LPG BOWZER 30 Ton Design Calculations

Table of Contents
Cover Sheet .............................................................................................................................................. 2

Title Page................................................................................................................................................. 3
Warnings and Errors ........................................................................................................................... 4
Input Echo................................................................................................................................................. 5
XY Coordinate Calculations .......................................................................................................... 9
Internal Pressure Calculations............................................................................................... 10
Element and Detail Weights ........................................................................................................ 13
Nozzle Flange MAWP ........................................................................................................................... 14
Conical Section................................................................................................................................... 15
Nozzle Calcs. MAN HOLE M1........................................................................................................... 16
Nozzle Calcs. PRV NOZZLE N4 ...................................................................................................... 20
Nozzle Calcs. INLET NOZZLE N1 ................................................................................................. 22
Nozzle Calcs. OUTLET NOZZLE N2............................................................................................... 26
Nozzle Calcs. VAPOUR RETURN N3............................................................................................... 30
Nozzle Calcs. PRV NOZZLE N4A ................................................................................................... 32
Nozzle Calcs. ROTO GAUGE NOZZLE N5 ..................................................................................... 36
Nozzle Calcs. PG, TG, LG NOZZLE N6,N7,N8,N9 MAIN ................................................... 41
Nozzle Schedule................................................................................................................................... 45
Nozzle Summary ..................................................................................................................................... 46
Vessel Design Summary .................................................................................................................... 47
Cover Page 2
30 MT LPG BOWZER FOR CRESS LPG

RAVI TECH MANUFACTURING (PVT) LTD
IMDAD H SHAH
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2007
Analysis Performed by : IMDAD HUSSAIN SHAH.
Job File : E:\IHS DATA\RAVI TECH\LP2015.PVI
Date of Analysis : Sep 10,2015
PV Elite 2007, March 2007

Title Page 3

1.4 KM OFF RAIWIND ROAD LAHORE PAKISTAN
30 MT LPG VESSEL FOR CRESS LPG
IMDAD H SHAH
Note: PVElite performs all calculations internally in Imperial Units

to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The customary Imperial database is
used for consistency. The finalized results are reflected to show
the users set of selected units.
Refer to Code Case 2523 for more information.

30 MT LPG BOWZER FOR CRESS LPG 4
IMDAD HUSSAIN SHAH

FileName : LP2015 STEP: 0 8:40a Sep 10,2015
Warnings and Errors
Class From To : Basic Element Checks.

==========================================================================
Class From To: Check of Additional Element Data

==========================================================================
There were no geometry errors or warnings.

IMDAD HUSSAIN SHAH

Input Echo
PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydro test) 250.00 psig

Design Internal Temperature 60 C
Type of Hydro test UG99-b Note [33]
Hydro test Position Horizontal
Projection of Nozzle from Vessel Top 0.0000 mm
Projection of Nozzle from Vessel Bottom 0.0000 mm
Minimum Design Metal Temperature -28 C
Type of Construction Welded
Special Service None
Degree of Radiography RT 1
Miscellaneous Weight Percent 0.
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Use Hydro test Allowable Unmodified Y
Consider Vortex Shedding N
Perform a Corroded Hydro test N
Is this a Heat Exchanger No
User Defined Hydro. Press. (Used if > 0) 0.0000 psig
User defined MAWP 0.0000 psig
User defined MAPnc 0.0000 psig
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+OW
Load Case 17 IP+VF+CW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Wind Design Code No Wind Loads

Design Wind Speed 112.65 km/hr.
Exposure Constant C
Importance Factor
Roughness Factor
Base Elevation 0.0000 mm
Percent Wind for Hydro test 33.
Use Wind Profile (Y/N) N
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code No Seismic
Design Nozzle for Des. Press. + St. Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Consider Code Case 2168 for Nozzle Des. N
Material Database Year Current w/Addenda or Code Year

IMDAD HUSSAIN SHAH

Input Echo
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Spherical
Description
Distance "FROM" to "TO" 0.0000 mm
Inside Diameter 2300.0 mm
Element Thickness 10.000 mm
Internal Corrosion Allowance 0.0000 mm
Nominal Thickness 10.000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 250.00 psig
Design Temperature Internal Pressure 60 C
Design External Pressure 0.0000 psig
Design Temperature External Pressure 0 C
Effective Diameter Multiplier 1.2
Material Name SA-516 70
Allowable Stress, Ambient 20000. psi
Allowable Stress, Operating 20000. psi
Allowable Stress, Hydro test 26000. psi
Material Density 7833.4 kg/m³
P Number Thickness 31.750 mm
Yield Stress, Operating 36161. psi
UCS-66 Chart Curve Designation B
External Pressure Chart Name CS-2
UNS Number K02700
Product Form Plate
Efficiency, Longitudinal Seam 1.
Efficiency, Circumferential Seam 1.

Detail Type Nozzle
Detail ID MAN HOLE M1
Dist. from "FROM" Node / Offset dist 0.0000 mm
Nozzle Diameter 18. in.
Nozzle Schedule None
Nozzle Class 0
Layout Angle 90.
Blind Flange (Y/N) Y
Grade of Attached Flange None

Nozzle Matl SA-105

Element To Node 30
Element Type Conical
Description
Cone Diameter at "To" End 2500.0 mm
Design Length of Cone 2140.0 mm
Half Apex Angle of Cone 5.3392367
Tori conical (Y/N) N
IMDAD HUSSAIN SHAH

Input Echo
Detail Type Nozzle
Detail ID PRV NOZZLE N4
Nozzle Schedule 40
Nozzle Class 0
Layout Angle 0.
Blind Flange (Y/N) N

Nozzle Matl SA-105

Element To Node 40
Element Type Cylinder
Description

Detail Type Nozzle
Detail ID INLET NOZZLE N1
Nozzle Class 0
Layout Angle 180.

Nozzle Matl SA-105

Detail Type Nozzle
Detail ID OUTLET NOZZLE N2
Nozzle Class 0
Layout Angle 180.

Nozzle Matl SA-105

Detail Type Nozzle
Detail ID VAPOUR RETURN N3
Nozzle Class 0
Layout Angle 180.
IMDAD HUSSAIN SHAH

Input Echo

Nozzle Matl SA-105

Detail Type Nozzle
Detail ID PRV NOZZLE N4A
Nozzle Class 0
Layout Angle 0

Nozzle Matl SA-105

Detail Type Nozzle
Detail ID ROTO GAUGE NOZZ N5
Nozzle Schedule 80
Nozzle Class 0
Layout Angle 90.

Nozzle Matl SA-106 B

Detail Type Nozzle N6,N7,N8,N9
Detail ID PG, TG, LG NOZZ
Nozzle Schedule 80
Nozzle Class 0
Layout Angle 120.

