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Welding Product Programme: Duplex and Super Duplex Stainless Steel
Welding Product Programme: Duplex and Super Duplex Stainless Steel
Applications :
• De-salination equipments
• Pumps, Pressure vessels, Tanks, Piping, and Heat
Duplex stainless steel exchangers in the Chemical processing industry
• Piping, Tubing, and Heat Exchangers for the
• Duplex means « two ». Duplex stainless steels consist of the
two phases, Ferrite and Austenite and are often termed Ferri- handling of Gas and Oil
tic-Austenitic stainless steels. Typically, duplex stainless steels
have a microstructure consisting of approximately 50% ferrite • Effluent scrubbing systems
and 50% austenite.
• Pulp and Paper industry digesters, Bleaching
• Ferrite gives high strength and some resistance to stress equipment, stock-handling systems
corrosion cracking, the austenite provides good toughness,
and the two phases in combination give the duplex steels their • Rotors, Fans, Shafts, and Press rolls requiring
attractive corrosion resistance. combined strength and corrosion resistance
The most important alloying elements of duplex stainless steels • Cargo Tanks for Ships and Trucks
are Cr, Ni, Mo and N.
• Food processing equipment
Duplex stainless steel
Properties / Advantages Welding procedure
• High general corrosion resistance 1. Pre-heating treatment
To respect certain parameters as heat input and interpass
• Pitting and Crevice corrosion resistance superior temperature:
to SS316L, 317L austenitic stainless steel
• Preheating of Duplex Stainless Steels is not necessary and
• High resistance to chloride stress corrosion not recommended
cracking
• The temperature of the plates or pipes to be welded should
• High resistance to corrosion fatigue and erosion be about 20°C
• Good workability and weldability • Basic coated/type consumables give better impact values
than rutile/ acidic coating;
Phase balance
Too much ferrite (> 70 %)
• Ductility and toughness
• Corrosion resistance (Nitrides)
Inox 2209 Rutile-basic electrode with a duplex structure. Easy to weld in all positions,
AWS A5.4: E2209-17 except vertical down. Stable arc, regular drop transfer, easy slag removal,
For Duplex steels / rutile
EN 1600 / ISO 3581-A: finely rippled weld beads. The weld metal can be applied for operation tem-
E 22 9 3 N L R 3 2 peratures up to 250°C.
Inox 2509MoB Basic coated Super Duplex electrode(~ 40% ferrite). Weld metal is resistant
AWS A5.4: E2594-15 in chloride containing medias against pitting as well as crevice and stress
For Super Duplex steels
EN 1600 / ISO 3581-A: corrosion. Used for impellers and other components which require high
E 25 9 4 N L B 4 2 strength combined with corrosion attack. Pitting index: > 40.
TIG/MIG D22/09 Very low carbon content solid rod for GTAW / GMAW welding Duplex steels
AWS A5.9: ER2209 (austenitic-ferritic microstructure), such as Uranus 45N, 2205, 2304. Resis-
EN ISO 14343-A: For Duplex steels
tant in chloride containing media against pitting corrosion as well as crevice
W 22 9 3 N L and stress corrosion.
G 22 9 3 N L
TIG/MIG D25/09 Very low carbon content solid rod for GTAW / GMAW Duplex and Super
AWS A5.9: ER2594 Duplex Stainless Steels (austenitic-ferritic microstructure). Resistant in chlo-
EN ISO 14343-A: For Super Duplex steels
ride containing media against pitting corrosion as well as crevice and stress
W 25 9 4 N L corrosion. Pitting index (PREN): > 40.
G 25 9 4 N L
TIG/MIG D25/09W Very low carbon content solid GTAW rod for joining Duplex and Super Duplex
AWS A5.9: ER2594 Stainless Steels (austenitic-ferritic microstructure). Resistant in chloride
EN ISO 14343-A: For Super Duplex steels
containing media against pitting corrosion as well as crevice and stress
G 25 9 4 N L corrosion. Pitting index (PREN): > 40.
W 25 9 4 N L
FCW D22/09-F Flux cored wire to weld in flat positions with shielding gas protection with an
AWS A5.22 E2209T0-1/-4 For Super Duplex steels in austenitic-ferritic microstructure (Duplex). Stable arc, Less spatter and easy
EN ISO 17633-A: flat positions slag removal.
T 22 9 3 N L R M 3 Exist also with a basic slag : FCW D22/09-B.
FCW D22/09-AP Flux cored wire to weld in all positions with shielding gas protection with an
AWS A5.22 E2209T1-1/-4 For Duplex steels in all
positions austenitic-ferritic microstructure (Duplex). Stable arc, Less spatter and easy
EN ISO 17633-A: slag removal.
T 22 9 3 N L P M 1
FCW D25/09-F Flux cored wire to weld in flat positions with shielding gas protection with an
AWS A5.22 E2594T0/-4 For Super Duplex steels in austenitic-ferritic microstructure (Duplex). Stable arc, Less spatter and easy
EN ISO 17633-A: flat positions slag removal. Pitting index (PREN): > 40.
T 25 9 4 N L R M 3 Exist also in All Positions: FCW D25/09-AP.
304L / 347
Inox 2209 Inox 2209 Inox 2509MoB
D22/09 D22/09 D25/09
316L / 318
Inox 2209 Inox 2209 Inox 2509MoB
D22/09 D22/09 D25/09
309L / 309LMo
Inox 2209 Inox 2209 Inox 2509MoB
D22/09 D22/09 D25/09
410
Inox 2209 Inox 2209 Inox 2509MoB
D22/09 D22/09 D25/09
2304
Inox 2209 Inox 2209 Inox 2509MoB
D22/09 D22/09 D25/09
2205
Inox 2209 Inox 2209 Inox 2509MoB
D22/09 D22/09 D25/09
2507
Inox 2209 Inox 2209 Inox 2509MoB
D22/09 D22/09 D25/09
Legend : In black MMA In blue TIG/MIG Wires
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each application.
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