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Synopsis PPT 1
Synopsis PPT 1
Synopsis presentation
by
Himanshu Poonia1
1
Heat Pipe
• Conventional heat pipes were invented around 1960 by Gaugler [1942] and Groover [1963]
• Heat Pipes are sealed Two-phase Heat Transfer Device.
2
Family of Heat Pipe
Closed End Open Closed Loop PHP Closed Loop PHP with
Loop PHP Check Valve
• Thermodynamic Principle:
Heat Addition, Rejection
4
Important Parameters in PHP design
Design Parameters
➢ PHP configuration Eötvös number = Ratio of gravitational force to surface tension force.
➢ Diameter
➢ Working fluid properties:
• Surface Tension Eo = Bo
2
= ( Eo )crit =
( liq − vap ) gDcrit
2
4
• Latent Heat
• Specific Heat
• Viscosity
• Pressure gradient
• Thermal Conductivity
Dcrit = 5.4 mm (water),
➢ Number of turns
➢ Size and capacity of the Evaporator and the condenser
Operating Parameters
➢ Heating power
➢ Filling ratio
➢ Inclination angle
5
Literature Survey
Filling
D Working Tube Orientation Cross-
Investigators Type N Ratio q(w) Outcome
(mm) Fluid Material Angle (o) section
(Vol %)
Water,
If number of turns greater than
Methanol,
Akachi et al. Copper. 80-
R113, 152,
[1996] - 0.7, 1.2 SS steel -90 to 90 Circular 50 - Orientation independent
R142b. 500
Al operation is possible and thermal
Liquid N2.
resistance is independent of q.
R142.
Maezawa et al. Bottom heat mode orientation is
R142b, 0-
[1996] OLPHP 1, 2 Copper 0,90,-90 40 Circular 50 best and top heat mode showed
Water 1400
poor performance.
Water,
Cai et al. Fluid with low latent heat is
CLPHP Acetone, Quartz,
[2006] 2.4,2.2 45,0 6, 25 Circular 50-60 0-600 prescribed to sustain oscillatory
OLPHP Ethanol, Copper
motion.
Amonia
Optimum charge ratio is in
Water,
Khandekar and between 25% to 65% depending
CLPHP 2 Ethanol, Copper 0,90 5 Circular 0-100 0-70
Groll [2006] on fluid. In horizontal mode PHP
R123
does not operate for all fluid.
A certain critical number of turns
Water, are required for horizontal
Charoensawan 5,7,11, 200-
CLPHP 2,1 Ethanol, Copper 0,90 Circular 50 operation. With increasing no. of
et al. [2003] 16,23 1100
R123 turns and diameter performance
improves.
6
Motivation of work
• BARC
Fluids tested in Heat Pipe and Operating temperature ranges
Fluids tested in PHP and their Boiling point
on a logarithmic temperature scale.
Operation of the PHP for multiple turns and aim for orientation
independent performance
8
Preliminary Investigation -Feasibility Test for fluids
Feasibility test -:
• Fluid behavior is visualized in PHP made up of Quartz tube
• Fluid behavior is analyzed from temperature measurement taken in PHP made of Copper tube
• Fluid is analyzed over important dimensionless numbers to PHP
Fluids tested -
• High temperature heat transfer fluids are selected - KoolGard, Olive oil, Therminol-66 and Dowtherm-A
• Reference fluids – Water and Ethanol
• Two identical two-turn CLPHP set-up was made from Copper and Quartz 3 mm (ID) and 5mm (OD)
• Thermocouples are attached at the copper PHP and quartz PHP is photographed using high speed camera
9
Schematic of CLPHP (Dimensions in mm) Photograph of CLPHP (Quartz)
Experimental Facility and Procedure
Experimental Procedure
➢Initial testing
➢Discharging of fluid
Operational Parameters
10
Schematic and photograph of the Experimental Facility
Results - Visualization
Therminol-66 Dowtherm-A
Water FT = 50-500 °C
FT = 50-500 °C
Heat Input = 0-150W
Observations:
➢ Stable initial distribution of liquid slug and vapor plug is observed after charging of fluid for all the tested fluids.
➢ Proper characteristic operation depicting the slug-plug flow, transition to annular flow and annular flow is observed for fluid water.
