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East Delta University: MBA Program: Summer 2021
East Delta University: MBA Program: Summer 2021
East Delta University: MBA Program: Summer 2021
Submitted by :
Submitted to :
Syed M. Tugril Esteyak
Adjunct Faculty, School of Business Administration
East Delta University
&
Group Assistant General Manager ( Supply Chain)
Clifton Group
Bangladesh
Supply Chain Drivers Play a very vital Role for “ Supply Chain and Logistical
Excellency across the Company “ – How Explain Briefly.
There 2 types of supply chain drivers, Logistical drivers and cross functional drivers. These
paly very vital role in Supply Chain and Logistical Excellency across the Company. These
drivers greatly influence the performance of a company’s supply chain. Companies can
develop and manage each of these drivers to emphasize the ideal balance between
responsiveness and efficiency, depending on changing business and economic requirements.
Logistical drivers are;
Facilities: The two main facilities are storage and production sites.
Inventory: Inventory denotes all raw materials, WIP, and finished goods in a supply
chain.
Transportation: transportation involves moving inventory from point to point.
Cross functional drivers are;
Information: Information is data about facilities, inventory, transportation, costs,
prices and customers throughout the supply chain, also gives shipping option to
managers.
Sourcing: Sourcing is the particular supply chain activity should be done inside a
firm or procures from other entities.
Pricing: ricing drivers determine the price of goods and services which the supply
chain produces.
How Supply Chain define Agility viz-a- vis Responsiveness? Briefly discuss How
You explain Supply Chain Excellency through Performance of Supply Chain
Drivers (Especially Efficient & Efficiency Vs Responsiveness in Supply Chain
and.
Supply Chain Agility: The shift from enterprise to supply chain competition has increased
the need to better understand the determinants that lead to successful results for the entire
supply chain and not just for individual members. agility has been suggested as a means by
which the supply chain is able to adapt to the changing needs of the market.
Supply Chain Responsiveness: Supply Chain Responsiveness is defined as the ability of a
manufacturing system to make quick and balanced adjustments to the predictable and
unpredictable changes that characterize today's manufacturing environment.
Supply Chain Excellency through Performance of Supply Chain Drivers (Especially
Efficient & Efficiency Vs Responsiveness in Supply Chain and:
Supply Chain Efficiency in Action: Efficiency saves money and increases profits throughout
your business, but an efficient supply chain can be particularly beneficial to your bottom line.
An efficient supply chain gets products to their destinations in the most cost-effective way. In
today's global marketplace, this is essential. Features of an efficient supply chain:
Optimization. This can include optimized shipping routes, warehouse locations,
personnel and even your computer network to get the best and fullest use out of your
existing infrastructure. Half empty trucks, unused warehouses and redundant
computer systems are simply a waste of Company’s assets.
Inventory management. Too much inventory is costly to purchase, handle, store and
track. Too little inventory can be costly, as well. It can mean lost production time,
expensive last-minute orders and even angry customers. An efficient supply chain
finds the right balance when it comes to inventory.
Customer satisfaction. Supply chain efficiency is directly linked to customer
satisfaction. It gets your products into the hands of the people who need them quickly
and at the best price.
The Responsive Supply Chain: A responsive supply chain has to do two things: it has to be
responsive to your needs, and it has to be responsive to the needs of your customers.
Order-fill accuracy. In today's highly competitive market, a guarantee of quick
deliver is a real selling point. If that order arrives quickly but is inaccurate or
incomplete, then you've wasted time and money and may have lost a customer as
well.
Scalable fulfillment. All businesses experience ups and downs. Sales can be affected
by the season, the weather and the economy. A responsive supply chain is one that
can accommodate changing sales volumes.
Communication. When Company or customers have questions, problems or concerns,
it's vital that there be open lines of communication.
Customer satisfaction. People can sometimes throw a monkey wrench into to the best
supply chain. They order the wrong thing. They change their minds. They need
something sooner, not later. This is when a responsive supply chain really shines.
