SHEET 1+1 OF 7

Job No: 6812A NTPC - LARA SUPER THERMAL POWER PROJECT STAGE 1 (2X800 MW)
HEATER DRAINS - LINE SIZING CALCULATION

PREPARED BY : PVK Doc No. TCE.6812A-ME-CALC-590-030

CHECKED BY : BSU NTPC No 9548-110-PVM-F-178A
APPROVED BY: RP Date 9/1/2015
Rev R3
Pressure Design Operating Reqd. Pipe Act. Velocity based on Act. Velocity based
S.No Pipe KKS code Line description Pipe Material kg/cm2(a) Temp oC Flow Flow
Sp. Vol Assumed Vel
size
Selected pipe size (mm)
Operating Flow on Design Flow
Revision Remarks

Oper Oper T/Hr. T/Hr. m3 / kg m / sec ID (m) NB OD Thk. m /sec m /sec

1 HP HEATER CASCADING AND EMERGENCY DRAINS

HPH#9A normal cascading drain line to HPH

1.1 10LCH30BR001 ASTM A106 GR. B 69.68 267.7 81.049 71.280 0.00129 2 0.136 150 168.3 10.97 1.52 1.73 R2
#8A upto control valve
HPH#9A normal cascading drain line to HPH
1.2 10LCH30BR002 ASTM A106 GR. B 49.60 262.11 81.049 71.280 0.00128 2 0.135 200 219.1 12.70 - - R2
#8A after control valve
HPH#9A emergency drain line upto control
1.3 10LCH31BR001 ASTM A106 GR. B 69.68 284.23 81.049 71.280 0.00135 2 0.139 150 168.3 10.97 1.58 1.80 R2
valve
HPH#9A emergency drain line from the control
1.4 10LCH31BR002 ASTM A106 GR. B 0.105 46.3 81.049 71.280 6.3590 2 9.549 200 219.1 8.18 - - R2
valve to condenser

HPH#8A normal cascading drain line to HPH

1.5 10LCH20BR001 ASTM A106 GR. B 49.48 215.5 219.314 198.551 0.00118 2 0.214 250 273 12.70 1.35 1.49 R2
#7A upto control valve
HPH#8A normal cascading drain line to HPH
1.6 10LCH20BR002 ASTM A106 GR. B 18.84 208.2 219.314 198.551 0.00302 2 0.342 300 323.8 9.53 - - R2
#7A after control valve
HPH #8A emergency drain line upto control
1.7 10LCH21BR001 ASTM A106 GR. B 49.48 262.1 219.314 198.551 0.00128 2 0.223 250 273 12.70 1.47 1.62 R2
valve
HPH#8A emergency drain line from control
1.8 10LCH21BR002 ASTM A106 GR. B 0.105 46.3 219.314 198.551 5.6776 2 14.843 300 323.8 9.53 - - R2
valve to condenser

HPH#7A normal cascading drain line to

1.9 10LCH10BR001 ASTM A106 GR. B 18.76 176.4 298.228 271.105 0.00112 2 0.243 250 273 9.27 1.66 1.83 R3
deaerator upto control valve
HPH#7A normal cascading drain line to
1.10 10LCH10BR002 ASTM A106 GR. B 7.87 165.7 298.228 271.105 0.00629 2 0.576 300 323.8 9.53 - - R3
deaerator after control valve
HPH #7A emergency drain line upto control
1.11 10LCH11BR001 ASTM A106 GR. B 18.76 176.4 298.228 271.105 0.00117 2 0.248 250 273 9.27 1.73 1.91 R3
valve
HPH #7A emergency drain line from control
1.12 10LCH11BR002 ASTM A106 GR. B 0.105 46.3 298.228 271.105 4.1535 2 14.804 300 323.8 9.53 - - R2
valve to condenser

HPH#9B normal cascading drain line to HPH

1.13 10LCH35BR001 ASTM A106 GR. B 69.68 267.7 81.049 71.280 0.00129 2 0.136 150 168.3 10.97 1.52 1.73 R2
#8B upto control valve
HPH#9B normal cascading drain line to HPH
1.14 10LCH35BR002 ASTM A106 GR. B 49.60 262.11 81.049 71.280 0.00128 2 0.135 200 219.1 12.7 - - R2
#8B after control valve
HPH#9B emergency drain line upto control
1.15 10LCH36BR001 ASTM A106 GR. B 69.68 284.23 81.049 71.280 0.00135 2 0.139 150 168.3 10.97 1.59 1.81 R2
valve