➢ With fluid olive oil, dominance of slug plug flow is observed. Formation of small bubbles is also observed. Slow movement of fluid is observed.
➢ With fluid KoolGard, stable operation is observed. Slug-plug flow and annular flow is observed over the operated conditions.
➢ With fluid Therminol-66, stable operation depicting the flow regimes – bubbly , slug-plug, transition to annular and annular flow is observed.
➢ With fluid Dowtherm-A, stable characteristic operation is observed. Oscillations and bulk flow circulation is observed. Flow regimes – slug-plug,
transition to annular and annular are captured. 11
Results – Temperature measurements
Water Ethanol KoolGard
Therminol-66 Dowtherm-A
Olive oil
Observations:
➢ With water and ethanol start-up temperature are observed to be 56°C and 76°C respectively. Poper start-up and stable operation is observed.
➢ For fluids Dowtherm-A, Olive oil, KoolGard and Therminol-66 relatively high start-up temperatures 176°C, 180°C, 120°C and 260°C are observed.
➢ Proper and stable operation is observed for fluids KoolGard, Oilve oil and Dowtherm-A,.
12
➢ Fluid Therminol-66 is observed unsuitable to PHP, as disintegration of the fluid is observed at high temperature.
Results –Dimensionless analysis
Heat flux in a PHP depends on large number of parameters: Theoretical values of dimensionless numbers are
Q = f(ΔT, g, h, K, ρ(v), ρ(l)-ρ(v), C(p), σ, µ, D, L) calculated over the saturated conditions prevailing
for the fluids inside the PHP
Using Buckingham’s theorem, various π terms are Water – 30-110°C, Ethanol – 30-90°C,
find out and their combination gives important Dowtherm-A – 50-300°C
Dimensionless numbers
Observations
➢Bo , ratio of gravitational to capillary force, is a design parameter to the PHP.
➢Ja is the ratio of latent to sensible heat transfer. For a fluid with low Ja, will have
evaporation more quickly generating small bubbles even at small quantity of heat thus
providing the pumping action required for transporting the fluid.
➢Pr is the ratio of momentum diffusivity to thermal diffusivity. A large value specific
heat would carry large heat, also large value of viscosity would take large time to
cross a particular section and thus provide sufficient time for heat transfer.
➢Ku represents the ratio between the heat flux and the critical heat flux. High value
of Ku indicates the operation near the critical limit.
13
Important findings
➢Visual observation shows fluids behaved differently during operation, which in fact is
due to the dependence of PHP on thermo-physical properties
➢The start of heat transfer of fluids – Dowtherm-A, Olive oil, KoolGard, Therminol-66 is
observed at high temperature 176°C, 180°C, 120°C and 260°C respectively; compared to
fluids water and ethanol, which are found to start heat transfer at 56°C and 76°C
respectively.
➢Observing the stable high temperature operation of the PHP with fluid dowtherm-A, the
fluid is considered to study in detail over the major operational parameters of the PHP.
14
Thermal hydraulics of a three-turn CLPHP with water and dowtherm-A
Parametric Variation
θ β
Working Fluid Filling Ratio Inclination (°) Furnace Condenser
(%) Temperature (°C) Temperature (°C)
Water 40, 50, 60 θ = 0, 15, 30, 45, 60, 75, 90 100, 150, 200, 250 20 Z X
β = 0, 15, 30, 45, 60, 75, 90
Dowtherm-A 50, 60, 70, 80 θ = 0, 15, 30, 45, 60, 75, 90 200, 300, 400, 500 20
β = 0, 15, 30, 45, 60, 75, 90
Data reduction
Observations
• PHP starts operation when FT 100°C
• At FT 100°C high amplitude, low frequency
oscillations are observed. At this condition,
rare exchange of fluid among the adjacent
channels is depicted by signals of adiabatic
channels
Observations
• With increase in heat input increase in frequency of oscillations is observed. At FT 150°C, stable self
sustained oscillatory flow behavior is observed.
• Further, at high heat input (FT 200-250°C) dominance of bulk circulation is observed with local oscillatory
17
flow.
