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Temposonics: Magnetostrictive Linear Position Sensors
Temposonics: Magnetostrictive Linear Position Sensors
MEASURING TECHNOLOGY
verted into a linear position measurement with both high accuracy and 1 Current pulse generates magnetic field
repeatability.
Interaction with position magnet field
2
generates torsional strain pulse
TH SENSOR
Robust, non-contact and wear free, the Temposonics® linear position
sensors provide best durability and accurate position measurement
solutions in harsh industrial environments. The position measurement
accuracy is tightly controlled by the quality of the waveguide which is
manufactured by MTS Sensors. The position magnet is mounted on the
moving machine part and travels contactlessly over the sensor rod with
the built-in waveguide.
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Temposonics® TH Analog SIL 2 Capable
Data Sheet
TECHNICAL DATA
Output
Current 4…20 mA, 20…4 mA (minimum / maximum load 0 / 500 Ω)
Measured value Position
Measurement parameters
Resolution 16 bit; 0.0015 % (minimum 1 µm) 1
Cycle time 2.0 ms
Linearity 2 < ±0.01 % F.S. (minimum ±50 µm)
Repeatability < ±0.001 % F.S. (minimum ±2.5 µm) typical
Hysteresis < 4 µm typical
Temperature coefficient < 30 ppm/K typical
Operating conditions
Operating temperature Version E: −40…+80 °C (−40…+176 °F)
Version D, G: −40…+85 °C (−40…+185 °F)
Humidity 90 % relative humidity, no condensation
Ingress protection Version D, G and E: IP66 / IP67 (if properly connected by means that support IP66 / IP67
(pipe, gland, etc.))
Version N: IP66, IP67, IP68, IP69K, NEMA 4X, depending on cable gland
Shock test 100 g (single shock), IEC standard 60068-2-27
Vibration test 15 g / 10…2000 Hz, IEC standard 60068-2-6 (resonance frequencies excluded)
EMC test Electromagnetic emission according to IEC/EN 61326-1 (Class B)
Electromagnetic immunity according to IEC/EN 61326-3-2 (Class B)
The sensor meets the requirements of the EU directives and is marked with
Operating pressure 350 bar static (5076 psi static)
Magnet movement velocity 3
Any
Design / Material
Sensor electronics housing Stainless steel 1.4305 (AISI 303); option: Stainless steel 1.4404 (AISI 316L)
Flange See “Table 1: TH rod sensor threaded flange type references” on page 7
Sensor rod Stainless steel 1.4306 (AISI 304L); option: Stainless steel 1.4404 (AISI 316L)
Stroke length 25…1500 mm (1…60 in.)
Mechanical mounting
Mounting position Any orientation
Mounting instruction Please consult the technical drawings and the operation manual (document number: 551513)
Electrical connection
Connection type T-Series terminal
Operating voltage +24 VDC (−15 / +20 %)
Ripple ≤ 0.28 VPP
Current consumption 100 mA typical
Dielectric strength 700 VDC (DC ground to machine ground)
Polarity protection Up to −30 VDC
Overvoltage protection Up to 36 VDC
1/ The internal digital value is transferred via a 16 bit D/A converter into a proportional, analog current signal
2/ With position magnet # 201 542-2
3/ If there is contact between the moving magnet (including the magnet holder) and the sensor rod, make sure that the maximum speed of the moving magnet is ≤ 1 m/s
(Safety requirement due to ESD [Electro Static Discharge])
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Temposonics® TH Analog SIL 2 Capable
Data Sheet
CERTIFICATIONS
Certification required Version E Version D Version G Version N
IECEx / ATEX Ex db eb IIC T4 Ga/Gb Ex db IIC T4 Ga/Gb Ex db IIC T4 Ga/Gb No hazardous
