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Analysis of AAC Precast Lintels Embedded in Walls Different Construction
Analysis of AAC Precast Lintels Embedded in Walls Different Construction
830
DOI: 10.1002/cepa.830
F U L L PA P E R
KEYWORDS
AAC, Aramis, compression strength, cracks, lintel
1 INTRODUCTION prefabricated lintels made of AAC, the main purpose of which was to
analyze the cracking and failure mechanism development of lintels in
The reinforced concrete prefabricated elements used in construc- various static arrangements: as a beam acting with the masonry and
tion and made directly on the construction site are created on the the beam partially restrained at the support (in the core), a simply sup-
basis of engineering calculations. Prefabricated lintels must meet the ported beam. Some of the research models were monitored using the
requirements of the standard [1] and in addition to engineering calcu- Aramis system for noncontact measurement of the displacement.
lations, they undergo strength tests in accordance with the require-
ments of the standard [2]. Self-supporting lintels are examined in a 2 EXPERIMENTAL TESTS
free-supported beam scheme, whereas composite lintels are examined
with an additional superstructure of several layers of masonry com-
2.1 Test models and test procedure
ponents. In fact, the static scheme adopted in the studies and in the
project does not necessarily reflect the actual work of the lintel after Research was carried out on prefabricated, reinforced lintels made of
being built into the wall. This may be affected by the unexpected coop- aerated concrete loaded in various static schemes. Full-size models of
eration of the lintel with the wall, partial restraint on the support, and walls were made with openings covered with lintels, differentiating
material parameters deviating from the assumptions. their construction by means of restraining with reinforced concrete
In the case of reinforced prefabricated lintels made of autoclaved cores that would affect lintel work. The tests of wall fragments map-
aerated concrete (AAC), there is a significant difference in the required ping the zone above the window opening were also made. The lintels
minimum length of the masonry support to the precast concrete prod- were also examined in four-point bending scheme.
ucts. According to the standard [3], the minimum length of the lin-
tel support on the masonry resulting from the condition of safe load 2.1.1 Walls
transfer is 90 mm. However, the standard [2] increases this length The walls were made as a nonconfined, confined along their perimeter,
to 100 mm due to the correct anchoring of the reinforcement. Due and confined along their perimeter and at the window opening. There
to the lower compressive strength and the negligible load-bearing was one layer of masonry above the lintel in all walls. The tests were
capacity anchorage of the reinforcement through adhesion in AAC ele- performed for six walls. The basic series marked as MNSO consisted
ments, manufacturers require that the length of the support on the of two models of nonconfined walls (Figure 1a). Other two basic series
masonry is at least 200 mm. The article presents the results of tests of included two models: first confined along their perimeter, marked as
c 2018 Ernst & Sohn Verlag für Architektur und technische Wissenschaften GmbH & Co. KG, Berlin.
F I G U R E 1 A view of test models from the series (a) MNSO, (b) MSO, and (c) M2SO
Source: Author.
MSO (Figure 1b), and second with additional vertical reinforced con- 2.1.2 Models series MIII-N
crete cores at vertical edges of a window opening that were marked
In addition to full-size wall research, experimental studies of smaller
as M2SO (Figure 1c). The model walls were 4.43 m long. Their height
models mapping the zone over the window opening were also carried
with the reinforced concrete rim was 2.49 m. Window openings in each
out. Four models were made with one course of the masonry units
model were 1.55 m wide and 0.97 m high.
above the lintel with the height of a full masonry unit. The width of
Masonry walls were made of aerated concrete blocks, mortar, and
the window opening was 1500 mm. The lintels were supported on
lintels, which were presented in [2–4]. All elements were tested 28
two courses of wall elements laid on a reinforced concrete beam. The
days from finishing works. In the models of M2SO series, ends of pre-
length of the model was 2680 mm and the height to the lower surface
fabricated lintels were crushed, and longitudinal reinforcement of lin-
of the rim was 960 mm. The models complemented the NIII-N series
tels was anchored in vertical reinforced concrete cores. While testing
research presented in [5]. The view of the research model and a spe-
the lintels, some parts of walls around an opening window were also
cially designed test stand is shown in Figure 4. On the one side of the
tested. This paper only presents the results for lintels.
models, research was carried out using the Aramis system and on the
The models were tested on a test stand (Figure 2), like in the
other side the lintel deflection was measured with standard linear vari-
tests [2]. Only the arrangement of vertical ties and crossbeams over the
able differential transformer (LVDT) sensors. Loads were caused by
lintel was slightly modified. One pair of ties was fixed at the midspan of
a 1000 kN range hydraulic actuator. Through the layout of traverses,
the lintel, and two remaining pairs were fixed at the spacing of 1.5 m,
the load is applied in four points equally spaced on the upper surface
symmetrically in relation to the window opening, each at one side of
of the rim. A reinforced concrete rim with cross-sectional dimensions,
the opening. The ties were loaded by hydraulic piston below rigid RC
b = 180 mm and h = 220 mm (width and height), laid on the masonry
slab (the laboratory ceiling). Crossbeams were loaded by actuator fixed
on the thin mortar layer. Before the vertical load was applied, horizon-
to steel frames that were fixed to the rigid RC slab. A view of models on
tal stresses of a value not exceeding 0.1 MPa were introduced through
the test stand is shown in Figure 3.