LINE SIZING CALCULATION TATA CONSULTING ENGINEERS LIMITED

 SHEET 2+1 OF 7

Job No: 6812A NTPC - LARA SUPER THERMAL POWER PROJECT STAGE 1 (2X800 MW)
HEATER DRAINS - LINE SIZING CALCULATION

PREPARED BY : PVK Doc No. TCE.6812A-ME-CALC-590-030

CHECKED BY : BSU NTPC No 9548-110-PVM-F-178A
APPROVED BY: RP Date 9/1/2015
Rev R3
Pressure Design Operating Reqd. Pipe Act. Velocity based on Act. Velocity based
S.No Pipe KKS code Line description Pipe Material kg/cm2(a) Temp oC Flow Flow
Sp. Vol Assumed Vel
size
Selected pipe size (mm)
Operating Flow on Design Flow
Revision Remarks

Oper Oper T/Hr. T/Hr. m3 / kg m / sec ID (m) NB OD Thk. m /sec m /sec

HPH#9B emergency drain line from the control

1.16 10LCH36BR002 ASTM A106 GR. B 0.105 46.3 81.049 71.280 6.3590 2 9.549 200 219.1 8.18 - - R2
valve to condenser

HPH#8B normal cascading drain line to HPH

1.17 10LCH25BR001 ASTM A106 GR. B 49.48 262.1 219.314 198.551 0.00118 2 0.214 250 273 12.7 1.35 1.49 R2
#7A upto control valve
HPH#8B normal cascading drain line to HPH
1.18 10LCH25BR002 ASTM A106 GR. B 18.84 208.2 219.314 198.551 0.00302 2 0.342 300 323.8 9.53 - - R2
#7B after control valve
HPH #8B emergency drain line upto control
1.19 10LCH26BR001 ASTM A106 GR. B 49.48 215.5 219.314 198.551 0.00128 2 0.223 250 273 12.7 1.47 1.62 R2
valve
HPH#8B emergency drain line from control
1.20 10LCH26BR002 ASTM A106 GR. B 0.105 46.3 219.314 198.551 5.6776 2 14.843 300 323.8 9.53 - - R2
valve to condenser

HPH#7B normal cascading drain line to

1.21 10LCH15BR001 ASTM A106 GR. B 18.76 176.4 298.228 271.105 0.00112 2 0.243 250 273 9.27 1.66 1.83 R3
deaerator upto control valve
HPH#7B normal cascading drain line to
1.22 10LCH15BR002 ASTM A106 GR. B 7.87 165.7 298.228 271.105 0.00629 2 0.576 300 323.8 9.53 - - R3
deaerator after control valve
HPH #7B emergency drain line upto control
1.23 10LCH16BR001 ASTM A106 GR. B 18.76 176.4 298.228 271.105 0.00117 2 0.248 250 273 9.27 1.73 1.91 R3
valve
HPH #7B emergency drain line from control
1.24 10LCH16BR002 ASTM A106 GR. B 0.105 46.3 298.228 271.105 4.1535 2 14.804 300 323.8 9.53 - - R2
valve to condenser

2 LP HEATER CASCADING AND EMERGENCY DRAINS

LPH#5 normal cascading drain line to LPH#4

2.1 10LCJ50BR001 ASTM A106 GR. B 4.78 127.3 83.256 76.843 0.00107 2 0.125 150 168.3 7.11 1.22 1.32 R2
upto control valve
LPH#5 normal cascading drain line to LPH#4
2.2 10LCJ50BR002 ASTM A106 GR.B 2.32 124.36 83.256 76.843 0.00560 2 0.287 200 219.1 8.18 - - R2
after control valve

2.3 10LCJ51BR001 LPH#5 emergency drain line upto control valve ASTM A106 GR. B 4.78 149.45 83.256 76.843 0.00109 2 0.127 150 168.3 7.11 1.25 1.35 R2