Nozzle Matl SA-106 B

Element To Node 50
Element Type Spherical
Description
IMDAD HUSSAIN SHAH

XY Coordinate Calculations
XY Coordinate Calculations
| | | | | |
From| To | X (Horiz.)| Y (Vert.) |DX (Horiz.)| DY (Vert.) |
| | mm | mm | mm | mm |
10| 20| 0.00000 | 0.00000 | 0.00000 | 0.00000 |
20| 30| 2140.00 | 0.00000 | 2140.00 | 0.00000 |
30| 40| 10140.0 | 0.00000 | 8000.00 | 0.00000 |
40| 50| 10140.0 | 0.00000 | 0.00000 | 0.00000 |
IMDAD HUSSAIN SHAH

Internal Pressure Calculations
Element Thickness, Pressure, Diameter and Allowable Stress :
| | Int. Press | Nominal | Total Corr| Element | Allowable |

From| To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | psig | mm | mm | mm | psi |
10| 20| 250.000 | 10.0000 | 0.00000 | 2300.00 | 20000.0 |
20| 30| 250.000 | 16.0000 | 0.00000 | 2500.00 | 20000.0 |
30| 40| 250.000 | 16.0000 | 0.00000 | 2500.00 | 20000.0 |
40| 50| 250.000 | 10.0000 | 0.00000 | 2500.00 | 20000.0 |
Element Required Thickness and MAWP :
| | Design | M.A.W.P. | M.A.P. | Actual | Required |

From| To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | psig | psig | psig | mm | mm |
10| 20| 250.000 | 347.222 | 347.222 | 10.0000 | 7.19650 |
20| 30| 250.000 | 252.955 | 252.955 | 16.0000 | 15.8117 |
30| 40| 250.000 | 254.049 | 254.049 | 16.0000 | 15.7431 |
40| 50| 250.000 | 319.489 | 319.489 | 10.0000 | 7.82228 |
Minimum 252.955 252.955
MAWP: 252.955 psig, limited by: Cone.
Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2007
Spherical Head From 10 To 20 SA-516 70 , UCS-66 Crv. B at 60 C
Thickness Due to Internal Pressure [Tr]:

= (P*(D/2+CA))/(2*S*E-0.2*P) per UG-27 (d)
= (250.000*(2300.0000/2+0.0000))/(2*20000.00*1.00-0.2*250.000)
= 7.1965 + 0.0000 = 7.1965 mm
Max. All. Working Pressure at Given Thickness [MAWP]:

= (2*S*E*(T-Ca))/((D/2+Ca)+0.2*(T-Ca)) per UG-27 (d)
= (2*20000.00*1.00*(10.0000))/((2300.0000/2+0.0000)+0.2*(10.0000))
= 347.222 psig
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*SA*E*T)/(D/2+0.2*T) per UG-27 (d)
= (2*20000.00*1.00*10.0000)/(2300.0000/2+0.2*10.0000)
= 347.222 psig
Actual stress at given pressure and thickness [Sact]:

= (P*((D/2+Ca)+0.2*(T-Ca)))/(2*E*(T-Ca))
= (250.000*((2300.0000/2+0.0000)+0.2*(10.0000)))/(2*1.00*(10.0000))
= 14400.001 psi
Percent Elongation per UCS-79 (75*tnom/Rf)*(1-Rf/Ro) 0.649 %
Min Metal Temp. w/o impact per UCS-66 -29 C

Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.72] -44 C
Conical Section From 20 To 30 SA-516 70 , UCS-66 Crv. B at 60 C

= (P*(D+2*CA/CosA))/(2*CosA*(S*E-0.6*P)) per Appendix 1-4 (e)
= (250.000*(2500.0000+2*0.0000))/(2*0.9957*(20000.00*1.00-0.6*250.000))
= 15.8117 + 0.0000 = 15.8117 mm

= (2*S*E*(T-CA)*COSA)/((D+2*CA/CosA)+1.2*(T-CA)*COSA) per App 1-4(e)
IMDAD HUSSAIN SHAH


= (2*20000.00*1.00*(16.000)*0.996)/((2500.000+2*0.000)+1.2*(16.000)*0.996)
= 252.955 psig

= (2*SA*E*T*COSA)/(D+1.2*T*COSA) per App 1-4(e)
= (2*20000.00*1.00*16.0000*0.9957)/(2500.0000+1.2*16.0000*0.9957)
= 252.955 psig

= (P*((D+2*CA/CosA)+1.2*(T-CA)*COSA))/(2*E*(T-CA)*COSA)
= (250.000*((2500.0000+2*0.0000)+1.2*(16.0000)*0.9957))/(2*1.00*(16.0000)*0.9
= 19766.363 psi

Min Metal Temp. w/o impact per UG-20(f) -29 C
Cylindrical Shell From 30 To 40 SA-516 70 , UCS-66 Crv. B at 60 C

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (250.000*(2500.0000/2+0.0000))/(20000.00*1.00-0.6*250.000)
= 15.7431 + 0.0000 = 15.7431 mm

= (S*E*(T-Ca))/((D/2+Ca)+0.6*(T-Ca)) per UG-27 (c)(1)
= (20000.00*1.00*(16.0000))/((2500.0000/2+0.0000)+0.6*16.0000)
= 254.049 psig

= (SA*E*T)/(D/2+0.6*T) per UG-27 (c)(1)
= (20000.00*1.00*16.0000)/(2500.0000/2+0.6*16.0000)
= 254.049 psig

= (P*((D/2+CA)+0.6*(T-CA)))/(E*(T-CA))
= (250.000*((2500.0000/2+0.0000)+0.6*(16.0000)))/(1.00*(16.0000))
= 19681.252 psi

Min Metal Temp. w/o impact per UG-20(f) -29 C
Spherical Head From 40 To 50 SA-516 70 , UCS-66 Crv. B at 60 C

= (P*(D/2+CA))/(2*S*E-0.2*P) per UG-27 (d)
= (250.000*(2500.0000/2+0.0000))/(2*20000.00*1.00-0.2*250.000)
= 7.8223 + 0.0000 = 7.8223 mm

= (2*S*E*(T-Ca))/((D/2+Ca)+0.2*(T-Ca)) per UG-27 (d)
= (2*20000.00*1.00*(10.0000))/((2500.0000/2+0.0000)+0.2*(10.0000))
= 319.489 psig

= (2*SA*E*T)/(D/2+0.2*T) per UG-27 (d)
= (2*20000.00*1.00*10.0000)/(2500.0000/2+0.2*10.0000)
= 319.489 psig
IMDAD HUSSAIN SHAH


= (P*((D/2+Ca)+0.2*(T-Ca)))/(2*E*(T-Ca))
= (250.000*((2500.0000/2+0.0000)+0.2*(10.0000)))/(2*1.00*(10.0000))
= 15650.001 psi

MINIMUM METAL DESIGN TEMPERATURE RESULTS :
Minimum Metal Temp. w/o impact per UCS-66 -14. C

Minimum Metal Temp. at Required thickness -15. C
Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F
Minimum Design Metal Temperature ( Entered by User ) -28. C
Hydrostatic Test Pressure Results:
Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 328.841 psig

Pressure per UG99b[33] = 1.3 * Design Pres * Sa/S 325.000 psig
Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 325.287 psig
Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 278.250 psig
UG-99(b) Note 33, Test Pressure Calculation:

= Test Factor * Design Pressure * Stress Ratio
= 1.3 * 250.000 * 1.000
= 325.000 psig
Horizontal Hydrotest performed in accordance with: UG-99b (Note 33)
Stresses on Elements due to Hydrostatic Test Pressure:
From To Stress Allowable Ratio Pressure

10 20 18908.3 26000.0 0.727 328.27
20 30 25977.3 26000.0 0.999 328.55
30 40 25865.4 26000.0 0.995 328.55
40 50 20567.5 26000.0 0.791 328.55
Elements Suitable for Internal Pressure.

IMDAD HUSSAIN SHAH.

