Helsingin - Painesailio: Design Data & Process Information

Helsingin_Painesailio -
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Visual Vessel Design by OhmTech Ver:15.1 Operator : Rev.:A
1 Design Data & Process Information
Design Data & Process Information

Description Units Design Data
General Design
Process Card
Data
Design Code & Specifications EN13445 TG = 4
Internal Design Pressure (MPa) MPa 0.35
External Design Pressure (MPa) MPa 0
Hydrotest Pressure (MPa) MPa
Maximum Design Temperature ('C) 'C 50
Minimum Design Temperature ('C) 'C 0
Operating Temperature ('C) 'C
Corrosion Allowance (mm) mm 0
Content of Vessel
Specific Density of Oper.Liq
Normal Liquid Level NLL (mm) mm
Page: 1
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Visual Vessel Design by OhmTech Ver:15.1-04 Operator : Rev.:A

EN13445:2014 Issue 1 - 7.4.2 CYLINDRICAL SHELL
S1.1
2 S1.1
Main Shell
Cylindrical Shell
12 Jan. 2016 14:57
Main Shell
INPUT DATA
COMPONENT ATTACHMENT/LOCATION
GENERAL DESIGN DATA
PRESSURE LOADING: Design Component for Internal Pressure Only
PROCESS CARD:
General Design Data : Temp= 50°C, P=0.3500 MPa, c=0.0 mm, Pext=0.0000 MPa
SPECIFIC DENSITY OF OPERATING LIQUID................:SG 0.00
LIQUID HEAD.........................................:LH 595.00 mm
SHELL DATA
CYLINDER FABRICATION: Plate Material
WELD JOINT COEFFICIENT: Testing Group 4 (z=0.7)
DIAMETER INPUT: Base Design on Shell Outside Diameter
EN 10028-7:2007, 1.4301 X5CrNi18-10 C=Cold Rolled Strip, HT: THK<=8mm 50'C,A>=35%
Rm=540 Rp=260 Rpt=234.13 f=168.75 f20=180 ftest=270 E=197420(N/mm2) ro=7.93
OUTSIDE DIAMETER OF SHELL...........................:De 1200.00 mm
LENGTH OF CYLINDRICAL PART OF SHELL.................:Lcyl 700.00 mm
NOMINAL WALL THICKNESS (uncorroded).................:en 5.0000 mm
NEGATIVE TOLERANCE/THINNING ALLOWANCE...............:th 0.00 mm
Split shell into several shell courses and include welding information: NO
CALCULATION DATA
7.4.2 - CYLINDRICAL SHELLS UNDER INTERNAL PRESSURE
Required Minimum Shell Thickness Excl.Allow. emin :
emin = De * P / (2 * f * z + P) (7.4-2)
=1200*0.35/(2*168.75*0.7+0.35)= 1.7751 mm
Required Minimum Shell Thickness Incl.Allow. :
emina = emin + c + NegDev =1.78+0+0= 1.7751 mm
Analysis Thickness
ea = en - c - NegDev =5-0-0= 5.0000 mm
»7.4.1 Cond.of Applicabilty emin/De=0.0015 <= 0.16« » OK«
Internal Pressure emina=1.78 <= en=5[mm] 35.5% OK
MAXIMUM ALLOWABLE WORKING PRESSURE MAWP :

Inside Diameter of Shell
Di = De - 2 * ea =1200-2*5= 1190.00 mm
Mean Diameter of Shell
Dm = (De + Di) / 2 =(1200+1190)/2= 1195.00 mm
MAWP HOT & CORR. (Corroded condition at design temp.)
MAWPHC = 2 * f * z * ea / Dm =2*168.75*0.7*5/1195= 0.9885 MPa
MAWP NEW & COLD (Uncorroded condition at ambient temp.)
MAWPNC = 2 * f20 * z * (ea + c) / Dm
=2*180*0.7*(5+0)/1195= 1.0544 MPa
MAX TEST PRESSURE (Uncorroded cond.at ambient temp.)

Ptmax = 2 * ftest * ztest * (ea + c) / Dm
=2*270*1*(5+0)/1195= 2.2594 MPa
EN13445-5;10.2.3.3 REQUIRED MIN.HYDROSTATIC TEST PRESSURE:Ptmin

NEW AT AMBIENT TEMP.
Ptmin = 1.85 * Pd * f20 / f =1.85*0.35*180/168.75= 0.6907 MPa
Ptmin = 1.43 * Pd =1.43*0.35= 0.5005 MPa
Test Pressure Ptmin=0.6907 <= Ptmax=2.26[MPa] 30.5% OK

2 S1.1 Cylindrical Shell Main Shell Umax= 35.5% Page: 2
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S1.1 Main Shell 12 Jan. 2016 14:57
MAXIMUM DIAMETER OF UNREINFORCED OPENING IN SHELL
Inside Radius of Shell
ris = Di / 2 (9.5-3) =1190/2= 595.00 mm
Length of Shell Contributing to Reinforcement
Is = Sqr(( 2 * ris + ea) * ea) (9.5-2) =Sqr((2*595+5)*5)= 77.30 mm
Maximum Diameter of Unreinforced Opening in Shell Checked to Rules in Section 9
dmax1 = MIN(0.5*Di,(ea*Is*(f-0.5*P)/P-ris*Is)/(0.5*ris+0.5*ea)) (9.5-7,22,23)
=MIN(0.5*1190,(5*77.3*(168.75-0.5*0.35)/0.35-595*77.3)/(0.5*595+0.5*5))
= 467.19 mm
Maximum diameter of Opening Not Requiring Reinforcement Check
dmax2 = 0.15 * Sqr(( 2 * ris + ea) * ea) (9.5-18)
=0.15*Sqr((2*595+5)*5)= 11.59 mm
Maximum Diameter of Unreinforced Opening
dmax = MAX( dmax1, dmax2) =MAX(467.19,11.59)= 467.19 mm
EN13445-4 Sect. 9.2 Ratio of Deformation

F = en / Dm * 100 (9.2-2) =5/1195*100= 0.4184 %
CALCULATION SUMMARY
7.4.2 - CYLINDRICAL SHELLS UNDER INTERNAL PRESSURE
Required Minimum Shell Thickness Excl.Allow. emin :
emin = De * P / (2 * f * z + P) (7.4-2)
=1200*0.35/(2*168.75*0.7+0.35)= 1.7751 mm
Required Minimum Shell Thickness Incl.Allow. :
emina = emin + c + NegDev =1.78+0+0= 1.7751 mm

Ptmax = 2 * ftest * ztest * (ea + c) / Dm
=2*270*1*(5+0)/1195= 2.2594 MPa

Ptmin = 1.85 * Pd * f20 / f =1.85*0.35*180/168.75= 0.6907 MPa
Ptmin = 1.43 * Pd =1.43*0.35= 0.5005 MPa

MAXIMUM DIAMETER OF UNREINFORCED OPENING IN SHELL
WARNING : THE MATERIAL PROPERTIES HAS NOT BEEN SELECTED BASED ON TEST GROUP
4 APPLICATION. 1 EN 10028-7:2007, 1.4301 X5CrNi18-10 C=Cold Rolled Strip, HT: THK<=8mm 50
C,A>=35%
Volume:0.7785 m3 Weight:104.2 kg (SG= 7.93 )

