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Webinar Finland Applied Mineralogy ID 109
Webinar Finland Applied Mineralogy ID 109
finland@Actlabs.com
Exploration Operation
Applied Mineralogy Geometallurgy
3
Why is Applied Mineralogy/Geometallurgy Important?
• Mineral Composition, grain size, shape, texture, associations and
liberation
!
• Early indication of expected beneficiation process e.g. Free-milling or
refractory
!
• Identify valuable byproducts
!
• Identify problematic gangue
!
• Improvements in existing plants e.g. identify gold/copper losses
!
• Without detailed mineralogy analysis, the recovery and project
economics is not optimized
4
Tools for Applied Mineralogy
5
Fundamentals of the Automated SEMs
eBeam
EDX Spectra
Phase Interpretation
Data Interpretation,
Distribution Maps and socialoil.me
etc
6
Two different Beam Source:
W vs FEG
7
Field Emission Gun
W = Welded tungsten tip
Fil = Tungsten wire filament
Zr = Zirconium oxide reservoir
T = Sharpened tip
M
M = tip module W
T
Fil
Zr
8
Two different Beam Source:
W vs FEG
10
W Filament FEG
Maintanance Easier
Life Time Around 100 more
Image Resolution Effectively Higher
Spatial Resolution Effectively Higher
Effect on Analytical Time Much Faster
Cost Much Lower
Availability in commercial
labs
more common Actlabs
11
Gold
Pyrite
Gold
Pyrite
12
Components for MLA & QEMSCAN
SE Detector
FEG
EDX Detectors
BSE Detector
13
REED, 2005
14
How do MLA and QEMSCAN distinguish minerals:
BSE Relationship with Average Atomic Number
250
200
150
BSE Value
100
50
0
0 20 40 60 80 100
AAN
15
How do MLA and QEMSCAN distinguish minerals:
Gold 250
Gold BSE Relationship with Average Atomic Number
250
REE
200
0
0 20 40 60 80 100
Quartz 40 AAN
Epoxy 15
16
Different BSE Areas
17
18
Line Scan
19
Line Scan
20
QEMSCAN MLA
Elemental Peak Peak Shape
intensities
Suitable for Modal Suitable for particle,
mineralogy Analysis liberation and locking
21
QEMSCAN MLA
Modal Analysis A bit Faster
22
FEG MLA
FEG QEMSCAN
23
Sample Types &
Preparation
Mineral processing products
Drill core
Hand specimen
Soils
Drill cuttings
Etc…
24
Sample Types & Preparation
25
Shall be noted that:
29
30
2000x
Background
Low C ounts
Gold
C halcopyrite
Pyrite
Magnetite
Hematite
Goethite
Titanite
Ilmenite
Quartz
Albite
K-Feldspar
K-Feldspar-Altered
Anorthoclase
Plagioclase
Andradite
Epidote
Actinolite
C linochlore
C alcite
Apatite
Others
31
32
Applications in Mining Industry
Ore Characterization Geo-/Metallurgy
• Modal Mineralogy: Identification • Plant and Production
& Quantification of Ore and Monitoring: Tail and Conc
Gangue analyses
! !
• Characterization of the Gangue • Process improvement: Finding
and Target Minerals the optimum parameters
! !
