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Product

Pipeline Pig Tracking, Signaling,


and Communications Equipment Catalog

• Onshore • Offshore • Subsea


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0518
About Our Products

CDI DESIGNS AND MANUFACTURES A WIDE VARIETY OF PIPELINE PIG LOCATING, TRACKING, AND PASSAGE
DETECTION EQUIPMENT for use on land, offshore platforms, and subsea environments. Known for their durability,
reliability, and ease of use, our products are in use on every continent.

SALES AND SERVICE are inseparable. Our equipment is not only sold worldwide, it is supported by an extensive
dealer network and supported by our in-house technical staff.

TRAINING can be conducted here in our spacious facility in Oklahoma, USA, at your site, or via internet.

CUSTOM APPLICATIONS – CDI works with many oil, gas, and energy companies worldwide to design custom
equipment when their requirements differ from our standard product offerings. CDI’s on-site engineering and
machining capability allow us to provide quick a turnaround response to product customizations. If your project
demands customized equipment, CDI would be happy to work with you to realize your goals. Contact us today!

TRY BEFORE YOU BUY – Most of our products are available for rent. Rental systems which become sales receive
a discount from the retail price!

WARRANTY - All CDI equipment includes a One Year Warranty*

Information in this document is subject to change without notice and applies only to the version of software, hardware, or
firmware described within. The software, hardware, and firmware described in this document are designed, manufactured,
and written by CDI. The software and firmware copyright © 2017 CDI with all rights reserved.

The CD52 Bandit is covered under United States Patent No. 6,489,771 B1. The Traxall family of transmitters is covered under
United States Patent No. 9172406. Microsoft® and Windows® are U.S. registered trademarks of Microsoft Corporation. Google
Earth is a service of Google Inc. Adobe, the Adobe logo, Acrobat, and Reader are either registered trademarks or trademarks of
Adobe Systems Incorporated in the United States and/or other countries.

* All equipment sold by Control Devices, Incorporated (CDI) is warranted for a period of one (1) year from the date of shipment
to Purchaser, providing the instrument or equipment has not been modified, abused or used for purposes other than that for
which it was designed. Operating equipment while in a damaged condition nullifies this warranty. Batteries, probes, leads,
magnets and other consumables subject to wear are not covered by this warranty. CDI will repair or replace faulty equipment
during the warranty period when the cause is a defect arising from faulty design, materials or workmanship.

Information in this catalog subject to change without notice.

This document © 2014, 2015, 2016, 2017 CDI. All rights reserved.
Document Number 89-07-0010-00 Rev 07 Sep 2017

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About CDI

CDI is a family-owned and operated business located in Broken Arrow, Oklahoma, just 12 miles from
downtown Tulsa. Incorporated in 1982, CDI has proudly been manufacturing products in the United States
for more than 32 years. CDI currently employs 48 people in the areas of electronics and mechanical design,
software and firmware programming, electronics
manufacture, machining, and more.

All CDI products are designed and built completely


in-house utilizing an on-premises machine shop
boasting six fully-automated CNC machines as well
as full-time electronics assembly personnel.

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Contents

Non-Intrusive Pig Signaling Systems.......................................................... 6


CD52 Bandit
CD52-316SS
A-30/A-45 Subsea Non-intrusive Passage Detection
Trip Magnets

TRAXALL Multi-frequency Pig Tracking Systems........................................16


TRAXALL 500/501/620/720/770 Multi-frequency, MFL, & Legacy Receivers
X100-1N, 2N, 3N, 4N, & 5N Transmitters
X100-2N-SWX & RC Transmitters
X200-2AA & 3AA Transmitters
X300-2C, 3C, 4C, 5D, & X300-2C BH Transmitters
X400-2D, 3D, 4D, & 4D Transmitters
X100T, 200T, 300T, & 400T Titanium Transmitters
FieldLink/FieldLink Configurator
MANTIS 820 ROV Tracking Receiver

22 Hz (Legacy) Pig Tracking and Locating Systems.....................................23


CD42-T0 Transmitter
CD42-T1A/T1AVHP Transmitter
CD42-T3 Transmitter
CD42-T4/T4VHP Titanium Transmitter
CD42-STS Subsea Diver/ROV Receiver
CD42-SWX Pressure Activation Kits
CD42-SWX Module Test Stand
CD42 Transmitter Flange Kits a

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Contents

Above Ground Markers & Satellite Notification Systems.............................27


CD47-C AGM
CD47-C Subsea AGM

Acoustic Tracking Systems.......................................................................... 29


CD43 GeoEAR Geophone Tracking System

InLine Inspection Tool Systems................................................................... 30


CD42-T0-MPS Transmitter
CD42-T1-MPS Transmitter
CD42-T2-MPS Transmitter
CD49-SC Transmitter
CD49-LC Transmitter

Digital Acoustic Pinger Technology..............................................................31


SeaTrack Digital Offshore Acoustic Pig Tracking System

LineStat...................................................................................................... 32
LineStat Global Satellite-based Event Notification Radio Service

app
Appendix.................................................................................................... 33
Placing Transmitters Into Service

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Non-Intrusive Pig Signaling Systems

CD52 Bandit Magnetic Pig Passage Signaler


FOR OVER TEN YEARS, THE CD52 BANDIT has meant simple, reliable, and durable pipeline pig passage detection in
the world’s most demanding environments. The CD52 Bandit is available with ATEX/IECEx
or CSA-UL certification.

Standard Bandit Carbon Steel Extensions Flex Cable Portable


Configuration Per 12 in. [0.3 m]
Length

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Non-Intrusive Pig Signaling Systems

CD52-316SS Stainless Steel Non-intrusive Pig Passage Signaler


HARSH ENVIRONMENTS ARE A FACT OF LIFE in the world of energy production! The CD52-316SS encases CDI’s field-
proven and ATEX IECEx-rated CD52 Bandit non-intrusive pig signaler in a durable, weather-tight cabinet. This cabinet and
all external surfaces are made from corrosion-resistant 316 stainless steel, a material ideally suited for harsh offshore
and desert environments.

