Professional Documents
Culture Documents
RoadToBio Action Plan
RoadToBio Action Plan
Action Plan
2019
2 RoadToBio Action Plan
Contents
Acronyms3
Glossary4
Introduction5
1. Cosmetics 10
3. Agrochemicals 14
4. Surfactants 16
5. Lubricants 18
6. Man-made fibres 20
7. Solvents 22
8. Adhesives 24
9. Plastics/polymers 26
Acronyms
CEN The European Committee for nova-Institute Nova-Institut für politische und ökologische
Standardization Innovation GmbH
kt/yr kilo tonnes per year SME Small and Medium-sized Enterprises
M Medium
4 RoadToBio Action Plan
Glossary
The source of carbon is sugar, lipid or starch directly extracted from a plant. The crop is actually or
potentially considered to be in competition with food.
The carbon is derived from cellulose, hemicellulose, lignin or pectin. For example, this may include
agricultural and forestry wastes or residues, or purpose-grown non-food feedstocks (e.g. Short
Rotation Coppice, Energy Grasses).
The carbon is derived from aquatic autotrophic organism (e.g. algae). Light, carbon dioxide and nu-
trients are used to produce the feedstock “extending” the carbon resource available for biochemicals
production. This means, however, that a heterotrophic organism (using sugar or cellulose to produce
biochemicals) would not be considered as 3G.
Bio-based drop-in Bio-based versions of existing petrochemicals which have established markets. They are chemically
chemicals identical to existing fossil-based chemicals.
Bio-based smart A sub-group of drop-in chemicals. They are also chemically identical to existing chemicals based on
drop-in chemicals fossil hydrocarbons, but their bio-based pathways provide advantages compared to the conventional
pathways.
Drop-in chemicals are ‘smart drop-ins’ if at least two of the following criteria apply:
• The Biomass Utilization Efficiency from feedstock to product is significantly higher compared to
other drop-ins.
• Their production requires significantly less energy compared to other production alternatives.
• Time-to-product is shorter due to shorter and less complex production pathways compared to the
fossil-based counterpart or other drop-ins.
• Fewer toxic chemicals are used or occur as by-products during their production process compared
to the fossil-based counterpart or other drop-ins.
Dedicated bio-based Chemicals which are produced via a dedicated pathway and do not have an identical fossil-based
chemicals counterpart. As such, they can be used to produce products that cannot be obtained through tradi-
tional chemical reactions and products that may offer unique and superior properties that are unat-
tainable with fossil-based alternatives.
NACE NACE is the European statistical classification of economic activities. NACE groups are organised ac-
(Nomenclature of cording to their business activities. Statistics produced based on NACE are comparable at European
Economic Activities) level and, in general, at world level in line with the United Nations’ International Standard Industrial
Classification (ISIC).
PRODCOM PRODCOM uses the product codes specified on the PRODCOM list, which contains about 3900
different types of manufactured products. Products are identified by an 8-digit code:
• The first four digits are the classification of the producing enterprise given by the Statistical Classi-
fication of Economic Activities in the European Community (NACE) and the first six correspond to
the CPA
Introduction
The RoadToBio project is funded by the EU under the Hori- The RoadToBio roadmap aims to provide an evidence-based
zon 2020 research and innovation programme. Its aim is to foundation for the EU chemical industry upon which future
provide a roadmap for the European chemical industry to ex- industry and policy actions can be based. It consists of three
ploit potential opportunities offered by the bioeconomy and different publications: An action plan, the strategy document
increase the share of bio-based products. The RoadToBio and an engagement guide. To ensure it has credibility, it has
bio-based chemicals roadmap for the European chem- been developed in consultation with stakeholders from in-
ical industry (“RoadtoBio roadmap”) aspires to increase the dustry, government and other organisations. The roadmap
share of bio-based or renewable feedstock1 to 25% of the will be successful if governments and the chemical indus-
total volume of organic chemicals raw materials/feedstock try in Europe build on its evidence, analysis, key messages
used by the chemical industry in 2030. To meet societal and strategic conclusions to increase the share of bio-based
needs the biomass used for bio-based chemicals must meet chemicals, delivering significant reductions in carbon emis-
stringent sustainability criteria including on direct and indirect sions, increased energy efficiency, and creating a strong
land use change. competitive position for the EU chemical industry in the dec-
ades to come.
The 25% target was set by the Bio-based Industries Con-
sortium (BIC) in the 2017 Strategic Innovation and Research
Agenda (SIRA), which provides innovation and research
guidelines for the European biorefinery sector.
Figure 1: Comparison of volumes of bio-based chemicals and total volumes of chemicals in nine product groups (in kt/yr) in the EU.
Reference year: 2015
2 Please note that these numbers are estimations based on various sources and market analysis.
3 D1.1, D1.2, etc. refer to RoadToBio interim deliverables. Annex A contains links to all project deliverables.
4 See Annex B for explanation
RoadToBio Action Plan 7
The action plan draws upon the RoadToBio strategy docu- Several companies are already active in bio-based chemicals
ment, which includes detailed information on the drivers for production and promotion, and a few are listed here5:
bio-based market growth, as well as the opportunities and
barriers to increasing the share of bio-based chemicals in the Product group Key companies or
industry players
nine product groups.
