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Trabajo de Transferencia de Calor
Trabajo de Transferencia de Calor
Trabajo de Transferencia de Calor
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6 Abstract
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7 An experimental investigation of fluid flow friction and heat transfer coefficient in
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8 simultaneously developing flow through a multiport microchannel flat tube (MMFT)
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9 was presented. The cross-sectional geometries of five tubes were rectangular with
10 hydraulic diameters of 0.8 mm to 1.33 mm and aspect ratio of 0.44 to 0.94. The
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11 working fluid was water, and the Reynolds number was in the range 150–4500. The
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12 experiment result showed that friction factor was successfully predicted by classical
14 developing flow was not as obvious as in the completely developed flow. The greater
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15 aspect ratio produced stronger heat transfer capacity in the developing flow, although
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16 the effect of the aspect ratio decreased at increased Reynolds numbers for heat
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17 transfer characteristics. Moreover, the scale effect improved the heat transfer
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19 Key words: Developing flow, Multiport microchannel flat tube, Friction factor, Heat
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Corresponding author. Tel.: +86 010 67391608-802; fax: +86 010 67391608-802
E-mail address: yhzhao29@126.com (Y.H. Zhao)
1
Nomenclature
a microchannel width, m Greek symbols
b microchannel height, m α aspect ratio (0<α<1)
e wall thickness, m δ rib width, m
pitch of temperature measurement point in
L MMFT length, m σ
the cooper, m
N number of microchannels Δ uncertainty
K absolute roughness ρ mass density, kg/m3
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Dh hydraulic diameter, m μ dynamic viscosity, Pa·s
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q heat flux, W υ kinematic viscosity, m2/s
t temperature, K λ thermal conductivity coefficient, W/m·K
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2
A cross-sectional area of MMFT, m Subscripts
cp specific heat capacity, J/kg·K a air
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G mass flow rate, kg/s b wall
x+ flow development length, m d top
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x* heat development length, m Cu cooper
ΔP differential pressure, Pa m, n thermometric points
H
W
length of heating surface, m
width of heating surface, m
s
in
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inlet
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f friction factor out outlet
h heat transfer coefficient, W/m2·K f along the way
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Re Reynolds number
Nu Nusselt number
1
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2 1. Introduction
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6 temperature [1]. The heating power of a microelectronic chip has also increased three
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7 times in the last decade. Thus, an efficient heat exchange facility is important.
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8 Micro/mini-channels are compact heat dissipation structures that achieve stable and
10 Tuckeman [2] designed a novel, highly compact, water-cooled integral heat sink for
11 silicon-integrated circuits in 1981. This sink dissipated a power density of 790 W/cm2
2
1 under optimal geometric parameter (ww=wc=57 μm, 302 μm depth). The great
4 For friction factor, Wu and Little [ 3 ] measured the gas friction factor in
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5 microchannels with a hydraulic diameter of 55.8 μm to 83.1 μm. The experimental
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6 result showed that the friction factors of both laminar and turbulent regimes were
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7 higher than those predicted from conventional equations by about 10%–30%; the
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8 discrepancy was considered caused by roughness. Choi [4] and Peng [5] proposed
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9 empirical equations of friction for circular and rectangular microtubes respectively
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basing on their experimental results, which indicated frication factor in the
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12 result of Judy et al. [6] on flow frication factor showed that the N–S correlation was
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13 suitable for silicon and stainless steel microchannels with Reynolds number of
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14 8–2300 and hydraulic diameter of 15–150 μm. A similar notion was expressed by
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15 Harm [7], who considered the entrance section in the analysis. The experiment was
operated under a Reynolds number of 173–12900. Hetstroni [8] analyzed the data
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16
17
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18 hydrodynamic diameter of 1.01–4010 μm. The analysis illustrated that the flow
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19 behavior in microchannels, at least down to 50 μm diameter, did not differ from that
21 For heat transfer, Adams [9] investigated the single-phase heat transfer in a circular
22 micro-tube considering the entrance effect for heat transfer. The result indicated that
1 the Nusselt number was higher than the value predicted from the conventional
3 on a single-phase flow and heat transfer under different heat fluxes of 100 W/cm2 and
4 200 W/cm2, respectively; their results agreed well with the traditional theory. Agostini
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5 [11] investigated the friction factor and heat transfer characteristics of rectangular
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6 microchannels made of extruded aluminum. The study revealed that when
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7 uncertainties on the channel dimensions, the singular pressure losses of the inlet and
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8 outlet, and longitudinal heat conduction are all taken into account, good agreement
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9 was found with standard correlations or theories. Zhang et al. [12] also calculated the
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friction factor and Nusselt number of rectangular microchannels made of extruded
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11 aluminum. The result showed that the entrance effect on heat transfer was significant,
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12 especially in the laminar regime, whereas the roughness enhanced heat transfer to a
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13 greater extent for large Reynolds numbers compared with lower values.