(IECEx: Global market; Ex tb IIIC T130°C Ga/Db Ex tb IIIC T130°C Ga/Db Ex tb IIIC T130°C Ga/Db area approval
ATEX: Europe) Zone 0/1, Zone 21 Zone 0/1, Zone 21 Zone 0/1, Zone 21
−40 °C ≤ Ta ≤ 80 °C −40 °C ≤ Ta ≤ 85 °C −40 °C ≤ Ta ≤ 85 °C
NEC Non-incendive Explosionproof No hazardous
(USA) Class I Div. 2 Class I Div. 1 area approval
Groups A, B, C, D T4 Groups A, B, C, D T4
Class II/III Div. 2 Class II/III Div. 1
Groups E, F, G Groups E, F, G T130°C
−40 °C ≤ Ta ≤ 80 °C −40 °C ≤ Ta ≤ 85 °C
—
Non-sparking Flameproof
Class I Zone 2 AEx nA IIC T4 Gc Class I Zone 0/1 AEx d IIC T4
Class II/III Zone 22 AEx tc IIIC T130°C Dc Class II/III Zone 21 AEx tb IIIC
−40 °C ≤ Ta ≤ 80 °C T130°C
−40 °C ≤ Ta ≤ 85 °C
CEC Non-incendive Explosionproof No hazardous
(Canada) Class I Div. 2 Class I Div. 1 area approval
Groups A, B, C, D T4 Groups B, C, D T4
Class II/III Div. 2 Class II/III Div. 1
Groups E, F, G Groups E, F, G T130°C
−40 °C ≤ Ta ≤ 80 °C −40 °C ≤ Ta ≤ 85 °C
—
Non-sparking Flameproof
Class I Zone 2 Ex nA IIC T4 Gc Class I Zone 0/1 Ex d IIC T4
Class II/III Zone 22 Ex tc IIIC T130°C Dc Ga/Gb
−40 °C ≤ Ta ≤ 80 °C Class II/III Zone 21 Ex tb IIIC
T130°C Db
−40 °C ≤ Ta ≤ 85 °C
Fig. 3: Certifications
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Temposonics® TH Analog SIL 2 Capable
Data Sheet
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Temposonics® TH Analog SIL 2 Capable
Data Sheet
TECHNICAL DRAWINGS
Threaded flange with raised-face
Version D & G Sensor electronics housing Null zone Stroke length Dead zone
B 132.5 51 25…1500 63.5
(5.22) 2.5 (2.01) (1…60) (2.5)
(0.1)
22.5
(Ø 0.39 ± 0.01)
(0.89)
Ø 10 ± 0.13
Magnet
C
A
M18×1.5-6g:
Version D: A/F 55 Ø 23.8 ± 0.2 (Ø 0.94 ± 0.01)
Version G: A/F 60 ¾"-16 UNF-3A:
Ø 25.4 ± 0.2 (Ø 1 ± 0.01)
Version D Version G
A 77 (3.03) 82 (3.23) Refer to “Table 1” for
B 83.8 (3.29) 89.2 (3.51) “TH rod sensor threaded flange type references” on page 7
C 55 (2.17) 60 (2.36) See order code section “d” for connection types
Version E & N Sensor electronics housing Null zone Stroke length Dead zone
83.8 112.5 51 25…1500 63.5
(3.29) (4.43) (2.01) (1…60) (2.5)
2.5
(0.1) 22.5
Sensor electronics housing Null (0.89)
zone Stroke length Dead zone
0.39 ± 0.01)
Ø 10 ± 0.13
83.8 112.5 51 25…1500 63.5
(2.17)
Magnet
22.5
0.01)
Ø 10 ± 0.13
(0.89)
(Ø 0.39 ± (Ø
M18×1.5-6g:
Magnet
(2.17)
55
A/F 55
73
¾"-16 UNF-3A:
Ø 25.4 ± 0.2 (Ø 1 ± 0.01)
Refer to “Table 1” for
A/F 55 “TH
Referrod
to sensor threaded
“Table 1” for flange type references”
“TH rod sensor threaded flange type references” on page 7
See order
See order code
code section
section “d”
“d” for
for connection
connection types
types
(0.89)
Magnet
C
A
Version E & N Sensor electronics housing Null zone Stroke length Dead zone
83.8 112.5 51 25…1500 63.5
(3.29) (4.43) (2.01) (1…60) (2.5)
22.5
(Ø 0.39 ± 0.01)
Ø 10 ± 0.13
(0.89)
Magnet
(2.17)
55
(2.87)
73
Fig. 5: Temposonics® TH with ring magnet Sensor electronics housing Null zone Stroke length Dead zone
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B 132.5 51 25…1500 63.5
(5.22) (2.01) (1…60) (2.5)
22.5
0.39 ± 0.01)
Ø 10 ± 0.13
(0.89)
Magnet
C
A
Temposonics® TH Analog SIL 2 Capable
Data Sheet
CONNECTION OPTIONS
Side connection C01 / N01 (with adapter) / M01 (without adapter)
Magnet
Connection length
22 mm (0.87 in.) for version D & G
18 mm (0.7 in.) for version E & N
C01 / N01:
Connector on 6 different Side connection
positions at 60° each
Connection length
22 mm (0.87 in.) for version D & G
18 mm (0.7 in.) for version E & N
Threaded