LPH#5 emergency drain line from control valve

2.4 10LCJ51BR002 ASTM A106 GR. B 0.105 46.3 83.256 76.843 2.6029 2 6.192 200 219.1 8.18 - - R2
to condenser

LPH 4 normal cascading drain line upto drain

2.5 10LCJ40BR001 ASTM A106 GR. B 2.31 124.3 172.909 118.832 0.00106 2 0.180 200 219.1 8.18 1.08 1.58 R3
receiver tank
10LCM10BR001 /
2.6 10LCM11BR001 / Drip pump suction line from drain receiver tank ASTM A106 GR. B 2.41 125 154.387 118.832 0.00106 2 0.170 200 219.1 8.18 1.08 1.41 R3 The Design flow for the drip pump
10LCM12BR001 is taken from the Drip pump
10LCM11BR002 / sizing document (9548-110-PVM-
2.7 10LCM12BR002 / Drip pump discharge line to condensate line ASTM A106 GR. B 18.0 125 154.387 118.832 0.00106 3 0.139 150 168.3 7.11 1.88 2.44 R1 P-1496, R4), Annexure 1, case 1.
10LCM13BR001
10LCM11BR003 / Drip pump minimum recirculation line to drain
2.8 ASTM A106 GR. B 18.0 125 155 35.65 0.00106 3 0.139 100 114.3 6.02 1.28 5.56 R1
10LCM12BR003 receiver tank

2.9 10LCM14BR001 Drain from drain receiver tank upto control valve ASTM A106 GR. B 2.31 124.3 128.78 118.832 0.00106 2 0.155 200 219.1 8.18 1.08 1.18 R3

Drain from drain receiver tank from control

2.10 10LCM14BR002 ASTM A106 GR. B 0.105 46.3 128.78 118.832 1.95680 2 6.677 200 219.1 8.18 - - R3
valve to condenser

LPH#3 normal cascading drain line to LPH#2

2.11 10LCJ30BR001 ASTM A106 GR. B 1.47 91.7 67.746 62.798 0.00104 2 0.112 100 114.3 6.02 2.21 2.38 R2
upto control valve
LPH#3 normal cascading drain line to LPH#2
2.12 10LCJ30BR002 ASTM A106 GR. B 0.703 88.875 67.746 62.798 0.01386 2 0.408 150 168.3 7.11 - - R3
from control valve
LPH#3 emergency drain line to the flash tank
2.13 10LCJ31BR001 ASTM A106 GR. B 1.47 110.3 67.746 62.798 0.00105 2 0.112 100 114.3 6.02 2.23 2.41 R2
upto control valve

LINE SIZING CALCULATION TATA CONSULTING ENGINEERS LIMITED

 SHEET 3+1 OF 7

Job No: 6812A NTPC - LARA SUPER THERMAL POWER PROJECT STAGE 1 (2X800 MW)
HEATER DRAINS - LINE SIZING CALCULATION

PREPARED BY : PVK Doc No. TCE.6812A-ME-CALC-590-030

CHECKED BY : BSU NTPC No 9548-110-PVM-F-178A
APPROVED BY: RP Date 9/1/2015
Rev R3
Pressure Design Operating Reqd. Pipe Act. Velocity based on Act. Velocity based
S.No Pipe KKS code Line description Pipe Material kg/cm2(a) Temp oC Flow Flow
Sp. Vol Assumed Vel
size
Selected pipe size (mm)
Operating Flow on Design Flow
Revision Remarks

Oper Oper T/Hr. T/Hr. m3 / kg m / sec ID (m) NB OD Thk. m /sec m /sec

LPH#3 emergency drain line to the flash tank

2.14 10LCJ31BR002 ASTM A106 GR. B 0.105 46.3 67.746 62.798 1.6008 2 4.380 150 168.3 7.11 - - R2
from control valve