Element and Detail Weights

Element and Detail Weights
| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kgm | m³ | kgm | m³ | kgm |
10| 20| 656.604 | 3.18588 | 656.604 | 3.18588 | 0.00000 |
20| 30| 2044.75 | 9.68847 | 2044.75 | 9.68847 | 0.00000 |
30| 40| 7925.52 | 39.2770 | 7925.52 | 39.2770 | 0.00000 |
40| 50| 775.221 | 4.09135 | 775.221 | 4.09135 | 0.00000 |
---------------------------------------------------------------------------
Total 11402 56 11402 56 0
Weight of Details
| | Weight of | X Offset, | Y Offset, |

From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | kgm | mm | mm |
10|Nozl| 47.4324 | -95.8333 | 0.00000 | MAN HOLE M1
20|Nozl| 5.99804 | 850.000 | 1288.10 | PRV NOZZLE N4
30|Nozl| 3.38253 | 4000.00 | 1300.80 | INLET NOZZLE N1
30|Nozl| 7.45708 | 3600.00 | 1300.80 | OUTLET NOZZLE N
30|Nozl| 7.45708 | 4400.00 | 1275.40 | VAPOUR RETURN N
30|Nozl| 1.48131 | 7600.00 | 1288.10 | PRV NOZZLE N4A
30|Nozl| 17.4408 | 6250.00 | 1402.40 | ROTO GAUGE NOZZ
30|Nozl| 17.4408 | 5460.00 | 1402.40 | PG, TG, LG NOZZ
Total Weight of Each Detail Type
Total Weight of Nozzles 108.1

---------------------------------------------------------------
Sum of the Detail Weights 108.1 kgm
Weight Summary
Fabricated Wt. - Bare Weight W/O Removable Internals 11510.2 kgm

Shop Test Wt. - Fabricated Weight + Water ( Full ) 67718.5 kgm
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 11510.2 kgm
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 11510.2 kgm
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 11510.2 kgm
Operating Wt. - Empty Wt. + Operating Liquid (No CA) 11510.2 kgm
Oper. Wt. + CA - Corr Wt. + Operating Liquid 11510.2 kgm
Field Test Wt. - Empty Weight + Water (Full) 67718.5 kgm
Note: The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Outside Surface Areas of Elements
| | Surface |
From| To | Area |
| | mm² |
10| 20| 8.455E+06 |
20| 30| 16.37E+06 |
30| 40| 63.64E+06 |
40| 50| 9.975E+06 |
------------------------------
Total 98435080.000 mm²
PV Elite 2008 ©1993-2008 by COADE Engineering Software

IMDAD HUSSAIN SHAH

Nozzle Flange MAWP
Nozzle Flange MAWP Results :
There were no Nozzle Flanges to process !

IMDAD HUSSAIN SHAH.

FileName : LP2015
Conical Section
Conical Reinforcement Calculations, ASME VIII Div. 1, App. 1
Conical Section From 20 To 30 SA-516 70
Elastic Modulus Data from Table TM-1 at 0.00 C
Elastic Modulus for Cone Material 29223546.00 psi

Elastic Modulus for Small Cylinder Material 29223546.00 psi
Elastic Modulus for Large Cylinder Material 29223546.00 psi
Elastic Modulus for Large End Reinforcement 29223546.00 psi
Elastic Modulus for Small End Reinforcement 29223546.00 psi
Axial Force on Small End of Cone 0.00 N

Axial Force on Large End of Cone 0.00 N
Moment on Small End of Cone 0.00 N-m
Moment on Large End of Cone 0.00 N-m
Note: Neither end of Cone is a Line of Support
Maximum Centroid Reinforcement Distance Large End 35.5809 mm

Maximum Centroid Reinforcement Distance Small End 26.9258 mm
Note: No ring was found close enough to the large end to be considered.
Note: No ring was found close enough to the small end to be considered.
Reinforcement Calculations for Cone / Large Cylinder:
Required Area of Reinforcement for Large End Under Internal Pressure

Large end ratio of pressure to allowable stress 0.01250
Large end max. half apex angle w/o reinforcement 30.000 degrees
Large end actual half apex angle 5.339 degrees
Note: The following calculations are only required per 1-5(g)(1) and
do include external loads due to wind or seismic. These
discontinuity stresses are computed at the shell/cone junction
and do not include effects of local stiffening from a junction ring.
Results for Discontinuity Stresses per Bednar p. 236 2nd Edition
Stress Type Stress Allowable Location
Tensile Stress 19324.52 60000.00 Large Cyl. Long.

Compres. Stress 0.00 -60000.00 Large Cyl. Long. *
Membrane Stress 14429.06 -30000.00 Large End Tang.
Tensile Stress 19367.35 60000.00 Cone Longitudinal
Compres. Stress 0.00 -60000.00 Cone Longitudinal *
Compres Stress 14514.72 -30000.00 Cone Tangential
Note: An asterisk (*) denotes that this stress was not applicable
for this combination of loads.
IMDAD HUSSAIN SHAH.

FileName : LP2015 NOZL: 1 8:40a Sep 10,2015
Nozzle Calcs. MAN HOLE M1

INPUT VALUES, Nozzle Description: MAN HOLE M1 From : 10
Pressure for Nozzle Reinforcement Calculations P 250.000 psig

Temperature for Internal Pressure Temp 60 C
Shell Material SA-516 70

Shell Allowable Stress at Temperature S 20000.00 psi
Shell Allowable Stress At Ambient Sa 20000.00 psi
Inside Diameter of Hemispherical Head D 2300.0000 mm

Head Actual Thickness T 10.0000 mm
Head Internal Corrosion Allowance Cas 0.0000 mm
Head External Corrosion Allowance Caext 0.0000 mm
Distance from Head Centerline L1 0.0000 mm
User Entered Minimum Design Metal Temperature -28.00 C
Nozzle Material SA-105

Nozzle Allowable Stress at Temperature Sn 20000.00 psi
Nozzle Allowable Stress At Ambient Sna 20000.00 psi
Nozzle Diameter Basis (for tr calc only) Inbase OD

Layout Angle 90.00 deg
Nozzle Diameter Dia 18.0000 in.
Nozzle Size and Thickness Basis Idbn Actual

Actual Thickness of Nozzle Thk 89.0000 mm
Nozzle Corrosion Allowance Can 0.0000 mm

Joint Efficiency of Shell Seam at Nozzle Es 1.00
Joint Efficiency of Nozzle Neck En 1.00
Nozzle Outside Projection Ho 39.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 9.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 10.0000 mm
Nozzle Inside Projection H 5.5000 mm
Weld leg size, Inside Nozzle to Shell Wi 5.0000 mm
ASME Code Weld Type per UW-16 None
Tapped hole area loss 2730.0000 mm²
The Pressure Design option was Design Pressure + static head
Nozzle Sketch
| |
| |
| |
| |
____________/| |
| \ | |
| \ | |
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\| |
|__|
Insert Nozzle No Pad, with Inside projection
NOZZLE CALCULATION, Description: MAN HOLE M1
ASME Code, Section VIII, Division 1, 2007, UG-37 to UG-45
Actual Nozzle Outside Diameter Used in Calculation 18.000 in.

Actual Nozzle Thickness Used in Calculation 3.504 in.
IMDAD HUSSAIN SHAH.


