607412 1-11 9 9-75 2 1608851 4-171
9-67 10 1607418 4-37 12 9-77 1609003 4-7 10
1605161 2-87 4 1607419 4-37 12 1607677 9-79 8 4-19 22
1605238 2-87 8 1607470 10-9 1 1607766 5-3 38 1609021 1-5 10
2-87 17 1607472 10-5 9 5-7 1 1609022 1-5 5
1605239 2-87 2 1607524 4-138 19 5-9 1609344 4-169
1605240 2-87 5 4-139 20 5-11 1609723 1-5 8
1605241 2-87 9 4-139 21 5-13 1609724 1-5 6
1605242 2-87 11 4-139 22 5-15 1609940 1-31 4
4-51 6 4-139 23 5-17 1-33 8
1605243 2-87 10 4-139 24 5-19 1609941 1-31 5
1605244 2-87 22 4-142 18 5-21 1609952 1-31 6
1605248 2-31 6 4-143 19 5-23 1-33 19
1606569 2-27 7 4-145 1 5-25 1609953 1-31 9
1606616 9-23 16 1607525 4-139 19 5-27 1-34 46
1606716 9-19 11 4-139 20 5-29 1609962 4-37 12
1606717 9-19 12 4-139 21 5-31 1609963 4-37 12
1606718 9-19 30 4-139 22 5-33 1610173 1-3 13
1606719 9-19 31 4-139 23 5-35 1610175 1-3 4
1607223 4-5 14 4-139 24 5-37 1610177 1-3 1
4-11 16 4-142 18 5-39 1610178 1-3 14
4-63 4-143 19 5-41 1610179 1-3 18
1607224 4-5 15 4-145 1 5-45 1610480 4-5 26
4-11 17 1607527 4-138 19 5-47 4-11 28
4-66 4-139 20 5-49 4-165
1607226 4-5 18 4-139 21 1607771 4-105 5 1610501 4-16
4-11 20 4-139 22 4-113 5 1610682 1-3 16
4-67 4-139 23 1607772 4-83 7 1610684 1-3 19
1607227 4-5 17 4-139 24 4-96 16 1610763 1-3 3

13-24 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1610936 4-179 15 4-75 11 4-138 17 4-125 13


4-181 19 4-75 12 4-142 13 4-146 15
1610941 4-80 52 4-77 1 4-142 14 1610954 4-80 54
4-80 55 4-77 4 4-142 15 4-80 55
4-81 61 4-77 5 4-147 18 4-81 58
4-84 22 4-77 6 4-147 19 4-81 62
4-88 19 4-77 7 4-147 20 4-88 19
4-88 21 4-77 8 1610950 4-80 52 4-88 20
4-89 25 4-77 9 4-80 54 4-88 22
4-95 1 4-79 39 4-80 55 4-88 24
4-95 9 4-83 9 4-81 58 4-138 15
4-108 55 4-84 19 4-81 61 4-138 16
4-116 39 4-87 4 4-81 62 4-138 17
4-125 14 4-87 5 4-81 63 4-142 13
4-138 17 4-87 7 4-84 22 4-142 14
4-142 15 4-87 8 4-84 25 4-142 15
4-146 15 4-87 9 4-88 19 4-147 18
4-147 20 4-87 10 4-88 20 4-147 19
1610942 4-80 51 4-95 8 4-88 21 4-147 20
4-84 21 4-96 17 4-88 22 1610966 4-165 1
4-88 19 4-105 19 4-88 23 1610970 4-165 8
4-88 21 4-108 62 4-88 24 1610971 4-105 16
4-95 9 4-108 64 4-89 25 4-113 9
1610944 4-67 1 4-113 11 4-95 1 4-165 5
4-67 2 4-117 43 4-95 3 1610972 4-175 2
4-83 4 4-117 44 4-95 9 1610973 4-175 2
4-83 8 4-117 45 4-105 8 1610974 4-107 40
4-84 20 4-125 4 4-108 55 1611029 4-81 60
4-95 5 4-125 6 4-113 6 4-105 7
4-96 16 4-125 8 4-116 39 4-108 54
4-97 21 4-125 11 4-125 14 4-116 39
4-135 5 4-125 16 4-138 15 1611030 4-107 36
4-137 8 4-125 20 4-138 16 4-115 26
4-138 11 4-138 12 4-138 17 1611031 4-107 46
4-138 18 4-142 11 4-142 13 4-107 48
4-141 8 4-146 14 4-142 14 4-115 32
4-141 10 4-167 7 4-142 15 4-115 32
4-142 16 4-169 3 4-146 15 4-116 34
4-146 10 1610948 4-105 19 4-147 18 4-116 34
4-146 13 4-108 60 4-147 19 1611032 4-108 56
4-147 21 4-108 62 4-147 20 4-116 40
1610945 4-108 51 4-108 64 1610952 4-78 17 1611033 4-108 57
4-116 37 4-113 11 4-91 50 4-116 41
4-137 2 4-117 43 4-91 55 4-125 1
4-141 2 4-117 44 1610953 4-80 53 1611034 4-105 6
4-145 3 4-117 45 4-84 24 4-113 4
1610946 4-91 50 4-138 12 4-88 20 1611067 9-5 50
4-91 55 4-142 11 4-88 22 1611068 9-5 3
1610947 4-75 1 4-146 14 4-88 23 1611069 9-5 46
4-75 3 4-167 7 4-89 24 1611070 9-5 11
4-75 4 1610949 4-138 15 4-95 3 1611071 9-13 6
4-75 6 4-138 16 4-113 6 1611072 9-13 2

©2007 HYSTER COMPANY See Service Manual 13-25


for service procedures.
UNIT CODE B222
EUROPE 08/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1611073 9-13 1 1612166 8-3 20 5-49 3 1612359 5-13 8