Green Transportation: It is a concept which identifies the relationship between the supply
chain operations and the natural environment. The main aim of the green transportation is to
reduce or cut the amount of gas emission which leads to decrease in pollution rates. Most of
the green transportation modes are made from low-cost materials and it's using low-cost
energy
Features of green Transportation: Green transportation revolves around efficient and
effective use of resources, modification of the transport structure and making healthier travel
choices. For this to bear any fruit, it requires dedicated public awareness and participation,
management of privately owned vehicles and innovation and production of vehicles that
utilize renewable sources of energy such as wind, solar, biofuels and hydroelectricity.
Example: United Parcel Service is known worldwide, not just for their shipping but also for
the variety of environmental initiatives. UPS has over 2,200 alternative fuel vehicles, which
is the largest fleet in the industry. UPS also provides the opportunity to allow customers to
make the switch to paperless billing and invoices. Since 2000, UPS has recycled more than
24 million points of used electronic equipment.
✔ Explain “ Logistics must therefore be seen as the link between the marketplace
and the supply Chain”- How.
Logistics is an essential component of supply chain management. Companies see logistics as
a critical blueprint of the supply chain. It is used to manage, coordinate and monitor resources
needed to move products in a smooth, timely, cost-effective and reliable manner.
If we systematize all areas of logistics that need to be developed for the rational management
of production resources, we can single out the following functions:
▪ Warehouse design and management. This role of logistics in supply chain
management covers several tasks at once: from the design of storage facilities to the
requirements for storage of products and ending with the introduction of various
automation solutions (for example, for machinery intended for transporting goods
within warehouses);
▪ The formation of packages. Packaging, tracking and accounting - all of these tasks
allow for end-to-end control of goods on the way to the customer/distributor;
▪ Transportation of products. This includes work with cargo carriers and vehicles listed
in the company's fleet: planning their routes, calculating fuel costs, etc.;
▪ Working with customs. When an enterprise plans international delivery of goods, it is
very important that during their transportation the goods fully comply with customs
requirements and contain all the necessary documentation;
▪ Working with intermediaries. Intermediaries in logistics are all third-party, non-
company resources that are directly involved in the implementation of supply chains.
In turn, finding intermediaries with the most acceptable ratio of quality to cost of
services, as well as establishing long-term, reliable relations with them are also
included in the list of tasks for efficient logistics management;
▪ Working with written off and returned goods. There is also such a thing as “reverse
logistics”, which establishes the rules and routes for transporting the
returned/discarded goods, as well as ways to dispose of them.
Explain “Strategic Fit and Strategic Drift: with Dell Industry example. How
Strategic fit achieved, Explain
Strategic Fit: Strategic Fit may be defined as matching resources and capabilities but in
Procurement it means requiring that both the competitive and supply chain strategies of a
company have aligned goals. To provide the highest level of service as a procurement
organization, strategic fit must be achieved.
Strategic drift: Strategic drift can be defined as a gradual deterioration of competitive action
that results in the failure of an organization to acknowledge and respond to changes in the
business environment. The term strategic drift is used to describe a sense of cognitive sloth in
the ability to meet the original objectives of an organization.
Achieving Strategic fit: Achieving Strategic Fit can be as easy as following understandings;
Customer Requirements & Uncertainties: This process should involve gaining a
comprehensive understanding of the customer’s project scope, goals and budget.
Procurement’s Capabilities: Once the VOC has been gathered the next step is to
build on the initial discovery in order to generate Critical Customer Requirements
(CCR).
Procurement Responsiveness: The final step in Achieving Strategic Fit is to match
customer requirements to the procurement organization’s capabilities.
Dell Achieving Strategic fit: Dell's competitive strategy is to provide a large variety of
customizable products at a reasonable price. A supply chain strategy that emphasizes
flexibility and responsiveness has a better strategic fit with Dell's competitive strategy of
providing a large variety of customizable products. This notion of fit also extends to Dell's
other functional strategies. For instance, its new product development strategy should
emphasize designing products that are easily customizable, which may include designing
common platforms across several products and the use of common components. This feature
allows Dell to assemble customized PCs quickly in response to a customer demand. Dell
clearly has achieved strong strategic fit between its different functional strategies and its
competitive strategy.
