A - DESIGN DATA.

SCOPE OF SUPPLY (MECHANICAL) FOR ELECTRICAL T = THERMAX ENVIRO SR.NO. DESIGN PARAMETER Hot gases from Sponge
SUPPLY REFER C = CUSTOMER iron Kiln

P & I DIAGRAM N = NA 1 DESIGN GAS FLOW RATE IN AM3/HR 50800

SR. DESCRIPTION SCOPE REMARKS 2 TEMPERATURE DEG.C ( OPERATING ) 200

NO. 3 CASING MECHANICAL DESIGN TEMPERATURE DEG.C 250
1 FOUNDATION BOLTS T 4 DUST TYPE SPONGE IRON
2 SUPPORT STRUCTURE IN STEEL C 5 MAXIMUM INLET DUST LOADING ( GM / NM3 ) 30
3 STRUCTURAL BEARINGS T 6 OUTLET EMISSION FOR ESP ( MGM / NM3) ALL FIELD WORKING. 30
4 STAIRCASE ASSEMBLY C 7
5 PLATFORM AT CASING ACCESS DOOR C 8 MOISTURE IN GAS ( % V / V ) 22.8
6 PLATFORM AT DUST DISCHARGE LEVEL C 9 UNBURNT CARBON IN FLY ASH ( % ) 7
7 HOPPER ASSEMBLY C 10 COLLECTION AREA M2 1485.00
8 CASING ASSEMBLY C 11 SPECIFIC COLLECTION AREA M2 / M3 / SEC. 105.24
9 INLET NOZZLE FABRICATED COMPONENTS C 12 NO OF GAS PASSAGES 11
10 INLET NOZZLE PERFORATED SHEETS T 13 EFFECTIVE C E WIDTH (METER) 3
11 INLET NOZZLE RAPPER COMPONENTS T 14 EFFECTIVE C E HEIGHT (METER) 7.5
12 OUTLET NOZZLE FABRICATED COMPONENTS C 15 VELOCITY THROUGH ESP M/SEC. 0.42
13 OUTLET NOZZLE PERFORATED SHEET T 16 TREATMENT TIME (SEC.) 21
14 PENTHOUSE ASSEMBLY C 17 NO OF FIELDS IN SERIES 3
15 MONORAIL STRUCTURE C 18 MIGRATION VELOCITY (CM/SEC.) 6.56
16 CHAIN PULLEY BLOCK FOR MONORAIL C 19 DESIGN PRESSURE (mmWG) ±300
17 HV ASSEMBLY AND T.R. SET BASE FRAME T 20 DUST DENSITY FOR POWER (KG/M3) 1200
18 PURGE AIR ASSEMBLY T 21 DUST DENSITY FOR DISCHARGE (KG/M3) 800
19 COLLECTING ASSEMBLY T TTR (T1) 22 FLG TO FLG PRESSURE DROP (mmWC) 20-25
20 E-TUBE ASSEMBLY T 23 EFFICIENCY (%) 99.9
21 ACCESS DOORS T -
22 INSULATION AND CLADDING ASSEMBLY C -
23 METALLIC EXPANSION JOINTS AT INLET AND OUTLET T -
24 SIGNS AND BRACKETS T -
25 -
26 SLIDE GATE VALVE FOR HOPPER T -
27 ERECTION TOOLS FOR ESP C -
28 OPERATION AND MAINTENANCE MANUAL FOR ESP T
29 ERECTION AND COMMISSIONING C
30 SUPERVISION ERECTION & COMMISSIONING T C - PROCUCT DATA B - LOAD DATA
31 EXCLUSIONS AS PER CONTRACT DOCUMENT C
32 COMMISSIONING SPARES T C-1 CASING THK. mm. 5 DESIGN WIND PRESSURE (KG/M2) 120 SEISMIC ZONE III AS PER IS: 1893
33 C-2 HOPPER WALL THK. mm. 5 ESP LOAD DATA ON RCC PEDESTAL TOP ALL LOADS ARE IN TON / COLUMN
34 C-3 INLET & OUTLET NOZZLE THK. mm. 5 SR NO. COLUMN STATIC DUST LOADS DUE TO WIND IN LOADS DUE TO SEISMIC IN LIVE
35 C-4 PENTHOUSE SIDE WALL THK. mm. 3 NUMBER LOAD LOAD HORIZONTAL VERTICAL HORIZONTAL VERTICAL LOAD
36 C-5 PENTHOUSE TOP SHEET CHQ. PLT. THK. mm. 4 +/- X +/- Z +/- X +/- Z +/- X +/- Z +/- X +/- Z
37 C-6 PERFORATED SHEET FOR NOZZLE THK. Mm 2.5 1 A1, A2 15 6 3 4 4 17 3 3 3 6 1.5
38 C-7 INSULATION THK. mm 50 2 B1, B2 26 12 5 5 15 23 6 4 18 8 1.5
39 C-8 INSULATION DENSITY Kg/M3 100 3 C1, C2 26 12 5 5 15 23 6 4 18 8 1.5
40 C-9 CLADDING TYPE / THK. (SWG) 24 4 D1, D2 15 6 1.5
3 4 4 17 3 3 3 6
41 C - 10 HOPPER VOLUME M3 (100% FULL) 18.58 5 E3, E4  0.5
42 6
43 7
44 D - TR SET DETAILS 8
45 9
46 D-1 T.R. CONTROLL TYPE MICRO PROCESSOR BASED CONTROL. 10
47 D-2 T.R. SET RATING DETAILS - 11
48 a] OUTPUT VOLTAGE 95 KV DC PEAK (3 PH) 12
49 b] OUTPUT CURRENT (mA) 13
50 1) TR SET NO.1 100 5) TR SET NO.5 0 14
2) TR SET NO.2 200 6) TR SET NO.6 0 15
F - GENERAL NOTES 3) TR SET NO.3 200 7) TR SET NO.7 0 ASH DENSITY CONSIDERED (KG/M3) = 1200
4) TR SET NO.4 0 CIVIL FOUNDATION DETAILS SHOWN IN THIS DRG. ARE PICTORIAL ONLY.
1 TOTAL UNIT IS INSULATED WITH LRB MATTRESSES OF MINERAL WOOL AND PLAIN ALUMINUM CLADDING. CIVIL FOUNDATION DESIGN & DETAILING IS IN CUSTOMER SCOPE BASED ON LOAD DATA MENTIONED ABOVE.
2 NOZZLE FLANGES ARE NOT DESIGNED TO TAKE ANY EXTERNAL LOAD AND DUCT EXPANSIONS. E - PAINTING DETAILS
3 THE EQUIPMENT SHALL BE DISPATCHED IN KNOCK DOWN CONDITION. G - ASH COLLECTION RATE IN EACH FIELD (KG/HR)
4 WEIGHT OF HEAVIEST COMPONENT IN TONNES (DESPATCHABLE) 3.0 T / T.R. SET. TYPE INSULATED (INSIDE & OUTSIDE) NON INSULATED
5 SUPPLY VOLTAGE : 415±10%, 50Hz ±5%, 3 PHASE, 3 WIRE AC. Casing, Hopper, Nozzle, Pent Support Structure, Monorails, Staircase & Platforms, SR NO. FUAL Hot gases from Sponge
Components
6 DUST MUST BE CONTINUOUSLY EVACUATED FROM HOPPERS THE FIELD WISE ASH COLLECTION House/Insulator Box & misc. Ladder, Canopy if applicable iron Kiln

