SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK,

KURDISTAN REPUBLIC OF IRAQ

DATA SHEET FOR BALL VALVES

Rev: Page:
Doc. No.: GMCPF-J5177-200-PI-DS-0006
1 1 of 27

DOCUMENT DETAILS:

COMPANY CONTRACT NO. : 243-16-EB-GR-C

:: SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK,

PROJECT TITLE
KURDISTAN REPUBLIC OF IRAQ

COMPANY : Gazprom Neft Middle East B.V.

COMPANY JOB NO : GMCPF

CONTRACTOR : Fortune Engineering & Energy Services LLC

CONTRACTOR JOB NO. : J-5177

PROJECT DOCUMENT NO. : GMCPF-J5177-200-PI-DS-0006

REVISION NO. :1 No. of pages (incl. cover): 27

DOCUMENT DESCRIPTION : DATA SHEET FOR BALL VALVES

REVISION DETAILS

1 RE-ISSUED FOR PURCHASE 04/02/2018 PCP TKG PJ

0 ISSUED FOR PURCHASE 26/12/2017 PCP TKG PJ
A ISSUED FOR REVIEW 13/12/17 PCP TKG PJ

REV DESCRIPTION DATE PRPD CHKD APPD

This document has been developed by Fortune Engineering & Energy Services as part of contractual obligations under contract 243-16-EB-GR-C
and is exclusive property of Gazprom Neft Middle East B.V. It is to be used for the purpose which it is lent and must not be copied or used in any
way detrimental to the interest of this COMPANY and subject to return on demand.

Electronic File Name: GMCPF-J5177-200-PI-DS-0006_1.pdf Doc Size: A4

 SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK,
KURDISTAN REPUBLIC OF IRAQ

DATA SHEET FOR BALL VALVES

Rev: Page:
Doc. No.: GMCPF-J5177-200-PI-DS-0006
1 2 of 27

REVISION RECORD

Rev. Para. Revision Description

A First Issue Issued For Review

1. Added Antistatic feature shall be provided also between

ball and stem in order to ensure all metal part
grounding.
2. Page numbering revised
0 3. Material grade for lever/hand wheel specified Issued For Purchase
4. NDE requirements specified
5. Material Test Requirements included
6. Blow out proof stem provided
7. Design Data fields corrected
8. Mismatch Corrected.
1 Data Sheet updated as per latest P&IDs as on date. Re-Issued For Purchase

SUMMARY OF HOLDS
HOLD NO. PARA. DESCRIPTION

Electronic File Name: GMCPF-J5177-200-PI-DS-0006_1.pdf Doc Size: A4

 SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK,
KURDISTAN REPUBLIC OF IRAQ

DATA SHEET FOR BALL VALVES

Rev: Page:
Doc. No.: GMCPF-J5177-200-PI-DS-0006
1 3 of 27

Valve PIPING
Sr No Datasheet Valve type SIZE RANGE CLASS
1 VB-001 Ball Valve 2” – 6” A
2 VB-002 Ball Valve 10” - 14” A
3 VB-003 Ball Valve 12”(CSO) A
4 VB-004 Ball Valve 2”- 6” B
5 VB-005 Ball Valve 8” B
6 VB-006 Ball Valve 2” C
7 VB-007 Ball Valve 3” – 4” C
8 VB-008 Ball Valve 6” – 12” C
9 VB-009 Ball Valve 2” – 8” AF2
10 VB-010 Ball Valve 6” – 12” C
11 VB-011 Ball Valve 3” AF2
12 VB-012 Ball Valve 1” AF2
13 VB-013 Ball Valve ½”-1” A/B/C/G
14 VB-014 Ball Valve ¾”-1” A/B/C
15 VB-015 Ball Valve With Interlock 3” – 6” A
16 VB-016 Ball Valve With Interlock 2” C
17 VB-017 Ball Valve With Interlock 3” – 4” C
18 VB-018 Ball Valve With Interlock 6” C
19 VB-019 Ball Valve 8” A
20 VB-20 Ball Valve 2”-6” B
21 VB-21 Ball Valve 10”-14” A
22 DB-01 Double Block And Bleed 2 1/16” H

Electronic File Name: GMCPF-J5177-200-PI-DS-0006_1.pdf Doc Size: A4

 SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK,
KURDISTAN REPUBLIC OF IRAQ

DATA SHEET FOR BALL VALVES

Rev: Page:
Doc. No.: GMCPF-J5177-200-PI-DS-0006
1 4 of 27

APPENDIX 01
DATASHEET FOR BALL VALVES

Electronic File Name: GMCPF-J5177-200-PI-DS-0006_1.pdf Doc Size: A4

 Page 5 of 27

SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ

DATA SHEET FOR BALL VALVES

Rev

GMCPF-J5177-200-PI-DS-0006
1

1 STANDARD FIELDS DESCRIPTION VENDOR COMPLIANCE

2 VALVE TAG NUMBER VB-001

3 PIPING MATERIAL CLASS A

4 SERVICE/SERVICE CODE SWEET PROCESS FLUID ( PO, G, D, OE, F, V, PW, RF)

DESIGN DATA

5 DESIGN TEMPERATURE ˚C -29 / 149

6 DESIGN PRESSURE bar g. BODY: As per ASME B16.34 / SEAT: As per manufacturer Curve

7 CLASS / PRESSURE RATING ASME B16.5 CL 150

8 APPLICABLE SIZES 2" - 6"

9 END CONNECTION FLGD, RF (125 - 250 micro. in)

10 CORROSION ALLOWANCE 3.0 mm

11 CONSTRUCTION BODY SIDE ENTRY / SPLIT BODY

12 BALL MOUNTING FLOATING

13 OPENING REDUCED PORT

14 PATTERN MANUFACTURER STANDARD

CONSTRUCTION

15 STEM BLOW-OUT PROOF (CIRCULAR HEAD)

16 STEM/SEAT SEALING INJECTION WITH NRV N/A

17 ADDITIONAL REQUIREMENTS, IF ANY PLEASE SEE BELOW

18 LOCKING ARRANGEMENT TO BE CAPABLE OF BEING LOCKED WITH PADLOCKS OR CARSEAL

19 MODE OF OPERATION LEVER OPERATED

20 SEAT SOFT SEAT (NON METALLIC)

21 BODY / BONNET A 216 Gr. WCB

22 BALL SS 316 (SOLID SS BALL)

23 STEM SS 316

24 BODY JOINT GASKET RPTFE or O-RING

25 SOFT SEAT / SEAT INSERTS RPTFE

MATERIALS

26 SEAT RING N/A

27 PRIMARY BODY SEAL RTFE GASKET OR O-RING

28 SECONDARY BODY SEAL GRAPHITE GASKET OR METAL TO METAL SEAL

29 PRIMARY STEM SEAL RTFE SEAL OR O-RING

30 SECONDARY STEM SEAL GRAPHITE PACKING OR GRAPHITE SEAL

31 BONNET BOLTS / BONNET NUTS A193 GR.B7M / A194 2HM

32 SPRING / ANTISTATIC DEVICE REQUIRED (ASTM B637 HASTELLOY)

33 DESIGN STANDARD ISO 17292

STANDARDS

END CONNECTION / FACE TO FACE

34 ASME B 16.10/ B16.11 / B1.20.1
DIMENSION STANDARD
35 INSPECTION AND TESTING STANDARD API 598 / ISO 5208

36 PRESSURE TEST (SHELL/SEAT) ISO 5208 / API 598

37 FIRE TEST / CERTIFICATION

CERTIFICATES

API 607 / ISO 10497

38 RADIOGRAPHY MSS SP 54 / ASME B 16.34

39 NACE REQUIREMENT N/A as not SOUR SERVICE

MATERIAL TEST EN 10204 TYPE 3.1 FOR MATERIALS

40 LEAKAGE RATE API 6D / API 598

PAINTING

MARKING
COATING

41 EXTERNAL PAINTING SYSTEM PAINT SYSTEM -01

AND

42 MARKING AND COLOR CODING MSS SP 25 / DOC. GMCPF-J5177-000-PI-MT-SP-0001

43 ADDITIONAL REQUIREMENTS

44 1. VALVES SHALL INCORPORATE AN ANTI-STATIC FEATURE THAT ENSURE ELECTRICAL CONTINUITY BETWEEN STEM AND BODY OF VALVE 2” AND SMALLER, OR BETWEEN

45 BALL, STEM AND BODY OF LARGER VALVES.

46 2. VALVES SHALL HAVE OPEN / CLOSE POSITION INDICATOR

47 3. LEVER OPERATED VALVES SHALL HAVE INTEGRALLY CAST/FORGED/WELDED STOPS AT THE FULL OPEN AND FULL CLOSED POSITIONS TO PREVENT MORE THAN 90 DEGREES TURNING OF BALL.

48 4. MATERIAL FOR THE LEVER / HAND WHEEL SHALL BE MALLEABLE IRON / CARBON STEEL / DUCTILE IRON

49

50

51

52 NOTES

53 1. VENDOR TO ADVICE ON COMPATIBILITY OF MATERIALS

54 2. VENDOR SHALL SATISFY NDE REQUIREMENTS AS PER PARA. 8 OF SPECIFICATION GMCPF-J5177-000-PI-SP-0003

55 3. VALVE WARRANTY REQUIREMENT SHALL BE PROVIDED AT LEAST 3 (THREE) YEARS, SUCH WARRANTY STARTING FROM EQUIPMENT COMMISSIONING FOR OPERATION,

56 BY THE VENDOR AGAINST DEFECTIVE MATERIAL, POOR WORKMANSHIP, AND IMPROPER DESIGN.

57 4. THE VENDOR SHALL REPAIR OR REPLACE, WITHOUT CHARGE, ANY VALVE NOT MEETING THE TERMS OF THE WARRANTY WITHIN THIS PERIOD OF TIME.

58

59

60

61

62

63

64
 Page 6 of 27

SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ

Rev
DATA SHEET FOR BALL VALVES

GMCPF-J5177-200-PI-DS-0006
1

1 STANDARD FIELDS DESCRIPTION VENDOR COMPLIANCE

2 VALVE TAG NUMBER VB-002

3 PIPING MATERIAL CLASS A

4 SERVICE/SERVICE CODE SWEET PROCESS FLUID ( PO, G, D, OE, F, V, PW, RF)

DESIGN DATA

5 DESIGN TEMPERATURE ˚C -29 / 149

6 DESIGN PRESSURE bar g. BODY: As per ASME B16.34 / SEAT: As per manufacturer curve
7 CLASS / PRESSURE RATING ASME B16.5 CL 150

8 APPLICABLE SIZES 10" - 14"

9 END CONNECTION FLGD, RF (125 - 250 micro. in)

10 CORROSION ALLOWANCE 3.0 mm

11 CONSTRUCTION BODY SIDE ENTRY / SPLIT BODY

12 BALL MOUNTING TRUNNION MOUNTED

13 OPENING REDUCED PORT

14 PATTERN MANUFACTURER STANDARD

CONSTRUCTION

15 STEM BLOW-OUT PROOF (CIRCULAR HEAD)

16 STEM/SEAT SEALING INJECTION WITH NRV REQUIRED (to be located between primary and primary/back-up seals)

17 ADDITIONAL REQUIREMENTS, IF ANY PLEASE SEE BELOW

18 LOCKING ARRANGEMENT TO BE CAPABLE OF BEING LOCKED WITH PADLOCKS OR CARSEAL

19 MODE OF OPERATION GEAR OPERATED

20 SEAT SOFT SEAT (NON METALLIC)

21 BODY / BONNET A 216 Gr. WCB

22 BALL 3mm HARD CHROME WELD OVER CS SOLID BALL

23 STEM 3mm HARD CHROME WELD OVER CS

24 BODY JOINT GASKET RPTFE or O-RING

25 SOFT SEAT / SEAT INSERTS RPTFE

MATERIALS

26 SEAT RING 3mm HARD CHROME WELD OVER CS

27 PRIMARY BODY SEAL RTFE GASKET OR O-RING

28 SECONDARY BODY SEAL GRAPHITE GASKET OR METAL TO METAL SEAL

29 PRIMARY STEM SEAL O-RING

30 SECONDARY STEM SEAL GRAPHITE PACKING OR GRAPHITE SEAL

31 BONNET BOLTS / BONNET NUTS A193 GR.B7M / A194 2HM

32 SPRING / ANTISTATIC DEVICE REQUIRED (ASTM B637 HASTELLOY)

33 DESIGN STANDARD ISO 17292

STANDARDS

END CONNECTION / FACE TO FACE

34 ASME B 16.10/ B16.11 / B1.20.1
DIMENSION STANDARD
35 INSPECTION AND TESTING STANDARD API 598 / ISO 5208

36 PRESSURE TEST (SHELL/SEAT) ISO 5208 / API 598

37 FIRE TEST / CERTIFICATION

CERTIFICATES

API 607 / ISO 10497

38 RADIOGRAPHY MSS SP 54 IN CONJUCTION WITH ASME B 16.34

39 NACE REQUIREMENT N/A as not SOUR SERVICE

MATERIAL TEST EN 10204 TYPE 3.1 FOR MATERIALS

40 LEAKAGE RATE API 6D / API 598

PAINTING

MARKING
COATING

41 EXTERNAL PAINTING SYSTEM PAINT SYSTEM -01

AND

42 MARKING AND COLOR CODING MSS SP 25 / PARA. 9 OF DOC. GMCPF-J5177-000-PI-SP-0004

43 ADDITIONAL REQUIREMENTS

44 1. VALVES SHALL INCORPORATE AN ANTI-STATIC FEATURE THAT ENSURE ELECTRICAL CONTINUITY BETWEEN STEM AND BODY OF VALVE 2” AND SMALLER, OR BETWEEN

45 BALL, STEM AND BODY OF LARGER VALVES.

46 2. VALVES SHALL HAVE OPEN / CLOSE POSITION INDICATOR

47 3. TRUNNION-MOUNTED BALL VALVES SHALL HAVE A DOUBLE BLOCK AND BLEED FEATURE, IN BOTH THE OPEN AND CLOSED POSITION, TO FACILITATE COMPLETE FLUSHING, DRAINING AND VENTING

48 OF THE VALVE BODY CAVITY AND TO CHECK THE INTEGRITY OF THE SEAL.

49 4. LIFTING HOOK SHALL BE PROVIDED

50 4. MATERIAL FOR THE LEVER / HAND WHEEL SHALL BE MALLEABLE IRON / CARBON STEEL / DUCTILE IRON

51

52 NOTES

53 1. VENDOR TO ADVICE ON COMPATIBILITY OF MATERIALS

54 2. VENDOR SHALL SATISFY NDE REQUIREMENTS AS PER PARA. 8 OF SPECIFICATION GMCPF-J5177-000-PI-SP-0004

55 3. VALVE WARRANTY REQUIREMENT SHALL BE PROVIDED AT LEAST 3 (THREE) YEARS, SUCH WARRANTY STARTING FROM EQUIPMENT COMMISSIONING FOR OPERATION, BY THE VENDOR

56 AGAINST DEFECTIVE MATERIAL, POOR WORKMANSHIP, AND IMPROPER DESIGN.

57 4. THE VENDOR SHALL REPAIR OR REPLACE, WITHOUT CHARGE, ANY VALVE NOT MEETING THE TERMS OF THE WARRANTY WITHIN THIS PERIOD OF TIME.