Why OFM, Explain OFM Breifly .... Explain OFM – OTIF as a Logistics KPI
Order Fulfillment Management (OFM): Order fulfillment, also known as supply chain
fulfillment or inventory fulfillment, is the steps between taking new orders and sending the
goods to customers. OFM Process is briefly described below;
Receiving: The first stage of supply chain fulfillment is to receive inventory from suppliers.
Storing Inventory: After the inventory is received, we need to organize and store the
products in your warehouse. The organization of your stock plays a key role in the order
fulfillment system.
Order Processing: An order process is started once the order has been placed.
Item Packing: in this step we need to pack the items using corresponding packages, for
example, using bubble wrap for fragile products.
Delivery of Products: after packaging, we need to deliver the products. In this stage we need
to provide customer information to postal or other delivery services to deliver the products.
Managing Returns and Refunds: If the customers are not satisfied with their purchases or
when goods are damaged during delivery, they can request a return or refund. Now we have
to determine if you should put the returned product back into the inventory or discard it
according to its condition.
OTIF is generally used to cover the entire supply chain, and therefore, as delivery to the
customer is the final step, then delivery OTIF is an indicator of performance across the whole
supply chain. Although OTIF can be used throughout the whole chain, when it is looked at as
a whole, it corresponds to delivery. A distributor’s OTIF score depends on three vital
components of the supply chain all working as they should: purchasing, the warehouse and
the delivery operation.
Purchasing: First off, the items being ordered need to be in stock. If they’re not,
customer is not going to get them on time, and OTIF record will worsen.
Warehouse: Even if the items are in stock, then there are elements within the
warehouse that could prevent the order going out on time.
Carrier: Finally, even if the items are in stock, and picked and packed and ready to be
dispatched on time, then the carrier still has to get it to the customer on time and
undamaged.
OTIF identifies where process improvements in final delivery or within the warehouse are
required and where there are any stock issues. It measures the contribution and balance of all
three of these aspects of your supply chain in delivering your orders to your customers on
time.
Shipment Right First Time (SRFT): According to shipment Right First Time, we must give
priority to shipment. Among all other activities, we have to do the shipment first and without
any delay. There will not be any missing commitment or missing the deadline. For example,
A buyer wants 10000 pairs of shoes within a certain date. We must have to make the supply
chain planning in a way so that we do not miss the shipment deadline. We need to ensure
that, the buyer will get the products in time. If we can do such effective plan, we will be able
to produce and deliver the ordered units on time immediately. So here, we can see SRFT as
we never miss any deadline and the first attempt.
Ensuring SRFT is essential for getting repeat clients & loyal customers. If customers get their
products on time, they will be pleased and it will create possibilities to repurchase. It will
create a positive vibe among the customers and a sense of loyalty will grow. If we cannot
ensure timely delivery, we will probably lose customers. As a result, we will lose market
share and it will hamper company’s profitability and reputation. Through SRFT we can keep
ready our product on time to deliver. Therefore, to keep buyer or customer commitment
Shipment Right First Time is essential.
What is “Cold Chain management”? Why Cold Chain taking Place in Supply
Chain Functions, Explain It Area and Strategic Importance Managing Product
Quality.
Suppliers of food and pharmaceutical products heavily rely on the cold chain to ensure
shipment doesn’t become compromised before they reach the market.
Reasons Behind Cold Chain: We need to keep certain products cold. It may seem simple
but it’s a very important process. Low temperatures prevent sensitive products from altering
their state and reducing their shelf life. If we cannot do this properly products can be
damaged. And here cold chain management becomes handy. The two ways to preserve
temperature sensitive products are:
Refrigeration - used to keep a product’s shelf life from deteriorating in the short term,
which is usually days for food and weeks for other products like pharmaceuticals.