LPH#2 normal cascading drain line to LPH#1

2.15 10LCJ21BR001 ASTM A106 GR. B 0.685 69.8 135.393 125.327 0.00102 2 0.156 150 168.3 7.11 1.91 2.06 R2
upto control valve
LPH#2 normal cascading drain line to LPH#1
2.16 10LCJ21BR002 ASTM A106 GR. B 0.285 67.01 135.393 125.327 5.47200 2 11.449 200 219.1 8.18 - - R2
after control valve
LPH#2 emergency drain line to LP condenser
2.17 10LCJ20BR001 ASTM A106 GR. B 0.685 88.87 135.393 125.327 0.00102 2 0.156 150 168.3 7.11 1.91 2.06 R2
hotwell upto control valve
LPH#2 emergency drain line to LP condenser
2.18 10LCJ20BR002 ASTM A106 GR. B 0.105 46.3 135.393 125.327 1.0638 2 5.048 200 219.1 8.18 - - R2
hotwell after control valve

LPH#1 normal cascading drain line upto HP

2.19 10LCJ10BR001 ASTM A106 GR. B 0.279 52.9 189.781 172.489 0.00101 2 0.184 200 219.1 8.18 1.50 1.65 R3
condenser Hotwell

Q=A*V Where, NOTES:

A = (pi / 4) * d2 Q = Volumetric flow, m3/sec
1. Operating flow is considered from the HBD No - 310SD01-469 Rev 3 (EMCR condition)
Q = m * nu A = area of flow, m2
V = Velocity m/sec
2. Design Flow is taken from HBD No - 310SD05-034 Rev 2 (VWO + 3% MU)
d = sqrt( (m * nu *4*1000) / ( pi * V*3600)) nu = Specific Volume, m3/kg
m = mas flow rate, tph 3. Operating pressure and temperature are taken from HBD No - 310SD01-469 Rev 3 (EMCR
condition).
d = diameter of the pipe, m
4. For Design pressure, temperature and flow plese refer the "Design memo for design parameter
selection of power cycle piping" (9548-110-PVM-X-185, R3)

LINE SIZING CALCULATION TATA CONSULTING ENGINEERS LIMITED

 SHEET 4+4 OF 7

HEATER DRAINS - THICKNESS CALCULATION

Allowable
Pressure (P) Temp (T) Dia (D) Coefficients Corrosion Allowance Tmin (OD Based) MNT Tnom Bending
Stress T Cal T Sel
Sl. No. Pipe KKS code Line Description Pipe Material in Kg/cm2 (g) in C
0
in mm in mm in mm Allowance Schedule Revision
in mm in Kg/cm2 y E (ASME) E (IBR) W Max. of
Oper Des Test Oper Des IBR ASME IBR ASME % IBR ASME % in mm in mm
IBR/ASME
1 HP HEATER CASCADING AND EMERGENCY DRAINS

HPH#9A normal cascading drain line to

1.1 10LCH30BR001 ASTM A106 GR.B 68.647 87 130.50 267.7 305 168.3 1202.249 0.4 1 1 1 0.75 1.6 6.63 7.52 12.5 7.57 8.59 8.59 0 8.59 10.97 80 R2
HPH #8A upto control valve

HPH#9A normal cascading drain line to

1.2 10LCH30BR002 ASTM A106 GR.B 48.567 64 96.00 262.11 285 219.1 1202.249 0.4 1 1 1 0.75 1.6 6.43 7.31 12.5 7.35 8.35 8.35 0 8.35 12.70 80 R2
HPH #8A after control valve

HPH#9A emergency drain line upto

1.3 10LCH31BR001 ASTM A106 GR.B 68.647 87 130.50 284.23 305 168.3 1202.249 0.4 1 1 1 0.75 1.6 6.63 7.52 12.5 7.57 8.59 8.59 0 8.59 10.97 80 R2
control valve

HPH#9A emergency drain line from the

1.4 10LCH31BR002 ASTM A106 GR.B -0.928 0.047 0.071 46.3 120 219.1 1202.249 0.4 1 1 1 0.75 1.6 0.75 1.60 12.5 0.86 1.83 1.83 0 1.83 8.18 40 R2
control valve to condenser

HPH#8A normal cascading drain line to

1.5 10LCH20BR001 ASTM A106 GR.B 48.447 64 96.00 215.5 285 273 1202.249 0.4 1 1 1 0.75 1.6 7.83 8.71 12.5 8.95 9.96 9.96 0 9.96 12.70 60 R2
HPH #7A upto control valve