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S1.1 Main Shell 12 Jan. 2016 14:57

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EN13445:2014 Issue 1 - 7+8 CONICAL SHELLS UNDER INT.+EXT.PRESSURE
S2.1 kartioputki
3 S2.1 Conical Shell
12 Jan. 2016 14:57
kartioputki
INPUT DATA
Attachment: Other/DisConnected
Origo x-value referenced to the base coordinate system:x 200.00 mm
Origo y-value referenced to the base coordinate system:y 730.00 mm
Origo z-value referenced to the base coordinate system:z 350.00 mm
Angle between axis of symmetry and z-axis of the BCS:Teta 90.00 Degr.
Angle of rotation of z-axis projected in the x-y plane:Phi 90.00 Degr.
GENERAL DESIGN DATA

PROCESS CARD:
LIQUID HEAD.........................................:LH 0.00 mm
Type of Transitions: Conical Shells on Both Large & Small Base
DATA FOR CONE

Specify the Total Length of the Conical Section
TOTAL LENGTH OF THE CONE IN THE CENTERLINE DIRECTION:Lc 400.00 mm
NOMINAL THICKNESS OF THE CONE.......................:en 1.0000 mm
INSIDE DIAMETER AT LARGE BASE OF CONE(corroded).....:DiL 601.00 mm
INSIDE DIAMETER AT SMALL BASE OF CONE(corroded).....:DiS 269.00 mm
CALCULATION DATA
SECT. 7.6 - CONICAL SHELLS UNDER INTERNAL PRESSURE
Calculated angle of conical shell, alfa :
alfa = ATN( 0.5 * (DiL - DiS) / Lc)
=ATN(0.5*(601-269)/400)= 22.54 degr.
7.6.4 CONICAL SHELLS

Required Cone Thickness at Large Base Excl.Allow. emin :
emin = P * DiL / (2 * f * z - P) / Cos( alfa) (7.6-2)
=0.35*601/(2*168.75*0.7-0.35)/Cos(22.54)= 0.9650 mm
Required Cone Thickness at Large Base Incl.Allow. emina :
emina = emin + c + th =0.965+0+0= 0.9700 mm
Cone Thk. emina=0.97 <= en=1[mm] 97.0% OK

Required Cone Thickness at Small Base Incl.Allow. eminS :
eminS = P * DiS / (2 * f * z - P) / Cos( alfa) + c + th (7.6-2)
=0.35*269/(2*168.75*0.7-0.35)/Cos(22.54)+0+0= 0.4320 mm
Analysis Thickness
ea = en - c - th =1-0-0= 1.0000 mm
Dm = DiL + ea / Cos( alfa) =601+1/Cos(22.54)= 602.08 mm
DcL = Dm =602.08= 602.08 mm
7.6.1 Conditions of Applicability - Conical Shells
3 S2.1 Conical Shell kartioputki Umax= 97% Page: 5

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S2.1 kartioputki 12 Jan. 2016 14:57
»a) Half angle at the apex of the cone alfa=22.54 <= 75[degr] «» OK«
»b) Geometry Check ea*cos(alfa)/DcL=0.0015 > 0.001=.001« » OK«
»c) The requirements do NOT apply for short cones joining a jacket to a shell

F = en / (DiS + en) * 100 (9.2-2) =1/(269+1)*100= 0.3704 %
MAWP New & Cold (Ambient Temp. & Uncorroded)

Analysis Thickness
ea = en - ca - th =1-0-0= 1.0000 mm
Conical Shell
Pmaxc = 2 * fa * z * ea * Cos( alfa) / Dm (7.6-4)
=2*180*0.7*1*Cos(22.54)/602.08= 0.3866 MPa
Pmax is the smallest of (Pmaxc, PmaxL and PmaxS) = Pmax
=0.3866= 0.3866 MPa
MAWP Hot & Corroded (Design Temp.)

Analysis Thickness
ea = en - ca - th =1-0-0= 1.0000 mm
Conical Shell
=2*168.75*0.7*1*Cos(22.54)/602.08= 0.3624 MPa
=0.3624= 0.3624 MPa
Max Hydro Test Pressure - New (Ambient Temp. & Uncorroded)

Analysis Thickness
ea = en - ca - th =1-0-0= 1.0000 mm
Conical Shell
=2*270*1*1*Cos(22.54)/602.08= 0.8284 MPa
=0.8284= 0.8284 MPa

Ptmin = 1.85 * Pd * f20 / f =1.85*0.35*180/168.75= 0.6907 MPa
Ptmin = 1.43 * Pd =1.43*0.35= 0.5005 MPa
CALCULATION SUMMARY
SECT. 7.6 - CONICAL SHELLS UNDER INTERNAL PRESSURE
7.6.4 CONICAL SHELLS
Required Cone Thickness at Large Base Incl.Allow. emina :
emina = emin + c + th =0.965+0+0= 0.9700 mm
Cone Thk. emina=0.97 <= en=1[mm] 97.0% OK

Required Cone Thickness at Small Base Incl.Allow. eminS :
eminS = P * DiS / (2 * f * z - P) / Cos( alfa) + c + th (7.6-2)
=0.35*269/(2*168.75*0.7-0.35)/Cos(22.54)+0+0= 0.4320 mm
MAWP New & Cold (Ambient Temp. & Uncorroded)

=0.3866= 0.3866 MPa

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MAWP Hot & Corroded (Design Temp.)
=0.3624= 0.3624 MPa
Max Hydro Test Pressure - New (Ambient Temp. & Uncorroded)

=0.8284= 0.8284 MPa

Ptmin = 1.85 * Pd * f20 / f =1.85*0.35*180/168.75= 0.6907 MPa
Ptmin = 1.43 * Pd =1.43*0.35= 0.5005 MPa

C,A>=35%

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EN13445:2014 Issue 1 - 7.5 DOMED ENDS
E3.1 pääty 12 Jan. 2016 14:57 ConnID:S1.1
4 E3.1 Torispherical End pääty
INPUT DATA
Attachment: S1.1 Cylindrical Shell Main Shell
Location: Along z-axis zo= 0
GENERAL DESIGN DATA

PROCESS CARD:
LIQUID HEAD.........................................:LH 595.00 mm
DIMENSIONS OF END
Type of Torispherical End: Dished End KLOPPERFORM SMS 483

OUTSIDE DIAMETER OF CYLINDRICAL FLANGE OF END.......:De 1200.00 mm
LENGTH OF CYLINDRICAL FLANGE OF END.................:Lcyl 20.00 mm
NOMINAL THICKNESS OF HEAD/END (uncorroded)..........:en 5.0000 mm
MATERIAL DATA FOR END

Material & Delivery Form: NOT Cold Spun Seamless Austenitic Stainless Steel
NOZZLES IN KNUCKLE REGION TO SECTION 7.7