1611074 9-13 3 1612167 8-3 19 1612312 5-15 26 1612360 5-13 6
1611075 9-9 21 1612168 8-3 36 5-37 10 1612361 5-11 1
1611077 9-13 15 1612169 8-3 8 5-41 31 5-13 5
1611078 9-13 26 1612170 8-3 11 5-49 4 1612362 5-11 2
1611079 9-13 16 1612186 9-19 16 1612313 5-15 11 5-19 6
1611080 9-13 14 1612187 9-19 17 5-37 9 5-21 8
1611081 9-13 7 1612188 9-19 28 5-41 34 1612363 5-9 3
1611082 9-13 12 1612189 9-19 29 5-49 1 1612364 5-9 5
1611083 9-9 31 1612190 8-3 10 1612314 5-15 12 1612365 5-9 6
1611084 9-9 26 1612191 8-3 13 5-37 8 1612366 5-9 11
1611087 9-9 27 1612286 5-45 2 5-41 33 1612367 5-9 2
1611088 9-9 24 1612289 5-37 4 5-49 2 1612368 5-9 1
1611089 8-3 23 1612290 5-9 13 1612316 5-41 29 1612369 5-9 4
1611091 9-6 52 5-13 17 1612321 5-41 42 1612370 5-9 7
1611096 9-5 19 5-15 33 1612322 5-15 19 1612384 9-15 27
1611097 9-5 18 5-19 24 1612323 5-15 21 1612385 9-15 26
1611098 9-9 25 5-21 29 1612324 5-15 22 1612388 9-15 46
1611099 9-5 49 5-27 36 1612325 5-15 23 1612394 9-19 46
1611100 9-5 51 5-31 32 1612326 5-15 6 1612395 9-19 45
9-9 34 5-33 21 1612328 5-15 9 9-20 51
1611148 1-65 10 5-35 22 1612329 5-15 10 1612403 9-15 25
1611149 1-65 12 5-37 20 1612330 5-15 5 1612404 9-15 16
1611180 10-3 6 5-39 30 1612331 5-15 18 9-19 7
1611348 9-31 5 5-42 43 1612332 5-15 24 1612405 9-16 50
1611349 9-47 9 5-45 5 1612333 5-15 30 1612470 5-9 9
1611493 9-47 14 5-47 40 1612334 5-15 1 1612471 5-9 8
1611525 5-4 43 1612291 5-41 1 1612335 5-15 4 1612472 5-9 12
1611590 5-17 1 1612292 5-41 1 1612336 5-15 3 1612473 5-39 3
5-19 23 1612293 5-15 7 1612337 5-15 14 1612474 5-39 5
1611591 5-17 2 5-41 2 1612338 5-15 13 1612475 5-39 1
5-21 20 1612294 5-41 10 1612339 5-15 15 1612476 5-39 2
1611592 5-19 12 1612295 5-41 11 1612342 5-15 25 1612477 5-33 2
5-21 12 1612296 5-41 16 1612346 5-27 34 5-39 28
5-27 15 1612297 5-41 15 1612347 5-15 32 1612478 5-39 15
1611593 5-19 11 1612298 5-41 13 1612348 5-13 4 1612479 5-39 14
5-21 11 1612299 5-41 12 1612349 5-13 7 1612480 5-39 16
1611594 5-31 16 1612300 5-41 14 1612350 5-13 3 1612481 5-39 23
5-33 20 1612301 5-41 20 5-19 20 1612482 5-39 9
1611597 5-31 13 1612302 5-41 4 5-31 29 1612483 5-39 12
1611599 5-33 17 1612303 5-41 9 5-39 26 1612484 5-39 11
1611600 5-21 25 1612304 5-41 8 1612351 5-13 2 1612485 5-39 7
5-27 14 1612305 5-41 18 5-19 19 1612486 5-39 6
1611604 5-35 17 5-41 28 5-31 28 1612487 5-19 21
1611607 5-37 14 1612306 5-41 38 5-39 27 5-31 30
1611633 1-81 4 1612307 5-41 36 1612352 5-13 1 5-39 24
1611634 1-81 3 1612308 5-41 25 1612353 5-13 9 1612488 5-31 27
1611635 1-81 5 1612309 5-41 40 1612354 5-13 11 5-35 20
1611636 1-81 7 1612310 5-41 30 1612355 5-13 12 5-39 25
1611637 1-81 6 1612311 5-15 27 1612356 5-13 15 1612489 5-31 14
1611683 9-13 24 5-37 7 1612357 5-13 14 5-33 18
1611684 9-13 23 5-41 32 1612358 5-13 16 1612491 5-39 29

13-26 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1612492 5-39 17 1612522 5-31 14 1612684 5-27 2 1612779 4-51 12


1612493 5-39 19 5-33 18 1612686 5-27 25 1612780 4-51 8
1612494 5-39 20 1612523 5-31 13 1612687 5-27 26 1612781 4-51 11
1612495 5-23 2 5-33 17 5-35 19 1612782 4-51 9
5-27 35 1612524 5-31 12 1612690 5-27 3 1612783 4-52 2
1612496 5-23 1 5-33 16 1612691 5-27 4 1612784 4-52 4
5-31 31 1612525 5-31 10 1612692 5-27 5 1612785 2-92 3
1612497 5-19 14 5-33 14 5-35 5 1612786 2-92 2
5-21 16 1612526 5-31 9 1612693 5-27 1 1612787 4-51 13
5-27 9 5-33 15 1612694 5-27 32 1612790 2-85 2
1612498 5-19 17 1612527 5-31 11 1612695 5-27 31 1612791 2-85 1
5-21 19 5-33 13 1612696 5-27 30 1612792 2-73
5-27 11 1612528 5-31 5 1612697 5-27 29 1612794 2-73 21
1612499 5-19 16 1612529 5-31 3 1612710 5-33 3 1612795 2-73 10
5-21 18 1612530 5-31 4 1612711 5-33 4 1612796 2-73 23
5-27 12 1612531 5-31 2 1612713 5-33 10 1612800 2-73 36
5-31 19 1612532 5-27 28 1612716 5-25 1 1612804 2-73 41
5-33 9 5-31 1 5-35 6 1612805 2-68 1
1612500 5-19 12 5-33 1 1612717 5-25 2 1612806 2-71 1
5-21 12 1612534 5-31 23 5-27 8 1612808 2-71 8
5-27 15 1612538 5-27 21 1612718 5-35 7 1612809 2-63 13
1612501 5-19 13 5-31 21 1612719 5-35 21 1612812 3-17 1
5-21 13 1612539 5-27 22 1612720 5-35 4 1612813 2-92 1
1612502 5-19 11 5-31 22 1612721 5-35 3 1612863 5-49 7
5-21 11 5-35 16 1612723 5-35 2 1612864 5-49 5
1612503 5-19 10 1612540 5-29 1 1612725 5-35 12 1612907 5-17 1
5-21 10 5-31 8 1612726 5-35 17 5-19 23
1612504 5-19 9 1612541 5-27 6 1612727 5-35 18 1612908 5-17 2
5-21 9 5-29 2 1612729 5-35 15 5-21 20
5-27 13 1612546 5-21 27 1612731 5-35 10 1612909 5-17 3
1612505 5-19 7 1612547 5-21 28 1612732 5-35 9 5-33 5
5-21 14 1612549 5-21 26 1612733 5-35 8 1612921 4-5 10
1612506 5-19 8 5-27 16 1612734 5-35 11 4-11 12
5-21 15 1612550 5-21 25 1612736 5-37 3 1612959 9-71 15
1612507 5-19 4 5-27 14 1612737 5-37 11 1613211 9-15 29
5-21 6 1612565 5-21 3 1612738 5-37 14 1613292 9-71 7
1612508 5-19 5 1612566 5-21 4 1612739 5-37 2 1613293 9-9 22
5-21 7 1612567 5-21 5 1612740 5-37 1 9-15 7
1612509 5-19 3 1612568 5-21 21 1612741 5-37 13 1613294 9-15 15
1612510 5-19 1 1612569 5-21 24 1612742 5-37 18 1613305 9-71 21
5-21 1 1612610 2-82 1 1612743 5-37 12 1613318 9-19 44
1612512 5-37 18 1612667 5-21 23 1612744 5-37 19 1613333 9-5 42
1612514 5-19 18 1612668 5-21 22 1612745 5-37 17 1613437 3-13 13
1612515 5-19 22 5-33 11 1612746 5-37 16 1613461 2-63 8
1612516 5-31 17 1612678 5-27 19 1612747 5-37 15 1613473 9-5 5
5-33 6 1612679 5-19 8 1612748 5-37 6 9-15 22
1612517 5-31 20 5-21 15 1612749 5-37 5 9-72 57
5-33 8 5-27 20 1612755 5-47 3 1613474 9-5 14
1612520 5-31 15 1612680 5-27 18 1612773 2-82 2 1613510 9-5 2
5-33 19 1612681 5-27 17 1612775 4-51 4 1613515 9-5 45
1612521 5-31 16 1612682 5-27 34 1612777 4-51 8 9-35 14
5-33 20 1612683 5-27 7 1612778 4-51 10 1613649 9-5 39