HPH#8A normal cascading drain line to

1.6 10LCH20BR002 ASTM A106 GR.B 17.807 23 34.5 208.2 225 323.8 1202.249 0.4 1 1 1 0.75 1.6 3.82 4.67 12.5 4.36 5.34 5.34 0 5.34 9.53 STD R2
HPH #7A after control valve

HPH #8A emergency drain line upto

1.7 10LCH21BR001 ASTM A106 GR.B 48.447 64 96 262.1 285 273 1202.249 0.4 1 1 1 0.75 1.6 7.83 8.71 12.5 8.95 9.96 9.96 0 9.96 12.70 60 R2
control valve

HPH#8A emergency drain line from

1.8 10LCH21BR002 ASTM A106 GR.B -0.928 0.047 0.071 46.3 120 323.8 1202.249 0.4 1 1 1 0.75 1.6 0.76 1.61 12.5 0.86 1.84 1.84 0 1.84 9.53 STD R2
control valve to condenser

HPH#7A normal cascading drain line to

1.9 10LCH10BR001 ASTM A106 GR.B 17.727 23 34.5 176.4 225 273 1202.249 0.4 1 1 1 0.75 1.6 3.34 4.19 12.5 3.81 4.79 4.79 0 4.79 9.27 STD R3
deaerator upto control valve

HPH#7A normal cascading drain line to

1.10 10LCH10BR002 ASTM A106 GR.B 6.837 8 12 165.7 180 323.8 1202.249 0.4 1 1 1 0.75 1.6 1.82 2.67 12.5 2.08 3.06 3.06 0 3.06 9.53 STD R3
deaerator after control valve

HPH #7A emergency drain line upto

1.11 10LCH11BR001 ASTM A106 GR.B 17.727 23 34.5 176.4 225 273 1202.249 0.4 1 1 1 0.75 1.6 3.34 4.19 12.5 3.81 4.79 4.79 0 4.79 9.27 STD R3
control valve

HPH #7A emergency drain line from

1.12 10LCH11BR002 ASTM A106 GR.B -0.928 0.047 0.071 46.3 120 323.8 1202.249 0.4 1 1 1 0.75 1.6 0.76 1.61 12.5 0.86 1.84 1.84 0 1.84 9.53 STD R2
control valve to condenser

HPH#9B normal cascading drain line to

1.13 10LCH35BR001 ASTM A106 GR.B 68.647 87 130.50 267.7 305 168.3 1202.249 0.4 1 1 1 0.75 1.6 6.63 7.52 12.5 7.57 8.59 8.59 0 8.59 10.97 80 R2
HPH #8B upto control valve

HPH#9B normal cascading drain line to

1.14 10LCH35BR002 ASTM A106 GR.B 48.567 64 96.00 262.11 285 219.1 1202.249 0.4 1 1 1 0.75 1.6 6.43 7.31 12.5 7.35 8.35 8.35 0 8.35 12.70 80 R2
HPH #8B after control valve

HPH#9B emergency drain line upto

1.15 10LCH36BR001 ASTM A106 GR.B 68.647 87 130.50 284.23 305 168.3 1202.249 0.4 1 1 1 0.75 1.6 6.63 7.52 12.5 7.57 8.59 8.59 0 8.59 10.97 80 R2
control valve

HPH#9B emergency drain line from the

1.16 10LCH36BR002 ASTM A106 GR.B -0.928 0.047 0.071 46.3 120 219.1 1202.249 0.4 1 1 1 0.75 1.6 0.75 1.60 12.5 0.86 1.83 1.83 0 1.83 8.18 40 R2
control valve to condenser

HPH#8B normal cascading drain line to

1.17 10LCH25BR001 ASTM A106 GR.B 48.447 64 96.00 262.1 285 273 1202.249 0.4 1 1 1 0.75 1.6 7.83 8.71 12.5 8.95 9.96 9.96 0 9.96 12.70 60 R2
HPH #7A upto control valve

