INSPECTION REPORT

Report of Final Inspection

Intermediate / Progress Inspection
QETO
QUALITY SERVICES Report Number QETO/EMPL/NSEI/SUD-PRG/00198

Client: M/s NIPPON STEEL ENGINEERING INDIA Date of Insp.: 01.08.2021

PVT. LTD.

Purchase Order No. NTBC2004FA1000000, dt.08.03.21 PO Line No:

Contractor M/s VISESH ENTERPRISE Place of Inspection Dasnagar, Howrah

Subcontractor NA Manuf. Order No.

QAP NoVE/QA/NSEI/20-21/02, Dtd. 29.03.21 Data Sheet No. NA

Equipment Description:
Rolled and Forged items for Bucket and Carriage

Basis of Inspection:
PO

Test Condition:
Status Review

Scope of Inspections:
01. Manuf. Progress 09. Fit-up / Alignment Check 17. Assembly 25. Completeness

02. QAP / QCP Verification 10. Dimensional Checks 18. Performance 26. Marking

03. Welder Qualification 11. Welds Edge Preparation 19. Functional Test 27. Environment-Health-Safety

OK
04.Material Identification 12. Visual Check of Welds 20. Test Run 28. Inst. calibration verified.
Not OK

05. Lab Witness of Samples 13. NDTUT 21. Strip Test 29. others

06. Inspection Documents 14. Hardness 22. PMI Test 30.others

07. Visual Condition 15. Load Test 23. Surface Preparation 31.others

08. Workmanship 16. Pressure / Tightness 24. Painting / Protection 32.others

Objections: Re – Inspection: Released for

Inspection
Results:
yes no see remarks yes no see remarks yes no see remarks

Earliest Date acc. to Delivery date acc. estimation

Contract Delivery Date Confirmed by Manufacturer
manufacturer of inspector
Progress Results

yes no see remarks

This inspection does not release the manufacturer / contractor from any contractual obligations to the purchaser also in case of discrepancies occurring after delivery or within the
period of guaranty. Any defects / deviations observed on receipt of materials at Client’s works / sites shall be intimated to the manufacturer. It is the responsibility of the manufacturer to
rectify / replace the defective material in time and free of cost. Anti-rust must be applied on all the machined surface before dispatch.

For QETO – Quality Services For Contractor / Subcontractor For Client Representative
Inspector:SUDIPTA DAS Name: VISESH JAISWAL Name:

Signature: Signature: Signature:

Date: Date: Date:
Seal: Seal: Seal:

M/s QETO Quality Services, IR Format No.: DOC-IR-01, R.02 Page 1 of 6

 presented
required
Test Documents
discussed not discussed

Material Certificates acc. to specification -

Welding Filler Material Certificates
Dimensions Records / Drawings containing nominal and actual dimensions
Heat Treatment Certificates
Inspection Reports prepared by manufacturers Quality Control Department
Official Certificates of Inspection Authority
Pressure / Tightness Test Certificates
Records of NDT Testing UT Report
Welders Qualification Certificates
Works Certificates
Painting Certificate
Hardness Test Report
Field report of mechanical and chemical tests
Others
Others
Others
Others

Inspection documents handed over during inspection

Inspection documents will be handed over by

Observations / Details of Inspection carried out:

Materials are under different stages of manufacturing as per detail list attached herewith

Conclusion: Status of manufacturing of above mentioned PO verified physically. Detailed

report attached.

For QETO – Quality Services For Contractor / Subcontractor For Client Representative
Inspector: SUDIPTA DAS Name: VISHES JAISWAL Name:
Signature: Signature: Signature:
Date: Date: Date:
Seal: Seal: Seal:

M/s QETO Quality Services, IR Format No.: DOC-IR-01, R.02 Page 2 of 6

 Small Forging - Status as on
16th Jul 21
5230-Bucket-Small Forging
List
Sl. Drawing Mark Item Material- Qty Heat Treatment Machining Status Final
No. No. No. Description HT for 3 Status (Mention Qty wise) Surface
Sets (Mention Qty Heat
wise) Treatment
(IH) Status
(Mention
Qty wise)
1 EAXX05C5 Pin 45C8-T3 12 Normalising Rough machining Not
230612 done complete Applicable
3
2 EAXX05C5 Pin 45C8-T3 12 Normalising Rough machining Not
230612 done complete Applicable

4
3 EAXX05C5 5 Roller 45C8-T14 12 NOT YET DONE Rough machining NOT YET
230612 not started yet. DONE
13pcs found in cut to
length size from
rolled bar.
4 EAXX05C5 6 Roller 45C8-T14 12 NOT YET DONE Not verified NOT YET
230612 physically due to DONE
workshop was
closed. As per
supplier 13pcs are in
cut to length size
from rolled bar.
5 EAXX05C5 Roller 45C8-T3 12 Normalising Rough machining Not
230614 done complete Applicable

1
6 EAXX05C5 3 Pin 45C8-T3 24 Normalising Rough machining Not
230614 done complete Applicable

7 EAXX05C5 3 Plate 45C8-T3 12 Under Rough machining Not

230619 normalising complete Applicable
(inside HT
furnace)

M/s QETO Quality Services, IR Format No.: DOC-IR-01, R.02 Page 3 of 6

 5210-Carriage-Small Forging
List
Sl. Drawing No. Mark Item Material Qty Heat Treatment Machining Status Final
No. No. Descript for 3 Status (Mention Qty wise) Surface
ion Sets (Mention Qty Heat
wise) Treatment
Status
(Mention
Qty wise)
1 EAXX05C5210 2 Bush 35C8-T3 NOT YET DONE Machining not Not
606 started yet.7pcs Applicable
6
found in as forged
condition
2 EAXX05C5210 Sleeve 35C8-T3 NOT YET DONE Rough machining NOT YET
72
606 9 complete for 73pcs DONE
3 EAXX05C5210 Plate 35C8-T3 Under Rough machining Not
608 normalising complete Applicable
6
(inside HT
3 furnace)
4 EAXX05C5210 3 Spacer 35C8-T3 NOT YET DONE Rough machining NOT YET
614 complete for 17pcs. DONE
Rest 3pcs under
24
machining and 4pcs
found in as forged
condition
5 EAXX05C5210 2 Brake 35C8-T3 NOT YET DONE 8pcs found in as NOT YET
618 Housing forged condition. DONE
Condition of rest pcs
12 could not be verified
due to closed
workshop at
Belgachia
6 EAXX05C5210 Reamer 45C8-T14 NOT YET DONE Under forging as Not
618 Bolt conveyed by the Applicable
144
supplier. Not
4 verified physically.
7 EAXX05C5210 Spacer 35C8-T3 NOT YET DONE Rough machining Not
618 complete except Applicable
144
centre bore for total
7 quantity.
8 EAXX05C5210 4 Bush 42CrMo4 Hardening Rough machining NOT YET
620 +QT done. complete DONE
Tempering
6
awaited as
hardness level
not specified
9 EAXX05C5210 6 Bush 42CrMo4 Hardening Rough machining Not
620 +QT done. complete Applicable
Tempering
12
awaited as
hardness level
not specified

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Photographs
5230

5210

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