©2007 HYSTER COMPANY See Service Manual 13-27


for service procedures.
UNIT CODE B222
EUROPE 08/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

9-47 3 1615131 1-57 6 1617197 4-63 3 1622815 10-3 1


1613651 6-3 8 1615132 1-58 7 4-64 3 1622816 1-65 2
1613746 7-3 14 1615136 1-58 9 4-65 3 1622817 9-79 6
1614128 2-101 12 1615137 1-58 9 4-66 3 1623048 4-137 4
1614673 4-162 1615138 1-58 8 1617207 9-41 1 4-141 4
4-181 14 1615139 1-58 8 9-43 1 4-145 6
1615003 1-5 21 1615140 1-58 10 1617461 9-5 26 1623049 4-65 1
1615004 1-5 16 1615141 1-58 10 9-9 19 4-65 2
1615015 9-41 9 1615143 1-58 11 9-16 51 1623050 4-119 2
9-43 9 1615144 1-58 11 9-19 37 4-133 6
1615056 1-47 4 1615147 1-47 2 9-72 58 1623052 4-64 2
1615057 1-47 4 1615149 1-47 2 1617650 4-5 16 1623054 4-138 13
1-47 7 1615158 1-48 12 4-11 18 4-142 12
1-48 10 1615363 4-23 10 4-65 4-146 17
1-48 11 1615364 4-21 16 1617651 4-5 13 1623055 4-138 13
1615062 1-47 8 4-23 4-11 15 4-142 12
1615063 1-48 8 1615605 4-5 34 4-64 4-146 17
1615064 1-48 8 4-11 35 1617653 4-15 1 1623056 4-138 13
1615066 1-48 9 9-87 18 4-157 4-142 12
1615067 1-48 9 1615725 4-37 12 1617669 9-71 38 4-146 17
1615068 1-48 9 4-71 1617673 9-47 10 1623057 4-138 13
1615073 1-47 1615946 4-5 5 1618151 2-89 28 4-142 12
1615075 1-53 2 4-11 5 1618349 6-5 22 4-146 16
1-53 9 4-12 47 1618450 5-3 36 4-146 17
1615076 1-53 2 4-15 6 1618452 9-71 44 1623058 4-138 13
1-53 9 4-15 17 1618502 9-9 6 4-142 12
1615077 1-53 2 1615947 4-5 4 9-15 14 4-146 17
1-54 9 4-5 6 1618505 9-15 13 1623059 4-138 13
1615078 1-53 2 4-11 4 1618506 1-31 21 4-142 12
1-54 9 4-11 6 1-33 2 4-146 16
1615079 1-53 2 4-11 8 1-34 45 4-146 17
1-54 9 1615948 4-5 3 1618758 9-29 6 1623060 4-108 49
1615105 1-51 3 4-11 3 9-47 8 4-108 60
1-57 4 1615950 4-23 7 9-87 46 4-116 35
1615106 1-51 3 1615957 10-7 12 1618914 9-5 36 4-116 35
1-57 4 1616037 1-5 14 1618915 9-5 37 4-161 2
1615107 1-57 4 1616038 1-5 15 1619027 9-79 11 1623061 4-106 30
1615109 1-57 4 1616149 4-165 1 9-83 1623062 4-80 47
1615110 1-57 4 1616202 4-181 5 1619500 9-5 33 4-89 29
1615111 1-57 4 1616213 4-181 5 1619661 9-71 39 4-106 32
1-58 8 1616298 3-3 30 1619662 9-71 40 4-114 23
1-58 10 1616311 5-41 1 1619663 9-71 43 1623195 8-11 29
1615124 1-57 5 1616312 5-41 1 1619664 9-71 42 1623196 8-11 27
1615125 1-57 5 1616387 9-71 34 1619787 2-89 27 1623197 8-11 26
1615126 1-57 5 1616389 9-71 35 1619788 2-89 42 1623264 1-21 1
1-58 7 1616393 9-85 26 1622277 1-31 16 1-25
1-58 11 1616394 9-77 28 1622280 1-31 17 1623266 1-25 1
1615127 1-57 5 1616398 9-67 9 1622537 9-20 50 1623267 1-23 6
1-58 7 1616800 9-85 1 1622539 9-19 1 1-25 15
1-58 11 1616840 2-89 26 1622540 9-19 39 1623268 1-23 3
1615128 1-57 5 1616986 8-3 22 9-20 52 1623270 1-23 28
1615129 1-57 5 1616991 8-3 33 1622576 9-5 21 1-25 29

13-28 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1623283 9-67 25 1624172 9-67 11 1632922 6-5 12 1633740 9-91 4