Nozzles In Knuckle Region: NO
CALCULATION DATA
7.5.3 - TORISPHERICAL ENDS UNDER INTERNAL PRESSURE
7.5.3.2 Required Minimum End Thickness
Required Thickness of End to Limit Membrane Stress in Central Part
es = P * R / (2 * f * z - 0.5 * P) (7.5-1)
=0.35*1050/(2*168.75*0.7-0.5*0.35)= 1.5567 mm
fb = Rpt02 / 1.5 (7.5-4) =190.13/1.5= 126.75 N/mm2
Required Thickness of Knuckle to Avoid Plastic Buckling
eb = (0.75*R+0.2*Di)*((P/(111*fb)*(Di/r)^0.825)^(0.667) (7.5-3)
=(0.75*1050+0.2*1190)*((0.35/(111*126.75)*(1190/96)^0.825)^(0.667)= 3.4796 mm
7.5.3.5 Formulas for Calculation of Factor Beta
Y = MIN( emin / R, 0.04) (7.5-9) =MIN(2.8/1050,0.04)= 0.0027
Z = LOG( 1 / Y) (7.5-10) =LOG(1/0.0027)= 2.5733
X = r / Di (7.5-11) =96/1194.39= 0.0804
N = 1.006 - 1 / (6.2 + (90 * Y) ^ 4) (7.5-12)
=1.006-1/(6.2+(90*0.0027)^4)= 0.8448
Beta006 = N*(-0.3635*Z^3+2.2124*Z^2-3.2937*Z+1.8873) (7.5-13)
=0.8448*(-0.3635*2.57^3+2.2124*2.57^2-3.2937*2.57+1.8873)= 1.5779
Beta01 = N*(-0.1833*Z^3+1.0383*Z^2-1.2943*Z+0.837) (7.5-15)
=0.8448*(-0.1833*2.57^3+1.0383*2.57^2-1.2943*2.57+0.837)= 1.0631
beta = 25 * ((0.1 - X) * Beta006 + (X - 0.06) * Beta01) (7.5-14)
=25*((0.1-0.0804)*1.58+(0.0804-0.06)*1.06)= 1.3157
4 E3.1 Torispherical End pääty Umax= 69.6% Page: 9

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Required Thickness of Knuckle to Avoid Axisymmetric Yielding
ey = beta * P * (0.75 * R + 0.2 * Di) / f (7.5-2)
=1.32*0.35*(0.75*1050+0.2*1194.39)/168.75= 2.8008 mm
Required Minimum End Thickness Excl.Allow. emin :
emin = emin =3.48= 3.4796 mm
Required Minimum End Thickness Incl.Allow. :
emina = emin + c + th =3.48+0+0= 3.4800 mm

Analysis Thickness
ea = en - c - th =5-0-0= 5.0000 mm
Inside Diameter of Shell
Di = De - 2 * (en - c) =1200-2*(5-0)= 1190.00 mm
Mean Diameter of Shell
Dm = (De + Di) / 2 =(1200+1190)/2= 1195.00 mm
7.5.3.4 - Required Minimum Thickness of Straight Cylindrical Flange

Llim = 0.2 * SQR( Di * emin) =0.2*SQR(1190*3.48)= 12.87 mm
Since Lcyl > Llim, Required Thickness of Straight Cylindrical Flange to 7.4.2
Minimum Thickness of Straight Flange Excl. Allow.
ecyl = P * Di / (2 * f * z - P) (7.4-1)
=0.35*1190/(2*168.75*0.7-0.35)= 1.7656 mm
7.5.3.1 Conditions of Applicability - Torispherical Ends

»Geometry Check r=96 <= 0.2 * Di=238[mm] « » OK«
»Geometry Check r=96 >= 0.06 * Di=71.4[mm] « » OK«
»Geometry Check r=96 >= 2*e=6.96[mm] « » OK«
»Geometry Check e=3.48 <= 0.08*De=96[mm] « » OK«
»Geometry Check ea=5 >= 0.001*De=1.2[mm] « » OK«
»Geometry Check R=1050 <= De=1200[mm] « » OK«
F = en / (r + 0.5 * en) * 100 (9.2-5) =5/(96+0.5*5)*100= 5.0761 %
MAXIMUM ALLOWABLE WORKING PRESSURE MAWP :NEW & COLD

Ps = 2 * f * z * ea / (R + 0.5 * ea) (7.5-6)
=2*180*0.7*5/(1050+0.5*5)= 1.1971 MPa
Py = f * ea / ( beta * ( 0.75 * R + 0.2 * Di)) (7.5-7)
=180*5/(1.16*(0.75*1050+0.2*1190))= 0.7586 MPa
PB = 111*fb*(ea/(0.75*R+0.2*Di))^1.5*(r/Di)^0.825 (7.5-8)
=111*173.33*(5/(0.75*1050+0.2*1190))^1.5*(96/1190)^0.825= 0.8209 MPa
Pmax (is the least of Ps, Py and Pb) = Pmax =0.7586= 0.7586 MPa
MAXIMUM ALLOWABLE WORKING PRESSURE MAWP :HOT & CORR

Ps = 2 * f * z * ea / (R + 0.5 * ea) (7.5-6)
=2*168.75*0.7*5/(1050+0.5*5)= 1.1223 MPa
Py = f * ea / ( beta * ( 0.75 * R + 0.2 * Di)) (7.5-7)
=168.75*5/(1.16*(0.75*1050+0.2*1190))= 0.7112 MPa
PB = 111*fb*(ea/(0.75*R+0.2*Di))^1.5*(r/Di)^0.825 (7.5-8)
=111*126.75*(5/(0.75*1050+0.2*1190))^1.5*(96/1190)^0.825= 0.6003 MPa

Ps = 2 * f * z * ea / (R + 0.5 * ea) (7.5-6)
=2*270*1*5/(1050+0.5*5)= 2.5653 MPa
Py = f * ea / ( beta * ( 0.75 * R + 0.2 * Di)) (7.5-7)
=270*5/(1.16*(0.75*1050+0.2*1190))= 1.1379 MPa
PB = 111*fb*(ea/(0.75*R+0.2*Di))^1.5*(r/Di)^0.825 (7.5-8)
=111*247.62*(5/(0.75*1050+0.2*1190))^1.5*(96/1190)^0.825= 1.1728 MPa

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Ptmin = 1.85 * Pd * f20 / f =1.85*0.35*180/168.75= 0.6907 MPa
Ptmin = 1.43 * Pd =1.43*0.35= 0.5005 MPa

Maximum diameter of Opening Not Requiring Reinforcement Check , dmax
ris = R (9.5-4) =1050= 1050.00 mm
Length of Shell Contributing to Reinforcement
Is = Sqr(( 2 * ris + ea) * ea) (9.5-2) =Sqr((2*1050+5)*5)= 102.59 mm
Maximum Diameter of Unreinforced Opening in Shell Checked to Rules in Section 9
dmax1 = (ea*Is*(f-0.5*P)/P-ris*Is)/(0.5*ris+0.5*ea) (9.5-7,22,23)
=(5*102.59*(168.75-0.5*0.35)/0.35-1050*102.59)/(0.5*1050+0.5*5)= 264.15 mm
Maximum diameter of Opening Not Requiring Reinforcement Check
dmax2 = 0.15 * Sqr(( 2 * ris + ea) * ea) (9.5-18)
=0.15*Sqr((2*1050+5)*5)= 15.39 mm
CALCULATION SUMMARY
7.5.3 - TORISPHERICAL ENDS UNDER INTERNAL PRESSURE
7.5.3.2 Required Minimum End Thickness
Required Minimum End Thickness Excl.Allow. emin :
emin = emin =3.48= 3.4796 mm
Required Minimum End Thickness Incl.Allow. :
emina = emin + c + th =3.48+0+0= 3.4800 mm

