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Appl Microbiol Biotechnol

DOI 10.1007/s00253-017-8301-x

BIOTECHNOLOGICAL PRODUCTS AND PROCESS ENGINEERING

Identification of multiple sources of the acidic charge variants


in an IgG1 monoclonal antibody
Shiwei Miao 1 & Panpan Xie 1 & Mao Zou 1 & Li Fan 1 & Xuping Liu 1 & Yan Zhou 1 &
Liang Zhao 1 & Ding Ding 2 & Haibin Wang 2 & Wen-Song Tan 1

Received: 14 February 2017 / Revised: 5 April 2017 / Accepted: 11 April 2017


# Springer-Verlag Berlin Heidelberg 2017

Abstract Charge variants, especially acidic charge variants, isolated charge variants had similar affinity binding to IgE
of recombinant monoclonal antibodies are the major critical and FcRn binding relative to the starting material.
quality attributes in the biotechnology industry due to their
potential influence on stability and biological activity. The Keywords mAb IgG1 . Acidic charge heterogeneity .
chemical properties of the acidic charge variants have been Deamidation . Galactosylation . Disulfide bond reduction
challenging to fully characterize, and it is critical for process
development and optimization. To completely understand the
multiple sources of acidic charge variants, the major charge Introduction
forms of an IgG1 monoclonal antibody were firstly isolated
and then analyzed by a battery of characterization tools. It was Therapeutic recombinant monoclonal antibody (mAb) har-
found that various degrees of disulfide bond reduction, the vested from the Chinese hamster ovary (CHO) cell culture
deamination of HC-T8 Asn84 and HC-T35 Asn388 and ag- typically exhibits extensive physicochemical heterogeneities
gregation account for the majority of acidic charge heteroge- (Dorai and Ganguly 2014; Liu et al. 2008). As one of the most
neity and the terminal galactosylation content was in relation commonly observed heterogeneities, charge variation is the
to the acidic charge heterogeneity. The correlation between major critical quality attribute (CQA) of the mAb in the
acidic charge heterogeneity and galactosylation content was biosimilar industry. The charge heterogeneity can optimize
further explored by weak cation exchange chromatography the balance of gaining favorable electrostatic interactions, de-
with the use of β1-4 galactosidase digestion. The results termine mAb’s structure, and then affect the safety and effica-
showed that galactosylation was not the source of the acidic cy of the products (Boswell et al. 2010; Gandhi et al. 2012;
charge variants per se. Meanwhile, to gain insights into the Khawli et al. 2010). Therefore, it was closely monitored and
impact on binding affinity of monoclonal antibody to IgE and tightly controlled throughout the process development of
FcRn, charge variants were also analyzed by competitive mAb therapeutics (Yang et al. 2014). These variants can be
ELISA and surface plasmon resonance, respectively. All classified as acidic or basic species as compared with the main
species. Charge variants with a relatively lower pI or eluted
Electronic supplementary material The online version of this article early from cation exchange chromatography (CEX) are re-
(doi:10.1007/s00253-017-8301-x) contains supplementary material, ferred to as acidic variants, while charge variants with a rela-
which is available to authorized users.
tively higher pI or eluted late from cation exchange chroma-
tography are referred to as basic variants (Du et al. 2012).
* Wen-Song Tan
wstan@ecust.edu.cn
Some known modifications have been reported to contribute
to the formation of acidic variants such as the sialylation
1
The State Key Laboratory of Bioreactor Engineering, East China
(Khawli et al. 2010; Lyubarskaya et al. 2006; Santora et al.
University of Science and Technology, No. 130 Meilong Road, 1999), deamidation (Dada et al. 2015; Harris et al. 2001;
Shanghai 200237, China Melissa Perkins 2000; Neill et al. 2015; Ponniah et al.
2
Hisun Pharmaceutical (Hangzhou) Co., Ltd., Xialiancun, Xukou, 2015), and glycation (Khawli et al. 2010; Quan et al. 2008).
Fuyang, Hangzhou, Zhejiang 311404, China On the other hand, the C-terminal Lysine (Lys) clipping (Dada
Appl Microbiol Biotechnol