58

59

60

61

62

63

64
 Page 7 of 27

SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ

Rev
DATA SHEET FOR BALL VALVES

GMCPF-J5177-200-PI-DS-0006
1

1 STANDARD FIELDS DESCRIPTION VENDOR COMPLIANCE

2 VALVE TAG NUMBER VB-003

3 PIPING MATERIAL CLASS A

4 SERVICE/SERVICE CODE SWEET PROCESS FLUID ( PO, G, D, OE, F, V, PW, RF)

DESIGN DATA

5 DESIGN TEMPERATURE ˚C -29 / 149

6 DESIGN PRESSURE bar g. BODY: As per ASME B16.34 / SEAT: As per manufacturer curve
7 CLASS / PRESSURE RATING ASME B16.5 CL 150

8 APPLICABLE SIZES 12"

9 END CONNECTION FLGD, RF (125 - 250 micro. in)

10 CORROSION ALLOWANCE 3.0 mm

11 CONSTRUCTION BODY SIDE ENTRY / SPLIT BODY

12 BALL MOUNTING TRUNNION MOUNTED

13 OPENING REDUCED PORT

14 PATTERN MANUFACTURER STANDARD

CONSTRUCTION

15 STEM BLOW-OUT PROOF (CIRCULAR HEAD)

16 STEM/SEAT SEALING INJECTION WITH NRV REQUIRED (to be located between primary and primary/back-up seals)

17 ADDITIONAL REQUIREMENTS, IF ANY PLEASE SEE BELOW

18 LOCKING ARRANGEMENT TO BE CAPABLE OF BEING LOCKED WITH PADLOCKS OR CARSEAL

19 MODE OF OPERATION GEAR OPERATED

20 SEAT SOFT SEAT (NON METALLIC)

21 BODY / BONNET A 216 Gr. WCB

22 BALL 3mm HARD CHROME WELD OVERLAY ON CS SOLID BALL

23 STEM 3mm HARD CHROME WELD OVERLAY ON CS

24 BODY JOINT GASKET RPTFE or O-RING

25 SOFT SEAT / SEAT INSERTS RPTFE

MATERIALS

26 SEAT RING 3mm HARD CHROME WELD OVER CS

27 PRIMARY BODY SEAL RTFE GASKET OR O-RING

28 SECONDARY BODY SEAL GRAPHITE GASKET OR METAL TO METAL SEAL

29 PRIMARY STEM SEAL O-RING

30 SECONDARY STEM SEAL GRAPHITE PACKING OR GRAPHITE SEAL

31 BONNET BOLTS / BONNET NUTS A193 GR.B7M / A194 2HM

32 SPRING / ANTISTATIC DEVICE REQUIRED (ASTM B637 HASTELLOY)

33 DESIGN STANDARD ISO 17292

STANDARDS

END CONNECTION / FACE TO FACE

34 ASME B 16.10/ B16.11 / B1.20.1
DIMENSION STANDARD
35 INSPECTION AND TESTING STANDARD API 598 / ISO 5208

36 PRESSURE TEST (SHELL/SEAT) ISO 5208 / API 598

37 FIRE TEST / CERTIFICATION

CERTIFICATES

API 607 / ISO 10497

38 RADIOGRAPHY MSS SP 54 IN CONJUCTION WITH ASME B 16.34

39 NACE REQUIREMENT N/A as not SOUR SERVICE

MATERIAL TEST EN 10204 TYPE 3.1 FOR MATERIALS

40 LEAKAGE RATE API 6D / API 598

PAINTING

MARKING
COATING

41 EXTERNAL PAINTING SYSTEM PAINT SYSTEM -01

AND

42 MARKING AND COLOR CODING MSS SP 25 / PARA. 9 OF DOC. GMCPF-J5177-000-PI-SP-0004

43 ADDITIONAL REQUIREMENTS

44 1. VALVES SHALL INCORPORATE AN ANTI-STATIC FEATURE THAT ENSURE ELECTRICAL CONTINUITY BETWEEN STEM AND BODY OF VALVE 2” AND SMALLER, OR BETWEEN

45 BALL, STEM AND BODY OF LARGER VALVES.

46 2. VALVES SHALL HAVE OPEN / CLOSE POSITION INDICATOR

47 3. TRUNNION-MOUNTED BALL VALVES SHALL HAVE A DOUBLE BLOCK AND BLEED FEATURE, IN BOTH THE OPEN AND CLOSED POSITION, TO FACILITATE COMPLETE FLUSHING, DRAINING AND VENTING

48 OF THE VALVE BODY CAVITY AND TO CHECK THE INTEGRITY OF THE SEAL.

49 4. LIFTING HOOK SHALL BE PROVIDED

50 4. MATERIAL FOR THE LEVER / HAND WHEEL SHALL BE MALLEABLE IRON / CARBON STEEL / DUCTILE IRON

51

52 NOTES

53 1. VENDOR TO ADVICE ON COMPATIBILITY OF MATERIALS

54 2. VENDOR SHALL SATISFY NDE REQUIREMENTS AS PER PARA. 8 OF SPECIFICATION GMCPF-J5177-000-PI-SP-0004

55 3. VALVE WARRANTY REQUIREMENT SHALL BE PROVIDED AT LEAST 3 (THREE) YEARS, SUCH WARRANTY STARTING FROM EQUIPMENT COMMISSIONING FOR OPERATION, BY THE VENDOR

56 AGAINST DEFECTIVE MATERIAL, POOR WORKMANSHIP, AND IMPROPER DESIGN.

57 4. THE VENDOR SHALL REPAIR OR REPLACE, WITHOUT CHARGE, ANY VALVE NOT MEETING THE TERMS OF THE WARRANTY WITHIN THIS PERIOD OF TIME.

58

59

60

61

62

63

64
 Page 8 of 27

SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ

Rev
DATA SHEET FOR BALL VALVES

GMCPF-J5177-200-PI-DS-0006
1

1 STANDARD FIELDS DESCRIPTION VENDOR COMPLIANCE

2 VALVE TAG NUMBER VB-004

3 PIPING MATERIAL CLASS B

4 SERVICE/SERVICE CODE SWEET PROCESS FLUID ( PO, G, D, OE, F, V, PW, RF)

DESIGN DATA

5 DESIGN TEMPERATURE ˚C -29 / 149

6 DESIGN PRESSURE bar g. BODY: As per ASME B16.34 / SEAT: As per manufacturer Curve

7 CLASS / PRESSURE RATING ASME B16.5 CL 300

8 APPLICABLE SIZES 2"~6"

9 END CONNECTION FLGD, RF (125 - 250 micro. in)

10 CORROSION ALLOWANCE 3.0 mm

11 CONSTRUCTION BODY SIDE ENTRY / SPLIT BODY

12 BALL MOUNTING FLOATING

13 OPENING REDUCED PORT

14 PATTERN MANUFACTURER STANDARD

CONSTRUCTION

15 STEM BLOW-OUT PROOF (CIRCULAR HEAD)

16 STEM/SEAT SEALING INJECTION WITH NRV N/A

17 ADDITIONAL REQUIREMENTS, IF ANY PLEASE SEE BELOW

18 LOCKING ARRANGEMENT TO BE CAPABLE OF BEING LOCKED WITH PADLOCKS OR CARSEAL

19 MODE OF OPERATION LEVER OPERATED

20 SEAT SOFT SEAT (NON METALLIC)

21 BODY / BONNET A 216 Gr. WCB

22 BALL SS 316 (SOLID SS BALL)

23 STEM SS 316

24 BODY JOINT GASKET RPTFE or O-RING

25 SOFT SEAT / SEAT INSERTS RPTFE

MATERIALS

26 SEAT RING N/A

27 PRIMARY BODY SEAL RTFE GASKET OR O-RING

28 SECONDARY BODY SEAL GRAPHITE GASKET OR METAL TO METAL SEAL

29 PRIMARY STEM SEAL RTFE SEAL OR O-RING

30 SECONDARY STEM SEAL GRAPHITE PACKING OR GRAPHITE SEAL

31 BONNET BOLTS / BONNET NUTS A193 GR.B7M / A194 2HM

32 SPRING / ANTISTATIC DEVICE REQUIRED (ASTM B637 HASTELLOY)

33 DESIGN STANDARD ISO 17292

STANDARDS

END CONNECTION / FACE TO FACE

34 ASME B 16.10/ B16.11 / B1.20.1
DIMENSION STANDARD
35 INSPECTION AND TESTING STANDARD API 598 / ISO 5208

36 PRESSURE TEST (SHELL/SEAT) ISO 5208 / API 598

37 FIRE TEST / CERTIFICATION

CERTIFICATES

API 607 / ISO 10497

38 RADIOGRAPHY MSS SP 54 IN CONJUCTION WITH ASME B 16.34

39 NACE REQUIREMENT N/A as not SOUR SERVICE

MATERIAL TEST EN 10204 TYPE 3.1 FOR MATERIALS

40 LEAKAGE RATE API 6D / API 598

PAINTING

MARKING
COATING

41 EXTERNAL PAINTING SYSTEM PAINT SYSTEM -01

AND

42 MARKING AND COLOR CODING MSS SP 25 / PARA. 9 OF DOC. GMCPF-J5177-000-PI-SP-0004

43 ADDITIONAL REQUIREMENTS

44 1. VALVES SHALL INCORPORATE AN ANTI-STATIC FEATURE THAT ENSURE ELECTRICAL CONTINUITY BETWEEN STEM AND BODY OF VALVE 2” AND SMALLER, OR BETWEEN

45 BALL, STEM AND BODY OF LARGER VALVES.

46 2. VALVES SHALL HAVE OPEN / CLOSE POSITION INDICATOR

47 3. LEVER OPERATED VALVES SHALL HAVE INTEGRALLY CAST/FORGED/WELDED STOPS AT THE FULL OPEN AND FULL CLOSED POSITIONS TO PREVENT MORE THAN 90 DEGREES TURNING OF BALL.

48 4. MATERIAL FOR THE LEVER / HAND WHEEL SHALL BE MALLEABLE IRON / CARBON STEEL / DUCTILE IRON

49

50

51

52 NOTES

53 1. VENDOR TO ADVICE ON COMPATIBILITY OF MATERIALS

54 2. VENDOR SHALL SATISFY NDE REQUIREMENTS AS PER PARA. 8 OF SPECIFICATION GMCPF-J5177-000-PI-SP-0004

55 3. VALVE WARRANTY REQUIREMENT SHALL BE PROVIDED AT LEAST 3 (THREE) YEARS, SUCH WARRANTY STARTING FROM EQUIPMENT COMMISSIONING FOR OPERATION, BY THE VENDOR

56 AGAINST DEFECTIVE MATERIAL, POOR WORKMANSHIP, AND IMPROPER DESIGN.

57 4. THE VENDOR SHALL REPAIR OR REPLACE, WITHOUT CHARGE, ANY VALVE NOT MEETING THE TERMS OF THE WARRANTY WITHIN THIS PERIOD OF TIME.

58

59

60

61

62

63

64
 Page 9 of 27

SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ

Rev
DATA SHEET FOR BALL VALVES

GMCPF-J5177-200-PI-DS-0006
1

1 STANDARD FIELDS DESCRIPTION VENDOR COMPLIANCE

2 VALVE TAG NUMBER VB-005

3 PIPING MATERIAL CLASS B

4 SERVICE/SERVICE CODE SWEET PROCESS FLUID ( PO, G, D, OE, F, V, PW, RF)

DESIGN DATA

5 DESIGN TEMPERATURE ˚C -29 / 149

6 DESIGN PRESSURE bar g. BODY: As per ASME B16.34 / SEAT: As per manufacturer Curve

7 CLASS / PRESSURE RATING ASME B16.5 CL 300

8 APPLICABLE SIZES 8"

9 END CONNECTION FLGD, RF (125 - 250 micro. in)

10 CORROSION ALLOWANCE 3.0 mm

11 CONSTRUCTION BODY SIDE ENTRY / SPLIT BODY

12 BALL MOUNTING TRUNNION MOUNTED

13 OPENING REDUCED PORT

CONSTRUCTION

14 PATTERN MANUFACTURER STANDARD

15 STEM BLOW-OUT PROOF (CIRCULAR HEAD)

16 STEM/SEAT SEALING INJECTION WITH NRV REQUIRED (to be located between primary and primary/back-up seals)
17 ADDITIONAL REQUIREMENTS, IF ANY PLEASE SEE BELOW

18 LOCKING ARRANGEMENT TO BE CAPABLE OF BEING LOCKED WITH PADLOCKS OR CARSEAL

19 MODE OF OPERATION LEVER OPERATED

20 SEAT SOFT SEAT (NON METALLIC)

21 BODY / BONNET A 216 Gr. WCB

22 BALL 3mm HARD CHROME WELD OVER CS SOLID BALL

23 STEM 3mm HARD CHROME WELD OVER CS

24 BODY JOINT GASKET RPTFE or O-RING

25 SOFT SEAT / SEAT INSERTS RPTFE

MATERIALS

26 SEAT RING 3mm HARD CHROME WELD OVER CS

27 PRIMARY BODY SEAL RTFE GASKET OR O-RING

28 SECONDARY BODY SEAL GRAPHITE GASKET OR METAL TO METAL SEAL

29 PRIMARY STEM SEAL GRAPHITE

30 SECONDARY STEM SEAL GRAPHITE PACKING OR GRAPHITE SEAL

31 BONNET BOLTS / BONNET NUTS A193 GR.B7M / A194 2HM

32 SPRING / ANTISTATIC DEVICE REQUIRED (ASTM B637 HASTELLOY)

33 DESIGN STANDARD ISO 17292

STANDARDS

END CONNECTION / FACE TO FACE

34 ASME B 16.10/ B16.11 / B1.20.1
DIMENSION STANDARD
35 INSPECTION AND TESTING STANDARD API 598 / ISO 5208

36 PRESSURE TEST (SHELL/SEAT) ISO 5208 / API 598

37 FIRE TEST / CERTIFICATION

CERTIFICATES

API 607 / ISO 10497

38 RADIOGRAPHY MSS SP 54 IN CONJUCTION WITH ASME B 16.34

39 NACE REQUIREMENT N/A as not SOUR SERVICE

MATERIAL TEST EN 10204 TYPE 3.1 FOR MATERIALS

40 LEAKAGE RATE API 6D / API 598

PAINTING

MARKING
COATING

41 EXTERNAL PAINTING SYSTEM PAINT SYSTEM -01

AND

42 MARKING AND COLOR CODING MSS SP 25 / PARA. 9 OF DOC. GMCPF-J5177-000-PI-SP-0004

43 ADDITIONAL REQUIREMENTS

44 1. VALVES SHALL INCORPORATE AN ANTI-STATIC FEATURE THAT ENSURE ELECTRICAL CONTINUITY BETWEEN STEM AND BODY OF VALVE 2” AND SMALLER, OR BETWEEN

45 BALL, STEM AND BODY OF LARGER VALVES.

46 2. VALVES SHALL HAVE OPEN / CLOSE POSITION INDICATOR

47 3. TRUNNION-MOUNTED BALL VALVES SHALL HAVE A DOUBLE BLOCK AND BLEED FEATURE, IN BOTH THE OPEN AND CLOSED POSITION, TO FACILITATE COMPLETE FLUSHING, DRAINING AND VENTING

48 OF THE VALVE BODY CAVITY AND TO CHECK THE INTEGRITY OF THE SEAL.

49 3. LEVER OPERATED VALVES SHALL HAVE INTEGRALLY CAST/FORGED/WELDED STOPS AT THE FULL OPEN AND FULL CLOSED POSITIONS TO PREVENT MORE THAN 90 DEGREES TURNING OF BALL.

50 4. MATERIAL FOR THE LEVER / HAND WHEEL SHALL BE MALLEABLE IRON / CARBON STEEL / DUCTILE IRON

51

52 NOTES

53 1. VENDOR TO ADVICE ON COMPATIBILITY OF MATERIALS

54 2. VENDOR SHALL SATISFY NDE REQUIREMENTS AS PER PARA. 8 OF SPECIFICATION GMCPF-J5177-000-PI-SP-0004

55 3. VALVE WARRANTY REQUIREMENT SHALL BE PROVIDED AT LEAST 3 (THREE) YEARS, SUCH WARRANTY STARTING FROM EQUIPMENT COMMISSIONING FOR OPERATION, BY THE VENDOR

56 AGAINST DEFECTIVE MATERIAL, POOR WORKMANSHIP, AND IMPROPER DESIGN.

57 4. THE VENDOR SHALL REPAIR OR REPLACE, WITHOUT CHARGE, ANY VALVE NOT MEETING THE TERMS OF THE WARRANTY WITHIN THIS PERIOD OF TIME.