• Specific Search for precious • Solutions for Bad Recovery
metals
• Elmental Deportment
Zircon' Ilmenite'
Titanite' Ru1le'
Sample"9" Leucoxene' Fe'Oxi'with'low'Ti'
Quartz'with'low'Ti' Bio1te'with'Ti'
Sample"8"
"
Sample"12"
"
Sample"11"
"
Sample"10"
For Trace Minerals
0" 2" 4" 6" 8" 10" 12" 14" 16" 18"
more Time is needed,
Volume"%"
around 40-60 Minutes
34
Measurement Name Fraction -106 Fraction -52 Fraction -38
Time 40 Min 40 Min 40 Min
Stibnite 0.3 0.25 0.2
Sb Oxi (Sb2O3) 0.85 0.69 0.62
Sb Hydroxi 1.56 1.34 1.43
Sb-Fe Oxide 0.19 0.16 0.16
Sb-Clay 0.27 0.23 0.21
Quartz 82 83.05 83.37
Mica 2.96 2.56 2.35
Kaolinite 0.12 0.1 0.13
Calcite 2.62 2.78 2.81
Dolomite 4.58 4.33 4.2
Flourite 0.25 0.25 0.26
Fe oxi-Hydroxi 0.81 0.71 0.9
Ti Oxide 0.06 0.05 0.07
Fe Sulfides 0.86 0.85 1
Barite 2.28 2.35 1.94
Apatite 0.04 0.06 0.05
Others 0.23 0.21 0.25
35
36
Reconciliation
+106/-212 +53/-106 +38/-53 +20/-38
$
Si (QEMSCAN) 34.39 35.06 35.42X=Y 35.53
$
Si (Chemical) 32.03
1.00$ 32.02 32.02 32.02
0.10$
0.10$ 1.00$ 10.00$
Chemical(Analysis(
37
Particle and Grain Data
Analysis
38
Texture Analysis & Mapping:
39
Background
Low Counts
Cuprite
Cu-Si Hydrated
Melanothallite
Crednerite
Si Aggregates-with 5% < Cu <20%
Clacite with Cu
Ankerite/Goethite with Cu
Muscovite with Cu
Cu-Si
Pyrite
Hematite
Goethite
Ilmenite
Rutile
Quartz
Quartz-Rutile Mixe
K-Feldspar
Epidote
Apatite
Dolomite
Calcite
Ankerite
Monazite-(Ce)
Muscovite
Muscovite with Ti
Goethite with Mn (Fe-Mn Oxide)
Si-Al aggregates
Others
40
Orthopyroxene
Clinopyroxene
41
Specific Phase Search:
Monazite Search
Uraninite Search
Gold Search 42
Environmental and Occupational Health and Safety
10000x
43
Using QEMSCAN/MLA for other In-Situ methods
Serpentine Magnetite
Chromite
Microprobe Analysis
44
45
Laser Ablation ICP-MS (MC) Analysis
For analysis of
refractory Gold,
PGEs, REEs and Pyrite
other trace
elements
Gold
Quartz
46
Complementary for XRD cluster analysis
(High Volume)
• QEMSCAN/MLA can be performed
on the anomaly batches.
!
• It can reveal more compositional data
and useful for trace mineral
47
Case Studies
48
Au and Ag specific search
Ag Bad Recovery
!
Ore characterisations
Fluorite
Cu Minerals
!
Metallurgy
49
Precious Metal Searches
Feed
• Appearance of the grains (Veinlets, Micron-Sized Grains, minerals
boundaries…)
!
Leach and Tailing
• The forms and association of the precious metals.
• Is it recoverable or not?
Au-Minerals
8 6 8 11 6 15 4
Found:
Measurement: Trace Mineral Search for Sulfide Minerals
Horiz. Spacing: 2.5 µm 2.5 µm 2.5 µm 2.5 µm 2.5 µm 2.5 µm 2.5 µm
Vertical Spacing: 2.5 µm 2.5 µm 2.5 µm 2.5 µm 2.5 µm 2.5 µm 2.5 µm