Nozzle input data check completed without errors.
Reqd thk per UG-37(a)of Spherical Head, Tr [Int. Press]

= (P*(D/2+CA))/(2*S*E-0.2*P) per UG-27 (d)
= (250.00*(2300.0000/2+0.0000))/( 2*20000*1.00-0.2*250.00)
= 7.1965 mm
Reqd thk per App. 1 of Nozzle Wall, Trn [Int. Press]

= Ro * ( Z½ - 1 ) / Z½ per Appendix 1-2 (a)(1)
= 228.600*(1.0253½-1)/1.0253½
= 2.8399 mm
UG-40, Thickness and Diameter Limit Results : [Int. Press]

Effective material diameter limit, Dl 558.4000 mm
Effective material thickness limit, no pad Tlnp 25.0000 mm
Results of Nozzle Reinforcement Area Calculations:

AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 4739.262 NA NA mm²
Area in Shell A1 782.738 NA NA mm²
Area in Nozzle Wall A2 4308.007 NA NA mm²
Area in Inward Nozzle A3 979.000 NA NA mm²
Area in Welds A4 106.000 NA NA mm²
Area in Pad A5 0.000 NA NA mm²
TOTAL AREA AVAILABLE Atot 6175.746 NA NA mm²
The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 90.00 Degs.
The area available without a pad is Sufficient.
Reinforcement Area Required for Nozzle [Ar]:

= (Dlr*Tr+2*Thk*Tr*(1-fr1)) UG-37(c)
= (279.2000*7.1965+2*(89.0000-0.0000)*7.1965*(1-1.0000))
= 4739.262 mm²
Note: The required area has been increased by the tapped hole area loss.
Areas per UG-37.1 but with DL = Diameter Limit, DLR = Corroded ID:
Area Available in Shell [A1]:

= (DL-Dlr)*(ES*(T-Cas)-Tr)-2*(Thk-Can)*(ES*(T-Cas)-Tr)*(1-fr1)
= (558.400-279.200)*(1.00*(10.0000-0.000)-7.196)-2*(89.000-0.000)
*(1.00*(10.0000-0.0000)-7.1965)*(1-1.0000)
= 782.738 mm²
Area Available in Nozzle Wall, no Pad [A2np]:

= ( 2 * min(Tlnp,ho) ) * ( Thk - Can - Trn ) * fr2
= ( 2 * min(25.00 ,39.00 ) ) * ( 89.00 - 0.00 - 2.84 ) * 1.0000 )
= 4308.007 mm²
Area Available in Nozzle Penetration [A3]:

= 2*(Tn-Can-Can)*(min(H-Can,Tl, 2.5*Tn-Can-Can))*fr2
= 2 * ( 89.0000 ) * ( 5.5000 ) * 1.0000
= 979.000 mm²
Area Available in Welds, no Pad [A4np]:

= Wo² * fr2 + ( Wi-Can/0.707 )² * fr2
= 9.0000² * 1.0000 + ( 5.0000 )² * 1.0000
= 106.000 mm²
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness per UG45(a), tra = 2.8399 mm
Wall Thickness per UG16(b), tr16b = 1.5875 mm
IMDAD HUSSAIN SHAH.


Wall Thickness per UG45(b)(1), trb1 = 7.1965 mm
Check UG16(b) Min. Thickness, trb1 = Max(trb1, tr16b) = 7.1965 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 8.3344 mm
Wall Thickness per UG45(b), trb = Min(trb1, trb4) = 7.1965 mm
Final Required Thickness, tr45 = Max(tra, trb) = 7.1965 mm

Available Nozzle Neck Thickness = 89.0000 mm --> OK
M.A.W.P. Results for this Nozzle (Based on Areas) at this Location

Approximate M.A.W.P. for given geometry 302.118 psig
Minimum Design Metal Temperature (Nozzle Neck), Curve: B

Minimum Temp. w/o impact per UCS-66 29 C
Minimum Temp. at required thickness -49 C
Nozzle MDMT Thickness Calc. per UCS-66 (a)1(b), MIN(tn,t,te), Curve: B

Minimum Temp. w/o impact per UCS-66 -29 C
Minimum Temp. w/o impact per UG-20(f) -29 C
Weld Size Calculations, Description: MAN HOLE M1
Intermediate Calc. for nozzle/shell Welds Tmin 10.0000 mm
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S
= (4739.2617 - 782.7382 + 2 * ( 89.0000 - 0.0000 ) * 1.0000 *
(1.00 * ( 10.0000 - 0.0000 ) - 7.1965 ) ) * 20000
= 614367.75 N
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*Ffr2)*S
= ( 4308.0068 + 0.0000 + 106.0000 - 0.9843 * 1.00 ) * 20000
= 605192.62 N
Weld Load [W2]:

= ((A2+A6)+A3+A4+(2*(Thk-Can)*(T-Ca)*Fr1))*S
= ( 4308.0068 + 979.0000 + 106.0000 + 1780.0000 ) * 20000
= 989073.62 N
Weld Load [W3]:

= ((A2+A6)+A3+A4+A5+(2*(Thk-Can)*(T-Ca)*Fr1))*S
= ( 4308.0068 + 979.0000 + 106.0000 + 0.0000 + 1780.0000 ) * 20000
= 989073.62 N
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 457.2000 * 9.0000 * 0.49 * 20000
= 436709. N
Shear, Inward Nozzle Weld [Sinw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 457.2000 * 5.0000 * 0.49 * 20000
= 242616. N
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 184.1000 ) * ( 89.0000 - 0.0000 ) * 0.7 * 20000
= 4968428. N
IMDAD HUSSAIN SHAH.


Tension, Nozzle Groove Weld [Tngw]:
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 457.2000 * ( 10.0000 - 0.0000 ) * 0.74 * 20000
= 732800. N
Strength of Failure Paths:
PATH11 = ( SONW + SNW ) = ( 436708 + 4968428 ) = 5405138 N

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 436708 + 0 + 732799 + 242616 ) = 1412124 N
PATH33 = ( Sonw + Tngw + Sinw )
= ( 436708 + 732799 + 242616 ) = 1412124 N
Summary of Failure Path Calculations:

Path 1-1 = 5405138 N , must exceed W = 614367 N or W1 = 605192 N
The Drop for this Nozzle is : 22.9499 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 71.9498 mm
IMDAD HUSSAIN SHAH

Nozzle Calcs. PRV NOZZLE N4
INPUT VALUES, Nozzle Description: PRV NOZZLE N4 From : 20


Inside Diameter of Cone at Nozzle Location D 2379.4395 mm

Cone Half Apex Angle Alpha 5.34 Degrees
Shell Actual Thickness T 16.0000 mm
Shell Internal Corrosion Allowance Cas 0.0000 mm
Shell External Corrosion Allowance Caext 0.0000 mm
Distance from Bottom/Left Tangent 850.0000 mm

Nozzle Diameter Basis (for tr calc only) Inbase OD




Nozzle Sketch
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NOZZLE CALCULATION, Description: PRV NOZZLE N4
Actual Nozzle Outside Diameter Used in Calculation 3.000 in.

IMDAD HUSSAIN SHAH

Nozzle Calcs. PRV NOZZLE N4
Reqd thk per UG-37(a)of Conical Transition, Tr [Int. Press]

= (P*(D+2*CA/CosA))/(2*COSA*(S*E-0.6*P)) App 1-4(e)
= (250.00*(2379.4395+2*0.0000))/( 2*0.9957*(20000*1.00-0.6*250.00))
= 15.0492 mm

= Ro * ( Z½ - 1 ) / Z½ per Appendix 1-2 (a)(1)
= 38.100*(1.0253½-1)/1.0253½
= 0.4733 mm

Note: Taking a UG-36(c)(3)(a) exemption for PRV NOZZLE N4 .