Standard CD52-316SS Configuration Stainless Steel Extensions Per 12 In. [0.3 m] Length

CD52-316SS Flex Cable Configuration

CD52-316SS Portable Configuration

Standard, Flex Cable, and Extended models shown with optional stainless steel sunshade (see pg. 10)

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CD52 Bandit Operational Specifications


Detection Type: Non-Intrusive Passive Magnetic
Applications: Passage Detection/Recording
Deployment: Land-based
Sensor: Noise-Canceling Wire-wound Antenna
Detection Direction: Bi-Directional
Devices Detected: Permanent Magnet or Electromagnetic Transmitter
(TRAXALL/CD42 Transmitters or CD52 Permanent Magnets recommended)
Detection Speed: 0.01 meter/sec to 20 meter/sec
Passage Visual Indicator: LCD blinks one hour after passage, holds steady for next 11 hours,
Auto-Resets at 12 hours
Passage Electrical Indicator: Isolated Dry Contact Closure Relays
Pipeline Diameters: 2 in. to 60 in. [50.8 mm to 1,524 mm]
Pipe Wall Thickness: 1.5 in. [38.1 mm] Maximum*
Power Source: D-Cell (2) Alkaline Batteries
Battery Life: One Full Year Minimum

Construction
Housing: Aluminum (standard) or optional marine-coated 316L Stainless Steel
Window: Tempered Glass

Optional Equipment
Sun Shade: Protection from intense sunlight
Heater System: Recommended for operation below –22°F [–30°C]
LineStat: Satellite Radio for transmitting passage time, date, and GPS location via email or SMS mes-
sage (see pg. 32)
Remote Indicator System (RIS): Provides visual passage indication up to 328 ft [100 m]

System Certifications
ATEX SIRA 13ATEX 1381 IECEx IECEx CSA 13.0039/00 UL-CSA UL-CSA Standard C22.2 No.30
II2G Ex d mb IIB T5 Gb IP66 Ex d mb IIB T5 Gb IP66 OR rated for Class 1 Division 1

* Custom magnet design may be required where pipe wall thickness exceeds 1 in. [25.4 mm]
or pipe diameter exceeds 48 in. [1,219 mm]. Contact CDI for an evaluation of deployment
options.

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Non-Intrusive Pig Signaling Systems

CD52 Bandit Part Number Builder Use this matrix to configure the correct Bandit Part Number

81–05–00XX–XX– X –XXX

RATINGS SPECIFIER ELECTRONICS OPTIONS STALK EXTENSION


25 = UL/CSA 0 = BASE SIGNALER 0 = NO EXTENSION
80 = ATEX H = HEATER C = EXTENDED W/CABLE
63 = ATEX W/STAINLESS STEEL CABINET R = REMOTE INDICATION SYSTEM (RIS) P = EXTENDED WITH PIPE
J = HEATER + RIS
L = NO STAINLESS STEEL ENCLOSURE

POWER AND TEMPERATURE OPTIONS M = HEATER, NO SS ENCLOSURE LENGTH OF PIPE EXTENSION


0 = ALKALINE BATTERIES N = RIS, NO SS ENCLOSURE SPECIFY PIPE EXTENSION LENGTH
IN MULTIPLES OF 12 INCHES [0.3 m]
A = 24 VDC OPERATION T = HEATER + RIS, NO SS ENCLOSURE
B = 12 VDC OPERATION MAXIMUM PIPE EXTENSION LENGTH:
180 INCHES [4.6 m]
P = PORTABLE, NO STAINLESS STEEL ENCLOSURE

ORDERING INFORMATION Model: Part #:


Standard ATEX Bandit Configuration CD52-ATEX 81-05-0080-00-0-000
Carbon Steel Extensions Per 12 in. [0.3 m] Length* 81-05-0080-00-P-0XX
ATEX Bandit w/Flex Cable Configuration CD52-FLX-ATEX** 81-05-0080-00-C-020
Portable ATEX Bandit CD52-P 81-05-0080-PO-0-000
Portable ATEX Bandit w/Pelican Case TM
CD52-P contact CDI
* maximum length 180 in. [4.5 m]
**maximum length 100 ft. [30.48 m]

Standard UL-CSA Bandit Configuration CD52-STD 81-05-0025-00-0-000


Carbon Steel Extensions Per 12 in. [0.3 m] Length* 81-05-0025-00-P-0XX
UL-CSA Bandit w/Flex Cable Configuration CD52-FLX-STD** 81-05-0025-00-C-020
Portable UL-CSA Bandit CD52-P 81-05-0025-PO-0-000
Portable UL-CSA Bandit w/ Pelican Case TM
CD52-P contact CDI
* maximum length 180 in. [4.5 m]
**maximum length 100 ft. [30.48 m]

Standard CD52-316SS Configuration CD52-ATEX-316SS 81-05-0063-00-0-000


Stainless Steel Extensions Per 12 in. [0.3 m] Length* 81-05-0063-00-P-0XX
Flex Cable Configuration CD52-FLX-ATEX** 81-05-0063-00-C-020
CD52-316SS Portable Configuration CD52-SS PORTABLE 81-05-0063-PO-0-000
* maximum length 180 in. [4.5 m]
**maximum length 100 ft. [30.48 m]

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CD52 Bandit and 316SS Optional Equipment


Remote Indicator System LEDs Cathodic Protection Base Mounting -
for high-visibility up to 328 ft [100 m] insulation matting protects pipeline coating

Stainless steel sunshades for CD52 Bandit and 316 SS protect components by reducing internal temperature

Heat riser insulators for operation 24 VDC internal heater for operation
where pipeline surface below –22°F [–30°C]
> 80°C [176°F]

ORDERING INFORMATION Model: Part #:


Remote Indicator System RIS 80-10-0005-01
Cathodic Base Matting 8CD52-ISO 32-28-0007-00
CD52 Bandit Sunshade SHADE 80-03-0119-01
CD52-316SS Sunshade SS-SHADE 80-03-0112-01
Heat Risers HEAT 81-05-0071-00
24 VDC Internal Heater HTR 80-10-0055-00

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Installation Tooling and Equipment

Banding tool for securing


CD52 Bandit and 316-SS
to pipeline

Type 201 Stainless Steel Banding Strap, Type 316 Stainless Steel Banding Strap,
100 ft [30.5 m] & Buckle 100 ft [30.5 m] & Buckle

