Manual No. 0716E—3 Selfeeder Model SSV2 INSTRUCTION MANUAL + For your safety, always carefully read this manual before starting operation of the Selfeeder and make sure you understand the contents. + Always keep this manual in the designated place adjacent to the base machine. @ Sucino Macuine LimitedContents Chapter 1, To Customers 5 Chapter 2. Safety Precautions.. 7 21, Basic Safety Precautions. 7 2, Safety Instructions 9 2-2-1, Safety Instructions for Installation. 9 Safety Instructions for Operation 10 2-2-8, Safety Instructions for Maintenance. 10 8, Potentially Hazardous Area u High-Voltage Area uw 2-3-2, Machine Moving Area vee ose man 2-4, Labels 12 2-4-1, Label Design 12 2-4-2. Location of Warning Labels. . 13 Chapter 3. Machine Components and Functions. 4 3-1, Components 4 32, Functions... 15 Chapter 4. Specifications . 16 4:1, Selfeeder Standard Specification. 16 42, Spindle Motor... 16 2-1. Spindle Motor Specification. 16 Spindle Inverter Specification vol Feed Axis Motor Specification. sen — owe 1D Feed Axis Controller Specification. 19 Options nee 20 5. Installation 21 Installation of Selfeeder a1 Piping of Dry Air 22 Installation of Feed Axis Controller and Spindle Inverter 23 Installation of Controller 23 Installation of Inverter 25 5-4, Installation of Protective Guards 26 Chapter 6. Wiring. 27 6-1, Standard Connection. 27 6-2, Connection of Power Cable 28 G21. Connection of Power Cable to Controller. 28 Connection of Power Cable to Inverter... 30 Connection of Feed Axis Power Cable and Retention Brake Power Cable... 31 Connection of Feed Axis Signal Cable (CND... 33 Connection of IO Cable to Controllex(CN2) . 34 Connection. 34 UC-S1A Signal Descriptions (CN2) 37 . External Input Signal Cireuit AL External Output Signal Circuit we Spindle RPM Command Circuit 42 Time Chart 44Signal Cable Connection to UC-98 Inverter... 46 Connection of /O Cable (CN14) . AB 6-6-2. Inverter I/O Signals (CN14) core $B 6-7. Connection of Spindle Motor CS Sensor-LS Cable and LS Cable (CN12) 50 6-8, Connection of Spindle Motor Power Cable...... sen D2 6-9, Connection of RS422 Connector (CNS) 58 6-10, CN4 Multi-drop Connector 55 611, Spindle RPM Command Cable... vse ene BT Chapter 7. Parameter setting at setting up. 59 7-1, Gear Ration Parameter Setting of Spindle Inverter 59 7-2, Feed Axis Controller. Chapter 8. Types of Drilling Pattern. 8-1, Definition of Terms 8-2, Drilling Pattern 8-2-1. Pattern No. 01 Drilling.... . Pattern No. 02 High Speed Deephole Drilling (Step Drilling) Pattern No. 03 Deep-hole Drilling (Step Drilling) Pattern No. 04 Hollow Pipe Drilling (Skip Drilling) Pattern No. 05 Drilling to Spot Facing... Pattern No. 06 Drilling with Crawling Feed.... Pattern No. 07 High Speed Deeprhole Drilling with Crawling Feed. Pattern No. 08 Deep-hole Drilling with Crawling Feed Pattern No. 09 Hollow Pipe Drilling with Crawling Feed....... 10, Pattern No. 10 Drilling to Spot Facing with Crawling Feed... 82-11. Pattern No. 11 Inversed Spot Facing. 2. Pattern No. 12 Hollow Pipe Multistage Drilling with Crawling Feed... 213, Patten No. 13 Tworstage Both Side Chamferin; Chapter 9. Turning On Power & Machine Zero Return 9-1, Turning On Power 9-2, Machine Zero Return. Chapter 10. Programming 10-1, Operation through Programming Console 10-1-1. Connection... 10-1-2, Names and Functions of Programming Console Displays and Keys . 10-1-3. Display Mode and Mode Selection. 10-1-4, Programming. 10-1-5. Entering Tool Length Data 10-1-6, Alarm Display Mode 10-1-7. Parameter Mode... 10-1’. Monitor Mode . 101-9. Deleting Drilling Data... 10-2, Operation through Personal Computer. 10-2-1. Operating Environment of Personal Computer. Connection Installation Programming Entering Tool Length Data Alarm Display7, Parameter 1028. UO Monitor. 102-9. Waveform Monitor. Chapter 11. Operation. 11-1, Operation through Programming Console ... even . 1-1-1, Manual Operation 129 111-2. Program Operation. 182 112, Operation through Personal Computer. even eo 1B 11-3, Operation of Inverter UC-93 135 118-1, Name and Function. 135 113-2. Status Display (Initial Screen after Power ON) 136 113-3. Numeric Value Monitor Mode (€-3 - ow ABT 113-4. User Parameter Reference (U-XX) 139 118-5. System Parameter (H-XX) 140 11°3°6. Servo Parameter (P-XX)... 118-7. Alarm History Reference 113-8. Parameter Change... Chapter 12. Maintenance 12-1, Adding Grease ... 12-2, Consumable parts... 123, Alarm Types and Cancellation (UC-S1A) 12-8'1. Controller Display upon Alarms. 12°3-2. Canceling Alarme..... - 12-4, Alarm Types and Cancellation(UC-93) 12-41. Inverter Display upon Alarms. 12-4-2, Canceling Alarms Appendices 1. Overall Dimensions. “ 1, Selfeeder Overall Dimensions.. -2, Feed Axis Controller Overall Dimensions t 8, Spindle Inverter Overall Dimensions 1-4, Noise Filter Overall Dimensions 1-5, Terminal Box Overall Dimensions. 2 Spindle Motor. 1, Spindle Motor Torque Characteristics... 2-2, Spindle Motor Rated Current Level 3. Standard Connection Example... |. Standard Connection Example... 4. Parameter 4-1, UC-81A Controller Parameter... “1-1. User Parameters... Model Parameters 41-8, Servo Parameters 4-2, UC-93 Spindle Inverter Parameter 42-1, User Parameter System Parameter 2:3, Servo Parameter. 43, Parameter Protection Cancellation...Programming Console of UC-81A Controlle 185 43-2. PC Monitor Software of UC-81A Controller 186 45°3. Operation Panel of UC-95 Inverter. 187 5. Controller Connector Pin Locations 188 5-1, Controller Connector Pin Locations ... vente oe 188 1, Power Cable (UC-81A) 188 Motor Power Cable (UC-81A) 188 CN1 Encoder Cable (UC*81A) conse ose 189 CN2 External Input/Output Cable (UC-814) 190 5. CN3 Connector Pin Locations (UC-814). 192 5-2, Inverter Connector Pin Location: 193 N10 Power Cable (UC-93) . sestemeannneesenes 193 N11 Motor Power Cable (UC-98) 193 CN12 CS SENSER Cable (UC-98) 194 . CN14 External Input/Output Cable (UC-93).. sestemeannnensenes 195 CN13 Analog Speed Command Cable (UC-93) 196 CN16 Analog Monitor Cable (UC-93) 196 CN15 RS232C Cable (UC-93).. 197 Product Warranty... 198Chapter 1. To Customers Since the Selfeeder consists of several units containing hazardous voltage, rotating sections and driven sections, ignoring some of instructions in this Manual can result in injury. Be sure to carefully read this Manual and other manuals submitted from device manufactures and understand their contents thoroughly before starting operation In this Manual, we have tried as much as possible to describe the matters which you should not do, or cannot do. However, it is impossible to cover them completely, because there are so many possibilities, Therefore, matters not described as possible in the Manual should be regarded as “prohibited” Details of all illustrations and specifications in this Manual are ubject to change without prior notice for improvement and development of the Selfeeder. At the time of resale, leasing out or lending out the Selfeeder to the third party, make sure to include with the Selfeeder all the Manuals and any other documents found supplied at the time of initial installation For questions about the Selfeeder applicable to this Manual, contact our head office or foreign headquarters as introduced below. Questions and Inquiries SUGINO MACHINE LIMITED Head office Shin-Muromachi BLDG., 2-4-8, Nihonbashi-Muromachi, Chuo-Ku, Tokyo 103-0022 Japan ‘Tel | +81-3° 5201-5974 _ Fax : +81-3-5201-5978 USA 1380 Hamilton Parkway Itasca Illinois 60143,U.S.4 Sugino Corp, Tel : +1-630-250°8585_Fax ! +1-630-250-8665 Singapore 50 Tagore Lane # B1-03,Siang How Warehouse, Sugino Machine Singapore Singapore 787494,Singapore Pte., Ltd, Tel: +65-6458-9544 Fax | +65-6456-7789 China Room ©, 8F, Phase 2, East Ocean Centre, No.618, Yan An Sugino Shanghai Co., Ltd. Road East, Shanghai, P.R. China __ Posteode:200001 *SHANGHAI OFFICE* ‘Tel : +86-21-5885-5081 Fax ! +86-21-5385-5032 China ‘Room1910, Guangzhou Peace World Plaza, No.362°366, Sugino Shanghai Co., Ltd. Huan Shi Road East, Guangzhou, 510060 P.R.China “GUANGZHOU OFFICE* Tel : +86-20-8384-9488 Fax ! +86-20-8384-9788 Thailand Sugino Machine (Thailand), Ltd. HirTech Industrial Estate (Free Zone) 169 M. 1, T. Ban-Lane, A. Bang Pa-In Ayutthaya, 13160 Thailand Tel : +66-35-729351 Fax : +66-35-7295551 Indications Fa | cw Tn this Manual, safety precautions are classified into the following 3 levels in order to prevent accidents due to mishandling or wrong operation, Be sure carefully read these safety precautions to understand the contents before operating the Selfeeder. Indicates an imminently hazardous situation which, if ignored, will result in death or serious injury. Indicates a potentially hazardous situation which, if ignored, could result in death or serious injury. Indicates @ potentially hazardous situation which, if ignored, may result in minor or moderate injury or other property damage. In addition to the above, the notes below will also appear in this Manual. Please read the following explanation in order to handle the Selfeeder correetly. Indicates referential information or points to which special attention should be paid while hancling the machine, If ignored, the machine could be damaged Indicates referential information or points which are