Flow Diagram of the Refrigeration System For Cerveceria Yucateca.

General condition 1. Cooling load for Wort cooling 2. Blending water cooler 3. Chilled water for Pasteurizer 4. Fermentation 6. Others 8. Maturation 9. Beer pre-clarification (before Filtration ) 11. BBT 12 .CO2 cooling 13 TRATAMIENTO DE LEVADURA 15. BODEGA DE BARRILES 17.PLANTA CMF
Production Capacity(1st) 5.000.000 HL/year D.A Equipment Operation L1 (Flujo de agua) 99,86 m3/h Fermentation duration 7 days 7 Pipe loss 117 Mcal/h Maturation duration 6 days Inlet beer temp. 8 ℃ Tank capacity 270 m3 Mass Flow 1 2000 kg/h Room Capacity 5900 m3 Room Capacity 1000 m3 Capacity 12 m3
Cast in 136 KL/brew Oper.hour 22 hr L3 (Flujo de agua) 109,8 m3/h Cold Wort 1250 Hl/Brew 1250 Pump motor maturation temp. -1 ℃ Outlet beer temp. -1 ℃ Tank volume 300 m3 Mass Flow 2 0 kg/h 0,05 kw/m3 0,05 kw/m3 Volume 13 m3
Ice water
Peak factor 10% Cold Wort 1250 HL/brew Boiling time 60 min/brew production margin 10% L6 (Flujo de agua) 99,83 m3/h First Gravity 17,5 kg/HL 17,5 7% Tank capacity 6 brew/tank Capacity 120 m3/h quantity of tanks 8 tanks 38 ℃ Cooling load 295 kw Barril 5 m3 Quantity 1 tanks
Monthly production(1st) 500.000 HL/M Brew number 12 brew/day Boiling ratio 8% hours per brew Temp. of ENT 5 ℃ Final Gravity 4 kg/HL 4 Tank volume 750 m3 Cooling load 1080 Mcal/h Radiation heat 25,3 Mcal/h 4 ℃ 253,7 Mcal/h 25degC--->7degC 11 kw/m3 Cooling unit 5,0 kw/m3
Cast out 125 KL/brew First gravity 17,5 kg/HL Temp. of SAL L3&L6 10 ℃ Brew day/week 6 days 7 Number of tanks 12,0 calculation Cp 0,2016 kcal/kg℃ Cooling load 105 kw Cooling load 51,6 Mcal/h
Brewing number/day (1st) 12 brew/day OG 13,2 kg/HL Temp. of SAL L1 11,5 ℃ Brew/week 72 brew/week 84 7. Carbonation Number of tanks 40 Total tanks 10. Beer cooler (after Filtration) BBT temp -1,5 ℃ Cooling load 15,9 kw 90,3 Mcal/h Radiation heat 0,4 Mcal/h
D.A. capa. 600 HL/h CARGA TERMICA L1 214,6 TR Cast in temp. 8,0 ℃ 8,0 Inlet DW temp. 8 ℃ Heat radiation 233,4 Mcal/h Inlet beer temp. 3 ℃ 13,7 Mcal/h Total Cooling load 52,0 Mcal/h
Beer loss 8% Hot wort Hot water Ice water Tank for Wort cooler 1,52 hours/brew Blending water 935 HL/brew CARGA TERMICA L3 181,5 TR Ferment temp. 13,5 ℃ 13,5 Outlet DW temp. 1 ℃ Outlet beer temp. -1,5 ℃ 14. BODEGA DE LUPULO 16.Matera de Prima