et al. 2015; Khawli et al. 2010; Zhang et al. 2015b), pyro- that in the main species. Besides, enrichments of disulfide
glutamate cyclization (Lyubarskaya et al. 2006), C-terminal reduction, the deamination of HC-T8 Asn84 and HC-T35
amidation (Kaschak et al. 2011), and the formation of Asn388, and aggregation species were also detected in the
succinimide from isomerization of aspartate (Asp) residues acidic charge variants. The correlation between acidic charge
(Harris et al. 2001) are commonly observed modifications that heterogeneity and GI was further explored by CEX with the
form basic variants. use of β1-4 galactosidase digestion. Meanwhile, the affinity
Some published studies have reported how to control the binding to IgE and FcRn binding activity of mAb charge
acidic charge variant levels of the mAb during the cell culture variants were also evaluated for the potential impact on bio-
process, such as the supplementation of members of the bio- logical activities and pharmacokinetic properties.
flavonoid chemical family into cell culture media (Hossler
et al. 2015), hyperosmotic stress (Schmelzer and Miller
2002), pH downshift in the stationary phase (Xie et al. Materials and methods
2016), cell culture temperatures (Kishishita et al. 2015;
Zhang et al. 2015a), and the ambient light exposure Antibodies
(Mallaney et al. 2014). However, the contents of acidic charge
variants are still poorly controlled in the manufacturing pro- The mAb is a recombinant DNA-derived humanized IgG1
duction. Thus, more effective methods are still needed to be monoclonal antibody that selectively binds to human immu-
explored to control the acidic charge variant levels precisely. noglobulin E (IgE) (Robblee et al. 2015). All purified samples
Quality by design (QbD) has been demonstrated to be possible for isolation of charge variant fractions were supplied by
solutions to the conundrum as an approach toward cell culture Hisun Pharmaceutical Co., Ltd. (Hangzhou, China). The hu-
process and mAb development (Brühlmann et al. 2015; manized IgG1 mAb was expressed in CHO cells. The weak
Rathore and Singh 2016). The aims of QbD were developing cation exchange chromatography profile of the purified mAb
products using a well-defined and controlled process based on showed the presence of three components: the acidic charge
the deep understanding of the product itself (Rathore and variants (18%), the main species (69%), and the basic charge
Singh 2016). Therefore, identification of the sources of the variants (13%).
acidic charge variants in an IgG1 monoclonal antibody was
necessary for controlling it. Although the molecular heteroge- Charge fraction collection
neities of the mAb had been already characterized, their cor-
relations among each other, such as glycosylation and charge CEX fractions were prepared using a ProPac WCX-10
heterogeneities, were often less understood. Meanwhile, com- Semipreparative Column, 22 mm × 250 mm (Dionex, CA,
plete understanding of acidic variants was lacking. USA) and Agilent 1260 HPLC system. The collected CEX
Furthermore, their effects on the biological activity and phar- fractions were transferred into an Amicon Ultra-0.5 centrifuge
macokinetic behaviors often require further exploration. (Millipore, Billerica, MA) with a molecular weight cutoff of
To better understand the sources of the acidic charge vari- 30 kDa, concentrated and buffer exchanged with formulation
ants in an IgG1 monoclonal antibody and their differences in buffer (5 mM histidine acetate, 85 mM sucrose, 0.01% Tween
the IgE and FcRn binding affinity, the acidic charge variants, 20) at pH 6.5.
basic charge variants, and main species were firstly prepared
from an intact antibody product by a semipreparative CEX Weak cation exchange chromatography
column in this study. And the three CEX fractions were then
further analyzed by a battery of characterization tools, such as Weak cation exchange chromatography (WCX) was per-
weak CEX to determine their purities, reduced mass analysis formed to determine the purity of the isolated charge variants.
by LC-MS to determine glycosylation distribution, LC-MS A ProPac® WCX-10 Analytical Column, 4 mm × 250 mm
analysis of molecular weights of intact antibody and capillary (Dionex, CA, USA) was used in an Agilent 1260 HPLC sys-
electrophoresis-sodium dodecyl sulfate under non-reducing tem. Mobile phase A was 20 mM MES, pH 6.5, and mobile
conditions to respectively determine the discovery of disulfide phase B was 150 mM sodium chloride, 20 mM MES, pH 6.5.
reduction and their degree, tryptic peptide mapping to deter- After sample injection, the column was equilibrated with 85%
mine the other post-translational modifications, size exclusion mobile phase A and 15% mobile phase B in 5 min. And then,
chromatography to determine the aggregation and fragmenta- a linear gradient was run from 15 to 45% B over 30 min
tion percentage, boronate affinity chromatography to deter- followed by a constant 100% B flow from 35.1 to 40 min.
mine their glycation levels, and circular dichroism to provide The CEX fractions of the mAb were diluted with water to
secondary structure information. As a result, we demonstrated approximately 1.2 mg/ml and the injection volume was
for the first time that the terminal galactosylation index (GI) 50 μl. The flow rate was set at 0.8 ml/min and the mAb charge
content of acidic charge variants was significantly higher than variants were detected at UV280. The column temperature was
Appl Microbiol Biotechnol