helpful for handling the Selfeeder. Indicates sections and items to be referred toChapter 2. Safety Precautions 2-1. Basic Safety Precautions Carefully read this Manual to understand the contents before operating the Selfeeder. Ignoring this instruction could result in death or serious injury. ORead the Manual before turning on the power or touching switches. Operate the Selfeeder following instructions in the Manual Avoid doing anything not mentioned in the Manual © Know potentially hazardous sections of the Selfeeder and how they could be hazardous. Understand how to avoid these hazards and then how to treat an injured person in case of emergency. © Never operate the Selfeeder based on your own judgement or assumption, © If instructions in the Manual are not understandable or the Selfeeder operation methods are not clear, immediately contact your local distributor for any doubts. For details of the contact, refer to “Chapter 1 ‘To Customers” Only qualified personnel can operate the Selfeeder, who has sufficient knowledge and experience of the operation as well as, being authorized by the supervisor. Ignoring this instruction could result in death or serious injury. © Only qualified personnel authorized by the supervisor can handle the Selfeeder © Anybody unqualified, unskilled for machine operation or lacking in knowledge for safe operation should not operate the Selfeeder. © Especially for electric devices, only electrical experts with official qualification can service them. Ignoring this instruction will result in lethal accidents.Keep this Manual in the designated place of the Selfeeder for easy access at all times. © Choose personnel to be in charge of keeping the Manual safely. O If the Manual gets damaged or lost, relay the serial number to your local distributor. A new one will be supplied at your own cost. For details of the contact, refer to “Chapter 1 To Customers” Exactly know how to stop the Selfeeder. © Exactly know how to stop the Selfeeder in an emergency before operating the Selfeeder. O Ifa hazard is predicted or actually caused L) Stop the Selfeeder pressing the EMERGENCY STOP button immediately and securely. 2) Cry out to ask people for help. 3) If there is an injured person, administer first aid to him/her as 4) Contact the supervisor immediately. Always wear suitable clothes for operation of the Selfeeder. © Bundle long hair neatly and cover it with a cap to avoid getting entangled in the Selfeeder. © Wear glasses capable of covering both sides of your eyes O Wear safety shoes to protect your toes. nor with O Never wear such clothes with loose bottoms or sleev: ribbons or laces in order to avoid getting caught in the Selfeeder © Never wear such accessories as rings, bracelets and necklace to avoid getting caught in the Selfeeder,2-2. Safety Instructions 2-2-1. Safety Instructions for Installation + Slinging up and carring the Selfeeder with crane can be done only by qualified personnel. Ignoring this instruction could result in serious injury due to falling down or revolving of the Selfeeder. + Fix clamp bolts firmly when installing the Selfeeder. Dropping the Selfeeder could result in serious injury, + Never install the controller and electric accessories in high temperature, in high humidity, at location where they contact with water, in corrosive or flammable gas atomosphere, by flammable subtances, or in dust or iron powder atomosphere. Ignoring this could result in serious injury due to electric shock, fire or explosion. + Shut down the main power for wiring work. Ignoring this could result in electric shock and injury. + Start wiring work 5 mins or more after shutdown of the main power. Ignoring this could result in electric shock and injury as internal circuit is charged with high voltage. + Wire all connectors and terminals correctly and plug them completely. Ignoring this instruction could result in injury due to brakedown or malfunction. + Never supply commercial power to the motor power feed section (U, V, W, E) of the controller side termial block and the motor side power connector. Ignoring this could result in brakedown or fire.2-2-2. Safety Instructions for Operation + Never operate the controller and electric accessories with wet hands. Ignoring this instruction could result in electric shock. + Never operate the Selfeeder unless you confirm no one is within the Selfeeder's moving area + Never come close to or touch the Selfeeder’s moving area during operation. Ignoring this could result in serious injury + If such situations as smoke, abnormal odor or abnormal noise from the Selfeeder occur, shut down the power and request your local distributor for repair immediately. Operation under the abnormal situation could result in electric shock or injury. + Never touch the motor and heat sink of the controller while the power is on. Ignoring this instruction could result in burn injury due to high temperature. + Never touch the drill or chips. Ignoring this could result in injury. 2-2-3. Safety Instructions for Maintenance + Shut down the power when inspecting or repairing the Selfeeder. + Only qualified personnel can conduct maintenance work. + Never change wiring when the power is on. Ignoring these instructions could result in electric shock or injury. 102-3. Potentially Hazardous Area 2-3-1. High-Voltage Area The Selfeeder, controller and inverter have high-voltage terminals. Never touch these sections except for maintenance or inspection by the maintenance personnel Ignoring this instruction will result in death. 2-3-2. Machine Moving Area The Selfeeder has the spindle and tools which stroke while revolving. These areas and their vicinity are hazardous. Never touch or make access to these area during manual or program operation. Before making any access to these areas for maintenance, therefore, always shut off the power securely following the designated correct procedure. Ignoring this instruction could result in serious injury. "2-4, Labels The following warning labels and machine label are attached on the Selfeeder, controller and inverter. Read and make sure you understand their contents before operation, If any of these labels gets damaged or illegible, contact your local distributor immediately. A new one will be supplied at your own cost 2-4-1. Label Design Never remove or disfigure any labels from the Selfeeder. ADANGER [Hazardous Voltage. AWARNING TO AVOID PINCH DO NOT OPERATE THE SELFEEDER WITHOUT SAFBTYCOVER, SHUT OFF AIR BEFORE REMOVE SAFETYCOVER 8 AWARNING Roll Havard ferviciag machi tne to dese ee 122-4-2. Location of Warning Labels @Selfeeder ae| @Controller ial es fl SSS |e Ale ee . i Cn @lnverter = 2 EAChapter 3. Machine Components and Functions 3-1. Components User Control Standard Unit Panel we fy | em a, aczoov | | [Pic] Seauencer: ete Programming —— Consle Terminal Block Model PC-03 ‘three-phase (Optional) Threespt No. Name Specification ay 1_| Power Cable (UC-81A) 07m 1 2 | Feed Axis Motor Power Cable Sm 1 3_| Feed Axis Motor Signal Cable Sm 1 4 | V0 Cable (UC-81A) o7m 1 5 _| Spindle Motor CS Sensor Cable Sm 1 6 _| Spindle Motor Power Gable Sm 1 7 [LS Cable 5m 1 Only included in specification with 8 | Retention Brake Power Cable retention brake 1 Pulled out 1m from 2) 9 _| Feed Axis Controller UC-81A 1 10 _| Spindle Inverter uc-93 1 11_| Selfeedor ‘SSV2 1 12_| Power Cable (UC-93) 07m 1 13 [170 Cable (UC-93) O7m 1 14 | Analog input cable (UC-93) 07m 1 18 _| Spindle Motor Cable Length 0.5 m 1 16 _| Feed Axis Motor Cable Length 2.5 m 1 17_| Terminal Box 1 18 _| Noise Filter(UC-81A) NF2006A-UP_(SOSHIN) 1 19 _[ Noise Fitter(UC-93) NFU3030C-Z1 (SOSHIN) 1 ‘The above components are forthe standard unt 143-2. Functions ‘The Selfeeder "Varimec" is a drill unit for drilling, milling, reaming, facing and so on. This unit offers stable feedrate as it performs cutting feed through AC Servomotor. In addition, the unit allows you to slow cutting feedrate when the drill engages or pulls out of a workpiece to enhance accuracy of hole positioning and reduce burr generation. The Controller Model UC-81A is a driver to control freed axis movement of the Selfeeder. Connecting your sequencers with external input/output terminals, it can perform its movement control ‘The controller has 13 patterns of drilling operations. Please select one of those to meet your drilling specifications. The UC-93 Inverter is for controlling spindle built-in motor. The spindle speed can be set with the key on the inverter front panel, and moreover, the spindle speed can be controlled with the spindle rpm command from the UC-81A Controller. In latter ease, the UC-81A Controller analog output: spindle rpm commands (ORD, COM) and the UC-93 Inverter speed command input terminals (SPD-ORD, COM) need to be connected. TB For details, refer to "6-5-5 Spindle RPM Command Circuit [Connection Example to Inverter) * 15Chapter 4. Specifications 4-1. Selfeeder Standard Specification Item Specification Model No. SSV2-7200 $SV2-7200B S$8V2-1039 $SV2-1039B Peen as Retention Excluded | Included | Exchided | Included rake No‘load Rpm (50/60Hz) 2,000 ~ 20,000min# 390 ~ 3,900min? . Collet Chuck Collet Chuck Spindle Nose Type Rego-fix ERIIMS type Rego-fix ER16 type Chucking Capacity 05 ~ 7.0mm 05 ~ 100mm Stroke Max. 80 mm ‘Thrust 1,200 Rapid Feedvate Max, 200 min/see Cutting Feedrate Max. 16.7 mm/sec Weight 1b kg The above specification is for the standard unit For special specification, refer to the approval diagram. 