RATES AS INDICATED IN TABLE - G Surface Preparation Mechanical Cleaning to ST-2 Grade Mechanical Cleaning to ST-2 Grade 1 FIELD-1 792
7 THE EQUIPMENT SHALL BE DISPATCHED IN CKD CONDITION. CASING, NOZZLES, HOPPERS AND 2 FIELD-2 79
Red oxide Red oxide
PENTHOUSE SHALL BE SUPPLIED IN PANEL FORM. Primer 3 FIELD-3 8
8 CUSTOMER TO PROVIDE 100 NB X 150 LG. SAMPLING PORT ON ESP INLET AND OUTLET DUCT. DFT/Coat : 20-30 micrins, 2 coats DFT/Coat : 20-30 micrins, 2 coats 4 FIELD-4
9 CUSTOMER SHOULD PROVIDE GUIDE VANES AT THE INLET DUCTING OF ESP TO ENSURE UNIFORM GAS DISTRIBUTION AT THE INLET Intermediate Paint Not Applicable Not Applicable 5 FIELD-5
OF ESP TO GET DESIRED PERFORMANCE 6 FIELD-6
Finish Paint Not Applicable Not Applicable
10 IN CASE OF HOPPER FILLED CONDITION ARISE DUE TO ABNORMAL WORKING CONDITIONS, HOPPER TO BE EVACUATED 7 FIELD-7
ONE BY ONE BEFORE NORMAL START-UP. THIS IS TO AVOID ANY OVERLOADING OF DOWNSTREAM CONVEYING SYSTEMS. Finish Paint Shade Not Applicable Not Applicable 8 TOTAL DUST COLLECTED
879
11 CUSTOMER TO PROVIDED APPROPRIATE SEALING ARRANGEMENT BELOW HOPPER IN ABSENCE OF RAV. Grating for Staircase & Platform As per Non-insulated scheme. IN ESP (KG/HR)
12 FOR CIVIL WORK ONLY STR CTC DIMENSIONS TO BE REFEREED. Railing for Staircase & Platform As per Non-insulated scheme.
13 MATERIAL OF CONSTRUCTION :- CARBON STEEL AS PER IS 2062. Internals Rust preventive Oil Coating VALUES IN PARENTHESIS ARE FOR FIRST FIELD OUT OF SERVICE. NA
14 CUSTOMER TO PROVIDE ALL GROUTING & PACKING MATERIAL REQUIRED FOR FOUNDATION WORK. Bought outs As per manufacturer STD ROTARY AIR LOCK VALVE CAPACITY IN M3/HR. AT 50 % FILLING EFFICIENCY. 5.8
Hardware STD MINIMUM WIDTH OF ASH HANDLING SYSTEM SHALL BE GREATER THAN 350 mm.

Amol.Pulate
2021.06.23
12:14:35
+05'30'