maintained at 35 °C. The purity of the isolated charge variants and 5% mobile phase B (0.1% formic acid in acetonitrile). The
was determined by calculating the percentage of total peak flow rate was set at 0.5 ml/min and the column temperature
area. was set at 80 °C. The mass spectrometer was run in positive
mode with the following settings: a scan range of m/z 500–
LC-MS analysis of molecular weights of reduced antibody 5000, desolvation temperature was set at 420 °C, source tem-
perature was set at 140 °C, capillary voltage was set at 3 kV,
N-linked glycosylation was analyzed and quantified by LC- sampling cone voltage was set at 80 V, and desolvation gas
MS. The purified CEX fractions (100 μg) were reduced by flow was set at 600 L/h. The raw data files were processed
adding 4 μl of 10 mM dithiothreitol (DTT) after incubation at with Biopharma Lynx 1.3.
56 °C for 40 min prior to mass analysis. Samples were sepa-
rated on an ultraperformance liquid chromatography (UPLC) Capillary electrophoresis-sodium dodecyl sulfate
system (Waters) with an ACQUITY UPLC C4 BEH300 col- under non-reducing conditions
umn (1.7 μm, 2.1 × 50 mm). A Waters Xevo G2QTOF mass
spectrometer was used to measure the molecular weights of Non-reduced capillary electrophoresis-sodium dodecyl sulfate
the CEX fractions. Mobile phase A (water with 0.1% formic (CE-SDS) was performed for analysis on the fragmentation of
acid) and mobile phase B (acetonitrile with 0.1% formic acid) the mAb molecule induced by unmatched disulfide bridges. A
were used for all UPLC separations. The linear gradient was Beckman PA 800 high-performance capillary electrophoresis
from 5% B to 30% B in 11 min. The mass spectrometer runs in system equipped with a 360 μm OD × 50 μm ID × 30.1 cm L
positive mode with m/z range of 500–5000. Desolvation tem- uncoated fused-silica capillary was used. 25-μl samples
perature was set at 420 °C. Source temperature was set at (4 mg/ml) were mixed with 2 μl of a 10 kDa internal standard,
140 °C. Capillary voltage was set at 3 kV. Sampling cone 68 μl of SDS-MW sample buffer (Beckman coulter, A10663),
voltage was set at 40 V. Desolvation gas flow was set at and 5 μl iodoacetamide and then boiled at 70 °C for 10 min.
600 L/h. The mass spectra of heavy chain (HC) were After incubation, the samples were transferred into micro sam-
deconvoluted using BiopharmaLynx 1.3. ple tubes. And then, samples were injected into the capillary
The degree of terminal galactosylation index (GI) by applying voltage at −5 kV for 20 s. The separation was
was calculated according to Eq. (1) as described earlier achieved by applying a constant voltage of 15 kV over a 40-
(Ivarsson et al. 2014): min period (Beckman Coulter). The migration of proteins was
monitored at UV220. Data were acquired and processed by 32
2  ðG2 þ G2 FÞ þ G1 þ G1 F Karat software to quantify the free light chain (L) and the
GI ¼
100  2 partial mAb missing one light chain (molecule containing
two heavy chains and one light chain, HHL).
In the same way, the degree of fucosylation (FI) was cal-
culated according to Eq. (2):
Size exclusion chromatography
G0 F þ G1 F þ G0F−GlcNAc þ G2 F
FI ¼
100 Size exclusion chromatography (SEC) was used for detection
aggregation level of the mAb sample. It was performed on an
Agilent 1260 HPLC system using a TSK G3000SWXL col-
β 1-4 galactosidase digestion umn, 7.8 mm × 300 mm (TOSOH, Yamaguchi, Japan) at
room temperature. Samples eluted during an isocratic flow
Acidic charge variant fractions and starting antibody materials of 20 mM sodium phosphate, 200 mM sodium chloride, pH
were de-galactosylated by incubation in 5 mM CaCl2 and 7.4 at 0.5 ml/min for 30 min and monitored by a UV detector
50 mM sodium acetate buffer (NEB, USA) at pH 5.5 with at 280 nm. The level of aggregation was expressed as the
2 units of β 1-4 galactosidase (NEB, USA) per microgram relative percentage of peak areas.
substrate at 37 °C overnight.
Boronate affinity chromatography
LC-MS analysis of molecular weights of intact antibody
The glycation levels of charge variant fractions were deter-
A UPLC system (Waters) with a Waters PREP™ micro mined by boronate affinity chromatography. The samples
desalting column (20 μm, 2.1 × 5 mm, 1000 Å) and a were analyzed on an Agilent 1260 HPLC system using a
Waters Xevo G2QTOF mass spectrometer were used to mea- TSK-Gel boronate-5PW column, 7.5 mm × 75 mm
sure the intact molecular weights of the CEX fractions. (TOSOH, Yamaguchi, Japan). The affinity-based separation
Approximately 0.5 μg of each sample was injected into the was performed at room temperature with the mobile phase
column at 95% mobile phase A (0.1% formic acid in water) flow rate at 1.0 ml/min. The mobile phases used were as
Appl Microbiol Biotechnol