4-2. Spindle Motor 4-2-1. Spindle Motor Specification Item Specification Rated Output 900 W (at the time of 15,000 min) Pole Number 6 Rated Rpm 15,000 min’ Max. Rpm 20,000 min Rated Torque 0.6 Nem Rated Current Level 6.0A Driving Power Supply Voltage AC200V Applicable Inverter UC-93 TBP FefertoAppx."2-1 Spindle Motor Torque Characteristics” for torque characterises, and Appx. "2-2 Spindle Motor Rated Current Level” for rated current level respectively, 164-2-2. Spindle Inverter Specification Item) Specification Model UC-93 Rated Current level 608 Output 900 W (at the time of 15,000 min®) 5g [Voltage S-phase AC200~280V+ 10% 23 [Frequency 50/760 Hz. an Power Size 3.6 Kva Control System Transistor PM 2,000 ~ 20,000min? Rpm Setting Range (390 ~ 3,900min* for Type SSV2-1039) ‘Ambient sac 2 ‘Temperature oe © 30 g Preservation 20% ~ ast 2 temperature é Ambient Humidity | Less than 90% RH_(with no dew condensation) z Atmosphere Indoor (free from corrosive gas, dust and grime) a Vibration-proof S 5 05G & Vibration Shock resistant 26 TPM Fault, Overvoltage, Undervoltaze, Protection Functions Regeneration Fault, Overcurrent, System Failure, Overload limit, Overload cutout, ete. Mounted inside Panel Protection Structure with Ventilation Cover Cooling Method Foreed Cooling Weight 3.2 kg or less The current level can be confirmed by m play(d-02) of the inverter. + Such usage that electronic thermal trip ( ‘Alarm comes out ) repeatedly occurs might burn out the spindle motor. Check the cutting conditions and correct what is wrong. TBP Forthe rated current level, refer to Appx. "2-2 Spindle Motor Rated Current Level’. 2 + Use the spindle motor within its rated current level. 17« Confirm method of current value ) Operation should be done under the vated current value. The value can be checked on the monitor display (4-02) of the inverter. Press the [MOD] key @ of the inverter OG several times until “4-00” is displayed OG) Press [ + | or [ =] key several times to display “4-02, and press the [SET] key @ 4 t Load current value is displayed on the ® ®@ B@ LED indicator @. Displayed unit is 1/10A. Example: In case of 30, the value is 3.04. The spindle motor could be burnt out through continuous operation with higher current than the rated one. Review the machining conditions. If you repeat such operation that causes overload alarm (A-05 alarm), the spindle motor could be burnt out. Review the machining conditions. Current 4 SSV2-7200 (Direct connection type) Continuous operating area U4 a i tt i it 7000 15000 7000) Rotation speed Current SSV2-1039 (Deceleration type) oe 390 7950 31 Rotation speed 184-3. Feed Axis Motor Specifica’ Item Specification Rated Output 400 W Poles 8 Rated Rpm. 8,000 min’ ‘Mas. Rpm 5,000 min’ Rated Torque 127N'm Rated Output Current Level 3.24 Rated Temperature Range 0 ~ 40°C ‘Temperature Range for Storage -1l0~ “C Weight 1L3kg Encoder Incremental Encoder (2,000 pulse rev) Power Size for Retention Brake ew DC2av 4-4, Feed Axis Controller Specification Item Specification Model UC-314 ‘Motor Capacity 400w Voltage Three-phase ACIS0~230V=10% SE [Frequency 50/60 Hz 22 [Power Size SRVA Power Requirements Rated 570 W Control System PWM Control System Rated Temperature 0 ~ 50°C ws Teperatare for = 20 ~ Bee 3s Ambient Humidity Less than 90% RH _ (with no dew condensation) 4g | Fibration Withstanding 05a Crash Withstanding 20G Protection Functions ‘Abnormal Regeneration Detecting Cireuit, Abnormal Temperature Detecting Cireuit, ete. Spindle Rpm Command Analog Output 1 point (0~4 V+2%) Weight 2.1ke Structure Basemount Calorifie Value 35 W BO W (Power Size for Controller and Programming ower Size for 24V Power Size fox DCSAV Console) *Note & becomes SOW. Note : The capacity of the consumption power supply in the retention brake power of the feed motor and by the customer's is needed besides ths. The total of the controller, the programmingconsole, and the retention brake power 194-5. Options Parts Name Specification Parts No. Programming Console Model PC-08B 846 8440 ‘Touch Panel Model TP-01 ‘TPO Cab Aw Cable Length 2m (Max. 2m) ~ PC Cable A 2m) Can not be used for multi-drop. 846 1799 ; Refer to next page Multi-drop PC Cable A. Can be used for multidrop 346 0819 Multi-drop Cable A Cable Length 400mm 346 1513 Terminal Connector A Aconnector to recognize as terminal 346 1842 controller, PC Monitor Software OS : Windows 95, 98, (XP) 20Chapter 5. Installation 5-1. Installation of Selfeeder + Slinging up and carring the Selfeeder with crane can be done only by qualified personnel. Ignoring this instruction could result in serious injury due to falling down or revolving of the Selfeeder. + Fix clamp bolts firmly when installing the Selfeeder. Dropping the Selfeeder could result in serious injury “Tools required:Torque wrench (30N-m) , Spanner (13mm) Anchor the Selfeeder with four (4) 25mm or longer MS bolts. breakdown because the coolant gets inside from the spindle nose + Never fold the outer cover of the AC Servomotor with bands, clamp it, or attach other devices onto it. This might cause burn out of the motor. + Do not use the unit laying it on its side. The drain hole is turned sideways and coolant inside the unit cannot be drained, which could damage or break the spindle motor. Never wrap bands around or clamp the outer casing of the motor nor attach other devices onto it. The motor could be burnt out + Lift the Setfeeder Varimee considering lifting balance. Otherwise, the unit might suddenly 4 + Never install the Selfeeder facing up or facing up angled. This might cause damage and fall or turn resulting in injuries or breakage. + If coolant splashes onto the servo motor, install a cover. The servo motor might be damaged or broken because coolant gets inside the servo motor, which could damage the controller secondarily Ey + Fixing bolts are not standard, Please have them ready at User's side. + Clamping torque for fixing bolts is 25~30 N-m. + The Selfeeder has key grooves of the dimensions as described below. - [4-4 11Mountin key Groove 125 TZ For overall dimensions, refer to Appx. "1-1 Selfeeder Overall Dimensions” 2ing of Dry Air Supply dry air from supply port. Motor air cooler*+*+0.3MPa (The subject outer diameter of air tube is @ 6mm) Spindle air purge*++0.05MPa (The subject outer diameter of air tube is 4mm) The dry air cooler splashes out of the spindle nose going through the unit, and therefore, be sure to use clean and day air free of oil, dust or water. Spindle Air Purge Supply Port nal Motor Air Cooler Supply Port ' Air Emission Before supplying air, filter the air through the Water separator(SMC) or Drainfilter (KOGANED for dehydration. If the air will not get dry enough, use the filter( *) with higher dehydration performance. [Equivalent of Sun Drain (SANAD] Pressure ‘Switeh Set Pressure 0.05MPa x Pressure ‘Switeh Filter Air Source Be sure to supply dry cooling air during operation. Use of the Selfeeder ‘without supplying cooling air might burn out the motor. EY Flow rate is 160~180L/min when supplying 0.3 MPa 225-3. Installation of Feed Axis Controller and Spindle Inverter Never install the controller and electric accessories in high temperature, in high humidity, at location where they contact with water, in corrosive or flammable gas atomosphere, by flammable subtances, or in dust or iron powder atomosphere. Ignoring this could result in serious injury due to electric shock , fire or explosion. + For installation, prevent them from keeping heat inside. Rise of intemal temperature might cause breakdown or fire + Install them vertically against the ground and never install horizontally nor place directly on the floor. Ignoring this also might cause breakdown or fire 5-3-1. Installation of Controller To install the controller, be sure to allow the space for good heat ventilation as below and install it vertically against the ground. (BH For overall dimensions of the controller, refer to Appx."1-2 Feed Axis, Controller Overall Dimensions”, 50mm or more 50mm or more 50mm or more + ene toomm [‘.s2—>—— esl | or more 23I two or more controllers are to be installed together, allow more than 30 mm on both sides and 50 mm or more on top and bottom from each other. 30mm 30mm or more or more r 50mm 4 or more “ 245-3-2. Installation of Inverter Be sure to install the inverter on the wall vertically against the ground free from vibration, allowing the space as prescribed below for good heat ventilation, 50mm or more more LL: “4 100mm “or more FF Geet Note: The > mark is a direction that the wind of the cooling fan gushes. ‘When two or more inverters are installed together, allow the right, and left spaces 30 mm or more from each other. 30mm, 30mm, or more or more TP Foroverall dimensions of the Inverter, refer to Appx. "1-3 Spindle Inverter Overall Dimensions". 