Cosmetics Keracol Limited, Clariant Personal
Short, mid and long-term actions, between 2019 and 2030, Care
are proposed to address the barriers identified for each prod- Paints & coatings DSM, Corbion
uct group, and four key stakeholder groups identified for im- Agrochemicals Corteva, Sipcam-Oxon
plementing the recommended actions (Figure 2).
Surfactants Ecover, Henkel
Lubricants Total, PANOLIN AG
Government Man-made fibres Sofila, Lenzing
Solvents Green Biologics Limited, Roquette
Adhesives VTT, Arkema
Stakeholders
Finally, policy makers both at the EU level and within Mem-
identified for
ber States play a key role in the formulation of policies and
action plan
legislations required to advance the bioeconomy in Europe.
implementation Academia & Table 1 shows EU policies and initiatives related to the bioec-
Research onomy. Refinement and further development of policies will
Institutes
require collaborative input from stakeholders such as indus-
try, academia and NGOs.
Several associations and NGOs, that play or could play a Climate Circular Research &
role in the promotion of bio-based products, have also been economy Innovation
identified in relation to the product groups, such as NATRUE • Europe 2020 • Circular economy • Horizon 2020
(True Friends of Natural and Organic Cosmetics), ECPA (Eu- Strategy action plan
• European
ropean Crop Protection Association), CIRFS (European Man- • 2030 climate and • Waste legislation Research Area
Made Fibres Association), ESIG (European Solvents Indus- energy policy Networks
try Group), and EUBP (European Bioplastics). Further, there (ERA-NETs)
are specific chemical industry associations at Member State • Joint Programm-
level, and these associations’ bioeconomy-related policy ing Initiatives
papers and statements have been considered in formulat-
ing the roadmap. Some have also provided input during the
5 This is not an exhaustive list, and the companies have not been listed in any
stakeholder engagement exercise. specific order.
8 RoadToBio Action Plan
However, there is very limited policy or legislation specifically Collaborations are already underway as illustrated by several
dedicated to bio-based products besides bioenergy. Though H2020 project consortia. But, broader interaction amongst
bio-based products and industrial biotechnology have been stakeholders is needed to develop the framework for a bio-
identified as priority market and technology under initiatives based industry. There is also a need for further public-private
such as the Key Enabling Technologies (KETs) Strategy. fora and partnerships like the Bio-based Industries Joint Un-
dertaking (BBI JU), and to reinforce existing activities post
Bioeconomy-related strategies are being developed in several 2020 as they have had a key role in developing the bioecon-
EU Member States and regions. Multiple government de- omy. The networking and stakeholder engagement activities
partments are involved in the formulation and implementa- of RoadToBio have generated considerable interest in this
tion of these strategies. The European Commission’s Know regard among different stakeholders.
ledge4Policy6 portal maintains a database of Member State
bioeconomy initiatives and related actors (see Figure 3). Figure 4 provides an overview of the RoadToBio project fo-
cus. The following sections provide a summary of the oppor-
Collaboration between companies and associations with tunities, barriers and actions required to increase the share
an interest in the bioeconomy and relevant government of bio-based chemicals in nine product groups in Europe.
departments, academic institutions as well as fossil-based
chemicals industry players will be critical in implementing the
RoadToBio action plan. The intention is that the RoadToBio
action plan serves as input to the formulation of bioecon-
omy policies and initiatives at EU and Member State level,
and that the actions proposed trigger collaboration between
stakeholders.
Figure 3: Member State-level bioeconomy strategies and policy initiatives. List in the figure is specific to Poland. Similar information is
available for other Member States. (Source: European Commission – Knowledge4Policy)
C1 Man-made fibres
Adhesives
Various building blocks
Crude oil & natural gas
C2 (Ethylene)
Plastics /polymers
Cosmetics
C3 (Propylene) Solvents
Paints and Coatings
Surfactants
C4 (Butylene, Butadiene)
Lubricants
Aromatics (Benzene,
Toluene, Xylene) Agrochemicals
Figure 4: Overview of the RoadToBio project target, product groups and outcome.
10 RoadToBio Action Plan
1. Cosmetics
• The share of bio-based chemicals in cosmetics pro- • By volume of use, botanical extracts and vegetable oils
duced in the EU is about 40%, which is the highest outweigh building blocks like lactic acid and succinic
among all product groups that are considered in Road- acid. In order to attain higher bio-based share in the
ToBio. cosmetics product group, these two subgroups will
play a vital role and therefore should be the subject of
• European consumers’ emerging environmental aware- further research and product development.
ness and a growing trend for natural products is driv-
ing the uptake of bio-based chemicals in cosmetics. • Bio-based preservatives underperform in comparison
Costs are less important constraints in the cosmetics to the fossil derived ones. This area of cosmetics pre-
segment. sents an opportunity for the development and further
growth of bio-based chemicals.