Sulfide Minerals
20,499 33,254 24,220 22,007 18,024 10,009 7,964
Found:
51
Gold and Silver Analysis: Feed Samples
Modal Mineralogy Analysis
Client Sample ID A13-xxxx
Size Fractions (µm) -200/150 -150/+100 -100/+75 -75/+53 -53/+38 -38/+25 -25
Quartz 38.38 33.87 26.28 21.38 21.33 33.92 20.95
Muscovite 19.99 18.17 16.16 14.83 22.87 15.62 18.07
Muscovite with C 2.30 2.40 2.47 2.36 2.44 1.73 2.29
Clay with Carbon 13.94 15.65 23.03 25.74 10.32 8.79 20.65
Biotite 0.25 0.19 0.22 0.26 0.08 0.10 0.20
Anorthoclase 2.45 1.98 2.69 2.88 2.66 3.95 5.11
Altered Anorthoclase 2.42 3.18 3.45 3.93 2.34 2.50 3.62
Albite 2.55 2.66 2.59 2.96 4.29 5.05 3.04
Kaolinite 1.62 1.83 1.95 1.67 1.62 1.28 1.74
Chlorite 1.74 1.77 2.10 2.41 2.88 2.13 2.38
Carbonates 11.81 14.65 14.85 16.45 23.34 19.37 17.78
Pyrite 1.41 2.42 2.66 3.59 3.30 2.97 2.01
Fe-Oxide/Hydroxide 0.96 1.03 1.36 1.47 2.27 2.52 1.93
Apatite 0.01 0.06 0.11 0.04 0.20 0.04 0.01
Monazite 0.10 0.06 0.05 0.03 0.02 0.01 0.05
Others 0.06 0.07 0.04 0.02 0.03 0.02 0.16
Total 100 100 100 100 100 100 100
52
Gold and Silver Analysis: Feed Samples
Liberation % > 90% 75-90% 50-75% 20-50% 10-20% < 10% Total
53
Gold and Silver Analysis: Feed Samples
Background
Low Counts
Gold Phases
Fe Sulfides
Chalcopyrite
Covellite
Fe Oxi/Hydroxi
Quartz
Plagioclase
K-Feldspar
Muscovite
Si-Al Hydrated
Carbonates
Smithsonite
Graphite
Gypsum
Rutile
Titanite
Mixed Si Minerals
54
Gold and Silver Analysis: Feed Samples
Pyrite
Gold
Pyrite
Gold Muscovite
Quartz
Muscovi
Gold
Gol
55
Gold and Silver Analysis: Tail Samples
Measurement Statistics
Background
xxxxx-A0
Low Counts
Gold Phases
Fe Sulfides
Chalcopyrite
Covellite
S Minerals
Fe Oxi/Hydroxi
Quartz
Plagioclase
K-Feldspar
Mica Group
Si-Al Hydrated
Dolomite
Calcite
Ankerite
Smithsonite
Graphite
Gypsum
Rutile
Titanite
Mixed Si Minerals
57
Gold and Silver Analysis: Tail Samples
Gold
ro
yd
/H
Gold
xi
O
Fe
Fe
Ox
Ca
i/H
lc
ite
yd
ro
Feldspar
58
Where is our Silver?
59
Mineral(Phases Mineral(Mass% Ag particles < 5 micron, found in
Micron sized Ag phases 0.01069
Si minerals
Target Phases Ag sulfides 0.00126 Acanthite/Argentite
Ag sulfides with Ba 0.00294
Acanthite/Argentite trapped in Barite
Barite with Ag 0.00180
Barites/ Sphalerite with
Sphalerite with Ag 0.00116
Quartz 38.77
disseminated Native Ag or
Ag sulfide
Constitutional Minerals
Ag'Sulfide'(1)'&'(6)' Ag'Sulfide'(5)'
Ag'Sulfide'(3)'with'
na9ve'Ag'on'surface'
Barite'(2)'
Ag'Sulfide'(4)'
61
Where is our Silver?
Ag#sulfide#in#Flourite#
Quartz'
Quartz#
Fe#Oxi/Hydroxy#with#Ag#(10)##
Ag'Sulfide''
Ag#Sulfide#(11)##
Flourite#
62
Where is our Silver?