Production /brew 1529 HL/brew 96 ℃ 80 ℃ 170 m3 Blending water 11218 HL/day CARGA TERMICA L6 165,1 TR Outlet Temp. -1 ℃ -1 Capacity 60 m3/h maturation priming temp 7,5 ℃ Capacity 120 m3/h Room Capacity 1680 m3 Capacity 200 m3
operation day/month 28 days 125 m3/brew 143 m3/brew Brewing water Blending water 561 Hl/lh Cooling load for ferment 140 Mcal/ton EX 140 Cooling load 420 Mcal/h maturation temp. -1 ℃ Cooling load 540 Mcal/h 0,05 kw/m3 0,1 kw/km3 CMF
167 m3/hr 190 m3/hr 28 ℃ Dearated water Deaerated water Total 309,5 561,2 Tank Capacity 6 brew/tank 7 Cooling load for maturation 0 Mcal/brew Lupulo 200 m3 Cooling load 20 kw Capa. 13 m3
brewing day(1st) /week 7,0 day/week Wort cooler 94,0 m3/h 28 ℃ 6 ℃ m3/h RT Tank volume 750 m3 880 Tinas de levadura 7 tanks 0,1 kw/m3 17,2 Mcal/h R 1,68 m
60,0 m3/h 28 ℃ 60,0 m3/h 1697 Cooling load for ferment 1675 Mcal/brew 1675 100 HL Cooling load 101,44 kw Surface 26,50 m2
Mcal/h Heat radiation 174,01 Mcal/brew 193,58 Centrifugas de cerveza Enfriadores de cerveza 11 ℃ 87 Mcal/h
45 min Chilled water Linea 1 Linea 3 Deep cooling 1812,5 Mcal/brew 1812,5 D.C.W. Beer Beer -2,2 ℃
Cold Wort 1250 HL/brew 20 m3/h 5 ℃ 5 ℃ Total 3661,5 Mcal/brew 3681,1 1 ℃ ℃ -1 -1,5 ℃ Cooling load 44 kw
First gravity 1,070 17,5 P (kg/HL) Cold wort 28 °C 2 99,9 m3/h 109,8 m3/h Total 1830,8 Mcal/hour 1840,5 Conversion 60 m3/h m3/h 120 120 m3/h 38 Mcal/h
Final Gravity 1,016 4 P (kg/HL) 8 ℃ 3 ℃ Total 24600 33
Original Gravity 1,053 13,2 P (kg/HL) 125 m3/brew enfriador 11,5 ℃ 10,0 ℃ m3 Cerveza Verde 5 m3
1,33 embotellado 99,9 m3/h 109,8 m3/h A B C D UNITANQUE 2
Dilute ratio 0,5 5 ℃ UNITANQUE 27 8 5 9 D.W. CCV(Maturation) Beer Beer CCV(BBT) 20 ℃
Temp. condition for design 1,143 relación agua-mosto 2,0 ℃ 99,8 m3/h CCV(Fermentation) 8 ℃ Capa.(m3) 750 8 ℃ 3 ℃ Capa. 300 m3 0 ℃
climate condition ** refer to sheet "climate" 28 ℃ 10,0 ℃ Linea 6 Capa. 750 m3 450 150 880 60 m3/h R (m) 6,43 120 m3/h 120 m3/h R 4,73 m Cooling load 227 kw
max.temp(dry bulb) 44 ℃ 60,0 m3/h 99,8 m3/h R 6,43 m m3 m3 m3 Surf. (m2) 389,02 Surface 211,20 m2 195 Mcal/h
max temp. (wet bulb) 28 ℃ TOTAL Surface 389,02 m2
3. Heated
COOLING Ice water for Blending C.W. for Fermentatio Carbonation Maturation Centrifugas Beer cooler BBT CO2 Tratamiento de Bodega de lupulo Bodega de Barriles Matera de prima Planta CMF
water from