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15 reported above, and the effects of various influencing factors are uncertain. Hence,
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microchannel flat tubes (MMFTs) were used as test section to investigate the fluid
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17
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18 flow and heat transfer characteristics of water. Friction factor and Nusselt number
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21 under high heat flux. Reynolds number was in the range 150–4500, covering the
22 laminar and transition zones. The influences of aspect ratio, scale effect, and various
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5 bath, liquid filter, valves, Coriolis mass flow meter, test section, voltage regulator,
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6 exhaust valve, and data collector. Thermostatic water bath is used to maintain constant
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7 water temperature in all experiments in the circulatory system. The working fluid is
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8 pumped into the test section, flowing through the filter and Coriolis mass flow meter.
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9 The flow rate is controlled by a screw valve, and the air in the system is vented out by
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the exhaust valve. A check valve is placed in front of the tee joint to eliminate the
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11 effect of the by-pass pipe. The working fluid is heated by a constant heating flux
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12 provided by a heating unit in the test section. Furthermore, the test section is
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13 thermally insulated with a 70-mm-thick thermal insulation material that ensures heat
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15
16 Fig. 1. Schematic of the test facility.
1 The temperature and pressure differences of the MMFT inlet and outlet are
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5 2.2 Test section
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6 The test section consists of MMFTs and heating unit illustrated in Fig. 2. Five
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7 samples of MMFTs with various cross sections were tested in this study. Agostini [11]
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8 made a classic uncertainty analysis in the case of a nearly square channel. The
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9 analysis showed that the error on the dimension of the channels affected the friction
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factor significantly. The dimensions of the five MMFTs were precisely measured
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11 using scanning electron microscopy (SEM) to decrease the uncertainty of the friction
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12 factor. Photographs of the electron microscopy of the microchannels are shown in Fig.
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13 3 and the structure of MMFT is shown in Fig. 4. Table 1 displays all sample
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14 geometries.
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15
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17 Fig. 2. Schematic of the test section
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1 Sample 4 Sample 5
Counterpart 1 2 3 4 5
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L(mm) 30 30 30 30 30
N 8 10 12 16 18
1 Inlet manifolds are important during pressure drop and heat transfer
3 significantly affects the critical Reynolds number [13]. A manifold design that can
4 provide a uniform flow distribution and maintain a stable pressure was used in this
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5 study to reduce the effect mentioned above. A multi-channel flat tube was welded at
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6 the center of the manifold, and the insertion depth was 2–3 mm.
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7 The heating unit consists of oxygen-free copper, four cartridge heaters, and a
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8 voltage regulator. Below the contact surface of the oxygen-free copper are four 1-mm
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9 -diameter holes, which was drilled from the side wall to the center plane. Four
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thermocouples are inserted into these holes to measure temperature distribution,
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11 which was used to calculate vertical heat flux and the temperature at the top of the
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12 oxygen-free copper. At the bottom of the oxygen-free copper, four 10-mm diameter
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13 holes were drilled to accommodate the cartridge heaters. These cartridge heaters are
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15 multimeter. MMFT is connected with the heating unit by braze welding to reduce
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17
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18 3. Data analysis
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L G2
3 Pf f . (4)
Dh f A2
4 A contrast tube without microchannel in the same working condition was tested to
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5 measure tube friction resistance. Pe expresses the pressure loss of the contrast tube.
