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Journal of Heat Transfer.

Received January 19, 2017;


Accepted manuscript posted February 12, 2019. doi:10.1115/1.4042810
Copyright (c) 2019 by ASME

1 Developing Convective Heat Transfer in Multiport


2 Microchannel Flat Tubes
3 Qin Sun, Yanhua Diao, Yaohua Zhao, Sheng Tang, Ji Zhang, Zeyu Wang
4 The College of Architecture and Civil Engineering, Beijing University of Technology,
5 No. 100 Pingleyuan, Chaoyang District, Beijing 100124, China.

d
ite
6 Abstract

ed
7 An experimental investigation of fluid flow friction and heat transfer coefficient in

py
8 simultaneously developing flow through a multiport microchannel flat tube (MMFT)

Co
9 was presented. The cross-sectional geometries of five tubes were rectangular with

10 hydraulic diameters of 0.8 mm to 1.33 mm and aspect ratio of 0.44 to 0.94. The
ot
tN
11 working fluid was water, and the Reynolds number was in the range 150–4500. The
rip

12 experiment result showed that friction factor was successfully predicted by classical

13 correlation in laminar regime, whereas the laminar–turbulent transition in the


sc

14 developing flow was not as obvious as in the completely developed flow. The greater
nu

15 aspect ratio produced stronger heat transfer capacity in the developing flow, although
Ma

16 the effect of the aspect ratio decreased at increased Reynolds numbers for heat
ed

17 transfer characteristics. Moreover, the scale effect improved the heat transfer
pt

18 performance of MMFTs, especially at high Reynolds numbers.


ce

19 Key words: Developing flow, Multiport microchannel flat tube, Friction factor, Heat
Ac

20 transfer, High flux


Corresponding author. Tel.: +86 010 67391608-802; fax: +86 010 67391608-802
E-mail address: yhzhao29@126.com (Y.H. Zhao)
1

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Journal of Heat Transfer. Received January 19, 2017;
Accepted manuscript posted February 12, 2019. doi:10.1115/1.4042810
Copyright (c) 2019 by ASME

Nomenclature
a microchannel width, m Greek symbols
b microchannel height, m α aspect ratio (0<α<1)
e wall thickness, m δ rib width, m
pitch of temperature measurement point in
L MMFT length, m σ
the cooper, m
N number of microchannels Δ uncertainty
K absolute roughness ρ mass density, kg/m3

d
Dh hydraulic diameter, m μ dynamic viscosity, Pa·s

ite
q heat flux, W υ kinematic viscosity, m2/s
t temperature, K λ thermal conductivity coefficient, W/m·K

ed
2
A cross-sectional area of MMFT, m Subscripts
cp specific heat capacity, J/kg·K a air

py
G mass flow rate, kg/s b wall
x+ flow development length, m d top

Co
x* heat development length, m Cu cooper
ΔP differential pressure, Pa m, n thermometric points
H
W
length of heating surface, m
width of heating surface, m
s
in
ot water
inlet
tN
f friction factor out outlet
h heat transfer coefficient, W/m2·K f along the way
rip

Re Reynolds number
Nu Nusselt number
1
sc

2 1. Introduction
nu

3 Increased heat quantity must be dissipated because of the rapid development of


Ma

4 micro-electro mechanical systems. Data show that the performance of an electronic


ed

5 device lowers by 5% when the temperature increases by 1 °C under limiting


pt

6 temperature [1]. The heating power of a microelectronic chip has also increased three
ce

7 times in the last decade. Thus, an efficient heat exchange facility is important.
Ac

8 Micro/mini-channels are compact heat dissipation structures that achieve stable and

9 efficient heat transfer, thereby attracting substantial attention.

10 Tuckeman [2] designed a novel, highly compact, water-cooled integral heat sink for

11 silicon-integrated circuits in 1981. This sink dissipated a power density of 790 W/cm2
2

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Journal of Heat Transfer. Received January 19, 2017;
Accepted manuscript posted February 12, 2019. doi:10.1115/1.4042810
Copyright (c) 2019 by ASME

1 under optimal geometric parameter (ww=wc=57 μm, 302 μm depth). The great

2 potential of heat dissipation of microchannels promotes significant foundation for the

3 research on microscale flow and heat transfer characteristics.