max condensing temp. 32 ℃ LOAD PG Wort Cooler 624 PG Water cooler AGUA Pasteurizer n CCV(Fermentation) de cerveza Filtration levadura
raw water temperature 28 ℃ 11958 Mcal/h 2932 Mcal/h 2932 Mcal/h 69,333 2208 Mcal/h 2208 Mcal/h 1697 Mcal/h 1697 Mcal/h 2209 Mcal Capa. 880 7920 m3 621 Mcal/h 280 Mcal/h 1296 Mcal/h 648 Mcal/h 98 Mcal/h 16 Mcal/h 304 Mcal/h 105 Mcal/h 108 Mcal/h 21 Mcal/h 62 Mcal/h
Hot water for brewing 80 ℃ 13905 kW 127,5 m3/h 94,0 m3/h 245,3 m3/h 60 m3/h 3. Chilled
565,7 m3/h 309,5 m3/h 552 m3/h R 6,78 m 56,477 113 m3/h 140 m3/h 324,0 m3/h 162,0 m3/h 49,0 m3/h 4,1 m3/h 76,1 m3/h 26,2 m3/h 27,1 m3/h 5,2 m3/h 15,6 m3/h
3954 RT 0 Tin ℃ 28 ℃ 3 Tin ℃ 28 ℃ water for 0 Tin ℃ 10,5 ℃ -4 Tin ℃ Surface 432,77 m2 -1,5 Tin ℃ -4 Tin ℃ -4 Tin ℃ 0 Tin ℃ -4 Tin ℃ -4 Tin ℃ -4 Tin ℃ -4 Tin ℃ 0 Tin ℃ -4 Tin ℃ -4 Tin ℃
Pump 278 kW 23 Tout ℃ 2,0 ℃ 12 Tout ℃ 6 ℃ 3 Tout ℃ 5 ℃ 0 Tout ℃ 4 Tout ℃ -2 Tout ℃ 0 Tout ℃ 4 Tout ℃ -2 Tout ℃ 0 Tout ℃ 0 Tout ℃ 0 Tout ℃ 4 Tout ℃ 0 Tout ℃ 0 Tout ℃
Design condition Inc Pump 14183 kW 20% HL 20% 20% HL 20% 0% HL 0% 20% HL 20% HL 20% HL 20% HL 20% HL 20% HL 20% HL 20% HL 20% HL 20% HL 20% HL 20% HL
velocity of P.glycol 2 m/sec Inc Pump 4034 RT

TOTAL CARGA
4169 T.R.
TOTAL TOTAL Mix temp 15,0 ℃ 0 ℃ Tanque C 1 Cocimoemto
COOLING COOLING 400 m3/h 400 m3/h Tanque B 3 cocimientos 0,1 ℃ -4,0 ℃
LOAD LOAD 3. Heated water Psize 266 mmNB Psize 266 mmNB Tanque A 6 cocimientos 1467 m3/h 1467 m3/h FAN
5249 Mcal/h 5661 Mcal/h from Pasteurizers Psize 510 mmNB Psize 510 mmNB 44657 m3/min
6103 kW 6582 kW Thermal Stratification Tank No.1 Thermal Stratification Tank No.2 227 kw
1736 RT 1872 RT 50 m3 169 m3 226 m3 PROPUESTA DE EQUIPOS

0℃
EQUIPO MODELO CAPACIDAD (TR) POTENCIA (HP) RPM
　0℃ 　-4℃ 3. Chilled 15,0℃ 0,1 ℃ SISTEMA 0°C
water for
REF REF COMPRESOR 1° ETAPA N280JS-V 820 562 3550
0.1℃
Ref Capacity 5650 Mcal/h 5141 Mcal/h 28~32℃ COMPRESOR 2° ETAPA N280JS-V 687 414 3550
3. Chilled
6569 kW 5978 kW water for Condensing Capa. COMPRESOR 3° ETAPA RWB II496H 362 700 3550
1868 RT 1700 RT Pasteurizer
Total # 18.304 kW
Total # 15.742 Mcal/h SISTEMA 4°C
3. Chilled
Allowance 8% -9% water for Total # 5.206 RT COMPRESOR 1 TDSB355XL 849 1000 1800
Pasteurizer Number 4 SET COMPRESOR 2 TDSB355XL 849 1000 1800
Motor shaft power 1234 Bkw 1747 Bkw -４℃
221 283 Unit 4576,032 kW COMPRESOR STAND-BY 280JL -V 849 900 3550
