INTERACTIVE SCHEMATIC

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ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the

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Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)

Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 UENR7945-01
January 2019

D6K2 Track - Type Tractor

Hydraulic System
6S61-2999
7P61-2999
MP71-2999
ZLJ1-2999

© 2019 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION
Part Schematic Machine
Description
Number Location Location
IMPLEMENT
Accumulator (Pilot Accumulator) 160-2669 B-7 1
Cylinder GP - Angle 379-3504 C-8 2
Cylinder GP - Lift 379-3505 D-8 3
Cylinder GP - Ripper 448-4913 E-8 4
Cylinder GP - Tilt 379-3503 C-8 5
Pump GP - (Implement) 260-6781 D-5 6
Sensor GP - Pressure (Implement Pump) 349-1178 D-4 7
Sensor GP - Pressure (Implement Pump Output) 344-7391 A-7 8
Valve GP - Bank - 3 (Lift Tilt Angle) 394-6388 C-7 9
Valve GP - Bank - 4 (Lift Tilt Angle Ripper) 394-6389 C-7 10
Valve GP - Check 123-4750 D-2 11
Valve GP - Solenoid (EH On-Off Pilot Supply Shut Off) 350-8936 B-7 12
Valve GP - Solenoid (EH Proportional Actuators) 346-4995 D-8, C-8 13
HYSTAT
Connector - Flushing Orifice 439-1868 D-3 14
Core As - Hydraulic Oil Cooler 465-1584 C-1 15
Filter GP - Oil (Charge) 431-0681 E-3 16
Motor GP - Hystat Motors LT 243-6639 B-5 17
Motor GP - Hystat Motors RT 243-6640 E-4 18
Pump GP - Tandem Hystat Drive Pumps RT & LT 461-2712 D-1 19
Sensor GP - Front Hystat Drive Pump (Right Track) Backward Pressure ('MA' Port) 349-1178 D-2 20
Sensor GP - Front Hystat Drive Pump (Right Track) Forward Pressure ('MB' Port) 349-1178 D-2 21
Sensor GP - Rear Hystat Drive Pump (Left Track) Backward Pressure ('MB' Port) 349-1178 D-2 22
Sensor GP - Rear Hystat Drive Pump (Left Track) Forward Pressure ('MA' Port) 349-1178 D-2 23
Sensor GP - Speed (Hystat Motor) 358-2398 E-5, B-5 24
Valve GP - Cooler Bypass 422-3637 D-3 25
Valve GP - Relief (Charge) 464-6779 D-2 26
Valve GP - Relief (Crossover) 468-9800 D-3, D-2 27
Valve GP - Solenoid (Hystat Cutoff IS and PBS) 478-3802 D-3, D-2 28
FAN & CHARGE
Motor GP - Fan Reverse 456-4197 F-1 29
Motor GP - Fan Standard 456-5472 D-6 30
Pump GP - Fan & Charge 456-3318 D-5 31
Spider - Fan Spider 7 Blades 261-7504 D-6, F-1 32
Valve GP - Relief (Crossover (Direct Operated)) 468-9793 F-2 33
Valve GP - Solenoid (Proportional Bypass Pressure Control) 279-6530 D-6, F-2 34
Valve GP - Solenoid (Reversing) 437-2846 F-1 35
TANK
Breather - Tank Breather - Filtration 2 Micron 466-1627 B-4 36
Screen - Implement, Fan & Charge Pumps 322-9703 A-4 37
Screen - Winch Pump 142-8929 A-3 38
Sensor GP - Temperature (Hydraulic Oil Temperature Sensor) 256-6454 A-3 39
Tank GP - Hydraulic Standard 398-7421 A-3 40
Tank GP - Hydraulic Winch 434-7270 A-3 41
WINCH ATTACHMENT
Filter GP - Oil (Charge Filters) 416-8305 D-4 42
Pump GP - BSC V (Winch Pump) 249-8600 D-4 43
Valve GP - Winch Motor 297-1422 B-2 44
POWER PITCH ATTACHMENT
Adapter - STR (Orifice) 489-1537 F-7 45
Cylinder GP - Power Pitch 453-6624 F-7 46
Valve GP - Diverter (Flow Diverter Tilt & Pitch Functions) 472-2236 F-7 47
Note: Check Part Number In The Part Manual For Your Specific Machine.
TAP LOCATION