the steel tension-bearing system for simulating deformation limits of
At first, the load was applied with hydraulic actuator (each pair of
wall continuity.
ties was loaded with 55 kN), which reflected load of the floor with 6.0 m
span. Then, the load was applied using the actuators fixed to the frames
until the failure of the support zone of lintels in the tested models. The 2.1.3 Lintels
displacements of lintels were recorded during the tests using inductive The lintels presented by Mazur et al. [4], tested in the simply sup-
transducers of displacement. Sensors were placed at both sides of the ported beam scheme in accordance with the recommendations of the
nonconfined walls (the models MNSO-Z1 and MNSO-Z2). In confined standard [1], were destroyed as a result of the loss of load-bearing
walls, the sensors were placed at one side of the model. The other side capacity of the longitudinal reinforcement anchorage. The tested
was used to measure deformations of the window area (the models element marked A4 is a supplement to these tests. In fact, the lintel
MOS-Z1 and M2SO-Z2) or wall areas outside of the window opening rests on the wall over the entire length of the support zone, which
(the models MSO-Z2 and M2SO-Z1) using the Aramis software. must be described by the manufacturer in the case of prefabricated
DROBIEC ET AL . 369
F I G U R E 2 Test stand and loading scheme of models from the following series: (a) MNSO, (b) MSO, and (c) M2SO. Notations: 1, LVDT; 2, steel
tendon fastened to piston jacks; 3, crossbeams; 4, dynamometer; 5, hydraulic actuator; 6, rim and reinforced concrete core; 7, steel frame
Source: Author.
F I G U R E 3 A view of test stand for elements from the following groups: (a) MNSO, (b) MSO, and (c) M2SO
Source: Author.
elements. Therefore, in order to better reflect the behavior of the mortar layer for thin welds. Two methods of laying the sheets were
lintel in the support zone and improve the anchoring conditions of the considered. In the first case, two sheets were directly under the beam,
longitudinal reinforcement in the support zone, the lintels tested in supporting it from both sides over the entire backrest zone (G series).
the F and G series are supported on plates covering the entire length In the next case (series F), the second sheet was retracted to the out-
of the backrest. The beams were deposited on the sheets on the thin side so that its edge was in the theoretical support point analogically
370 DROBIEC ET AL .
F I G U R E 4 Model series NIII-N: (a) the view of test model, (b) the view of test stand and loading scheme, and (c) the view of test stand witch
specimen. Notations: 1, induction gauge; 2, prestressing tendons; 3, springs in the slideway; 4, force gauge; 5, spherical bearing; 6, steel sheet; 7,
bearing; 8, hydraulic jack; 9, reinforced concrete core; 10, wooden plates
Source: Author.
F I G U R E 5 The view of test stand and loading scheme of models from the following series: (a) A, (b) F, and (c) G. Notations: 1, hydraulic actuator;
2, fixed bearing; 3, sliding bearing; 4, dynamometer; 5, LVDT; 6, steel sheet
Source: Author.
to the elements of the series A. The case of lintel support in the G additional displacement sensors measuring displacement of the end
series corresponds to the case of lintel placed on the wall and loaded of the longitudinal reinforcement rod were installed at the ends of the
by ribs of multirib ceiling during assembly phase. Due to the cracks beams, indicating the loss of the anchorage bearing capacity. The view
observed in preliminary tests [4] along the longitudinal reinforcement, of test stand and loading scheme of lintels is shown in Figures 5 and 6.
DROBIEC ET AL . 371
F I G U R E 6 View of the test stands for testing lintels of series: (a) A, (b) F, and (c) G
Source: Author.
F I G U R E 7 Crack development in the models series MNSO: (a) first cracks and (b) failure state
Source: Author.
F I G U R E 8 Crack development in the model MSO-Z1: (a) first cracks and (b) failure state
Source: Author.