4 For friction factor, Wu and Little [ 3 ] measured the gas friction factor in

d
5 microchannels with a hydraulic diameter of 55.8 μm to 83.1 μm. The experimental

ite
6 result showed that the friction factors of both laminar and turbulent regimes were

ed
7 higher than those predicted from conventional equations by about 10%–30%; the

py
8 discrepancy was considered caused by roughness. Choi [4] and Peng [5] proposed

Co
9 empirical equations of friction for circular and rectangular microtubes respectively

10
ot
basing on their experimental results, which indicated frication factor in the
tN

11 microchannel was inconsistent with conventional channel. However, the experimental


rip

12 result of Judy et al. [6] on flow frication factor showed that the N–S correlation was
sc

13 suitable for silicon and stainless steel microchannels with Reynolds number of
nu

14 8–2300 and hydraulic diameter of 15–150 μm. A similar notion was expressed by
Ma

15 Harm [7], who considered the entrance section in the analysis. The experiment was

operated under a Reynolds number of 173–12900. Hetstroni [8] analyzed the data
ed

16

from literature on pressure drop in various cross-sectional micro-channels with


pt

17
ce

18 hydrodynamic diameter of 1.01–4010 μm. The analysis illustrated that the flow
Ac

19 behavior in microchannels, at least down to 50 μm diameter, did not differ from that

20 of the macroscale flow.

21 For heat transfer, Adams [9] investigated the single-phase heat transfer in a circular

22 micro-tube considering the entrance effect for heat transfer. The result indicated that

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Journal of Heat Transfer. Received January 19, 2017;
Accepted manuscript posted February 12, 2019. doi:10.1115/1.4042810
Copyright (c) 2019 by ASME

1 the Nusselt number was higher than the value predicted from the conventional

2 correlation. Qu and Mudawar [10] conducted an experiment and numerical simulation

3 on a single-phase flow and heat transfer under different heat fluxes of 100 W/cm2 and

4 200 W/cm2, respectively; their results agreed well with the traditional theory. Agostini

d
5 [11] investigated the friction factor and heat transfer characteristics of rectangular

ite
6 microchannels made of extruded aluminum. The study revealed that when

ed
7 uncertainties on the channel dimensions, the singular pressure losses of the inlet and

py
8 outlet, and longitudinal heat conduction are all taken into account, good agreement

Co
9 was found with standard correlations or theories. Zhang et al. [12] also calculated the

10
ot
friction factor and Nusselt number of rectangular microchannels made of extruded
tN

11 aluminum. The result showed that the entrance effect on heat transfer was significant,
rip

12 especially in the laminar regime, whereas the roughness enhanced heat transfer to a
sc

13 greater extent for large Reynolds numbers compared with lower values.
nu

14 Contradictory research results of flow and heat transfer in microchannels are


Ma

15 reported above, and the effects of various influencing factors are uncertain. Hence,

additional experimental data should be collected. In this study, multiport


ed

16

microchannel flat tubes (MMFTs) were used as test section to investigate the fluid
pt

17
ce

18 flow and heat transfer characteristics of water. Friction factor and Nusselt number
Ac

19 were considered as key parameters. Five rectangular MMFTs with hydraulic

20 diameters of 0.8–1.33 mm and aspect ratios of 0.44–0.94 were experimentally studied

21 under high heat flux. Reynolds number was in the range 150–4500, covering the

22 laminar and transition zones. The influences of aspect ratio, scale effect, and various

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Journal of Heat Transfer. Received January 19, 2017;
Accepted manuscript posted February 12, 2019. doi:10.1115/1.4042810
Copyright (c) 2019 by ASME

1 heat fluxes on the heat transfer of developing flow were discussed.

2 2. Experimental apparatus and procedure

3 2.1 Experimental system

4 The experimental loop is presented in Fig. 1 and consists of a thermostatic water

d
5 bath, liquid filter, valves, Coriolis mass flow meter, test section, voltage regulator,

ite
6 exhaust valve, and data collector. Thermostatic water bath is used to maintain constant

ed
7 water temperature in all experiments in the circulatory system. The working fluid is

py
8 pumped into the test section, flowing through the filter and Coriolis mass flow meter.

Co
9 The flow rate is controlled by a screw valve, and the air in the system is vented out by

10
ot
the exhaust valve. A check valve is placed in front of the tee joint to eliminate the
tN

11 effect of the by-pass pipe. The working fluid is heated by a constant heating flux
rip

12 provided by a heating unit in the test section. Furthermore, the test section is
sc

13 thermally insulated with a 70-mm-thick thermal insulation material that ensures heat
nu

14 loss of less than 15% of the heat supplied.


Ma
ed
pt
ce
Ac

15
16 Fig. 1. Schematic of the test facility.

