RESUME

SASIKUMAR.S

#33, Chandiran Street-2,

Perumalpet, Vaniyambadi,
Vellore Dist.,
Tamil Nadu -635751.
India.

Mobile: +918148900383
8073186633
sasivnb26@gmail.com
Sasivnb26@yahoo.com

Objective

I sincerely wish to obtain a challenging career leading to professional and personal

growth in an organization where the work demands high degree of skills that extensively utilizes and
enhances my knowledge and experience to successfully deploy projects systematically with available
Resources.
Professional Profile:
Accomplished Management Professional, with more than 16 years of experience in the manufacturing
industry, specializing in Quality Management, New Product Development, Production Engineering,PPC
and possessing a sound history of continuous advancement to positions of greater responsibility as a
result of excellent job performance. Seeking a suitable position as a Manager in a progressive
organization.

Professional Experience

1. HVAC

2. Transportation

3. Automotive Industries (HCV & LCV)

4. Automotive Industries (Motor Cycles)

Professional Summary:

 Liaisoning with Customer & Customer Complaints Handling

 Customer complaint resolutions(G8D)
 Determination of Quality Objectives
 Implementations of QMS standards throughout the Organization Perform Quality System
Assessment (QSA,), Implementation of Quality System Including Quality Manual, SOP’s, WIS,&
Formats Documentation, Create tools for the Quality Functions such as PFD,Control Plans(QCFC),
PFMEA, APQP, Problem Solving Techniques such as, Cause and effect diagram, 8D, and use of
tools like Five WHY’s, 5W1H, Trend Chart and Pareto Chart
 Gauge Design & Development
 Preparation & Review of Formats whatever required to implement & monitor the effectiveness of
QMS system/ Customer Satisfaction
 Alert Note for Customer Complaints(Visual Control System)
 Internal Audit(QMS/EMS/Safety)
 Procedure Assessment
 Process Audit & Validation
 Product audit & Lay Out Inspection
 Liaisoning with Supplier
 Vendor Audit &Vendor Rating(Supplier Evaluation)
 Supplier performance Monitoring
 Flash Reports(SCAR)&Supplier CAPA Effectiveness Monitoring
 Performing Measuring System Analysis (MSA) Gage R&R,Attribute
 Performing Initial Capability Studies(Cp & Cpk)
 Identifying Bottle Neck Process and Solution to over come
 On time Calibration of Measuring Instruments
 Daily OS&D Status
 In House Rejection/Defect Analysis by 7 QC Tools etc.
 Identification of major reasons for non-achievement of targets and planning &
Implementing the corrective and preventive action (both long term and short term), So
that the target is achieved
 Shall maintain Team work, 5S, Safety, Quality Circle & Elimination of 3M
 Lead CFT for Effective analysis
 New Product Development(Feasibility study/Road Map)
 APQP for New Product Development
 Advanced Manufacturing Techniques: Specialized knowledge of advanced manufacturing
practices including Lean,TPM, 5'S, Kaizen, & Kan-ban
 Analytical skills: Strong analytical skills for forecasting, productivity and quality of product.
 Co-ordination: Excellent coordination with allied departments.
 Implementation of Poka Yoke in fixtures
 Standardized task for continual improvement
 Preparing SWCT
 Identifying VA and NVA Activities
 Reduction in Cycle Time
 Reduction in rework, process waste and rejection.
 Inventory control: Specialization in all inventory related transactions - receipts, storage, issues,
WIP, right up to the dispatch of finished goods.
 ERP skills: Key user ERP system. Knowledge of all major modules of ERP.
 Strong Computer skills: Designed excel based MRP to support the purchase and material
reservation for shop floor.
 Hands-on operations with extensive experience streamlining the Performance of complex
Manufacturing operations to continually improve bottom Line results.
 Developed and delivered Production Management and planning training s to all employees
 Engaged in Production and performance monitoring High regard for respect in the workplace with
good ethical and moral judgment.
 Ability to be flexible in a dynamic work environment.
 Extensive knowledge of Bill of Manufacturing/Materials structures and routings.
 Knowledge of Engineering Change Order requirements.

 Certified Internal Auditor in ISO/TS 16949, ISO 9001, & ISO 14001.

 Solid background in Welding, Brazing & Assembly.

 Developed and delivered quality management and quality assurance training for all employees
Engaged in quality and performance monitoring

 Managed internal and external clients' expectations related to quality management

 Leading the CFT Team

Strength/Specialization
a. QA/QC/QMS
b. ISO/TS Documentations(9001/16949/14001)
c. New Product Development
d. Production Planning & Control
e. Welding/Brazing/Soldering/Painting (Spray)
f. Jig/Fixture Design & Development
g. Implementation of Lean Manufacturing Concepts Like 5’S/Kanban/Jit/3C/3R
h. X-Matrix to achieve Organizations goals
i. Efficient to handle different projects at a single time individually and with a team as
per requirements of the project
j. Strong oral and written communication skills,
k. Great interpersonal skills.

Present Experience:-

Working with ANNMALAIYAR CONSTRUCTINS As a Deputy Project Manager from Jan.2019 to till date
Company Profile: -

ANNAMALAYAR CONSTRUCTIONS is associated with Indian railways and providing complete service
of Railway track (Rails and Signal)

Past Experience:-
Worked with JPAN Tubular Components Pvt. Ltd.,Jigani. As a Manager –Shop floor Operations Cum
Team Leader NPD from Jan.2013 to Jan.2019

Company Profile: -

Jpan Tubular Components Pvt. Ltd., is a manufacturing group of companies with diverse business
interests, it’s a 20 years old corporation in various fields of Transportation, Automobile & Home
appliance parts manufacturing.
It is anISO-9001:2015Certified Company.