58

59

60

61

62

63

64
 Page 10 of 27

SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ

Rev
DATA SHEET FOR BALL VALVES

GMCPF-J5177-200-PI-DS-0006
1

1 STANDARD FIELDS DESCRIPTION VENDOR COMPLIANCE

2 VALVE TAG NUMBER VB-006

3 PIPING MATERIAL CLASS C

4 SERVICE/SERVICE CODE SWEET PROCESS FLUID ( PO, G, D, OE, F, V, PW, RF)

DESIGN DATA

5 DESIGN TEMPERATURE ˚C -29 / 149

6 DESIGN PRESSURE bar g. BODY: As per ASME B16.34 / SEAT: As per manufacturer Curve

7 CLASS / PRESSURE RATING ASME B16.5 CL 600

8 APPLICABLE SIZES 2"

9 END CONNECTION FLGD, RF (125 - 250 micro. in)

10 CORROSION ALLOWANCE 3.0 mm

11 CONSTRUCTION BODY SIDE ENTRY / SPLIT BODY

12 BALL MOUNTING FLOATING

13 OPENING REDUCED PORT

14 PATTERN MANUFACTURER STANDARD

CONSTRUCTION

15 STEM BLOW-OUT PROOF (CIRCULAR HEAD)

16 STEM/SEAT SEALING INJECTION WITH NRV N/A

17 ADDITIONAL REQUIREMENTS, IF ANY PLEASE SEE BELOW

18 LOCKING ARRANGEMENT TO BE CAPABLE OF BEING LOCKED WITH PADLOCKS OR CARSEAL

19 MODE OF OPERATION LEVER OPERATED

20 SEAT SOFT SEAT (NON METALLIC)

21 BODY / BONNET A 216 Gr. WCB

22 BALL SS 316 (SOLID SS BALL)

23 STEM SS 316

24 BODY JOINT GASKET RPTFE or O-RING

25 SOFT SEAT / SEAT INSERTS RPTFE

MATERIALS

26 SEAT RING N/A

27 PRIMARY BODY SEAL RTFE GASKET OR O-RING

28 SECONDARY BODY SEAL GRAPHITE GASKET OR METAL TO METAL SEAL

29 PRIMARY STEM SEAL RTFE SEAL OR O-RING

30 SECONDARY STEM SEAL GRAPHITE PACKING OR GRAPHITE SEAL

31 BONNET BOLTS / BONNET NUTS A193 GR.B7M / A194 2HM

32 SPRING / ANTISTATIC DEVICE REQUIRED (ASTM B637 HASTELLOY)

33 DESIGN STANDARD ISO 17292

STANDARDS

END CONNECTION / FACE TO FACE

34 ASME B 16.10/ B16.11 / B1.20.1
DIMENSION STANDARD
35 INSPECTION AND TESTING STANDARD API 598 / ISO 5208

36 PRESSURE TEST (SHELL/SEAT) ISO 5208 / API 598

37 FIRE TEST / CERTIFICATION

CERTIFICATES

API 607 / ISO 10497

38 RADIOGRAPHY MSS SP 54 IN CONJUCTION WITH ASME B 16.34

39 NACE REQUIREMENT N/A as not SOUR SERVICE

MATERIAL TEST EN 10204 TYPE 3.1 FOR MATERIALS

40 LEAKAGE RATE API 6D / API 598

PAINTING

MARKING
COATING

41 EXTERNAL PAINTING SYSTEM PAINT SYSTEM -01

AND

42 MARKING AND COLOR CODING MSS SP 25 / PARA. 9 OF DOC. GMCPF-J5177-000-PI-SP-0004

43 ADDITIONAL REQUIREMENTS

44 1. VALVES SHALL INCORPORATE AN ANTI-STATIC FEATURE THAT ENSURE ELECTRICAL CONTINUITY BETWEEN STEM AND BODY OF VALVE 2” AND SMALLER, OR BETWEEN

45 BALL, STEM AND BODY OF LARGER VALVES.

46 2. VALVES SHALL HAVE OPEN / CLOSE POSITION INDICATOR

47 3. LEVER OPERATED VALVES SHALL HAVE INTEGRALLY CAST/FORGED/WELDED STOPS AT THE FULL OPEN AND FULL CLOSED POSITIONS TO PREVENT MORE THAN 90 DEGREES TURNING OF BALL.

48 4. MATERIAL FOR THE LEVER / HAND WHEEL SHALL BE MALLEABLE IRON / CARBON STEEL / DUCTILE IRON

49

50

51

52 NOTES

53 1. VENDOR TO ADVICE ON COMPATIBILITY OF MATERIALS

54 2. VENDOR SHALL SATISFY NDE REQUIREMENTS AS PER PARA. 8 OF SPECIFICATION GMCPF-J5177-000-PI-SP-0004

55 3. VALVE WARRANTY REQUIREMENT SHALL BE PROVIDED AT LEAST 3 (THREE) YEARS, SUCH WARRANTY STARTING FROM EQUIPMENT COMMISSIONING FOR OPERATION, BY THE VENDOR

56 AGAINST DEFECTIVE MATERIAL, POOR WORKMANSHIP, AND IMPROPER DESIGN.

57 4. THE VENDOR SHALL REPAIR OR REPLACE, WITHOUT CHARGE, ANY VALVE NOT MEETING THE TERMS OF THE WARRANTY WITHIN THIS PERIOD OF TIME.

58

59

60

61

62

63

64
 Page 11 of 27

SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ

Rev
DATA SHEET FOR BALL VALVES

GMCPF-J5177-200-PI-DS-0006
1

1 STANDARD FIELDS DESCRIPTION VENDOR COMPLIANCE

2 VALVE TAG NUMBER VB-007

3 PIPING MATERIAL CLASS C

4 SERVICE/SERVICE CODE SWEET PROCESS FLUID ( PO, G, D, OE, F, V, PW, RF)

DESIGN DATA

5 DESIGN TEMPERATURE ˚C -29 / 149

6 DESIGN PRESSURE bar g. BODY: As per ASME B16.34 / SEAT: As per manufacturer Curve

7 CLASS / PRESSURE RATING ASME B16.5 CL 600

8 APPLICABLE SIZES 3" - 4"

9 END CONNECTION FLGD, RF (125 - 250 micro. in)

10 CORROSION ALLOWANCE 3.0 mm

11 CONSTRUCTION BODY SIDE ENTRY / SPLIT BODY

12 BALL MOUNTING TRUNNION MOUNTED

13 OPENING REDUCED PORT

14 PATTERN MANUFACTURER STANDARD

CONSTRUCTION

15 STEM BLOW-OUT PROOF (CIRCULAR HEAD)

16 STEM/SEAT SEALING INJECTION WITH NRV N/A

17 ADDITIONAL REQUIREMENTS, IF ANY PLEASE SEE BELOW

18 LOCKING ARRANGEMENT TO BE CAPABLE OF BEING LOCKED WITH PADLOCKS OR CARSEAL

19 MODE OF OPERATION LEVER OPERATED

20 SEAT SOFT SEAT (NON METALLIC)

21 BODY / BONNET A 216 Gr. WCB

22 BALL SS 316 (SOLID SS BALL)

23 STEM SS 316

24 BODY JOINT GASKET RPTFE or O-RING

25 SOFT SEAT / SEAT INSERTS RPTFE

MATERIALS

26 SEAT RING SS 316

27 PRIMARY BODY SEAL RTFE GASKET OR O-RING

28 SECONDARY BODY SEAL GRAPHITE GASKET OR METAL TO METAL SEAL

29 PRIMARY STEM SEAL O-RING

30 SECONDARY STEM SEAL GRAPHITE PACKING OR GRAPHITE SEAL

31 BONNET BOLTS / BONNET NUTS A193 GR.B7M / A194 2HM

32 SPRING / ANTISTATIC DEVICE REQUIRED (ASTM B637 HASTELLOY)

33 DESIGN STANDARD ISO 17292

STANDARDS

END CONNECTION / FACE TO FACE

34 ASME B 16.10/ B16.11 / B1.20.1
DIMENSION STANDARD
35 INSPECTION AND TESTING STANDARD API 598 / ISO 5208

36 PRESSURE TEST (SHELL/SEAT) ISO 5208 / API 598

37 FIRE TEST / CERTIFICATION

CERTIFICATES

API 607 / ISO 10497

38 RADIOGRAPHY MSS SP 54 IN CONJUCTION WITH ASME B 16.34

39 NACE REQUIREMENT N/A as not SOUR SERVICE

MATERIAL TEST EN 10204 TYPE 3.1 FOR MATERIALS

40 LEAKAGE RATE API 6D / API 598

PAINTING

MARKING
COATING

41 EXTERNAL PAINTING SYSTEM PAINT SYSTEM -01

AND

42 MARKING AND COLOR CODING MSS SP 25 / PARA. 9 OF DOC. GMCPF-J5177-000-PI-SP-0004

43 ADDITIONAL REQUIREMENTS

44 1. VALVES SHALL INCORPORATE AN ANTI-STATIC FEATURE THAT ENSURE ELECTRICAL CONTINUITY BETWEEN STEM AND BODY OF VALVE 2” AND SMALLER, OR BETWEEN

45 BALL, STEM AND BODY OF LARGER VALVES.

46 2. VALVES SHALL HAVE OPEN / CLOSE POSITION INDICATOR

47 3. TRUNNION-MOUNTED BALL VALVES SHALL HAVE A DOUBLE BLOCK AND BLEED FEATURE, IN BOTH THE OPEN AND CLOSED POSITION, TO FACILITATE COMPLETE FLUSHING, DRAINING AND VENTING

48 OF THE VALVE BODY CAVITY AND TO CHECK THE INTEGRITY OF THE SEAL.

49 4. LEVER OPERATED VALVES SHALL HAVE INTEGRALLY CAST/FORGED/WELDED STOPS AT THE FULL OPEN AND FULL CLOSED POSITIONS TO PREVENT MORE THAN 90 DEGREES TURNING OF BALL.

50 5. MATERIAL FOR THE LEVER / HAND WHEEL SHALL BE MALLEABLE IRON / CARBON STEEL / DUCTILE IRON

51

52 NOTES

53 1. VENDOR TO ADVICE ON COMPATIBILITY OF MATERIALS

54 2. VENDOR SHALL SATISFY NDE REQUIREMENTS AS PER PARA. 8 OF SPECIFICATION GMCPF-J5177-000-PI-SP-0004

55 3. VALVE WARRANTY REQUIREMENT SHALL BE PROVIDED AT LEAST 3 (THREE) YEARS, SUCH WARRANTY STARTING FROM EQUIPMENT COMMISSIONING FOR OPERATION, BY THE VENDOR

56 AGAINST DEFECTIVE MATERIAL, POOR WORKMANSHIP, AND IMPROPER DESIGN.

57 4. THE VENDOR SHALL REPAIR OR REPLACE, WITHOUT CHARGE, ANY VALVE NOT MEETING THE TERMS OF THE WARRANTY WITHIN THIS PERIOD OF TIME.

58

59

60

61

62

63

64
 Page 12 of 27

SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ

Rev
DATA SHEET FOR BALL VALVES

GMCPF-J5177-200-PI-DS-0006
1

1 STANDARD FIELDS DESCRIPTION VENDOR COMPLIANCE

2 VALVE TAG NUMBER VB-008

3 PIPING MATERIAL CLASS C

4 SERVICE/SERVICE CODE SWEET PROCESS FLUID ( PO, G, D, OE, F, V, PW, RF)

DESIGN DATA

5 DESIGN TEMPERATURE ˚C -29 / 149

6 DESIGN PRESSURE bar g. BODY: As per ASME B16.34 / SEAT: As per manufacturer Curve

7 CLASS / PRESSURE RATING ASME B16.5 CL 600

8 APPLICABLE SIZES 8" - 12"

9 END CONNECTION FLGD, RF (125 - 250 micro. in)

10 CORROSION ALLOWANCE 3.0 mm

11 CONSTRUCTION BODY SIDE ENTRY / SPLIT BODY

12 BALL MOUNTING TRUNNION MOUNTED

13 OPENING REDUCED PORT

CONSTRUCTION

14 PATTERN MANUFACTURER STANDARD

15 STEM BLOW-OUT PROOF (CIRCULAR HEAD)

16 STEM/SEAT SEALING INJECTION WITH NRV REQUIRED (to be located between primary and primary/back-up seals)
17 ADDITIONAL REQUIREMENTS, IF ANY PLEASE SEE BELOW

18 LOCKING ARRANGEMENT TO BE CAPABLE OF BEING LOCKED WITH PADLOCKS OR CARSEAL

19 MODE OF OPERATION GEAR OPERATED

20 SEAT SOFT SEAT (NON METALLIC)

21 BODY / BONNET A 216 Gr. WCB

22 BALL 3mm HARD CHROME WELD OVER CS SOLID BALL

23 STEM 3mm HARD CHROME WELD OVER CS

24 BODY JOINT GASKET RPTFE or O-RING

25 SOFT SEAT / SEAT INSERTS RPTFE

MATERIALS

26 SEAT RING 3mm HARD CHROME WELD OVER CS

27 PRIMARY BODY SEAL O-RING

28 SECONDARY BODY SEAL RTFE GASKET OR O-RING

29 PRIMARY STEM SEAL GRAPHITE GASKET OR METAL TO METAL SEAL

30 SECONDARY STEM SEAL GRAPHITE PACKING OR GRAPHITE SEAL

31 BONNET BOLTS / BONNET NUTS A193 GR.B7M / A194 2HM

32 SPRING / ANTISTATIC DEVICE REQUIRED (ASTM B637 HASTELLOY)

33 DESIGN STANDARD ISO 17292

STANDARDS

END CONNECTION / FACE TO FACE

34 ASME B 16.10/ B16.11 / B1.20.1
DIMENSION STANDARD
35 INSPECTION AND TESTING STANDARD API 598 / ISO 5208

36 PRESSURE TEST (SHELL/SEAT) ISO 5208 / API 598

37 FIRE TEST / CERTIFICATION

CERTIFICATES

API 607 / ISO 10497

38 RADIOGRAPHY MSS SP 54 IN CONJUCTION WITH ASME B 16.34

39 NACE REQUIREMENT N/A as not SOUR SERVICE

MATERIAL TEST EN 10204 TYPE 3.1 FOR MATERIALS

40 LEAKAGE RATE API 6D / API 598

PAINTING

MARKING
COATING

41 EXTERNAL PAINTING SYSTEM PAINT SYSTEM -01

AND

42 MARKING AND COLOR CODING MSS SP 25 / PARA. 9 OF DOC. GMCPF-J5177-000-PI-SP-0004

43 ADDITIONAL REQUIREMENTS

44 1. VALVES SHALL INCORPORATE AN ANTI-STATIC FEATURE THAT ENSURE ELECTRICAL CONTINUITY BETWEEN STEM AND BODY OF VALVE 2” AND SMALLER, OR BETWEEN

45 BALL, STEM AND BODY OF LARGER VALVES.

46 2. VALVES SHALL HAVE OPEN / CLOSE POSITION INDICATOR

47 3. TRUNNION-MOUNTED BALL VALVES SHALL HAVE A DOUBLE BLOCK AND BLEED FEATURE, IN BOTH THE OPEN AND CLOSED POSITION, TO FACILITATE COMPLETE FLUSHING, DRAINING AND VENTING

48 OF THE VALVE BODY CAVITY AND TO CHECK THE INTEGRITY OF THE SEAL.

49 4. LIFTING HOOK SHALL BE PROVIDED FOR NPS 10" AND ABOVE

50 4. MATERIAL FOR THE LEVER / HAND WHEEL SHALL BE MALLEABLE IRON / CARBON STEEL / DUCTILE IRON

51

52 NOTES:

53 1. VENDOR TO ADVICE ON COMPATIBILITY OF MATERIALS

54 2. VENDOR SHALL SATISFY NDE REQUIREMENTS AS PER PARA. 8 OF SPECIFICATION GMCPF-J5177-000-PI-SP-0004

55 3. VALVE WARRANTY REQUIREMENT SHALL BE PROVIDED AT LEAST 3 (THREE) YEARS, SUCH WARRANTY STARTING FROM EQUIPMENT COMMISSIONING FOR OPERATION, BY THE VENDOR

56 AGAINST DEFECTIVE MATERIAL, POOR WORKMANSHIP, AND IMPROPER DESIGN.

57 4. THE VENDOR SHALL REPAIR OR REPLACE, WITHOUT CHARGE, ANY VALVE NOT MEETING THE TERMS OF THE WARRANTY WITHIN THIS PERIOD OF TIME.