1623341 1-11 15 1624173 9-67 12 1632924 6-5 11 1633744 9-77 27
1623342 1-11 8 1624174 9-67 13 6-6 24 9-85 3
1623344 1-11 19 1624334 4-83 14 1633135 1-33 27 1634014 1-33 1
1623345 1-11 16 4-95 2 1633139 1-33 26 1634082 4-123 6
1623364 1-39 8 1624336 4-83 2 9-65 1 4-158 2
1623420 1-71 22 4-95 7 1633570 9-37 4 1634271 1-33 6
1623421 1-71 22 1624434 9-67 14 1633576 9-37 6 1634272 1-33 3
1623422 9-23 21 1624548 1-69 4 1633692 4-119 5 1634354 1-33 20
1623425 9-41 5 1624549 4-185 4-121 5 1634355 1-33 34
9-43 5 9-72 53 1633697 9-85 13 1634482 1-33 28
1623431 1-31 25 1624551 1-69 1 1633698 9-85 15 1634518 1-33 23
1623433 1-65 11 1624552 4-185 1 1633701 9-85 17 1634630 9-25 31
1623437 9-29 2 1624553 4-185 2 1633702 9-85 9 9-27 31
9-31 2 1624893 4-37 12 1633703 9-85 6 1634890 3-5 7
1624100 4-71 2 1625015 1-31 19 1633704 9-85 11 1634995 9-67 5
1624101 4-71 2 1625016 1-31 20 1633705 9-85 10 1634996 1-48 14
1624102 4-75 2 1625017 1-31 27 1633706 9-85 5 1-61
4-75 5 1625193 1-65 3 1633707 9-85 12 9-67 6
4-169 2 1625218 4-5 23 1633708 9-85 8 1634997 1-21 1
4-171 2 4-11 27 1633709 9-85 16 1-23
1624103 4-75 1 1625708 4-7 17 1633712 9-85 20 1635000 1-16 1
4-75 3 1626550 1-77 5 1633713 9-85 22 1635004 1-19 28
4-75 4 1626996 4-57 2 1633714 9-85 21 1635005 1-19 30
4-75 6 1627016 1-3 20 1633715 9-85 23 1635006 1-19 29
4-75 11 1627451 9-13 25 1633716 9-77 26 1635007 1-19 32
4-75 12 9-23 23 9-85 24 1635008 1-19 33
4-77 4 9-41 1633717 9-77 14 1635009 4-21 7
4-77 5 9-43 1633718 9-77 24 1635010 4-21 11
4-77 6 1627781 1-77 2 1633719 9-77 18 1635011 4-41 4
4-77 7 1627795 1-77 11 1633720 9-77 3 1635012 4-19 1
4-77 8 1627796 1-77 11 1633721 9-77 1 1635013 4-19 8
4-77 9 1627797 1-77 11 1633722 9-77 25 1635014 4-19 28
4-83 9 1628033 1-81 11 1633723 9-77 6 1635016 1-73 3
4-84 19 1628091 9-47 26 1633724 9-77 16 1635017 1-73 1
4-87 4 9-53 1633725 9-77 12 1635018 4-57 3
4-87 5 9-54 1633726 9-77 13 1635019 4-57 4
4-87 7 9-55 1633727 9-77 11 1635020 4-57 6
4-87 8 9-57 1633728 9-77 7 1635021 4-57 8
4-87 9 9-58 9-91 9 1635022 4-57 9
4-87 10 9-59 1633729 9-77 8 1635023 4-57 10
4-95 8 9-60 9-91 10 1635025 4-57 15
4-96 17 9-61 1633730 9-77 19 1635026 4-57 14
4-125 4 1628092 9-47 22 1633731 9-77 20 1635114 4-179 15
4-125 6 1628922 4-61 1633732 9-77 10 4-181 19
4-125 8 9-67 7 1633733 9-77 17 1635345 4-43 26
4-125 11 1628930 4-37 12 1633734 9-77 9 1635687 4-39 9
4-125 16 4-73 1633735 9-77 21 9-69 1
4-125 20 1629083 4-39 1633736 9-77 22 1635689 4-39 2
4-169 3 9-67 3 1633737 9-77 23 9-69 9
1624104 4-131 3 9-69 1633738 9-77 5 1635690 4-39 3
4-161 3 1632139 1-33 7 1633739 9-77 4 9-69 9

©2007 HYSTER COMPANY See Service Manual 13-29


for service procedures.
UNIT CODE B222
EUROPE 08/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1635691 4-39 4 1636990 9-33 16 1637393 1-61 9 1-3 15