MAXIMUM ALLOWABLE WORKING PRESSURE MAWP :NEW & COLD
MAXIMUM ALLOWABLE WORKING PRESSURE MAWP :HOT & CORR



Ptmin = 1.85 * Pd * f20 / f =1.85*0.35*180/168.75= 0.6907 MPa
Ptmin = 1.43 * Pd =1.43*0.35= 0.5005 MPa

Maximum diameter of Opening Not Requiring Reinforcement Check , dmax

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C,A>=35%

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EN13445:2014 Issue 1 - 9.5 ISOLATED OPENINGS IN SHELLS
N.1
5 N.1
luukkuyhde 12 Jan. 2016 14:57 ConnID:S1.1
Nozzle,Seamless Pipe luukkuyhde
INPUT DATA
Connect this nozzle to the nozzle neck of another nozzle: NO
Orientation & Location of Nozzle: Horizontal to Component

Off-Center location in the x-direction (+/-)........:x 200.00 mm
z-location of nozzle along axis of attacment........:z 350.00 mm
Nozzle located in section 0-180degr.==> k=1 ELSE k=-1:k 1.0000
GENERAL DESIGN DATA
Type of Opening: Nozzle Without Standard ASME or DIN/EN Flange Attachment

PROCESS CARD:
LIQUID HEAD.........................................:LH 0.00 mm
Include Nozzle Load Calculation: NO
SHELL DATA (S1.1)

Shell Type: Cylindrical Shell
Rm=540 Rp=260 Rpt=234.13 fs=168.75 f20=180 ftest=270 E=197420(N/mm2) ro=7.93
NOZZLE MATERIAL DATA
Delivery Form: Seamless Pipe

EN 10216-5:2013, 1.4301 X5CrNi18-10 seamless tube, HT:AT THK<=60mm 50'C TG 4,A>=35%
Rm=500 Rp=230 Rpt=218 fb=130.8 f20=150 ftest=250 E=197420(N/mm2) ro=7.93
NOZZLE DIMENSIONAL DATA
Attachment: Protruding Nozzle

Shape of Nozzle/Opening: Circular
Application:
9.4.6.3 NOT a critical fatigue area, and calc.temp.is outside creep range.
OUTSIDE NOZZLE DIAMETER.............................:deb 610.00 mm
NOMINAL NOZZLE THICKNESS (uncorroded)...............:enb 4.0000 mm
Size of Flange and Nozzle: DN 600
Comment (Optional):
NEGATIVE TOLERANCE/THINNING ALLOWANCE...............: 12.50 %
NOZZLE STANDOUT MEASURED FROM VESSEL OD.............:ho 100.00 mm
PROTRUDING MEASURED FROM SHELL ris (corroded).......:Ibi 20.00 mm
5 N.1 Nozzle,Seamless Pipe luukkuyhde Umax= 87% Page: 14

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N.1 luukkuyhde 12 Jan. 2016 14:57 ConnID:S1.1
WELDING DATA
Nozzle/Pad to Shell Welding Area: Exclude Area of Nozzle to Shell Weld
Nozzle Weld Intersect: Nozzle Does NOT Intersect with a Welded Shell Seam
ANGLE PhiC(OBLIQUE IN TRANSVERSE.CROSS SECT.)Fig.9.5-2:PhiC 19.56 Degr.
ANGLE PhiL(OBLIQUE IN LONG.CROSS SECT.)Fig.9.5-1....:PhiL 0.00 Degr.
DATA FOR REINFORCEMENT PAD
Type of Pad: No Pad
LIMITS OF REINFORCEMENT
Reduction of Limits of Reinforcement: No Reduction Required
CALCULATION DATA
PRELIMINARY CALCULATIONS
Shell Analysis Thickness eas
eas = en - c - th =5-0-0= 5.0000 mm
Nozzle Analysis Thickness eab
eab = enb - c - NegDev =4-0-0.5= 3.5000 mm
Inside Radius of Curvature
ris = De / 2 - eas (9.5-3) =1200/2-5= 595.00 mm
dib = deb - 2 * eab =610-2*3.5= 603.00 mm
Min.Nozzle Thk.Based on Internal Pressure ebp
ebp = P * deb / (2 * fb * z + P)
=0.35*610/(2*130.8*1+0.35)= 0.8200 mm
Allowable Stresses
fob = Min( fs, fb) (9.5-8) =Min(168.75,130.8)= 130.80 N/mm2
GEOMETRIC LIMITATIONS
»Check Max.Diameter of Nozzle dib/(2*ris)=0.5067 <= 1.00=1[mm] «» OK«
Min.Nozzle Thk. ebp=0.82 <= eab=3.5[mm] 23.4% OK
9.5.2.4.5 Nozzles oblique to the shell, with or without reinforcement pads.
Calculation of Stress Loaded Areas Effective as Reinforcement
Area of Shell Afs
Limit of Reinforcement Along Shell
Iso = Sqr(( 2 * ris + eas) * eas) =Sqr((2*595+5)*5)= 77.30 mm
Set In Nozzle
Afs = eas * Is (9.5-79) =5*77.3= 386.49 mm2
Area of Nozzle Afb

Limit of Reinforcement Along Nozzle (outside shell)
Ibo = MIN( Sqr(( deb - eb) * eb), ho) (9.5-76)
=MIN(Sqr((610-3.5)*3.5,)100)= 46.07 mm
Limit of Reinforcement Along Nozzle (inside shell)
Ibi = Min( Ibi, 0.5 * Ibo) =Min(20,0.5*46.07)= 20.00 mm
Set In Nozzle
Afb = eb * (Ibo + Ibi + eas) (9.5-78) =3.5*(46.07+20+5)= 248.76 mm2
Calculation of Pressure Loaded Areas

In the Nozzle Apb
Apb = 0.5 * dib * (Ibo + eas) (9.5-78) =0.5*603*(46.07+5)= 15398.60 mm2
Additional Area due to Obliquity of Nozzle Ap(phi)
Apphi = 0.5 * dib ^ 2 * Tan( phi) (9.5-112)
=0.5*603^2*Tan(19.56)= 64580.39 mm2
Cyl.Shell in the Longitudinal Section Aps

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ApsL = ris * (Is + a) (9.5-113) =595*(77.3+305)= 2,2747E05 mm2
Cyl.Shell in the Transverse Cross Section Aps
ApsT = 0.5 * ris ^ 2 * (Is + a ) / (0.5 * eas + ris) (9.5-115)
=0.5*595^2*(77.3+353.59)/(0.5*5+595)= 1,2765E05 mm2
Aps = MAX( ApsL ApsT) =MAX(2.2747E05,1.2765E05)= 2,2747E05 mm2
9.5.2 Reinforcement Rules

Pressure Area Required pA(req.)
pAReqL = P * (ApsL + Apb) (9.5-7) =0.35*(2.2747E05+15398.6)= 85.00 kN
pAReqT = P * (ApsT + Apb + 0.5 * Apphi) (9.5-7)
=0.35*(1.2765E05+15398.6+0.5*64580.39)= 61.37 kN
pAReq = MAX( pAReqL, pAReqT) =MAX(85003.1,61369.64)= 85.00 kN
Pressure Area Available pA(aval.)