follows: A, 100 mM HEPES, 25 mM Tris, 200 mM NaCl, at spectrometer (waters). The column used for separation of the
pH 8.6; B, 500 mM sorbitol in mobile phase A. After sample peptides after trypsin digestion was an ACQUITY UPLC C18
injection, the non-glycated antibodies flowed through the col- BEH300 column (2.1×150 mm, 1.7 μm). Peptides were eluted
umn equilibrated in mobile phase A. And then, the glycated by a linear gradient of 1–40% of mobile phase B (mobile
antibodies were eluted from the resin with the mobile phase B. phase A, 0.1% formic acid in water; mobile phase B, 0.1%
The UV detector was set at 280 nm with an 8-nm bandwidth. formic acid in acetonitrile) at a flow rate of 0.2 ml/min for
The glycation level in each charge variant fraction was 105 min at 60 °C. Desolvation temperature was set at 420 °C.
expressed as the relative percentage of peak areas. Source temperature was set at 100 °C. Capillary voltage was
set at 3 kV. Sampling cone voltage was set at 40 V.
Circular dichroism Desolvation gas flow was set at 600 L/h. Raw data were col-
lected by MassLynx4.1. The raw data files were processed
Purified CEX fractions of the IgG1 mAb were analyzed using with BiopharmaLynx 1.3.
far and near-UV circular dichroism (CD) spectroscopy. The
CD spectroscopy was used here to explore the possibility of Affinity measurements binding to IgE by competitive
conformational differences. Samples were buffer exchanged ELISA assay
in 50 mM phosphate buffer at pH 6.47. Experiments were
conducted on a Chirascan100 spectropolarimeter (Applied A 96-well plate was coated 2 h at 37 °C with recombinant
Photophysics, England). Solution ellipticities for the near- human Fc epsilon RI alpha (1 μg/ml) in 35 mM sodium car-
UV and the far-UV were measured from 320 to 250and from bonate buffer. The coat solutions were then removed from the
180 to 260 nm in 50 mM phosphate buffer (pH 6.47), respec- wells and the wells were blocked with 200 μl blocking buffer
tively. Protein samples were diluted with 50 mM phosphate (3 g BSA in 100 ml water). Blocking treatment was performed
buffer (pH 6.47) to 0.1 mg/ml for far-UV CD and 0.7 mg/ml at 2–8 °C for 16–18 h. After blocking and three wash steps,
for near-UV CD. A 1-mm path length cell was used for far- 50 μl human IgE full length protein (0.2 μg/ml) and 50 μl
UV CD and a 10-mm path length cell for near-UV CD. samples (serially diluted controls or CEX fractions) were
Spectra were collected in continuous mode at a pitch of added to the wells. And then, the mixtures were incubated
0.5 nm, a response of 0.5 s, and a bandwidth of 1 nm. Three for 2 h at 37 °C. After three washings, biotin-labeled affinity
scans were collected and averaged for each spectrum. purified antibody to human IgE was diluted 1:2000 in assay
Measurements were performed at room temperature. The buffer (1 g BSA in 100 ml water) and added to wells at 100 μl.
buffer spectra were subtracted from the sample spectra, and The plates were incubated for 2 h at 37 °C. The wells were
the resulting data were converted from mdeg to molar ellip- then washed three times with 270 μl of PBS buffer. HRP-
ticity and plotted as a function of wavelength. The proportion labeled streptavidin was diluted 1:40,000 in assay buffer
of the secondary structure was calculated by the CDPro (1 g BSA in 100 ml water) and added to wells at 100 μl.
software. The plates were incubated for 45 h at room temperature.
After washing, 100 μl 3, 30, 5, 50-tetramethylbenzidine
Peptide mapping (TMB) was added as a substrate and color was developed
for 10 min. The reaction was stopped by adding 100 μl of
Peptide mapping is widely used for analyzing post- 2 M H2SO4. The absorbance was read at 450 nm using a
translational modifications in recombinant mAbs. The puri- Spectra Max M5 (Molecular Devices, Californie, USA). The
fied CEX fractions (1 mg) were denatured and reduced by median effective dose (ED50) values were calculated by four
adding 300 μl of 6 M guanidine hydrochloride in 100 mM parameter equation. The control was starting antibody which
Tris, pH 8.3, and 2 μl of 5 mM dithiothreitol (DTT) (final used for charge fractions collection. The relative affinity ac-
volume, 500 μl), followed by incubation at 37 °C for 2.5 h. tivity of tested CEX fraction was calculated according to the
Thirteen microliters of 13 mM iodoacetamide was then added following formula: relative affinity activity (%) = (ED50 of
to each sample solution. The samples were then alkylated at tested CEX fraction)/ (ED50 of control) × 100.
room temperature in the dark for 45 min. The reduced and
alkylated samples were then buffer exchanged into 0.1 M am- FcRn binding by surface plasmon resonance
monium bicarbonate using Amicon Ultra-0.5 centrifuge de-
vices with a molecular weight cutoff of 3 kDa (Millipore, The pharmacokinetic properties of the CEX fractions were de-
Billerica, MA). Each sample was digested using trypsin at a termined by surface plasmon resonance (SPR). A Biacroe™ X-
final concentration of 1:50 (w:w) at 37 °C for 5 h. Then, 100 instrument (GE Healthcare, Piscataway, USA) was used to
formic acid was added to stop the digestion by acidification. analysis the FcRn binding affinity. His-tagged recombinant hu-
The trypsin-digested products were underwent a UPLC sys- man FcRn (0.5 μg/ml) was immobilized on a CM5 sensor chip
tem (Waters) coupled with Xevo G2 Q-TOF mass using His Capture Kit (GE Healthcare, Piscataway, USA). All
Appl Microbiol Biotechnol