9-69 9 1636991 9-33 11 1637394 1-61 6 1640500 1-7 15
1635692 4-39 15 1636992 9-33 12 1637395 1-61 4 1-9 15
9-69 4 1636993 9-33 10 1637653 4-73 2 1640505 4-5 25
1635693 4-39 10 1636994 9-33 14 1637654 4-73 2 4-11 26
9-69 3 1636995 9-33 40 1637657 1-67 1 4-105
1635694 4-39 11 1636996 9-33 39 1637658 1-67 10 1640506 4-19 3
9-69 8 1636997 9-33 41 1637659 1-67 2 4-27 1
1635695 4-39 5 1636998 9-33 23 1637660 1-67 4 4-77
9-69 9 1636999 9-33 24 1637675 1-67 6 4-83
1635698 4-39 6 1637000 9-33 17 1637676 1-67 7 4-101
9-69 2 1637002 9-33 30 1637677 1-67 8 1640507 4-19 9
1636049 4-39 1 1637003 9-33 31 1637678 1-67 9 4-102 55
1636226 6-3 1637011 9-33 4 1638017 4-98 4-123
6-5 1637012 9-33 26 1638877 4-179 25 1640508 4-125
6-9 1637013 9-33 25 1638878 1-15 9 1640509 4-5 20
1636227 6-3 1637014 9-33 5 1639024 4-8 22 4-11 22
6-5 1637024 9-33 37 1639472 9-65 8 4-119
6-9 1637027 9-81 2 1639747 1-5 23 4-179 19
1636383 4-181 5 9-83 12 1639804 9-15 3 1640558 12-7 10
1636384 4-181 5 1637028 9-81 13 1639822 9-15 2 1640559 12-7 11
1636468 1-31 24 1637029 9-81 10 1640181 4-106 22 1640560 12-7 13
4-32 1 9-83 9 4-106 23 1640564 12-7 9
9-87 28 1637030 9-81 10 4-110 77 1640780 4-11 9
1636659 1-33 36 9-81 16 4-110 78 4-15 18
1636786 9-29 9 9-83 4 1640182 4-106 22 4-155
9-31 9 9-83 9 4-106 23 1640989 1-33 32
1636831 9-15 4 1637031 9-81 3 4-110 77 1640990 1-33 31
1636832 9-15 6 9-83 14 4-110 78 1640991 1-33 21
1636868 9-67 9 1637032 9-81 15 4-114 15 1641212 2-56 1
1636869 9-67 9 9-83 18 4-114 16 1641272 1-7 13
1636897 2-99 22 1637033 9-81 16 4-118 55 1-9 13
1636898 2-99 24 9-83 4 4-118 56 1641489 4-7 3
1636969 9-33 1 1637035 9-81 1 4-173 2 1641637 1-26 6
1636971 9-33 28 1637036 9-81 8 4-173 10 1641640 1-26 2
1636972 9-33 27 9-83 16 4-174 11 1641749 1-13 6
1636973 9-33 3 1637040 9-81 14 4-174 12 1641793 1-13 7
1636975 9-33 32 9-83 6 1640183 4-106 22 1641795 1-37 90
1636976 9-33 33 1637041 9-81 9 4-106 23 1641812 9-15 47
1636977 9-33 35 9-83 11 4-110 77 1641813 9-16 49
1636978 9-33 34 1637042 9-81 12 4-110 78 1641814 9-15 48
1636979 9-33 21 1637043 9-81 4 4-114 15 1641815 9-72 46
1636980 9-33 18 9-83 10 4-114 16 1641816 9-72 47
1636981 9-33 19 1637044 9-81 11 4-118 55 1641842 6-6 99
1636982 9-33 22 9-83 20 4-118 56 1641928 6-5 2
1636983 9-33 20 1637045 9-83 2 4-173 2 1641929 6-5 3
1636984 9-33 6 1637046 9-83 5 4-173 10 1641931 6-6 32
1636985 9-33 7 1637047 9-83 3 4-174 11 1641964 9-71 2
1636986 9-33 8 1637048 9-83 7 4-174 12 1641965 9-71 1
1636987 9-33 15 1637049 9-83 1 1640265 1-3 15 1642014 6-9 26
1636988 9-33 13 1637391 1-61 8 1640266 1-3 2 1642082 9-33 15
1636989 9-33 9 1637392 1-61 1 1640267 1-3 2 1642084 9-33 14

13-30 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1642085 9-33 10 3-13 2-91 1644800 1-26 8


1643262 2-7 3-14 2-92 1644801 1-26 4
2-8 1 3-16 2-95 1644802 1-26 5
2-11 3-17 2-97 1644803 1-26 1
2-13 4-43 2-100 1644804 1-26 3
2-15 4-45 2-101 1644805 1-26 11
2-17 4-47 3-7 1644806 1-26 10
2-19 4-48 3-9 1645088 4-158
2-20 4-51 3-10 4-179 24
2-21 4-52 3-11 1646520 4-34 1
2-22 4-53 3-13 1646524 1-31 37
2-23 1643263 2-7 3-14 1-34 55
2-25 2-8 1 3-16 1646844 4-8 18
2-27 2-11 3-17 4-137
2-28 2-13 4-43 1646894 1-31 33
2-31 2-15 4-45 1647867 4-137 7
2-33 2-17 4-47 4-141 7
2-34 2-19 4-48 4-145 9
2-37 2-20 4-51 1647868 4-137 10
2-39 2-21 4-52 4-138 10
2-41 2-22 4-53 1647869 4-114 15
2-43 2-23 1643406 2-99 6 4-114 16
2-45 2-25 2-99 9 4-118 55
2-47 2-27 2-99 17 4-118 56
2-48 2-28 1643407 2-99 6 4-173 2
2-51 2-31 2-99 9 4-173 10
2-53 2-33 2-99 17 4-174 11
2-55 2-34 1643408 2-99 8 4-174 12
2-56 2-37 1643409 2-99 2 1647870 4-114 21
2-61 2-39 1643410 2-99 13 1648528 1-34 47
2-63 2-41 1643411 2-99 18 1648554 1-34 58
2-64 2-43 1643424 2-99 1 1648555 1-34 58
2-67 2-45 1643517 2-99 23 1648556 1-34 58
2-68 2-47 1643557 12-11 1 1648557 1-34 58
2-71 2-48 12-13 1 1648559 1-39 2
2-73 2-51 1643559 4-21 10 1648560 1-39 98
2-77 2-53 1643745 4-29 11 1648561 1-39 99
2-80 2-55 4-75 1648739 9-9 36
2-81 2-56 1643747 1-7 14 1648741 9-10 38
2-82 2-61 1-9 14 1648742 9-9 35
2-85 2-63 1644702 4-25 1 1648896 4-19 3
2-87 2-64 1644791 1-42 2 4-27 1
2-91 2-67 1644792 1-42 7 4-87
2-92 2-68 1644793 1-42 9 4-95
2-95 2-71 1644794 1-25 27 4-101
2-97 2-73 1-26 1648897 4-5 25
2-100 2-77 1644795 1-23 30 4-11 26
2-101 2-80 1-26 4-113
3-7 2-81 1644796 1-26 1 1648903 1-37 90
3-9 2-82 1644797 1-26 10 1648947 9-79 20
3-10 2-85 1644798 1-26 11 9-83
3-11 2-87 1644799 1-26 7 1648948 9-79 11

©2007 HYSTER COMPANY See Service Manual 13-31


for service procedures.
UNIT CODE B222
EUROPE 08/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