• Biodegradability and low human toxicity are the main
desired sustainability characteristics in the cosmetics • European cosmetics industry is strictly regulated. Ingre-
product group. Bio-based products such as botanical dients such as preservatives, UV-filters, nanomaterials
extracts and vegetable oils have these key character- or colorants are subject to long and often expensive
istics. However, bio-based solvents such as acetone approval procedures. Other ingredients must be safe
are toxic and non-biodegradable, thereby presenting for cosmetic use by meeting the requirements of EU
an opportunity for development and commercialisation legislations (cf. REACH and Cosmetic Regulation)
of novel bio-based solvents that are safe to use and
dispose. • Opportunities also exist in using alternate feedstocks
like algae, and technology for the extraction and preser-
• Functional ingredients and chemical building blocks vation of bioactive ingredients.
used in cosmetics such as preservatives, solvents and
surfactants are still mainly derived from fossil feedstock
and therefore are unsustainable.
Further details about the cosmetics product group can be found here.
RoadToBio Action Plan 11
Sustainable drivers Biodegradability Low ecotoxicity Lower GHG emissions Recyclability Low human toxicity
*Addressable market is based on the current production volume of fossil-based chemicals in the product group in Europe
Barriers Short term (up to 2021) Mid term (up to 2026) Long term (up to 2030)
R&D to focus on the development of bio-based cosmetics that outperform fossil equivalents
Long and expensive approval Shorter and more affordable approval procedures for chemicals that
process for switching from one are not toxic + if they have the identical chemical structure as one that
chemical to another especially if has already been approved
they are derived from residues or
GMO Financing options to cover approval procedures, partly from the
government and industry
Figure 6: Roadmap to increasing the bio-based share of chemicals in the cosmetics product group
12 RoadToBio Action Plan
• There is a trend in paints and coatings towards more • Significant investment in new formulations is necessary,
sustainable alternatives to fossil-based versions, mainly as well as the development of new application tech-
driven by producers responding to consumer demand niques with appropriate instruction guidelines for users.
for non-toxic, sustainable products.
• There are increased opportunities for bio-based mate-
• The elimination of toxic ingredients, reduction of VOCs rials that can be combined with functional bio-based
to improve and protect indoor and outdoor air quality additives such as enzymes, anti-microbial peptides,
(“green building” movement) and reduction of carbon metal binding peptides and many more, to provide new
footprint are driving forces to an increased use of bio- enhanced paints and coatings.
based ingredients
• Paints and coatings are complex formulations. It is rarely
• Bio-based production of paints and coatings in Europe possible to exchange one component for another with-
is ~164 kt/yr, while fossil-based production is ~718 kt/yr. out adjusting the whole formulation. Thus, replacement
of one component often requires the development of a
• The addressable market of paint and coatings in Europe completely new formulation. This is a barrier, but also
is small (less than 1,000kt) in comparison to the other an opportunity for the introduction of new components
eight product groups. with new functionalities that might not have worked in
“traditional” formulations.
• The performance and key parameters requirements
of paints and coatings strongly depend on the area of • Driven by the growth of the shipping industry and in-
application. Typical performance criteria include the de- creasingly strict GHG and environmental regulations,
sired appearance, ease of application, viscosity, dura- companies are innovating in this space in order to find
bility, drying time, etc. non-ecotoxic and biodegradable alternatives, such as
enzyme-based compounds.
• Barriers to bio-based uptake in paints and coatings
result from price and performance issues; the replace-
ment of VOC solvents usually results in shorter drying
times, meaning less time to work with the products.
Further details about the paints and coatings product group can be found here.
RoadToBio Action Plan 13
Sustainable drivers Biodegradability Low ecotoxicity Lower GHG emissions Recyclability Low human toxicity
*Addressable market is based on the current production volume of fossil-based chemicals in the product group in Europe
Barriers Short term (up to 2021) Mid term (up to 2026) Long term (up to 2030)
Bio-based solvents and coating Regulations required to drive bio-based share in paints and coatings
materials are not yet cost com-
petitive with fossil equivalents Carbon tax, subsidizing bio-based products while taxing fossil equivalents
High costs involved in the develop- Development of new formulation systems / databases
ment of new formulations
Funding schemes/establishment of technology platforms for the
development of new formulations
Figure 8: Roadmap to increasing the bio-based share of chemicals in the paints and coatings product group
14 RoadToBio Action Plan
3. Agrochemicals8
• There is a growing market for fertiliser coatings that are • New bio-based crop protection products can help ad-
bio-based and biodegradable, as well as for biostimu- dress the issue of pesticide resistance in pest popula-
lants (including chitosan, seaweed extracts) and biologi- tions.
cal seed treatment (including botanicals).
• European agrochemical industry is strictly regulated. Use
• Biodegradability, low human toxicity and low ecotoxic- of new ingredients in products is subject to long and of-
ity are the desired sustainability characteristics in agro- ten expensive approval procedures. There is a low risk
chemicals. However, the bio-based chemical must at category within the legislation 1107/2009 that places
least have the same level of performance as the fos- plant protection products on the market. This could be
sil-based agrochemical. readily adapted for speedier approval of bio-based pesti-
cides and is already ratified by the European Parliament.