Nylon Strap with type 304 Stainless Steel Ratchet for quick installation/removal
(Set of two)

ORDERING INFORMATION Model: Part #:


Banding Tool CD52-TOOL 81-04-0008-00
Stainless Steel Banding, Type 201 CD52-STRAP-201 719-23-0002-00
Stainless Steel Banding, Type 316 CD52-STRAP-316 719-23-0003-00
Buckles, Type 201 CD52-BUCKLES-201 719-01-0003-00
Buckles, Type 316 CD52-BUCKLES-316 719-23-0004-00
Nylon Strap/Ratchet Set CD52-RATSTRAP 91-01-0006-05

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Non-Intrusive Pig Signaling Systems

CD52 Bandit and 316SS Replacement Components

CD52 Bandit LCD CD52 Bandit User Board CD52 Bandit PIC and Analog Filter
Replacement Module Replacement Module Replacement Module

CD52-Remote Indicator System CD52 Bandit Heated User Board CD52 Bandit
Replacement Module Replacement Antenna
Includes parts 80-01-0055-00 (Heater)
and 80-01-0069-00 (Thermostat)

ORDERING INFORMATION Model: Part #:


LCD Replacement Module CD52-LCD 80-10-0005-00
User Board Replacement Module CD52-USR 80-01-0003-00
PIC and Analog Filter Replacement Module CD52-PIC 80-10-0009-00
Remote Indicator System CD52-RIS 80-10-0005-01
Heated User Board CD52-HTR 80-01-0003-02
Replacement Bandit Antenna CD52-ANT 80-03-0006-00

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Non-Intrusive Pig Signaling Systems

CD52-M Series Rare Earth Trip Magnets


CD52-M SERIES are the most powerful rare earth trip magnets available in the industry. They may be attached to
or placed inside almost any type of pipeline pig and are detectable at any speed by our CD52 signaling system.

PIPELINE INSIDE DIAMETER in. [mm]


3/4– 4 4–12 14–30 32–48
[19–101.6] [101.6–304.8] [355.6–762] [812.8–1219]

LOW
0.25 [6.35]
PIPELINE WALL THICKNESS, in. [mm]

POSSIBILITY OF PIPELINE THICKNESS REQUIRING


CUSTOMIZATION OF MAGNET ARRANGEMENT
0.50 [12.7]

0.75 [19.05] MAGNET CONFIGURATION ASSESSMENT BY CDI


IS RECOMMENDED AT OR > 0.75 in [19.05 mm] WT

MAGNET CONFIGURATION ASSESSMENT BY CDI


1.00 [25.4] IS REQUIRED AT OR > 1.0 in [25.4 mm] WT

1.25 [31.75]

MODERATE
OPERATIONAL ASSESSMENT BY CDI IS REQUIRED
1.50 [38] AND CUSTOM ASSEMBLIES ARE LIKELY AT OR > 1.5 in [38 mm] WT
HIGH

CD52-M0 CD52-M1 CD52-M2 CD52-M3


RECOMMENDED CD52 MAGNET

ORDERING INFORMATION Model: Part #:


Magnet Type: Neodymium (NdFeB)
Max Operating Temp: 200° C [392°F] CD52-M0 CD52-M0 81-02-0019-00
CD52-M1 CD52-M1 81-02-0005-00
Threaded Stud (M1-M2-M3):
CD52-M2 CD52-M2 81-02-0006-00
1/2-13 UNC x 1.375 in. [35 mm]
4.665 in [118 mm] also available CD52-M3 CD52-M2 81-02-0007-00

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Non-Intrusive Pig Signaling Systems

CD52-A30/A45 Subsea Pig Signalers


PIPELINE PIGS ARE A ROUTINE PART OF MODERN PIPELINE OPERATIONS, AND KEEPING TRACK OF THOSE PIGS IN A SUBSEA
PIPELINE NETWORK has become an ever‐increasing part of what the pipeline integrity specialist must do. If you’re running
pigs below the waves, you need the CD52‐A30/A45 for tracking and signaling.

CD52-A30 Pig Passage Signaler CD52-A45 Pig Passage Signaler Chrome Duplex Stainless Steel
for subsea use to maximum for subsea use to maximum Housing constructed of 22/25%
depth of 3,000 m [9,842 ft] depth of 4,500 m [14,764 ft] chrome duplex for higher strength
and corrosion resistance

Fishtail Handle for ROV

Synthetic Tie-down Webbing Kit

Pipe Clip custom-fabricated


saddle mount to hold CD52-A30/A45
to pipe in lieu of tie-down straps
(specify pipe O.D. at time of order)

ORDERING INFORMATION Model: Part #:


CD52-A30 CD52-A30 81-05-0092-00
CD52-A45 CD52-A45 81-05-0093-00
Chrome Duplex Housing CHROME DUPLEX Contact CDI
Fishtail ROV Handle CD47-FSH 943-30-0001-02
Pipe Clip PIPE CLIP 81-05-0104-00
Tie-down Webbing Kit CD52-RATSTRAP 91-01-0006-05

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CD52-A30/A45 Operational Specifications


Detection Type: Non-Intrusive Passive Magnetic
Applications: Passage Detection/Recording
Deployment: Subsea (ROV “Clip-on” or Diver)
Sensor: Noise-Canceling Wire-wound Antenna
Detection Direction: Bi-Directional
Devices Detected: Permanent Magnet or Electromagnetic Transmitter
(CD42 Transmitters or CD52 Permanent Magnets recommended)
Detection Speed: 0.01 meter/sec to 20 meter/sec
Passage Visual Indicator: LCD blinks one hour after passage, steady for next 11 hours, auto-resets at 12 hours
Four high-visibility flashing red LED in an array that flashes pig count up to 100 pigs
with flash duration of 48-hours
Optional Xenon flasher: 48-hour duration
Passage Electrical Indicator: Isolated Dry Contact Closure Relays
Pipeline Diameters: 2 in. to 60 in. [50.8 mm to 1,524 mm]
Pipe Wall Thickness: Up to 1.5 in. [38 mm]*
Power Source: D-Cell (2) Alkaline Batteries
Battery Life: One year (365 days) Alkaline
Controls: User Interface T-Handle (to clear passages/set clock)
Dimensions: 16 in. x 10 in. x 18 in. [0.4 m x 0.25 m x 0.45 m]
Design Life: 20 Years

Construction
Housing: 316 Stainless Steel (22–25% Chrome Duplex Stainless optional)

CD52-A30/A45 Performance
CD52-A30 CD52-A45
Water Depth, Maximum: 9,842 ft [3,000 m] 14,764 ft [4,500 m]
Operating Pressure, Maximum: 4,388 psi [303 bar] 6,575 psi [453 bar]

* Custom magnet design may be required where pipe wall thickness exceeds 1 in. [25.4 mm] or pipe
diameter exceeds 48 in. [1,219 mm]. Contact CDI for an evaluation of deployment. options.