9-83 1653859 1-15 1 1-71 23 1661853 12-7 3


1649041 9-23 33 1653861 1-15 4 1656603 1-71 11 1661861 12-7 4
1649042 9-23 34 1654003 9-37 3 1-71 15 1662155 1-77 24
1649043 9-23 27 1654005 9-37 3 1656836 9-87 39 1662254 9-85 2
1649044 9-23 28 1654006 9-37 2 1657035 9-83 12 1662539 1-15 1
1649045 9-23 29 9-37 3 1657306 9-87 15 1662624 9-9 17
1649060 1-3 21 9-37 4 1657326 9-87 27 1662625 9-9 15
1649349 4-48 1 1654007 9-37 4 1657327 9-87 26 1662671 1-77 11
1649379 1-77 13 1654348 9-87 4 1657626 1-23 50 1662672 1-77 11
1-81 1 9-91 1-25 50 1662999 2-71 8
1649474 1-34 62 1654356 3-5 11 1657627 1-23 51 1663000 4-43 17
1649475 1-34 62 1654935 1-19 37 1-25 51 1663040 1-77 12
1649480 4-149 1-37 5 1657702 4-5 20 1663179 7-11 4
1649581 9-6 55 1-38 2 4-11 22 1663180 7-11 14
1649613 9-6 55 1655252 9-87 40 4-121 1663184 7-9 1
1649643 9-5 48 1655259 9-87 3 1657711 5-45 2 1663185 7-9 2
9-9 23 1655346 7-3 1 1657833 1-19 36 1663186 7-9 3
9-13 13 7-9 1657836 8-11 51 1663187 7-9 4
9-19 38 1655365 1-40 6 1657838 4-41 13 1663188 7-9 4
9-23 11 1-42 8 1657839 4-41 14 1663189 7-9 5
9-37 1655498 9-37 5 1657923 4-5 24 1663190 7-9 6
9-39 1655499 9-37 1 4-11 25 1663191 7-9 7
1649657 9-33 36 1655500 9-37 14 4-33 1663192 7-9 8
1649658 9-33 9 1655501 9-37 13 1658276 4-161 1663193 7-9 9
9-33 13 1655502 9-37 12 4-181 1 1663194 7-9 10
1649660 9-33 29 1655503 9-37 12 1658979 4-43 27 1663195 7-9 11
1650283 2-61 2 9-37 13 1658984 4-43 15 1663196 7-9 12
1650826 9-19 32 9-37 14 1659036 4-173 1663197 7-9 13
1650827 9-19 33 1655504 9-37 2 1659375 1-77 9 1663198 7-9 14
1651527 7-3 1 1655505 9-37 11 1659579 5-45 2 1663199 7-9 15
7-7 1655506 9-37 11 1659620 4-8 18 1663200 7-9 16
1651528 7-3 19 1655507 9-37 10 4-145 1663201 7-9 17
7-11 1655508 9-37 9 1659632 4-7 3 1663202 7-9 18
1651971 9-9 21 1655509 9-37 7 1659893 9-87 32 1663203 7-9 19
1652017 4-5 29 1655510 9-37 8 1659894 9-87 33 1663204 7-9 20
4-11 31 1655511 9-37 2 1659962 1-77 11 1663205 7-9 21
1652018 4-5 27 1655681 12-7 18 1659963 1-77 11 1663206 7-9 22
4-11 29 1655682 12-7 6 1659964 1-77 11 1663207 7-9 23
1652281 10-5 13 1655684 12-7 12 1659965 1-77 11 1663208 7-9 24
1652930 7-3 10 1655688 12-7 8 1659966 1-77 11 1663209 7-9 37
1652932 7-3 13 1655709 9-9 30 1659967 1-77 11 1663210 7-9 36
1652940 7-3 11 9-88 50 1660577 4-7 17 1663211 7-9 35
1652964 1-9 3 1655710 9-9 29 1661015 9-19 5 1663212 7-9 31
1652965 1-9 4 1655711 9-9 28 9-79 1 1663213 7-9 34
1652968 1-11 22 1655712 9-87 47 9-85 1663214 7-9 33
1652980 1-11 20 1655713 9-87 45 1661016 9-19 5 1663215 7-9 32
1652981 1-11 21 1656408 4-62 37 9-79 1 1663216 7-9 30
1653534 9-83 19 4-62 38 9-85 1663217 7-9 30
1653832 9-9 17 1656599 1-71 1661329 1-77 8 1663218 7-9 30
1653833 9-9 15 1-73 7 1661844 12-7 1 1663219 7-9 29
1653835 9-87 22 1656600 1-71 6 1661845 12-7 2 1663220 7-9 28
1653858 1-15 10 1656601 1-71 15 1661852 12-7 17 1663221 7-9 25

13-32 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1663222 7-9 27 1663986 9-59 1 1664133 9-57 1 1668652 1-33 39


1663223 7-9 26 1663987 9-59 2 1664139 9-51 7 1668653 1-34 63
1663224 7-9 26 1663988 9-59 3 9-54 9 1670297 4-146 16
1663225 4-8 18 1663989 9-59 4 1664140 9-53 16 1670298 4-146 16
4-141 1663990 9-59 5 1664141 9-48 10 1670299 4-146 16
1663507 1-77 24 1663991 9-59 6 9-53 17 1670321 9-91 12
1663828 7-7 14 1663992 9-51 2 1664142 9-48 11 1670322 9-91 1
1663829 7-7 20 9-54 2 9-53 18 1670323 9-91 6
1663830 7-7 20 9-55 1664143 9-48 12 1670324 9-91 8
1663831 9-48 1 1663993 9-51 2 9-53 19 1670325 9-91 5
9-51 9-51 3 1664144 9-48 9 1670326 9-91 14
1663832 9-48 2 9-54 2 9-53 16 1670327 9-91 3
9-53 2 9-54 3 1664145 9-48 9 1670328 9-91 11
1663833 9-48 5 1663994 9-51 2 9-53 16 1670329 9-91 13
9-53 5 9-51 3 1664146 9-48 9 1670330 9-91 7
1663834 9-48 8 9-54 2 9-53 16 1670331 9-91 2
9-53 8 9-54 3 1664147 9-48 3 1670492 9-87 16
1663835 9-53 9 1663996 9-55 2 9-53 3 1670551 1-77 98
1663836 9-53 10 9-60 1664148 9-48 4 1670692 9-87 24
1663837 9-53 13 1663997 9-55 3 9-53 4 1670760 4-177
1663838 9-53 1 1663998 9-55 4 1664149 9-48 6 9-87 19
1663893 9-54 1 1663999 9-55 5 9-53 6 1671262 9-88 57
1663894 9-51 2 1664000 9-55 6 1664150 9-48 7 1671601 2-31 3
9-54 2 1664001 9-55 7 9-53 7 1671642 1-34 76
1663895 9-51 3 9-61 7 1664151 9-53 11 1671645 1-34 75
9-54 3 1664004 9-55 10 1664152 9-53 12 1671768 9-85 7
1663896 9-51 4 9-61 9-53 15 1671769 9-85 18
9-54 4 1664109 9-60 1 1664153 9-53 14 1671771 9-85 4
9-57 1664110 9-60 2 1664387 9-51 1 1671772 9-85 19
1663897 9-51 5 1664111 9-60 3 1664388 9-48 9 1671773 9-85 25
9-54 6 1664112 9-60 4 9-51 8 1671774 9-85 14
1663898 9-51 6 1664113 9-60 5 1664391 9-48 9 1672708 1-34 63
9-54 7 1664114 9-60 6 1664621 7-7 1 1672709 1-33 39
1663899 9-51 7 1664115 9-60 7 1664623 7-7 4 1673280 4-51 7
9-54 9 1664116 9-60 8 1664624 7-7 21 1673281 4-51 3
1663900 9-53 16 1664117 9-60 9 1664625 7-7 22 1673282 2-27 12
9-54 10 1664118 9-60 10 1664680 7-7 33 1673288 9-6 56
1663902 9-54 11 1664119 9-60 11 1664681 7-7 35 1673995 9-6 57
1663903 9-51 9 1664120 9-61 1 1664682 7-7 34 2003859 4-101 15
9-54 8 1664121 9-61 2 1664683 7-7 32 7-13 8
1663904 9-54 5 1664122 9-61 3 1664684 7-7 3 2032229 7-19 30
1663906 9-59 1664123 9-61 4 1664685 7-7 31 2034460 1-77 34
1663973 9-58 1664124 9-61 5 1664686 7-7 26 2043287 7-15 7
1663974 9-58 9 1664125 9-61 6 1664687 7-7 15 7-17
1663977 9-58 1 1664126 9-51 3 1664688 7-7 5 2043351 4-30 1
1663978 9-58 2 9-54 3 1664689 7-7 28 2043352 4-31 6
1663979 9-58 3 1664127 9-57 1 1664690 7-7 25 4-55 13
1663980 9-58 4 1664128 9-57 1 1664691 7-7 13 2043353 4-31 7
1663981 9-58 5 1664129 9-57 1 1664692 7-7 19 4-55 15
1663982 9-58 6 1664130 9-57 1 1664693 7-7 18 2043354 4-31 5
1663983 9-58 7 1664131 9-57 1 1664694 7-7 17 4-55 14
1663984 9-58 8 1664132 9-57 1 1664695 7-7 2 2043476 1-78 99