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36




Weld Size Calculations, Description: PRV NOZZLE N4

NOTE : Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

IMDAD HUSSAIN SHAH

Nozzle Calcs. INLET NOZZLE N1
INPUT VALUES, Nozzle Description: INLET NOZZLE N1 From : 30


Inside Diameter of Cylindrical Shell D 2500.0000 mm


Nozzle Diameter Basis (for tr calc only) Inbase ID




Nozzle Sketch
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NOZZLE CALCULATION, Description: INLET NOZZLE N1
Actual Nozzle Inside Diameter Used in Calculation 4.000 in.

IMDAD HUSSAIN SHAH


Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (250.00*(2500.0000/2+0.0000))/(20000*1.00-0.6*250.00)
= 15.7431 mm

= Ro * ( Z½ - 1 ) per Appendix 1-2 (a)(1)
= 50.800*(1.0253½-1)
= 0.6390 mm



= (101.6000*15.7431+2*(46.5000-0.0000)*15.7431*(1-1.0000))
= 3359.496 mm²

= (226.600-101.600)*(1.00*(16.0000-0.000)-15.743)-2*(46.500-0.000)
*(1.00*(16.0000-0.0000)-15.7431)*(1-1.0000)
= 32.116 mm²

= ( 2 * min(40.00 ,28.00 ) ) * ( 46.50 - 0.00 - 0.64 ) * 1.0000 )
= 2568.215 mm²

= 2 * ( 46.5000 ) * ( 16.0000 ) * 1.0000
= 1488.000 mm²

= Wo² * fr2 + ( Wi-Can/0.707 )² * fr2
= 9.0000² * 1.0000 + ( 6.0000 )² * 1.0000
= 117.000 mm²

IMDAD HUSSAIN SHAH




Note: The MAWP of this junction was limited by the shell.


Weld Size Calculations, Description: INLET NOZZLE N1

Weld Load [W]:
= (3359.4961 - 32.1158 + 2 * ( 46.5000 - 0.0000 ) * 1.0000 *
(1.00 * ( 16.0000 - 0.0000 ) - 15.7431 ) ) * 20000
= 462101.47 N
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*Ffr2)*S
= ( 2568.2153 + 0.0000 + 117.0000 - 1.4173 * 1.00 ) * 20000
= 365295.75 N
Weld Load [W2]:

= ( 2568.2153 + 1487.9999 + 117.0000 + 1487.9999 ) * 20000
= 780615.25 N
Weld Load [W3]:

= ( 2568.2153 + 1487.9999 + 117.0000 + 0.0000 + 1487.9999 ) * 20000
= 780615.25 N

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 194.6000 * 9.0000 * 0.49 * 20000
= 185878. N

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 194.6000 * 6.0000 * 0.49 * 20000
= 123919. N
IMDAD HUSSAIN SHAH


= (3.1416 * 74.0500 ) * ( 46.5000 - 0.0000 ) * 0.7 * 20000
= 1044127. N

= ( 3.1416 / 2.0 ) * 194.6000 * ( 16.0000 - 0.0000 ) * 0.74 * 20000
= 499047. N
PATH11 = ( SONW + SNW ) = ( 185878 + 1044126 ) = 1230005 N

= ( 185878 + 0 + 499047 + 123918 ) = 808844 N
= ( 185878 + 499047 + 123918 ) = 808844 N


IMDAD HUSSAIN SHAH

Nozzle Calcs. OUTLET NOZZLE N2
INPUT VALUES, Nozzle Description: OUTLET NOZZLE N From : 30








Nozzle Sketch
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NOZZLE CALCULATION, Description: OUTLET NOZZLE N

IMDAD HUSSAIN SHAH



= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (250.00*(2500.0000/2+0.0000))/(20000*1.00-0.6*250.00)
= 15.7431 mm

= 50.800*(1.0253½-1)
= 0.6390 mm



= (101.6000*15.7431+2*(46.5000-0.0000)*15.7431*(1-1.0000))
= 3359.496 mm²

= (226.600-101.600)*(1.00*(16.0000-0.000)-15.743)-2*(46.500-0.000)
*(1.00*(16.0000-0.0000)-15.7431)*(1-1.0000)
= 32.116 mm²

= ( 2 * min(40.00 ,28.00 ) ) * ( 46.50 - 0.00 - 0.64 ) * 1.0000 )
= 2568.215 mm²

= 2 * ( 46.5000 ) * ( 16.0000 ) * 1.0000
= 1488.000 mm²

= Wo² * fr2 + ( Wi-Can/0.707 )² * fr2
= 9.0000² * 1.0000 + ( 6.0000 )² * 1.0000
= 117.000 mm²
IMDAD HUSSAIN SHAH






Weld Size Calculations, Description: OUTLET NOZZLE N

Weld Load [W]:
= (3359.4961 - 32.1158 + 2 * ( 46.5000 - 0.0000 ) * 1.0000 *
(1.00 * ( 16.0000 - 0.0000 ) - 15.7431 ) ) * 20000
= 462101.47 N
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*Ffr2)*S
= ( 2568.2153 + 0.0000 + 117.0000 - 1.4173 * 1.00 ) * 20000
= 365295.75 N
Weld Load [W2]:

= ( 2568.2153 + 1487.9999 + 117.0000 + 1487.9999 ) * 20000
= 780615.25 N
Weld Load [W3]:

= ( 2568.2153 + 1487.9999 + 117.0000 + 0.0000 + 1487.9999 ) * 20000
= 780615.25 N

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 194.6000 * 9.0000 * 0.49 * 20000
= 185878. N

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 194.6000 * 6.0000 * 0.49 * 20000
IMDAD HUSSAIN SHAH


= 123919. N

= (3.1416 * 74.0500 ) * ( 46.5000 - 0.0000 ) * 0.7 * 20000
= 1044127. N

= ( 3.1416 / 2.0 ) * 194.6000 * ( 16.0000 - 0.0000 ) * 0.74 * 20000
= 499047. N
PATH11 = ( SONW + SNW ) = ( 185878 + 1044126 ) = 1230005 N

= ( 185878 + 0 + 499047 + 123918 ) = 808844 N
= ( 185878 + 499047 + 123918 ) = 808844 N


IMDAD HUSSAIN SHAH

Nozzle Calcs. VAPOUR RETURN N3

INPUT VALUES, Nozzle Description: VAPOUR RETURN N From : 30








Nozzle Sketch
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NOZZLE CALCULATION, Description: VAPOUR RETURN N

IMDAD HUSSAIN SHAH

Nozzle Calcs. VAPOUR RETURN N3


= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (250.00*(2500.0000/2+0.0000))/(20000*1.00-0.6*250.00)
= 15.7431 mm

= 25.400*(1.0253½-1)
= 0.3195 mm

Note: Taking a UG-36(c)(3)(a) exemption for VAPOUR RETURN N.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. It may
be necessary to force the program to print the areas per UG-37.