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Multi-frequency Pig Tracking and Locating Systems

TRAXALL 500/501/620/720/770 Multi-frequency Receivers


TRAXALL hand-held receivers detect and record pig passages three different ways: by using industry-standard 22 Hz
transmitters (manufactured by CDI or others), by using one of CDI’s color-coded and frequency-adjustable transmitters,
or by detecting MFL magnetizers without the use of a transmitter.

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TRAXALL Receiver Comparison


Use this matrix to select the best TRAXALL for your application

FEATURE TRAXALL 500 TRAXALL 501 TRAXALL 620 TRAXALL 720 TRAXALL 770

Tracks any 22 Hz Legacy Transmitter n n n n n

Tracks CDI TRAXALL Frequencies


n n n
Beyond 22 Hz

Max Transmitter Frequencies Supported 1 1 3 3 + MFL 8 + MFL

Tracks/Locates MFL Magnetizers


n n
Without a Transmitter

Graphical User Interface n n

Remote Antenna Option Available n n

Remote Passage Flasher Option Available n n n n

Remote Viewing via Bluetooth


n n
& PC Software
Remote Control via Bluetooth
n n
& PC Software
Pig Passage GPS Position
n n
& Data/Image Recording

Trackback to Previous Locations via GPS n n

Google Earth™ GPS Integration n n

LineStat Satellite Passage Notification


n n n n
Option Available

Ships in Pelican™ Carry/Shipment Case n n n n n

Cold-Weather Operational to -40° Celsius


n n n
Option Available

Durable and Weatherproof n n n n n

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TRAXALL Operational Specifications


500/501/620 720/770
Detection Type: Non-Intrusive Passive Magnetic Non-Intrusive Passive Magnetic
Applications: Passage Detection, Tracking, and Locating Passage Detection/Recording, Tracking, and
Locating
Deployment: Land-based Land-based
Sensor: Noise-Canceling Wire-wound Antenna Noise-Canceling Wire-wound Antenna
Detection Direction: Bi-Directional Bi-Directional
Passage Visual Indicator: LED LCD w/three viewing modes
Passage Electrical Indicator: Isolated Dry Contact Closure Relay Isolated Dry Contact Closure Relays
Power Source: AA-Cell (6) Alkaline Batteries D-Cell (6) Alkaline Batteries
Operational Temperature Range: –40°F to +185°F [–40°C to +85°C] –4°F to +140°F [–20°C — +60°C]
Controls: Power ON/OFF, Speaker Mute, Power ON/OFF, Automatic Light Sensor, Keypad,
LED Brightness, Gain Sensitivity Gain
Dimensions: 23 in. x 5-1/4 in. [584 mm x 133 mm] 23-1/2 in. x 7 in. [597 mm x 178 mm]

Construction
Chassis: Water-resistant durable plastic

Optional Equipment
SR100 LineStat (TRAXALL 501, 620, 720, & 770 See pg. 32)
Remote Passage Flasher (TRAXALL 501, 620, 720, & 770 )
Remote Antenna (TRAXALL 501 & 620)
Bulkhead-to-Client Device Cable (TRAXALL 720 & 770)

ORDERING INFORMATION Model: Part #:


TRAXALL 500 Receiver Kit TRAXALL 500 81-05-0129-00
TRAXALL 501 Receiver Kit TRAXALL 501 81-05-0128-00
TRAXALL 620 Receiver Kit TRAXALL 620 81-05-0127-00
TRAXALL 720 Receiver Kit TRAXALL 720 81-05-0096-00
TRAXALL 770 Receiver Kit TRAXALL 770 81-05-0095-00
TRAXALL 720/770 Kits include TRAXALL Receiver, Shoulder Strap, Case, D-Cell Batteries (6), USB Bluetooth Adapter, User Guide, Screwdriver, and Spare Fuse.
TRAXALL 500/501/620 Kits include Receiver, Shoulder Strap, Case, AA-Cell Batteries (6), User Guide, and Screwdriver.

Remote Passage Flasher (TRAXALL 501, 620, 720, & 770) X-FLASHER 81-05-0130-00
Remote Antenna (TRAXALL 501 & 620) X-REMANT 81-05-0131-00
TRAXALL Bulkhead-to-Client Device Cable Assy. TRAXALL 770/720 80-02-0082-00

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Multi-frequency Pig Tracking and Locating Systems

TRAXALL Remote Control


(TRAXALL 770 & 720)

Use your laptop or PC to monitor


and operate your TRAXALL 770/720 from a
remote location (for example, a vehicle cab
or shelter during inclement weather) with
TRAXALL Remote Control, an application
available as a no-cost download
for all TRAXALL 770/720 users.

Bulkhead-to-Client Device Cable Option


(TRAXALL 770 & 720)
Special cable to connect a user-provided device
to the TRAXALL 770/720 Programmable Relay
Port. Typical devices include lights, horns, and
other audio/visual equipment used where
an unmanned passage annunciation must be
monitored.

Remote Antenna Option (TRAXALL 620, & 501)


External antenna with 20 ft [6 m] cable for tracking, locating, or
pinpointing over submerged or limited-access pipeline.

Remote Passage Flasher


(TRAXALL 770, 720, 620, & 501)
The Remote Flasher is useful for at-a-glance passage
confirmation where an unmanned passage must be
monitored.

When the 15 ft [4.5 m] cable is attached, the flasher is


automatically activated when a transmitter is detected.