©2007 HYSTER COMPANY See Service Manual 13-33


for service procedures.
UNIT CODE B222
EUROPE 08/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2043481 1-77 27 6990012 11-11 21 6990533 11-5 26 6990724 11-35 13


2043634 4-5 36 6990013 11-11 22 11-13 11 6990734 11-35 9
4-12 42 6990014 11-11 30 11-17 11 6990793 11-5 10
2044181 3-5 5 6990015 11-11 34 6990535 11-5 12 6990794 11-6 50
2044400 1-81 9 6990016 11-11 4 6990536 11-5 13 6990795 11-6 52
2046118 1-45 10 6990017 11-11 32 6990537 11-18 6990907 11-25
2046600 1-81 10 6990019 11-15 20 6990538 11-18 2 6990945 11-17 1
2052773 4-30 4 6990021 11-22 3 6990539 11-18 5 6990947 11-17 7
2052775 4-30 3 6990033 11-39 11 6990540 11-18 6 6990983 11-31 23
2054005 4-7 11 11-40 6990541 11-18 13 11-33 23
4-31 2 6990034 11-40 9 6990542 11-13 6990997 11-28
4-31 3 6990036 11-40 1 6990543 11-13 7 6990998 11-28 1
2055678 4-27 5 6990037 11-40 4 6990544 11-13 1 6990999 11-27
2059720 9-25 37 6990044 11-35 7 6990545 11-35 11 6991000 11-27 1
9-27 37 6990051 11-3 3 6990575 11-11 12 6991005 11-6 53
2060555 4-167 2 6990052 11-3 2 6990576 11-11 7 6991006 11-6 53
4-167 3 6990053 11-37 1 6990577 11-11 5 6991007 11-6 53
4-167 4 6990056 11-3 8 6990583 11-9 6 6991008 11-6 53
4-167 5 6990058 11-9 9 6990584 11-9 5 6991062 11-17
2060862 1-34 48 6990065 11-16 3 6990585 11-9 1 6991193 11-19
2065989 4-7 9 6990066 11-16 4 6990614 11-35 20 6991194 11-19 1
2072354 4-7 15 6990131 11-37 3 11-41 1 6991195 11-11 3
4-78 17 6990182 11-38 1 6990616 11-40 7 6991202 11-21
12-4 2 6990199 11-6 45 6990619 11-15 22 6991203 11-21 1
2076655 1-67 6990218 11-15 25 6990620 11-15 30 6996001 11-6 56
1-73 4 6990227 11-20 6990621 11-35 21 11-11 51
2076661 3-19 16 6990230 11-13 3 6990622 11-35 22 6996003 11-5 14
8-11 19 6990235 11-22 1 6990623 11-35 23 11-12 53
2078867 4-19 18 6990264 11-20 5 6990636 11-12 65 11-12 55
2079027 1-15 8 6990276 11-25 8 6990637 11-12 61 11-18 8
2084159 1-77 28 6990288 11-6 53 6990638 11-35 32 6996005 11-5 33
2089670 1-81 2 6990289 11-6 49 11-41 1 6996006 11-11 14
2090765 1-77 33 6990290 11-6 46 6990658 11-5 21 6996007 11-5 36
2091418 4-21 19 6990291 11-11 49 6990660 11-5 34 11-11 42
2787344 4-167 2 6990292 11-11 41 6990661 11-5 41 11-12 60
2787349 4-167 2 6990293 11-11 39 6990662 11-15 34 6996008 11-11 9
4-167 3 6990294 11-11 2 6990663 11-16 6996012 11-35 10
4-167 4 6990429 11-15 7 6990664 11-16 7 6996014 11-11 1
4-167 5 6990436 11-9 8 6990665 11-16 1 6996015 11-11 26
3066781 4-139 19 6990457 11-11 36 6990672 11-35 35 6996016 11-11 25
4-139 20 6990462 11-5 37 6990678 11-35 38 6996017 11-11 31
4-139 21 6990470 11-35 16 6990685 11-3 14 6996018 11-11 24
4-139 22 11-35 37 6990690 11-35 12 6996019 11-11 29
4-139 23 6990471 11-35 18 6990714 11-5 28 6996020 11-11 18
4-139 24 6990480 11-35 27 11-13 11 6996021 11-5 44
4-142 18 6990513 11-41 2 11-17 11 11-11 16
4-143 19 6990519 11-35 1 6990715 11-5 1 6996022 11-11 17
4-145 1 6990522 11-9 7 6990718 11-35 24 11-11 20
6990001 11-12 57 6990523 11-15 17 6990719 11-35 15 11-15 18
6990002 11-12 52 6990528 11-6 61 6990720 11-35 17 11-41 5
6990007 11-11 15 6990529 11-31 26 6990721 11-35 14 6996023 11-11 19
6990011 11-11 35 11-33 26 11-39 1 6996025 11-3 14