pAAval = (Afs+Afw)*(fs-0.5*P)+Afp*(fop-0.5*P)+Afb*(fob-0.5*P) (9.5-7)
=(386.49+0)*(168.75-0.5*0.35)+0*(0-0.5*0.35)+248.76*(130.8-0.5*0.35)
= 97.65 kN
Nozzle Reinforcement pAAval=97.65 >= pAReq=85.[kN] 87.0% OK
Maximum Allowable Pressure Pmax

Pmax = (Afs+Afw)*fs+Afb*fob/((ApsL+Apb)+0.5*(Afs+Afw+Afb+Afp)) (9.5-10)
=(386.49+0)*168.75+248.76*130.8/((2.2747E05+15398.6)+0.5*(386.49+0+248.76+0
))= = 0.4020 MPa
Max.Allowable Test Pressure Ptmax

Ptmax = == 0.6848 MPa
Weight of Nozzle: 24.5kg
CALCULATION SUMMARY
=MIN(Sqr((610-3.5)*3.5,)100)= 46.07 mm
Limit of Reinforcement Along Nozzle (inside shell)
Ibi = Min( Ibi, 0.5 * Ibo) =Min(20,0.5*46.07)= 20.00 mm

pAReqL = P * (ApsL + Apb) (9.5-7) =0.35*(2.2747E05+15398.6)= 85.00 kN
pAReqT = P * (ApsT + Apb + 0.5 * Apphi) (9.5-7)
=0.35*(1.2765E05+15398.6+0.5*64580.39)= 61.37 kN

=(386.49+0)*(168.75-0.5*0.35)+0*(0-0.5*0.35)+248.76*(130.8-0.5*0.35)
= 97.65 kN
Nozzle Reinforcement pAAval=97.65 >= pAReq=85.[kN] 87.0% OK

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Pmax = (Afs+Afw)*fs+Afb*fob/((ApsL+Apb)+0.5*(Afs+Afw+Afb+Afp)) (9.5-10)
=(386.49+0)*168.75+248.76*130.8/((2.2747E05+15398.6)+0.5*(386.49+0+248.76+0
))= = 0.4020 MPa
WARNING: THE NOZZLE IS LOCATED CLOSE TO A DISCONTINUITY AT z= 0. REDUCE

THELIMIT OF REINFORCEMENT TO Islim= 65

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N.2
6 N.2
höyry yhde kartiossa 12 Jan. 2016 14:57 ConnID:S2.1
Nozzle,Seamless Pipe höyry yhde kartiossa
INPUT DATA
Attachment: S2.1 Conical Shell kartioputki
Orientation & Location of Nozzle: Perpendicular to Z-Axis

Angle of Rotation of nozzle axis projected in the x-y plane:Phi -90.00 Degr.
GENERAL DESIGN DATA
Type of Opening: Nozzle Without Standard ASME or DIN/EN Flange Attachment

PROCESS CARD:
LIQUID HEAD.........................................:LH 0.00 mm
SHELL DATA (S2.1)

Shell Type: Conical Shell
SEMI-ANGLE AT THE APEX OF THE CONICAL SECTION.......:alfa 22.54 degr.
NOZZLE MATERIAL DATA
Delivery Form: Seamless Pipe

Rm=540 Rp=260 Rpt=234.13 fb=168.75 f20=180 ftest=270 E=197420(N/mm2) ro=7.93
NOZZLE DIMENSIONAL DATA
Attachment: Set In Flush Nozzle

Shape of Nozzle/Opening: Circular
Application:
9.4.6.3 NOT a critical fatigue area, and calc.temp.is outside creep range.
OUTSIDE NOZZLE DIAMETER.............................:deb 60.30 mm
NOMINAL NOZZLE THICKNESS (uncorroded)...............:enb 2.0000 mm
Size of Flange and Nozzle:
Comment (Optional):
NEGATIVE TOLERANCE/THINNING ALLOWANCE...............: 12.50 %
NOZZLE STANDOUT MEASURED FROM VESSEL OD.............:ho 250.00 mm
6 N.2 Nozzle,Seamless Pipe höyry yhde kartiossa Umax= 70.9% Page: 19

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N.2 höyry yhde kartiossa 12 Jan. 2016 14:57 ConnID:S2.1
WELDING DATA
Nozzle Weld Intersect: Nozzle Does NOT Intersect with a Welded Shell Seam
ANGLE PhiC(OBLIQUE IN TRANSVERSE.CROSS SECT.)Fig.9.5-2:PhiC 0.00 Degr.
ANGLE PhiL(OBLIQUE IN LONG.CROSS SECT.)Fig.9.5-1....:PhiL 22.54 Degr.
DATA FOR REINFORCEMENT PAD
Type of Pad: No Pad
LIMITS OF REINFORCEMENT
Reduction of Limits of Reinforcement: No Reduction Required
CALCULATION DATA
eas = en - c - th =1-0-0= 1.0000 mm
Nozzle Analysis Thickness eab
eab = enb - c - NegDev =2-0-0.25= 1.7500 mm
ris = De / (2 * Cos( alfa)) - eas (9.5-6)
=436.85/(2*Cos(22.54))-1= 235.49 mm
dib = deb - 2 * eab =60.3-2*1.75= 56.80 mm
Min.Nozzle Thk.Based on Internal Pressure ebp
ebp = P * deb / (2 * fb * z + P)
=0.35*60.3/(2*168.75*1+0.35)= 0.0600 mm
Allowable Stresses
fob = Min( fs, fb) (9.5-8) =Min(168.75,168.75)= 168.75 N/mm2
GEOMETRIC LIMITATIONS
»Check Max.Diameter of Nozzle dib/(2*ris)=0.1206 <= 1.00=1[mm] «» OK«
Area of Shell Afs
Iso = Sqr(( 2 * ris + eas) * eas)
=Sqr((2*235.49+1)*1)= 21.73 mm
Set In Nozzle
Afs = eas * Is (9.5-79) =1*21.73= 21.73 mm2
Area of Nozzle Afb

=MIN(Sqr((60.3-1.75)*1.75,)250)= 10.12 mm
Set In Nozzle
Afb = eb * (Ibo + Ibi + eas) (9.5-78) =1.75*(10.12+0+1)= 19.46 mm2

In the Nozzle Apb
Apb = 0.5 * dib * (Ibo + eas) (9.5-78) =0.5*56.8*(10.12+1)= 315.88 mm2
Additional Area due to Obliquity of Nozzle Ap(phi)
Apphi = 0.5 * dib ^ 2 * Tan( phi) (9.5-112)
=0.5*56.8^2*Tan(22.54)= 669.50 mm2
Conical Shell in the Longitudinal Section Aps

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Aps = 0.5 * (Is + a ) * (2 * ris + (Is + a) * Tan( alfa))
=0.5*(21.73+32.64)*(2*235.49+(21.73+32.64)*Tan(22.54))= 13416.58 mm2

pAReq = P * (Aps + Apb + 0.5 * Apphi) (9.5-7)
=0.35*(13416.58+315.88+0.5*669.5)= 4.9235 kN