255-4, Installation of Protective Guards In order to enhance operational safety, the protective guards meeting the following requirements need to be equipped around the moving area of the Selfeeder. © To prevent operators from reaching tools and spindle during operation. © To prevent cutting chips and coolant from splashing to operators during operation 26Chapter 6. Wiring + Shut down the main power for wiring work. Ignoring this could result in electric shock and injury + Start wiring work 5 mins or more after shutdown of the main power. Ignoring this could result in electric shock and injury as internal circuit is charged with high voltage. + Wire all connectors and terminals correctly and plug them completely. Ignoring this instruction could result in injury due to brakedown or malfunction. + Never supply commercial power to the motor power feed section (U, V, W, E) of the controller side termial block and the motor side power connector. Ignoirng this could result in brakedown or fire. 6-1. Standard Connection Connect the Selfeeder to the feed axis controller and spindle inverter, Referto "3-1 Components’ and Appx. "3. Standard Connection Example” 276-2. Connection of Power Cable 6-2-1. Connection of Power Cable to Controller 1) Plug the connector of the standard power cable (D) in “Li, L2, L3 and E" of the controller @. 2) Connect the terminal of the power cable (D to the single-phase AC200V (50/G0Hz) power source. Install no-fuse braker (10A) for each power supply cireuit Power Cable) Grounding Wire Noise Filter® Single-phase aczooy PI sa/éoHe Bh Controller@ _/ Model UC-81A Signals Description Li ‘Single-phase AC180~230V_ 12 50/60Hz E Ground 284 ( Notes of power supply ) Use the standard accessory cable (length: 0.7m) as the power cable to the UC-S1A type controller: Pay attention to the following items for noise measures Ignoring those measures could result in malfunction of the controller Surge voltage could damage the controller. Make sure to provide surge absorbers to operation coils such as relays, electromagnetic contactors, solenoids and others. Make sure to provide proper surge killers to those with ACLOOV or AC200V power source. Due to high surge voltage, the IC circuit in the controller could be broken. Make sure to observe the items described in this "CAUTION for Noise" We recommend operation coil with DC24V power source. In addition, provide a diode-type surge killer to the operation coil. 2) Power cables (power cable, motor cable) and signal cables (encoder cable, I/O cable, etc.) should be wired keeping 5em or more away from each other. 3) Install noise filters to the controller power source and input cirenit. 4) Switching amplifiers are used for the UC-81A type controller and the UC-93 type inverter and therefore the signal lines may be coupled with noise. In rare cases, those may become noise sources Recommend to install a line filter to the main power source. astall a noise filter at the input power side as closer as possible to the driver and inverter. 5) Radio influence measures are not provided to this controller. If residential area is located nearby or radio influence is a concern, install a line filter. Recommend noise filter: NF2006A-UP (Maker: SOSHIN ELECTRIC) Parts No. (742 6618) 6) The UC-81A type controller may malfunction when noise gets inside the controller through the input power source. Install a noise filter. Grounding should be surely performed. (100 Q) 7) If grounding conditions are not good, the controller could malfunction or come into contact with the machine resulting in electrical shock... 296-2-2. Connection of Power Cable to Inverter D) Prepare the power cable @ (wire size 2mm? or larger). Install no-fuse braker (154) for each power supply circuit. 2) Connect the cable to the connector "CN10" of the inverter Power cableQ oe) Power ceore Noise filter@ 30AC200V/ S0/60Hz laverter UC-930_ Terminal Pin No. sous Description 1 Li > L2 Three-phase AC200~230V — — 50/60Hz 3 L3 4 PE Ground 306-3. Connection of Feed Axis Power Cable and Retention Brake Power Cable Controller O) Terminal Box ‘1? Feed Axis Power Cable 2 ¥ / Selfeeder i) [Seep i T Dez Power Retention Brake / Consumption Power Cable ©) / tow D_ Plug the connector of the attached feed axis motor power cable 2 in "U, V, W and E" of the controller ©) Pin No. Terminal Description L U U-phase 2 Vv Viphase W Wephase E Ground 2) When the feed axis servomotor is with retention brake, connect the retention brake power eable @) being pulled out of the feed axis motor power cable 2) to the DC24V power source of 10W or more output. The retention brake power cable @) is not included in the unit without retention brake. Terminal Code Description BKP DC24V+ 10% BEN (No Polarity +/ 31[Control Circuit of Feed Axis Retention Brake] ‘The circuit must allow the brake to become activated when the feed axis servomotor is servoroff. As this brake is not excitation type, supply of DC24V cancels the brake. Configurate the brake control cireuit using the controller external output signal "RDY". (Refer to the figure below.) Controller UC-81A ck De+24¥—_— jp ova 326-4. Connection of Feed Axis Signal Cable (CN1) Plug the connector of the standard feed axis motor signal cable @) in to"CNI" of the controller ©. Terminal Box Selfeeder () Feed Axis Motor Signal Cable @ Pin No. | Signals Description 1 A phase Input 2 NA__| A-phase Inverting Input 3 B_ | Brphase Input 4 NB__| B-phase Inverting Input 5 © | phase Input 6 NC__| C-phase Inverting Input = Vee __| Encoder Power (+5V) 8 Veo 9 GND 10 GND __| Encoder Power (OV) ul GND 2 Veo _ | Encoder Power (+5V) 1B Non‘eontact Button u FG__ | Frame Ground 336-5. Connection of I/O Cable to Controller(CN2) 6-5-1. Connection D) Plug the comnector of the standard I/O cable @ in to "CN2" of the controller © 2) Connect the /O cable @ terminal to the control panel as required in the user-specific specification. IQ For contents of signals, refer to "6-5-2 Signal Deseriptions(CN2)" + UC-81A Controller @) veo wo-8t44 « Notes concerning noises ) 1D) Keep Input signal ON/OFF entered for 0.05 see or more. Insufficient input time might cause signal rejection. 2) When a sequencer, ete. is installed for external control of the UC-S1A type controller, input emergency stop signal to the controller if alarms or emergency stop occur in external control. 8) Use DC24V+1 power source for external I/O signals. 4) DC24V power source is used for the programming console, too. Consider power capacity so as not to exceed the range of DC24Vel. 5) Use DC24V=10% power source for external output signals. Make sure that output power current per circuit does not 90mA. Ignoring this could damage the output circuit of the controller. 6) When other power source than DC24V is used, control it through relays, magnet contactors, ete. of the DC24V operation coil of the controller. 7) When transistor output is employed in sequencer output unit, use a transistor with 0.1mA or less of leakage current when it is open. 8) Insulate unused terminals with insulating tapes, ete. Their contact with other terminals might cause malfunction, ete. resulting in injury or device breakage. 9) When short circuit occurs in the user-arranged cireuits and wirings which are connected to the external output circuit of the controller, the controller external output cireuit could be broken. 10) Wiring of the controller external output circuit to connect it to the sequencer/inverter input circuit differs from that to connect it to solenoi Cheek difference of wiring referring to Appx. "3. Standard Connection Example" Applying DC24V to the external output circuit without load could damage the external output circuit. Wrong connection and wiring could damage the controller external output circuit. 1) Use twist pair or shielded cables for external /O signal cables to be arranged by user in order to protect them from noise If no action is taken to reduce noise, the external I/O signal cables might be adversely affected by noise, causing the controller's malfunction, The standard accessory cable (0.7m) is shielded. 3512) Precautions for tuning ON/OFF external I/O DC24V power Turn ON the external I/O DC24V power first before turning ON the UC"81A type controller. If the external I/O DC24V power is turned ON after the UC-814 type controller, emergency stop or OT alarm occurs. In this ease, reset the alarm with "Alarm Clear" signal after the UC-81A type controller is started up. 13) When cireuit protector is installed in secondary of external VO DC2AV power When installing a ci external VO DC24V power and the controller in order to protect the external I/O DC24V power, install film capacitors (capacity 0.47nF, withstand voltage 50V) to the terminals [+24V] and [OV] Otherwise, noise on the external I/O signal could be amplified resulting in the controller malfunction. suit protector to the line between the External YO DC2IV power sourve Cixcuit protector —-4 Controller +24 + EAN 24V - 1 Te +24V ov As To oV ~ Film capacitor 0. 