• Bio-based chemical building blocks such as bio-based However, it is yet to be actioned by the European Com-
lactic acid, methanol and fatty alcohols present an op- mission.
portunity for converting conventional fossil-based agro-
chemicals into partly bio-based equivalents. The perfor- • Key actors of European agrochemical industry include:
mance of the latter should be, at least, at par with the Syngenta, Bayer Crop Science, Corteva (Dow Agro-
fossil-based agrochemicals. sciences, DuPont and Pioneer merger), BASF, Sip-
cam-Oxon.
• Bio-based crop protection products start degrading
soon after application resulting in little or no toxic residue.
However, the drawback is that they need to be applied
more frequently in order to be effective. Formulation of
bio-based crop protection products can be improved to
address this issue.
Further details about the agrochemicals product group can be found here.
Coatings for fertilizers Potential for new bio-based Bio-based agrochemicals face tough competition from
formulations that overcome established fossil-based equivalents
the problem of pesticide
resistance Bio-based alternatives need to be compatible with the
Fungicide plants (low/no phytotoxicity)
Sustainable drivers Biodegradability Low ecotoxicity Lower GHG emissions Recyclability Low human toxicity
*Addressable market is based on the current production volume of fossil-based chemicals in the product group in Europe
Barriers Short term (up to 2021) Mid term (up to 2026) Long term (up to 2030)
Bio-based agrochemicals face Gradually increase the bio-based content of commercially-available agrochemicals by replacing some of their
tough competition from establis- fossil-based intermediates or building blocks with bio-based drop-ins in the agrochemicals’ manufacturing
hed fossil-based equivalents process
Bio-based alternatives need to be Focus efforts on developing bio-based chemicals that have low/no
compatible with the plants (low/no phytotoxicity effect and are reliable when applied in open field
phytotoxicity)
European agrochemical industry is Explore option of shorter and more affordable approval procedures.
strictly regulated. Use of new There is a low risk category within the legislation 1107/2009 that places
ingredients in products is subject plant protection products on the market. This could be readily adapted
to long and often expensive for speedier approval of bio-based pesticides and is already ratified by
approval procedures the European Parliament, but has not been actioned by European
Commission
Figure 10: Roadmap to increasing the bio-based share of chemicals in the agrochemicals product group
16 RoadToBio Action Plan
4. Surfactants
• Bio-based surfactants are produced as high value prod- to fossil equivalents which allows to use smaller quanti-
ucts, typically for high-end customer products, such as ties of surfactants; better foaming properties; higher se-
personal care and home care products. lectivity for application at lower temperatures, higher pH
and salinity; ability to achieve regulatory compliances
• Methyl ester sulfonate (MES) offers the biggest opportu- with regard to (environmental) safety and use of low-
nity to shift from fossil to bio-based surfactants. It could cost feedstocks (i.e. fats and oils, sugars).
be a bio-based alternative for linear alkylbenzene sul-
fonate (LAS) and has high potential to be used in cos- • Due to the advanced product properties the use of bio-
metic products. based surfactants is possible in a wide range of product
applications (cleaning, personal care, food processing,
• The demand for bio-based surfactants strongly de- agrochemicals and textiles). However, these products
pends on household spending. remain niche due to their limited cost competitiveness
compared to conventional products.
• There is drive/requirement for clear labelling, so con-
sumers can increasingly opt to buy product using bio- • Bio-based surfactants are usually used in end-product
based alternatives. formulations where the modification of one component
has an impact on the overall composition and perfor-
• The key drivers for bio-based surfactants are their bio- mance, which causes additional development costs.
degradability, lower human toxicity and lower ecotoxicity, This cost barrier could be overcome by targeted sup-
especially in environments where these sustainability port and funded research towards new product formu-
characteristics are required. lations. The clear advantage for companies is flexibility in
composition, if a certain performance can be ensured.
• Production of bio-based surfactants in Europe is ~1,100 kt/
yr, while fossil-based production is ~2,400 kt/yr. • Due to the limited number of large-scale producers a
secured steady supply of bio-based surfactants is un-
• The addressable market of fossil-based surfactants certain which creates risk for suppliers like personal and
production in Europe is medium-sized (1,000-10,000 home care producers.
kt/yr) in comparison to the other eight product groups.
• Key companies producing bio-based surfactant include
• Besides being made from renewable feedstock, the Evonik, Ecover, Henkel, Saraya, Soliance, Wheatoleo
main advantages of bio-based surfactants are possible and Nouryon.
antimicrobial properties; better performance compared
Further details about the surfactants product group can be found here.
RoadToBio Action Plan 17
Sustainable drivers Biodegradability Low ecotoxicity Lower GHG emissions Recyclability Low human toxicity
*Addressable market is based on the current production volume of fossil-based chemicals in the product group in Europe
Barriers Short term (up to 2021) Mid term (up to 2026) Long term (up to 2030)
Customers may not be aware of Marketing efforts by companies can be supported by appropriate labels,
what a bio-based surfactant is and customer awareness (general public education) and rules for public
what they can be used for procurement
Lack of a standard definition of This barrier is already being addressed. Finalisation of the standard
bio-based surfactant definition of bio-surfactants by CEN TC 276 [1]
Downstream processing of
microbial derived biosurfactants R&D and industry level trials required to address this issue
is complicated and requires
innovation
[1] The definition will include and require that several criteria be met, such as, type of feedstock used; properties of the surfactants (e.g.
with regard to aquatic environment, etc.); LCA elements with the cradle to grave approach
Figure 12: Roadmap to increasing the bio-based share of chemicals in the surfactants product group
18 RoadToBio Action Plan
5. Lubricants
• Environmental concerns are the leading drivers for bio- • The global market value of bio-lubricants in 2025 is ex-
based lubricants. However, bio-based lubricants must pected to reach 3 billion, with the major growth expect-
meet the performance requirement of the application. ed in transport and manufacturing applications.
