UNITED TRACTORS Tbk. QA Form No.

: PC400-8/3443/00/QA3/13(01)
UNIT ENGINE ATTACHMENT

QA3 INSPECTOR
Machine Condition Report Model
PC400-8
S/N.
J30164
Code No. Model
SAA6D125E-5
Serial No. Front Rear

MCR Name :
Date :
Abdurahmat / Slamet W
12-Nov-16
Customer Name
Machine Location
BERKAT HANJUANG JAYA
SEBAMBAN
SERVICE METER
At Inspect. Daily

PC400-8 Branch/Site: Banjarmasin Sat : Satisfactory ( V )

US : Unsatisfactory ( X )
Sat
ITEM CONDITION UNIT STD PMS ACTUAL CORRECTION MADE RESULT REMARKS
/US

ENGINE
Eng Low, fuel control dial MIN, auto decelarator OFF. 975 - 1025 1001 1001 SAT Normal Condition
Eng High, fuel control dial MAX, auto decelarator OFF. 1880 - 1980 1901 1901 SAT
Engine Speed Rpm
Arm in relief condition, P Mode, power max ON. 1730-1930 1890 1890 SAT
Auto Decelerator ON, fuel c dial MAX, all lever neutral 1200 - 1400 1301 1301 SAT
Blow-by Press. Arm in relief, engine coolant temp. operating range Kpa Max 0,98 Max 1,96 - -
Eng Low Min 0.8 0.5 2.6 2.6 SAT
Lub Oil Press. Kg/cm²
Eng High 3.0 - 7.0 1.8 4.5 4.5 SAT
WORKING SPEED
Boom Raise No Load, Fully Extend, working mode: P mode. 3.6 - 4.4 Max 4.8 4.5 4.28 SAT
Arm Dump/out Boom top horizontal, P working mode 3.2 - 4.0 Max 4.3 4.2 3.58 SAT Hydraulic system tidak Normal , Pressure unload rear pump tidak
Boom top horizontal, P working mode 3.9 - 4.7 Max. 5.0 5 3.95 SAT stabil (Ketika pressure 0 maka att tidak bisa gerak karena supply
Arm in/curl Boom top horizontal, E working mode 3.9 - 4.7 Max. 5.0 5 4.3 SAT reducing dari rear pump )
Boom top horizontal, L working mode 4.7 - 5.7 Max. 6.0 6 5.5 SAT Dan ketika Pressure turun naik ,pressure reducing mencapai
Bucket curl 3.2 - 4.0 Max 4.3 3.5 4 SAT 140Kg/cm2 ( Setting pressure ketinggian atau valve buntu )
Boom and arm top horizontal, arm cyl retract full.
Bucket Dump 2.6 - 3.2 Max. 3.5 3 3.12 SAT Disarankan Untuk melakukan overhaul mainpump dan flushing
RH - - - Hydraulic system.
Swing 5 Turns after 1 Turn 29.7 - 36.3 Max. 38
LH - - -
RH (Lo) - - -
STD 50.6 - 75.8 42.0 - 80.0
LH (Lo) Sec. - - -
RH (Lo) - - -
LC 53.8 - 80.8 45.0 - 84.5
LH (Lo) - - -
RH (Mi) - - -
STD 38.3 - 51.9 31.5 - 55.0
5 Turns after 1 Turn, P-Mode LH (Mi) - - -
Lifted Track Rotate
Working Mode. RH (Mi) - - -
LC 40.9 - 55.3 34.0 - 58.0
LH (Mi) - - -
RH (Hi) - - -
STD 31.0 - 38.0 28.0 - 41.5
LH (Hi) - - -
RH (Hi) - - -
LC 33.1 - 40.3 32.0 - 44.0
LH (Hi) - - -
HYDRAULIC PRESSURE CIRCUIT

Control circuit
Part to be check Checking condition F main pump R main pump F pump LS R pump LS Hydraulic pressure standard
pressure

All lever at neutral, P Mode, power max

Self press. reducing v. 40 Ketika Att gerak jadi 140 US Std. 31-35 Kg/cm², service limit 29-35 Kg/cm²
OFF

Main relief v. (low press) Arm out relief, P Mode, power max OFF 345 345 SAT Std. 345 - 370 Kg/cm² , Service limit 340-375 Kg/cm²

Main relief v. (low press) Arm out relief, P Mode, power max ON 372 372 - - SAT Std. 370-395 Kg/cm² , Service limit 365-400 Kg/cm²