Weld Size Calculations, Description: VAPOUR RETURN N

NOTE : Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

IMDAD HUSSAIN SHAH

Nozzle Calcs. PRV NOZZLE N4A

INPUT VALUES, Nozzle Description: PRV NOZZLE N4A From : 30








Nozzle Sketch
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NOZZLE CALCULATION, Description: PRV NOZZLE N4A

IMDAD HUSSAIN SHAH



= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (250.00*(2500.0000/2+0.0000))/(20000*1.00-0.6*250.00)
= 15.7431 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (250.00*(76.2000/2+0.0000))/(20000*1.00-0.6*250.00)
= 0.4798 mm



= (76.2000*15.7431+2*(15.0000-0.0000)*15.7431*(1-1.0000))
= 1199.622 mm²

= (152.400-76.200)*(1.00*(16.0000-0.000)-15.743)-2*(15.000-0.000)
*(1.00*(16.0000-0.0000)-15.7431)*(1-1.0000)
= 19.578 mm²

= ( 2 * min(37.50 ,34.00 ) ) * ( 15.00 - 0.00 - 0.48 ) * 1.0000 )
= 987.370 mm²

= 2 * ( 15.0000 ) * ( 10.0000 ) * 1.0000
= 300.000 mm²

= Wo² * fr2 + ( Wi-Can/0.707 )² * fr2
= 9.0000² * 1.0000 + ( 6.0000 )² * 1.0000
= 117.000 mm²

IMDAD HUSSAIN SHAH






Weld Size Calculations, Description: PRV NOZZLE N4A

Weld Load [W]:
= (1199.6222 - 19.5778 + 2 * ( 15.0000 - 0.0000 ) * 1.0000 *
(1.00 * ( 16.0000 - 0.0000 ) - 15.7431 ) ) * 20000
= 163777.11 N
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*Ffr2)*S
= ( 987.3703 + 0.0000 + 117.0000 - 1.4173 * 1.00 ) * 20000
= 147315.75 N
Weld Load [W2]:

= ( 987.3703 + 300.0000 + 117.0000 + 480.0000 ) * 20000
= 259832.58 N
Weld Load [W3]:

= ( 987.3703 + 300.0000 + 117.0000 + 0.0000 + 480.0000 ) * 20000
= 259832.58 N

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 106.2000 * 9.0000 * 0.49 * 20000
= 101440. N

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 106.2000 * 6.0000 * 0.49 * 20000
= 67627. N

= (3.1416 * 45.6000 ) * ( 15.0000 - 0.0000 ) * 0.7 * 20000
= 207411. N
IMDAD HUSSAIN SHAH


= ( 3.1416 / 2.0 ) * 106.2000 * ( 16.0000 - 0.0000 ) * 0.74 * 20000
= 272348. N
PATH11 = ( SONW + SNW ) = ( 101440 + 207410 ) = 308851 N

= ( 101440 + 0 + 272347 + 67626 ) = 441414 N
= ( 101440 + 272347 + 67626 ) = 441414 N


IMDAD HUSSAIN SHAH

Nozzle Calcs. ROTO GAUGE NOZZ 5
INPUT VALUES, Nozzle Description: ROTO GAUGE NOZZ From : 30



Nozzle Material SA-106 B


Nozzle Size and Thickness Basis Idbn Nominal

Nominal Thickness of Nozzle Thknom 80


Pad Material SA-516 70

Pad Allowable Stress at Temperature Sp 20000.00 psi
Pad Allowable Stress At Ambient Spa 20000.00 psi
Diameter of Pad along vessel surface Dp 536.0000 mm
Thickness of Pad Tp 16.0000 mm
Weld leg size between Pad and Shell Wp 12.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 16.0000 mm
Reinforcing Pad Width 106.0750 mm
Nozzle Sketch
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IMDAD HUSSAIN SHAH

Insert Nozzle With Pad, with Inside projection
NOZZLE CALCULATION, Description: ROTO GAUGE NOZZ


= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (250.00*(2500.0000/2+0.0000))/(20000*1.00-0.6*250.00)
= 15.7431 mm

= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (250.00*(288.9504/2+0.0000))/(17100*1.00-0.6*250.00)
= 2.1309 mm

Effective material thickness limit, pad side Tlwp 40.0000 mm

The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 476.2500 16.0000 mm
Based on given Pad Diameter: 536.0000 12.7000 mm
Based on Shell or Nozzle Thickness: 461.9625 17.4625 mm

= (288.9504*15.7431+2*(17.4498-0.0000)*15.7431*(1-0.8550))
= 4628.634 mm²

= (577.901-288.950)*(1.00*(16.0000-0.000)-15.743)-2*(17.450-0.000)
*(1.00*(16.0000-0.0000)-15.7431)*(1-0.8550)
= 72.939 mm²

= ( 2 * min(40.00 ,26.00 ) ) * ( 17.45 - 0.00 - 2.13 ) * 0.8550 )
IMDAD HUSSAIN SHAH


= 681.078 mm²
Area Available in Nozzle Wall, with Pad [A2wp]:

= ( 2 * Tlwp)*( Thk - Can - Trn )* fr2
= ( 2 * 26.0000 ) * ( 17.4498 - 0.0000 - 2.1309 ) * 0.8550 )
= 681.078 mm²

= 2 * ( 17.4498 ) * ( 40.0000 ) * 0.8550
= 1193.566 mm²

= Wo² * fr2 + ( Wi-Can/0.707 )² * fr2
= 9.0000² * 0.8550 + ( 9.0000 )² * 0.8550
= 138.510 mm²
Area Available in Welds, with Pad [A4wp]:

= Wo²*fr3+(Wi-Can/0.707)²*Fr2+Wp²*Fr4
= 9.0000² *0.86 + (9.0000 )² *0.86 + 12.0000² * 1.00
= 282.510 mm²
Area Available in Pad [A5]:

= (min(Dp,DL)-(Nozzle OD))*(min(Tp,Tlwp,Te))*fr4
= ( 536.0000 - 323.8500 ) * 16.0000 * 1.00
= 3394.400 mm²


Available Nozzle Neck Thickness = .875 * 17.4498 = 15.2686 mm --> OK

Minimum Design Metal Temperature Results: Nozzle Pad

Minimum Temp. w/o impact per UCS-66 -16 -14 C
Minimum Temp. at required thickness -93 -15 C
Minimum Temp. w/o impact per UG-20(f) -29 -29 C

Weld Size Calculations, Description: ROTO GAUGE NOZZ

Intermediate Calc. for pad/shell Welds TminPad 16.0000 mm

Pad Weld 8.0000 = 0.5*TminPad 8.4840 = 0.7 * Wp mm
IMDAD HUSSAIN SHAH


Weld Load [W]:
= (4628.6343 - 72.9388 + 2 * ( 17.4498 - 0.0000 ) * 0.8550 *
(1.00 * ( 16.0000 - 0.0000 ) - 15.7431 ) ) * 20000
= 629234.19 N
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*Ffr2)*S
= ( 681.0781 + 3394.3997 + 282.5100 - 3.1890 * 0.86 ) * 20000
= 591366.00 N
Weld Load [W2]:

= ( 681.0781 + 1193.5662 + 138.5100 + 477.4265 ) * 20000
= 343421.91 N
Weld Load [W3]:

= ( 681.0781 + 1193.5662 + 282.5100 + 3394.3997 + 477.4265 ) * 20000
= 831325.75 N

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 323.8500 * 9.0000 * 0.49 * 17100
= 264482. N

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 323.8500 * 9.0000 * 0.49 * 17100
= 264482. N
Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 536.0000 * 12.0000 * 0.49 * 20000
= 682636. N

= (3.1416 * 153.2001 ) * ( 17.4498 - 0.0000 ) * 0.7 * 17100
= 693092. N
Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2 ) * 323.8500 * 16.0000 * 0.74 * 17100
= 710083. N

= ( 3.1416 / 2.0 ) * 323.8500 * ( 16.0000 - 0.0000 ) * 0.74 * 17100
= 710083. N
PATH11 = ( SPEW + SNW ) = ( 682636 + 693091 ) = 1375728 N

= ( 264481 + 710082 + 710082 + 264481 ) = 1949129 N
PATH33 = ( Spew + Tngw + Sinw )
= ( 682636 + 710082 + 264481 ) = 1657200 N