Results- Water (3-turn CLPHP)
FT 100°C FT 150°C
5 5
4 4
Amplitude
Amplitude
3 3
2 2
1 1
0 0
0.00 0.01 0.02 0.03 0.04 0.05 0.00 0.01 0.02 0.03 0.04 0.05
Frequency Frequency
FT 200°C FT 250°C
5 5
Observations
• At FT 100°C high amplitude, low frequency 4 4
Amplitude
Amplitude
oscillations are observed. 3 3
18
Results- Water (3-turn CLPHP)
Observations
• With increase in heat input increase in heat
transfer is observed.
• At FT 250°C, heat transfer rate of 160 W is
observed.
Observations
• With increase in heat input decrease in
thermal resistance is observed.
• At FT 250°C, a low thermal resistance of
0.18 °C/W is offered by the device. 19
Results- Water (3-turn CLPHP)
Observations
• For the three filling ratios, proper operation of the PHP is observed.
• For FR 40%, during start-up (FT 100°C) low frequency large amplitude oscillations are observed. With increase in
heat input stable operation with dominance of oscillatory flow is observed.
• With increase in filling ratio (FR 50%), decrease in amplitude of oscillations is observed during start-up at FT
100°C. With increase in heat input oscillatory flow is observed. At high heat input (FT 250°C) tendency to bulk
flow circulation is seen.
• At FR 60% stable start-up is observed. Low amplitude and high frequency oscillations are observed at the
evaporator section. With increase in heat input oscillatory and circulatory flow behavior is observed. At high heat
input dominance of bulk flow circulation is observed.
20
Results- Water (3-turn CLPHP)
Plot of thermal resistance for three filling ratio at different heat input at 90 ° inclinations
Observations
• When FT 100 °C, high thermal resistances are observed as the developed pressure differential between the
evaporator and the condenser section is low for transporting the fluid across the two end section.
• For FT 150-250 °C, low thermal resistance are observed for the three filling ratios.
• With increase in heat input decrease in thermal resistance is observed
• FR 40% is observed to offer least thermal resistance 0.18 °C/W at 250 °C.
21
Results- Water (3-turn CLPHP)
Effect of Inclination – fluid flow behavior
FR 50% 0° 30 ° 60 °
0° 30 ° 60 °
• At 0° inclination, operation of the PHP is not observed. With increase in inclination, as gravitational assistance comes
in, PHP starts its operation. At low inclinations (30°) proper start-up and operation at low heat input is observed, yet at
high heat input performance is observed to degrade. For 45° - 90° inclination proper start-up and stable operation for all
the heat input is observed.
• For β variation, improvement in performance compared to θ variation is observed due to increase in gravitational
22
assistance. Also unidirectional flow inline with geometry is depicted by the device for β variation.
Results- Water (3-turn CLPHP)
Effect of Inclination – heat transfer characteristics
FR 40% FR 50% FR 60%
Observations
• For the three fill ratio, for both variation decrease in thermal resistance with increase in heat input is observed.
• For β variation, early start-up for lower inclination is observed compared to θ variation.
• For β variation, improvement in performance compared to θ variation is observed for all inclinations due to increase
in gravitational assistance. 23
Results- Water (3-turn CLPHP)
Observations
• For FR 40%, 90° inclinations, when FT crosses 350 °C, a sudden increase in evaporator temperature is seen and the
two consecutive adiabatic channels attain similar constant temperature. This indicates dry out of evaporator and
stop over of flow movement.
• For FR 50%, 90° inclinations, this behavior is observed when FT crosses 370 °C.
• For FR 60%, 90° inclinations, this limit of dry out is further pushed to 400 °C.
• This behavior could be attributed to increase in fluid inventory inside the system and thus the availability to the
evaporator section.
24
Results- Dowtherm-A (3-turn CLPHP)
Effect of Heat input – fluid flow behavior
FR 70%, 75° inclinations
Observations
• PHP does not starts operation when FT 200 °C
• At FT 300°C, PHP starts its operation. With few initial
oscillations, fluid flow behavior takes bulk flow
circulation.
• With increase in heat input (FT 400-500°C), slight increase
in evaporator temperature is observed. The attained
behavior of bulk flow circulation is maintained. No flow
reversal is observed.
25
Results- Dowtherm-A (3-turn CLPHP)
Observations
• With increase in heat input decrease in
thermal resistance is observed.