=(21.73+0)*(168.75-0.5*0.35)+0*(0-0.5*0.35)+19.46*(168.75-0.5*0.35)
= 6.9435 kN
Nozzle Reinforcement pAAval=6.94 >= pAReq=4.92[kN] 70.9% OK

Pmax = (Afs+Afw)*fs+Afb*fob/((Aps+Apb+0.5*Apphi)+0.5*(Afs+Afw+Afb+Afp)) (9.5-10)
=(21.73+0)*168.75+19.46*168.75/((13416.58+315.88+0.5*669.5)+0.5*(21.73+0+19
.46+0))= = 0.4934 MPa

Ptmax = == 0.7894 MPa
Weight of Nozzle: .7963kg
CALCULATION SUMMARY
Iso = Sqr(( 2 * ris + eas) * eas)
=Sqr((2*235.49+1)*1)= 21.73 mm
=MIN(Sqr((60.3-1.75)*1.75,)250)= 10.12 mm

pAReq = P * (Aps + Apb + 0.5 * Apphi) (9.5-7)
=0.35*(13416.58+315.88+0.5*669.5)= 4.9235 kN

=(21.73+0)*(168.75-0.5*0.35)+0*(0-0.5*0.35)+19.46*(168.75-0.5*0.35)
= 6.9435 kN

Pmax = (Afs+Afw)*fs+Afb*fob/((Aps+Apb+0.5*Apphi)+0.5*(Afs+Afw+Afb+Afp)) (9.5-10)
=(21.73+0)*168.75+19.46*168.75/((13416.58+315.88+0.5*669.5)+0.5*(21.73+0+19
.46+0))= = 0.4934 MPa

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N.3
7 N.3
näkölasiaukko 1 12 Jan. 2016 14:57 ConnID:S1.1
Reinforcement Ring näkölasiaukko 1
INPUT DATA
Orientation & Location of Nozzle: Radial to Shell

Angle of Rotation of nozzle axis projected in the x-y plane:Phi 270.00 Degr.
GENERAL DESIGN DATA
Type of Opening: Opening With Reinforcement Ring

PROCESS CARD:
LIQUID HEAD.........................................:LH 0.00 mm
SHELL DATA (S1.1)

Shell Type: Cylindrical Shell
RING DATA
Location of closure opening: Outside the shell
Rm=540 Rp=260 Rpt=234.13 fr=168.75 f20=180 ftest=270 E=197420(N/mm2) ro=7.93
WIDTH OF RING (uncorroded)..........................:Ir 5.0000 mm
THICKNESS/HEIGTH OF RING............................:enr 50.00 mm
INSIDE DIAMETER OF RING (corroded)..................:dib 150.00 mm
Size of Flange and Nozzle:
Comment (Optional):
7 N.3 Reinforcement Ring näkölasiaukko 1 Umax= 42.7% Page: 23

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N.3 näkölasiaukko 1 12 Jan. 2016 14:57 ConnID:S1.1
WELDING DATA
CALCULATION DATA
eas = en - c - th =5-0-0= 5.0000 mm
Ring Analysis Thickness ear
ear = enr - c =50-0= 50.00 mm
Inside Radius of Curvature
ris = De / 2 - eas (9.5-3) =1200/2-5= 595.00 mm
Allowable Stresses
for/fob = Min( fs, fb) (9.5-8) =Min(168.75,168.75)= 168.75 N/mm2
9.5.2.4.3 Shells with openings without nozzle, reinforced by reiforcement rings.

Reinforcement Ring
Effective Thickness of Reinforcement Ring for Reinforcement Calculations
er = MIN( ear, MAX( 3 * eas, 3 * Ir)) (9.5-45)
=MIN(50,MAX(3*5,3*5))= 15.00 mm
Limit of Reinforcement Along Shell and Ring Io
Io = Sqr(( 2 * ris + eam) * eam) (9.5-46)
=Sqr((2*595+5.61)*5.61)= 82.29 mm
Average Thickness Along Length Io
eam = eas + (er - eas) * Ir / Io (9.5-48) =5+(15-5)*5/82.29= 5.6076 mm
Area of Ring Afr/Afb
Afr/Afb = er * Ir (9.5-55) =15*5= 75.00 mm2
Is = MIN( Iso , Io - Ir) (9.5-50) =MIN(77.3,82.29-5)= 77.29 mm
Area of Shell
Afs = eas * Is (9.5-54) =5*77.29= 386.47 mm2

Apr/Apb = 0.5 * dib * er =0.5*150*15= 1125.00 mm2
Cyl.Shell in the Longitudinal Section Aps
ApsL = ris * (Is + Ir + a) + a * (eas + ep) (9.5-56)
=595*(77.29+5+75)+75*(5+0)= 93964.58 mm2
Cyl.Shell in the Transverse Cross Section Aps
ApsT = 0.5*ris^2*(Is+ar)/(0.5*eas+ris)+a*(eas+ep) (9.5-72)
=0.5*595^2*(77.29+80.24)/(0.5*5+595)+75.2*(5+0)= 47046.38 mm2
Aps = MAX( ApsL ApsT) =MAX(93964.58,47046.38)= 93964.58 mm2

pAReqL = P * (ApsL + Apr) (9.5-7) =0.35*(93964.58+1125)= 33.28 kN
pAReqT = P * (ApsT + Apr + 0.5 * Apphi) (9.5-7)
=0.35*(47046.38+1125+0.5*0)= 16.86 kN

pAAval = (Afs + Afw + Afp + Afr) * (fs - 0.5 * P) (9.5-16)
=(386.47+0+0+75)*(168.75-0.5*0.35)= 77.79 kN

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Pmax = (Afs+Afw+Afr)*fs/((ApsL+Apr)+0.5*(Afs+Afw+Afr+Afp)) (9.5-17)
=(386.47+0+75)*168.75/((93964.58+1125)+0.5*(386.47+0+75+0))= 0.8170 MPa

Ptmax = == 1.3071 MPa
Weight of Nozzle: .9654kg
CALCULATION SUMMARY
9.5.2.4.3 Shells with openings without nozzle, reinforced by reiforcement rings.
pAReqL = P * (ApsL + Apr) (9.5-7) =0.35*(93964.58+1125)= 33.28 kN
pAReqT = P * (ApsT + Apr + 0.5 * Apphi) (9.5-7)
=0.35*(47046.38+1125+0.5*0)= 16.86 kN

pAAval = (Afs + Afw + Afp + Afr) * (fs - 0.5 * P) (9.5-16)
=(386.47+0+0+75)*(168.75-0.5*0.35)= 77.79 kN

Pmax = (Afs+Afw+Afr)*fs/((ApsL+Apr)+0.5*(Afs+Afw+Afr+Afp)) (9.5-17)
=(386.47+0+75)*168.75/((93964.58+1125)+0.5*(386.47+0+75+0))= 0.8170 MPa
Volume:0.0010000 m3 Weight:1 kg (SG= 7.93 )

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EN13445:2014 Issue 1 - 11.5 NARROW FACE GASKETED FLANGES
F.2
8 F.2
yhdelaippa 600
SO - Flange
12 Jan. 2016 14:57 ConnID:N.1
yhdelaippa 600
INPUT DATA
Attachment: N.1 Nozzle,Seamless Pipe luukkuyhde S1.1
Location: Along z-axis z1= 102.5
Flange Design Method: Section 11 - Taylor Forge
GENERAL DESIGN DATA