2.2 The course of the test results of 0.25 mm. An increase of loading caused cracks in the masonry
units located between the lintel and the rim. Simultaneously, cracks
2.2.1 Walls
in bed joints located between the middle part of top edge of lintel and
Deformations and cracks in the lintels were analyzed using the con- masonry units were observed. These horizontal cracks propagated
ventional measurement methods as walls by Aramis software, where toward the lintel's ends. In further load, a diagonal crack appeared in
images were read and processed. Cracks in the nonconfined walls (the the lintel (Figure 8a), began at the top edge of the lintel and followed
models MNSO) appeared at the load of 80 kN and a deflection at toward to edge of the support. Next increase in the load caused
midspan of the lintel was equal to 0.8 mm. First, cracks were observed development of a similar and symmetrical crack pattern of the lintel
in the support zone and developed toward the upper edge of the lin- and surrounding area of window opening.
tel (Figure 7a). An increasing load caused diagonal cracks near the An increase in loads caused greater length and width of the crack
lintel support. Subsequent cracks developed over the support. At the and the formation of subsequent diagonal cracks (second-order cracks)
moment of maximum load equal 189 kN (model MNSO-1) and 196 kN at the support, and in the masonry units below the support and over
(model MNSO-2) corresponding deflection was equal 9.5 mm in model the lintel. A crack developed in the top surface of the reinforced con-
MNSO-1 and 7.6 mm in model MNSO-2 (Figure 7b). crete rim over the lintel support (Figure 8b). The ultimate load-bearing
In the wall confined along its perimeter (the model MSO-Z1), cracks capacity was exceeded as a result of failure of the lintel and masonry
induced by bending perpendicular to the longitudinal axis appeared units at its support. The maximum destructive force for the lintel was
in the central part of the lintel at the load of 50 kN and the deflection 207 kN, and the corresponding deflection was 7.7 mm.
372 DROBIEC ET AL .
F I G U R E 9 Crack development in the model M2SO-Z2: (a) first cracks and (b) failure state
Source: Author.
F I G U R E 1 1 Stages of crack development in the model: (a) NIII-NI3, (b) NIII-NI4, and (c) NIII-NI5
Source: Własne.
2.2.3 Lintels
In element A4, cracks appeared at a load of 9.5 kN and a deflection of
1.5 mm. The destruction was caused by the loss of the load-bearing
capacity of the longitudinal reinforcement anchorage and the maxi-
mum load value was 28.8 kN and the corresponding deflection 4.5 mm.
The models 1 and 2 of the F series were cracked at a load of about
10 kN (F1) and 8 kN (F2) and a deflection of 1.0 mm. The destruction
of the both of the beams occurred at a force of 21 kN and a deflec-
tion of 3.4 mm (F1) and 4.9 mm (F2). The F3 lintel was prematurely
damaged as a result of a reinforcement defect. Its results will not be
taken into account in further analysis. In the G series, the models were
scratched at 12.1 kN (G1), 14.0 kN (G2), and 131 kN (G3), and the cor-
responding deflections were, respectively, 1.4 mm (G1 and G2 models)
and 1.6 mm (model G3). The destructive force and the corresponding
FIGURE 12 Relationships between the lintel load and deflection
deflection amounted to 32.8 kN and 5.3 mm in the G1 model, 39.0 kN
Source: Author.
and 5.4 mm in the G2 model, and 28.3 kN and 4.7 mm in the G3 model.
Figure 13 presents diagrams of load deflection dependence for each
In the NII-NI6 model, first, the head joint was widened between the test series of lintels.
masonry units above the lintel at a load of 32 kN and the deflection The influence of the mode of the lintel support (through bearings
of the lintel 0.1. As the first one on the lintel, there appeared a crack and plates with a larger contact surface) on the load capacity of the
from the upper edge above the support zone with a load of 93 kN and lintels was negligible as presented by Vermeltfoort [7]. In the tested
a deflection of 0.4 mm. With a load of up to 103 kN and a deflection of lintels, the G-series elements obtained significantly higher values of
0.5 mm, a crack propagated from the lower edge of the lintel. Masonry breaking force and deflection in relation to the elements of series A
units under the lintel support were created at a load of 295 kN and a and F. However, all lintels were destroyed in the same way regard-
deflection of 5.4 mm. The maximum load value was 345 kN and its cor- less of the method of the support. First, cracks were created from the
responding deflection was 9.4 mm. In Figure 12, load deflection rela- bending moment under the point of load application and subsequent
tionship of series NIII-NI is shown. The results of the research were cracks were formed in the area between the points of application of
compared with the results of the numerical analysis (made in the Atena the load (Figure 14a). As the load increased further, the cracks prop-
2D program) presented in [6] and with the results of the other models agated toward the upper edge of the lintel and increased the opening
in this series. width. Cracks caused by bending that arise under the load application
374 DROBIEC ET AL .
F I G U R E 1 3 Relationships of load deflection and load displacement of longitudinal reinforcement in series: (a) A, (b) F, and (c) G
Source: Author.
F I G U R E 1 4 Stages of crack development in the model series: (a) first cracks, (b) cracks at ultimate state, and (c) cracks at ultimate state
Source: Author.
site had a characteristic curved shape that according to Kostynia and 3 ANALYSIS OF TEST RESULTS
Kaszubska [8] means the effect of a weak reinforcement anchorage.