58

59

60

61

62

63

64
 Page 13 of 27

SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ

Rev
DATA SHEET FOR BALL VALVES

GMCPF-J5177-200-PI-DS-0006
1

1 STANDARD FIELDS DESCRIPTION VENDOR COMPLIANCE

2 VALVE TAG NUMBER VB-009

3 PIPING MATERIAL CLASS AF2

4 SERVICE/SERVICE CODE CORROSIVE FLUIDS (NON CYCLIC), PRODUCED WATER

DESIGN DATA

5 DESIGN TEMPERATURE ˚C -29 / 99

6 DESIGN PRESSURE bar g. BODY: As per ASME B16.34 / SEAT: As per manufacturer Curve

7 CLASS / PRESSURE RATING ASME B16.5 CL 150

8 APPLICABLE SIZES 2" - 8"

9 END CONNECTION FLGD, FF (250- 500 micro. In)

10 CORROSION ALLOWANCE 3.0 mm

11 CONSTRUCTION BODY SIDE ENTRY / SPLIT BODY

12 BALL MOUNTING FLOATING

13 OPENING REDUCED PORT

CONSTRUCTION

14 PATTERN MANUFACTURER STANDARD

15 STEM BLOW-OUT PROOF (CIRCULAR HEAD)

16 STEM/SEAT SEALING INJECTION WITH NRV N/A
17 ADDITIONAL REQUIREMENTS, IF ANY PLEASE SEE BELOW

18 LOCKING ARRANGEMENT TO BE CAPABLE OF BEING LOCKED WITH PADLOCKS OR CARSEAL

19 MODE OF OPERATION LEVER OPERATED

20 SEAT SOFT SEAT (NON METALLIC)

21 BODY / BONNET ASTM A 351 CF8M

22 BALL SS 316 (SOLID BALL)

23 STEM SS 316

24 BODY JOINT GASKET RPTFE or O-RING

25 SOFT SEAT / SEAT INSERTS RPTFE

MATERIALS

26 SEAT RING SS 316

27 PRIMARY BODY SEAL RTFE GASKET OR O-RING

28 SECONDARY BODY SEAL GRAPHITE GASKET OR METAL TO METAL SEAL

29 PRIMARY STEM SEAL RTFE SEAL OR O-RING

30 SECONDARY STEM SEAL GRAPHITE PACKING OR GRAPHITE SEAL

31 BONNET BOLTS / BONNET NUTS A193 GR.B8M / A194 8M

32 SPRING / ANTISTATIC DEVICE REQUIRED (ASTM B637 HASTELLOY)

33 DESIGN STANDARD ISO 17292

STANDARDS

END CONNECTION / FACE TO FACE

34 ASME B 16.10/ B16.11 / B1.20.1
DIMENSION STANDARD
35 INSPECTION AND TESTING STANDARD API 598 / ISO 5208

36 PRESSURE TEST (SHELL/SEAT) ISO 5208 / API 598

37 FIRE TEST / CERTIFICATION

CERTIFICATES

API 607 / ISO 10497

38 RADIOGRAPHY MSS SP 54 IN CONJUCTION WITH ASME B 16.34

39 NACE REQUIREMENT N/A as not SOUR SERVICE

MATERIAL TEST EN 10204 TYPE 3.1 FOR MATERIALS

40 LEAKAGE RATE API 6D / API 598

PAINTING

MARKING
COATING

41 EXTERNAL PAINTING SYSTEM PAINT SYSTEM -09

AND

42 MARKING AND COLOR CODING MSS SP 25 / PARA. 9 OF DOC. GMCPF-J5177-000-PI-SP-0004

43 ADDITIONAL REQUIREMENTS

44 1. VALVES SHALL INCORPORATE AN ANTI-STATIC FEATURE THAT ENSURE ELECTRICAL CONTINUITY BETWEEN STEM AND BODY OF VALVE 2” AND SMALLER, OR BETWEEN

45 BALL, STEM AND BODY OF LARGER VALVES.

46 2. VALVES SHALL HAVE OPEN / CLOSE POSITION INDICATOR

47 3. LEVER OPERATED VALVES SHALL HAVE INTEGRALLY CAST/FORGED/WELDED STOPS AT THE FULL OPEN AND FULL CLOSED POSITIONS TO PREVENT MORE THAN 90 DEGREES TURNING OF BALL.

48 4. MATERIAL FOR THE LEVER / HAND WHEEL SHALL BE MALLEABLE IRON / CARBON STEEL / DUCTILE IRON

49

50

51

52 NOTES

53 1. VENDOR TO ADVICE ON COMPATIBILITY OF MATERIALS

54 2. VENDOR SHALL SATISFY NDE REQUIREMENTS AS PER PARA. 8 OF SPECIFICATION GMCPF-J5177-000-PI-SP-0004

55 3. VALVE WARRANTY REQUIREMENT SHALL BE PROVIDED AT LEAST 3 (THREE) YEARS, SUCH WARRANTY STARTING FROM EQUIPMENT COMMISSIONING FOR OPERATION, BY THE VENDOR

56 AGAINST DEFECTIVE MATERIAL, POOR WORKMANSHIP, AND IMPROPER DESIGN.

57 4. THE VENDOR SHALL REPAIR OR REPLACE, WITHOUT CHARGE, ANY VALVE NOT MEETING THE TERMS OF THE WARRANTY WITHIN THIS PERIOD OF TIME.

58

59

60

61

62

63

64
 Page 14 of 27

SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ

Rev
DATA SHEET FOR BALL VALVES

GMCPF-J5177-200-PI-DS-0006
1

1 STANDARD FIELDS DESCRIPTION VENDOR COMPLIANCE

2 VALVE TAG NUMBER VB-010

3 PIPING MATERIAL CLASS C

4 SERVICE/SERVICE CODE SWEET PROCESS FLUID ( PO, G, D, OE, F, V, PW, RF)

DESIGN DATA

5 DESIGN TEMPERATURE ˚C -29 / 149

6 DESIGN PRESSURE bar g. BODY: As per ASME B16.34 / SEAT: As per manufacturer Curve

7 CLASS / PRESSURE RATING ASME B16.5 CL 600

8 APPLICABLE SIZES 6"

9 END CONNECTION FLGD, RF (125 - 250 micro. in)

10 CORROSION ALLOWANCE 3.0 mm

11 CONSTRUCTION BODY SIDE ENTRY / SPLIT BODY

12 BALL MOUNTING TRUNNION MOUNTED

13 OPENING REDUCED PORT

CONSTRUCTION

14 PATTERN MANUFACTURER STANDARD

15 STEM BLOW-OUT PROOF (CIRCULAR HEAD)

16 STEM/SEAT SEALING INJECTION WITH NRV REQUIRED (to be located between primary and primary/back-up seals)
17 ADDITIONAL REQUIREMENTS, IF ANY PLEASE SEE BELOW

18 LOCKING ARRANGEMENT TO BE CAPABLE OF BEING LOCKED WITH PADLOCKS OR CARSEAL

19 MODE OF OPERATION GEAR OPERATED

20 SEAT SOFT SEAT (NON METALLIC)

21 BODY / BONNET A 216 Gr. WCB

22 BALL SS 316 (SOLID SS BALL)

23 STEM SS 316

24 BODY JOINT GASKET RPTFE or O-RING

25 SOFT SEAT / SEAT INSERTS RPTFE

MATERIALS

26 SEAT RING SS 316

27 PRIMARY BODY SEAL O-RING

28 SECONDARY BODY SEAL RTFE GASKET OR O-RING

29 PRIMARY STEM SEAL GRAPHITE GASKET OR METAL TO METAL SEAL

30 SECONDARY STEM SEAL GRAPHITE PACKING OR GRAPHITE SEAL

31 BONNET BOLTS / BONNET NUTS A193 GR.B7M / A194 2HM

32 SPRING / ANTISTATIC DEVICE REQUIRED (ASTM B637 HASTELLOY)

33 DESIGN STANDARD ISO 17292

STANDARDS

END CONNECTION / FACE TO FACE

34 ASME B 16.10/ B16.11 / B1.20.1
DIMENSION STANDARD
35 INSPECTION AND TESTING STANDARD API 598 / ISO 5208

36 PRESSURE TEST (SHELL/SEAT) ISO 5208 / API 598

37 FIRE TEST / CERTIFICATION

CERTIFICATES

API 607 / ISO 10497

38 RADIOGRAPHY MSS SP 54 IN CONJUCTION WITH ASME B 16.34

39 NACE REQUIREMENT N/A as not SOUR SERVICE

MATERIAL TEST EN 10204 TYPE 3.1 FOR MATERIALS

40 LEAKAGE RATE API 6D / API 598

PAINTING

MARKING
COATING

41 EXTERNAL PAINTING SYSTEM PAINT SYSTEM -01

AND

42 MARKING AND COLOR CODING MSS SP 25 / PARA. 9 OF DOC. GMCPF-J5177-000-PI-SP-0004

43 ADDITIONAL REQUIREMENTS

44 1. VALVES SHALL INCORPORATE AN ANTI-STATIC FEATURE THAT ENSURE ELECTRICAL CONTINUITY BETWEEN STEM AND BODY OF VALVE 2” AND SMALLER, OR BETWEEN

45 BALL, STEM AND BODY OF LARGER VALVES.

46 2. VALVES SHALL HAVE OPEN / CLOSE POSITION INDICATOR

47 3. TRUNNION-MOUNTED BALL VALVES SHALL HAVE A DOUBLE BLOCK AND BLEED FEATURE, IN BOTH THE OPEN AND CLOSED POSITION, TO FACILITATE COMPLETE FLUSHING, DRAINING AND VENTING

48 OF THE VALVE BODY CAVITY AND TO CHECK THE INTEGRITY OF THE SEAL.

49 4. LIFTING HOOK SHALL BE PROVIDED FOR NPS 10" AND ABOVE

50 4. MATERIAL FOR THE LEVER / HAND WHEEL SHALL BE MALLEABLE IRON / CARBON STEEL / DUCTILE IRON

51

52 NOTES:

53 1. VENDOR TO ADVICE ON COMPATIBILITY OF MATERIALS

54 2. VENDOR SHALL SATISFY NDE REQUIREMENTS AS PER PARA. 8 OF SPECIFICATION GMCPF-J5177-000-PI-SP-0004

55 3. VALVE WARRANTY REQUIREMENT SHALL BE PROVIDED AT LEAST 3 (THREE) YEARS, SUCH WARRANTY STARTING FROM EQUIPMENT COMMISSIONING FOR OPERATION, BY THE VENDOR

56 AGAINST DEFECTIVE MATERIAL, POOR WORKMANSHIP, AND IMPROPER DESIGN.

57 4. THE VENDOR SHALL REPAIR OR REPLACE, WITHOUT CHARGE, ANY VALVE NOT MEETING THE TERMS OF THE WARRANTY WITHIN THIS PERIOD OF TIME.

58

59

60

61

62

63

64
 Page 15 of 27

SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ

Rev
DATA SHEET FOR BALL VALVES

GMCPF-J5177-200-PI-DS-0006
1

1 STANDARD FIELDS DESCRIPTION VENDOR COMPLIANCE

2 VALVE TAG NUMBER VB-011

3 PIPING MATERIAL CLASS AF2

4 SERVICE/SERVICE CODE CORROSIVE FLUIDS (NON CYCLIC), PRODUCED WATER

DESIGN DATA

5 DESIGN TEMPERATURE ˚C -29 / 99

6 DESIGN PRESSURE bar g. BODY: As per ASME B16.34 / SEAT: As per manufacturer Curve

7 CLASS / PRESSURE RATING ASME B16.5 CL 150

8 APPLICABLE SIZES 3"

9 END CONNECTION FLGD, FF (250- 500 micro. In)

10 CORROSION ALLOWANCE 3.0 mm

11 CONSTRUCTION BODY SIDE ENTRY / SPLIT BODY

12 BALL MOUNTING FLOATING

13 OPENING REDUCED PORT

CONSTRUCTION

14 PATTERN MANUFACTURER STANDARD

15 STEM BLOW-OUT PROOF (CIRCULAR HEAD)

16 STEM/SEAT SEALING INJECTION WITH NRV N/A
17 ADDITIONAL REQUIREMENTS, IF ANY PLEASE SEE BELOW

18 LOCKING ARRANGEMENT TO BE CAPABLE OF BEING LOCKED WITH PADLOCKS OR CARSEAL

19 MODE OF OPERATION LEVER OPERATED

20 SEAT SOFT SEAT (NON METALLIC)

21 BODY / BONNET ASTM A 351 CF8M

22 BALL SS 316 (SOLID BALL)

23 STEM SS 316

24 BODY JOINT GASKET RPTFE or O-RING

25 SOFT SEAT / SEAT INSERTS RPTFE

MATERIALS

26 SEAT RING SS 316

27 PRIMARY BODY SEAL RTFE GASKET OR O-RING

28 SECONDARY BODY SEAL GRAPHITE GASKET OR METAL TO METAL SEAL

29 PRIMARY STEM SEAL RTFE SEAL OR O-RING

30 SECONDARY STEM SEAL GRAPHITE PACKING OR GRAPHITE SEAL

31 BONNET BOLTS / BONNET NUTS A193 GR.B8M / A194 8M

32 SPRING / ANTISTATIC DEVICE REQUIRED (ASTM B637 HASTELLOY)

33 DESIGN STANDARD ISO 17292

STANDARDS

END CONNECTION / FACE TO FACE

34 ASME B 16.10/ B16.11 / B1.20.1
DIMENSION STANDARD
35 INSPECTION AND TESTING STANDARD API 598 / ISO 5208

36 PRESSURE TEST (SHELL/SEAT) ISO 5208 / API 598

37 FIRE TEST / CERTIFICATION

CERTIFICATES

API 607 / ISO 10497

38 RADIOGRAPHY MSS SP 54 IN CONJUCTION WITH ASME B 16.34

39 NACE REQUIREMENT N/A as not SOUR SERVICE

MATERIAL TEST EN 10204 TYPE 3.1 FOR MATERIALS

40 LEAKAGE RATE API 6D / API 598

PAINTING

MARKING
COATING

41 EXTERNAL PAINTING SYSTEM PAINT SYSTEM -09

AND

42 MARKING AND COLOR CODING MSS SP 25 / PARA. 9 OF DOC. GMCPF-J5177-000-PI-SP-0004

43 ADDITIONAL REQUIREMENTS

44 1. VALVES SHALL INCORPORATE AN ANTI-STATIC FEATURE THAT ENSURE ELECTRICAL CONTINUITY BETWEEN STEM AND BODY OF VALVE 2” AND SMALLER, OR BETWEEN

45 BALL, STEM AND BODY OF LARGER VALVES.

46 2. VALVES SHALL HAVE OPEN / CLOSE POSITION INDICATOR

47 3. LEVER OPERATED VALVES SHALL HAVE INTEGRALLY CAST/FORGED/WELDED STOPS AT THE FULL OPEN AND FULL CLOSED POSITIONS TO PREVENT MORE THAN 90 DEGREES TURNING OF BALL.