• In total-loss applications the trend towards bio-based • Some of the companies that are actively involved in bio-
lubricants is driven by regulations. based lubricants market include: Total (e.g. transformer
oil ISOVOLTINE BIO VE, calcium soap grease BIOMER-
• All five sustainability characteristics (biodegradability, CAN RS, textile lubricants such as LISSOLFIX APZX
low human toxicity, low ecotoxicity, low GHG, recycla- 225), Renewable lubricants Inc. (e.g. bio-based motor oil
bility) are required for lubricants. Bio-SynXtra™), PANOLIN AG, Environmental Lubricants
Manufacturing, Inc. (e.g. ELM 85W140 Multi-Purpose
• Most lubricating oils are mineral based and are derived Gear Lubricant), BioBlend Renewable Resources, LLC
from crude oils. Lubricants production costs are affect- (e.g. BioFlo FG food grade lubricant).
ed by crude oil prices.
Further details about the lubricants product group can be found here.
RoadToBio Action Plan 19
Sustainable drivers Biodegradability Low ecotoxicity Lower GHG emissions Recyclability Low human toxicity
*Addressable market is based on the current production volume of fossil-based chemicals in the product group in Europe
Barriers Short term (up to 2021) Mid term (up to 2026) Long term (up to 2030)
The properties required for bio- Foster collaboration between lubricants and additive developers
based lubricants to be biodegrada- (aligning commercial interests)
ble lead to a low resistance to
oxidation. This can be solved by R&D into bio-based and biodegradable lubricant additives
additives, but these must also be
biodegradable Create regulation concerning biodegradability and sustainability of
lubricant additives
Bio-based lubricants have been Highlight superior biodegradability characteristics and other benefits of
reported to have low temperature bio-based lubricants
stability, unpleasant odour, and
are incompatible with other R&D to improve performance of bio-based lubricants, so that they are at par or outperform fossil-based
ingredients lubricants
For markets outside of Europe, Promote uptake by establishing industry-to-industry links as well as
lack of awareness and high price is industry-to-NGO links between Europe and other geographies
limiting bio-based lubricant use
R&D and trials of bio-based lubricants that are:
- cheaper or available at the same price as fossil-based lubricants
- equivalent or superior in performance compared to fossil-based lubricants
Cost competitiveness of bio-based Carbon tax, subsidizing bio-based products that have equivalent or
lubricants with fossil equivalents superior performance compared to fossil-based lubricants, while taxing
fossil equivalents (including tax on import of base oils)
Figure 14: Roadmap to increasing the bio-based share of chemicals in the lubricants product group
20 RoadToBio Action Plan
6. Man-made fibres
• Bio-based man-made fibres production in Europe is • The production of some biosynthetic fibres could po-
more than 600 kt/yr, while fossil-based production is tentially result in low GHG emissions and some have
~4,800 kt/yr. low toxicity effect.
• The addressable market of fossil-based man-made fibre • Some bio-based fibres, such as bio-PTT, can be pro-
production in Europe is medium-sized (1,000-10,000kt) duced at lower cost compared to their fossil-based
in comparison to the other eight product groups. equivalents, and have properties that surpass fos-
sil-based equivalents in fibre applications.
• Consumer demand and initiatives by producers have
driven the increase in the use of bio-based and recy- • There are several bio-based man-made fibres that are
cled feedstock, as well as sustainability across the man- still at research and demonstration scale. Further R&D
made fibres supply chain. and industrial trials are needed to bring these fibres to
commercial scale. Example of an ongoing projects in
• Recyclability is the sustainability characteristic that all Europe is FIBFAB (H2020 project) on PLA fibre.
conventional and several bio-based alternatives have.
However, recycling is not easy in case of blends such • Some of the companies that are actively involved in
as fabric made of polyester and cotton with a small per- bio-based man-made fibres market include: DuPont
centage of elastane. Another example is of PLA which (Sorona®), Sofila (use Arkema’s Rilsan®), Aquafil, Radici-
cannot be recycled with PET in established recycling Group (Radilon® DT 40EP25W), BASF, Solvay, Distrupol,
infrastructure. Therefore, there is scope for further R&D Sateri (viscose), Lenzing (TENCELTM), AlgiKnit.
in recycling techniques for different fibres.
Further details about the man-made fibres product group can be found here.