• At FT 500°C, a low thermal resistance of
0.21°C/W is offered by the device.
26
Results- Dowtherm-A (3-turn CLPHP)
27
Results- Dowtherm-A (3-turn CLPHP)
Effect of Filling ratio – heat transfer characteristics
Plot of thermal resistance for four filling ratio at different heat input at 90° inclinations
Observations
• For FR 50%, no operation is observed, thus high thermal resistances are observed. Further increase in thermal
resistance is observed with increase in heat input.
• For FT 300-500°C, low thermal resistance are observed for the three filling ratios (60%, 70% and 80%).
• With increase in heat input decrease in thermal resistance is observed
• FR 70% is observed to offer least thermal resistance 0.25°C/W at 500°C.
28
Results- Dowtherm-A (3-turn CLPHP)
Effect of Inclination – fluid flow behavior
FR 70% 0° 30 ° 60 °
0° 30 ° 60 °
• At 0° inclination, operation of the PHP is not observed. With increase in inclination, PHP starts its operation. At low
inclinations (30° )proper start-up and operation at low heat input is observed, yet at high heat input performance is
observed to degrade. For 45° -90° inclination proper stable operation for all the heat input is observed.
• For β variation, improvement in performance compared to θ variation is observed due to increase in gravitational
29
assistance. Also unidirectional flow inline with geometry is depicted by the device for β variation.
Results- Dowtherm-A (3-turn CLPHP)
Effect of Inclination – heat transfer characteristics
FR 60% FR 70% FR 80%
Observations
• For the three fill ratio, for both variation decrease in thermal resistance with increase in heat input is observed.
• For β variation, early start-up for lower inclination is observed compared to θ variation.
• For β variation, improvement in performance compared to θ variation is observed for all inclinations due to increase
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in gravitational assistance.
Results- Water and Dowtherm-A (3-turn CLPHP)
Plots of temperature signal of evaporator section and its power spectral density
70 172
Evap T (Water) Evap T (Dowtherm-A)
68
Temperature (°C)
Temperature (°C)
66 171
64
62 170
60
169
58
56
168
0 20 40 60 80 100 120 140 0 20 40 60 80 100 120 140
120 36
Magnitude
Magnitude
F1 = 0.04 F2 = 0.052
90 27 F1 = 0.0133
60 18
30 9
0 0
0.000 0.036 0.072 0.108 0.144 0.180 0.000 0.036 0.072 0.108 0.144 0.180
Frequency Frequency
Observations
• For water, power spectrum is observed to have frequency range from 0-0.11Hz. The dominant frequency is
observed at F(2)=0.052Hz and the corresponding dominant time period is 19.23s. This cycle time period is
consistent with the average time taken by 8 cycles to cover 150 sec.
• For Dowtherm-A, power spectrum is observed to be periodic one with a characteristic dominant frequency of
0.0133Hz. The corresponding time period is observed to be 75.19s 31
Important findings
❑For water in the operational domain the tested filling ratio exhibit characteristic
behavior. FR 40% is observed to offer least thermal resistance at FT 250C.
❑With fluid dowtherm-A, high temperature start-up and thereafter stable operation is
observed up to FT 500C. FR 50% is observed insufficient for proper start-up and operation
of the device. With FR 60%, 70% and 80% proper operation is observed at all heat input.
32
Performance evaluation of multi-turn PHP for industrial applications
33
Range of operating parameters
Dowtherm-A 14, 30 50, 60, 70, 80 θ = 0, 15, 30, 45, 60, 75, 90 200, 300, 400, 500 20
34
Results- Water (14-turn CLPHP)
Effect of Heat input – fluid flow behavior and heat transfer characteristics
Observations
• 14-turn PHP shows similar flow behavior trends as were seen for 3-turn PHP for variation of heat input
• 14-turn PHP transfer high heat transfer (325W) as compared to 3-turn PHP which is 160W at same operating conditions
14-turn 3-turn
Effect of Filling ratio – fluid flow behavior and heat transfer characteristics
Observations
• 14-turn PHP shows similar flow behavior trends as were seen for 3-turn PHP for different filling ratios
• 14-turn PHP exhibit low thermal resistances as were seen for 3-turn PHP.
• Unlike 3-turn PHP, diminishing effect of FR on the performance is observed with increase in heat input.