Area and Strategic Importance of Cold Chain in Managing Product Quality: The cold
chain ensures that perishable products are safe and of high quality at the point of
consumption. Without cold chain, the fresh or frozen food produce, chemicals and, arguably
more importantly, the vaccines being shipped will likely perish. In 2017, the degradation of
temperature-sensitive drugs during shipping cost $5.4 billion av. globally. So, it’s clear that
cold chain is very important in food, chemical and pharmaceutical etc. sectors.
Answer: 4
What is your own understanding on Inventory Planning and Control , What is
BOM and its relation with Inventory . Why do companies maintain inventories
Inventory Planning: The process of determining the optimal quantity and timing of
Inventory for the purpose of aligning it with sales and production capacity.
Inventory planning has direct impact a company's cash flow and profit margins especially for
smaller businesses that rely upon a quick turnover of goods or materials.
Inventory Control: Inventory Control is the supervision of supply, storage and accessibility
of items in order to ensure an adequate supply without excessive oversupply.
Bill of Materials (BOM): BOM is a listing of all the subassemblies, intermediates, parts, and
raw materials that go into a parent assembly showing the quantity of each required to make
an assembly. Basically, a bill of material (BOM) is a complete list of the components making
up an object or assembly. Bills of materials come in different types specific to engineering,
manufacturing etc.
Relationship between BOM and inventory: The importance of a BoM to inventory control
is that it provides a complete and accurate picture of what is required, all the materials needed
for planned work and the processes associated with creating a single product.
A BoM provides a description of the individual components and the relationship between
each separate part used in production. All components required to manufacture a complete
shippable item are listed by part number, description and quantity.
An effective BoM should also include detail of the tools and equipment required for
assembly, sub-assembly and any consumables needed in the manufacture of the final
shippable product.
Having an all-inclusive measure of total assembly optimizes inventory control, enables better
decision-making, highlights areas for improved efficiency, cost-effectiveness and enhanced
quality. So, we can say that, relationship between BOM and Inventory is
Why do companies maintain inventories: Keeping inventory well-stocked is a crucial
aspect of keeping business operations running smoothly. There are a few main reasons why
companies choose to keep inventories stocked in their facilities.
First, keeping inventory on hand allows a company to meet any expected increases in
demand. It also ensures that the appropriate amount of products are available, should there be
an unexpected increase in demand. Plus, keeping a strong inventory supply allows a company
to benefit from periodic price reductions when making bulk purchases of needed raw
materials.
And in the event that a facility’s systems fail or break down, having inventory available
means the company won’t take too large of a hit in sales, as there will be a supply of products
that can still be sold while systems are down. Lastly, steady inventory allows a company to
regularly ship products to retailers as needed, instead of having to send periodic batches
based on the production cycle or individual orders.
In addition to these key reasons, there are financial motivations for companies to keep their
inventories well-stocked. Not only does inventory figure into a company’s cost of goods, it
also contributes to a business profit margin. For accounting purposes, inventory counts
toward a company’s total assets, and it even determines a company’s liability when it comes
to taxes. Because inventory is so integrally tied to companies’ financial operations,
understanding how it affects business is critical for ensuring future success.
Explain at your own Factors affecting Inventory Management Decision
Financial Factors: Factors such as the cost of borrowing money to stock enough
inventory can greatly influence inventory management. In this case, finances may
fluctuate according to the economy, and it is wise to keep an eye on changing
interest rates to help plan your spending.
Suppliers: Suppliers can have a huge influence on inventory control. Successful
businesses require reliable suppliers in order to plan spending and arrange
production. An unreliable or unpredictable supplier can have huge effects for
inventory control.
Lead Time: Lead time is the time it takes from the moment an item is ordered to
the moment it arrives. Lead time will vary widely depending on the product type
and the various manufacturing processes involved, and therefore changes in these
factors can require changes to inventory management.
Product Type: Inventory management must take into consideration the different
types of products in stock. For example, some products may be perishable and
therefore have a shorter shelf life than others. In this case inventory must be
managed to ensure that these items are rotated in line with expiration dates.