47uF, 50V External /0 DC24V power source, Circuit protector, Controller, Film capacitor 14) Applying inverse voltage to the +24V - OV input terminals of the external /O power might damage the UC-81A type controller 1/0 cireuit.6-5-2. UC-81A Signal Descriptions (CN2) vO Pin No. Signals Name Description Analog Output oRD Spindle Rpm Command Pais out spindle rpm command to inverter with analog voltage (Connection example: Refer to 6-5-6 [The analog voltage is output by the following three (conditions of. 1) Spindle rpm in the program operation. '2) Spindle vpm rotating speed in manual spindle ON/OFF signal ’) Spindle xpm in manual spindle ON/OFF from PC-03B. ‘The inventor UC-93 and controller UC-S1A need setting. Please refer to "Chapter 7. The parameter setting at setting-up" com Spindle Rpm Command Ground ‘Common of ORD. It ie separated with OV of an external input signal Input INO Emergency Stop [Executes emergency stop when it is open and cancels| it when it is closed. IN1 Manual Coolant ON/OFF (Tums coolant signal ON/OFF. (Coolant output signal (OUTS) becomes ON when it lis closed. 31 IN2 Start-up ‘Starts automatic operation, Operation starts by open — close. #1 INS Zero Return Zero return starts with open — close. [When turning on the power, machine zero return starts at low speed. After origin point is lestablished. it returns to machine origin (or A point) lat rapid feed + When zero return is entered during automatic operation, it stops auto. operation and vetumns to second origin (A) of executed program or machine origin at rapid food. During zero return motion, the external signal of Auto Operation is ON. 31 IN4 Single Step ‘Single step mode appears when itis closed Entering "Start-up" signal starts single step. It stops at positions where feed movement changes, ie. rapid feed — cutting feed — rapid return. [During stop after moving under the Shingle Step (Mode, the external signal of Ready for shingle step is ON. 1 INS Spindle Alarm. Puts in spindle alarm signal. When itis closed, it lrecognizes as spindle alarm and turns to emergency stop. (The alarm out put of inverter should be normal lopen. ING JOG+ [Manual forward feed ean be done. [Moves forward while it is closed, SSV2 moves by the arametar of U-O1 of UCS1A. 37vo Pin No. Signals Name Description Input 10 INT soG— [Manual backward feed can be done, [Moves backward while it is closed. 'SSV2 moves by the parameter of U-01 of UC“S1A. 1 un INS Forward OT [The signal of forward over travel limit switoh input. |When it detects OT, it stops by dynamic brake [Detecting situation when it is open. 12. INO Backward OT (Origin LS) (The signal of backward over travel limit switch input. When it detects OT. it stops by dynamic [brake Detecting situation when it is open. Before setting origin, it works as origin LS, when return lorigin motion is done. 13. NC Non-contact 4 IN10 Alarm Clear Cancels minor alarms. Clears alarms with open — (close. Enter after resolving causes. INL EXT/MANUAL [The select signal of external input signal control oF |PC-03B control. Operation by external input signal [can be done when it is closed. Operation by the programming console PC-03B (optional) can be done Iwhon it is open. 16 INI2 Manual Spindle ON/OFF [Turns spindle rotation ON/OFF manually. be \Spindle ON output signal (OUTS) turns ON when it is closed. Tt is not effective in auto operation land the spindle ON signal at programming start is| [prioritized. [In the case that spindle turn on continuously, turn| lon this signal at full time. [During program running, spindle ON signal which las automatic operation is turned on, and the spindle rotates by the spindle rpm command from the [program, [When the program ends, the spindle ON signal Wwhich as automatic mode turns off, and spindle ON ‘signal which as manual spindle ON turns on ‘automatically, then spindle keeps turning on. [Please set the rotating speed in manual spindle ON ion the parameter U-03 of controller UC-S1A. lif rotating speed is set same rpm which is used ibeginning of program attainment of spindle rpm Inceds not be waited for 38vO |PinNo|Signals] Name Description az | iNia | 1 is) Inia | 2 ‘Selects program No. by extemal input signal. Calls [program No. closed signal summed up. Total of 19_| IN15 External {least significant digit is max. 9 and that of second Input |22_[1N16 | 8 | Selection east significant digit is max. 90 Input of anaz | 20 | Program |IN12~ 16 is the least significant digit. ca [ais [zo | No |iN17~20isthe second eat stenieant ai 23_| INio | 40 IWhen Program No.0 is ordered, it makes alarm, 24 | IN20 | 80 Signal to complete readiness. It turns ON (elosed) Iwhen controller tums on. Tr turns open when alarms such as emergeney stop or servoroff come out. [Use for control of brake power source ONIOFF of the 26 | ovTO RDY ervomotor with brake. Refer to"6-3 Connection of Feed Axis Power Cable and Retention Brake Power Cable [Control Circuit of Feed Axis Retention Brake) " a Under Auto : 26 | oUTT |“ Oeekation, [Pars ON (closed) in auto, operation (zero return) [Turns ON (closed) at time of one cycle operation end. [Turns ON (closed) after final program end when program is consolidated. 2 | OUT? | Program nd Bi slam leas ofestenal input signal is notable Output (The condition to turn off the program end signal ean Ihe selected by setting the parameter. Please refer to parameter H-17 and H-18, [Turns ON (closed) when coordinate is at machine 2 y rigin 28 | OUTS Origi lorigin or second origin (A point). [Spindle rotation command signal ‘Connect this signal with control circuit terminal Inumber 2°Reversal drive instruction’ of the spindle inverter. [The followings are two kinds of ON/OFF conditions. 29 | OUTA] Spindle ON |1) Turns ON (closed) when program starts and turns OFF (open) when program ends, 2) When it is not a program run mode, turns ON/OFF by spindle ON/OFF of extornal input signal or manual spindle ON/OFF operation of PC-03B. 39vO |PinNo.|Signals| Name Description [Turns ON (closed) in single step operation mode | Ready for Single |duuring pause after one step end. ‘Turns OFF (open) oT 30. | our: Step lwith input of start-up signal and cancellation of single stop. Coolant ON signal is tumed ON and OFF by tho {following conditions. 1) Turns ON and OFF according to the coolant operation mode specified by the program Output) St | CUTE | Coolant ON ly) urns ON and OFF according to a manual coolant ON/OFF signal. Please drive tho rolay or magnet contactor by this signal, and control the coolant motor. HTums ON (closed) when it reaches forward limit (© ge | ours | Forward Limit point) under auto. operation. When dwell is set, “ ‘ ON jturns ON (closed) at the same time of dwell start. ON timer is able to set at parameter H-18. 33__ | OUTS Alarm [Tums ON (closed) when alarms come out 34~43| NC | Non-contact — a a5 | +2av | MpUtSignal [o,. cot the external 1/0 power source DC24V. ‘Common Power |_ 46 Source [a7 , | Output Signal |Connect the extemal 1/0 power source OV. 4 | wv Common [Output signal common. 49 so | FG | Frame Ground |The shield ofthe 110 cable is connected on the \controller side. ey 3&1 Itls effective when the "EXT/MANUAL (IN11) signal s closed. 406-5-3. External Input Signal Circuit The following sketch describes a simplified circuit of external input signal INO~IN20. Use DC24V+ 1V input power source. Electric current consumption per input cireuit is approx. 10mA. Controller UC-81A a 10mA “TO aan Te 44, 45,46 7 U 470Q 47, 48, 49 VORA 6-5-4. External Output Signal Circuit The following sketch describes a simplified circuit of external output signal OUTO~OUTS. The max. load per cireuit is 90mA/point (Max. DC24V) Controller UC-81A When connecting an inductive load for an output, connect a surge absorption diode in paralell. aN MAX 90mA. Lo tax fom 416-5-5. Spindle RPM Command Circuit Output circuit of spindle rpm command ORD is shown, Output voltage range is 0 ~ 4 V= 2%, {Connection example to inverter] With connection between the spindle rpm command (ORD, COM) of the UC-81A Controller and the input terminal(SPD-ORD, COM) CNIS for setting speed of the UC-98 Inverter, the spindle built-in motor rotates at the spindle rpm speed (0 ~ $7) which is programmed on the feed axis controller. To control the inverter with the UC-81A Controller, refer to “7. Parameter Setting at Setting up’. User's terminal block Controller Inverter Ff] SPD-oRD ly connectar CN13 =U eo Standard accessory analog input cable Standard length: 0.7m Standard accessory /O cable Standard length: 0.7m Refer to next page 42a] ( Production of Speed Command Cable ) When user make a spindle rpm command cable, observe the following precautions. Use a 0.2mm? of shielded cable for wiring of speed rpm command. ‘The length of wiring between the controller and the inverter should be 2m or shorter. *The I/O cable is supplied as a standard accessory for wiring between the controller and the terminal block to be arranged by User. The wiring length is 1.3m or shorter. +COM is OV of the controller system 5 power source. Use a shielded cable for spindle rpm command so that noise cannot get inside and ground the shield to the controller side. If noise gets inside the controller, the controller could malfunction. 436-5-6. Time Chart 1. Program Start-up Time Chart ‘The following chart describes signals to be used for program st with external signal and their timings. wtup RDy —“I Alarm status which Servo-OFF gets activated during OFF status. 343 EXT/MANUAL ——“ ‘Should be ON until daily work finishes. 