All lever at neutral, P Mode, power max

Unload valve 40 0 s/d 70 - - US Std. 32 - 52 Kg/cm² , Service limit 32 - 52 Kg/cm²
OFF
RH track drive idle lever move halfway - - - - - Std. 26 - 28 Kg/cm² , Service limit 26 - 28 Kg/cm²
LS Valve
LH track drive idle lever move halfway - - - - - Std. 26 - 28 Kg/cm² , Service limit 26 - 28 Kg/cm²
Swing lock RH swing relief 300 290 SAT Std. 300 - 340 Kg/cm² , Service limit 285 - 335 Kg/cm²
Swing mtr safety valve
Swing lock LH swing relief 300 290 SAT Std. 300 - 340 Kg/cm² , Service limit 285 - 335 Kg/cm²
RH travel lock and forward relief - SAT Std. 370 - 410 Kg/cm² , Service limit 365 - 415 Kg/cm²
Main relief valve, RH travel lock and reverse relief - SAT Std. 370 - 410 Kg/cm² , Service limit 365 - 415 Kg/cm²
travel safety valve, LH travel lock and forward relief - SAT Std. 370 - 410 Kg/cm² , Service limit 365 - 415 Kg/cm²
travel interlocking valve
LH travel lock and reverse relief - SAT Std. 370 - 410 Kg/cm² , Service limit 365 - 415 Kg/cm²
 F main pump R main pump F pump servo R pump servo Control
Part to be check Work equipment operation circuit Hydraulic pressure standard
1 2 3' 4' pressure
Servo control pressure Arm out relief - - - - - Main pump press: servo pump press = 1 : 0.6 (oil pressure ratio)
R pump PC-
Part to be check Work equipment operation F main pump R main pump F pump PC-EPC LS- EPC
EPC
Low rpm, P mode, all lever neutral - - - Approx. 15 Kg/cm².
High rpm, P mode, all lever neutral - - - Approx. 4 Kg/cm².
PC-EPC valve High rpm, E mode, all lever neutral - - - Approx. 7 Kg/cm².
High rpm, L mode, all lever neutral - - - Approx. 12 Kg/cm².
High rpm, B mode, all lever neutral - - - Approx. 9 Kg/cm².
High rpm, P mode, travel speed: Lo, travel
- - Approx. 20 Kg/cm².
lever in neutral
High rpm, P mode, travel speed: Mi, travel
LS-EPC valve - - Approx. 27 Kg/cm².
lever operated
High rpm, P mode, travel speed: Hi, travel
- - 0
lever operated
HYDRAULIC DRIFT
Drift of equipment Bucket loaded Drift of tooth tip. mm/15 min. Max. 600 Max. 900 NO DRIFT NO DRIFT SAT Normal
HYDRAULIC TANK STRAINER
No excessive metal, dust or
Hydraulic tank strainer. Check strainer visual. Bad US Strainner rusak
foreign matter.
FINAL DRIVE
Drain Plug No excessive Metalic Powder - -
Engine Stopped
Oil Leak No leak - -
SWING MACHINERY
Drain Plug No excessive Metalic Powder - -
Engine Stopped
Oil Leak No leak - -
SWING CIRCLE BEARING
Axial play Play outer circle bearing and inner circle bearing mm 0.5 - 1.6 3.2 -

ELECTRICAL
Instrument panel Completeness and function Complete and normal function normal SAT
Starting system Condition and function Good installation and normal function normal SAT Electrcal system normal condition
Charging system Condition and function Good installation and normal function normal SAT
Lighting Condition and function Complete and normal function normal SAT
Battery Condition, electrolite level, specific grafity and load test. Good condition normal SAT
Wiring harness Condition, connection, clamping Good installation and condition normal SAT
VHMS/ Komtrax Condition and function Good Condition and function normal SAT
GENERAL MACHINE CONDITION
Attachment & Frame Completeness, Worn and Crack Detection No Crack not found SAT
Machine Cleaness, Completeness and condition Complete and normal condition Good SAT

Undercariage Cleaness, Wear, Completeness and condition Complete and normal condition - -

OTHERS INFORMATION

COMMENT:

Approved by : Acknowledged by : Acknowledged by : Prepared by :

( SERVICE DEPT HEAD ) ( UT Supervisor ) ( CUSTOMER ) ( UT Mechanic )

 Memo No.
Tanggal Thursday, November 17, 2016
Wo Number

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Code Unit 303 SR I
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sesuai dengan
LOCATION SEBAMBAN keperluan

NO. FIGURE ITEM PART NUMBER Qty DESCRIPTION PRICE AMOUNT REMARK
1 1 PUMP ASSY PTA
2 707-99-67870 2 SERVICE KIT
3 707-44-16910 4 RING BOOM CYL
4 01310-01216 1 SCREW
5 707-99-68780 1 SERVICE KIT
6 707-44-18920 2 RING ARM CYL
7 01310-01225 1 SCREW
8 707-99-72240 1 SERVICE KIT
9 707-44-16910 2 RING BUCKET CYL
10 01310-01216 1 SCREW
11 22B-60-11160 1 STRAINER
12 208-60-71123 1 ELEMENT
13 07000-15210 1 O-RING
14 07000-15180 1 O-RING
15 207-62-64740 1 O-RING
16 02896-11012 1 O-RING HYD TANK
17 02896-11018 1 O-RING
18 02896-11009 1 O-RING
19 07002-12034 2 O-RING
20 07002-12434 1 O-RING
21 07002-13334 1 O-RING
22 201-60-11390 1 O-RING
23 20Y-62-19560 1 O-RING
24 02896-11008 19 O-RING
25 02896-11009 3 O-RING
R&I C/VALVE
26 07002-11423 26 O-RING
27 07002-11223 2 O-RING
28 07000-13035 6 O-RING
29 07000-13032 14 O-RING
30 07005-03016 2 GASKET
31 07000-12105 1 O-RING
32 07002-12434 1 O-RING
33 07000-13035 2 O-RING
34 07000-13032 4 O-RING
35 207-60-61250 1 STRAINER R&I MAINPUMP
36 07002-13634 2 O-RING
37 07002-13334 1 O-RING
38 207-62-64740 1 O-RING
39 02896-11008 5 O-RING
40 07002-11423 5 O-RING
41 201-60-11390 1 O-RING
42 20Y-62-19560 1 O-RING
43 02896-11008 7 O-RING
44 02896-11009 3 O-RING
45 07002-11423 10 O-RING SOLENOID VALVE
 SOLENOID VALVE
46 02896-11012 1 O-RING
47 07002-12034 3 O-RING
 SOLENOID VALVE

48 20Y-60-31240 8 O-RING
49 20Y-60-31250 9 O-RING

TOTAL

NB :

WSP-011 (1)
Asam-asam, ###

Diketahui Oleh Disetujui Oleh Diterima Oleh Dibuat oleh

ABDURAHMAT
SDH PDH COP MEKANIK