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6 The Reynolds number is defined as:
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G Dh
7 Re . (5)
A
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8 The dimensionless axial distance for the hydrodynamic entrance region x is given
9 by:
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10 x x / Dh Re . (6)
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11 Kays [14] proposed that developing flow occurred when x 0.05 . Most of the
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13 The dimensionless axial distance for the thermal entrance region x* is defined as:
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14 x* x / Dh Re Pr . (7)
Taine [15] stated that the thermal entrance region was x*=0.0431. All tests were
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15
16
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17 The power dissipated by the cartridge heaters was adjusted manually by Variac during
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18 the tests. Three power levels were inputted to the MMFTs. These levels were defined
19 by an average effective heat flux qeff . The area of contact surface was A=1 cm2.
20 qeffi
tm tn Cu A , (8)
21 where tm and tn are the center temperatures of the oxygen–cooper holes, Cu is
q effi
qeff i 1
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4 . (9)
6
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5 The temperature of the contact surface between the copper and MMFTs are
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6 calculated as follows:
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q eff
td t4
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7 , (10)
Cu A
8 where is the distance between the fourth thermocouple and contact surface, ot
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9 and A is the contact area.
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11 as
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Q h tb ta A
*
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12 , (11)
QZ QZ
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13 where tb is the external temperature of the thermal insulation layer and ta is the
ambient temperature. During testing, heat loss was lower than 12%.
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14
15
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qeff
16 h (12)
td ts A
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hDh
1 Nu , (13)
4 The measurement uncertainties of the facilities used in this study are listed in
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5 Table 2. Meanwhile, the indirect uncertainties of the parameters are reported in Table
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6 3. These uncertainties were determined on directly relevant parameters using the
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7 procedure described by Ref. [12].
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8 Table 2. Directly measured uncertainty
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Facilities Measurement uncertainty
Coriolis mass flow meter ±0.2%
Differential pressure transducer
ot±0.25%
Thermocouple ±0.5 °C
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Platinum resistor ±0.1 °C
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f 0.071–0.64 ±5.63%–9.32%
Re 150–4570 ±3.05%–5.16%
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Nu 8.41–35.57 ±8.08%–20.85%
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11
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14 The friction factors of the five MMFTs were plotted as functions of Re in Fig. 5.
15 along with the correlation given in Eq. (14) by Shah and London [16] and in Eq. (17)
K / (4 x ) f Re 3.44 x
0.5
2 f app Re 3.44 x
0.5
, (14)
1 C x
0.2
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4 calculated by Eqs. (15) and (16), respectively. C is a constant dependent on the duct
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5 geometry given in Table 4.
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6 K 0.906 2 1.693 0.649 ; (15)
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7 f Re 96 1 1.3553 1.9467 2 1.7012 3 0.9564 4 0.2537 5 . (16)
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8 Harm correlation:
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f app Re 11.3( x )0.202 *0.094 0.02 x 0.1 , (17)
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10 where α* is the ratio of rib width and depth, as illustrated in Ref. [13].
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11 Table 4. Value of C
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α C Error (%)
1.00 0.00029 ±2.3
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fapp
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0.1 0.1
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13 (a) (b)
12
Shah&London
Harm Shah & London
3#,Dh=1.09mm,α=0.85 Harm
4#,Dh=0.90mm,α=0.54
fapp
fapp
0.1
0.1
d
100 1000 1600 100 1000 1600
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1 Re Re
2 (c) (d)
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Shah & London 1#,Dh=1.33mm,α=0.72
Harm 2#,Dh=1.12mm,α=0.94
5#,Dh=0.80mm,α=0.44 3#,Dh=1.09mm,α=0.85
4#,Dh=0.90mm,α=0.54
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5#,Dh=0.80mm,α=0.44
fapp
fapp
0.1
0.1
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4 (e) (f)
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5 Fig. 5. Friction factor as a function of the Reynolds numbers for the five MMFTs.
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6 Fig. 5 shows that the experimental friction factors of the microchannel are
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7 consistent with the classical correlation for conventional tubes in this study. When
Re<1000 and the hydrodynamic entrance length x+ ranged from 0.02 to 0.1,
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experimental results agreed better with Harm developing correlation in laminar flow.
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9
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10 In addition, the experimental friction factors were highly consistent with those of
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11 Shah and London developing correlation in laminar flow when the Reynolds number
12 ranged from 1000–1500. The critical Reynolds number was noted at Re=1600−2000
13 for the five test samples. Moreover transition of developing flow in microchannel was
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2 Aspect ratio and hydrodynamic entrance region are two important factors that
3 affect friction factor. Fig. 5(f) compares five microchannel friction factors as a
4 function of the Reynolds number. The microchannel of Sample 1, which possessed the
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5 largest hydraulic diameter and lower aspect ratio, obtained the highest friction factor
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6 among those of the microchannels tested.