test samples were diluted by HBS-EP Buffer (GE Healthcare, types of oligosaccharides were observed (Fig. 2a). The mass at
Piscataway, USA) and injected at a flow rate of 30 μl/min. A 50695 Da was assigned to the G0F type in a heavy chain.
series of mAb concentration including 3333, 1667, 833, 417, According to the mass difference from heavy chain with
and 208 nm were injected consecutively, each with a contact G0F, these glycan types were identified as G1F (+162 Da
time of 120 s and a dissociation time of 300 s. Data was ana- for galactose from G0F), G1 (+16 Da for fucose and galactose
lyzed by the Biacore X100 Evaluation Software (GE from G0F), G2 (+178 Da for fucose and galactose from G0F),
Healthcare, Piscataway, USA). G0F-GlcNAc (−203 Da for N-acetyl-glucosamine from G0F),
G2F (+324 Da for galactose from G0F), G0 (−146 Da for
fucose from G0F), and Man5 (−228 Da for fucose, high man-
Results nose and N-acetyl-glucosamine from G0F), G0-GlcNAc
(−349 Da for N-acetyl-glucosamine and fucose from G0F),
Purity analysis by CEX respectively. The structure schematics of each glycoform were
also inserted into Fig. 2a. Besides, there was no oligosaccha-
The starting mAb was firstly analyzed using a CEX method. As ride containing sialic acid detected in the reduced antibody
shown in Fig. 1 (starting materials), the main peak (MP) was analysis. The proportion of sialylation was under the limita-
observed at the retention time of 18.5 min. Species eluting before tion of detection. By normalizing to the sum, the relative pro-
the main peak are defined as acidic peaks (AP). Species around portion of each glycoform in individual fraction could be de-
21.5 min are defined as basic peaks (BP). After all fractions termined. The N-glycosylation distribution varied among
collected, samples were reanalyzed by CEX. The results were CEX fractions (Fig. 2b). Compared with MP, a decrease
shown in Table 1. The purities of the CEX fractions were all (4.7%) of the G0F proportion was observed in AP, whereas
higher than 95%. The charge variants were cumulative effects an increase (2.8%) of G0F proportion was detected in BP
of chemical reactions changes the structure and conformation of (Fig. 2b). Furthermore, the proportion of G1F in AP was
antibody. In order to understand the multiple sources of the higher (5.5%) than that in MP and BP, but the proportion of
charge variants in the IgG1 monoclonal antibody, three fractions G1 in MP was higher than that in AP and BP (Fig. 2b). In
(AP, MP, BP) were further analyzed by LC-MS, CE-SDS, SEC, order to further verify the above conclusion, the data of charge
CD, and boronate affinity chromatography. variants and glycoslation from more than 20 different produc-
tions was used to do the statistical correlation analyses. Plots
N-linked glycosylation of charged variant levels versus G0F or G1F proportion were
shown in Fig. 3. When most of the data points are located
The differences of N-linked glycosylation between charge around a straight line, there is correlation between them.
variants (AP and BP) and main species (MP) were identified And the slope of the straight line is the correlation coefficient
by analyzing reduced mass of mAb. Take MP for example, R2. The stronger correlation is with R2 value closing to 1. The
multiple molecular weights of the heavy chain with different levels of acidic variants were linearly decreased with

Fig. 1 The CEX chromatograms of the mAb (Khawli et al. 2010). Chromatograms from reanalysis of the collected charge variant fractions were shown
for AP, MP, and BP as labeled
Appl Microbiol Biotechnol

Table 1 Analytical results to assess the purities of charge variant Besides, the levels of acidic variants were approximately lin-
fractions
early increased with increasing G1F proportion (R2 = 0.796)
Fraction Acidic (%) Main (%) Basic (%) (Fig. 3c), suggesting an involvement of N-glycosylation (es-
pecially terminal galactose) in mediating the charge profile of
AP 97.646 0.63 ND the mAb.
MP ND 97.222 2.78 The degree of GI and FI of CEX fractions were further
BP ND 4.752 95.248 calculated. The terminal GI content of AP was significantly
higher than that in MP (p = 0.003 < 0.01) (Fig. 4a). But there
ND not detected
were no significant differences of GI content between BP and
MP (Fig. 4a). Besides, basically, similar FI contents were also
increasing G0F proportion (R2 = 0.871) (Fig. 3a), whereas the observed in the three CEX fractions (Fig. 4b). The results
levels of basic variants were approximately linearly increased shown above all suggested that the GI may be an important
with increasing G0F proportion (R2 = 0.628) (Fig. 3b). factor and have a direct relationship with charge distribution.