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Multi-frequency Pig Tracking and Locating Systems

MANTIS 820 ROV Tracking Receiver


The MANTIS 820 is CDI’s newest product for subsea pipeline pig tracking. The MANTIS is a deep-water ROV tie-in solution
which provides all of the benefits of CDI’s multi-frequency electromagnetic pig tracking in a durable and robust package.
The MANTIS 820 may be purchased or rented to use along with our wide family of TRAXALL Transmitters which include
eight ATEX variants.

Operational Specifications
Detection Type: Non-Intrusive Electromagnetic
Applications: Tracking, Locating, and Pinpointing
Deployment: Mounted to subsea ROV
Antenna held in manipulator arm (typical)
Devices Detected: Electromagnetic Transmitters
(22 Hz + 2 additional TRAXALL transmitter frequencies)
Power Input: 6 VDC to 48 VDC
Power Source: ROV
Output: RS-232 Bi-directional Serial Data Stream
Dimensions (Housing): 5.4 in x 3.75 in [137 mm x 95 mm]
Dimensions (Antenna): 7.1 in x 2.5 in [180 mm x 63 mm]
Water Depth, Max: 9,842 ft [3,000 m]
Operating Pressure, Max: 4,388 psi [303 bar]

Construction
Housing: 304L Stainless Steel
Optional Equipment
User Interface System: Microsoft® Surface Tablet configured
with MANTIS application software

ORDERING INFORMATION Part #: Part #:


MANTIS 820 81-05-0136-00 Antenna Cable 81-05-0138-00
MANTIS User Interface Computer System 81-05-0140-00 Data & Power Y Cable 81-05-0139-00
Antenna 81-05-0137-00 USB/Serial Data Converter Hardware 81-05-0141-00

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Multi-frequency Pig Tracking and Locating Systems

Programmable Multi-frequency TRAXALL Transmitters


CDI X-SERIES TRANSMITTERS are TRAXALL-compatible electromagnetic pipeline pig-tracking devices offering
both programmable frequency and power control through CDI’s proprietary FieldLink wireless
communications system. Models where noted are available with ATEX-IECEx certification
or titanium construction for extreme high-pressure (7500 psi/517 bar) pipeline environments.

XAL XAL
RA RA

L
T

T
N-CELL also available: AA-CELL also available:

M
IT IT

T
A NIU A NIU

X200-3AA
X100-5N

X100-4N
X200-2AA

X100-3N

X100-2N

X100-1N

for pipeline diameters: for pipeline diameters:


2 – 8 in. 3 – 10 in. 4 – 12 in. 6 – 12 in. 6 – 14 in. 6 – 24 in. 8 – 28 in.
[50.8 – 203 mm] [76 – 203.2 mm] [101 – 305 mm] [152 – 305 mm] [152 – 356 mm] [152 – 610 mm] [203 – 711 mm]

XAL XAL
RA RA
L

L
C-CELL D-CELL
T

T
also available: also available:
M

M
IT IT
T

T
A NIU A NIU

X400-5D

X300-5C
X400-4D
X300-4C

X300-3C X400-3D

X300-2C
X400-2D

for pipeline diameters: for pipeline diameters:


6 – 24 in. 8 – 28 in. 12 in. [305 mm] 14 in. [356 mm] 12 – 28 in. 12 – 36 in. 14 in. [355 mm] 16 in. [406 mm]
[152 – 610 mm] [203 – 711 mm] and larger and larger [305 – 711 mm] [305 – 915 mm] and larger and larger

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Multi-frequency Pig Tracking and Locating Systems

R a n g e ( m e t e r s )
Pipeline Diameter Model 0.0 5.0 10.0 15.0 20.0 25.0 30.0 35.0

2 – 8 in.
[50.8 – 203 mm] X100-1N 22 ft [6.7 m]

Legacy CD42 T1A Range 45 ft [13.7 m]


3 – 10 in.
[76 – 203.2 mm] X100-2N 24 ft [7.3 m]

Alkaline Battery Max. Range


4 – 12 in.
[101 – 305 mm] X100-3N 26 ft [7.9 m]
Lithium Battery Max. Range

6 – 12 in.
X100-4N

Legacy CD42 T2 Range 92 ft [28 m]


[152 – 305 mm] 28 ft [8.5 m]

6 – 14 in.
[152 – 356 mm] X100-5N 30 ft [9.1 m]

6 – 24 in.
[152 – 610 mm] X200-2AA 37 ft [11.3 m] 42 ft [12.83 m]

8 – 28 in.
[203 – 711 mm] X200-3AA 49 ft [14.9 m] 56 ft [17.1 m]

6 – 24 in.
[152 – 610 mm] X300-2C 36 ft [11.0 m] 50 ft [15.2 m]

8 – 28 in.
[203 – 711 mm] X300-3C 62 ft [18.9 m] 75 ft [22.9 m]

12 in.
[305 mm] and larger X300-4C 67 ft [20.4 m] 83 ft [25.3 m]

14 in.
[356 mm] and larger X300-5C 74 ft [22.6 m] 91 ft [22.7 m]
X300 & X400 Series
available with
ATEX-IECEx
12 – 28 in.
[305 – 711 mm] X400-2D 46 ft [14.0 m] 57 ft [17.4 m] Explosion-proof
Certification

12 – 36 in.
[305 – 915 mm] X400-3D 59 ft [18.0 m] 81 ft [24.7 m]

14 in.
[355 mm] and larger X400-4D 75 ft [22.9 m] 99 ft [30.2 m]

16 in.
77 ft [23.5 m] 110 ft [33.5 m]
[406 mm] and larger X400-5D

0 10 20 30 40 50 60 70 80 90 100 110
R a n g e ( f e e t )

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22 Hz (Legacy) Pig Tracking and Locating Systems

CD42-STS Subsea Diver/ROV Pig Tracking System


Designed for a subsea environment, the CD42-STS tracks moving pigs and locates stationary pigs equipped with CDI’s
standard line of electromagnetic transmitters. The CD42-STS may be implemented to
a maximum depth of 8,000 ft (2,438 m) and is designed to be carried
by either a diver or ROV.