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7 4.2 Heat transfer
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8 During the test, three different heat fluxes were applied to the five MMFTs. Fig. 6
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9 displays the Nusselt number as a function of the Reynolds number for the test sample
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3 under the three heat fluxes of 90, 135, and 165W/cm2, respectively. The result
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11 shows that the heat flux was greater in the lower Nusselt number when Re<1000. At
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12 high Reynold, different heat fluxes slightly affected the Nusselt number. This
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13 observation suggests that the influence of various fluid viscosities cannot be ignored
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14 in heat convection [18]. When the heat flux rose from 90 W/cm2 to 165 W/cm2, fluid
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15 viscosity decreased by 3.21%, and the Nusselt number increased by 2.94%. The large
temperature rises between the inlet and outlet that generated low fluid viscosity at a
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16
low Reynolds number, influencing fluid heat transfer performance. Moreover, the
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17
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18 change in Nusselt number along with Reynolds number did not show an obvious jump
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19 phenomenon.
14
36 2
90W/cm
2
32 135W/cm
2
24 165W/cm
22
28 20
Nu
18
Nu
24 16
500 1000
Re
20
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16
1000
ed
Re
1
2 Fig. 6. Nusselt number as a function of Reynolds numbers under different heat fluxes.
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3 The Nusselt number of Sample 3 plotted as a function of Reynolds number under a
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4 90 W/cm2 heat flux is displayed in Fig. 7 in comparison with four classical
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correlations. The experimental results on the Nusselt number agreed well with the
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6 correlation mentioned in Ref [19]by Shan and London. The trend of the Nusselt
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7 number is consistent with the correlation by Park [13] under low Reynolds number.
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8 Although Nusselt number calculated by Park correlation was less than the
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9 experimental result. It was assumed that Park designed a new entrance structure to
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10 weaken the entry effect. A large difference was noted between the prediction of the
11
Gnielinski correlation was found unsuitable for predicting developing flow. The four
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12
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15
40 Gnielinski
Park
Chajar and Tom
Shah and London
30 Experimental data(Dh=1.09mm)
Nu
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20
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py
1000
Re
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1
1 12.7 f / 8 (Pr 1)
2/3
[1.82log(Re) 1.64]2
69 Re 800
nu
Dh 106m 307m
Park [13] Nu 0.015Br 0.22 Re0.62 Pr 0.33 , Br (u 2 ) / (tw ts )
Hydrodynamic entrance region
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was considered
1.1 / w 1.7
x / D / w
0.0054
Nut 0.023Re Pr 0.8 0.385 0.14
[21] Hydrodynamic entrance region
Chajar and Tom
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was considered
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3
Shah and London [13,18]
( 1) 2 was considered
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6 considerably studied in our work. The Nusselt numbers of the five test samples are
7 plotted in Fig. 8 as a function of Reynolds numbers under 165 W/cm2. These results
8 reveal that the increment of Nusselt number in the laminar region was lower than in
9 the transition region. The obvious change was achieved when the Reynolds number
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1 ranged from 1600 to 2000, which was in accordance with the variation of frication
2 factor.
45
1#,Dh=1.33,a=0.72
40 2#,Dh=1.12,a=0.94
3#,Dh=1.09,a=0.85
35 4#,Dh=0.90,a=0.54
5#,Dh=0.8, a=0.44
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30
Nu
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25
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20
15
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10
1000 1600
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3 Re
4 Fig. 8. Nusselt number as a function of Reynolds numbers for the five MMFTs under
7 roughness values. Accordingly, the relative roughness of less than 3% was negligible
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8 when the hydraulic diameter was more than 1.06 mm. The hydraulic diameters of
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9 Samples 1, 2, and 3 in this study were more than 1.06 mm. Meanwhile, the relative
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10 roughness values measured by SEM were 0.29%, 0.57%, and 0.42%, respectively.
Hence, the effect of roughness could be ignored. The ratio of the Nusselt number
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11
between Samples 2 and 3 is plotted against Reynolds number in Fig. 9. The plot
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12
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13 reveals that the Nusselt number of Sample 2 was higher than that of Sample 3.