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Journal of Heat Transfer. Received January 19, 2017;
Accepted manuscript posted February 12, 2019. doi:10.1115/1.4042810
Copyright (c) 2019 by ASME

1 The temperature and pressure differences of the MMFT inlet and outlet are

2 measured by a platinum thermal resistance and pressure difference transducer,

3 respectively, during the experiment. In addition, four thermocouples are equipped on

4 the heating unit. All data are recorded by Agilent.

d
5 2.2 Test section

ite
6 The test section consists of MMFTs and heating unit illustrated in Fig. 2. Five

ed
7 samples of MMFTs with various cross sections were tested in this study. Agostini [11]

py
8 made a classic uncertainty analysis in the case of a nearly square channel. The

Co
9 analysis showed that the error on the dimension of the channels affected the friction

10
ot
factor significantly. The dimensions of the five MMFTs were precisely measured
tN

11 using scanning electron microscopy (SEM) to decrease the uncertainty of the friction
rip

12 factor. Photographs of the electron microscopy of the microchannels are shown in Fig.
sc

13 3 and the structure of MMFT is shown in Fig. 4. Table 1 displays all sample
nu

14 geometries.
Ma
ed
pt
ce
Ac

15
16
17 Fig. 2. Schematic of the test section

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Journal of Heat Transfer. Received January 19, 2017;
Accepted manuscript posted February 12, 2019. doi:10.1115/1.4042810
Copyright (c) 2019 by ASME

Sample 1 Sample 2 Sample 3

d
ite
ed
py
Co
1 Sample 4 Sample 5

2 Fig. 3. SEM of the cross sections of the MMFT.


ot
tN
rip
sc

4 Fig. 4. MMFT structure.


nu

5 Table 1. SEM geometries


Ma

Counterpart 1 2 3 4 5
ed

a (mm) 1.59 1.16 1.01 0.69 0.58

b(mm) 1.14 1.09 1.19 1.30 1.32


pt

Dh(mm) 1.33 1.12 1.09 0.90 0.80


ce

α 0.72 0.94 0.85 0.54 0.44

δ (mm) 0.32 0.35 0.32 0.28 0.24


Ac

e(mm) 0.34 0.37 0.29 0.27 0.25

L(mm) 30 30 30 30 30

N 8 10 12 16 18

L/Dh 22.56 24.19 27.53 31.25 37.50

K/Dh 0.29% 0.57% 0.42% 1.07% 1.03%

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Journal of Heat Transfer. Received January 19, 2017;
Accepted manuscript posted February 12, 2019. doi:10.1115/1.4042810
Copyright (c) 2019 by ASME

1 Inlet manifolds are important during pressure drop and heat transfer

2 measurements, especially in laminar flow. The severity of inlet conditions also

3 significantly affects the critical Reynolds number [13]. A manifold design that can

4 provide a uniform flow distribution and maintain a stable pressure was used in this

d
5 study to reduce the effect mentioned above. A multi-channel flat tube was welded at

ite
6 the center of the manifold, and the insertion depth was 2–3 mm.

ed
7 The heating unit consists of oxygen-free copper, four cartridge heaters, and a

py
8 voltage regulator. Below the contact surface of the oxygen-free copper are four 1-mm

Co
9 -diameter holes, which was drilled from the side wall to the center plane. Four

10
ot
thermocouples are inserted into these holes to measure temperature distribution,
tN

11 which was used to calculate vertical heat flux and the temperature at the top of the
rip

12 oxygen-free copper. At the bottom of the oxygen-free copper, four 10-mm diameter
sc

13 holes were drilled to accommodate the cartridge heaters. These cartridge heaters are
nu

14 powered by a single 0-125 VAC transformer, and power dissipation is measured by a


Ma

15 multimeter. MMFT is connected with the heating unit by braze welding to reduce

contact thermal resistance.


ed

16
pt

17
ce

18 3. Data analysis
Ac

19 3.1 Data processing

20 The hydraulic diameter of the rectangular microchannel is respectively defined as:


2ab
21 Dh  ; (1)
ab
22   a / b 0    1. (2)

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Journal of Heat Transfer. Received January 19, 2017;
Accepted manuscript posted February 12, 2019. doi:10.1115/1.4042810
Copyright (c) 2019 by ASME

1 The pressure drop across the rectangular microchannels is expressed as:

2 Pf  Pt  Pe ; (3)

L G2
3 Pf  f   . (4)
Dh  f  A2

4 A contrast tube without microchannel in the same working condition was tested to

d
ite
5 measure tube friction resistance. Pe expresses the pressure loss of the contrast tube.

ed
6 The Reynolds number is defined as:

py
G  Dh
7 Re  . (5)
A 

Co
8 The dimensionless axial distance for the hydrodynamic entrance region x  is given