Management: Finally, responsibility for managing business’ inventory sits with
the owner, co-owners and the people who manages. While we may have multiple
employees acting as managers to oversee inventory processes, they typically will
not have the same stake in the business as the owners do.
External Factors: There are multiple external factors that may affect inventory
control. For example, economic downturns may occur and this is something that
you will generally have very little control over. Assessing the economy is a must
in order to guard against stock outs or a buildup of excess inventory.
Explain “BOM and Why BOM is important and Explain difference between
Inventory and Stock, How it is help to manage Inventory Planning and Control
across the Supply Chain.
Bill of Materials (BOM): A bill of materials (BOM) is an extensive list of raw materials,
components, and instructions required to construct, manufacture, or repair a product or
service. A bill of materials usually appears in a hierarchical format, with the highest level
displaying the finished product and the bottom level showing individual components and
materials.
Importance of a BOM:
Improve material management by responding to changes in production.
Reduce inventory levels and obsolete parts.
Reduce manufacturing costs.
Minimize clerical and engineering efforts by optimizing the tasks of maintaining and
changing multi-level bills.
Supports variable length part numbers and unlimited descriptive text.
Easy methods for accessing part information.
BOM Example: While building a racing bike, the builder will need an assortment of various
tools required to make the bike from scratch. Items like wheels, brakes, seat, handles, a
pulley, a chain, plenty of small nuts, and screws along with various other things. A BOM for
building a racing bike would also contain the quantities required for each of the items. Now,
based on the type of Bill of materials, it might also contain the steps to build up the bike,
along with the labor and time consumed by each step. The BOM is like the basic blueprint
laid out to build, rebuild, or repair any item or product of interest. All the workers involved in
the manufacturing and post-production processes as well must be aware of the manufacturing
BOM. It connects the various units required for the final product to be ready.
In this case, the final product is the racing bike. The bike preparation completes when
assembling all parts of the bike along with the seat, handles, and brakes complete. Even one
item missing might stop the product from being viable, such as the cycle here might not work
without the chain, might not even start without the wheels, and might not stop without the
brakes.
If Supply Chain Control over Inventory / Material Management is Failed,
Inventory become a Liability - are you agreeing with That? In what case
Inventory considered as Liability.
The finished goods that a company gathers before selling them to end users are known as
inventory. But not only the finished goods but also the raw materials used in production are
regarded as inventory because they go through the production process or goods that are in
transit.
Inventory is an element of current asset since it’s typically sold off within a year or less.
Since there’s an expectation that the inventory will be used or sold off within the one year or
within the accounting period. For this reason, it is always listed as a current asset in the
balance sheet.
We know, a good inventory management can make supply chain both efficient and
responsive and give good financial results thus making it a great asset for the company.
But, if inventory management is not efficient enough, the same inventory can turn into a huge
liability.
Unsold and surplus inventory can become a huge liability for the business as there are costs
that the business may have to incur to store it. Besides, some inventory items have a limited
shelf life and can soon become spoilt, obsolete or may lose their value.
Again, with most goods or materials, there is significant cost involved in storing and
preserving them, such as the cost of warehouse space, depreciation, maintenance, manpower,
utilities, insurance, handling, statutory compliances, physical verification, losses, and
obsolescence. Thus, the longer the goods or materials are stored, the higher would be their
costs incurred on them, or increasing cost of goods under storage.
For example, if one has excess inventory of slow-moving product at warehouse, it will take
up some space. As a result, the money is also stuck which could have been put to some
productive use (buying raw material/ increasing distribution channel/ simply earn interest
from bank). In that Case Inventory is considered as Liability.
So If Supply Chain Controls over Inventory or Material Management is failed, in that case
the Inventory becomes a Liability.
Explain How Inventory Play Role in Competitive Strategy in Managing “
Cost”. Secondly - “ Though inventory is an Asset for a Company but
Inventory Considered as a Waste – Why , How – Explain in details according
to your Strategic Vision
So from the above discussion we can say that, Inventory management controls wastage,
resource mismanagement and reduces unwanted costs. Thus, it plays a very vital role in
Competitive Strategy in Managing Cost.