HPH#8B normal cascading drain line to

1.18 10LCH25BR002 ASTM A106 GR.B 17.807 23 34.5 208.2 225 323.8 1202.249 0.4 1 1 1 0.75 1.6 3.82 4.67 12.5 4.36 5.34 5.34 0 5.34 9.53 STD R2
HPH #7B after control valve

HPH #8B emergency drain line upto

1.19 10LCH26BR001 ASTM A106 GR.B 48.447 64 96 215.5 285 273 1202.249 0.4 1 1 1 0.75 1.6 7.83 8.71 12.5 8.95 9.96 9.96 0 9.96 12.70 60 R2
control valve

HPH#8B emergency drain line from

1.20 10LCH26BR002 ASTM A106 GR.B -0.928 0.047 0.071 46.3 120 323.8 1202.249 0.4 1 1 1 0.75 1.6 0.76 1.61 12.5 0.86 1.84 1.84 0 1.84 9.53 STD R2
control valve to condenser
 SHEET 5+4 OF 7

HEATER DRAINS - THICKNESS CALCULATION

Allowable
Pressure (P) Temp (T) Dia (D) Coefficients Corrosion Allowance Tmin (OD Based) MNT Tnom Bending
Stress T Cal T Sel
Sl. No. Pipe KKS code Line Description Pipe Material in Kg/cm2 (g) in C
0
in mm in mm in mm Allowance Schedule Revision
in mm in Kg/cm2 y E (ASME) E (IBR) W Max. of
Oper Des Test Oper Des IBR ASME IBR ASME % IBR ASME % in mm in mm
IBR/ASME
HPH#7B normal cascading drain line to
1.21 10LCH15BR001 ASTM A106 GR.B 17.727 23 34.5 176.4 225 273 1202.249 0.4 1 1 1 0.75 1.6 3.34 4.19 12.5 3.81 4.79 4.79 0 4.79 9.27 STD R3
deaerator upto control valve

HPH#7B normal cascading drain line to

1.22 10LCH15BR002 ASTM A106 GR.B 6.837 8 12 165.7 180 323.8 1202.249 0.4 1 1 1 0.75 1.6 1.82 2.67 12.5 2.08 3.06 3.06 0 3.06 9.53 STD R3
deaerator after control valve

HPH #7B emergency drain line upto

1.23 10LCH16BR001 ASTM A106 GR.B 17.727 23 34.5 176.4 225 273 1202.249 0.4 1 1 1 0.75 1.6 3.34 4.19 12.5 3.81 4.79 4.79 0 4.79 9.27 STD R3
control valve

HPH #7B emergency drain line from

1.24 10LCH16BR002 ASTM A106 GR.B -0.928 0.047 0.071 46.3 120 323.8 1202.249 0.4 1 1 1 0.75 1.6 0.76 1.61 12.5 0.86 1.84 1.84 0 1.84 9.53 STD R2
control valve to condenser

2 LP HEATER CASCADING AND EMERGENCY DRAINS

LPH#5 normal cascading drain line to

2.1 10LCJ50BR001 ASTM A106 GR.B 3.750 6 9.00 127.3 170 168.3 1202.249 0.4 1 1 1 0.75 1.6 1.17 2.02 12.5 1.34 2.31 2.31 0 2.31 7.11 STD R2
LPH#4 upto control valve

LPH#5 normal cascading drain line to

2.2 10LCJ50BR002 ASTM A106 GR.B 1.282 3.6 5.4 124.36 153 219.1 1202.249 0.4 1 1 1 0.75 1.6 1.08 1.93 12.5 1.23 2.20 2.20 0 2.20 8.18 STD R2
LPH#4 after control valve

LPH#5 emergency drain line upto

2.3 10LCJ51BR001 ASTM A106 GR.B 3.747 6 9 149.45 170 168.3 1202.249 0.4 1 1 1 0.75 1.6 1.17 2.02 12.5 1.34 2.31 2.31 0 2.31 7.11 STD R2
control valve

LPH#5 emergency drain line from

2.4 10LCJ51BR002 ASTM A106 GR.B -0.928 0.047 0.071 46.3 120 219.1 1202.249 0.4 1 1 1 0.75 1.6 0.75 1.60 12.5 0.86 1.83 1.83 0 1.83 8.18 STD R2
control valve to condenser