48 4. MATERIAL FOR THE LEVER / HAND WHEEL SHALL BE MALLEABLE IRON / CARBON STEEL / DUCTILE IRON

49

50

51

52 NOTES

53 1. VENDOR TO ADVICE ON COMPATIBILITY OF MATERIALS

54 2. VENDOR SHALL SATISFY NDE REQUIREMENTS AS PER PARA. 8 OF SPECIFICATION GMCPF-J5177-000-PI-SP-0004

55 3. VALVE WARRANTY REQUIREMENT SHALL BE PROVIDED AT LEAST 3 (THREE) YEARS, SUCH WARRANTY STARTING FROM EQUIPMENT COMMISSIONING FOR OPERATION, BY THE VENDOR

56 AGAINST DEFECTIVE MATERIAL, POOR WORKMANSHIP, AND IMPROPER DESIGN.

57 4. THE VENDOR SHALL REPAIR OR REPLACE, WITHOUT CHARGE, ANY VALVE NOT MEETING THE TERMS OF THE WARRANTY WITHIN THIS PERIOD OF TIME.

58

59

60

61

62

63

64
 Page 16 of 27

SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ

Rev
DATA SHEET FOR BALL VALVES

GMCPF-J5177-200-PI-DS-0006
1

1 STANDARD FIELDS DESCRIPTION VENDOR COMPLIANCE

2 VALVE TAG NUMBER VB-012

3 PIPING MATERIAL CLASS AF2

4 SERVICE/SERVICE CODE CORROSIVE FLUIDS (NON CYCLIC), PRODUCED WATER

DESIGN DATA

5 DESIGN TEMPERATURE ˚C -29 / 99

6 DESIGN PRESSURE bar g. BODY: As per ASME B16.34 / SEAT: As per manufacturer Curve

7 CLASS / PRESSURE RATING API 602 CL 800; 2000CWP

8 APPLICABLE SIZES 1"

9 END CONNECTION THD, NPTF

10 CORROSION ALLOWANCE 3.0 mm

11 CONSTRUCTION BODY SIDE ENTRY / SPLIT BODY

12 BALL MOUNTING FLOATING

13 OPENING REDUCED PORT

CONSTRUCTION

14 PATTERN MANUFACTURER STANDARD

15 STEM BLOW-OUT PROOF (CIRCULAR HEAD)

16 STEM/SEAT SEALING INJECTION WITH NRV N/A
17 ADDITIONAL REQUIREMENTS, IF ANY PLEASE SEE BELOW

18 LOCKING ARRANGEMENT TO BE CAPABLE OF BEING LOCKED WITH PADLOCKS OR CARSEAL

19 MODE OF OPERATION LEVER OPERATED

20 SEAT SOFT SEAT (NON METALLIC)

21 BODY / BONNET ASTM A 351 CF8M

22 BALL SS 316 (SOLID BALL)

23 STEM SS 316

24 BODY JOINT GASKET RPTFE or O-RING

25 SOFT SEAT / SEAT INSERTS RPTFE

MATERIALS

26 SEAT RING SS 316

27 PRIMARY BODY SEAL RTFE GASKET OR O-RING

28 SECONDARY BODY SEAL GRAPHITE GASKET OR METAL TO METAL SEAL

29 PRIMARY STEM SEAL RTFE SEAL OR O-RING

30 SECONDARY STEM SEAL GRAPHITE PACKING OR GRAPHITE SEAL

31 BONNET BOLTS / BONNET NUTS A193 GR.B8M / A194 8M

32 SPRING / ANTISTATIC DEVICE REQUIRED (ASTM B637 HASTELLOY)

33 DESIGN STANDARD ISO 17292

STANDARDS

END CONNECTION / FACE TO FACE

34 ASME B 16.10/ B16.11 / B1.20.1
DIMENSION STANDARD
35 INSPECTION AND TESTING STANDARD API 598 / ISO 5208

36 PRESSURE TEST (SHELL/SEAT) ISO 5208 / API 598

37 FIRE TEST / CERTIFICATION

CERTIFICATES

API 607 / ISO 10497

38 RADIOGRAPHY MSS SP 54 IN CONJUCTION WITH ASME B 16.34

39 NACE REQUIREMENT N/A as not SOUR SERVICE

MATERIAL TEST EN 10204 TYPE 3.1 FOR MATERIALS

40 LEAKAGE RATE API 6D / API 598

PAINTING

MARKING
COATING

41 EXTERNAL PAINTING SYSTEM PAINT SYSTEM -09

AND

42 MARKING AND COLOR CODING MSS SP 25 / PARA. 9 OF DOC. GMCPF-J5177-000-PI-SP-0004

43 ADDITIONAL REQUIREMENTS

44 1. VALVES SHALL INCORPORATE AN ANTI-STATIC FEATURE THAT ENSURE ELECTRICAL CONTINUITY BETWEEN STEM AND BODY OF VALVE 2” AND SMALLER, OR BETWEEN

45 BALL, STEM AND BODY OF LARGER VALVES.

46 2. VALVES SHALL HAVE OPEN / CLOSE POSITION INDICATOR

47 3. LEVER OPERATED VALVES SHALL HAVE INTEGRALLY CAST/FORGED/WELDED STOPS AT THE FULL OPEN AND FULL CLOSED POSITIONS TO PREVENT MORE THAN 90 DEGREES TURNING OF BALL.

48 4. MATERIAL FOR THE LEVER / HAND WHEEL SHALL BE MALLEABLE IRON / CARBON STEEL / DUCTILE IRON

49 5.VENDOR SHALL PROVIDE ASTM A 312 TP304 SMLS 80S X 100mm NIPPLE; ISO 17292, ASME B16.11/B1.20.1 FOR EACH ORDERED QUANTITY OF VALVE

50

51

52 NOTES

53 1. VENDOR TO ADVICE ON COMPATIBILITY OF MATERIALS

54 2. VENDOR SHALL SATISFY NDE REQUIREMENTS AS PER PARA. 8 OF SPECIFICATION GMCPF-J5177-000-PI-SP-0004

55 3. VALVE WARRANTY REQUIREMENT SHALL BE PROVIDED AT LEAST 3 (THREE) YEARS, SUCH WARRANTY STARTING FROM EQUIPMENT COMMISSIONING FOR OPERATION, BY THE VENDOR

56 AGAINST DEFECTIVE MATERIAL, POOR WORKMANSHIP, AND IMPROPER DESIGN.

57 4. THE VENDOR SHALL REPAIR OR REPLACE, WITHOUT CHARGE, ANY VALVE NOT MEETING THE TERMS OF THE WARRANTY WITHIN THIS PERIOD OF TIME.

58

59

60

61

62

63

64
 Page 17 of 27

SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ

Rev
DATA SHEET FOR BALL VALVES

GMCPF-J5177-200-PI-DS-0006
1

1 STANDARD FIELDS DESCRIPTION VENDOR COMPLIANCE

2 VALVE TAG NUMBER VB-013

3 PIPING MATERIAL CLASS A, B , C & G

4 SERVICE/SERVICE CODE SWEET PROCESS FLUID ( PO, G, D, OE, F, V, PW, RF, IA)
DESIGN DATA

5 DESIGN TEMPERATURE ˚C -29 / 149

6 DESIGN PRESSURE bar g. BODY: As per ASME B16.34 / SEAT: As per manufacturer Curve

7 CLASS / PRESSURE RATING API 602 CL 800; 2000CWP

8 APPLICABLE SIZES 1/2" - 1"

9 END CONNECTION THD; NPTF.

10 CORROSION ALLOWANCE 3.0 mm

11 CONSTRUCTION BODY SIDE ENTRY / SPLIT BODY

12 BALL MOUNTING FLOATING TYPE

13 OPENING FULL BORE

14 PATTERN MANUFACTURER STANDARD

CONSTRUCTION

15 STEM BLOW-OUT PROOF (CIRCULAR HEAD)

16 STEM/SEAT SEALING INJECTION WITH NRV N/A

17 ADDITIONAL REQUIREMENTS, IF ANY PLEASE SEE BELOW

18 LOCKING ARRANGEMENT TO BE CAPABLE OF BEING LOCKED WITH PADLOCKS OR CARSEAL

19 MODE OF OPERATION LEVER OPERATED

20 SEAT SOFT SEAT (NON METALLIC)

21 BODY / BONNET A 105

22 BALL SS 316 (SOLID SS BALL)

23 STEM SS 316

24 BODY JOINT GASKET RPTFE or O-RING

25 SOFT SEAT / SEAT INSERTS RPTFE

MATERIALS

26 SEAT RING N/A

27 PRIMARY BODY SEAL RTFE GASKET OR O-RING

28 SECONDARY BODY SEAL GRAPHITE GASKET OR METAL TO METAL SEAL

29 PRIMARY STEM SEAL RTFE SEAL OR O-RING

30 SECONDARY STEM SEAL GRAPHITE PACKING OR GRAPHITE SEAL

31 BONNET BOLTS / BONNET NUTS A193 GR.B7M / A194 2HM

32 SPRING / ANTISTATIC DEVICE REQUIRED (ASTM B637 HASTELLOY)

33 DESIGN STANDARD ISO 17292

STANDARDS

END CONNECTION / FACE TO FACE

34 ASME B 16.10/ B16.11 / B1.20.1
DIMENSION STANDARD
35 INSPECTION AND TESTING STANDARD API 598 / ISO 5208

36 PRESSURE TEST (SHELL/SEAT) ISO 5208 / API 598

37 FIRE TEST / CERTIFICATION

CERTIFICATES

API 607 / ISO 10497

38 RADIOGRAPHY MSS SP 54 IN CONJUCTION WITH ASME B 16.34

39 NACE REQUIREMENT N/A as not SOUR SERVICE

MATERIAL TEST EN 10204 TYPE 3.1 FOR MATERIALS

40 LEAKAGE RATE API 6D / API 598

PAINTING

MARKING
COATING

41 EXTERNAL PAINTING SYSTEM PAINT SYSTEM -01

AND

42 MARKING AND COLOR CODING MSS SP 25 / PARA. 9 OF DOC. GMCPF-J5177-000-PI-SP-0004

43 ADDITIONAL REQUIREMENTS

44 1. VALVES SHALL INCORPORATE AN ANTI-STATIC FEATURE THAT ENSURE ELECTRICAL CONTINUITY BETWEEN STEM AND BODY OF VALVE 2” AND SMALLER, OR BETWEEN

45 BALL, STEM AND BODY OF LARGER VALVES.

46 2. VALVES SHALL HAVE OPEN / CLOSE POSITION INDICATOR

47 3. LEVER OPERATED VALVES SHALL HAVE INTEGRALLY CAST/FORGED/WELDED STOPS AT THE FULL OPEN AND FULL CLOSED POSITIONS TO PREVENT MORE THAN 90 DEGREES TURNING OF BALL.

48 4. MATERIAL FOR THE LEVER / HAND WHEEL SHALL BE MALLEABLE IRON / CARBON STEEL / DUCTILE IRON

49 5. VENDOR SHALL PROVIDE ASTM A 106 Gr. B SMLS SCH 160 X100mm NIPPLE; ISO 17292, ASME B16.11/B1.20.1 FOR EACH ORDERED QUANTITY OF VALVE

50

51

52 NOTES

53 1. VENDOR TO ADVICE ON COMPATIBILITY OF MATERIALS

54 2. VENDOR SHALL SATISFY NDE REQUIREMENTS AS PER PARA. 8 OF SPECIFICATION GMCPF-J5177-000-PI-SP-0004

55 3. VALVE WARRANTY REQUIREMENT SHALL BE PROVIDED AT LEAST 3 (THREE) YEARS, SUCH WARRANTY STARTING FROM EQUIPMENT COMMISSIONING FOR OPERATION, BY THE VENDOR

56 AGAINST DEFECTIVE MATERIAL, POOR WORKMANSHIP, AND IMPROPER DESIGN.

57 4. THE VENDOR SHALL REPAIR OR REPLACE, WITHOUT CHARGE, ANY VALVE NOT MEETING THE TERMS OF THE WARRANTY WITHIN THIS PERIOD OF TIME.

58

59

60

61

62

63

64
 Page 18 of 27

SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ

Rev
DATA SHEET FOR BALL VALVES

GMCPF-J5177-200-PI-DS-0006
1

1 STANDARD FIELDS DESCRIPTION VENDOR COMPLIANCE

2 VALVE TAG NUMBER VB-014

3 PIPING MATERIAL CLASS A, B & C

4 SERVICE/SERVICE CODE SWEET PROCESS FLUID ( PO, G, D, OE, F, V, PW, RF)

DESIGN DATA

5 DESIGN TEMPERATURE ˚C -29 / 149

6 DESIGN PRESSURE bar g. BODY: As per ASME B16.34 / SEAT: As per manufacturer Curve

7 CLASS / PRESSURE RATING API 602 CL 800; 2000CWP

8 APPLICABLE SIZES 3/4" - 1"

9 END CONNECTION THD; NPTF.

10 CORROSION ALLOWANCE 3.0 mm

11 CONSTRUCTION BODY SIDE ENTRY / SPLIT BODY

12 BALL MOUNTING FLOATING TYPE

13 OPENING REDUCED BORE

14 PATTERN MANUFACTURER STANDARD

CONSTRUCTION

15 STEM BLOW-OUT PROOF (CIRCULAR HEAD)

16 STEM/SEAT SEALING INJECTION WITH NRV N/A

17 ADDITIONAL REQUIREMENTS, IF ANY PLEASE SEE BELOW

18 LOCKING ARRANGEMENT TO BE CAPABLE OF BEING LOCKED WITH PADLOCKS OR CARSEAL

19 MODE OF OPERATION LEVER OPERATED

20 SEAT SOFT SEAT (NON METALLIC)

21 BODY / BONNET A 105

22 BALL SS 316 (SOLID SS BALL)

23 STEM SS 316

24 BODY JOINT GASKET RPTFE or O-RING

25 SOFT SEAT / SEAT INSERTS RPTFE

MATERIALS

26 SEAT RING N/A

27 PRIMARY BODY SEAL RTFE GASKET OR O-RING

28 SECONDARY BODY SEAL GRAPHITE GASKET OR METAL TO METAL SEAL

29 PRIMARY STEM SEAL RTFE SEAL OR O-RING

30 SECONDARY STEM SEAL GRAPHITE PACKING OR GRAPHITE SEAL

31 BONNET BOLTS / BONNET NUTS A193 GR.B7M / A194 2HM

32 SPRING / ANTISTATIC DEVICE REQUIRED (ASTM B637 HASTELLOY)

33 DESIGN STANDARD ISO 17292

STANDARDS

END CONNECTION / FACE TO FACE

34 ASME B 16.10/ B16.11 / B1.20.1
DIMENSION STANDARD
35 INSPECTION AND TESTING STANDARD API 598 / ISO 5208

36 PRESSURE TEST (SHELL/SEAT) ISO 5208 / API 598

37 FIRE TEST / CERTIFICATION

CERTIFICATES

API 607 / ISO 10497

38 RADIOGRAPHY MSS SP 54 IN CONJUCTION WITH ASME B 16.34

39 NACE REQUIREMENT N/A as not SOUR SERVICE

MATERIAL TEST EN 10204 TYPE 3.1 FOR MATERIALS

40 LEAKAGE RATE API 6D / API 598

PAINTING

MARKING
COATING

41 EXTERNAL PAINTING SYSTEM PAINT SYSTEM -01

AND

42 MARKING AND COLOR CODING MSS SP 25 / PARA. 9 OF DOC. GMCPF-J5177-000-PI-SP-0004

43 ADDITIONAL REQUIREMENTS

44 1. VALVES SHALL INCORPORATE AN ANTI-STATIC FEATURE THAT ENSURE ELECTRICAL CONTINUITY BETWEEN STEM AND BODY OF VALVE 2” AND SMALLER, OR BETWEEN

45 BALL, STEM AND BODY OF LARGER VALVES.

46 2. VALVES SHALL HAVE OPEN / CLOSE POSITION INDICATOR

47 3. LEVER OPERATED VALVES SHALL HAVE INTEGRALLY CAST/FORGED/WELDED STOPS AT THE FULL OPEN AND FULL CLOSED POSITIONS TO PREVENT MORE THAN 90 DEGREES TURNING OF BALL.