PROCESS CARD: General Design Data : Temp= 50°C, P=0.3500 MPa, c=0.0 mm
LIQUID HEAD.........................................:LH 0.00 mm
B: Pressure loading: Flange under internal pressure
EXTERNAL LOADS ON FLANGE (PD5500 ENQ 5500/123): NO
SPECIFY BOLT LOADS FROM 2nd./MATING FLANGE: NO
TYPE OF FLANGE AND GASKET FACING

A: Flange Standard: User Specified Flanges
C: Flange Type: SO Slip-On(Loose Type, Smooth/Stepped bore)
D: Flange Facing (Sketch/Description): 1a Raised Face
SHELL/NOZZLE DATA
SHELL/NOZZLE SIZE & COMMENT: N.1
EN 10216-5:2013, 1.4301 X5CrNi18-10 seamless tube, HT:AT THK<=60mm 50'C TG 4,A>=35%
Rm=500 Rp=230 Rpt=218 fs=130.8 fs20=150 ftest=250 E=197420(N/mm2) ro=7.93
OUTSIDE DIAMETER OF SHELL/NOZZLE ...................:Do 610.00 mm
WALL THICKNESS OF NOZZLE/SHELL(uncorroded)..........:s1 4.0000 mm
FLANGE DATA
FLANGE HUB: Flange Without Hub
REVERSE FLANGE: No (The bolts are located on the outside)
INSIDE DIAMETER OF FLANGE corroded..................:B 602.00 mm
OUTSIDE DIAMETER OF FLANGE..........................:A 765.00 mm
THICKNESS OF FLANGE(uncorroded).....................:e 42.00 mm
CORROSION ALLOWANCE FOR FLANGE FACE.................:cf 0.00 mm
EN 10222-5:1999, 1.4301 X5CrNi18-10 forging, HT:AT THK<=250mm 50'C TG 4,A>=35%
Rm=500 Rp=230 Rpt=215.38 SFO=144.38 SFA=150 ftest=250 E=197420(N/mm2) ro=7.93
BOLTING DATA
REDUCE SAFETY AGAINST ABUSE BY CAREFULLY CONTROLLING THE BOLTING-UP TORQUE: NO
BOLTING TORQUE CALCULATION: NO
NOMINAL BOLTING SIZE & COMMENT: M24x3 ;
EFFECTIVE BOLT AREA per bolt........................:Ae 324.30 mm2
RECOMMENDED MINIMUM BOLT CENTER TO EDGE CLEARANCE...:Bce 24.00 mm
RECOMMENDED MINIMUM BOLT CENTER/RADIAL CLEARANCE....:Bcr 33.00 mm
DIAMETER OF BOLT HOLES IN FLANGE....................:d 27.00 mm
NUMBER OF BOLTS.....................................:n 16.00
BOLT-CIRCLE DIAMETER................................:C 705.00 mm
EN 10269:2013, 1.7218 25CrMo4 bar, bolt, HT:QT THK<=100mm 50'C
Rm=600 Rp=440 Rpt=440 Sb=146.67 Sa=146.67 ftest=220 E=197420(N/mm2) ro=7.93
8 F.2 SO - Flange yhdelaippa 600 Umax= 91.4% Page: 27

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F.2 yhdelaippa 600 12 Jan. 2016 14:57 ConnID:N.1
GASKET DATA
Table H-1 Gasket factors m & y Facing: User Specified Gasket Factors
GASKET FACTOR.......................................:m 3.5000
GASKET OR JOINT-CONTACT-SURFACE UNIT SEATING LOAD...:y 25.00 N/mm2
GASKET TYPE (remark) (Optional):
OUTSIDE DIAMETER OF GASKET/RAISED FACE..............:Go 680.00 mm
GREATER VALUE OF INSIDE DIAMETER OF GASKET/FLANGE FACE:A1 602.00 mm
TEMA RGP-RCB-11.7 Include Additional Loads from Pass Partition Plate Gasket: NO
CALCULATION DATA
Large Diameter Stress Correction Factor K
k (D < 1000 mm) = 1 =1= 1.0000
GASKET DETAILS
b = MIN VALUE(2.52 * Sqr(bo), bo ) = == 11.13 mm
FLANGE LOADS
H = 0.785 * G ^ 2 * p (11.5-5) =0.785*657.74^2*0.35= 118.86 kN
HG = (2 * PI * b * G * m) * p (11.5-6)
=(2*3.14*11.13*657.74*3.5)*0.35= 56.35 kN
HD = 0.785 * B ^ 2 * p =0.785*602^2*0.35= 99.57 kN
HT = H - HD (11.5-11) =1.1886E05-99570.5= 19.29 kN
MOMENT ARMS
hG = (C - G) / 2 (11.5-14) =(705-657.74)/2= 23.63 mm
hD = (C - B) / 2 (11.5-13) =(705-602)/2= 51.50 mm
hT = (2 * C - B - G) / 4 (11.5-15) =(2*705-602-657.74)/4= 37.56 mm
BOLT LOADS
Operating condition
Wop = H + HG (11.5-8) =1.1886E05+56346.64= 175.21 kN
Bolting up condition
Wamb = PI * b * G * y (11.5-7) =3.14*11.13*657.74*25= 574.97 kN
BOLTING AREA
Am1 = Wop / Sb =1.7521E05/146.67= 1194.59 mm2
Am2 = Wamb / Sa =5.7497E05/146.67= 3920.13 mm2
Required Bolting Area Am
Am = MAX( Am1 , Am2) =MAX(1194.59,3920.13)= 3920.13 mm2
Available Bolting Area Ab
Ab (num.bolts*root area) = n * Ae =16*324.3= 5188.80 mm2
Bolting Area Check Ab=5188.8 >= Am=3920.13[mm2] 75.5% OK

W = 0.5 * (Ab + Am) * Sa (11.5-16) =0.5*(5188.8+3920.13)*146.67= 668.00 kN
FLANGE MOMENTS
Mop = HD * hD + HT * hT + HG * hG (11.5-18)
=99570.5*51.5+19293.8*37.56+56346.64*23.63= 7183.99 Nm
Mamb = W * hG (11.5-17) =6.68E05*23.63= 15783.60 Nm
Bolt Spacing
Bs = C * PI / n =705*3.14/16= 138.43 mm
Bolt Pitch Correction Factor
CF = MAX( Sqr( Bs / (2 * db + 6 * e / (m + 0.5))) , 1) (11.5-20)
=MAX(Sqr(138.43/(2*24+6*42/(3.5+0.5))),1)= 1.1200
Mo = Mop * CF / B (11.5-27) =7183.99*1.12/602= 13.37 Nm/mm
Ma = Mamb * CF / B (11.5-26) =15783.6*1.12/602= 29.36 Nm/mm

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SHAPE CONSTANTS
K = A / B (11.5-21) =765/602= 1.2708
lo = SQR( B * go) (11.5-22) =SQR(602*4)= 49.07
h/lo= 0.000 K=A/B= 1.271 g1/go= 1.000
VALUES FROM FIGURES 11.5-4 to 8
BetaT = 1.810 BetaZ = 4.253 BetaY = 8.240 BetaU = 9.055
OPERATING CONDITION
M = Mo =13.37= 13.37 Nm/mm
11.5.4.1 Flange Stresses with Flange Thickness e= 42 mm