9 by:
ot
tN

10 x   x / Dh Re . (6)
rip

11 Kays [14] proposed that developing flow occurred when x  0.05 . Most of the
sc

12 results in this paper were obtained in the developing flow.


nu

13 The dimensionless axial distance for the thermal entrance region x* is defined as:
Ma

14 x*  x / Dh Re Pr . (7)

Taine [15] stated that the thermal entrance region was x*=0.0431. All tests were
ed

15

operated at x*<0.002 in the present study.


pt

16
ce

17 The power dissipated by the cartridge heaters was adjusted manually by Variac during
Ac

18 the tests. Three power levels were inputted to the MMFTs. These levels were defined

19 by an average effective heat flux qeff . The area of contact surface was A=1 cm2.

20 qeffi 
 tm  tn   Cu  A , (8)

21 where tm and tn are the center temperatures of the oxygen–cooper holes, Cu is

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Journal of Heat Transfer. Received January 19, 2017;
Accepted manuscript posted February 12, 2019. doi:10.1115/1.4042810
Copyright (c) 2019 by ASME

1 the thermal conductivity coefficient of oxygen–cooper at 398 W/m·K, and  is the

2 distance between two thermocouples.

3 The average effective of heat flux is expressed as:

q effi
qeff  i 1

d
4 . (9)
6

ite
5 The temperature of the contact surface between the copper and MMFTs are

ed
6 calculated as follows:

py
q eff   
td  t4 

Co
7 , (10)
Cu  A

8 where   is the distance between the fourth thermocouple and contact surface, ot
tN
9 and A is the contact area.
rip

10 Heat loss is an important value in the high-heat-flux experiment, which is defined

11 as
sc

Q h   tb  ta  A
*
nu

12  , (11)
QZ QZ
Ma

13 where tb is the external temperature of the thermal insulation layer and ta is the

ambient temperature. During testing, heat loss was lower than 12%.
ed

14

The average heat transfer coefficient is defined as


pt

15
ce

qeff
16 h (12)
 td  ts   A
Ac

17 where ts is the arithmetic average of the inlet and outlet fluid

18 temperatures. A expresses heat transfer area described in Ref. [7]

19 Nusselt number Nu is a dimensionless parameter that implies convective heat

20 transfer capability and can be defined as:


10

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Journal of Heat Transfer. Received January 19, 2017;
Accepted manuscript posted February 12, 2019. doi:10.1115/1.4042810
Copyright (c) 2019 by ASME

hDh
1 Nu  , (13)

2 where  is heat conductivity coefficient under average fluid temperature.

3 3.2 Uncertainty analysis

4 The measurement uncertainties of the facilities used in this study are listed in

d
5 Table 2. Meanwhile, the indirect uncertainties of the parameters are reported in Table

ite
6 3. These uncertainties were determined on directly relevant parameters using the

ed
7 procedure described by Ref. [12].

py
8 Table 2. Directly measured uncertainty

Co
Facilities Measurement uncertainty
Coriolis mass flow meter ±0.2%
Differential pressure transducer
ot±0.25%
Thermocouple ±0.5 °C
tN
Platinum resistor ±0.1 °C
rip

9 Table 3. Indirect uncertainties of major parameters

Parameter Value Uncertainty


sc

Dh(mm) 0.80–1.33 ±1.39%–2.57%


A(mm ) 2
13.78–14.50 ±2.71%–4.47%
nu

f 0.071–0.64 ±5.63%–9.32%
Re 150–4570 ±3.05%–5.16%
Ma

(W/cm2) 88–162 ±2.18%–7.16%


h(W/m·°C) 4621.9–18640.3 ±7.96%–20.52%
ed

Nu 8.41–35.57 ±8.08%–20.85%
10
pt

11
ce

12 4. Results and discussion


Ac

13 4.1 Friction factor

14 The friction factors of the five MMFTs were plotted as functions of Re in Fig. 5.

15 along with the correlation given in Eq. (14) by Shah and London [16] and in Eq. (17)

16 by Harm [7] to developing laminar flow in rectangular channels.


