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Technical Specification ET-0000-20-TOC-0001
CLIENT SHEET
ABAST – REF/ REFAP 1 of 25
JOB REFAP SECOND EXPANSION
PETROBRAS UNIT URFCC(U-300), UCR(U-650), UHDT(U-700)
PET ROLEO BRASI LEI RO S. A.
TITLE
INDEX OF REVISIONS
0 ORIGINAL ISSUE
A FOR FEED PACKAGE
Owner’s comments are incorporated.
Following material classes are incorporated.
Ac, Bg, Bh, C31, Cg, Ef, O2;
B APPROVED FOR DESIGN
The major points which are developed from REV.A as follows:
General
(1) The clause 1.3, 1.4, and 1.5 in General paragraph are added.
(2) The clause 2.2 of Applied code and standard for piping materials are revised based
on Item-1 of Agenda 19-15, MOM-TJ/PP-‘GENERAL’-001.
(3) The clause 4.1 “Valve gear operator pressure classes and sizes” is revised as per
Table-13 of PETROBRAS standard N-1693
(4) Added clause 4.6, 4.7, and 4.8 as per PETROBRAS standard N-1693.
Attachment – 2
The following material classes are incorporated:
Ac1, Bh1, Bo1, Xa;
Attachment – 3
Refer to the clause-3.1 for the detailed modification of each piping classis.
Attachment – 4
Added general note (201), (202), (203), (204), and (205).
Attachment – 5
Revised valve number list according to each piping specifications.
Attachment – 6
Gasket list was revised based on Item-3 of Agenda 19-15, MOM-TJ/PP-‘GENERAL’-001.
Attachment – 7
Revised branch tables by the strength calculation for internal pressure.
Attachment – 8
Added reducer selection tables for new material classes.
Attachment – 9
Revised calculation thickness table based on the pipe strength calculation.
DATE 1ST Apr.’00 30th Apr.’00 30th Apr.’01 15th Jun.’01 4th Sep.’01 14th Sep.’01 15th Mar.’02 27th Dec.’02
DRAW N K Shibuya K Shibuya Y Takeda Y Takeda Y Fujita Y Fujita E Pinangang E Pinangang
DESIGN H. Horita H. Horita K.Kobayashi K.Kobayashi K.Kobayashi K.Kobayashi K.Kobayashi S.Tanaka
CHECK K. Kurokawa K. Kurokawa M.Nakayama M.Nakayama M.Nakayama M.Nakayama M.Nakayama M.Nakayama
APPROVED H. Chiba H. Chiba H. Chiba H. Chiba H. Chiba H. Chiba H. Chiba H. Chiba
TITLE
INDEX OF REVISIONS
C AFD -1
The major points which are developed from REV.B as follows:
Attachment – 2
The following material classes are incorporated:
B36, C31P, Xc;
Attachment – 3
Refer to the clause-3.1 for the detailed modification of each piping classis.
Attachment – 4
Added general note (206) and (207).
Attachment – 9
Added Fig-8 blanks, Spacers and Blanks drawings.
Added socket outlet, thread outlet and welding outlet drawings
Attachment – 10
Kellogg material specifications are superseded by Petrobras specifications as
follows: [PJ/TJ-E-RFCC-0004 and PJ/TJ-E-GENERAL-0031]
KELLOGG PETROBRAS
SPECIFICATION SPECIFICATION)
1CB1P----------------------------> B36
3CB1P----------------------------> Ce
3CB3E----------------------------> Cd
3CL2H----------------------------> M21
6CB1P----------------------------> Ef (extended to 30”)
9CB1P----------------------------> Fb
D AFD -2
The major points which are developed from REV.C as follows:
Attachment – 2
The following material classes are incorporated and deleted:
Added: C34, C37, Mb, H1, P10;
Deleted: B7, B31, L13, M6, M14, M29, O5;
Attachment – 3
Refer to the clause-3.1 for the detailed modification of each piping classes.
Attachment – 4
Revised general note (102) and (131) as per MOM-TJ/PP-GENERAL-013.
Revised general note (188) based on new material class “C37”.
DATE 1ST Apr.’00 30th Apr.’00 30th Apr.’01 15th Jun.’01 4th Sep.’01 14th Sep.’01 15th Mar.’02 27th Dec.’02
DRAW N K Shibuya K Shibuya Y Takeda Y Takeda Y Fujita Y Fujita E Pinangang E Pinangang
DESIGN H. Horita H. Horita K.Kobayashi K.Kobayashi K.Kobayashi K.Kobayashi K.Kobayashi S.Tanaka
CHECK K. Kurokawa K. Kurokawa M.Nakayama M.Nakayama M.Nakayama M.Nakayama M.Nakayama M.Nakayama
APPROVED H. Chiba H. Chiba H. Chiba H. Chiba H. Chiba H. Chiba H. Chiba H. Chiba
TITLE
INDEX OF REVISIONS
Attachment – 4 (CONT.)
Modified general note (201) to specify short pipe material.
Attachment – 5, 7, 8;
Revised as per each piping specifications.
Attachment – 6
Revised gasket no. “32TJ” to “32TB” due to correction of outer-ring (centering –ring)
material.
Added gasket no. “33TB” for spec. “Bg” and “Ef” (NPS24 over)
Attachment – 9
Added Nipple and miter-bends drawings.
E AFD -3
The major points which are developed from REV.D as follows:
General
Addition of 600# plug valve in the clause 4.1.
The clause 4.9 in general paragraph is added.
Attachment – 3
Refer to the clause-3.1 for the detailed modification of each piping classes.
Attachment – 4
Added general note (208) and (209).
Attachment – 5
Revised valve number list according to the revisions of Attachment-3.