RoadToBio Action Plan 21
Natural polymers Sustainably grown and Competing with established, low cost fossil-based
harvested feedstock man-made fibres
Sustainable drivers Biodegradability Low ecotoxicity Lower GHG emissions Recyclability Low human toxicity
*Addressable market is based on the current production volume of fossil-based chemicals in the product group in Europe
Barriers Short term (up to 2021) Mid term (up to 2026) Long term (up to 2030)
Competing with established, low Further R&D and demonstration for manufacturing man-made fibres from cheap and novel feedstocks, as well
cost fossil-based man-made as using cost and energy efficient production processes
fibres
Bio-based polymers to be used as alternative materials to conventional fossil-based materials, for materials
that show added sustainability benefits across the supply chain
Bio-based polymer-derived man- R&D to develop bio-based plastics that are recyclable with regular recycling stream
made fibres may not be recyclable
with the regular recycling stream Public awareness campaigns on recycling of man-made fibres (bio or
fossil-based) instead of landfilling or incineration
Figure 16: Roadmap to increasing the bio-based share of chemicals in the man-made fibres product group
22 RoadToBio Action Plan
7. Solvents
• Bio-based solvents production in Europe is less than • For products that are likely to end up in the environ-
0.5 kt/yr, while fossil-based production is ~5,000 kt/yr. ment, complete biodegradability is a relevant sustaina-
The addressable market of fossil-based solvents pro- bility driver. This is the case of solvents that are typically
duction in Europe is medium-sized (1,000-10,000kt) in used in formulation of cleaning products (household
comparison to the other eight product groups. cleaners, personal care) or agrochemicals. However,
the biggest industrial end-group in which solvents are
• The uptake of bio-based solvents is driven by the EU used are paints and coatings, in which solvents evap-
policy on VOC emissions and by REACH. Those bio- orate after the paint has been applied, thus dissipating
based alternatives which meet the criteria of low toxicity into the air. In such cases, biodegradability is not a rele-
and low VOC, compared to the fossil-based counter- vant sustainability driver.
part, are likely to be considered as valid alternative if
they meet the functional requirements of the solvent in • Many ‘dedicated’ bio-based solvents included in this
specific applications. analysis claim to have low toxicity effects compared to
fossil equivalents.
• Conventional and bio-based solvents identified are
biodegradable (some more than others), and there is • Theproduction of some identified bio-based solvents
concerted effort from the industry to recover and recy- has been reported to release less GHG emissions com-
cle solvents where possible. This is driven by legisla- pared to fossil equivalents.
tion that aims to reduce the adverse impact of solvents
(VOCs) on human beings and the environment. It should • Bio-based solvents need to meet the functional require-
be noted that solvents can be recovered and recycled in ment of the fossil equivalents that they intend to replace
some sectors and applications but not in others. in different applications. There is significant scope for
R&D and demonstration scale projects to develop a
• Industries are taking as many steps as possible to re- wide range of bio-based solvents and formulations that
main competitive, by reducing waste and recycling can be used in different applications.
spent solvents. It is very important for producers, espe-
cially the ones who are using solvents for extraction, to • Some of the companies actively involved in the bio-based
be able to recycle and reuse the solvent. Extraction is solvents market include: Cellulac, BioAmber, Green Bio-
a common processing step in chemical, food, pharma- logics, DuPont-Tate & Lyle, Pennakem Europa SAS, Circa,
ceutical and mining industry. Roquette, Cargill, Solvay-Rhodia.
Further details about the solvents product group can be found here.
RoadToBio Action Plan 23
Hydrocarbons Lower production cost (e.g. High production cost of bio-based solvents
bio-based MIBK)
High VOC content and toxicity of conventional and
bio-based solvents
Meeting performance
requirements and screening
Oxygenated Limited bio-based solvents available that meet the
new functionalities for high
performance applications functional requirement/ performance criteria of fossil
equivalents in different applications
For products that are likely to end up in the environment, complete biodegradability is a relevant sustainability driver. This is the case of solvents that are typically used in formulation of cleaning products
(household cleaners, personal care) or agrochemicals. However, the biggest industrial end-group in which solvents are used are paints and coatings, in which solvents evaporate after the paint has been
applied, thus dissipating into the air. In such cases, biodegradability is not a relevant sustainability driver.
Sustainable drivers Biodegradability Low ecotoxicity Lower GHG emissions Recyclability Low human toxicity
*Addressable market is based on the current production volume of fossil-based chemicals in the product group in Europe
Barriers Short term (up to 2021) Mid term (up to 2026) Long term (up to 2030)
High production cost of bio-based Carbon tax, subsidizing bio-based products while taxing fossil equivalents
solvents
Gradual introduction of bio-based solvents. For example, a policy instrument which would require solvent
producers to reach a quota for solvents that are bio-based and meet sustainability criteria (similar to biofuels)
Figure 18: Roadmap to increasing the bio-based share of chemicals in the solvents product group
24 RoadToBio Action Plan
8. Adhesives
• Production cost is an important driver in the adhesives • Bio-based alternatives must deliver the desired me-
segment. chanical performance characteristics and water resist-
ance requirements in adhesives. Meeting these require-
• The key sustainability driver is to reduce human toxicity ments may initially rely on the development of mixed bio
by lowering VOC (especially for the wood building in- and fossil-based adhesives.