Description Threaded flange
flange type
Threaded flange with flat-face
F ¾"-16 UNF-3A
Stainless steel 1.4404 (AISI 316L)
Threaded flange with raised-face
G ¾"-16 UNF-3A
Stainless steel 1.4404 (AISI 316L)
Threaded flange with flat-face
M M18×1.5-6g
Stainless steel 1.4305 (AISI 303)
Threaded flange with raised-face
N M18×1.5-6g
Stainless steel 1.4305 (AISI 303)
Threaded flange with flat-face
S ¾"-16 UNF-3A
Stainless steel 1.4305 (AISI 303)
Threaded flange with raised-face
T ¾"-16 UNF-3A
Stainless steel 1.4305 (AISI 303)
Threaded flange with flat-face
W M18×1.5-6g
Stainless steel 1.4404 (AISI 316L)
Table 1: TH rod sensor threaded flange type references
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Temposonics® TH Analog SIL 2 Capable
Data Sheet
ZONE CLASSIFICATION
Version D & G (example: Threaded flange with raised-face)
Flameproof (explosionproof) housing with flameproof (explosionproof) connection chamber
Version D: ATEX / IECEx / EAC Ex / KCs / Japanese Approval
Version G: ATEX / IECEx / CEC / NEC / EAC Ex / KCs / Japanese Approval
Zone 1 Zone 0
Magnet
Zone 1 Zone 0
Magnet
NOTICE
Seal sensor according to ingress protection IP67 between Zone 0
and Zone 1.
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Temposonics® TH Analog SIL 2 Capable
Data Sheet
CONNECTOR WIRING
Version D & G
suitable for connection types: C01, C10, N01, N10
Signal + power supply
Terminal Pin Function
1 Output
2 DC Ground
3 Not connected
4 Not connected
5 +24 VDC (−15 / +20 %)
6 DC Ground (0 V)
7 Cable shield
Version E & N
suitable for connection types: C01, C10, M01, M10, N01, N10
Signal + power supply
Terminal Pin Function
1 Output
2 DC Ground
3 Not connected
4 Not connected
5 +24 VDC (−15 / +20 %)
6 DC Ground (0 V)
7 Cable shield
Fig. 9: TH (version E & N) wiring diagram (1.5 mm 2 conductor)
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Temposonics® TH Analog SIL 2 Capable
Data Sheet
FREQUENTLY ORDERED ACCESSORIES – Additional options available in our Accessories Guide 551444
Position magnete
Ø 32.8
Ø 32.8 Ø 63.5 Ø 4.5 (Ø 0.18)
Ø 25.4 (Ø 1.29)
(Ø 1.29) Ø 4.3 60° (Ø 2.5)
(Ø 1)
(0.12)
Ø 4.3 (Ø 0.17)
Ø 42
30 °
Ø 23.8 (Ø 0.17)
3
(Ø 0.94) Ø 23.8 (Ø 1.65)
Ø 13.5
(Ø 0.53) 7.9 (Ø 0.94) 9.5
Ø 13.5 7.9 (0.31) 7.9 Ø 16
Ø 13.5 97° (0.37)
(Ø 0.53) (0.31) 140°
(0.31) (Ø 0.63)
(Ø 0.53)
Ring magnet OD33 Ring magnet OD25.4 U-magnet OD33 U-magnet OD63.5
Part no. 201 542-2 Part no. 400 533 Part no. 251 416-2 Part no. 201 553
Material: PA ferrite GF20 Material: PA ferrite Material: PA ferrite GF20 Material: PA 66-GF30,
Weight: Approx. 14 g Weight: Approx. 10 g Weight: Approx. 11 g magnets compound-filled
Surface pressure: Max. 40 N/mm2 Surface pressure: Max. 40 N/mm2 Surface pressure: Max. 40 N/mm2 Weight: Approx. 26 g
Fastening torque for M4 screws: 1 Nm Operating temperature: Fastening torque for M4 screws: 1 Nm Surface pressure: 20 N/mm2
Operating temperature: −40…+105 °C (−40…+221 °F) Operating temperature: Fastening torque for M4 screws: 1 Nm
−40…+105 °C (−40…+221 °F) −40…+105 °C (−40…+221 °F) Operating temperature:
−40…+75 °C (−40…+167 °F)
Ø 18
(Ø 0.71)
Ø 31.8
(Ø 1.25)
(1.42)
36
Ø 23.8 Ø 4.3
(Ø 0.94) (Ø 0.17)
Ø 14.3 3.2
(Ø 0.56) (0.13)
Ø 41
(Ø 1.61)
4/ • Be sure that the float specific gravity is at least 0.05 less than that of the measured • When the magnet is not shown, the magnet is positioned at the center line of float
liquid as a safety margin at ambient temperature • An offset weight is installed in the float to bias or tilt the float installed on the sensor