-4,0 ℃ 326 PASTEURIZACIÓN
COP COP 5°C 10.5°C COMPRESOR 1 N220JL-V 561 500 3550
5℃ 0℃
5,3 3,4 0℃ 0℃
-4℃ EQUIPO N° EQUIPOS CAPACIDAD (TR) VENTILADOR BOMBA
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CONDENSADOR EVAPORATIVO 4 (4 CELDAS) 4900 4 (50 HP) 4 (10 HP)

5,0 ℃ PUMP
Motor 103,2 7.5 °C 0°C 133,3 m3 V=F/3 Head 7 mH EQUIPO FLUJO (m3/h) POTENCIA (HP) CDT (MCA) EFICIENCIA (%) No EQUIPOS
　5℃ V=F/3 V=F/6 244,6 m3 Temp. 35,0 ℃ SISTEMA 0°C
REF REU Cabezal 1 Cabezal 1 STAND-BY Cabezal 2 STAND-BY Cabezal 3 STAND-BY F.rate 3352 m3/h BOMBA BGR 400 100 40 81,5 1 Y (1 STAND-BY)
1697 Mcal/h N220JL-V Pasteurizador 1 STAND-BY P-03 Agua embotellado Head 40 mH Head 40 mH Head 40 Head 30 mH Head 30 Head 30 mH Head 30 Eff.P 75% BOMBA BGS 1 154,6 25 20 70 1
1973 kW FLOW 309 m3/h Head 30 mcw Head 30 Head 50 mcw Agua Fría Agua de dilucion Temp. ##### Temp. -4,0 ℃ Temp. -4,0 ℃ Temp. ##### Temp. ##### Temp. -4,0 ℃ Temp. -4,0 ℃ BKW 85,0 kw BOMBA BGS 2 245,3 40 30 75 1
561 RT QE 1607 Mcal/h Temp. 5,0 ℃ Temp. 0,0 ℃ Temp. 0,0 ℃ Head 20 mH Head 25 F.rate 300,6 m3/h F.rate 300,6 m3/h F.rate 300,6 F.rate 275 m3/h F.rate 275 F.rate 451 m3/h F.rate 451 P.con. 94,45 kw STAND-BY (1Y 2) 245,3 40 30 75 1
10,5 531 RT 5,0 F.rate 310,0 m3/h F.rate 310,0 F.rate 400 m3/h Temp. 0,0 ℃ Temp. 0,0 ℃ Eff.P 75% Eff.P 75% Eff.P 75% Eff.P 75% Eff.P 75% Eff.P 75% Eff.P 75% SISTEMA -4°C
RPM 3550 rpm Eff.P 75% Eff.P 75% Eff.P 75% F.rate 230,0 m3/h F.rate 245,3 BKW 43,6 kw BKW 43,6 kw BKW 43,6 BKW 29,9 kw BKW 29,9 BKW 49,0 kw BKW 49,0 BOMBA BGR 442 75 30 78,5 3 Y (1 STAND-BY)
Factor 6 BKW 33,7 kw BKW 33,7 BKW 72,4 kw Eff.P 75% Eff.P 75% P.con. 48,39 kw P.con. 48,39 kw P.con. 48,39 P.con. 33,20 kw P.con. 33,20 P.con. 54,47 kw P.con. 54,47 BOMBA BGS 1,2 300,5 75 40 73 3
281 Bkw Te 3 ℃ P.con. 37,43 kw P.con. 37,43 P.con. 80,48 kw BKW 16,7 kw BKW 22,2 P.con. 64,89 HP P.con. 64,89 HP P.con. 64,89 HP P.con. 44,52 HP P.con. 44,52 HP P.con. 73,0478 HP P.con. 73,04783 BOMBA BGS 3 452 75 30 79 2
Tc 32,0 ℃ P.con. 50,193 HP P.con. 50,19 Operation 2+Stand by 1 P.con. 18,51 kw P.con. 24,68 BOMBA BGS 4 275 50 30 78,5 2
COP BKW 281 Bkw 0,9 P.con. 24,83 HP P.con. 33,102 PASTEURIZACIÓN
7,0 Motor 415 HP BOMBA BGS 1 310 50 30 69 1
Qc 566 TR STAND-BY STAND-BY 1 310 50 30 69 1
WC L／h P-01 Number 2 Head 30 Number 4 SET P-02