After reaching the maximum force, diagonal cracks were created that The permissible standard deflection of the lintel should not be greater
could change into horizontal cracks running at the level of the longi- than leff /500. In the case of the analyzed lintels and effective span
tudinal reinforcement (Figure 14b) or horizontal cracks were directly leff = 1666 mm, their deflection cannot be greater than 3.33 mm. In the
connected to the cracks from bending (Figure 14c). study of lintels series A, F, and G, the first scratches were created at the
DROBIEC ET AL . 375
deflections representing 30–50% of the permissible deflection and the In the case of wall models (walls on a natural scale and NIII-N series),
cracking forces constituted from 33% to 61% of the destructive force. there is no sudden loss of load-bearing capacity due to the presence
At the time of failure, the deflection exceeded the allowable value from of a reinforced concrete rim and additional stresses in the area of the
1% to 63%. In the elements of the NIII-N series, cracks occurred at the lintel support restoring the concrete. Large vertical displacements in
level of deflection of the lintel from 6% to 25% of permissible deflec- the middle of the lintel span causes the horizontal displacement of the
tion. Cracking forces ranged from 17% to 40% of the maximum load. At longitudinal reinforcement of lintels in the support area without hor-
the time of obtaining the maximum load value of the models, the deflec- izontal cracks observer in series A, F, and G tests. In masonry models,
tion of the lintels ranged from 156% to 332% of the allowable deflec- load-bearing capacity is reached as a result of splitting the masonry
tion. In the case of wall in the natural scale tests, the cracks occurred units and crushing lintels in support zones or excessive destruction
at deflection and strength, constituting from 8% to 24% permissible of the rim. The lintel's crack in the support area running from the
deflection and from 19% to 42% of the destructive load, respectively. upper edge indicates the occurrence of a positive supporting bending
Values of lintels deflection at the maximum load value ranged from moment. As numerical analyses have shown [6] the value of the posi-
216% to 557% of the limit value. Table 1 summarizes the results of the tive bending moment on the support may be greater than in the span.
research. Therefore, the lintel reinforcement should have the appropriate area
In the case of lintels examined as beams, horizontal cracks occurred and anchorage bearing capacity.
rapidly and were caused by the loss of the load-bearing capacity of the
longitudinal reinforcement anchorage. The bending of the horizontal
stirrup arm and the indication of displacement sensors at the ends of 4 CONCLUSIONS
the longitudinal reinforcement undoubtedly confirm the loss of load
capacity of the longitudinal reinforcement anchorage. The displace- On the basis of the conducted experimental tests, the following conclu-
ment of the longitudinal reinforcement takes place on one side of the sions can be drawn:
lintel and starts already at the load level constituting 70% of the break-
ing load. Analysis of the correct anchoring of reinforcement in the sup- • examination of the lintels in accordance with the standard [2] in a
port zone is presented in [9], which shows the dangerous phenomenon simply supported beam scheme does not reflect the lintel behavior
of rapid destruction of the element. after being built into the wall but only at the assembly stage
376 DROBIEC ET AL .
• results from three test series demonstrated the greatest concentra- 4. Mazur W, Drobiec Ł, Jasiński R. Research of light concrete precast lin-
tion of stresses in the prefabricated lintel at its support, and not at tels. Procedia Eng. 2016;161:611–617.
the midspan of the element. This observation was confirmed by the 5. Drobiec Ł, Jasiński R, Mazur W. Precast lintels made of autoclaved
aerated concrete: tests and theoretical analyses. Cem Wapno Beton.
numerical analysis [6]
2017;5:399–413.
• in all tested models of lintel embedded in wall (despite the different
6. Mazur W, Drobiec Ł, Jasiński R. Research and numerical investigation of
wall construction), cracks running from the upper edge of the lintel masonry—AAC precast lintels interaction. Procedia Eng. 2017;193:385–
occurred in the support area of the lintel and were caused by a posi- 392.
tive bending moment 7. Vermeltfoort AT. Efect of Support Conditions on Lintel-Masonry
Interaction. 11th Canadian Masonry Symposium, Toronto, Ontario,
• the sequence and location of cracks in the tested walls were differ-
May 31–June 3; 2009.
ent, however, the final distribution of cracks was very similar, and
8. Kostynia R, Kaszubska M. Influence of nonmetallic flexural rein-
• the load-bearing capacity of the lintels tested without the masonry forcement on failure mechanisms and shear capacity of concrete
units and a rim was nearly 10 times lower than the load-bearing beams without transversal reinforcement. J Civil Eng Environ Architect.
2017;34:247–258.
capacity of the wall models.
9. Kuene K, Boutros M. Details of reinforcement of autoclaved aerated
concrete lintels for shear and anchorage. Mater Struct. 1998;31:536–
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