11

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Journal of Heat Transfer. Received January 19, 2017;
Accepted manuscript posted February 12, 2019. doi:10.1115/1.4042810
Copyright (c) 2019 by ASME

1 Shah and London correlation:

K    / (4 x  )  f Re 3.44  x  
0.5

2 f app Re  3.44  x 
 0.5
 , (14)
1  C  x 
0.2

3 where K    and f Re represent the hydrodynamically fully developed flow

d
4 calculated by Eqs. (15) and (16), respectively. C is a constant dependent on the duct

ite
5 geometry given in Table 4.

ed
6 K     0.906 2  1.693  0.649 ; (15)

py
7 f Re  96 1  1.3553  1.9467 2  1.7012 3  0.9564 4  0.2537 5  . (16)

Co
8 Harm correlation:

9
ot
f app Re  11.3( x )0.202  *0.094 0.02  x  0.1 , (17)
tN

10 where α* is the ratio of rib width and depth, as illustrated in Ref. [13].
rip

11 Table 4. Value of C
sc

α C Error (%)
1.00 0.00029 ±2.3
nu

0.50 0.00021 ±1.9


0.20 0.000076 ±1.7
Ma

0.00 0.000029 ±2.4


ed

Shah & London Shah & London


Harm Harm
1#,Dh=1.33mm,α=0.72 2#,Dh=1.12mm,α=0.94
pt
fapp

fapp
ce

0.1 0.1
Ac

100 1000 2000 100 1000 2000


12 Re Re

13 (a) (b)

12

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Journal of Heat Transfer. Received January 19, 2017;
Accepted manuscript posted February 12, 2019. doi:10.1115/1.4042810
Copyright (c) 2019 by ASME

Shah&London
Harm Shah & London
3#,Dh=1.09mm,α=0.85 Harm
4#,Dh=0.90mm,α=0.54
fapp

fapp
0.1
0.1

d
100 1000 1600 100 1000 1600

ite
1 Re Re

2 (c) (d)

ed
py
Shah & London 1#,Dh=1.33mm,α=0.72
Harm 2#,Dh=1.12mm,α=0.94
5#,Dh=0.80mm,α=0.44 3#,Dh=1.09mm,α=0.85
4#,Dh=0.90mm,α=0.54

Co
5#,Dh=0.80mm,α=0.44
fapp

fapp

0.1

0.1
ot
tN

100 1000 1000


3 Re Re
rip

4 (e) (f)
sc

5 Fig. 5. Friction factor as a function of the Reynolds numbers for the five MMFTs.
nu

6 Fig. 5 shows that the experimental friction factors of the microchannel are
Ma

7 consistent with the classical correlation for conventional tubes in this study. When

Re<1000 and the hydrodynamic entrance length x+ ranged from 0.02 to 0.1,
ed

experimental results agreed better with Harm developing correlation in laminar flow.
pt

9
ce

10 In addition, the experimental friction factors were highly consistent with those of
Ac

11 Shah and London developing correlation in laminar flow when the Reynolds number

12 ranged from 1000–1500. The critical Reynolds number was noted at Re=1600−2000

13 for the five test samples. Moreover transition of developing flow in microchannel was

14 different from developed flow in microchannel, which was accompanied by a smooth

13

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Journal of Heat Transfer. Received January 19, 2017;
Accepted manuscript posted February 12, 2019. doi:10.1115/1.4042810
Copyright (c) 2019 by ASME

1 change of frication factors. A similar result was presented in Ref. [17].

2 Aspect ratio and hydrodynamic entrance region are two important factors that

3 affect friction factor. Fig. 5(f) compares five microchannel friction factors as a

4 function of the Reynolds number. The microchannel of Sample 1, which possessed the

d
5 largest hydraulic diameter and lower aspect ratio, obtained the highest friction factor

ite
6 among those of the microchannels tested.

ed
7 4.2 Heat transfer

py
8 During the test, three different heat fluxes were applied to the five MMFTs. Fig. 6

Co
9 displays the Nusselt number as a function of the Reynolds number for the test sample

10
ot
3 under the three heat fluxes of 90, 135, and 165W/cm2, respectively. The result
tN

11 shows that the heat flux was greater in the lower Nusselt number when Re<1000. At
rip

12 high Reynold, different heat fluxes slightly affected the Nusselt number. This
sc

13 observation suggests that the influence of various fluid viscosities cannot be ignored
nu

14 in heat convection [18]. When the heat flux rose from 90 W/cm2 to 165 W/cm2, fluid
Ma

15 viscosity decreased by 3.21%, and the Nusselt number increased by 2.94%. The large

temperature rises between the inlet and outlet that generated low fluid viscosity at a
ed

16

low Reynolds number, influencing fluid heat transfer performance. Moreover, the
pt

17
ce

18 change in Nusselt number along with Reynolds number did not show an obvious jump
Ac

19 phenomenon.