Tangential Flange Stress
SigTeta = BetaY * M / e ^ 2 (11.5-35) =8.24*13.37/42^2= 62.43 N/mm2
Longitudinal Hub Stress
SigH = 0 (11.5-36) =0= 0.00 N/mm2
Radial Flange Stress
Sigr = 0 (11.5-36) =0= 0.00 N/mm2
11.5.4.2 Stress Limits

Tangential Stress k*SigTeta=62.43 <= f=143.59[N/mm2] (11.5-
43.4% OK
92)
BOLTING UP CONDITION
M = Ma =29.36= 29.36 Nm/mm

SigH = 0 (11.5-36) =0= 0.00 N/mm2
Sigr = 0 (11.5-36) =0= 0.00 N/mm2

Tangential Stress k*SigTeta=137.17 <= f=150[N/mm2] (11.5-92) 91.4% OK

Ptmin = 1.85 * Pd * f20 / f =1.85*0.35*150/143.59= 0.6764 MPa
Ptmin = 1.43 * Pd =1.43*0.35= 0.5005 MPa
PRESSURE AND TORQUE SUMMARY

Table PRESSURE AND TORQUE SUMMARY FOR F.2 :
Description Temp(C) P(MPa) Limited By Min.Req.Total Bolt Force(kN)

Design Pressure(corroded) 50 0.35 Tangential Stress 574.97
Max.Allow.Pressure(corroded) 50 0.81 Tangential Stress 574.97
Max.Allow.Pressure(corroded) Ambient 0.84 Tangential Stress 574.97
Max.Allow.Test
Ambient 1.40 Tangential Stress 702.25
Pressure(corroded)
Required Test Pressure Ambient 0.68 Tangential Stress 574.97
The nominal Force and Torque values are based on the following bolting up method:

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CALCULATION SUMMARY
BOLTING AREA
Bolting Area Check Ab=5188.8 >= Am=3920.13[mm2] 75.5% OK
OPERATING CONDITION
SigH = 0 (11.5-36) =0= 0.00 N/mm2
Sigr = 0 (11.5-36) =0= 0.00 N/mm2

Tangential Stress k*SigTeta=62.43 <= f=143.59[N/mm2] (11.5-
43.4% OK
92)
BOLTING UP CONDITION
SigH = 0 (11.5-36) =0= 0.00 N/mm2
Sigr = 0 (11.5-36) =0= 0.00 N/mm2

Tangential Stress k*SigTeta=137.17 <= f=150[N/mm2] (11.5-92) 91.4% OK
Ptmin = 1.85 * Pd * f20 / f =1.85*0.35*150/143.59= 0.6764 MPa
Ptmin = 1.43 * Pd =1.43*0.35= 0.5005 MPa

Volume:0.0134 m3 Weight:55 kg (SG= 7.93 )

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Visual Vessel Design by OhmTech Ver:15.1 Operator : Rev.:A

1 Design Data & Process Information

Design Data & Process Information

Visual Vessel Design by OhmTech Ver:15.1-04 Operator : Rev.:A

MAXIMUM ALLOWABLE WORKING PRESSURE MAWP :

MAX TEST PRESSURE (Uncorroded cond.at ambient temp.)

EN13445-5;10.2.3.3 REQUIRED MIN.HYDROSTATIC TEST PRESSURE:Ptmin

Test Pressure Ptmin=0.6907 <= Ptmax=2.26[MPa] 30.5% OK

Visual Vessel Design by OhmTech Ver:15.1-04 Operator : Rev.:A

EN13445-4 Sect. 9.2 Ratio of Deformation

Internal Pressure emina=1.78 <= en=5[mm] 35.5% OK

EN13445-5;10.2.3.3 REQUIRED MIN.HYDROSTATIC TEST PRESSURE:Ptmin

Test Pressure Ptmin=0.6907 <= Ptmax=2.26[MPa] 30.5% OK

2 S1.1 Cylindrical Shell Main Shell Umax= 35.5% Page: 3

Visual Vessel Design by OhmTech Ver:15.1-04 Operator : Rev.:A

2 S1.1 Cylindrical Shell Main Shell Umax= 35.5% Page: 4

Visual Vessel Design by OhmTech Ver:15.1-03 Operator : Rev.:A

GENERAL DESIGN DATA

Type of Transitions: Conical Shells on Both Large & Small Base

DATA FOR CONE

7.6.4 CONICAL SHELLS

Cone Thk. emina=0.97 <= en=1[mm] 97.0% OK

7.6.1 Conditions of Applicability - Conical Shells

3 S2.1 Conical Shell kartioputki Umax= 97% Page: 5

Visual Vessel Design by OhmTech Ver:15.1-03 Operator : Rev.:A

EN13445-4 Sect. 9.2 Ratio of Deformation

MAWP New & Cold (Ambient Temp. & Uncorroded)

MAWP Hot & Corroded (Design Temp.)

Max Hydro Test Pressure - New (Ambient Temp. & Uncorroded)

EN13445-5;10.2.3.3 REQUIRED MIN.HYDROSTATIC TEST PRESSURE:Ptmin

Test Pressure Ptmin=0.6907 <= Ptmax=0.8284[MPa] 83.3% OK

Cone Thk. emina=0.97 <= en=1[mm] 97.0% OK

MAWP New & Cold (Ambient Temp. & Uncorroded)

3 S2.1 Conical Shell kartioputki Umax= 97% Page: 6

Visual Vessel Design by OhmTech Ver:15.1-03 Operator : Rev.:A

Max Hydro Test Pressure - New (Ambient Temp. & Uncorroded)

EN13445-5;10.2.3.3 REQUIRED MIN.HYDROSTATIC TEST PRESSURE:Ptmin

Test Pressure Ptmin=0.6907 <= Ptmax=0.8284[MPa] 83.3% OK

3 S2.1 Conical Shell kartioputki Umax= 97% Page: 7

Visual Vessel Design by OhmTech Ver:15.1-03 Operator : Rev.:A

3 S2.1 Conical Shell kartioputki Umax= 97% Page: 8

Visual Vessel Design by OhmTech Ver:15.1-04 Operator : Rev.:A

GENERAL DESIGN DATA

Type of Torispherical End: Dished End KLOPPERFORM SMS 483

MATERIAL DATA FOR END

NOZZLES IN KNUCKLE REGION TO SECTION 7.7

4 E3.1 Torispherical End pääty Umax= 69.6% Page: 9

Visual Vessel Design by OhmTech Ver:15.1-04 Operator : Rev.:A

Internal Pressure emina=3.48 <= en=5[mm] 69.6% OK

7.5.3.4 - Required Minimum Thickness of Straight Cylindrical Flange

7.5.3.1 Conditions of Applicability - Torispherical Ends

MAXIMUM ALLOWABLE WORKING PRESSURE MAWP :NEW & COLD

MAXIMUM ALLOWABLE WORKING PRESSURE MAWP :HOT & CORR

MAX TEST PRESSURE (Uncorroded cond.at ambient temp.)

4 E3.1 Torispherical End pääty Umax= 69.6% Page: 10