Though inventory is an Asset for a Company but Inventory Considered as a Waste:
Inventory is regarded as an asset because this are the goods which are expected to be sold or
used up within the year or the accounting period. If the goods are sold within the expected
period, it becomes cash and that can be inject into the company’s finance as investment. But
scenario is not always like this. If the goods remain as surplus or unsold, those become a
headache for the company. Because this surplus or unsold inventories incur significant cost
and wastages. Not only that, some of those inventories have short shelf time, if extensive
storing measures aren’t taken, those inventories could be damaged. And that causes a huge
amount of loss.
When the inventory adds no value and has significant costs associated with it; it is a “waste”.
For example, the cost of steel is significant, and that cost generates no return if it sits on the
floor, a rack or shelf. The longer it sits there the more it hurts your cash flow. Another
example could be of food industry. If the unsold food are not kept in proper storage facility,
those could be perished and this will create huge loss for the company.
So we can say that, when inventories are not sold or remains surplus. It creates loss or
significant cost and doesn’t add any value, it becomes a waste.
Answer 5
“Inventory in one of Supply chain costs Driver” - from this Statement How
Supply Chain Taking over Control for total business performance of any
company minimizing inventory
Inventory is one of the Supply chains costs Drivers: The last major driver of supply chain
costs is inventory costs. Companies across the supply chain spectrum – from retailers to
manufacturers to suppliers – rely on inventory as a buffer against supply and demand
uncertainty and volatility. Efficient inventory cost management is vital for the successful
functioning of manufacturing and retailing organizations. Inventory consist of raw materials,
work in progress, spare parts or consumables, goods in transit and finished goods. It is not
necessary that an organization will have all these inventory classes, but whatever may be the
inventory items, they need efficient management as, generally, substantial share of the
company’s funds is invested in inventory.
The following are the benefits of strong inventory management:
Better Inventory Accuracy: With solid inventory management, we can know what’s
in stock and order only the amount of inventory you need to meet demand.
Reduced Risk of Overselling: Inventory management helps track what’s in stock and
what’s on backorder, so you don’t oversell products.
Cost Savings: Stock costs money until it sells. Carrying costs include storage
handling and transportation fees, insurance and employee salaries. Inventory is also at
risk of theft, loss from natural disasters or obsolescence.
Avoiding Stockouts and Excess Stock: Better planning and management helps a
business minimize the number of days, if any, that an item is out of stock and avoid
carrying too much inventory.
Greater Insights: With inventory tracking and stock control, you can also easily spot
sales trends or track recalled products or expiry dates.
Better Terms with Vendors and Suppliers: Inventory management also provides
insights about which products sell and in what volume. Use that knowledge as
leverage to negotiate better prices and terms with suppliers.
More Productivity: Good inventory management solutions save time that could be
spent on other activities.
Increased Profits: A better understanding of both availability and demand leads to
higher inventory turnover, which leads to greater profits.
A More Organized Warehouse: An efficient warehouse with items organized based
on demand, which items are often sold together and other factors reduces labor costs
and speeds order fulfillment.
Better Customer Experience: Customers that receive what they order on time are
more loyal.
So, from the above discussion we can say that, inventory cost management plays a very vital
role in business performance. A good inventory cost management can reduce wastage,
minimize costs, retain existing customers, acquire new customers and thus it drives the
company towards profitability. On the other hand, an inefficient inventory cost management
system can turn a profitable company into a failed one.
For Example, Toyota was the first to implement the inventory management system named
JIT effectively in 1970 and is still one of the most successful companies practicing JIT
systems. Their method, also known as the Toyota production strategy, sees that raw materials
are not brought to the production floor until the order is received from the customer and the
product is ready to be built. During the production process, no parts are included in the next
node or station unless they are required to. This keeps the amount of inventory to a minimum
which as a result, lowers costs. This also allows Toyota to adapt quickly to customer’s
demands, significantly reducing the risk of having excessive inventory at its disposal. This
system reduced inventory cost and gave Toyota competitive advantages. Thus, Toyota
became successful.