CD42-STS Operational Specifications


Detection Type: Non-Intrusive Electromagnetic
Applications: Tracking and/or Locating via Diver or ROV
Deployment: Subsea (ROV or Diver)
Sensor: Wire-wound Antenna
Detection Direction: Bi-Directional
Devices Detected: Electromagnetic Transmitters (Standard CD42 Family)
Detection Speed: 0.01 meter/sec to 20 meter/sec
Visual Indicator: 16 Super-bright LED array indicates transmitter signal strength
Power Source: D-Cell (6) Alkaline Batteries
Battery Life: 60 hours (2.5 days)
Controls: Gain Adjustment via Non-penetrating Pushbutton
Dimensions: 36.5 in. [927.1 mm] length x 6 in. [152.4 mm] diameter
Operational Temperature Range: –4°F to +140°F [–20°C — +60°C]
Water Depth, Maximum: 8,000 ft [2,438.4 m]
Operating Pressure, Maximum: 3,560 psi [245 bar]

Construction
Housing: 316 Stainless Steel

Optional Equipment
CD42-STS Fishtail ROV Handles
C42-CPA Close Proximity Antenna

ORDERING INFORMATION Model: Part #:


CD42-STS Subsea Receiver Kit CD42-K11 81-05-0060-00
Close Proximity Antenna CD42-CPA 81-10-0075-00
Fishtail ROV Handles (pair) CD42-FSH 943-50-0003-01
O-Ring , Case CD42-STS-OR 700-50-2247-90
O-Ring , Antenna 1.484 X 1/8 N1490-90 NITRILE 700-50-2222-90

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22 Hz (Legacy) Pig Tracking and Locating Systems

CD42 22 Hz “Legacy” Series Transmitters


CDI offers the largest family of pipeline pig location and tracking transmitters in the industry! Manufactured in-house
to exacting tolerances, our T-Series transmitters operate at the industry-standard 22 Hz frequency and are safe and
reliable for use in any onshore or offshore environment and in any pipeline product, e.g., water, oil, gas, ammonia,
carbon dioxide, and more.

CDI TRANSMITTERS are available in a wide variety of transmission ranges and sizes to fit every application.
Flange kits are also included with most models, and many can be configured with a pressure switch module.
CD42-T4 CD42-T1A
Pipeline Dia: 2 – 8 in. Pipeline Dia: 8 – 28 in.
[50.8 – 203.2 mm] [203 – 711.2 mm]
Pressure, max : 2,500 psi [172 bar]* Pressure, max : 2,500 psi [172 bar]
Dimensions: 3 in. x 1.375 in. Dimensions: 10.19 in. x 2.0 in.
[76.2 x 35.25 mm] [258.8 x 50.8 mm]
Batteries: N-Cell (2) Alkaline Batteries: AA-Cell (6) Alkaline
Battery Life: Standard pulse: 200 hrs Battery Life: Standard pulse: 500 hrs
Material: 304 Stainless Steel Skip-one pulse: 678 hrs
Range, open air: 30 ft [9.1 m] Material: 304 Stainless Steel
Operating Temp – 40°F to 140°F Range, open air: 45 ft [13.7 m] Alkaline
Range: [– 40°C to 60°C] 65 ft [19.8 m] Lithium
Operating Temp – 40°F to 140°F
Range: [– 40°C to 60°C]

CD42-T3 CD42-T0
Pipeline Dia: 2 – 8 in. Pipeline Dia: 6 – 12 in.
[50.8 – 203.2 mm] [152 – 305 mm]
Pressure, max : 2,500 psi [172 bar] Pressure, max : 2,500 psi [172 bar]
Dimensions: 6.3 in. x 0.875 in. Dimensions: 7.56 in. x 1.625 in.
[160 x 22.23 mm] [192.1 x 41.3 mm]
Battery: CR123A-Cell (1) Lithium Batteries: N-Cell (6) Alkaline
Battery Life: Standard pulse: 110 hrs Battery Life: Standard pulse: 168 hrs
Skip-one pulse: 150 hrs Material: 304 Stainless Steel
Material: 304 Stainless Steel Range, open air: 39 ft [11.8 m]
Range, open air: 30 ft [9.1 m] Operating Temp – 40°F to 140°F
Operating Temp – 40°F to 140°F Range: [– 40°C to 60°C]
Range: [– 40°C to 60°C]

ORDERING INFORMATION ORDERING INFORMATION


Model: Part #: Model: Part #:
CD42-T4 81-03-0047-03 CD42-T1A 81-03-0053-03
CD42-T3 81-03-0046-03 CD42-T0 81-03-0054-03

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22 Hz (Legacy) Pig Tracking and Locating Systems

CD42 22 Hz “Legacy” Series (cont.)


CD42-T4VHP CD42-T1AVHP
Pipeline Dia: 2 – 8 in. Pipeline Dia: 8 – 28 in.
[50.8 – 203.2 mm] [203 – 711.2 mm]
Pressure, max : 7,500 psi [517 bar] Pressure, max : 7,500 psi [517 bar]
Dimensions: 3 in. x 1.375 in. Dimensions: 10.19 in. x 2.0 in.
[76.2 x 35.25 mm] [258.8 x 50.8 mm]
Battery: N-Cell (2) Alkaline Batteries: AA-Cell (6) Alkaline
Battery Life: Standard pulse: 200 hrs Battery Life: Standard pulse: 500 hrs
Material: Titanium Skip-one pulse: 678 hrs
Range, open air: 30 ft [9.1 m] Material: Titanium
Operating Temp – 40°F to 140°F Range, open air: 45 ft [13.7 m]
Range: [– 40°C to 60°C] Operating Temp – 40°F to 140°F
Range: [– 40°C to 60°C]

ORDERING INFORMATION ORDERING INFORMATION


Model: Part #: Model: Part #:
CD42-T4VHP 81-03-0081-01 CD42-T1AVHP 81-03-0082-01

CD42-SWX Pressure Activation Kits for CD42 Transmitters


CD42-T4-SWX
CD42-T1AVHP-SWX
For Transmitter: CD42-T4A
For Transmitter: CD42-T1AVHP
Pressure Range: 15–1,100 psi [1–76 bar]
Pressure Range: 15–3,000 psi [1–207 bar]
Max Transmitter 2,500 psi [172 bar]
Pressure: Max Transmitter 7,500 psi [517 bar]
Pressure:

CD42-T1A-SWX
For Transmitter: CD42-T1A
Pressure Range: 15–1,100 psi [1–76 bar]
Max Transmitter 2,500 psi [172 bar]
Pressure:

ORDERING INFORMATION ORDERING INFORMATION


Model: Part #: Model: Part #:
CD42-T4-SWX 81-05-0087-00 CD42-T1AVHP-SWX 81-05-0086-00
CD42-T1A-SWX 81-05-0084-00

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22 Hz (Legacy) Pig Tracking and Locating Systems

CD42-SWX Pressure Switch Module Test Stand


Test pressure activation of your pressure activation switch in your laboratory
or in the field before pipeline deployment. An analog (shown here) or
optional digital pressure gauge provides continuous read-out
of closed-system pressure.