IMDAD HUSSAIN SHAH


IMDAD HUSSAIN SHAH

Nozzle Calcs. PG, TG, LG NOZZLE N6, N7, N8,N9 MAIN

INPUT VALUES, Nozzle Description: PG, TG, LG NOZZ From : 30





Nozzle Size and Thickness Basis Idbn Nominal

Nominal Thickness of Nozzle Thknom 80


Pad Material SA-516 70

Pad Allowable Stress at Temperature Sp 20000.00 psi
Pad Allowable Stress At Ambient Spa 20000.00 psi
Diameter of Pad along vessel surface Dp 536.0000 mm
Thickness of Pad Tp 16.0000 mm
Weld leg size between Pad and Shell Wp 12.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 16.0000 mm
Reinforcing Pad Width 106.0750 mm
Nozzle Sketch
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Insert Nozzle With Pad, with Inside projection

IMDAD HUSSAIN SHAH


NOZZLE CALCULATION, Description: PG, TG, LG NOZZ


= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (250.00*(2500.0000/2+0.0000))/(20000*1.00-0.6*250.00)
= 15.7431 mm

= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (250.00*(288.9504/2+0.0000))/(17100*1.00-0.6*250.00)
= 2.1309 mm

Effective material thickness limit, pad side Tlwp 40.0000 mm

The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 476.2500 16.0000 mm
Based on given Pad Diameter: 536.0000 12.7000 mm
Based on Shell or Nozzle Thickness: 461.9625 17.4625 mm

= (288.9504*15.7431+2*(17.4498-0.0000)*15.7431*(1-0.8550))
= 4628.634 mm²

= (577.901-288.950)*(1.00*(16.0000-0.000)-15.743)-2*(17.450-0.000)
*(1.00*(16.0000-0.0000)-15.7431)*(1-0.8550)
= 72.939 mm²

= ( 2 * min(40.00 ,26.00 ) ) * ( 17.45 - 0.00 - 2.13 ) * 0.8550 )
= 681.078 mm²
Area Available in Nozzle Wall, with Pad [A2wp]:

IMDAD HUSSAIN SHAH


= ( 2 * Tlwp)*( Thk - Can - Trn )* fr2
= ( 2 * 26.0000 ) * ( 17.4498 - 0.0000 - 2.1309 ) * 0.8550 )
= 681.078 mm²

= 2 * ( 17.4498 ) * ( 40.0000 ) * 0.8550
= 1193.566 mm²

= Wo² * fr2 + ( Wi-Can/0.707 )² * fr2
= 9.0000² * 0.8550 + ( 9.0000 )² * 0.8550
= 138.510 mm²
Area Available in Welds, with Pad [A4wp]:

= Wo²*fr3+(Wi-Can/0.707)²*Fr2+Wp²*Fr4
= 9.0000² *0.86 + (9.0000 )² *0.86 + 12.0000² * 1.00
= 282.510 mm²
Area Available in Pad [A5]:

= (min(Dp,DL)-(Nozzle OD))*(min(Tp,Tlwp,Te))*fr4
= ( 536.0000 - 323.8500 ) * 16.0000 * 1.00
= 3394.400 mm²


Available Nozzle Neck Thickness = .875 * 17.4498 = 15.2686 mm --> OK

Minimum Design Metal Temperature Results: Nozzle Pad

Minimum Temp. w/o impact per UCS-66 -16 -14 C
Minimum Temp. at required thickness -93 -15 C
Minimum Temp. w/o impact per UG-20(f) -29 -29 C

Weld Size Calculations, Description: PG, TG, LG NOZZ

Intermediate Calc. for pad/shell Welds TminPad 16.0000 mm

Pad Weld 8.0000 = 0.5*TminPad 8.4840 = 0.7 * Wp mm
Weld Load [W]:
= (4628.6343 - 72.9388 + 2 * ( 17.4498 - 0.0000 ) * 0.8550 *
(1.00 * ( 16.0000 - 0.0000 ) - 15.7431 ) ) * 20000
= 629234.19 N
IMDAD HUSSAIN SHAH


Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)²*Ffr2)*S
= ( 681.0781 + 3394.3997 + 282.5100 - 3.1890 * 0.86 ) * 20000
= 591366.00 N
Weld Load [W2]:

= ( 681.0781 + 1193.5662 + 138.5100 + 477.4265 ) * 20000
= 343421.91 N
Weld Load [W3]:

= ( 681.0781 + 1193.5662 + 282.5100 + 3394.3997 + 477.4265 ) * 20000
= 831325.75 N

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 323.8500 * 9.0000 * 0.49 * 17100
= 264482. N

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 323.8500 * 9.0000 * 0.49 * 17100
= 264482. N
Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 536.0000 * 12.0000 * 0.49 * 20000
= 682636. N

= (3.1416 * 153.2001 ) * ( 17.4498 - 0.0000 ) * 0.7 * 17100
= 693092. N
Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2 ) * 323.8500 * 16.0000 * 0.74 * 17100
= 710083. N

= ( 3.1416 / 2.0 ) * 323.8500 * ( 16.0000 - 0.0000 ) * 0.74 * 17100
= 710083. N
PATH11 = ( SPEW + SNW ) = ( 682636 + 693091 ) = 1375728 N

= ( 264481 + 710082 + 710082 + 264481 ) = 1949129 N
PATH33 = ( Spew + Tngw + Sinw )
= ( 682636 + 710082 + 264481 ) = 1657200 N


IMDAD HUSSAIN SHAH
Nozzle Schedule
Nozzle Schedule:
Nominal Flange Noz. Wall Re-Pad Cut

Description Size Sch/Type O/Dia Thk ODia Thick Length
in. Cls mm mm mm mm mm
------------------------------------------------------------------------------
VAPOUR RETURN N 2.000 - None 210.000 79.600 - - 60.00
PRV NOZZLE N4 3.000 - None 76.200 15.000 - - 60.00
PRV NOZZLE N4A 3.000 - None 106.200 15.000 - - 60.00
INLET NOZZLE N1 4.000 - None 194.600 46.500 - - 60.00
OUTLET NOZZLE N 4.000 - None 194.600 46.500 - - 60.00
ROTO GAUGE NOZZ 12.000 80 None 323.850 17.450 536.00 16.000 107.00
PG, TG, LG NOZZ 12.000 80 None 323.850 17.450 536.00 16.000 107.00
MAN HOLE M1 18.000 - None 457.200 89.000 - - 71.95
Note on the Cut Length Calculation:

The Cut Length is the Outside Projection + Inside Projection + Drop +
In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
Please Note: In the case of Oblique Nozzles, the Outside Diameter must
be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
Nozzle Material and Weld Fillet Leg Size Details:

Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle Material Weld Weld Weld Weld Weld
mm mm mm mm mm
------------------------------------------------------------------------------
VAPOUR SA-105 16.000 9.000 - - 6.000
PRV NOZ SA-105 16.000 9.000 - - 6.000
PRV NOZ SA-105 16.000 9.000 - - 6.000
INLET N SA-105 16.000 9.000 - - 6.000
OUTLET SA-105 16.000 9.000 - - 6.000
ROTO GA SA-106 B 16.000 9.000 12.000 16.000 9.000
PG, TG, SA-106 B 16.000 9.000 12.000 16.000 9.000
MAN HOL SA-105 10.000 9.000 - - 5.000
Nozzle Miscellaneous Data:
Elevation/Distance Layout Projection Installed In

