GANADIPATHY TULSI’S JAIN ENGINEERING COLLEGE,

Chittoor – Cuddalore Road, Kaniyambadi (Post), Form No.:

GTEC/ACADEMIC/01
Vellore – 632102.
Rev No: 4
LESSON PLAN 01/06/2017

ACADEMIC YEAR – 2019-2020 EVEN SEMESTER

Department Mechanical engineering

Faculty Name R.A.SIVASUBRAMANIYAM

Subject Code/Subject Name ME8451/ Manufacturing Technology-II

Year/Semester/Section II/IV

Branch Mechanical engineering

Required or elective course Required

AIM:
 To understand the concept and basic mechanics of metal cutting
 To understand the working of centre lathe, semi-automatic and automatic
lathes
 To understand the working of shaping and allied machines, milling
 To understand the working of drilling and allied machines, grinding and allied
machines, broaching and gear cutting process.
 To understand the basic concepts of computer numerical control (CNC) machine
tool and CNC programming.

Contacts hours & Assessment methods

Type of Course
Lecture: 4Hrs/Week Internal Examination : 20 Marks
Tutorial: 0 Semester End Examination: 80 Marks

GRADING OF EXISTING SYLLABUS: 3

COURSE OUTCOMES (CO): GRADING OF EXISTING SYLLABUS:

COURSE OUTCOMES (CO):

At the end of this course, the student will understand the following;

CO1:An ability to understand the concept and basic mechanics of metal cutting, working of

standard machine tools such as lathe, shaping and allied machines.

CO2: An ability to understand concept of milling, drilling and allied machines, grinding

CO3: To gain the knowledge of basic concepts of computer numerical control (CNC) machine tool and

CNC programming.

Page 1 of 7
 GANADIPATHY TULSI’S JAIN ENGINEERING COLLEGE,
Chittoor – Cuddalore Road, Kaniyambadi (Post), Form No.:
GTEC/ACADEMIC/01
Vellore – 632102.
Rev No: 4
LESSON PLAN 01/06/2017

CONTENT-BEYOND-SYLLABUS: Plasma machining & Abrasive jet machining

TEACHING / LEARNING METHODOLOGY:

Students will learn in lectures of manufacturing technology process by modes of importance’s and its

scope. Students will learn additional information based on case studies and will be utilized facilitate

and what they learned in class.

TEXT BOOKS

1. Hajra Choudry, “Elements of Work Shop Technology – Vol. II”, Media Promoters. 2002

2.HMT – “Production Technology”, Tata McGraw-Hill, 1998.

3. Rao, P.N. “Manufacturing Technology”, Metal Cutting and Machine Tools, Tata McGraw–Hill,

REFERENCES

1. P.C. Sharma, “A Text Book of Production Engineering”, S. Chand and Co. Ltd, IV edition,

1993.

2. Shrawat N.S. and Narang J.S, ‘CNC Machines’, Dhanpat Rai & Co., 2002.

Page 2 of 7
 GANADIPATHY TULSI’S JAIN ENGINEERING COLLEGE,
Chittoor – Cuddalore Road, Kaniyambadi (Post), Form No.:
GTEC/ACADEMIC/01
Vellore – 632102.
Rev No: 4
LESSON PLAN 01/06/2017

SYLLABUS
UNIT I THEORY OF METAL CUTTING 9
Mechanics of chip formation, single point cutting tool, forces in machining, Types of chip, cutting tools–
nomenclature, orthogonal metal cutting, thermal aspects, cutting tool materials, tool wear, tool life, surface finish,
cutting fluids and Machinability.

UNIT II TURNING MACHINES 9

Centre lathe, constructional features, specification, operations – taper turning methods, thread cutting
methods, special attachments, machining time and power estimation. Capstan and turret lathes- tool layout
– a automatic lathes: semi automatic – single spindle : Swiss type, automatic screw type – multispindle:

UNITIII SHAPER, MILLING AND GEAR CUTTING MACHINES 9

Shaper - Types of operations. Drilling, reaming, boring, Tapping. Milling operations-types of milling
cutter. Gear cutting – forming and generation principle and construction of gear milling, hobbing and gear
shaping processes –finishing of gears.

UNIT IV ABRASIVE PROCESS AND BROACHING 9

Abrasive processes: grinding wheel – specifications and selection, types of grinding process–
Cylindrical grinding, surface grinding, and centre less grinding and internal grinding- Typical applications
–concepts of surface integrity, broaching machines: broach construction – push, pull, surface and
continuous broaching machines

UNIT V CNC MACHINING 9

Numerical Control (NC) machine tools – CNC types, constructional details, special features,
Machining centre, part programming fundamentals CNC – manual part programming –

Micromachining – wafer machining

TOTAL; 45 PERIODS

Page 3 of 7
 GANADIPATHY TULSI’S JAIN ENGINEERING COLLEGE,
Chittoor – Cuddalore Road, Kaniyambadi (Post), Form No.:
GTEC/ACADEMIC/01
Vellore – 632102.
Rev No: 4
LESSON PLAN 01/06/2017