Fig. 2 Analysis of N-linked glycosylation by LC-MS. a The deconvoluted mass spectra of heavy chain (HC) of MP. b N-linked glycosylation
distribution of CEX fractions. White bars: acidic peak (AP); backs lash bars: main peak (MP); black bars: basic peak (BP)
Appl Microbiol Biotechnol

In order to confirm the relationship between GI modification (Fig. 5b). The purity and fragmentation under denaturing con-
and acidic variant content, acidic fraction was digested with β dition of the CEX fractions were then analyzed by CE-SDS.
1-4 galactosidase and then reanalyzed by CEX. The CEX As shown in Table 2, the contents of L and HHL were signif-
analysis on the acidic fractions treated or not treated by β 1- icantly higher in AP (p = 0.00018 < 0.01) and BP
4 galactosidase (Fig. 4c) revealed that the acidic fraction (p = 0.00018 < 0.01) than that in MP, which was further
digested with β 1-4 galactosidase and the control (the acidic reflected in the decrease of the intact antibody proportion from
fractions not digested by β 1-4 galactosidase) were nearly the 93.58% (MP) to 85.87% (AP) or 85.60% (BP). Therefore, the
same. The retention time of the acidic fraction were not partial mAb molecule induced by the unpaired disulfide
changed after digestion. Meanwhile, the acidic fractions were bridge between light chain and heavy chain was one of the
not turned into main species. Therefore, the GI modification causes of the acidic charge variants. However, the partial mol-
was not a direct reason of the acidic charge distribution per se. ecule of mAb was not observed in basic charge variants using
LC-MS, indicating other cycstein-linkage variants were
existed in basic variants.
Disulfide bond reduction

The intact mass of isolated AP and MP were determined by Aggregation and fragmentation
LC-MS. Each deconvoluted mass spectra were shown in
Fig. 5. The molecular weight of the dominant species in the The CEX fractions were analyzed by SEC and typical elution
MP was 149,183 Da, which was in agreement with the theo- profiles were shown in Fig. S1. The significantly higher ag-
retical molecular weight (149,183 Da) of the intact mAb with gregate levels were in the AP and BP as compared to the MP
G0F on both of the heavy chains (Fig. 5a). The molecular (Table 3). Meanwhile, the analysis of CEX fractions by SEC
weight of the major peak in AP was 149,360 Da, which indicated that the fragments eluted mainly in the AP (4.18%)
corresponded to the intact mAb with G0F on one heavy chain versus 1.26% in the MP. Also, 3.08% fragments eluted in the
and G1F on the other heavy chain (Fig. 5b). In AP, there was BP. HHL was one type of the low molecular weight frag-
another peak with molecular weight of 125,597 Da, indicating ments. So the SEC results shown above were consistent with
one light chain missing in the mAb molecule induced by un- the non-reduced CE-SDS analysis. The low molecular weight
matched disulfide bonds between light chain and heavy chain fragments and aggregates also contributed to the formation of
(approximately −25,000 Da compared to the intact molecule) acidic charge variants.

Fig. 3 The linear correlation of a G0F proportion and acidic charge variant content, b G0F proportion and basic charge variant content, or c G1F
proportion and acidic charge variant content of mAb from more than 20 different productions
Appl Microbiol Biotechnol

Fig. 4 The degree of a GI or b FI among IgG1 CEX fractions. c The labeled in each line. The error bars indicate the standard deviations from
CEX profiles of starting materials and the acidic charge fraction treated three independent experiments. **p < 0.01 relative to MP (two-tailed
with β 1-4 galactosidase or without β 1-4 galactosidase (control) as Student’s t test)

Glycation Deamidation

The glycation levels of CEX fractions were then determined The CEX fractions were also analyzed by tryptic peptide map-
by boronate chromatography analysis. No statistically signif- ping (LC-MSE) to identify their differences at the peptide
icant differences of glycation contents were observed between level. Tryptic peptides were analyzed by searching for known
the AP and MP as shown in Fig. S2. The glycation contents of post-modifications with minimal molecular weight differ-
AP, MP, and BP were 3.03, 2.72, and 3.24%, respectively. ences such as Asn deamidation (+1 Da), C-terminal Lys clip-
ping variants (−128 Da), Gln deamidation (+1 Da), cyclization
of the N-terminal glutamine (Gln) to pyro glutamic acid
Secondary structure (pyroGlu) (−17 Da), Met oxidation (+16 Da), deamidation
succinimide D (−17 Da), and deamidation succinimide N
CD was used to investigate potential conformational differ- (−17 Da). Apart from small proportion in succinimide and
ences among CEX fractions. The far-UV CD spectra sug- Met oxidation, Asn deamidation was the major modification
gested comparable secondary structure for the CEX fractions identified among CEX fractions (data not shown here). The
(Fig. S3a). The calculated protein secondary structure contents sites and percentages of Asn deamination of each CEX frac-
for the three fractions were very similar and given in Fig. S3b. tions were summarized in Table 4. The levels of Asn
In general, the results suggested that the mAb had a predom- deamidation in the HC-T8 Asn84 and HC-T35 Asn388 were
inant content of β sheet (40–42.4%) and random coil (31.6– significantly higher in AP than that in MP. Meanwhile, the
32.3%). No major differences in the tertiary structure were levels of Asn deamidation in the HC-T8 Asn84 and HC-T24
detected in the near-UV CD spectra (data not shown here). Asn319 were significantly lower in BP than that in MP.
Therefore, the glycation and high-order structure differences Therefore, the Asn deamidation in HC-T8 Asn84 and HC-
were not the source of the acidic charge variants. T35 Asn388 was the source of the acidic charge variants.
Appl Microbiol Biotechnol