Nozzle From Datum Angle Outside Inside Component
mm deg. mm mm
----------------------------------------------------------------------------
VAPOUR RETURN N 6540.000 180.00 28.00 16.00 Node: 30
PRV NOZZLE N4 850.000 0.00 34.00 10.00 Node: 20
PRV NOZZLE N4A 9739.999 0.00 34.00 10.00 Node: 30
INLET NOZZLE N1 6140.000 180.00 28.00 16.00 Node: 30
OUTLET NOZZLE N 5740.000 180.00 28.00 16.00 Node: 30
ROTO GAUGE NOZZ 8390.000 90.00 26.00 65.00 Node: 30
PG, TG, LG NOZZ 7600.000 120.00 26.00 65.00 Node: 30
MAN HOLE M1 575.031 90.00 39.00 5.50 Node: 10
IMDAD HUSSAIN SHAH

Nozzle Summary
Nozzle Calculation Summary
Description Internal Ext MAPNC UG45 [tr] Weld Areas

psig psig Path
---------------------------------------------------------------------------
MAN HOLE M1 302.12 ... ... OK 7.20 OK Passed
PRV NOZZLE N4 ... ... OK 4.80 OK NoCalc[*]
INLET NOZZLE N1 254.05 ... ... OK 7.16 OK Passed
OUTLET NOZZLE N 254.05 ... ... OK 7.16 OK Passed
VAPOUR RETURN N ... ... OK 7.16 OK NoCalc[*]
PRV NOZZLE N4A 254.05 ... ... OK 5.27 OK Passed
ROTO GAUGE NOZZ 254.05 ... ... OK 8.33 OK Passed
PG, TG, LG NOZZ 254.05 ... ... OK 8.33 OK Passed
---------------------------------------------------------------------------
Min. - Nozzles 254.05 PG, TG, LG
Min. Shell&Flgs 252.95 20 30 252.95
Computed Vessel M.A.W.P. 252.95 psig
[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Note: MAWPs (Internal Case) shown above are at the High Point.
Check the Spatial Relationship between the Nozzles
From Node Nozzle Description X Coordinate, Layout Angle, Dia. Limit

10 MAN HOLE M1 0.000 90.000 558.400
20 PRV NOZZLE N4 850.000 0.000 108.200
30 INLET NOZZLE N1 6140.000 180.000 226.600
30 OUTLET NOZZLE N 5740.000 180.000 226.600
30 VAPOUR RETURN N 6540.000 180.000 242.000
30 PRV NOZZLE N4A 9740.000 0.000 152.400
30 ROTO GAUGE NOZZ 8390.001 90.000 577.901
30 PG, TG, LG NOZZ 7600.000 120.000 577.901
The nozzle spacing is computed by the following:

= Sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !
IMDAD HUSSAIN SHAH

Vessel Design Summary
Design Code: ASME Code Section VIII Division 1, 2007
Diameter Spec : 2500.000 mm ID

Vessel Design Length, Tangent to Tangent 10140.06 mm
Specified Datum Line Distance 0.00 mm
Shell/Head Matl SA-516 70

Re-Pad Material SA-516 70
Internal Design Temperature 60 C

Internal Design Pressure 250.00 psig
External Design Temperature 0 C
Maximum Allowable Working Pressure 252.95 psig

External Max. Allowable Working Pressure 18.62 psig
Hydrostatic Test Pressure 325.00 psig
Required Minimum Design Metal Temperature -28 C

Warmest Computed Minimum Design Metal Temperature -29 C
Wind Design Code No Wind Loads

Earthquake Design Code No Seismic
Element Pressures and MAWP: psig
Element Desc Internal External M.A.W.P Corr. All.

Sphere 250.000 0.000 347.222 0.0000
Conical 250.000 0.000 252.955 0.0000
Cylinder 250.000 0.000 254.049 0.0000
Sphere 250.000 0.000 319.489 0.0000
Element "To" Elev Length Element Thk R e q d T h k Joint Eff

Type mm mm mm Int. Ext. Long Circ
Sphere 0.0 0.0 10.0 7.2 No Calc 1.00 1.00
Conical 2140.0 2140.0 16.0 15.8 No Calc 1.00 1.00
Cylinder 10140.0 8000.0 16.0 15.7 No Calc 1.00 1.00
Sphere 10140.0 0.0 10.0 7.8 No Calc 1.00 1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Weights:
Fabricated - Bare W/O Removable Internals 11510.2 kgm
Shop Test - Fabricated + Water ( Full ) 67718.5 kgm
Shipping - Fab. + Rem. Intls.+ Shipping App. 11510.2 kgm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 11510.2 kgm
Empty - Fab. + Intls. + Details + Wghts. 11510.2 kgm
Operating - Empty + Operating Liquid (No CA) 11510.2 kgm
Field Test - Empty Weight + Water (Full) 67718.5 kgm

LPG BOWZER 30 Ton Design Calculations

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Table of Contents

Cover Sheet .............................................................................................................................................. 2

30 MT LPG BOWZER FOR CRESS LPG

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2007

Analysis Performed by : IMDAD HUSSAIN SHAH.

Job File : E:\IHS DATA\RAVI TECH\LP2015.PVI

Date of Analysis : Sep 10,2015

PV Elite 2007, March 2007

RAVI TECH MANUFACTURING (PVT) LTD

30 MT LPG VESSEL FOR CRESS LPG

Note: PVElite performs all calculations internally in Imperial Units

Refer to Code Case 2523 for more information.

IMDAD HUSSAIN SHAH

Warnings and Errors

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

IMDAD HUSSAIN SHAH

Design Internal Pressure (for Hydro test) 250.00 psig

Load Case 1 NP+EW+WI+FW+BW

Wind Design Code No Wind Loads

Seismic Design Code No Seismic

Design Nozzle for Des. Press. + St. Head Y

Material Database Year Current w/Addenda or Code Year

IMDAD HUSSAIN SHAH

Element From Node 10

Element From Node 10

Grade of Attached Flange None

Element From Node 20

IMDAD HUSSAIN SHAH

Grade of Attached Flange None

Element From Node 30

Element From Node 30

Grade of Attached Flange None

Element From Node 30

Grade of Attached Flange None

Element From Node 30

IMDAD HUSSAIN SHAH

Grade of Attached Flange None

Element From Node 30

Grade of Attached Flange None

Element From Node 30

Grade of Attached Flange None

Element From Node 30

Grade of Attached Flange None

Element From Node 40

IMDAD HUSSAIN SHAH

IMDAD HUSSAIN SHAH

Internal Pressure Calculations

Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press | Nominal | Total Corr| Element | Allowable |

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Actual | Required |

MAWP: 252.955 psig, limited by: Cone.

Internal Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2007

Spherical Head From 10 To 20 SA-516 70 , UCS-66 Crv. B at 60 C

Thickness Due to Internal Pressure [Tr]:

Max. All. Working Pressure at Given Thickness [MAWP]:

Maximum Allowable Pressure, New and Cold [MAPNC]:

Actual stress at given pressure and thickness [Sact]:

Percent Elongation per UCS-79 (75*tnom/Rf)*(1-Rf/Ro) 0.649 %

Min Metal Temp. w/o impact per UCS-66 -29 C

Percent Elongation per UCS-79 (75tnom/Rf)(1-Rf/Ro) 0.649 %

Percent Elongation per UCS-79 (75tnom/Rf)(1-Rf/Ro) 0.691 %

Percent Elongation per UCS-79 (50tnom/Rf)(1-Rf/Ro) 0.636 %

Percent Elongation per UCS-79 (75tnom/Rf)(1-Rf/Ro) 0.598 %