22 Extemal Selection Program No| 3A Startup Under Auto. Operation’ Program End a Driling finishes = 0-1 see or more external selection program No. (input signal name: IN13~20) ‘The above chart expresses 8 bit signals as one signal 3X2 Use the EXT/MANUAL signal the way it turns ON when the power is tuimed on and tums OFF when the power is shut down or during maintenance. Ifit is used the way it turns ON just before start-up signal ON, be sure to have time difference of 0.1 sec or more as defined in the above chart Rotary switch or toggle switch is appropriate for use 2K3 The RDY signal does not turn ON, if the controller can not start up due to any failures. When such alarms as emergency stop or servo OFF occur, the RDY signal becomes OFF. Use it for ON/OFF control of brake opening power source in case the feed axis servomotor is with the brake. [LG Forconnecting method, refer to"6-3 Connection of Feed Axis Power Cable and Retention Brake Power Cable” Ea 2X1 Define the program No. to be started under ON/OFF status of the 2K4 The start-up signal turns ON for the first start-up. In order to execute next start-up after program operation completed, tum it ON after securing OFF condition,2. Zero Return during Program Operation The following chart describes signal changes relating to the program movement when a zero return signal of external input signal is entered during the program operation. Startup oN yore Under Auto. : ore Operation Program End —ore | Zero retum finishes 3. Emergency Stop during Program Operation The following chart describes signal changes relating to the program movement when an emergency stop signal of external input signal is entered during the program operation, Under Auto. Operation Program End Emergency Stop Alarm Ss Reset ee ‘Servomotor stops at current position at this moment Be sure to execute machine zero retum after emergency stop is canceled, Never restart program operation until safety is confirmed, 456-6. Signal Cable Connection to UC-93 Inverter 6-6-1. Connection of I/O Cable (CN14) 1) Insert the connector of the standard accessory I/O cable ( into [CN14] of the UC-93 Inverter . 2) Connect the /O cable terminal to the control panel according to User's specifications. TBP Refer 10 °6-6-2 Inverter 10 Signals (CN14)' for contents of signals. UC-83 Inverter (1 or To be arranged by User HZ WO Cable(UC-93) Terminal Block To PLC, ete. PonTE 6-6-2. Inverter I/O Signals (CN14) 4 « About the reversal of the spindle } ‘The standard SSV2 Model Varimec cannot be used with reverse rotation of the spindle. Reverse rotation of the spindle could damage the unit, ‘The reverse rotation is possible through the inverter control, however, do not apply it to the standard unit. 46(1) UC-98 Inverter 1/0 Signals (CN14) No. Signal Name Description Output voMP Speed Agreement It is turned on when the spindle speed reaches the ‘command value, ‘The range of target rotation speed is set on “User Parameter U-13 Speed Agreement”. Be careful not to set the range of target rotation speed too narrow. Otherwise the speed agreement signal might be chattering due to the speed fluctuation during operation. Chattering might be generated when the speed reaches the range of target rotation speed. Avoid the chattering through the PLC timer. ALM Alarm When an alarm oceurs, it is turned on. ZCMP Zero Speed Detection It is turned on when the spindle speed reached the zero rotation value ‘The range of target rotation speed is set on “User Parameter U-14 Zero Speed”. Chattering might be generated when the speed reaches the range where the zero speed is detected. Avoid the chattering through the PLC timer. RUN Running It is tumed on since the motor starts running and until it stops. OVLD Overload Notice I is turned on when the load exceeds the value preset by “User Parameter U-12 Overload Notice”. Be careful that such load that deviates from the preset value causes chattering of the overload notice signal. Chattering might be generated when the signal gets in/out of the range of overload notice. Avoid the chattering through the PLC timer. Spare Not used (connection is prohibited) ov ov Connect OV of DO24V power source for V/O to be arranged by User, Input cow Normal Rotation StartiStop ‘When it is twmed on, it becomes the rotation command of normal rotation (CW). ‘When it is twmed off, the rotation stops. ‘Use this rotation direction. 10 cow Reverse Rotation Start/Stop When it is turned on, it becomes the rotation command of reverse rotation (CCW), When it is turned off, the rotation stops ‘This rotation direction can be used only when the unit specification allows reverse rotation. If this direction is, used for the standard unit, the unit could be damaged. 47No. | Signal | Name Description ni {REsET| 8% | toning this signal on clears the alarm status > Multi 12 | SPDO | Speed 0 _| a-bit and S-level speed setting is possible. Multi | It is set with binary code 18 | SPD1 | Speed 1 _| Set the rotation speed in the User Parameter [U-01] ~ taput [yy | sppe | Matt (u-os). Speed 2 # 5 Not used (connect: inibited) — | spare ‘ot used (connection is prohibite te Sp P i oav 2aV power 5 soav | sav Connect +24V of the DC24V power source for 0 to be 18 arranged by User. 19 Frame Fe | E22, | Ground terminal for shields. 20 sroun! 48(2) UC-93 Analog Monitor (CN16) No. Signal Name Description ANO Spindle Speed Monitor ‘The present spindle speed is output by analog output 24 av. ‘The relationship between analog voltage and rotation speed is as follows: OV: -20,000 min 2V: 0 min? 4V: 20,000 mint The rotation speed at full scale can be set with the User Parameter “U-15 Speed Monitor Constant”. The above data is given when U-15 is set to 20,000. ANI Load Current Monitor ‘The present rated current value (%) is output by analog output 2 = 2V. ‘The relationship between analog voltage and rated current value (%) is as follows: OV: -200% BV: 0% 4V: 200% ‘The rated current value (%) at full scale can be set with the User Parameter “U-16 Torque Monitor Constant” ‘The above data is given when U-16 is set to 200%. Effective value is output as the rated current value (%) There is an error of £ 5%. AGNG | Signal Ground OV terminal for [ANO] and [ANI] ‘Not used (connection is prohibited) on [steno fu fee FG Frame Ground Ground terminal for shields 1 (Selection of analog meter) (A) Select a voltmeter with 4V full seale. (2) Following indications should be on the scale plate: 2Y indicator position: 0 min (or current 0A) 4YV indicator position: 20,000 min" (or current 12A) OV indicator position: -20,000 min” (or current 124) (3) Operating status of voltmeter When the inverter is powered ON, 2V is output and the meter indicator points the position of 0 min, ‘This position becomes the zero point and the rotation speed or the current value is indicated through + 2V of voltage change. When the inverter is powered OFF, output voltage becomes OV and the ameter indicator points the position of -20,000 min Indication of 20,000 min’'/12A on the scale plate is changed according to the setting values of the Parameters “U-15 Speed Monitor Constant” and “U-16 ‘Torque Monitor Constant” 496-7. Connection of Spindle Motor CS Sensor-LS Cable and LS Cable (CN12) 1) Insert the connector of the standard spindle motor CS sensor cable into [CN12] of the UC-93 Inverter (0. 2) Connect the LS cable () terminals to the external input signal "Forward OT(INS)"and "Backward OT(IN9)" of the controller. Terminal Box (() Selfeeder (ii) Terminal Block (Prepared by User) To VO Cable OT Terminal Spindle Motor CS Sensor Cable _/ Inverter @Cs Sensor Pin No. Signals Description 1 C31 CS1 Signal 2 Not used 3 32 C82 Signal 4 Not used 3 C33 C83 Signal 6 = Not used 7 = Not used 8 = Not used 9 CS Ground (OV) C8 Ground Terminal 0V 10 = Not used i = Not used 2 = Not used 13 CS Power Terminal (+12V) CS Sensor Power DC+12V cry Frame Ground Connected to motor frame 50@Ls Cable Terminal Signals Description , Signal for limit switch detecting forward INS fgware a ) [overtravel. Detecting status when open. Connect formal ose! _| to the external input signal "Forward OT (INS)". Backward OT _ | Signal for limit switch detecting backward ino | (Ong 18) over-travel. Detecting status when open. Connect ° (Normal close) _| the external input signal "Backward OT (IN9)”. Before machine zero return, it works as origin LS. OV | Common Common for backward / Forward OT. 516-8. Connection of Spindle Motor Power Cable Insert the connector of the standard spindle motor power cable © into [CN11] of the UC-93 Inverter 0. on Inverter Selfeeder ‘i . \. 48 Spindle Motor Power Cable () Terminal | Signals Description 1 U U-phase 2 v Viphase 3 w W-phase 4 PE Ground 526-9. Connection of RS422 Connector (CN3) ‘The RS422 connector (CN3) is what connects the unit to the programming console PC-03B or a personal computer. A special PC monitor software is needed for operating through PC. When PC is used for programming with multi-drop, a multi-dorp personal computer cable is needed. WGP Referto "6-10 CN4 Multi-crop Connector" Programing Console PC-03B (Optional) i Controller ® Notebook PC \ ry PC Cable A (Optional / PinNo. | Signals Description 1 = ‘Transmitted Data 2 NTXD a RXD 1 NRMD Received Data 5 GND Ground 6 NC Non-contact, 7 P24 Power Supply Terminal 8 N24 for Programming Console *1 9 FG Frame Ground Supplying 24V power source to 44 pin ~ 49 pin of the extemal inputoutput signal (CN2), the programming console is provided with power from 7 and 8 pins of the RS422 connector (CN3). ea 1 Programming console is used external lJ DC24V#1V as power source. 