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14 Moreover, the ratio decreased with increased Reynolds number. By comparing the
15 geometries of Samples 2 and 3 in Table 1, we noted that the hydraulic diameters of the
16 two samples were close (less than 3%), whereas the aspect ratios showed apparent
17 difference. The aspect ratio notably influenced the heat transfer capacity of the
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1 microchannel; high aspect ratio enhanced the heat transfer capacity, although the
2 influence reduced with increased Reynolds number. A research [12] showed that
3 aspect ratio does not significantly influence heat transfer in developed flow. This
4 observation explains why the effect of aspect ratio become weakened when Reynolds
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5 number was high. In this case, the hydrodynamic entrance length decreased, and
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6 developed flow growth along with the increasing Reynold number.
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1.2
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Nu2#/Nu3#
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1.0
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0.8
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7 Re
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9 The ratio of the Nusselt numbers of Samples 4 and 5 is listed in Fig. 10. As shown,
the ratio of the Nusselt number was about 0.98 in the laminar region and increasing
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10
with Reynolds number. Moreover, the Nusselt number of Sample 5 exceeded that of
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11
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13 approximately lower than 3% (Table 1). The effect of relative roughness was
14 considered similar; meanwhile, hydraulic diameter and aspect ratio became the
15 primary influencing factors. The scale effect is known to universally promote heat
16 transfer in microchannels. The aspect ratio of Sample 4 was greater than that of
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1 Sample 5, whereas the hydraulic diameter of Sample 5 was lower than that of Sample
2 4. Combine the analysis from Fig. 9 and the geometrical characteristics of the two
3 samples, we noted that the ratios of Samples 4 and 5 increased with Reynolds number.
4 The aspect ratio affected heat transfer to a greater extent in the laminar region, and the
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5 hydraulic diameter became the primary influencing factor when Re>2000.
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1.2
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1.1
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Nu5#/Nu4#
1.0
0.9
ot
tN
0.8
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6 Re
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9 5. Conclusions
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10 The flow and heat transfer characteristics of the five MMFTs with different
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12 and Nusselt number separately under high heat flux. The key findings from the study
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13 are as follows:
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14 1. The experimental friction factors of the five MMFTs were consistent with the
15 developing correlation for the conventional tubes in the laminar region. Compared
16 with the developed flow, frication factors changed smoothly in the laminar–turbulence
17 transition.
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1 2. Fluid viscosity, which was affected by temperature, could not be ignored under a
2 low Reynolds number. The Nusselt number presented lower value obviously under
4 3. Aspect ratio notably influenced the heat transfer of the microchannel in the
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5 developing laminar flow. However, this effect weakened with increasing Reynolds
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6 number. The scale effect significantly influenced heat transfer at high Reynolds
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7 numbers.
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8 Acknowledgement
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9 The authors gratefully acknowledge the financial support provided by the National
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Key Technology Research and Development Program of the Ministry of Science and
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14 References
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[1] K. S. Myung, M. Issam. CHF determination for high-heat flux phase change
[3] W. Peiyi, W. A. Little, Measurement of friction factors for the flow of gases in
20
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TRANSFER An International Journal, 1994, 7(4) 249-264.
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[6] J. Judy, D. Maynes, B. W. Webb, Characterization of frictional pressure drop for
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liquid flows through microchannels. International Journal of heat and mass
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transfer, 2002, 45(17) 3477-3489.
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[7] T. M. Harms, M. J. Kazmierczak, F. M. Gerner, Developing convective heat
[10] W. Qu, I. Mudawar, Experimental and numerical study of pressure drop and heat
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fluid flow and heat transfer in the multiport microchannel flat tube. Applied
[13] H. S. Park, J. Punch, Friction factor and heat transfer in multiple microchannels
with uniform flow distribution. International Journal of Heat and Mass Transfer,
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Tata McGraw-Hill Education, 2012
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[15] J. Taine, J. P. Petit, Transferts thermiques. Sciences Sup. Paris, dunod edition,
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2003.
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[16] R. K. Shah, London A L, White F M. Laminar flow forced convection in ducts.
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1980.
[20] V. Gnielinski, New equations for heat and mass-transfer in turbulent pipe and
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transition region for a circular tube with three different inlet configurations.
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