LPH 4 normal cascading drain line upto

2.5 10LCJ40BR001 ASTM A106 GR. B 1.277 3.6 5.400 124.3 155 219.1 1202.249 0.4 1 1 1 0.75 1.6 1.08 1.93 12.5 1.23 2.20 2.20 0 2.20 8.18 STD R3
drain receiver tank
10LCM10BR001 /
Drip pump suction line from drain
2.6 10LCM11BR001 / ASTM A106 GR. B 1.377 3.6 5.400 125 155 219.1 1202.249 0.4 1 1 1 0.75 1.6 1.08 1.93 12.5 1.23 2.20 2.20 0 2.20 8.18 STD R3
receiver tank
10LCM12BR001
10LCM11BR002 /
Drip pump discharge line to condensate
2.7 10LCM12BR002 / ASTM A106 GR. B 16.967 19.96 29.940 125 155 168.3 1202.249 0.4 1 1 1 0.75 1.6 2.14 2.99 12.5 2.44 3.41 3.41 0 3.41 7.11 STD R1
line
10LCM13BR001
10LCM11BR003 / Drip pump minimum recirculation line to
2.8 ASTM A106 GR. B 16.967 19.96 29.940 125 155 114.3 1202.249 0.4 1 1 1 0.75 1.6 1.69 2.54 12.5 1.93 2.91 2.91 0 2.91 6.02 STD R1
10LCM12BR003 drain receiver tank
Drain from drain receiver tank upto
2.9 10LCM14BR001 ASTM A106 GR. B 1.277 3.6 5.400 124.3 155 219.1 1202.249 0.4 1 1 1 0.75 1.6 1.08 1.93 12.5 1.23 2.20 2.20 0 2.20 8.18 STD R3
control valve
Drain from drain receiver tank from
2.10 10LCM14BR002 ASTM A106 GR. B -0.928 3.5 5.250 46.3 155 219.1 1202.249 0.4 1 1 1 0.75 1.6 1.07 1.92 12.5 1.22 2.19 2.19 0 2.19 8.18 STD R3
control valve to condenser

LPH#3 normal cascading drain line to

2.11 10LCJ30BR001 ASTM A106 GR. B 0.441 3.6 5.400 91.7 155 114.3 1202.249 0.4 1 1 1 0.75 1.6 0.92 1.77 12.5 1.05 2.02 2.02 0 2.02 6.02 STD R2
LPH#2 upto control valve

LPH#3 normal cascading drain line to

2.12 10LCJ30BR002 ASTM A106 GR. B -0.330 3.6 5.400 88.875 155 168.3 1202.249 0.4 1 1 1 0.75 1.6 1.00 1.85 12.5 1.14 2.12 2.12 0 2.12 7.11 STD R3
LPH#2 from control valve

LPH#3 emergency drain line to the flash

2.13 10LCJ31BR001 ASTM A106 GR. B 0.437 3.6 5.400 110.3 153 114.3 1202.249 0.4 1 1 1 0.75 1.6 0.92 1.77 12.5 1.05 2.02 2.02 0 2.02 6.02 STD R2
tank upto control valve

LPH#3 emergency drain line to the flash

2.14 10LCJ31BR002 ASTM A106 GR. B -0.928 0.047 0.071 46.3 120 168.3 1202.249 0.4 1 1 1 0.75 1.6 0.75 1.60 12.5 0.86 1.83 1.83 0 1.83 7.11 STD R2
tank from control valve

LPH#2 normal cascading drain line to

2.15 10LCJ21BR001 ASTM A106 GR. B -0.348 3.6 5.400 69.8 153 168.3 1202.249 0.4 1 1 1 0.75 1.6 1.00 1.85 12.5 1.14 2.12 2.12 0 2.12 7.11 STD R2
LPH#1 upto control valve

LPH#2 normal cascading drain line to

2.16 10LCJ21BR002 ASTM A106 GR. B -0.748 3.6 5.400 67.01 153 219.1 1202.249 0.4 1 1 1 0.75 1.6 1.08 1.93 12.5 1.23 2.20 2.20 0 2.20 8.18 STD R2
LPH#1 from control valve