Tap Schematic
Description
Number Location
R0 Implement Pump Case Pressure And Filling ('L' Port) D-4
P1 Implement Pump Load Sensing 'Ls' Pressure ('X' Port) B-7
P2 Filter 1 - Hystat Charge Pressure E-3
P3 SOS Sampling - Hystat Charge E-3
P4 Fan Pump Outlet Pressure ('B' Port) D-6, F-1
P5 Left Track Hystat Drive Pump Case Pressure ('R' Port) D-1
P6 Right Track Hystat Drive Pump Case Pressure ('R' Port) D-3
P7 Parking Brake Pressure D-2
P8 Interlock Pressure D-3
P9 Implement Pilot Pressure (On Accumulator) B-7
P10 Filter 2 - Winch Charge Pressure D-4
 8 7 6 5 4 3 2 1

(32) SPIDER (FAN SPIDER 7 BLADES)

(46) CYL GP
261-7504
POWER PITCH
REVERSE FAN
453-6624
(45) ADAPTER
STR (ORIFICE)
F 489-1537 (35) VALVE GP SOLENOID F
REVERSING VALVE PILOT
TY TX EXTENSION RETRACTION
D 437-2846
(47) VALVE GP
ORIFICE DIVERTER FLOW DIVERTER TILT (34) VALVE GP SOLENOID
AND PITCH FUNCTIONS PROPORTIONAL BYPASS
(ANTI CHATTERING)

Y X R T
472-2236 PRESSURE CONTROL
DRAIN 279-6530

P4
(24) SENSOR GP SPEED (18) MOTOR GP
HYSTAT MOTOR HYSTAT MOTORS RT
358-2398 243-6640 B A
M1
(16) FILTER GP OIL
CHARGE FILTERS
EPS (33) VALVE GP RELIEF (29) MOTOR GP
B FORWARD 431-0681
RIGHT HAND MOTOR CROSSOVER FAN REVERSE MOTOR GEAR TYPE
U
468-9793 456-4197
MAXIMUM
(20) SENSOR GP - FRONT HYSTAT DRIVE PUMP (RIGHT TRACK)
BACKWARD PRESSURE ('MA' PORT)
349-1178

FLUSHING FLOW TO BEARING

P3 P2 (21) SENSOR GP - FRONT HYSTAT DRIVE PUMP (RIGHT TRACK)
T
FORWARD PRESSURE ('MB' PORT)
E U S
POWER PITCH ATTACHEMENT 349-1178 E
SOS (22) SENSOR GP - REAR HYSTAT DRIVE PUMP (LEFT TRACK)
A BACKWARD PRESSURE ('MB' PORT)
B1 A1 349-1178

REVERSE
G
(23) SENSOR GP - REAR HYSTAT DRIVE PUMP (LEFT TRACK)
FORWARD PRESSURE ('MA' PORT)
LS BOOST 349-1178
END COVER (32) SPIDER
RIPPER (FAN SPIDER 7 BLADES)
RAISE B4 261-7504

(7) SENSOR GP PRESSURE (25) VALVE GP

(4) CYL GP RIPPER IMPLEMENT PUMP COOLER BYPASS (28) VALVE GP - SOLENOID (28) VALVE GP SOLENOID
STANDARD FAN
448-4913
LOWER A4 349-1178 422-3637 P6 (HYSTAT CUTOFF IS AND PBS) HYSTAT CUTOFF INTERLOCK
TO IMPLEMENT VALVE 478-3802 478-3802 (19) PUMP GP
B4

BB AA P7 FWD
LEFT
P5 TANDEM HYSTAT DRIVE
(13) VALVE GP - SOLENOID A2 B1
TRACK
461-2712
B1 X
A4

B2 FWD P8 a1
EH PROPORTIONAL D COOLER BYPASS
CRACKING
REV
RIGHT RIGHT MA MB MB MA
REV
LEFT
T1 PS G PS1 PS2 R T1
ACTUATORS R TRACK
PRESSURE TRACK
RIPPER L
TRACK

346-4995 B R0
A (31) PUMP GP L1 S T R B MH PS
G BRAKE
HYSTAT
FAN AND CHARGE PUMP B2 CUTOFF (IS)
RELEASE
456-3318 R0 (PBS)
LIFT

D P4
D
RAISE B3 POR
COR
(3) CYL GP LIFT CYL M
379-3505 (30) MOTOR GP (34) VALVE GP SOLENOID ACTR
LOWER A3 FAN STANDARD MOTOR PROPORTIONAL BYPASS
B3 PRESSURE CONTROL
456-5472
279-6530
S1 CHRG
A3 (6) PUMP GP COR T2 X1 X2 G3 A2 B2 B1 A1 G2 T2
G4 X1 X2
(13) VALVE GP - SOLENOID IMPLEMENT (27) VALVE GP - RELIEF (27) VALVE GP RELIEF
EH PROPORTIONAL 260-6781
ORIFICE
LIFT FA A 468-9800 FLUSHING R 468-9800
ACTUATORS FE
Y1 MOTOR CASE
346-4995 (14) CONNECTOR
(43) PUMP GP - BSC - V
ANGLE 439-1868 (11) VALVE GP CHECK
(WINCH PUMP) (42) FILTER GP OIL
P10 X2 X1 123-4750 COOLER
249-8600 CHARGE FILTERS
RIGHT B2 416-8305 (26) VALVE GP - RELIEF
(Dimensions: 39 inches x 28 inches)