Fig. 5 Deconvoluted mass spectra from analysis of the intact antibody (a MP and b AP), as labeled in each spectrum

Affinity binding to IgE 1.2900 × 10−6 M. No major discrepancy was observed be-
tween the experimental data and the fitted curves, as the low
To determine whether CEX fractions had similar binding af- chi-squared values (ranging from 0.974–13.9 RU2), suggest-
finity to IgE, recombinant human Fc epsilon RI alpha coated ing that the sample 1:1 binding model adequately describes
in plate was used to compete with CEX fractions for binding the interaction of the human FcRn and the IgG1 charge vari-
to IgE. The competitive ELISA revealed that the relative af- ants. Representative sensorgrams for all CEX fractions were
finity activity of AP, MP, and BP were 80.45, 91.01, and shown in Fig. S4. The three CEX fractions sensorgrams were
76.36%, respectively (Table S1). These results suggested that of high similarity. Comparable FcRn binding capacities for
the formation of the charge variants would reduce the binding AP and MP indicate that the pharmacokinetic properties and
affinity to IgE. half-life of the IgG1 mAb are likely not impacted by the for-
mation of acidic charge variants.

FcRn binding

In order to assess whether IgG1 charge variations altered the Discussion


FcRn binding activities, the binding properties of each isolat-
ed CEX fractions to immobilized recombinant human FcRn With the primary goal to identify the sources of acidic charge
was analyzed by SPR. The dissociation constants (KD) calcu- variants of the mAb used in this study, a number of analytical
lated from the kinetic analyses was summarized in Table 5. tools were employed, including N-glycosylation pattern, di-
The results demonstrated that FcRn binds to the AP, MP, and sulfide bridge variants, aggregation and fragmentation,
BP with an KD value of 1.6720 × 10−6, 1.1860 × 10−6, and glycation properties, Asn Deamidation, binding affinities to
0.8486 × 10−6 M, respectively. These values were comparable IgE and FcRn receptor. Different levels of sialylation of Fc
to the starting materials, which had an average KD value of glycan of IgG1 have been commonly reported to be an
Appl Microbiol Biotechnol

Table 2 Distribution of L, HHL, and intact antibody in CEX fractions Table 4 Asn deamination of each peptide in the CEX fractions as
as determined by non-reduced CE-SDS. The error margin indicates the detected using LC-MSE
standard deviations from three independent experiments
Label Sequence Deamidation (%)
Fraction L (%) HHL (%) Intact antibody (%)
AP MP BP
AP 2.00 ± 0.02 9.41 ± 0.18 85.87 ± 0.25
MP 0.81 ± 0.01 4.32 ± 0.14 93.58 ± 0.14 HC-T8 NTFYLQMN84SLR 3.5 2.3 0
BP 1.98 ± 0.02 9.39 ± 0.10 85.60 ± 0.05 HC-T21 FN280WYVDGVEVHN290AK 0.6 0.6 0
HC-T24 VVSVLTVLHQDWLN319GK 10.8 10.2 9.1
HC-T34 N365QVSLTCLVK 0.7 0.6 0
important factor that influences charge distribution (due to the HC-T35 GFYPSDIAVEWESN388GQPENNYK 28.2 24.6 25
presence of the carboxyl group within sialic acid) (Khawli LC-T10 SGTASVVCLLN141NFYPR 5 5 5
et al. 2010; Lyubarskaya et al. 2006; Scallon et al. 2007; SGTASVVCLLNN142FYPR 0.9 0.8 0.8
Vlasak and Ionescu 2008). N-linked glycosylation of the three
CEX fractions was firstly analyzed by LC-MS. However, si-
alic acid species were not observed in our mAb. Vlasak and of enzyme-catalyzing reactions in endoplasmic reticulum
Ionescu (2008) had also reported that the level of sialylation of (ER) and Golgi apparatus (Brühlmann et al. 2015; MD
the mAb expressed in the CHO cell lines was usually very 2000). Meanwhile, our previous studies have shown the in-
low. Instead, several types of neutral glycans, including G0F, formation that the formation of acidic charge variants is oc-
G1F, and G1, were found to vary in association with charge curred inside and outside the cell at the same time (data not
characteristics (Fig. 2b). More importantly, the terminal GI shown here). Thus, the influence on the accessibility of
content was significantly higher in AP than that in MP and galactosyltransferase to the effecting site by other modifica-
BP (Fig. 4a). To our best knowledge, this is the first report on tions (the sources of the acidic charge variants) might be one
the correlation between GI content and charge variants. Yang of the possible explanations for the observed degree of termi-
et al. (2014) found that N-linked glycosylation patterns were nal GI among charge variants. Another explanation is that
in relation to the terminal modifications (N-terminal pyro- other modifications may be affected by different GI in CEX
glutamate formation and C-terminal lysine cleavage) in their fractions. So the levels of GI may be indirect causes to the
study. Gandhi et al. (2012) also noted the differences in gly- formation of acidic charge variant. Nevertheless, this conjec-
cosylation between the purified pre-peak and main peak frac- ture needs to be verified with further experimental study, and
tions. But the specific relationship and reason were not well the root cause needs to be clearly understood. It was also
explored. In order to confirm the relationship between GI worth noting that the proportions of FI were not changed
modification and acidic variant content, acidic fraction was among charge variants (Fig. 4b). Yang et al. (2014) also re-
digested with β 1-4 galactosidase and then reanalyzed by ported that the contents of core fucose were the same in charge
CEX. The CEX-based separation was not only dependent on variants.
the differences of the overall charge, but also on local spatial The disulfide bond reduction contents of the three CEX
structure. Galactose was a neutral glycan. So the overall fractions were analyzed by non-reduced CE-SDS. It showed
charge of the mAb could not be changed by the different the higher enrichment of L and HHL species in the AP and BP
degree of GI. If the GI could mediate the charge profile, the compared to the MP (Table 2). As we know, the information
most likely reason was that the GI modification had changed of the mAb will be significantly changed by missing a light
the local spatial structure (which can lead the difference of the chain. Besides, the surface charge of the mAb can also be
CEX distribution) of the mAb. The results of β 1-4 galactosi- redistribution. Khawli et al. (2010) also found that 29% re-
dase digestion experiment further indicated that GI was not duced disulfide enriched in the acidic charge variants.
the source of the acidic charge variant per se. It is well known Therefore, the disulfide bond reduction between heavy chain
that the biosynthesis of N-glycans of IgG1 involves a number and light chain was the source of the acidic charge variants.