14

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Journal of Heat Transfer. Received January 19, 2017;
Accepted manuscript posted February 12, 2019. doi:10.1115/1.4042810
Copyright (c) 2019 by ASME

36 2
90W/cm
2
32 135W/cm
2
24 165W/cm
22
28 20

Nu
18

Nu
24 16

500 1000
Re

20

d
ite
16
1000

ed
Re
1

2 Fig. 6. Nusselt number as a function of Reynolds numbers under different heat fluxes.

py
3 The Nusselt number of Sample 3 plotted as a function of Reynolds number under a

Co
4 90 W/cm2 heat flux is displayed in Fig. 7 in comparison with four classical

5
ot
correlations. The experimental results on the Nusselt number agreed well with the
tN

6 correlation mentioned in Ref [19]by Shan and London. The trend of the Nusselt
rip

7 number is consistent with the correlation by Park [13] under low Reynolds number.
sc

8 Although Nusselt number calculated by Park correlation was less than the
nu

9 experimental result. It was assumed that Park designed a new entrance structure to
Ma

10 weaken the entry effect. A large difference was noted between the prediction of the

correlation by Gnielinski [20]and the experimental result for transition flow.


ed

11

Gnielinski correlation was found unsuitable for predicting developing flow. The four
pt

12
ce

13 classical correlations are displayed in Table 5.


Ac

15

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Journal of Heat Transfer. Received January 19, 2017;
Accepted manuscript posted February 12, 2019. doi:10.1115/1.4042810
Copyright (c) 2019 by ASME

40 Gnielinski
Park
Chajar and Tom
Shah and London
30 Experimental data(Dh=1.09mm)
Nu

d
ite
20

ed
py
1000
Re

Co
1

2 Fig. 7. Comparison of Nusselt number as a function of Reynolds numbers with

3 correlations for Sample 3.


ot
tN

4 Table 5. Selected conventional correlations of Nusselt number from literature


rip

Reference Correlation Range of validity


( f / 8)  (Re  1000)  Pr 1
Gnielinski [20] Nu  , f Re  2300  106
sc

1  12.7  f / 8  (Pr  1)
2/3
[1.82log(Re)  1.64]2

69  Re  800
nu

Dh  106m  307m
Park [13] Nu  0.015Br 0.22 Re0.62 Pr 0.33 , Br  (u 2 ) /  (tw  ts )
Hydrodynamic entrance region
Ma

was considered
1.1   / w  1.7
 x / D   / w 
0.0054
Nut  0.023Re Pr 0.8 0.385 0.14
[21] Hydrodynamic entrance region
Chajar and Tom
ed

was considered

   0.02  8.31G   2 1


1/3
 Thermal entrance region
Nu   2.22  x* 
0.33 3
pt

G
3
Shah and London [13,18]
 (  1) 2 was considered
ce

5 Microchannel geometry, as a significant factor affecting heat transfer, was


Ac

6 considerably studied in our work. The Nusselt numbers of the five test samples are

7 plotted in Fig. 8 as a function of Reynolds numbers under 165 W/cm2. These results

8 reveal that the increment of Nusselt number in the laminar region was lower than in

9 the transition region. The obvious change was achieved when the Reynolds number

16

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Journal of Heat Transfer. Received January 19, 2017;
Accepted manuscript posted February 12, 2019. doi:10.1115/1.4042810
Copyright (c) 2019 by ASME

1 ranged from 1600 to 2000, which was in accordance with the variation of frication

2 factor.
45
1#,Dh=1.33,a=0.72
40 2#,Dh=1.12,a=0.94
3#,Dh=1.09,a=0.85
35 4#,Dh=0.90,a=0.54
5#,Dh=0.8, a=0.44

d
30
Nu

ite
25

ed
20

15

py
10
1000 1600

Co
3 Re

4 Fig. 8. Nusselt number as a function of Reynolds numbers for the five MMFTs under

5 constant heat flux.


ot
tN

6 Kandalikar [22] conducted an experiment to investigate the effect of different


rip

7 roughness values. Accordingly, the relative roughness of less than 3% was negligible
sc

8 when the hydraulic diameter was more than 1.06 mm. The hydraulic diameters of
nu

9 Samples 1, 2, and 3 in this study were more than 1.06 mm. Meanwhile, the relative
Ma

10 roughness values measured by SEM were 0.29%, 0.57%, and 0.42%, respectively.