48 4. MATERIAL FOR THE LEVER / HAND WHEEL SHALL BE MALLEABLE IRON / CARBON STEEL / DUCTILE IRON

49 5. VENDOR SHALL PROVIDE ASTM A 106 Gr. B SMLS SCH 160 X100mm NIPPLE; ISO 17292, ASME B16.11/B1.20.1 FOR EACH ORDERED QUANTITY OF VALVE

50

51

52 NOTES

53 1. VENDOR TO ADVICE ON COMPATIBILITY OF MATERIALS

54 2. VENDOR SHALL SATISFY NDE REQUIREMENTS AS PER PARA. 8 OF SPECIFICATION GMCPF-J5177-000-PI-SP-0004

55 3. VALVE WARRANTY REQUIREMENT SHALL BE PROVIDED AT LEAST 3 (THREE) YEARS, SUCH WARRANTY STARTING FROM EQUIPMENT COMMISSIONING FOR OPERATION, BY THE VENDOR

56 AGAINST DEFECTIVE MATERIAL, POOR WORKMANSHIP, AND IMPROPER DESIGN.

57 4. THE VENDOR SHALL REPAIR OR REPLACE, WITHOUT CHARGE, ANY VALVE NOT MEETING THE TERMS OF THE WARRANTY WITHIN THIS PERIOD OF TIME.

58

59

60

61

62

63

64
 Page 19 of 27

SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ

Rev
DATA SHEET FOR BALL VALVES

GMCPF-J5177-200-PI-DS-0006
1

1 STANDARD FIELDS DESCRIPTION VENDOR COMPLIANCE

2 VALVE TAG NUMBER VB-015

3 PIPING MATERIAL CLASS A

4 SERVICE/SERVICE CODE SWEET PROCESS FLUID ( PO, G, D, OE, F, V, PW, RF)

DESIGN DATA

5 DESIGN TEMPERATURE ˚C -29 / 149

6 DESIGN PRESSURE bar g. BODY: As per ASME B16.34 / SEAT: As per manufacturer Curve

7 CLASS / PRESSURE RATING ASME B16.5 CL 150

8 APPLICABLE SIZES 3" - 6"

9 END CONNECTION FLGD, RF (125 - 250 micro. in)

10 CORROSION ALLOWANCE 3.0 mm

11 CONSTRUCTION BODY SIDE ENTRY / SPLIT BODY

12 BALL MOUNTING FLOATING

13 OPENING FULL BORE

CONSTRUCTION

14 PATTERN MANUFACTURER STANDARD

15 STEM BLOW-OUT PROOF (CIRCULAR HEAD)

16 STEM/SEAT SEALING INJECTION WITH NRV N/A

17 ADDITIONAL REQUIREMENTS, IF ANY PLEASE SEE BELOW

18 LOCKING ARRANGEMENT INTERLOCK SYSTEM (BY OTHERS)
19 MODE OF OPERATION LEVER OPERATED

20 SEAT SOFT SEAT (NON METALLIC)

21 BODY / BONNET A 216 Gr. WCB

22 BALL SS 316 (SOLID SS BALL)

23 STEM SS 316

24 BODY JOINT GASKET RPTFE or O-RING

25 SOFT SEAT / SEAT INSERTS RPTFE

MATERIALS

26 SEAT RING N/A

27 PRIMARY BODY SEAL RTFE GASKET OR O-RING

28 SECONDARY BODY SEAL GRAPHITE GASKET OR METAL TO METAL SEAL

29 PRIMARY STEM SEAL RTFE SEAL OR O-RING

30 SECONDARY STEM SEAL GRAPHITE PACKING OR GRAPHITE SEAL

31 BONNET BOLTS / BONNET NUTS A193 GR.B7M / A194 2HM

32 SPRING / ANTISTATIC DEVICE REQUIRED (ASTM B637 HASTELLOY)

33 DESIGN STANDARD ISO 17292

STANDARDS

END CONNECTION / FACE TO FACE

34 ASME B 16.10/ B16.11 / B1.20.1
DIMENSION STANDARD
35 INSPECTION AND TESTING STANDARD API 598 / ISO 5208

36 PRESSURE TEST (SHELL/SEAT) ISO 5208 / API 598

37 FIRE TEST / CERTIFICATION

CERTIFICATES

API 607 / ISO 10497

38 RADIOGRAPHY MSS SP 54 IN CONJUCTION WITH ASME B 16.34

39 NACE REQUIREMENT N/A as not SOUR SERVICE

MATERIAL TEST EN 10204 TYPE 3.1 FOR MATERIALS

40 LEAKAGE RATE API 6D / API 598

PAINTING

MARKING
COATING

41 EXTERNAL PAINTING SYSTEM PAINT SYSTEM -01

AND

42 MARKING AND COLOR CODING MSS SP 25 / PARA. 9 OF DOC. GMCPF-J5177-000-PI-SP-0004

43 ADDITIONAL REQUIREMENTS

44 1. VALVES SHALL INCORPORATE AN ANTI-STATIC FEATURE THAT ENSURE ELECTRICAL CONTINUITY BETWEEN STEM AND BODY OF VALVE 2” AND SMALLER, OR BETWEEN

45 BALL, STEM AND BODY OF LARGER VALVES.

46 2. VALVES SHALL HAVE OPEN / CLOSE POSITION INDICATOR

47 3. TRUNNION-MOUNTED BALL VALVES SHALL HAVE A DOUBLE BLOCK AND BLEED FEATURE, IN BOTH THE OPEN AND CLOSED POSITION, TO FACILITATE COMPLETE FLUSHING, DRAINING AND VENTING

48 OF THE VALVE BODY CAVITY AND TO CHECK THE INTEGRITY OF THE SEAL.

49 4. LEVER OPERATED VALVES SHALL HAVE INTEGRALLY CAST/FORGED/WELDED STOPS AT THE FULL OPEN AND FULL CLOSED POSITIONS TO PREVENT MORE THAN 90 DEGREES TURNING OF BALL.

50 5. MATERIAL FOR THE LEVER / HAND WHEEL SHALL BE MALLEABLE IRON / CARBON STEEL / DUCTILE IRON

51 6. VENDOR TO PROPOSE ADEQUATE INTERLOCK SYSTEM BASED ON P&ID AND SPECIFICATIONS

52 NOTES

53 1. VENDOR TO ADVICE ON COMPATIBILITY OF MATERIALS

54 2. VENDOR SHALL SATISFY NDE REQUIREMENTS AS PER PARA. 8 OF SPECIFICATION GMCPF-J5177-000-PI-SP-0004

55 3. VALVE WARRANTY REQUIREMENT SHALL BE PROVIDED AT LEAST 3 (THREE) YEARS, SUCH WARRANTY STARTING FROM EQUIPMENT COMMISSIONING FOR OPERATION, BY THE VENDOR

56 AGAINST DEFECTIVE MATERIAL, POOR WORKMANSHIP, AND IMPROPER DESIGN.

57 4. THE VENDOR SHALL REPAIR OR REPLACE, WITHOUT CHARGE, ANY VALVE NOT MEETING THE TERMS OF THE WARRANTY WITHIN THIS PERIOD OF TIME.

58

59

60

61

62

63

64
 Page 20 of 27

SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ

Rev
DATA SHEET FOR BALL VALVES

GMCPF-J5177-200-PI-DS-0006
1

1 STANDARD FIELDS DESCRIPTION VENDOR COMPLIANCE

2 VALVE TAG NUMBER VB-016

3 PIPING MATERIAL CLASS C

4 SERVICE/SERVICE CODE SWEET PROCESS FLUID ( PO, G, D, OE, F, V, PW, RF)

DESIGN DATA

5 DESIGN TEMPERATURE ˚C -29 / 149

6 DESIGN PRESSURE bar g. BODY: As per ASME B16.34 / SEAT: As per manufacturer Curve

7 CLASS / PRESSURE RATING ASME B16.5 CL 600

8 APPLICABLE SIZES 2"

9 END CONNECTION FLGD, RF (125 - 250 micro. in)

10 CORROSION ALLOWANCE 3.0 mm

11 CONSTRUCTION BODY SIDE ENTRY / SPLIT BODY

12 BALL MOUNTING TRUNNION MOUNTED

13 OPENING FULL BORE

CONSTRUCTION

14 PATTERN MANUFACTURER STANDARD

15 STEM BLOW-OUT PROOF (CIRCULAR HEAD)

16 STEM/SEAT SEALING INJECTION WITH NRV N/A

17 ADDITIONAL REQUIREMENTS, IF ANY PLEASE SEE BELOW

18 LOCKING ARRANGEMENT INTERLOCK SYSTEM (BY OTHERS)
19 MODE OF OPERATION LEVER OPERATED

20 SEAT SOFT SEAT (NON METALLIC)

21 BODY / BONNET A 216 Gr. WCB

22 BALL SS 316 (SOLID SS BALL)

23 STEM SS 316

24 BODY JOINT GASKET RPTFE or O-RING

25 SOFT SEAT / SEAT INSERTS RPTFE

MATERIALS

26 SEAT RING SS 316

27 PRIMARY BODY SEAL RTFE GASKET OR O-RING

28 SECONDARY BODY SEAL GRAPHITE GASKET OR METAL TO METAL SEAL

29 PRIMARY STEM SEAL RTFE SEAL OR O-RING

30 SECONDARY STEM SEAL GRAPHITE PACKING OR GRAPHITE SEAL

31 BONNET BOLTS / BONNET NUTS A193 GR.B7M / A194 2HM

32 SPRING / ANTISTATIC DEVICE REQUIRED (ASTM B637 HASTELLOY)

33 DESIGN STANDARD ISO 17292

STANDARDS

END CONNECTION / FACE TO FACE

34 ASME B 16.10/ B16.11 / B1.20.1
DIMENSION STANDARD
35 INSPECTION AND TESTING STANDARD API 598 / ISO 5208

36 PRESSURE TEST (SHELL/SEAT) ISO 5208 / API 598

37 FIRE TEST / CERTIFICATION

CERTIFICATES

API 607 / ISO 10497

38 RADIOGRAPHY MSS SP 54 IN CONJUCTION WITH ASME B 16.34

39 NACE REQUIREMENT N/A as not SOUR SERVICE

MATERIAL TEST EN 10204 TYPE 3.1 FOR MATERIALS

40 LEAKAGE RATE API 6D / API 598

PAINTING

MARKING
COATING

41 EXTERNAL PAINTING SYSTEM PAINT SYSTEM -01

AND

42 MARKING AND COLOR CODING MSS SP 25 / PARA. 9 OF DOC. GMCPF-J5177-000-PI-SP-0004

43 ADDITIONAL REQUIREMENTS

44 1. VALVES SHALL INCORPORATE AN ANTI-STATIC FEATURE THAT ENSURE ELECTRICAL CONTINUITY BETWEEN STEM AND BODY OF VALVE 2” AND SMALLER, OR BETWEEN

45 BALL, STEM AND BODY OF LARGER VALVES.

46 2. VALVES SHALL HAVE OPEN / CLOSE POSITION INDICATOR

47 3. TRUNNION-MOUNTED BALL VALVES SHALL HAVE A DOUBLE BLOCK AND BLEED FEATURE, IN BOTH THE OPEN AND CLOSED POSITION, TO FACILITATE COMPLETE FLUSHING, DRAINING AND VENTING

48 OF THE VALVE BODY CAVITY AND TO CHECK THE INTEGRITY OF THE SEAL.

49 4. LEVER OPERATED VALVES SHALL HAVE INTEGRALLY CAST/FORGED/WELDED STOPS AT THE FULL OPEN AND FULL CLOSED POSITIONS TO PREVENT MORE THAN 90 DEGREES TURNING OF BALL.

50 5. MATERIAL FOR THE LEVER / HAND WHEEL SHALL BE MALLEABLE IRON / CARBON STEEL / DUCTILE IRON

51 6. VENDOR TO PROPOSE ADEQUATE INTERLOCK SYSTEM BASED ON P&ID AND SPECIFICATIONS

52 NOTES

53 1. VENDOR TO ADVICE ON COMPATIBILITY OF MATERIALS

54 2. VENDOR SHALL SATISFY NDE REQUIREMENTS AS PER PARA. 8 OF SPECIFICATION GMCPF-J5177-000-PI-SP-0004

55 3. VALVE WARRANTY REQUIREMENT SHALL BE PROVIDED AT LEAST 3 (THREE) YEARS, SUCH WARRANTY STARTING FROM EQUIPMENT COMMISSIONING FOR OPERATION, BY THE VENDOR

56 AGAINST DEFECTIVE MATERIAL, POOR WORKMANSHIP, AND IMPROPER DESIGN.

57 4. THE VENDOR SHALL REPAIR OR REPLACE, WITHOUT CHARGE, ANY VALVE NOT MEETING THE TERMS OF THE WARRANTY WITHIN THIS PERIOD OF TIME.