Effect of Heat input – fluid flow behavior and heat transfer characteristics
Observations
• 14 and 30-turn PHP shows similar flow behavior trends as were seen for 3-turn PHP for variation of heat input
• 14 and 30-turn PHP transfer high heat transfer (1500W and 3000W) as compared to 3-turn PHP which is 830W at same
operating conditions
Effect of Filling ratio – fluid flow behavior and heat transfer characteristics
Observations
• 14 and 30-turn PHP shows similar flow behavior trends as were seen for 3-turn PHP for different filling ratios
• 14 and 30-turn PHP exhibit low thermal resistances as were seen for 3-turn PHP.
• Unlike 3-turn PHP, diminishing effect of FR on the performance is observed with increase in heat input.
36
Results- Dowtherm-A (14-turn CLPHP)
Observations
• Three sets of experiments are performed to ensure repeatability of experiments. Plots shows that experimental
results are repeatable with high accuracy at high temperature.
• Hysteresis behavior is also studied. It is observed that there is minimal hysteresis (~5% at FT 300°C) in the
temperature measurements of the PHP.
• In order to ensure the stability of the fluid flow behavior, a long duration run is experimented for 4 hours. Results
indicate the stable fluid flow behavior of the device with the fluid.
37
Important Findings from Present Study
➢ With temperature limits FT - 100 ˚C at evaporator section and 20 ˚C at condenser section, the device is found to
be in threshold Domain. Proper operation is observed up to FT - 250 ˚C once threshold is crossed.
➢ At the tried filling ratios 40%, 50% & 60% , the CLPHP is observed to perform properly.
➢ With temperature limits FT - 200 ˚C at evaporator section and 20 ˚C at condenser section, the device is found to
be in threshold Domain. Proper operation is observed up to FT 600 ˚C, once threshold is crossed.
➢ Among the tried filling ratios 50%, 60%, 70% & 80% , the CLPHP is observed to perform well at FR 60% &
70%. Fr 50% seems insufficient as initial dry-out is observed & at FR 80% behavior of the device tends to
approach two-phase thermosyphon.
➢ Stable operation at high temperature is observed at which high heat transfer is observed.
➢ For FR 60% and 70%, orientation independent operation is observed at high heat input (FT 600 ˚C)
38
Scope of future works
➢ Compared to wicked heat pipe, very few conventional fluids are tested in PHPs. For
higher range of temperature, different heat transfer fluids of respective range could be
tested.
➢ For practical implementation, long duration testing of high temperature PHPs should be
done.
➢ Apart from temperature measurements, other parameters like instantaneous flow and
pressure measurements could be done.
➢ Surface or geometric modifications in the evaporator and the condenser of the PHP
should be attempted to enhance its capability.
39
References
3. Khandekar, S. Thermo-hydrodynamics of Closed Loop Pulsating Heat Pipes, Phd Thesis at IKE, Stutgart,
Germany, 2004.
4. Akachi, H., Polášek, F. and Štulc, P., Pulsating Heat Pipes, 5th Int. Heat Pipe Symposium, Melbourne,
Australia, pp. 208-217. 1996.
5. Khandekar, S. Groll, M. Insights into the Performance Modes of Closed LoopPulsating Heat Pipes and Some
Design hints. 18 th National & 7 th ISHMT-ASME Heatand Mass Transfer Conference, January 4-6, 2006,
IIT Guwahati, India.
6. Maezawa, S., Nakajima, R., Gi, K., and Akachi, H., Experimental Study on ChaoticBehavior of
thermohydraulic Oscillation on Oscillating Thermosyphon, Proc. 5thInternational Heat Pipe Symposium, pp.
131–137, Melbourne, Australia, 1996.
7. Cai, Q., Chen, C. L., and Asfia, J. F., Operating Characteristic Investigations in Pulsating Heat Pipe, ASME J.
Heat Transfer, vol. 128, pp. 1329–1334, 2006.
8. Charoensawan, P., Khandekar, S., Groll, M., and Terdtoon, P., Closed Loop Pulsating Heat Pipes, Part A:
Parametric Experimental Investigations, Applied Thermal Engineering, vol. 23, no. 16, pp. 2009–2020, 2003.
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Thank you
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