• For interface measurement: A minimum of 0.05 specific gravity differential is tube. So the float remains in contact with the sensor tube at all times and guarantees
required between the upper and lower liquids permanent potential equalization of the float. The offset is required for installations
that must conform to hazardous location standards
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Temposonics® TH Analog SIL 2 Capable
Data Sheet
20 (0.79)
12 (0.47)
4 Ø 27 60 (2.36)
(0.16) (Ø 1.06) Ø 10
16 (0.63)
(Ø 0.39) Ø 15.3 Ø 16.4
5 (Ø 0.6) (Ø 0.65)
(0.2)
Ø 3.2 (Ø 0.13)
8-32 threads M3 fastening screws (6×) Ø 2.2 Ø 2.2
3.2 (0.13) (Ø 0.09) (Ø 0.09)
8 9
(0.31) (0.35)
Stop collar Fixing clip for rod with Ø 10 mm O-ring for threaded flange O-ring for threaded flange
Part no. 560 777 Part no. 561 481 M18×1.5-6g ¾"-16 UNF-3A
Part no. 401 133 Part no. 560 315
Provides end of stroke stops for float Application: Used to secure sensor Material: Fluoroelastomer Material: Fluoroelastomer
Material: Stainless steel 1.4301 rods (Ø 10 mm (Ø 0.39 in.)) when Durometer: 75 ± 5 Shore A Durometer: 75 ± 5 Shore A
(AISI 304) using an U-magnet or block magnet Operating temperature: Operating temperature:
Weight: Approx. 30 g Material: Brass, non-magnetic −40…+204 °C (−40…+400 °F) −40…+204 °C (−40…+400 °F)
Hex key 7⁄64" required
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Temposonics® TH Analog SIL 2 Capable
Data Sheet
ORDER CODE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
T H 1 S N
a b c d e f g h i
c Stroke length
g Functional safety type
X X X X M 0025…1500 mm
S SIL 2 (with certificate and safety manual)
Standard stroke length (mm)* Ordering steps
25 … 500 mm 5 mm
h Additional option type
500 … 750 mm 10 mm
N None
750…1000 mm 25 mm
1000…1500 mm 50 mm i Output
X X X . X U 001.0…060.0 in. 1 output with 1 position magnet
Standard stroke length (in.)* Ordering steps Output 1 (position magnet 1)
1…20 in. 0.2 in. A 0 1 4…20 mA
20…30 in. 0.4 in. A 1 1 20…4 mA
30…40 in. 1.0 in.
40…60 in. 2.0 in.
d Connection type
DELIVERY
C 0 1 Side connection with thread ½"-14 NPT
(All versions)
C 1 0 Top connection with thread ½"-14 NPT Sensor Accessories have to be ordered
(All versions) separately
M 0 1 Side connection with thread M16×1.5-6H
(Version E & N)
Manuals, Software & 3D Models available at:
M 1 0 Top connection with thread M16×1.5-6H
www.mtssensors.com
(Version E & N)
*/ Non Standard stroke lengths are available; must be encoded in 5 mm / 0.1 in. increments
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UNITED STATES 3001 Sheldon Drive Document Part Number:
MTS Systems Corporation Cary, N.C. 27513 551603 Revision G (EN) 01/2019
Sensors Division Phone: +1 919 677-0100
E-mail: info.us@mtssensors.com
www.mtssensors.com
MTS, Temposonics and Level Plus are registered trademarks of MTS Systems Corporation in the United States; MTS SENSORS and the MTS SENSORS logo are trademarks of MTS Systems Corporation within the
United States. These trademarks may be protected in other countries. All other trademarks are the property of their respective owners. Copyright © 2019 MTS Systems Corporation. No license of any intellectual
property rights is granted. MTS reserves the right to change the information within this document, change product designs, or withdraw products from availability for purchase without notice. Typographic and
graphics errors or omissions are unintentional and subject to correction. Visit www.mtssensors.com for the latest product information.