58

59

60

61

62

63

64
 Page 21 of 27

SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ

Rev
DATA SHEET FOR BALL VALVES

GMCPF-J5177-200-PI-DS-0006
1

1 STANDARD FIELDS DESCRIPTION VENDOR COMPLIANCE

2 VALVE TAG NUMBER VB-017

3 PIPING MATERIAL CLASS C

4 SERVICE/SERVICE CODE SWEET PROCESS FLUID ( PO, G, D, OE, F, V, PW, RF)

DESIGN DATA

5 DESIGN TEMPERATURE ˚C -29 / 149

6 DESIGN PRESSURE bar g. BODY: As per ASME B16.34 / SEAT: As per manufacturer Curve

7 CLASS / PRESSURE RATING ASME B16.5 CL 600

8 APPLICABLE SIZES 3" - 4"

9 END CONNECTION FLGD, RF (125 - 250 micro. in)

10 CORROSION ALLOWANCE 3.0 mm

11 CONSTRUCTION BODY SIDE ENTRY / SPLIT BODY

12 BALL MOUNTING TRUNNION MOUNTED

13 OPENING FULL BORE

CONSTRUCTION

14 PATTERN MANUFACTURER STANDARD

15 STEM BLOW-OUT PROOF (CIRCULAR HEAD)

16 STEM/SEAT SEALING INJECTION WITH NRV N/A

17 ADDITIONAL REQUIREMENTS, IF ANY PLEASE SEE BELOW

18 LOCKING ARRANGEMENT INTERLOCK SYSTEM (BY OTHERS)
19 MODE OF OPERATION LEVER OPERATED

20 SEAT SOFT SEAT (NON METALLIC)

21 BODY / BONNET A 216 Gr. WCB

22 BALL SS 316 (SOLID SS BALL)

23 STEM SS 316

24 BODY JOINT GASKET RPTFE or O-RING

25 SOFT SEAT / SEAT INSERTS RPTFE

MATERIALS

26 SEAT RING SS 316

27 PRIMARY BODY SEAL RTFE GASKET OR O-RING

28 SECONDARY BODY SEAL GRAPHITE GASKET OR METAL TO METAL SEAL

29 PRIMARY STEM SEAL O-RING

30 SECONDARY STEM SEAL GRAPHITE PACKING OR GRAPHITE SEAL

31 BONNET BOLTS / BONNET NUTS A193 GR.B7M / A194 2HM

32 SPRING / ANTISTATIC DEVICE REQUIRED (ASTM B637 HASTELLOY)

33 DESIGN STANDARD ISO 17292

STANDARDS

END CONNECTION / FACE TO FACE

34 ASME B 16.10/ B16.11 / B1.20.1
DIMENSION STANDARD
35 INSPECTION AND TESTING STANDARD API 598 / ISO 5208

36 PRESSURE TEST (SHELL/SEAT) ISO 5208 / API 598

37 FIRE TEST / CERTIFICATION

CERTIFICATES

API 607 / ISO 10497

38 RADIOGRAPHY MSS SP 54 IN CONJUCTION WITH ASME B 16.34

39 NACE REQUIREMENT N/A as not SOUR SERVICE

MATERIAL TEST EN 10204 TYPE 3.1 FOR MATERIALS

40 LEAKAGE RATE API 6D / API 598

PAINTING

MARKING
COATING

41 EXTERNAL PAINTING SYSTEM PAINT SYSTEM -01

AND

42 MARKING AND COLOR CODING MSS SP 25 / PARA. 9 OF DOC. GMCPF-J5177-000-PI-SP-0004

43 ADDITIONAL REQUIREMENTS

44 1. VALVES SHALL INCORPORATE AN ANTI-STATIC FEATURE THAT ENSURE ELECTRICAL CONTINUITY BETWEEN STEM AND BODY OF VALVE 2” AND SMALLER, OR BETWEEN

45 BALL, STEM AND BODY OF LARGER VALVES.

46 2. VALVES SHALL HAVE OPEN / CLOSE POSITION INDICATOR

47 3. TRUNNION-MOUNTED BALL VALVES SHALL HAVE A DOUBLE BLOCK AND BLEED FEATURE, IN BOTH THE OPEN AND CLOSED POSITION, TO FACILITATE COMPLETE FLUSHING, DRAINING AND VENTING

48 OF THE VALVE BODY CAVITY AND TO CHECK THE INTEGRITY OF THE SEAL.

49 4. LEVER OPERATED VALVES SHALL HAVE INTEGRALLY CAST/FORGED/WELDED STOPS AT THE FULL OPEN AND FULL CLOSED POSITIONS TO PREVENT MORE THAN 90 DEGREES TURNING OF BALL.

50 5. MATERIAL FOR THE LEVER / HAND WHEEL SHALL BE MALLEABLE IRON / CARBON STEEL / DUCTILE IRON

51 6. VENDOR TO PROPOSE ADEQUATE INTERLOCK SYSTEM BASED ON P&ID AND SPECIFICATIONS

52 NOTES

53 1. VENDOR TO ADVICE ON COMPATIBILITY OF MATERIALS

54 2. VENDOR SHALL SATISFY NDE REQUIREMENTS AS PER PARA. 8 OF SPECIFICATION GMCPF-J5177-000-PI-SP-0004

55 3. VALVE WARRANTY REQUIREMENT SHALL BE PROVIDED AT LEAST 3 (THREE) YEARS, SUCH WARRANTY STARTING FROM EQUIPMENT COMMISSIONING FOR OPERATION, BY THE VENDOR

56 AGAINST DEFECTIVE MATERIAL, POOR WORKMANSHIP, AND IMPROPER DESIGN.

57 4. THE VENDOR SHALL REPAIR OR REPLACE, WITHOUT CHARGE, ANY VALVE NOT MEETING THE TERMS OF THE WARRANTY WITHIN THIS PERIOD OF TIME.

58

59

60

61

62

63

64
 Page 22 of 27

SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ

Rev
DATA SHEET FOR BALL VALVES

GMCPF-J5177-200-PI-DS-0006
1

1 STANDARD FIELDS DESCRIPTION VENDOR COMPLIANCE

2 VALVE TAG NUMBER VB-018

3 PIPING MATERIAL CLASS C

4 SERVICE/SERVICE CODE SWEET PROCESS FLUID ( PO, G, D, OE, F, V, PW, RF)

DESIGN DATA

5 DESIGN TEMPERATURE ˚C -29 / 149

6 DESIGN PRESSURE bar g. BODY: As per ASME B16.34 / SEAT: As per manufacturer Curve

7 CLASS / PRESSURE RATING ASME B16.5 CL 600

8 APPLICABLE SIZES 6"

9 END CONNECTION FLGD, RF (125 - 250 micro. in)

10 CORROSION ALLOWANCE 3.0 mm

11 CONSTRUCTION BODY SIDE ENTRY / SPLIT BODY

12 BALL MOUNTING TRUNNION MOUNTED

13 OPENING FULL BORE

CONSTRUCTION

14 PATTERN MANUFACTURER STANDARD

15 STEM BLOW-OUT PROOF (CIRCULAR HEAD)

16 STEM/SEAT SEALING INJECTION WITH NRV REQUIRED (to be located between primary and primary/back-up seals)
17 ADDITIONAL REQUIREMENTS, IF ANY PLEASE SEE BELOW
18 LOCKING ARRANGEMENT INTERLOCK SYSTEM (BY OTHERS)
19 MODE OF OPERATION GEAR OPERATED

20 SEAT SOFT SEAT (NON METALLIC)

21 BODY / BONNET A 216 Gr. WCB

22 BALL SS 316 (SOLID SS BALL)

23 STEM SS 316

24 BODY JOINT GASKET RPTFE or O-RING

25 SOFT SEAT / SEAT INSERTS RPTFE

MATERIALS

26 SEAT RING SS 316

27 PRIMARY BODY SEAL RTFE GASKET OR O-RING

28 SECONDARY BODY SEAL GRAPHITE GASKET OR METAL TO METAL SEAL

29 PRIMARY STEM SEAL O-RING

30 SECONDARY STEM SEAL GRAPHITE PACKING OR GRAPHITE SEAL

31 BONNET BOLTS / BONNET NUTS A193 GR.B7M / A194 2HM

32 SPRING / ANTISTATIC DEVICE REQUIRED (ASTM B637 HASTELLOY)

33 DESIGN STANDARD ISO 17292

STANDARDS

END CONNECTION / FACE TO FACE

34 ASME B 16.10/ B16.11 / B1.20.1
DIMENSION STANDARD
35 INSPECTION AND TESTING STANDARD API 598 / ISO 5208

36 PRESSURE TEST (SHELL/SEAT) ISO 5208 / API 598

37 FIRE TEST / CERTIFICATION

CERTIFICATES

API 607 / ISO 10497

38 RADIOGRAPHY MSS SP 54 IN CONJUCTION WITH ASME B 16.34

39 NACE REQUIREMENT N/A as not SOUR SERVICE

MATERIAL TEST EN 10204 TYPE 3.1 FOR MATERIALS

40 LEAKAGE RATE API 6D / API 598

PAINTING

MARKING
COATING

41 EXTERNAL PAINTING SYSTEM PAINT SYSTEM -01

AND

42 MARKING AND COLOR CODING MSS SP 25 / PARA. 9 OF DOC. GMCPF-J5177-000-PI-SP-0004

43 ADDITIONAL REQUIREMENTS

44 1. VALVES SHALL INCORPORATE AN ANTI-STATIC FEATURE THAT ENSURE ELECTRICAL CONTINUITY BETWEEN STEM AND BODY OF VALVE 2” AND SMALLER, OR BETWEEN

45 BALL, STEM AND BODY OF LARGER VALVES.

46 2. VALVES SHALL HAVE OPEN / CLOSE POSITION INDICATOR

47 3. TRUNNION-MOUNTED BALL VALVES SHALL HAVE A DOUBLE BLOCK AND BLEED FEATURE, IN BOTH THE OPEN AND CLOSED POSITION, TO FACILITATE COMPLETE FLUSHING, DRAINING AND VENTING

48 OF THE VALVE BODY CAVITY AND TO CHECK THE INTEGRITY OF THE SEAL.

49 4. MATERIAL FOR THE LEVER / HAND WHEEL SHALL BE MALLEABLE IRON / CARBON STEEL / DUCTILE IRON

50 5. VENDOR TO PROPOSE ADEQUATE INTERLOCK SYSTEM BASED ON P&ID AND SPECIFICATIONS

51

52 NOTES

53 1. VENDOR TO ADVICE ON COMPATIBILITY OF MATERIALS

54 2. VENDOR SHALL SATISFY NDE REQUIREMENTS AS PER PARA. 8 OF SPECIFICATION GMCPF-J5177-000-PI-SP-0004

55 3. VALVE WARRANTY REQUIREMENT SHALL BE PROVIDED AT LEAST 3 (THREE) YEARS, SUCH WARRANTY STARTING FROM EQUIPMENT COMMISSIONING FOR OPERATION, BY THE VENDOR

56 AGAINST DEFECTIVE MATERIAL, POOR WORKMANSHIP, AND IMPROPER DESIGN.

57 4. THE VENDOR SHALL REPAIR OR REPLACE, WITHOUT CHARGE, ANY VALVE NOT MEETING THE TERMS OF THE WARRANTY WITHIN THIS PERIOD OF TIME.

58 5. ALL BALL VALVES SHALL BE BI-DIRECTIONAL

59

60

61

62

63

64
 Page 23 of 27

SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ

Rev
DATA SHEET FOR BALL VALVES

GMCPF-J5177-200-PI-DS-0006
1

1 STANDARD FIELDS DESCRIPTION VENDOR COMPLIANCE

2 VALVE TAG NUMBER VB-019

3 PIPING MATERIAL CLASS A

4 SERVICE/SERVICE CODE SWEET PROCESS FLUID ( PO, G, D, OE, F, V, PW, RF)

DESIGN DATA

5 DESIGN TEMPERATURE ˚C -29 / 149

6 DESIGN PRESSURE bar g. BODY: As per ASME B16.34 / SEAT: As per manufacturer Curve

7 CLASS / PRESSURE RATING ASME B16.5 CL 150

8 APPLICABLE SIZES 8"

9 END CONNECTION FLGD, RF (125 - 250 micro. in)

10 CORROSION ALLOWANCE 3.0 mm

11 CONSTRUCTION BODY SIDE ENTRY / SPLIT BODY

12 BALL MOUNTING FLOATING

13 OPENING REDUCED PORT

14 PATTERN MANUFACTURER STANDARD

CONSTRUCTION

15 STEM BLOW-OUT PROOF (CIRCULAR HEAD)

16 STEM/SEAT SEALING INJECTION WITH NRV N/A

17 ADDITIONAL REQUIREMENTS, IF ANY PLEASE SEE BELOW

18 LOCKING ARRANGEMENT TO BE CAPABLE OF BEING LOCKED WITH PADLOCKS OR CARSEAL

19 MODE OF OPERATION LEVER OPERATED

20 SEAT SOFT SEAT (NON METALLIC)

21 BODY / BONNET A 216 Gr. WCB

22 BALL 3mm HARD CHROME WELD OVER CS SOLID BALL

23 STEM 3mm HARD CHROME WELD OVER CS

24 BODY JOINT GASKET RPTFE or O-RING

25 SOFT SEAT / SEAT INSERTS RPTFE

MATERIALS

26 SEAT RING N/A

27 PRIMARY BODY SEAL RTFE GASKET OR O-RING

28 SECONDARY BODY SEAL GRAPHITE GASKET OR METAL TO METAL SEAL

29 PRIMARY STEM SEAL RTFE SEAL OR O-RING

30 SECONDARY STEM SEAL GRAPHITE PACKING OR GRAPHITE SEAL

31 BONNET BOLTS / BONNET NUTS A193 GR.B7M / A194 2HM

32 SPRING / ANTISTATIC DEVICE REQUIRED (ASTM B637 HASTELLOY)

33 DESIGN STANDARD ISO 17292

STANDARDS

END CONNECTION / FACE TO FACE

34 ASME B 16.10/ B16.11 / B1.20.1
DIMENSION STANDARD
35 INSPECTION AND TESTING STANDARD API 598 / ISO 5208

36 PRESSURE TEST (SHELL/SEAT) ISO 5208 / API 598

37 FIRE TEST / CERTIFICATION

CERTIFICATES

API 607 / ISO 10497

38 RADIOGRAPHY MSS SP 54 / ASME B 16.34

39 NACE REQUIREMENT N/A as not SOUR SERVICE

MATERIAL TEST EN 10204 TYPE 3.1 FOR MATERIALS

40 LEAKAGE RATE API 6D / API 598

PAINTING

MARKING
COATING

41 EXTERNAL PAINTING SYSTEM PAINT SYSTEM -01

AND

42 MARKING AND COLOR CODING MSS SP 25 / PARA. 9 OF DOC. GMCPF-J5177-000-PI-SP-0004

43 ADDITIONAL REQUIREMENTS

44 1. VALVES SHALL INCORPORATE AN ANTI-STATIC FEATURE THAT ENSURE ELECTRICAL CONTINUITY BETWEEN STEM AND BODY OF VALVE 2” AND SMALLER, OR BETWEEN

45 BALL, STEM AND BODY OF LARGER VALVES.

46 2. VALVES SHALL HAVE OPEN / CLOSE POSITION INDICATOR

47 3. LEVER OPERATED VALVES SHALL HAVE INTEGRALLY CAST/FORGED/WELDED STOPS AT THE FULL OPEN AND FULL CLOSED POSITIONS TO PREVENT MORE THAN 90 DEGREES TURNING OF BALL.

48 4. MATERIAL FOR THE LEVER / HAND WHEEL SHALL BE MALLEABLE IRON / CARBON STEEL / DUCTILE IRON

49

50

51

52 NOTES

53 1. VENDOR TO ADVICE ON COMPATIBILITY OF MATERIALS

54 2. VENDOR SHALL SATISFY NDE REQUIREMENTS AS PER PARA. 8 OF SPECIFICATION GMCPF-J5177-000-PI-SP-0004

55 3. VALVE WARRANTY REQUIREMENT SHALL BE PROVIDED AT LEAST 3 (THREE) YEARS, SUCH WARRANTY STARTING FROM EQUIPMENT COMMISSIONING FOR OPERATION, BY THE VENDOR

56 AGAINST DEFECTIVE MATERIAL, POOR WORKMANSHIP, AND IMPROPER DESIGN.

57 4. THE VENDOR SHALL REPAIR OR REPLACE, WITHOUT CHARGE, ANY VALVE NOT MEETING THE TERMS OF THE WARRANTY WITHIN THIS PERIOD OF TIME.