Table 3 Distribution of fractions, aggregates, and monomer in purified Table 5 The kinetics constants of recombinant human FcRn binding of
CEX fractions. The error margin indicates the standard deviations from the CEX fractions by SPR assay (Khawli et al. 2010)
three independent experiments
Fractions KD (×10−6 M) Chi2 (RU2)
Fractions Aggregates (%) Monomer (%) Fragments (%)
Starting materials 1.2900 1.70
AP 0.24 ± 0.052 95.58 ± 0.075 4.18 ± 0.068 AP 1.6720 7.55
MP 0.069 ± 0.012 98.67 ± 0.032 1.26 ± 0.024 MP 1.1860 0.974
BP 0.34 ± 0.032 96.58 ± 0.054 3.08 ± 0.047 BP 0.8486 13.9
Appl Microbiol Biotechnol

Higher aggregation and fragmentation levels in AP and BP As we all know, acidic charge variants are generated by
compared to MP were then discovered by SEC. Khawli et al. various post-translational modifications and chemical degra-
(2010) and Gandhi et al. (2012) also reported that antibody dations. Generally, more than one modification will lead to the
aggregation and fragmentation were enriched in BP. Besides, acidic charge variants in one mAb. The sources of the acidic
Du et al. (2012) speculated that aggregates may tend to have charge variants were the disulfide bond reduction,
higher affinity for cation exchangers and then elute as the deamidation in HC-T8 Asn84 and HC-T35 Asn388, aggrega-
basic species. However, aggregates and fragments were also tion and fragmentation in our mAb. Several literatures had
enriched in AP in our study. So the types of the aggregates or been reported that culture medium or process conditions could
fragments could play an important role in affecting the elution significantly affect recombinant protein quality attributes. The
order of charge variants by CEX. Meanwhile, because aggre- reduction of the antibody’s interchain disulfide bonds could be
gates constituted only a small percentage (0.069–0.34%) of prevented by modifying the cell culture medium with cupric
the mAb, its contribution in the formation of acidic charge sulfate, EDTA, and L-cystine, as well as lowering the pH and
variants could be ignored. air sparging of the harvested cell culture fluid (Trexler-
Contrary to the statistically significant differences of frag- Schmidt et al. 2010). Xie et al. (2016) found that the
mentation, similar glycation contents and high-order structure deamidation was significantly decreased by pH downshift.
were observed among the three CEX fractions. Quan et al. Therefore, the in-depth study of the sources of the acidic
(2008) firstly demonstrated that glycation could contribute to charge variants that we have presented here can provide guid-
the formation of acidic charge variants (due to neutralization ance on the reduction of product charge heterogeneity under
of the positive charges). However, glycation was not the the quality by design (QbD) scope.
source of the acidic charge variants of the mAb used in this
study. And the formation of acidic charge variants was also Acknowledgements This work was supported by the National Natural
Science Foundation of China (Nos. 21206040 and 21406066).
not due to secondary or tertiary structural changes as deter-
mined by CD.
Compliance with ethical standards This article does not contain any
Asn deamidation is considered as the most common source studies with human participants or animals performed by any of the
of acidic charge heterogeneity due to the introduction of one authors.
negative charge (Dada et al. 2015; Du et al. 2012).
Significantly higher deamination proportions of HC-T8 Conflict of interest The authors declare that they have no conflict of
interest.
Asn84 and HC-T35 Asn388 in acidic charge variants were
detected by tryptic peptide mapping in our study. Therefore,
the deamination of HC-T8 Asn84 and HC-T35 Asn388 was
the source of acidic charge variants. Several literatures had References
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