When activation pressure is attained,


transmission is confirmed by a tracking receiver such as
the TRAXALL.

ORDERING INFORMATION
Model: Part #:
CD42 SWX PRESSURE SWITCH MODULE TEST STAND Contact CDI

Replacement Transmitter Flanges

CD42-T4-FL CD42-T4A CD42-T0-FL CD42-T1A-FL


& T1AVHP

Special Transmitter Body*


(required for T4 flanging)

ORDERING INFORMATION
Transmitter: Flange Model: Part #:
CD42-T4 CD42-T4-FL 81-05-0035-00
*CD42-T4A TRANSMITTER BODY FOR CD42-T4-FL — 81-05-0047-02
CD42-T0 CD42-T0-FL 81-05-0035-00
CD42-T1A & T1AVHP CD42-T1A-FL 81-05-0051-00

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Above Ground Marker (AGM) Systems

CD47-C Time-based Benchmarker


The CD47-C Time-based Benchmarker records the GPS time of a passing intelligent inspection tool. This precision time,
coupled with the physical pipeline location, is correlated with data recorded by the inspection tool.
The result: major increased accuracy of smart pig feature location callouts.

An onboard Global Positioning System (GPS) provides a synchronized tool passage time accuracy guaranteed to be within 250
milliseconds over system battery life.

The CD47-C is the third generation time-based benchmarker created by CDI in response to customer demands for accurate,
reliable, and robust equipment that can be transported anywhere in the world and work “out of the box” in extreme heat and
cold conditions. The new CD47-C is smaller, lighter, and easier to use than ever before!

CD47-C Operational Specifications


Detection Type: Non-Intrusive Passive Magnetic
Applications: Benchmarking/Passage Detection/Recording
Deployment: Land-based
Shallow Water w/Tethered Remote Antenna
Subsea w/Subsea Housing
Subsea Deployment Depth: 492 ft [150 m] w/Subsea Housing
Detection Direction: Bi-Directional
Devices Detected: MFL and Transmitters
Detection Depth: 16.5 ft (5 m)
Passage Visual Indicator: 16 Bright Red LED, Multi-lingual LCD
Storage Media: 2 MB Non-volatile Flash memory
Number of Recordings: > 1,000
Power Source: D-Cell (2) Alkaline Batteries
Battery Life: 7 Days (45 days with optional Long Life Battery Pack)

Construction
CD-47 Unit: ABS plastic with urethane protective bumpers
Subsea Housing: Powder-coated Stainless Steel

Optional Equipment (see following page)


ORDERING INFORMATION Model: Part #:
CD47-C Benchmarker AGM System w/Receiver, Bluetooth USB Adapter, CD47-C 81-05-0099-00
Communication Cable, Utility Flash Drive, and D-Cell Alkaline Batteries
CD47-C AGM w/Subsea Housing CD47-CS 81-05-0074-01
Subsea Housing (w/o CD47-C) CD47-SWH 81-02-0021-00

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Above Ground Marker (AGM) Systems

CD47-C Time-based Benchmarker Accessories

Tethered Remote Antenna w/25 ft [7.6 m] cable ROV Handles for CD47-SWH
for shallow water environment
Fishtail Handle T-Handle

CD47-C Communication CD47-C Utility Flash Drive* Also Available:


Cable
Replacement
Bluetooth
Module
Long-life Battery Pack
for sustained (45-day)
D-Cell Alkaline SWH deployment
Batteries
(Set of Two)

ORDERING INFORMATION Model: Part #: Model: Part #:


Tethered Remote Antenna CD47-SWAMP 81-03-0045-02 CD47-C Utility Flash Drive CD47-FLASH 89-72-0001-00
Fishtail ROV Handle CD47-FSH 943-30-0001-02 Bluetooth Module CD47-BT 81-03-0041-00
T-Handle for SWH CD47-TH 943-30-0002-02 D-Cell Alkaline Batteries CD47-CD2 81-05-0011-03
CD47-C Comm. Cable CD47-CBL 80-02-0064-00 Long-life Battery Pack CD47-LLB Contact CDI
* Utility Flash Drive contains CD47-C User Guides, Marker Data Download & Analysis Application, Firmware, and support files

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Acoustic Tracking Systems

CD43 GeoEAR Geophone Tracking System


The CD43 GeoEAR acoustic amplifier system allows
a listener to hear extremely faint sounds at great distances
using a geophone probe which is either inserted into
the soil or placed in direct contact with the pipeline.

CD43 Operational Specifications


Detection Type: Acoustic Amplification
Applications: Tracking/Locating
Application Method: Hand-held Acoustic Probe
Devices Detected: Pigs in Pipeline (must be in motion)
Detection Range: ~2 miles [3.2 km] of Pig Travel
Sensor Range: 1–5 ft [.3–1.5 m] of Pipeline* (Sensor-to-Pipeline)
Controls: On/Off Button, Speaker and Headphone, Volume
Dimensions: 13 in. x 8 in. [330 mm x 203 mm]
Power Source: D-Cell (4) Alkaline Batteries
Battery Life: 60 Hours (2.5 Days)

Construction
Geophone Housing: Rugged Machined-aluminum

Optional Equipment
GeoEAR Probe Extension
12 V Vehicle Power Adapter
Extension Cable with Take-up Bucket Reel

ORDERING INFORMATION Model: Part #:


CD43 GeoEAR Receiver Kit CD43-K1 81-05-0005-00
GeoEAR Probe with 25-ft [7.6 m] Cable CD43-PROBE 81-02-0003-00
GeoEAR Probe Extension CD43-PROBE Contact CDI
Aux. 12 V Vehicle Power Adapter & Cable CD43-AUT 80-08-0022-00
Stereo Headphones CD43-PH 81-04-0010-00
D-Cell (4) Alkaline Batteries CD43-D4 81-05-0011-04
Extension Cable with Take-up Bucket Reel 100 ft [30.5 m] CD43-100FT 80-03-0033-00
Extension Cable with Take-up Bucket Reel 150 ft [45.7 m] CD43-150FT 80-03-0033-01

* Variable results depend upon pipeline, pig type, and soil density

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InLine Inspection Tool Systems

InLine Inspection Tool Transmitter Family


CDI INLINE INSPECTION TOOL TRANSMITTERS are high-quality location and tracking devices specifically designed for magnetic
flux leakage (MFL), ultrasonic, caliper tools, and other ILI vehicles.