Calcite(
Na*ve(Ag(
63
Cu(Oxide)- Cu in the Tail
Sample Number
Bad Tail Good
Sample 1 Sample 2
Bad Tail
Sample 3 Sample 4
Quartz-Rutile Mixe
Aggregates
Quartz-Rutile Mixe
Aggregates
66
Bad T. 10.4%
Background
Low Counts
Cuprite
Cu-Si Hydrated
Melanothallite
Crednerite
Si Aggregates-with 5% < Cu <20%
Clacite with Cu
Ankerite/Goethite with Cu
Muscovite with Cu
Cu-Si
Pyrite
Hematite
Goethite
Ilmenite
Rutile
Quartz
Quartz-Rutile Mixe
K-Feldspar
Epidote
Apatite
Dolomite
Calcite
Ankerite
Monazite-(Ce)
Muscovite
Muscovite with Ti
Goethite with Mn (Fe-Mn Oxide)
Si-Al aggregates
Others
67
Bad T. 3.02%
Background
Low Counts
Cuprite
Cu-Si Hydrated
Melanothallite
Crednerite
Si Aggregates-with 5% < Cu <20%
Clacite with Cu
Ankerite/Goethite with Cu
Muscovite with Cu
Cu-Si
Pyrite
Hematite
Goethite
Ilmenite
Rutile
Quartz
Quartz-Rutile Mixe
K-Feldspar
Epidote
Apatite
Dolomite
Calcite
Ankerite
Monazite-(Ce)
Muscovite
Muscovite with Ti
Goethite with Mn (Fe-Mn Oxide)
Si-Al aggregates
Others
68
Good T. 0.23%
Background
Low Counts
Cuprite
Cu-Si Hydrated
Melanothallite
Crednerite
Si Aggregates-with 5% < Cu <20%
Clacite with Cu
Ankerite/Goethite with Cu
Muscovite with Cu
Cu-Si
Pyrite
Hematite
Goethite
Ilmenite
Rutile
Quartz
Quartz-Rutile Mixe
K-Feldspar
Epidote
Apatite
Dolomite
Calcite
Ankerite
Monazite-(Ce)
Muscovite
Muscovite with Ti
Goethite with Mn (Fe-Mn Oxide)
Si-Al aggregates
Others
69
Where is our Tungsten?
Mineral Mass (%)
Analysis(with(<12000(counts Low Count 0.23
Scheelite 0.33
Scheelite with lower Ca and/or W Scheelite-Altered 10.23
Ca(OH)2 (Portlandite) 4.76
CaOH with minor amounts of W CaOH with W < 30% 12.32
CaOH with minor remarkable of W CaOH with W 30-60% 4.66
CaOH with minor high amounts of W CaOH with W > 60% 0.21
CaOH with W and high Fe CaOH with W 30-60% & high Fe 0.25
CaOH with W and remarkable Fe & Si CaOH Fe-Si with W < 20% 42.09
CaOH with W and P CaOH with W < 30% & high P 0.96
Calcite 1.22
CaCO3 with peaks of W Calcite with W < 30 2.66
Apatite 1.16
Altered P Apatite low P 8.96
Si-Oxide 0.25
Fe Oxide/Hydro 0.02
CaFeSi2O6 Hedenbergite 0.08
CaCl2 with lower Ca than usual Hydrophilite low Ca 0.06
Amphibole 0.53
Biotite 0.05
Mixed-Unclassifiable Ca-W phases Ca-W 2.98
Ca3Al2(SiO4)3-x(OH)4x Katoite 0.00
Si Gangue 2.03
Zircon 0.00
Phyllotungstite 0.00
Hydrotungstite 0.00
Ferberite 0.00
Tungstite 0.00
Fluorite 3.94
Sodium tungstate 0.00
Ca Cl 0.00
Mixed-Boundary phases Others 0.02 70
71
72
73
Where is our Tungsten?
Portlandite+
CaOH++with+W<30+
Altered+Scheelite+
CaOH+Fe0Si+with+W+<+20%+
74
Cu(Sulfide)-Conc with low U and Th,
where is the source of U and Th?