dustry which is one of the most significant markets for
adhesives). • Legislation may lead to accelerating the transition from
synthetic adhesive to bio-based adhesives by regulat-
• Environmental and health concerns related to formal- ing the presence of VOCs and the presence of recycla-
dehyde create a major opportunity for the development ble materials, especially in the building industries.
and growth of bio-based chemicals which could replace
formaldehyde. Bio-based 5-HMF and lignin derivatives • Some companies active in the development of new bio-
are among the most promising candidates. based adhesives are: VTT (Finland), Arkema (France),
Weiss Chemie + Technik (Germany) and Covestro
• A range of bio-based raw materials such as diacids, (Germany).
diols and natural polyols building blocks are available
as a drop-in or dedicated replacement of fossil-based
building blocks for adhesives and sealants.
Further details about the adhesives product group can be found here.
RoadToBio Action Plan 25
Synthetic Adhesives The bio-based production process may Performance issues, especially water
lead to lower environmental impacts resistance
such as lower toxicity effects from
emissions/ byproducts
No legal mandate for regulating VOC
emissions or recyclability exist in sectors
where adhesives are used
Sustainable drivers Biodegradability Low ecotoxicity Lower GHG emissions Recyclability Low human toxicity
*Addressable market is based on the current production volume of fossil-based chemicals in the product group in Europe
Barriers Short term (up to 2021) Mid term (up to 2026) Long term (up to 2030)
Performance issues, especially Develop mixed adhesives as a first step to improve properties,
water resistance such as hydrophobicity
R&D on new formulations for 100% bio-based adhesives that consistently deliver required performance
Figure 20: Roadmap to increasing the bio-based share of chemicals in the adhesives product group
26 RoadToBio Action Plan
9. Plastics/polymers
• Recyclability is the sustainability characteristic that most
conventional plastics and their bio-based alternative
plastics already possess. However, some bio-based
plastics, such as PLA and PHAs cannot be recycled
with current well-established recycling infrastructure
and there is evidence that recyclability is a desired sus-
tainability characteristic of these bio-based plastics.
Therefore, further R&D in product development and re-
cycling techniques is required to ensure that recyclabili-
ty does not compromise performance.
• To make plastic products more resource efficient and • Biodegradability is considered an important end-of-
to reduce GHG emissions, the emphasis is on increas- life life pathway, especially when recycling is no longer
ing the use of renewable feedstock using lower energy technically possible. Additives are available that could
processing, while reducing the dependency on fossil increase the rate of biodegradation in treated plastic
resources. products, though claims need to be appropriately ver-
ified.
• Several innovative small and large companies are re-
sponding to consumer demands towards a more • Producers of bio-based plastics should provide ad-
sustainable plastics economy. These companies have equate labelling to inform customers of types of bio-
made substantial investments in R&D for bio-based based plastics and end-of-life processing.
plastics designed with the circular economy in mind,
e.g. PLA, PEF and bio-PTT. • Although TRLs for some the bio-based plastics listed
are already at 9, there are some that require further R&D
• Bio-based production of plastics/polymers in Europe is (including investment) and industrial trials to improve
more than 1,200 kt/yr, while fossil-based production is technical properties and reduce production costs to
~70,000 kt/yr. The addressable market of fossil-based successfully grow at commercial scale.
plastics/polymers production in Europe is the largest
when compared with other product groups. • Some of the leading manufacturers are Genomatica,
Versalis, Cargill, Synbra Technology, Novamont, BASF
• Diverse bioplastics are being developed that can be drop- SE, Natureworks, Corbion, Braskem, Secos Group, Bi-
ins and compostable, but few are truly biodegradable. ome Technolgies, FKuR Kunststoff, Innovia Films, and
Toray Industries.
• Some bio-based plastics listed meet the desired sus-
tainability characteristic for low GHG emissions, which
is a key driver for thermoplastics. Low human toxicity
is an important driver for some thermoplastics used in
healthcare and food packaging, e.g. bio-PVC.
Further details about the plastics/polymers product group can be found here.
RoadToBio Action Plan 27
Elastomers Durability
Sustainable drivers Biodegradability Low ecotoxicity Lower GHG emissions Recyclability Low human toxicity
*Addressable market is based on the current production volume of fossil-based chemicals in the product group in Europe
Note: Biodegradability is not a commonly desired sustainability characteristic for every bio-based chemical within the same subgroup, since end-of-life
disposal is dependent on the product's use.
Barriers Short term (up to 2021) Mid term (up to 2026) Long term (up to 2030)
Cost of production in comparison R&D, demonstration scale projects to reduce cost by increasing efficiency of bio-based chemical production
to fossil-based processes is too
high Develop a specific Strategic Research Innovation Agenda on bio-based plastics to guide future funding decisions
Limitations in relation to product R&D to improve the performance of chemicals/materials and match product performance/ functionality with
functionality its application
Some bio-based plastics cannot be Utilise and retrofit the existing infrastructure to product bio-based
recycled, e.g. Currently PLA cannot polymers and bio-based polymer building blocks
be recycled with other plastics like
PET R&D to develop PLA and other bio-based plastics that are recyclable with regular recycling stream
No clear labelling to differentiate Provide adequate labelling to inform customers of types of bio-based plastics to raise awareness about
bio-plastics, bio-based plastics and bio-based plastic alternatives and end of life processing
biodegradable plastics
Communication along the entire value chain with accurate data for end-of-life processing to develop labelling
for end-consumer
Figure 22: Roadmap to increasing the bio-based share of chemicals in the plastics/polymers product group
28 RoadToBio Action Plan
Further details about the general barriers and recommended actions can be found here.