Hence, the effect of roughness could be ignored. The ratio of the Nusselt number
ed

11

between Samples 2 and 3 is plotted against Reynolds number in Fig. 9. The plot
pt

12
ce

13 reveals that the Nusselt number of Sample 2 was higher than that of Sample 3.
Ac

14 Moreover, the ratio decreased with increased Reynolds number. By comparing the

15 geometries of Samples 2 and 3 in Table 1, we noted that the hydraulic diameters of the

16 two samples were close (less than 3%), whereas the aspect ratios showed apparent

17 difference. The aspect ratio notably influenced the heat transfer capacity of the

17

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Journal of Heat Transfer. Received January 19, 2017;
Accepted manuscript posted February 12, 2019. doi:10.1115/1.4042810
Copyright (c) 2019 by ASME

1 microchannel; high aspect ratio enhanced the heat transfer capacity, although the

2 influence reduced with increased Reynolds number. A research [12] showed that

3 aspect ratio does not significantly influence heat transfer in developed flow. This

4 observation explains why the effect of aspect ratio become weakened when Reynolds

d
5 number was high. In this case, the hydrodynamic entrance length decreased, and

ite
6 developed flow growth along with the increasing Reynold number.

ed
py
1.2

Co
Nu2#/Nu3#

ot
1.0
tN
rip

0.8
sc

0 1000 2000 3000 4000

7 Re
nu

8 Fig. 9. Comparison of Nusselt number for Samples 2 and 3.


Ma

9 The ratio of the Nusselt numbers of Samples 4 and 5 is listed in Fig. 10. As shown,

the ratio of the Nusselt number was about 0.98 in the laminar region and increasing
ed

10

with Reynolds number. Moreover, the Nusselt number of Sample 5 exceeded that of
pt

11
ce

12 Sample 4 when Re>2000. The relative roughness of Samples 4 and 5 was


Ac

13 approximately lower than 3% (Table 1). The effect of relative roughness was

14 considered similar; meanwhile, hydraulic diameter and aspect ratio became the

15 primary influencing factors. The scale effect is known to universally promote heat

16 transfer in microchannels. The aspect ratio of Sample 4 was greater than that of

18

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Journal of Heat Transfer. Received January 19, 2017;
Accepted manuscript posted February 12, 2019. doi:10.1115/1.4042810
Copyright (c) 2019 by ASME

1 Sample 5, whereas the hydraulic diameter of Sample 5 was lower than that of Sample

2 4. Combine the analysis from Fig. 9 and the geometrical characteristics of the two

3 samples, we noted that the ratios of Samples 4 and 5 increased with Reynolds number.

4 The aspect ratio affected heat transfer to a greater extent in the laminar region, and the

d
5 hydraulic diameter became the primary influencing factor when Re>2000.

ite
1.2

ed
py
1.1

Co
Nu5#/Nu4#

1.0

0.9
ot
tN

0.8
rip

500 1000 1500 2000 2500 3000

6 Re
sc

7 Fig.10. Comparison of Nusselt number for Sample 5 and Sample 4.


8
nu

9 5. Conclusions
Ma

10 The flow and heat transfer characteristics of the five MMFTs with different
ed

11 geometric parameters were investigated experimentally by testing the friction factor


pt

12 and Nusselt number separately under high heat flux. The key findings from the study
ce

13 are as follows:
Ac

14 1. The experimental friction factors of the five MMFTs were consistent with the

15 developing correlation for the conventional tubes in the laminar region. Compared

16 with the developed flow, frication factors changed smoothly in the laminar–turbulence

17 transition.
19

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Journal of Heat Transfer. Received January 19, 2017;
Accepted manuscript posted February 12, 2019. doi:10.1115/1.4042810
Copyright (c) 2019 by ASME

1 2. Fluid viscosity, which was affected by temperature, could not be ignored under a

2 low Reynolds number. The Nusselt number presented lower value obviously under

3 high heat flux when Re < 1000.

4 3. Aspect ratio notably influenced the heat transfer of the microchannel in the

d
5 developing laminar flow. However, this effect weakened with increasing Reynolds

ite
6 number. The scale effect significantly influenced heat transfer at high Reynolds

ed
7 numbers.

py
8 Acknowledgement

Co
9 The authors gratefully acknowledge the financial support provided by the National

10
ot
Key Technology Research and Development Program of the Ministry of Science and
tN

11 Technology of China (Grant No. 2012BAA13B02), Scientific Research Project of Bei


rip

12 jing Educational Committee (Grant No. 004000546315527) and Scientific Research P


sc

13 roject of Beijing Advanced Innovation Center for Future Internet Technology.


nu

14 References
Ma

[1] K. S. Myung, M. Issam. CHF determination for high-heat flux phase change

cooling system incorporating both micro-channel flow and jet impingement.


ed

International journal of heat and Mass Transfer,2009,52(1) 610-619.


pt

[2] D. B. Tuckerman and R. F. W. Pease, High-Performance Heat Sinking for VLSI,


ce

Tuckerman D B, Pease R F W. High-performance heat sinking for VLSI. IEEE


Ac

Electron Device Letters, 1981, 2(5) 126-129.