464-6779 CC
(2) CYL GP ANGLE
379-3504
LEFT A2
UENR7945-01

B2 (15) CORE AS
FROM IMPL PILOT HYDRAULIC OIL COOLER
DD
465-1584
A2
C C
ANGLE
(13) VALVE GP - SOLENOID
B FS DA
EH PROPORTIONAL
ACTUATORS
346-4995
Y2 P
DRIVE
BRAKE
AWAY
FREE SPOOL
TILT (9) VALVE GP - BANK - 3 P1
RIGHT B1
TY

LIFT TILT ANGLE

394-6388
(10) VALVE GP - BANK - 4 B
LIFT TILT ANGLE RIPPER T
(5) CYL GP TILT
379-3503 LEFT A1 394-6389 CONTROL
TX

PRESS.
B1
M1 T X U
A1 REVERSE B MAX
BRAKE TOUCHUP

TILT MIN
(17) MOTOR GP
30 Page,

HYSTAT MOTORS LT
DRIVEAWAY
FLOW
THROTTLING
BRAKE F/S
243-6639 A VALVE
A

G G
T

B PG (12) VALVE GP - SOL A

(36) BREATHER B
EH ON-OFF PILOT SUPPLY SHUT OFF (44) VALVE GP
466-1627
350-8936 WINCH MOTOR AND VALVE AS
T 297-1422
TO WINCH CONTROL
MPR
DD IMPL VALVE RETURN
Do not operate or work on this product unless you have
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and
POWER PITCH DRAIN
IMPL VALVE DRAIN relevant service literature. Failure to follow the instruc-
MAXIMUM tions or heed the warnings could result in injury or
FLUSHING death. Proper care is your responsibility.
P X Y LS AC T U ORIFICE
P1
LEFT HAND MOTOR
B
FORWARD
LINE PATTERNS
P9 M1
Pressure Line
X HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
AA
(24) SENSOR GP SPEED (39) SENSOR GP PILOT PUMP OUTPUT Pilot / Load Sensing Pressure
(1) ACCUMULATOR HYSTAT MOTOR TEMPERATURE IMPLEMENT PUMP OUTPUT
WINCH CIRCUIT Drain / Return Lines
160-2669 358-2398 256-6454
FLUSHING FLOW TO BEARING POWER PITCH CIRCUIT
STEERING MOTOR CIRCUIT Component Group
BB (40) TANK GP - HYDRAULIC STANDARD SUPPLY LINE
B1 (37) SCREEN GP (38) SCREEN GP BRAKE CIRCUIT CALLOUTS
FROM FAN/CHARGE PUMP

IMPLEMENT, 398-7421
WINCH PUMP TILT CYLINDER CIRCUIT
(41) TANK GP - HYDRAULIC WINCH LIFT CYLINDER CIRCUIT YY Taps (Pressure, Sampling, Sensor - by letter)
FAN AND CHARGE PUMPS 142-8929
322-9703 434-7270 DRAIN / RETURN LINE
(8) SENSOR GP WINCH PUMP CIRCUIT DL DL D Connectors (By letter)
ANGLE CYLINDER CIRCUIT
IMPLEMENT PRESSURE (OUTLET) RIPPER CYLINDER CIRCUIT
A 344-7391 BRAKE CONTROL CIRCUIT (WINCH)
Callout Number
(Machine Location from
Component LocationsTable)
(52) VALVE GP - CONTROL
Component
Name A
138-1234 Part Number

CC

THIS SCHEMATIC IS FOR THE D6K2 TRACK-TYPE TRACTOR HYDRAULIC SYSTEM

MEDIA NUMBER: UENR7945-01
SCHEMATIC PART NUMBER: 502-5451, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
HYDRAULIC TANK AND PUMP CIRCUIT
VIEW ALL CALLOUTS

P10 P2 P3
42 16

P1
12 P9 25 14 21

13
20

22

11

36
A
23

41
27

40

38

24 18 1 10 47 45
37 39

P6 P7 P8 P5 R0 8

26 28 43 7 6 31
19

VIEW OF AREA “A”

(ROTATED FOR CLARITY)
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

2 3 9 4

46

2 3 17
RADIATOR
VIEW ALL CALLOUTS

P4

33

34

29
30
35 32 15
WINCH ARRANGEMENT

44