Bornite 0.39 0.18
Chalcopyrite 75.45 73.40
Covellite 0.33 0.29
Chalcocite 0.21 0.15
Cuprite 0.00 0.00
Pyrite 18.04 12.39
Pyrrhotite 0.29 0.05
Arsenopyrite 0.05 0.00
Galena 0.11 0.22
Sphalerite 0.07 0.15
Glaucodot 0.11 0.00
Molybdenite 0.05 0.25
Tetrahedrite 0.05 0.02
Uraninite 0.01 0.01
Allanite 0.45 0.13
Apatite 0.03 0.03
Monazite-(Ce) 0.01 0.01
Magnetite 0.01 0.02
Gold 0.01 0.00
Calcite 0.06 0.07
Scheelite 0.01 0.00
Epidote 0.10 0.02
Titanite 0.00 0.01
Ti Oxide 0.02 0.03
Almandine 0.42 0.21 75
Background
Chalcopyrite
Bornite
Covellite
Chalcocite
Malachite
Cuprite
Pyrite
Pyrrhotite
Arsenopyrite
Galena
Sphalerite
Cobaltite
Vonbezingite
Glaucodot
Tetrahedrite
Magnetite
Hematite
Goethite
Apatite
Monazite-(Ce)
Uraninite
Allanite
Albite
Plagioclase
Quartz
K-Feldspar
Orthobrannerite 76
Clinochlore
Pre-feasibility studies of Fluorite Ore,
What is the optimum grinding size
Client ID Flourite Feed FL-184/Conc FL-174/Tail
Measurement Type PMA PMA PMA
Mineral Mass%
Quartz 49.83 6.49 99.45
Calcite 7.32 4.61 0.08
Fluorite 33.07 85.91 0.10
Fluorite low F 1.28 2.55 0.01
Barite 8.13 0.26 0.02
Pyrite 0.007 0.001 0.001
Sphalerite 0.044 0.000 0.000
Hematite 0.002 0.000 0.001
Goethite 0.010 0.001 0.001
Ilmenite 0.004 0.000 0.000
Rutile 0.000 0.000 0.006
K-Feldspar 0.022 0.001 0.097
Plagioclase 0.005 0.001 0.028
Phlogopite 0.048 0.000 0.000
Anorthite 0.000 0.000 0.000
Pyrophyllite 0.052 0.002 0.114
Apatite 0.003 0.000 0.003
Ankerite 0.001 0.001 0.000
Galena 0.021 0.001 0.002
Others 0.12 0.15 0.05
Low Counts 0.03 0.03 0.05
Total 100.00 100.00 100.00
77
Pre-feasibility studies of Fluorite Ore,
What is the optimum grinding size
110"
100"
Flourite" Quartz" Calcite" Barite"
90"
80"
Cumula&ve)Passing)(Wt%))
70"
60"
50"
40"
30"
20"
10"
0"
1" 10" 100"
Sieve)Size)
Flourite
>90
to
100 Binary Ternary
Association
79
Pre-feasibility studies of Fluorite Ore,
What is the optimum grinding size
105"
95"
100"
85"
90"
75"
80"
65"
70"
Theoretical
Grade&
60"
55" Reality
Grade&
50"
45" Fluorite&Grade&Recovery&
40"
Fluorite&Grade&Recovery&
Based&on&Mineral&by&Mass&
35"
Based&on&Mineral&by&Mass&
30"
25"
20"
15"
10"
5"
5" 15" 25" 35" 45" 55" 65" 75" 85" 95" 105"
0"
0" 10" 20" 30" &Recovery&
40" 50" 60" 70" 80" 90" 100"
&Recovery&
80
Studies of Graphite:
!
Fe Ores:
!
Research:
81
Graphite Analysis
!
• Gangue Minerals and their abundances
!
• Association between the graphite and the Si
Gangue minerals
!
• Size distribution
!
• Compositional variation in the graphite
flakes
82
Mineral Wt%
Graphite 12.52
Muscovite _Graphite 2.03
Illite _Graphite 0.11 Modal Mineralogy
Quartz 65.73
Biotite 3.12
Muscovite 0.34
Chlorite 1.87
Kaolinite 3.52
Plagioclase 0.82
K-Feldspar 5.90
Fe-Oxide 2.02
Sulphate 1.89
REE Phosphate 0.06
Carbonate 0.02
Other 0.04
Total 100 83
Graphite Weight % Binary Ternary+
in...
Muscovite_Graphite Particle
5.50 Particle
2.74
Illite _Graphite 0.01 0.04
Quartz 15.76 6.43
Biotite 3.66 2.71
Muscovite 0.13 0.44
Graphite Associations
Chlorite 1.00 2.55
Kaolinite 4.22 4.50
Plagioclase 1.12 0.06
K-Feldspar 0.94 1.07
Fe-Oxide 1.88 1.24
Sulphate 1.21 0.76
REE Phosphate 0.02 0.07
Carbonate 0.00 0.00
Other 0.00 0.04
Total Graphite in 58.08
Binary and Ternary 84
D80 = 327 µm
D50 = 165 µm
85
86
87
88
89
Ta k e Hom e Me ss ag e
Text
B e Pos i ti v e,
Lo se yo ur Ele ct ro n s!
90