ILI Tool Transmitters with Integrated Driver Circuit


CD42-T0-MPS CD42-T1-MPS CD42-T2-MPS
Pipeline 12 in. [305 mm] Pipeline 12 – 28 in. Pipeline 28 in. [1524 mm]
Dia: and smaller Dia: [304.8 – 711.2 mm] Dia: and larger
Dimen: 4.750 in. x 1.500 in. Dimen: 6.75 in. x 2.0 in. Dimen: 8.625 in. x 3.211 in.
[120.7 x 38.1 mm] [263.53 x 76.2 mm] [326 x 111 mm]
Weight: 2 lb [0.91 kg] Weight: 2.5 lb [1.1 kg] Weight: 8.5 lb [3.8 kg]
Range, 39 ft [11.8 m] Range, 45 ft [13.7 m] Range, 92 ft [28 m]
open air:* open air:* open air:*
Operating – 40°F to 140°F Operating – 40°F to 140°F Operating – 40°F to 140°F
Temp [– 40°C to 60°C] Temp [– 40°C to 60°C] Temp [– 40°C to 60°C]
Range: Range: Range:

ILI Tool Transmitters for use with Remote Driver Circuit


CD49-SC CD49-LC
Pipeline Dia: 24 in. [609.6 mm] Pipeline Dia: 26 in. [660.4 mm]
and smaller and larger
Dimensions: 4.724 in. x 1.5 in. Dimensions: 6.811 in. x 3.012 in.
[120 x 38 mm] [173 x 76.5 mm]
Weight: 2 lb [0.91 kg] Weight: 2 lb [0.91 kg]
Range, open air:* 45 ft [13.7 m] 6.8 lb [3.07 kg]

Operating Temperature – 40°F to 140°F Range, open air:* 45 ft [13.7 m]


Range: [– 40°C to 60°C] Operating Temperature – 40°F to 140°F
Range: [– 40°C to 60°C]
CD49-PCB
Remote Driver Circuit for CD49 Transmitters
Placement: Anywhere within an ultrasonic, magnetic flux leakage (MFL), caliper, or other tool
Input: 0–5 VDC Logic
0–36 VDC Power
Modes: ON/OFF
Pulse/Continuous

ORDERING INFORMATION Model: Part #:


T0-MPS CD42-T0-MPS 81-03-0031-00
T1-MPS CD42-T1-MPS 81-03-0022-00
T2-MPS CD42-T2-MPS 81-03-0032-00
CD49-SC CD49-SC 81-03-0014-00
CD49-LC CD49-LC 81-03-0020-00
CD49 Remote Driver Circuit CD49-PCB 80-01-0024-00

* Average range based upon a 9-volt power supply

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Digital Acoustic Pinger Technology

SeaTrack Digital Offshore Acoustic Pig Tracking System


• Simple & cost-effective. No need for ROV or • Tracks & locates moving or stationary pigs.
diver deployment.
• Programmable pinger can transmit binary
• Robust, all-weather design. & analog data.
• Touch screen and intuitive data display. • Deployable into 16 to 36-in (406–914 mm)
diameter pipelines.
• Unique software/hardware offers accurate,
consistent, & dependable data collection. • One-year warranty.

PINGER
DECK BOX

DYNAMIC TOW SYSTEM

ORDERING INFORMATION Part #:


SeaTrack Digital Offshore Acoustic Pig Tracking System Contact CDI
SeaTrack Pinger Contact CDI

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LineStat

LineStat Global Satellite-based Event Notification Radio Service


Track Pigs on Your Cell Phone! - CDI LineStat is a state-of-
the-art system that will send notification of pig passages
and other events from your Bandit, TRAXALL, or CD47
right to your iPhone, Blackberry, cell phone, or any other
email or SMS text message device.

ORDERING INFORMATION Model: Part #:


LineStat Kit for CD52 BANDIT SR100 81-05-0109-00
LineStat Kit for CD47-C AGM SR100 81-05-0076-00
LineStat Kit for TRAXALL 770/720 Contact CDI 81-05-0100-00
LineStat Kit for TRAXALL 620/501 Contact CDI Contact CDI
All LineStat Kits include SR100 Radio, Bracket, Cable, and Mounting Hardware

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Appendix

Placing Transmitters Into Service


Foam and Plastic Pigs
• Remove plug or bolt
• Place transmitter in cavity (either direction)
• Replace plug/bolt

Metal-bodied Pigs
Use a special flange kit* to mount a transmitters outside
the casing of a metal pig.

• Install the flange kit with Allen wrench and


screws as shown.

• Mount the transmitter to the mounting


plate. Mount plate securely to the pig with
transmission coil facing outward.

Checklist
Before placing a transmitter into service, always make sure:

• Batteries are fresh and of proper size and type.


• Battery polarity is properly observed.
• Serviceable O-rings are installed. Brittle and/or deformed O-rings may not properly seal, thus
compromising case Integrity.
• Transmitter case, caps, and cap threads are clean and free of dents, ruptures, or other damage which
could compromise the transmitter components.

* Included with most CDI transmitters.

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CDI
1801 North Juniper Avenue
Broken Arrow, OK 74012 USA

+1 (918) 258-6068 Worldwide


+1 (918) 251-9851 Fax

Sales and rental inquiries: sales@pigging.com


Technical inquiries: support@pigging.com

Your Local CDI Distributor Is:

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