58 5. ALL BALL VALVES SHALL BE BI-DIRECTIONAL

59

60

61

62

63

64
 Page 24 of 27

SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ

Rev
DATA SHEET FOR BALL VALVES

GMCPF-J5177-200-PI-DS-0006
1

1 STANDARD FIELDS DESCRIPTION VENDOR COMPLIANCE

2 VALVE TAG NUMBER VB-020

3 PIPING MATERIAL CLASS B

4 SERVICE/SERVICE CODE SWEET PROCESS FLUID ( PO, G, D, OE, F, V, PW, RF)

DESIGN DATA

5 DESIGN TEMPERATURE ˚C -29 / 149

6 DESIGN PRESSURE bar g. BODY: As per ASME B16.34 / SEAT: As per manufacturer Curve

7 CLASS / PRESSURE RATING ASME B16.5 CL 300

8 APPLICABLE SIZES 2"~6"

9 END CONNECTION FLGD, RF (125 - 250 micro. in)

10 CORROSION ALLOWANCE 3.0 mm

11 CONSTRUCTION BODY SIDE ENTRY / SPLIT BODY

12 BALL MOUNTING FLOATING

13 OPENING FULL BORE

14 PATTERN MANUFACTURER STANDARD

CONSTRUCTION

15 STEM BLOW-OUT PROOF (CIRCULAR HEAD)

16 STEM/SEAT SEALING INJECTION WITH NRV N/A

17 ADDITIONAL REQUIREMENTS, IF ANY PLEASE SEE BELOW

18 LOCKING ARRANGEMENT INTERLOCK SYSTEM (BY OTHERS)

19 MODE OF OPERATION LEVER OPERATED

20 SEAT SOFT SEAT (NON METALLIC)

21 BODY / BONNET A 216 Gr. WCB

22 BALL SS 316 (SOLID SS BALL)

23 STEM SS 316

24 BODY JOINT GASKET RPTFE or O-RING

25 SOFT SEAT / SEAT INSERTS RPTFE

MATERIALS

26 SEAT RING N/A

27 PRIMARY BODY SEAL RTFE GASKET OR O-RING

28 SECONDARY BODY SEAL GRAPHITE GASKET OR METAL TO METAL SEAL

29 PRIMARY STEM SEAL RTFE SEAL OR O-RING

30 SECONDARY STEM SEAL GRAPHITE PACKING OR GRAPHITE SEAL

31 BONNET BOLTS / BONNET NUTS A193 GR.B7M / A194 2HM

32 SPRING / ANTISTATIC DEVICE REQUIRED (ASTM B637 HASTELLOY)

33 DESIGN STANDARD ISO 17292

STANDARDS

END CONNECTION / FACE TO FACE

34 ASME B 16.10/ B16.11 / B1.20.1
DIMENSION STANDARD
35 INSPECTION AND TESTING STANDARD API 598 / ISO 5208

36 PRESSURE TEST (SHELL/SEAT) ISO 5208 / API 598

37 FIRE TEST / CERTIFICATION

CERTIFICATES

API 607 / ISO 10497

38 RADIOGRAPHY MSS SP 54 IN CONJUCTION WITH ASME B 16.34

39 NACE REQUIREMENT N/A as not SOUR SERVICE

MATERIAL TEST EN 10204 TYPE 3.1 FOR MATERIALS

40 LEAKAGE RATE API 6D / API 598

PAINTING

MARKING
COATING

41 EXTERNAL PAINTING SYSTEM PAINT SYSTEM -01

AND

42 MARKING AND COLOR CODING MSS SP 25 / PARA. 9 OF DOC. GMCPF-J5177-000-PI-SP-0004

43 ADDITIONAL REQUIREMENTS

44 1. VALVES SHALL INCORPORATE AN ANTI-STATIC FEATURE THAT ENSURE ELECTRICAL CONTINUITY BETWEEN STEM AND BODY OF VALVE 2” AND SMALLER, OR BETWEEN

45 BALL, STEM AND BODY OF LARGER VALVES.

46 2. VALVES SHALL HAVE OPEN / CLOSE POSITION INDICATOR

47 3. LEVER OPERATED VALVES SHALL HAVE INTEGRALLY CAST/FORGED/WELDED STOPS AT THE FULL OPEN AND FULL CLOSED POSITIONS TO PREVENT MORE THAN 90 DEGREES TURNING OF BALL.

48 4. MATERIAL FOR THE LEVER / HAND WHEEL SHALL BE MALLEABLE IRON / CARBON STEEL / DUCTILE IRON

49

50

51

52 NOTES

53 1. VENDOR TO ADVICE ON COMPATIBILITY OF MATERIALS

54 2. VENDOR SHALL SATISFY NDE REQUIREMENTS AS PER PARA. 8 OF SPECIFICATION GMCPF-J5177-000-PI-SP-0004

55 3. VALVE WARRANTY REQUIREMENT SHALL BE PROVIDED AT LEAST 3 (THREE) YEARS, SUCH WARRANTY STARTING FROM EQUIPMENT COMMISSIONING FOR OPERATION, BY THE VENDOR

56 AGAINST DEFECTIVE MATERIAL, POOR WORKMANSHIP, AND IMPROPER DESIGN.

57 4. THE VENDOR SHALL REPAIR OR REPLACE, WITHOUT CHARGE, ANY VALVE NOT MEETING THE TERMS OF THE WARRANTY WITHIN THIS PERIOD OF TIME.

58

59

60

61

62

63

64
 Page 25 of 27

SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ

Rev
DATA SHEET FOR BALL VALVES

GMCPF-J5177-200-PI-DS-0006
1

1 STANDARD FIELDS DESCRIPTION VENDOR COMPLIANCE

2 VALVE TAG NUMBER VB-021

3 PIPING MATERIAL CLASS A

4 SERVICE/SERVICE CODE SWEET PROCESS FLUID ( PO, G, D, OE, F, V, PW, RF)

DESIGN DATA

5 DESIGN TEMPERATURE ˚C -29 / 149

6 DESIGN PRESSURE bar g. BODY: As per ASME B16.34 / SEAT: As per manufacturer curve

7 CLASS / PRESSURE RATING ASME B16.5 CL 150

8 APPLICABLE SIZES 10" - 14"

9 END CONNECTION FLGD, RF (125 - 250 micro. in)

10 CORROSION ALLOWANCE 3.0 mm

11 CONSTRUCTION BODY SIDE ENTRY / SPLIT BODY

12 BALL MOUNTING TRUNNION MOUNTED

13 OPENING FULL BORE

14 PATTERN MANUFACTURER STANDARD

CONSTRUCTION

15 STEM BLOW-OUT PROOF (CIRCULAR HEAD)

16 STEM/SEAT SEALING INJECTION WITH NRV REQUIRED (to be located between primary and primary/back-up seals)

17 ADDITIONAL REQUIREMENTS, IF ANY PLEASE SEE BELOW

18 LOCKING ARRANGEMENT TO BE CAPABLE OF BEING LOCKED WITH PADLOCKS OR CARSEAL

19 MODE OF OPERATION GEAR OPERATED

20 SEAT SOFT SEAT (NON METALLIC)

21 BODY / BONNET A 216 Gr. WCB

22 BALL 3mm HARD CHROME WELD OVER CS SOLID BALL

23 STEM 3mm HARD CHROME WELD OVER CS

24 BODY JOINT GASKET RPTFE or O-RING

25 SOFT SEAT / SEAT INSERTS RPTFE

MATERIALS

26 SEAT RING 3mm HARD CHROME WELD OVER CS

27 PRIMARY BODY SEAL RTFE GASKET OR O-RING

28 SECONDARY BODY SEAL GRAPHITE GASKET OR METAL TO METAL SEAL

29 PRIMARY STEM SEAL O-RING

30 SECONDARY STEM SEAL GRAPHITE PACKING OR GRAPHITE SEAL

31 BONNET BOLTS / BONNET NUTS A193 GR.B7M / A194 2HM

32 SPRING / ANTISTATIC DEVICE REQUIRED (ASTM B637 HASTELLOY)

33 DESIGN STANDARD ISO 17292

STANDARDS

END CONNECTION / FACE TO FACE

34 ASME B 16.10/ B16.11 / B1.20.1
DIMENSION STANDARD
35 INSPECTION AND TESTING STANDARD API 598 / ISO 5208

36 PRESSURE TEST (SHELL/SEAT) ISO 5208 / API 598

37 FIRE TEST / CERTIFICATION

CERTIFICATES

API 607 / ISO 10497

38 RADIOGRAPHY MSS SP 54 IN CONJUCTION WITH ASME B 16.34

39 NACE REQUIREMENT N/A as not SOUR SERVICE

MATERIAL TEST EN 10204 TYPE 3.1 FOR MATERIALS

40 LEAKAGE RATE API 6D / API 598

PAINTING

MARKING
COATING

41 EXTERNAL PAINTING SYSTEM PAINT SYSTEM -01

AND

42 MARKING AND COLOR CODING MSS SP 25 / PARA. 9 OF DOC. GMCPF-J5177-000-PI-SP-0004

43 ADDITIONAL REQUIREMENTS

44 1. VALVES SHALL INCORPORATE AN ANTI-STATIC FEATURE THAT ENSURE ELECTRICAL CONTINUITY BETWEEN STEM AND BODY OF VALVE 2” AND SMALLER,

45 OR BETWEEN BALL, STEM AND BODY FOR LARGER VALVES.

46 2. VALVES SHALL HAVE OPEN / CLOSE POSITION INDICATOR

47 3. TRUNNION-MOUNTED BALL VALVES SHALL HAVE A DOUBLE BLOCK AND BLEED FEATURE, IN BOTH THE OPEN AND CLOSED POSITION, TO FACILITATE COMPLETE FLUSHING, DRAINING AND VENTING

48 OF THE VALVE BODY CAVITY AND TO CHECK THE INTEGRITY OF THE SEAL.

49 4. LIFTING HOOK SHALL BE PROVIDED

50 4. MATERIAL FOR THE LEVER / HAND WHEEL SHALL BE MALLEABLE IRON / CARBON STEEL / DUCTILE IRON

51

52 NOTES

53 1. VENDOR TO ADVICE ON COMPATIBILITY OF MATERIALS

54 2. VENDOR SHALL SATISFY NDE REQUIREMENTS AS PER PARA. 8 OF SPECIFICATION GMCPF-J5177-000-PI-SP-0004

55 3. VALVE WARRANTY REQUIREMENT SHALL BE PROVIDED AT LEAST 3 (THREE) YEARS, SUCH WARRANTY STARTING FROM EQUIPMENT COMMISSIONING FOR OPERATION, BY THE VENDOR

56 AGAINST DEFECTIVE MATERIAL, POOR WORKMANSHIP, AND IMPROPER DESIGN.

57 4. THE VENDOR SHALL REPAIR OR REPLACE, WITHOUT CHARGE, ANY VALVE NOT MEETING THE TERMS OF THE WARRANTY WITHIN THIS PERIOD OF TIME.

58

59

60

61

62

63

64
 SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK,
KURDISTAN REPUBLIC OF IRAQ

DATA SHEET FOR BALL VALVES

Rev: Page:
Doc. No.: GMCPF-J5177-200-PI-DS-0006
1 5 of 27

APPENDIX 02
DATASHEET FOR DOUBLE BLOCK AND BLEED VALVES

Electronic File Name: GMCPF-J5177-200-PI-DS-0006_1.pdf Doc Size: A4

 Page 27 of 27

SARQALA (S-1) CPF UPGRADE, GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ

Rev
DATA SHEET FOR BALL VALVES

GMCPF-J5177-200-PI-DS-0006
1

1 STANDARD FIELDS DESCRIPTION VENDOR COMPLIANCE

2 VALVE TAG NUMBER DB-001

3 PIPING MATERIAL CLASS H

4 SERVICE/SERVICE CODE SWEET PROCESS FLUID ( WELL STREAM FLUID)

DESIGN DATA

5 DESIGN TEMPERATURE ˚C -29 / 149

6 DESIGN PRESSURE bar g. BODY: As per ASME B16.34 / SEAT: As per manufacturer curve

7 CLASS / PRESSURE RATING API 15000#

8 APPLICABLE SIZES 2 1/16"

9 END CONNECTION FLGD, RTJ API 6BX

10 CORROSION ALLOWANCE AS PER MANUFACTURER STANDARDS

11 CONSTRUCTION BODY INTEGRAL FORGED BODY

12 BALL MOUNTING TRUNNION MOUNTED

13 OPENING FULL BORE

14 PATTERN LONG
CONSTRUCTION

15 STEM AND NEEDLE TIP BLOW-OUT PROOF

16 TYPE BALL ( PRIMARY AND SECONDARY), NEEDLE (BLEED)

17 ADDITIONAL REQUIREMENTS, IF ANY PLEASE SEE BELOW

18 LOCKING ARRANGEMENT REQUIRED

19 MODE OF OPERATION LEVER (BALL) / T-BAR (NEEDLE)

20 SEAT SOFT (RENEWABLE) - NOTE 1

21 BODY / BONNET A 182 F22V

22 BALL A 182 F51

23 STEM A 182 F51

24 BODY JOINT GASKET NA

25 SOFT SEAT / SEAT INSERTS RPTFE

MATERIALS

26 SEAT RING A 182 F51

27 PRIMARY BODY SEAL RTFE GASKET OR O-RING - NOTE 1

28 SECONDARY BODY SEAL GRAPHITE GASKET OR METAL TO METAL SEAL - NOTE 1

29 PRIMARY STEM SEAL O-RING - NOTE 1

30 SECONDARY STEM SEAL GRAPHITE PACKING OR GRAPHITE SEAL - NOTE 1

31 BONNET BOLTS / BONNET NUTS A193 GR.B7M / A194 2HM

32 SPRING / ANTISTATIC DEVICE REQUIRED (ASTM B637 HASTELLOY) - NOTE-1

33 DESIGN STANDARD API 6A

STANDARDS

END CONNECTION / FACE TO FACE

34 API 6A / MANUFACTURER STANDARD
DIMENSION STANDARD
35 INSPECTION AND TESTING STANDARD API 6A

36 PRESSURE TEST (SHELL/SEAT) API 6A

37 FIRE TEST / CERTIFICATION

CERTIFICATES

API 6FA
38 RADIOGRAPHY MSS SP 54 IN CONJUCTION WITH ASME B 16.34

39 NACE REQUIREMENT N/A as not SOUR SERVICE

MATERIAL TEST EN 10204 TYPE 3.1 FOR MATERIALS

40 LEAKAGE RATE API 6A

PAINTING

MARKING
COATING

41 EXTERNAL PAINTING SYSTEM PAINT SYSTEM -01

AND

42 MARKING AND COLOR CODING MSS SP 25 / PARA. 9 OF DOC. GMCPF-J5177-000-PI-SP-0004

43 ADDITIONAL REQUIREMENTS

44 1. VALVES SHALL INCORPORATE AN ANTI-STATIC FEATURE THAT ENSURE ELECTRICAL CONTINUITY BETWEEN STEM AND BODY OF VALVE 2” AND SMALLER,

45 OR BETWEEN BALL, STEM AND BODY FOR LARGER VALVES.

46 2. VALVES SHALL HAVE OPEN / CLOSE POSITION INDICATOR

47 3. TRUNNION-MOUNTED BALL VALVES SHALL HAVE A DOUBLE BLOCK AND BLEED FEATURE, IN BOTH THE OPEN AND CLOSED POSITION, TO FACILITATE COMPLETE FLUSHING, DRAINING AND VENTING

48 OF THE VALVE BODY CAVITY AND TO CHECK THE INTEGRITY OF THE SEAL.

49 4. LIFTING HOOK SHALL BE PROVIDED

50 4. MATERIAL FOR THE LEVER / HAND WHEEL SHALL BE MALLEABLE IRON / CARBON STEEL / DUCTILE IRON

51

52 NOTES

53 1. VENDOR TO ADVICE ON COMPATIBILITY OF MATERIALS

54 2. VENDOR SHALL SATISFY NDE REQUIREMENTS AS PER PARA. 8 OF SPECIFICATION GMCPF-J5177-000-PI-SP-0004

55 3. VALVE WARRANTY REQUIREMENT SHALL BE PROVIDED AT LEAST 3 (THREE) YEARS, SUCH WARRANTY STARTING FROM EQUIPMENT COMMISSIONING FOR OPERATION, BY THE VENDOR

56 AGAINST DEFECTIVE MATERIAL, POOR WORKMANSHIP, AND IMPROPER DESIGN.

57 4. THE VENDOR SHALL REPAIR OR REPLACE, WITHOUT CHARGE, ANY VALVE NOT MEETING THE TERMS OF THE WARRANTY WITHIN THIS PERIOD OF TIME.

58

59

60

61

62

63

64