Customers.

 APC by Schneider Electric Bangalore, Karnataka

 Faiveley Transport and Rail Technologies (I) Ltd Hosur,Tamilnadu
 EberSpacher Suetrack Bus Climate Control Systems Bangalore, Karnataka
 GreenDzineTechnologies Bangalore, Karnataka
 Climaveneta Climate Technologies Bangalore, Karnataka
 Mobile Climate Control Kolar, Karnataka
 Leel Electricals Ltd(Lloyd Electric & Engineering Ltd) Bhivadi ,Rajasthan
 SpirotechHeat Exchanger Pvt Ltd Bhivadi ,Rajasthan

Achievements:

Customer Complaint - <50 DPMe

ISO 9001:2015 certification from URS
ISO 14001:2015 certification from URS
FPY - >85%
Reduction in In- house rejections up to 30%

Participation/Appreciation Certificate from Customer-Schneider electric for the support in Leak

resolution Project. (This project won several awards among global Schneider electric,
Quality Circle forum of India & Quality circle forum Philippines)

Past Experience:-
 Company : Presscom Products Pvt.Ltd.,Hosur
 Designation : Senior Engineer-PED
 Duration : Sep’ 2010 to Jan’ 2013

Company Profile:-

PRESSC PRODUCTS (P) LTD, is a manufacturing group of companies with diverse business interests,
it’s a 35 years old corporation in various fields of HCV, LCV& Motorcycle parts manufacturing.
It is anISO-9001:2008&TS-16949:2002 Certified Company.

Achievements:

 QMS strengthened by ISO/TS.

 Column Frame Production increased by 20% (Through ERC of 3M)
 Pivot tube S/A production Increased by 40%
 3M Eliminated through relay outing (Unwanted movement, over production &Fatigue)
 Workplace reduced by15 %( Relay outing).
 Man Power reduced by15%(Through combining the stations)

Past Experience :-

 Company : Prabha Engineers. Alwar (Rajasthan)

 Designation : Senior Engineer
 Duration : Aug 2006 to Sep 2010

Company Profile:-

PRABHA ENGINEERS, ALWAR (RAJ)

Prabha is a manufacturing group of companies with diverse business interests, it’s a 38 years old
corporation in various fields of HCV parts manufacturing.

It is anISO-9001:2008& TS-16949 Certified Company.

It is an Auto Ancillary Unit of ASHOK LEYLAND Ltd.

Achievements:

 Customer Complaint - <50 DPMe

 Customer Concerns are focused & Good Results achieved (Zero PPM Maintained up to 8
Months.)
 QMS strengthened by ISO/TS.
 Introduced Sub Assembly and increased Ultra CNG Bus Side structure production by 2 to
8nos/Day
  Wheel Arch Cycle time reduced from 2 hrs to 20min/set
 Introduced Sub Assembly and increased production by 2 to 8nos/Day. in Bus side frame.
 Reduced cycle time from 2 hrs to 20min/set in Wheel Arch.
 Reduced Break down hours by introducing New Machine handling setup

Past Experience:

Company : Prabha Engineers. Hosur (Tamil Nadu)

Designation : Quality Supervisor
Duration : Sep.2004 to Apr.2006

Academic/Technical Qualifications

Qualification Institute Location Percentage

SSLC Islamiyah Boys Higher Secondary School Vaniyambadi 74 %
DECE Government Polytechnic College Krishnagiri 64%

Training s: Workshops & Seminars

 WCM through Lean Manufacturing by Dr.P.Meghanathan-Productive Management

Systems -Chennai
 5’S by Mr.Swamynathan,Chennai
 7 QC Tools by Mr.Swamynathan,Chennai
 Kaizen by Mr.Swamynathan,Chennai
 Poka-yoke by Mr.Swamynathan,Chennai
 Basics of Welding Process by Dr.Anandkumr,USA
 Quality Circle(Small Group Activities) by MR.Swamynathan,Chennai
 SMED by MR.Swamynathan,chennei
 ISO 9001:2008/2015 by Mr.Saravanan -4STQM, Bangalore
 TS 16949 by Dr.S.Bhuniya New Delhi
 ISO 14001:2004/2015 by Mr.Saravanan-4STQM,Bangalore
 OHSAS 18001:2007 by Mr.Saravanan-4STQM,Bangalore
 "Towards Customer Satisfaction" – workshop organized by Schneider Electric

Professional Excellence Summary:

 Initiative & drive for success perseverance,

 Inquisitiveness for learning.
 Ability to differentiate value added activity & Non value-added activity
 Good communication skill
 Good Leadership quality
 Good in man-management
 Strong in resource management
 Strong in problem solving skills
 Strong in planning and organizing skills
 Self-motivated, devoted and decisive management personnel.
 Have excellent analytical as well as mechanical features.
 Have ability in taking up new theories as well as responsibilities.
 Have in depth knowledge in the respective subject.
 Fever Knowledge of Breakdown maintenance.
 Fever Knowledge of Preventive and Predictive maintenance
Experienced Computer Programming Skills:

 Experienced Office Package: Microsoft Word, Microsoft Excel & Microsoft PowerPoint

Experienced Design Programming Skills:

Solidedge/Solidworks

Personal Details:

Father’s Name : K. Senrayan

Date of Birth : 03/04/1981
Marital status : Married
Nationality : Indian
Sex : Male
Language known : Tamil, English, (learner-Hindi & Kannada)