Access to feedstock Low availability of biomass Increase yield of existing biomass production
Develop biorefineries
Non-level playing field Establish a balance between the different uses of biomass
Competition with established Bio-based alternatives not cost- Implement market-pull instruments
fossil industry competitive
Reduce fossil-based feedstock support
Policy and Regulatory Lack of policy harmonisation Harmonisation of standards, regulations and policies
framework
Limited long-term reliability Provide stability and reduce risks through long-term policy
Public perception and societal Lack of information, understanding Improve labels and standards
challenges and expertise
Promote education and training across the bioeconomy
Low awareness of bio-based products Design and implement a visible and coherent communication strategy on the
bioeconomy
Improve social acceptance for the use of agricultural products in the chemical sector
Unrealistically high expectations Promote trust in bio-based products to transform negative associations
Limited support for scale-up Use of Open Access pilot plants to avoid high scale-up costs
Limited access to finance for start-ups New tax models to facilitate market entry for SMEs
and SMEs
Strengthening the communication channels for European start-up funding
Research and Development Ongoing need for funding Deploy additional, targeted financial instruments
Project-related presentations and newsletters are also available on the RoadToBio website.
30 RoadToBio Action Plan
The sustainability characteristics that were considered in the The percentage of bio-based content in key chemicals/prod-
assessment were: ucts and TRL they are at were collected as evidence of drive
towards becoming more or completely bio-based in nature.
biodegradability, low human toxicity, low ecotoxicity, low The evidence-based assessment also involved identifying
GHG and other characteristics such as recyclability. whether the drive for sustainability (including renewability)
came from chemical producers or customers/end-users,
Renewable feedstock is the only sustainability characteristic and whether the drive was voluntary or imposed by policy/
which directly links to bio-based chemicals and as such indi- regulations.
cates the drive for bio-based chemicals in all product groups.
The results for each product group are presented in chapter
For each of the nine product groups the consortium identified 3 of the strategy document in a table categorising sustain-
the desired sustainability characteristics that are met, or are ability characteristics (proven and/or desired) of bio-based
not met, by both bio-based products and the fossil-based chemicals and their fossil equivalents in each product group.
equivalents that were selected for the analysis. The chemi- Table 2 shows the categories used to classify these sustain-
cals/products selected for the analysis are representative of ability characteristics, using colour coding and “x” marks to
the product group as they are either produced in large vol- assess sustainability characteristics of bio-based chemicals
umes (thereby dominating the market for that product group) in relation to their fossil counterpart..
and/or of interest and value due to the functionality they offer.
Table 2: Colour coding and “x” marks to indicate sustainability characteristics of fossil/ bio-based chemicals that
were selected in the nine product groups for analysis
Yes Yes No
Yes No No
x Yes No Yes
Contributing authors
E4tech: Yamini Panchaksharam, Pragna Kiri, Ausilio Bauen
nova-Institute: Christopher vom Berg, Ángel Puente, Raj Chinthapalli
BTG: Jurjen Spekreijse, John Vos, Swinda Pfau
DECHEMA: Kathrin Rübberdt, Jochen Michels, Lea König
Acknowledgement
The RoadToBio consortium would like to thank the BBI JU for funding this project under the EU’s H2020 research and innova-
tion programme. Further, we are grateful to the Industry Expert Group for their critical input and review throughout the project.
We would also like to thank Lara Dammer and Mladen Crnomarković for their key input and review of the strategy document.
Finally, we would like to thank all the stakeholders from diverse sectors such as industry, public and private sectors, and NGOs,
for being part of this journey and for their feedback at key milestones of the project.
Disclaimer
The RoadToBio project consortium has taken due care in the preparation of this report to ensure that all facts and analysis
presented are as accurate as possible, within the scope of the project. However, no guarantee is provided in respect of the
information presented and the consortium is not responsible for decisions or actions taken on the basis of the content of this
report.
The consortium has used an evidence-based approach for the analysis and has relied on publicly-available information in
reports. However, the consortium has not verified the completeness and/or accuracy of the information contained in publicly-
available reports cited in this document.
Image source
Pixabay© (above p.1-32), p.5, p.10, p.12, p.14, p.16, p.18, p.20, p.22, p.24, p.26; Istockphoto©, Shutterstock© (Cover); RoadToBio Consortium designed by
PM-GrafikDesign (p.9); RoadToBio consortium designed by Drohm Design & Marketing (p.11, p.13, p.15, p.17, p.19, p.21, p.23, p.25, p.27); Shutterstock©
(cover)
ANNEX II: Further information on Roadmap Methodology & Structure
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CONSORTIUM