13-34 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

11-5 3 6996114 11-39 9 6996299 11-5 23 6996575 11-18 9


11-5 5 6996120 11-39 6 6996301 11-12 59 6996576 11-18 1
11-9 10 6996122 11-22 7 11-41 7 6996577 11-18 3
11-15 11 11-25 1 6996307 11-11 13 6996578 11-35 2
11-15 28 6996127 11-28 7 6996309 11-5 24 6996579 11-35 2
11-31 25 6996130 11-22 4 6996310 11-6 47 6996580 11-35 25
11-33 25 6996131 11-20 6 6996336 11-31 17 6996581 11-35 25
11-39 13 11-22 9 6996368 11-31 2 6996582 11-35 26
6996026 11-11 37 6996143 11-33 12 6996376 11-31 13 6996583 11-35 28
6996027 11-11 38 6996152 11-31 28 11-31 21 6996584 11-35 28
6996028 11-6 48 11-33 28 6996418 11-38 2 6996585 11-35 31
11-11 33 6996159 11-20 2 6996419 11-5 17 6996586 11-35 29
6996029 11-5 4 11-27 3 11-11 45 6996587 11-35 30
11-15 29 11-27 6 6996420 11-5 18 6996588 11-35 26
6996032 11-22 8 6996162 11-12 63 11-11 46 11-35 30
11-25 3 6996182 11-21 4 6996439 11-35 33 6996589 11-35 41
6996035 11-15 23 6996186 11-11 48 6996451 11-40 3 6996591 11-35 36
6996036 11-15 24 6996188 11-12 64 6996453 11-35 6 6996592 11-35 39
6996037 11-15 21 6996191 11-38 2 6996466 11-15 12 6996594 11-41 6
6996040 11-20 8 6996192 11-20 1 6996468 11-22 5 6996595 11-21 7
11-22 11 6996194 11-3 6 11-22 6 11-28 3
11-28 2 11-3 12 11-25 2 6996597 11-21 8
6996041 11-25 2 6996196 11-38 3 11-39 5 11-28 5
6996043 11-22 5 6996202 11-37 3 6996475 11-18 7 6996598 11-21 9
6996045 11-22 10 6996205 11-20 9 6996478 11-12 54 11-27 8
11-39 10 11-25 10 6996482 11-3 14 11-28 4
6996047 11-22 2 6996206 11-38 2 6996496 11-35 3 6996601 11-31 9
11-25 9 6996228 11-27 7 6996497 11-35 4 6996604 11-33 1
6996050 11-12 57 6996245 11-37 2 6996498 11-35 5 6996605 11-33 2
6996051 11-12 57 6996247 11-37 2 6996509 11-39 2 6996616 11-33 8
6996052 11-12 57 6996248 11-25 4 6996510 11-39 3 6996617 11-33 7
6996053 11-12 57 6996249 11-21 5 6996511 11-39 4 6996638 11-11 10
6996054 11-12 57 6996252 11-5 7 6996543 11-27 3 6996640 11-11 8
6996055 11-12 57 6996253 11-39 7 6996544 11-20 2 6996641 11-11 6
6996056 11-12 57 6996254 11-25 7 11-27 3 6996644 11-35 39
6996057 11-40 10 6996271 11-20 2 11-27 4 6996654 11-12 56
6996058 11-40 6 6996272 11-20 4 6996545 11-15 19 6996663 11-31 7
6996059 11-40 5 6996273 11-20 7 6996552 11-33 13 6996668 11-9 3
6996061 11-40 2 6996278 11-5 42 6996556 11-31 24 6996674 11-20 2
6996062 11-40 9 6996288 11-5 8 11-33 24 11-27 3
6996063 11-40 9 6996293 11-22 5 6996561 11-5 20 11-27 5
6996086 11-36 42 11-22 6 6996563 11-5 25 6996724 11-11 40
6996087 11-35 40 11-25 2 6996565 11-5 39 6996725 11-5 22
6996090 11-35 31 11-39 5 6996566 11-5 40 6996753 11-35 19
6996091 11-35 29 6996294 11-5 15 6996567 11-6 62 6996761 11-5 2
6996096 11-39 5 11-9 4 6996568 11-5 35 6996762 11-31 5
6996099 11-3 7 6996295 11-3 1 6996569 11-5 9 6996763 11-31 4
11-3 12 6996296 11-3 1 6996570 11-6 55 6996764 11-31 18
6996101 11-3 11 11-5 19 6996571 11-6 57 6996765 11-31 12
11-9 11 11-11 47 6996572 11-18 12 6996767 11-35 34
6996102 11-3 10 11-18 4 6996573 11-18 11 6996786 11-6 51
6996112 11-39 12 6996297 11-6 54 6996574 11-18 10 6996800 11-35 19

©2007 HYSTER COMPANY See Service Manual 13-35


for service procedures.
UNIT CODE B222
EUROPE 08/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

6996855 11-19 4 6996912 11-31 22 6999009 11-16 2 11-33 30


11-25 5 6996933 11-31 20 6999016 11-13 2 6999038 11-31 32
6996856 11-25 6 6996971 11-31 19 6999017 11-5 7 11-33 32
6996857 11-33 11 6996973 11-11 43 6999020 11-5 7 6999039 11-31 33
6996860 11-31 6 6997037 11-19 3 6999023 11-22 8 11-33 33
6996881 11-28 8 6997040 11-5 9 6999028 11-22 5 6999040 11-31 34
6996884 11-33 10 6997045 11-21 6 11-22 6 11-33 34
6996886 11-33 6 6999001 11-11 23 11-39 5 6999041 11-12 69
6996905 11-33 3 6999002 11-11 28 11-39 8 6999055 11-31 31
6996906 11-33 4 6999003 11-12 66 6999031 11-5 9 11-33 31
6996907 11-33 9 6999004 11-12 67 6999032 11-18 14 6999074 11-5 9
6996909 11-31 1 6999005 11-12 68 6999036 11-31 29 6999075 11-5 9
6996910 11-31 8 6999006 11-12 57 11-33 29 6999076 11-5 9
6996911 11-31 11 6999007 11-40 9 6999037 11-31 30

13-36 See Service Manual ©2007 HYSTER COMPANY


for service procedures.

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