LPH#2 emergency drain line to LP

2.17 10LCJ20BR001 ASTM A106 GR. B -0.348 3.6 5.400 88.87 153 168.3 1202.249 0.4 1 1 1 0.75 1.6 1.00 1.85 12.5 1.14 2.12 2.12 0 2.12 7.11 STD R2
condenser hotwell upto control valve

LPH#2 emergency drain line to LP

2.18 10LCJ20BR002 ASTM A106 GR. B -0.928 0.047 0.071 46.3 120 219.1 1202.249 0.4 1 1 1 0.75 1.6 0.75 1.60 12.5 0.86 1.83 1.83 0 1.83 8.18 STD R2
condenser hotwell after control valve

LPH#1 normal cascading drain line upto

2.19 10LCJ10BR001 ASTM A106 GR. B -0.754 0.047 0.071 52.9 120 219.1 1202.249 0.4 1 1 1 0.75 1.6 0.75 1.60 12.5 0.86 1.83 1.83 0 1.83 8.18 STD R3
HP condenser Hotwell
 SHEET 6+4 OF 7

HEATER DRAINS - THICKNESS CALCULATION

Allowable
Pressure (P) Temp (T) Dia (D) Coefficients Corrosion Allowance Tmin (OD Based) MNT Tnom Bending
Stress T Cal T Sel
Sl. No. Pipe KKS code Line Description Pipe Material in Kg/cm2 (g) in C0
in mm in mm in mm Allowance Schedule Revision
in mm in Kg/cm2 y E (ASME) E (IBR) W Max. of
Oper Des Test Oper Des IBR ASME IBR ASME % IBR ASME % in mm in mm
IBR/ASME
3 SMALL BORE LINES

3.1 - DN 15 ASTM A106 GR. B 68.647 87 130.50 267.7 305 21.3 1202.249 0.4 1 1 1 0.75 1.6 1.49 2.35 12.5 1.71 2.68 2.68 25 3.36 3.73 80

3.2 - DN 25 ASTM A106 GR. B 68.647 87 130.50 267.7 305 33.4 1202.249 0.4 1 1 1 0.75 1.6 1.92 2.77 12.5 2.19 3.17 3.17 25 3.96 4.55 80

3.3 - DN 40 ASTM A106 GR. B 68.647 87 130.50 267.7 305 48.3 1202.249 0.4 1 1 1 0.75 1.6 2.44 3.30 12.5 2.78 3.77 3.77 25 4.71 5.08 80

3.4 - DN 50 ASTM A106 GR. B 68.647 87 130.50 267.7 305 60.3 1202.249 0.4 1 1 1 0.75 1.6 2.86 3.72 12.5 3.26 4.25 4.25 25 5.31 5.54 80

Note:

Allowable Stress for material is referred from ASME B31.1 Edition.2012

As per IBR Regulation 350, the corrosion allowance (A) is 0.75mm. For ASME as per NTPC's requirement (A) is 1.6mm
The OD & Thickness is referred from ASME B36.10 Edition.2004
Temperature Coefficient(y) is referred from the Table 104.1.2(A) of ASME B31.1 Edition.2012

MINIMUM PIPE WALL THICKNESS FORMULA DUE TO INTERNAL PRESSURE

As per ASME B31.1 Rev.2010 Para 104.1.4 Equ.(11) As per IBR Reg 350 Rev.2006 Equ.(91) After Rearranging the IBR formula:

tmin = P*D P = 2 * S * E * (tmin - A) tmin = P*D

____________________ + A _________________ _________________ +A
2 * ((S * E* W) + (P * y)) D - tmin + A ( 2 * S * E) + P

Where,
tmin = Minimum required Wall thickness of pipe.(mm)
P = Internal Design Pressure kg/cm^2(g)
D = Outside Diameter of Pipe (mm)
S = Maximum allowable stress of material corresponding to design temperature (deg C)
y = Temperature Coefficient
E = Weld Joint Efficiency factor
A = Corrosion Allowance (mm)
MNT = Mill Negative Tolerance
Tnom = Nominal Wall Thickness (mm)
Tsel = Selected Wall Thickness (mm)
W = Weld Strength reduction factor