S. Date Hou Topics Teaching T/ Pg. No.

No. r Methodology R

Page 4 of 7
 GANADIPATHY TULSI’S JAIN ENGINEERING COLLEGE,
Chittoor – Cuddalore Road, Kaniyambadi (Post), Form No.:
GTEC/ACADEMIC/01
Vellore – 632102.
Rev No: 4
LESSON PLAN 01/06/2017

1 16-12- 1 UNIT 1 THEORY OF METAL CUTTING BB T2 28

19
2 16-12- 2 Mechanics of chip formation BB
19
R3 09
3 17-12- 4 Single point cutting tool, forces in machining BB
R3 24
19
4 17-12- 8 Types of chip BB
R3 10
19
5 18-12- 2 Cutting tools– nomenclature BB
R3 12
19
6 19-12- 4 Orthogonal metal cutting BB
R3 356
19
7 20-12- 4 Thermal aspects BB
R3 358
19
8 24-12- 5 Cutting tool materials PPT
R3 188
19
9 24-12- 8 Tool wear, tool life, BB
19
R3 390
10 25-12- 4 BB
Surface finish, cutting fluids & Machinability R4 51
19
UNIT 2 TURNING MACHINES BB
R4 54
12 26-01- 4 Centre lathe, constructional & operations BB
R4 60
20
13 27-01- 4 Taper turning methods BB
20
R4 55
14 28-01- 8 Thread cutting methods, BB
R4 58
20
15 29-01- 2 Special attachments BB
20
R4 65
16 30-01- 4 Machining time and power estimation BB
R4 69
20
17 20-01- 4 Capstan and turret lathes- tool layout BB
20
R4 72
18 21-01- 8 Automatic lathes: semi automatic – single spindle Assign/SEMINA
R T2 263
20
19 22-01- 2 Swiss type automatic screw type BB
125
20 R3

20 23-01- 4 Multi spindle: BB

20
R3 126
UNIT 3 SHAPER MILLING AND GEAR BB
R3 137
CUTTING
22 24-01- 8 Shaper - Types of operations BB
R3 143
20
23 25-01- 2 Drilling ,reaming, BB
169,17
20 R3
0
24 26-01- 4 Boring process BB R4 177
Page 5 of 7
 GANADIPATHY TULSI’S JAIN ENGINEERING COLLEGE,
Chittoor – Cuddalore Road, Kaniyambadi (Post), Form No.:
GTEC/ACADEMIC/01
Vellore – 632102.
Rev No: 4
LESSON PLAN 01/06/2017

20

25 27-01- 4 Tapping. Milling operations BB

178,19
20 R4
5
26 02-02- 8 Types of milling Cutter. BB
R4 213
20
27 03-02- 2 Gear cutting – forming and generation principle BB
R4 229
20
28 07-02- 4 construction of gear milling ,hobbing BB
R4
20
29 08-02- 4 gear shaping processes BB
R4 255
20
30 09-02- 8 Finishing of gears. BB
20 R4 273

UNIT 4 ABRASIVE PROCESS AND BB

R4 275
BROACHING
32 15-02- 4 Abrasive processes BB
R4 301
20
33 15-02- 4 Grinding wheel – specifications and selection BB
R4 285
20
34 16-02- 8 Types of grinding process– BB
R4 291
20 cylindrical grinding, ,
35 17-02- 2 Surface grinding BB
R4 292
20
36 17-02- 4 Centre less grinding and internal grinding BB
R4 297
20
37 23-02- 4 Typical applications – BB
R3 300
20 concepts of surface integrity,
38 23-02- 8 Broaching machines: broach construction BB
T2 598
20
39 24-02- 2 Push, pull, surface broaching machines BB
T2 610
20
40 03-03- 4 Continuous broaching machines PPT
T2 630
20
UNIT 5 CNC MACHINIG

42 04-03- 8 Numerical Control (NC) BB

T2 619
20
43 04-03- 2 Machine tools BB
T2 639
20
44 05-03- 4 CNC types constructional details, special features BB
T2 641
20
45 09-03- 2 machining centre BB/Assignmen
t R4 645
20

Page 6 of 7
 GANADIPATHY TULSI’S JAIN ENGINEERING COLLEGE,
Chittoor – Cuddalore Road, Kaniyambadi (Post), Form No.:
GTEC/ACADEMIC/01
Vellore – 632102.
Rev No: 4
LESSON PLAN 01/06/2017

46 10-03- 8 part programming fundamentals CNC BB

R4 647
20
47 14-03- 2 manual part programming BB
R4 649
20
48 15-03- 4 micromachining BB
R4 720
20
49 16-03- 5 Photolithography BB
R4 722
20
50 17-03- 2 wafer machining BB
R4 725
20

Prepared by Approved by

Date Date

HOD Principal

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