53Parts Name Specification Parts No. PC Cable A ‘Cable Length 2m (Max. 2m) 7 (2m) \Can not be used for multi-drop. Hae 1799 Multi-drop [Refer to next page 2\pc Cable A. lcan be used for multi-drop 346 0819 2 |Multi-drop Elcabte Cable Length 400mm. 346 1813 ITerminal Connector A [A coRRector to recognize as 346 1842 {terminal controller PC Monitor Software _ [OS : Windows 95, 98, (XP) —6-10. CN4 Multi-drop Connector This is a connector to connect two or more controllers with multi-drop cables. By connecting plural controllers (max. 10 units) with multi-drop cables, programming without plugging in/out cables can. be done, D Connect the multi-drop cable to CN3 and CN4 of the controller 2) Connect the terminal connector to CN4 of the terminal controller and short-circuit the 6 pin [RT: terminating resistance] and 5 pin (NRXD] 3) Connect the personal computer or the programming console PC-03B to CN3 of the controller Programming Console PC-038 (Optional) Notebook PC Controller ® Terminal Muiti-drop Cable A / Connector PC Cable (Optional) / (Optional) | (Optional) \ Pin No. Description + TXD Transmitted Data 2 NTXD 3 RXD 4 NRXD Received Data 5 NRXD 6 RT ‘Terminating Resistance 7 GND Ground 8 NC Non-contact 9 FG Frame Ground In case of muit-dropped connection, be sure the cable lenath from the programming console or personal computer to the terminal connector is less than 10m in length. 55‘multi-drop can not be done. Fy When the PC cable is used to connect personal computer, programming with Prepare the multi-drop PC cable as below. @Multi-drop PC Cable (1 set) AC Adopter Controller R422 A Cable SI \ 2326 cable Po (Rs2320) 366-11. Spindle RPM Command Cable This is a cable that sends the spindle speed command voltage of the UC"81A Controller to the inverter. The cable (0.7m in length) between the U-S1A Controller and the terminal block to be arranged by User is a standard accessory. (It is exclusively used as the eable between the controller and the terminal block.) The cable (0.7m in length) between the terminal block and the UC-98. Inverter is also a standard accessory. User’s terminal block Controller Inverter ORD SPD-ORD hit Le COM = com L-—__|z Standard accessory Standard accessory I/O analog input cable sable, longth: 0.7m Standard length: 0.7m Y « About the reversal of the spindle ) ‘The standard SSV2 Model Varimec cannot be used with reverse rotation of the spindle. Reverse rotation of the spindle could damage the unit, The reverse rotation is possible through the inverter control, however, do not apply it to the standard unit. 37Y (Spindle Rotation Check) (1) The UC"81A Controller does not monitor whether the spindle reaches its target rotation speed. Create a machining program such as starting machining when the spindle reaches its target rotation speed. If machining is started while the target rotation speed is not reached, excessive load is applied to the UC-98 Inverter which could cause early deterioration of the inverter and motor. In order to avoid that, perform the following setting. Set the parameter of machining program [HO: Engaging dwell] to 1.0 sec. or longer. (2) If the UC-93 Inverter's [Speed Agreement Signal (VCMP)], which, is monitored by User’s PLC, ete. from start of the machining program, does not turn ON within the specified time, apply emergency stop to the UC-81A Controller. If the spindle advances without rotating because the controller or inverter is broken, the drill could be damaged. When the PLC is not used, the [Speed Agreement Signal (VCMP)] cannot be monitored. Perform control through the PLC to monitor the [Speed Agreement Signal (VCMP)]. 58Chapter 7. Parameter setting at setting up The parameters of UC-81A controller and UC-93 inverter are set as S8V2-7200 before shipment. Spindle rpm command is set as the method that UC-81A controller controls UC-93 inverter. For changing methods or see the parameter value, refer to Appx.”4-3 Parameter Protection Cancellation”. Without setting the Selfeeder model, original function can not be fully performed, Cutting tools might be damaged due to insufficient machining torque. if set parameters are not appropriate to the model, original functions cannot be fuffiled, Tools could be damaged due to insufficient machining torque, etc. Check if parameters which have been set are appropriate to the model In intial setting mode of the inverter, the rotation command and rotation speed can be set with the analog voltage command (DCO ~ 4V) from the UC-81A Controller. 7-1, Gear Ration Parameter Setting of Spindle Inverter Selfeeder SSV2-7200 has a 1/5.09 planetary reduction system inside the ram. In case that the Selfeeder model is SSV2-1039, parameter display of the inverter need to be changed in accordance with the reduction gear ratio. Check the gear ratio and, if necessary, change parameters in the following procedure. 1. Press the [MOD to display “H-0 2. Press the [+ | or key to display “H-06” 3. Press the [SET] key ® to display the parameter value. Check if the displayed [H-06 Reduction ratio (numerator)] is correct. If not, refer to (Note 1). If yes, proceed with the next check. 4, Press the [SET ] key @ to display “H-06" 5. Press the [=] key ©) to display “H-07” t 6. Press the | SET | key @ to display the parameter @ value. Check if the displayed [H-07 Reduction ratio (denominator)] is correct. If not, refer to (NOTE 1) 7. When parameter value has been changed, turn off and then on the power to enable the new setting 8. Cheek that the values of [H-06] and [H-07] have actually been changed. When you change the spindle speed reduetion ratio, you need to allow parameter writing of the UC-93 Inverter. Refer to Appx."4-3-3 Operation Panel of UC-93 Inverter”. Next, change the parameter referring to "11-3-8 Parameter Change” 59Spindle Speed Reduction Gear Ratio of UC-93 Spindle Inverter Inverter Parameter No Set value 106 1 Spindle Speed Reduction Gear Ratio $sv2-1039 | (Numerator) uu ssve-7200 | 07 1 Spindle Speed Reduction Gear Ratio S$V2-1039 | (Denominator) 36 When parameters have been changed, turn off and then on the power 607-2, Feed Axis Controller When t the inverter are controlled by spindle rpm command which is external output signal, the set value of the spindle electronic gear ratio (Parameter No, H-28,29) needs to be changed in accordance with the Selfeeder model Check if the parameters have been set on the UC-81A Controller in accordance with the following chart Parameters are protected. If parameter change is necessal Apps."4-8 Parameter Protection Cancellation”, y, refer to When the UC-93 Inverter is not controlled through the UC-81A Controller, the spindle speed command cable (ORD-COM) does not need to be connected to the inverter. The spindle rotation speed (SO ~ $7) which is defined through the controller program cannot be commanded to the inverter. Therefore, the spindle rotation speed needs to be commanded by the inverter setting speed (U-10), or by the multi-speed command. In this case, fully understand the details of the inverter parameter U-00 (speed command selection) when changing it. Be careful that the circuit is different from that described in Appx."3"1 Standard Connection Example”, [LBP Fer connection example of controller and inverter, refer to "6-5-5 Spindle RPM Command Circuit” + For changing method of parameter, refer to Appx. “4-3 Parameter Protection Cancellation” Selfeeder Model | Parameter No Name Set Value Ga Spindle Hlsotronte Gear Ratio ssv2-7200 H28 _lovumerator) 1 Hap [Srimdle Electronic Gear Ratio 29 l(Denominator) moe [Spindle Electronic Gear Ratio S8v2-1089 428 lovumerator) 56 eo: Tay [Spindle Electronic Gear Ratio n 29 |Denominator) fy ‘When the controller and the inverter are not connected with analog output, the spindle rpm (S0~S7) entered in the program of the controller is not put out to the inverter. Therefore, the spindle rpm can be set using the inverter panel without changing parameter 61Chapter 8. Types of Drilling Pattern Definition of Terms 8-1. Item Code Name Unit Description Second Origin ‘Second origin point can be set in addition to machine zero, for the purpose of reducing drilling time, ete, Set "0" when second origin is not required. Enter coordinate value defining machine zero as 0 do~a5 Cutting Length. mm To be set for deep hole drilling or for feed changes in operation. Enter length of drilling. Cutting End mm Stroke forward limit. Enter coordinate value defining machine zero as “0° FO~FS Cutting Feedrate mm/min mm/rev Feedvate applied for cutting work Two types of feedrate are used; "mm/min" or "mmirev". Unit for feedrate is preset in "H-16" of the machine model parameter. A The value is very different between mm/min and mnvrev. When H16 parameter is changed please ‘check spindle rpm(Sx) and feed rate carefuly. If they are wrong, it might be broken machine. FF Rapid Feedrate m/min Max. value is preset to 200mm/sec by parameter. Entering as drilling data is not required This value is used for rapid motion automatically. HO, H1 Dwell HO: Engaging dwell Spindle needs several sees to reach preset rpm from its start. (Spindle needs Max. 1 secs to reach preset rpm from its start.) H1: Dwell at cutting end "0" input ~~ No dwelling. "100" input ~ It stops at forward limit. It restarts rest of its operation by external input Gtart-up). It returns to second origin or machine origin by zero return input, when it stops. Cutting Start Point mm Point where rapid feed switches to cutting feed Usually set approx. Imm before a tool interferes with workpiece Enter coordinate value defiining machine zero as "0". 