[3] W. Peiyi, W. A. Little, Measurement of friction factors for the flow of gases in

very fine channels used for microminiature Joule-Thomson refrigerators.

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Journal of Heat Transfer. Received January 19, 2017;
Accepted manuscript posted February 12, 2019. doi:10.1115/1.4042810
Copyright (c) 2019 by ASME

[4] S. B. Choi, R. F. Barron, R. O. Warrington, Fluid flow and heat transfer in

microtubes//ASME DSC. 1991, 32, pp. 123-134.

[5] X. F. Peng, G. P. Peterson, B. X. Wang, Frictional flow characteristics of water

flowing through rectangular microchannels. EXPERIMENTAL HEAT

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TRANSFER An International Journal, 1994, 7(4) 249-264.

ite
[6] J. Judy, D. Maynes, B. W. Webb, Characterization of frictional pressure drop for

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liquid flows through microchannels. International Journal of heat and mass

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transfer, 2002, 45(17) 3477-3489.

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[7] T. M. Harms, M. J. Kazmierczak, F. M. Gerner, Developing convective heat

transfer in deep rectangular microchannels. International Journal of Heat & Fluid

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ot
tN

[8] G. Hetsroni, A. Mosyak, Fluid flow in micro-channels. International Journal of


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sc

[9] T. M. Adams, S. I. Abdel-Khalik, S. M. Jeter, An experimental investigation of

single-phase forced convection in microchannels. International Journal of Heat &


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Mass Transfer, 1998, 41(6-7) 851-857.


Ma

[10] W. Qu, I. Mudawar, Experimental and numerical study of pressure drop and heat
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transfer in a single-phase micro-channel heat sink . International Journal of Heat


pt

and Mass Transfer, 2002, 45(12) 2549-2565.


ce

[11] B. Agostini, A. Bontemps, B. Thonon, Effects of geometrical and thermophysical


Ac

parameters on heat transfer measurements in small-diameter channels. Heat

transfer engineering, 2006, 27(1) 14-24

[12] J. Zhang, Y. H. Diao, Y. H. Zhao, An experimental study of the characteristics of

fluid flow and heat transfer in the multiport microchannel flat tube. Applied

Thermal Engineering, 2014, 65(1) 209-218.


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Journal of Heat Transfer. Received January 19, 2017;
Accepted manuscript posted February 12, 2019. doi:10.1115/1.4042810
Copyright (c) 2019 by ASME

[13] H. S. Park, J. Punch, Friction factor and heat transfer in multiple microchannels

with uniform flow distribution. International Journal of Heat and Mass Transfer,

2008, 51(17) 4535-4543.

[14] W. M. Kays, M. E. Crawford, B. Weigand, Convective heat and mass transfer.

d
Tata McGraw-Hill Education, 2012

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[15] J. Taine, J. P. Petit, Transferts thermiques. Sciences Sup. Paris, dunod edition,

ed
2003.

py
[16] R. K. Shah, London A L, White F M. Laminar flow forced convection in ducts.

Co
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[17] D. Pfund, D. Rector, A. Shekarriz, Pressure drop measurements in a

microchannel. AIChE Journal, 2000, 46(8) 1496-1507.


ot
tN

[18] B. Dai, M. Li, C. Dang, Investigation on convective heat transfer characteristics


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of single phase liquid flow in multi-port micro-channel tubes. International


sc

Journal of Heat and Mass Transfer, 2014, 70, pp. 114-118.

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Sixteenth Annual IEEE. IEEE, 2000, pp. 266-272.


ed

[20] V. Gnielinski, New equations for heat and mass-transfer in turbulent pipe and
pt

channel flow. International Chemical Engineering, 1976, 16(2) 359-368.


ce

[21] A. J. Ghajar, L M. Tam, Heat transfer measurements and correlations in the


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transition region for a circular tube with three different inlet configurations.

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[22] S. G. Kandlikar, Fundamental issues related to flow boiling in minichannels and

microchannels. Experimental Thermal and Fluid Science, 2002, 26(2): 389-407.

22

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Journal of Heat Transfer. Received January 19, 2017;
Accepted manuscript posted February 12, 2019. doi:10.1115/1.4042810
Copyright (c) 2019 by ASME

d
ite
ed
py
Co
ot
tN
rip
sc
nu
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ed
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Ac

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