COPc 6,6 Head 40 mcw Cada Bomba Temp. mcw Cada Bomba Head 30 mH PROPUESTA DE EQUIPOS ADICIONALES
Temp. 15,0 ℃ Head 40 F.rate 245 Head 30 mH Temp. 0,1 ℃
F.rate 425 m3/h Temp. ###### Eff.P 75% Temp. 0,8 ℃ F.rate 1328 m3/h EQUIPO MODELO CAPACIDAD (TR) POTENCIA (HP) RPM
Eff.P 75% F.rate 425 BKW 26,7 443 m3/h Eff.P 75% SISTEMA 4°C
BKW 61,6 kw Eff.P 75% P.con. 29,62 Eff.P 75% BKW 144,3 kw COMPRESOR 1 220JS-V 240 300 3550
P.con. 68,42 kw BKW 61,6 P.con. 39,72 HP BKW 48,1 kw P.con. 160,38 kw EQUIPO FLUJO (m3/h) POTENCIA (HP) CDT (MCA) EFICIENCIA (%) No EQUIPOS
Operation 1+Stand by 1 P.con. 68,42 P.con. 53,46 kw Operation 3+Stand by 1 SISTEMA -4°C
BOMBA BGR 139 40 40 75 2 (1 STAND-BY)
BOMBA BGS 1 139 50 50 75 2 (1 STAND-BY)
EQUIPO N° EQUIPOS CAPACIDAD (TR) VENTILADOR BOMBA
CONDENSADOR EVAPORATIVO 1 (1 CELDAS) 300 1 (50 HP) 1 (10 HP)

stand-by

Motor
Motor Motor Motor Moto Motor Motor

TOTAL REF REU-01 REU-02 REU-02 Stand-by REU-04 REU-05 Stand-by

Capa. N280JS-V N280JS-V RWB II496H N280JL-V TDSB355XL TDSB355XL 220JS-V BGR BGS Cabezal 1
TOTAL CARGA 0°C 12398 Mcal/h FLOW 400 m3/h FLOW 400 m3/h FLOW 400 m3/h FLOW 664 m3/h FLOW 664 m3/h FLOW 664 m3/h FLOW 139 m3/h Head 40 mH Head 50 mH
5249 Mcal/h 14416 kW QE #### Mcal/h QE #### Mcal/h QE 1095 Mcal/h QE 0 Mcal/h QE 2571 Mcal/h QE 2571 Mcal/h QE 538 Mcal/h Temp. -4,0 ℃ Temp. -4,0 ℃
6103 kW Cf. without stand-by 15,0 820 RT 8,4 8,4 687 RT 2,9 2,9 362 RT 0,0 0 RT 0,1 850 RT -4,0 0,1 850 RT -4,0 0,1 178 JRT -4,0 F.rate 139 m3/h F.rate 139,0 m3/h
1736 RT RPM 3550 rpm RPM 3550 rpm RPM 3550 rpm RPM 3550 rpm RPM 1800 rpm RPM 1800 rpm RPM 3550 rpm Eff.P 75% Eff.P 75%
compr. 3007 Bkw Factor 3,95 Factor 4 Factor 4 Factor BKW 20,1 kw BKW 25,2 kw
Required power COP 4,79 Te 6,4 ℃ Te 0,9 ℃ Te -2,0 ℃ Te -6 ℃ Te -6 ℃ Te -6 ℃ Te -6 ℃ P.con. 22,38 kw P.con. 27,97 kw
Tc 32 ℃ Tc 32 ℃ Tc 32 ℃ Tc 32 ℃ Tc 32,0 ℃ Tc 32,0 ℃ Tc 32,0 ℃ P.con. 30,0079 HP P.con. 37,51 HP
PG Pumps 278 kW BKW 381 KW BKW 379 KW BKW 474 KW BKW 594 kW BKW 746 Bkw 1,1 BKW 746 Bkw 1,1 BKW 256 Bkw Operation 1+Stand by 1 Operation 1+Stand by 1
EVACON Fan&Pump 322 kW Motor 562 HP Motor 560 HP Motor 699 HP Motor 877 HP Motor #### HP Motor 1000 HP Motor 300 HP
Qc 848 TR Qc 692 TR Qc 450 TR Qc 908 TR Qc TR Qc TR 240 TR
WC L／h WC L／h WC L／h
2015.7.08 COPc 7,6 6,4 2,7 0,0 4,0 4,0 2,4