62Item Code’ Name Unit Description 80~87 Spindle rpm mint Define spindle rpm. The set value is able to out, put to inverter by spindle rpm command (out put voltage). Please refer to 6-5-3 External Input Signal Circuit a Setting Sx=0 causes Alarm No.22. Overlap Distance To be set for step drilling worl For pattern No.02 or 07, it is determined by amount of chip removal and coolant supply For pattern No.03 or 08, set 0.5~ Imm to prevent drill from coming contact with machined hole bottom in rapid feed. 638-2. Drilling Pattern ‘The controller has 13 patterns of drilling work. ‘To operate the Selfeeder, select most appropriate pattern from the drilling patterns listed below. @Drilling Pattern List Chamfering No.1. item Ref. Ne Drilling Pattern Application See. o1 Drilling For blind hole and through hole drilling. S21 For deephole drilling and generally called step High Speed drilling. Because drill does not pull out of. 02 | Deeprhole Drilling | workpiece at any steps, drilling time can be S22 (Step Drilling) reduced. Coolant might not reach drill nose every step. For deep-hole drilling and generally called step 4 drilling. Because drill pulls out of workpiece 03 Dep bok ee every step, coolant can definitely reach drill nose. | 8-2-3 ep Deine! Its drilling time is longer than that of pattern No.02, ; i For hollow pipe or aluminum sash drilling work, o4 Hole Pipe Dulin blank part can be fed at rapid feed to achieve Sod » 2 _| drilling time reduction. For spot facing after drilling. Also used to reduce 05 Daiiing £0 SPot | puury at the side drill pulls out of workpiece in e through hole drilling work. Dailling with | Used to reduce burr at sides drill comes into/pulls 06 82-6 Crawling Feed | out of workpiece. High Speed ‘Step movement is same as that of pattern No.02 07 | Deeprhole Drilling | Crawling feed can be used during drill ehamfering | 8-2-7 with Crawling Feed _| and penetrating to reduce burr. Deep-hole Drill ‘Step movement is same as that of pattern No.03. 08 Oe reline Font | Crawling feed can be used during drill chamfering | 8-2-8 with Crawling Feed and penetrating to reduce burr. we Crawling feed in chamfering and penetrating can 09 | Hollow Pipe Drilling |. ced in addition to pattern No.04 to reduce 82-9 with Crawling Feed |)" )* Drilling to Spot Crawling feed in chamfering can be used in co 10 | Facing with Crawling | dition to pattern No.05 to reduce bux: 82-10 11 | Inversed Spot Facing | Used for inversed spot facing and chamfering. S211 Hollow Pipe 12 | Multistage Drilling | Used for multistage feed of pattern No.09. with Crawling Feed 4g | Tvorstage Both Side | One more stage chamfering is added to pattern — | 5.9.458-2-1. Pattern No. 01 Drilling {Driling Data] i A: Second Origin (mm) Li Cutting Start (mm) E: Cutting End (mm) Fo: Cutting Feedrate (mm/min) a $0: Spindle rpm (min*) FF HO: Engaging Dwell (sec) H1: Cutting End Dwell (sec) y — yd FO p—™=--- Hl {Operation} Origin or Second Origin (A) Spindle rpm (S0), Rapid Return (FF) Cutting Start (L), Engaging Dwell (0) Rapid Return (FF) J Cutting Feed (FO) Cutting End (E), Cutting End Dwell (H1) = + Occurrence condition of Alarm No.2 (Abnormal program data) ADL, LEE, FO=0, + Use "Pattern No.05" for reducing burr at side dfil's going out of hole, and use "Pattern No.06' for reducing burr at both sides dril's coming into/going out of hole. + How to use engaging dwell Spindle needs Max.1 secs to reach preset rpm from its star. ‘SSV2-7200-~It requires 0.1 sec per 2,000min" increase ofspindle rpm, and 1 sec for 20,000min ‘SSV2-1038-—It requires 0.1 sec per 385min" increase of spindle rpm, and 1 sec for 3,950min”. If precise feed-in amount is required, use dwell until spindle reaches preset rpm. 658-2-2. Pattern No. 02 High Speed Deep-hole Drilling (Step Drilling) (Drilling Data) A: Second Origin (mm) Li’ Cutting Start (mm) E: Cutting End (mm) a0: Cutting Length (mm) U: Overlap Length (mm) 80: Spindle rpm (min") HO: Engaging Dwell (see) Hi: Cutting End Dwell (seo) [Operation] Origin or Second Origin (A) ] Spindle rpm (80), Rapid Return (FF) Cutting Start (L), Engaging Dwell (Ho) J) Cutting Feed (Fo), Cutting Length (€0) Rapid Return (FF) Rapid Return (FF), Return Length (U) { Cutting Feed (FO), Cutting Length (d0) Operate this step N times to reach Cutting End (E), Cutting End Dwell (H1) Note: Cutting Length (dO) of last step returns to origin point when it reaches Cutting End (E) regardless of preset value. ay + Occurrence condition of Alarm No.22 (Abnormal program data) ADL, LEE, FO=0, d0SU S0=0, Fx>0 and S) + Use Pattern No.07 for reducing burr at sides dril's coming intolgoing out of hole. + How to use engaging dwell Spindle needs Max.1 secs to reach preset rpm from its start ‘SSV2-7200-—It requires 0.1 sec per 2,000min" increase of spindle rom, and 1 sec for 20,000min". ‘SSV2-1039-—It requires 0.1 sec per 395min'' increase of spindle rpm, and 1 sec for 3,950min". If precise feed-in amount is required, use dwell until spindle reaches preset rpm. 668-2-3. Pattern No. 03. Deep-hole Drilling (Step Drilling) {Driling Data] A: Second Origin (mm) Li Cutting Start (mm) E: Cutting End (mm) do-dl: Cutting Length (mm) U: Overlap Length (mm) FO: Cutting Feedrate(mm/min) $0: Spindle rpm (min*) HO: Engaging Dwell (sec) Hi: Cutting End Dwell (sec) [Operation] Origin or Second Origin (A) qT ‘Spindle rpm (S0), Rapid Return (FF) Cutting Start (L), Engaging Dwell (HO) Cutting Feed (F0), Cutting Length (40) Rapid Return (FF), Pull out drill (41) mm from workpiece Rapid Feed (FF) to (U) mm aw: and start cutting with feedrate Rapid Return (FF) from end of first cutting, ‘om there (FO, 40) Rapid Return (FF), Repeat N steps Cutting End (B), Cutting End Dwell (H1) + Occurrence condition of Alarm No.22 (Abnormal program data) ADL, LEE, FO=0,d0 SU, L0 and Sx=0 + Cutting length (d1) is a distance of aril's pulling away from workpiece. By setting d1, chip removal and coolant supply to hole are performed effectively + fas much reduction of burr as possible is desired in drill chamfering or in dill penetrating, use "Pattern No.08" + Ifonly depth of cut (a0) at the first step is required longer, use "Pattern No.08" + How to use engaging dwell Spindle needs Max 1 secs to reach preset rpm from its start ‘SSV2-7200-~It requires 0.1 sec per 2,000min" increase of spindle rpm, and 1 see for 20,000min" ‘SSV2-1039-—It requires 0.1 sec per 395min” increase of spindle rpm, and 1 sec for 3,950min”. It precise feed.in amount is required, use dwell until spindle reaches preset rpm 678-2-4. Pattern No. 04 Hollow Pipe Drilling (Skip Drilling) (Drilling Data) A: Second Origin (mm) Li Cutting Start (mm) E: Cutting End (mm) d0-dl: Cutting Length (mm) FO-Fl: Cutting Feedrate (mm/min) $0-S1: Spindle rpm (min?) HO: Engaging Dwell (sec) H1: Cutting End Dwell (see) [Operation] Origin or Second Origin (A) Spindle rpm (0), Rapid Feed (FF) Cutting Start (L), Engaging Dwell (HO) 1 Cutting Feed (FO), Cutting Length (a0) Spindle rpm (SD), Rapid Feed (FF) Cutting Feed (F1), Cutting Length (41) Rapid Return (FF) ¥ Cutting End (E), Cutting End Dwell (H1) ADL, L2E,E-L< (d0+d1) d0>0 and Fo: Sx=0, Fx>0 and Sx=| + Used for driling angle pipe, alminum sash, etc. as well as hollow pipe + How to use engaging dwell Spindle needs Max.1 sees to reach preset rpm from its start ‘SSV2-7200—It requires 0.1 sec per 2,000min" increase of spindle rpm, and 1 sec for 20,000min"* ‘SSV2-1039-—It requires 0.1 sec per 395min" increase of spindle rpm, and 1 sec for 3,¢50min" If precise feed-in amount is required, use dwell until spindle reaches preset rpm Fy + Occurrence condition of Alarm No.2 (Abnormal program data) 688-2-5. Patter No. 05 Drilling to Spot Facing (Drilling Data) A: Second Origin (mm) Li Cutting Start (mm) orsin E: Cutting End (mm) d0: Cutting Length (mm) FO-F1: Cutting Feedrate (mm/min) =A —— 80-S1: Spindle rpm (min) Ho: Engaging Dwell (sec) HI: Cutting End Dwell (see) L (Operation) Origin or Second Origin (A) J Spindle rpm (S0), Rapid Feed (FF) Cutting Start (L), Engaging Dwell (HO) Rapid Return (FF) J Cutting Feed (Fo), Cutting Length (a0) Spindle rpm (81), Crawling Feed (FF) Cutting End (E), Cutting End Dwell (H1) EY + Occurrence condition of Alarm No.2 (Abnormal program data) ADL, LEE, E-L0 and FO= (E-L—d0) >0 and F Sx=0, Fx>0 and S: ~ How to use engaging dwell Spindle needs Max.1 secs to reach preset rpm from its star. ‘SSV2-7200-~It requires 0.1 sec per 2,000min" increase of spindle rpm, and 1 sec for 20,000min" ‘SSV2-1039-~It requires 0.1 sec per 395min" increase of spindle rpm, and 1 see for 3.950min" If precise feed-in amount is required, use dwell until spindle reaches preset rpm 69