Attachment – 6
Revised octagonal gasket hardness of 304L SS material as 110BHN as per N-1693
Rev.D.
Attachment – 9
Added the drawings for Miter-elbow and large diameter fittings.
DATE 1ST Apr.’00 30th Apr.’00 30th Apr.’01 15th Jun.’01 4th Sep.’01 14th Sep.’01 15th Mar.’02 27th Dec.’02
DRAW N K Shibuya K Shibuya Y Takeda Y Takeda Y Fujita Y Fujita E Pinangang E Pinangang
DESIGN H. Horita H. Horita K.Kobayashi K.Kobayashi K.Kobayashi K.Kobayashi K.Kobayashi S.Tanaka
CHECK K. Kurokawa K. Kurokawa M.Nakayama M.Nakayama M.Nakayama M.Nakayama M.Nakayama M.Nakayama
APPROVED H. Chiba H. Chiba H. Chiba H. Chiba H. Chiba H. Chiba H. Chiba H. Chiba
TITLE
INDEX OF REVISIONS
F AFD -4
The major points which are developed from REV.E are as follows:
Attachment – 2
Description of Service for Piping Class Bb and C2 revised.
Revised Piping Class Designation from H1 to H2.
Flange Rating for Piping Class P10 revised.
Attachment – 3
Refer to the clause-3.1 for the detailed modification of each piping classes.
Attachment – 4
Revised general notes (188) and (192) as per PJ/TJ-E-RFCC-0092.
Revised general notes (195) and (201).
Added general note (210)
Attachment – 5
Revised valve number list according to the revisions of Attachment-3.
Attachment – 9
Added the drawings for Spacer & Blanks for Stainless Steel Class 1500 (RTJ)
and Class 600 (RF).
Revised DWG.No.A3.0539.28, A3.0539.62 and A3.0539.69
DATE 1ST Apr.’00 30th Apr.’00 30th Apr.’01 15th Jun.’01 4th Sep.’01 14th Sep.’01 15th Mar.’02 27th Dec.’02
DRAW N K Shibuya K Shibuya Y Takeda Y Takeda Y Fujita Y Fujita E Pinangang E Pinangang
DESIGN H. Horita H. Horita K.Kobayashi K.Kobayashi K.Kobayashi K.Kobayashi K.Kobayashi S.Tanaka
CHECK K. Kurokawa K. Kurokawa M.Nakayama M.Nakayama M.Nakayama M.Nakayama M.Nakayama M.Nakayama
APPROVED H. Chiba H. Chiba H. Chiba H. Chiba H. Chiba H. Chiba H. Chiba H. Chiba
TITLE
INDEX OF REVISIONS
Attachment – 5
Corrected trim material of VAF35A, VAF35AS, VBF2D2PS, VBF35A, VBF35AS, VCF35A
and VCFB5AS as per Attachment-3.
Added VLF1AS (Diaphragm Valve), VHFB15W (Plug Valve) and V3F252 (3-Way Ball
Valves) as per revision of Attachment-3.
Revised End Connection Code of 3-Way Ball Valves to B16.5 from “By MFR”.
Attachment – 7
Revised the Branch Tables as per revision of Attachment-3.
Attachment – 9
Revised DWG.No.A3.563.3, A3.0539.20, A3.0539.22, A3.0539.23, A3.0539.29 and
A3.0539.65
DATE 1ST Apr.’00 30th Apr.’00 30th Apr.’01 15th Jun.’01 4th Sep.’01 14th Sep.’01 15th Mar.’02 27th Dec.’02
DRAW N K Shibuya K Shibuya Y Takeda Y Takeda Y Fujita Y Fujita E Pinangang E Pinangang
DESIGN H. Horita H. Horita K.Kobayashi K.Kobayashi K.Kobayashi K.Kobayashi K.Kobayashi S.Tanaka
CHECK K. Kurokawa K. Kurokawa M.Nakayama M.Nakayama M.Nakayama M.Nakayama M.Nakayama M.Nakayama
APPROVED H. Chiba H. Chiba H. Chiba H. Chiba H. Chiba H. Chiba H. Chiba H. Chiba
CONTENTS
PAGE
1- GENERAL 5
2- REFERENCES 5–6
3- MODIFICATIONS 6 – 22
4- OTHERS 23 - 24
ATTACHMENTS:
(1) ABBREVIATIONS
(2) INDEX OF PIPING MATERIAL CLASSIFICATIONS
(3) PIPING MATERIALS CLASSIFICATION
(4) GENERAL NOTES FOR PIPING MATERIALS CLASSIFICATION
(5) VALVE NO. LIST
(6) GASKET LIST
(7) BRANCH TABLE
(8) REDUCER SELECTION TABLE
(9) REFERENCE DARAWINGS FOR PIPING MATERIALS
Technical Specification No. PB ET-0000-20-TOC-0001
UNIT URFCC(U-300),UCR(U-650),UHDT(U-700) SHEET 7 of 25
TITLE
P E TR OB R A S
PETROLEO BRASILEIRO S.A. Engineering Specification for Piping Materials
1- GENERAL
1.1- This specification presents requirements for piping materials to the REFAP project in
Brazil.
1.3- The clause 3 of Technical Specification “Basic Engineering Design Data” as mentioned in
ET-0000-08-TOC-001 shall be applied as the measurement system. However, in special
cases, nominal pipe sizes of piping components shall be in INCH unit.
1.4 In case of conflict between this specification and PETROBRAS standards, this standard
specification shall govern.
2- REFERENCES
2.2- The following American and British standards shall be applied to piping materials and
components:
2.3- For this project, the priorities for these specifications as follows;
- 1st Priority This specification
- 2nd Priority Technical Specification
- 3rd Priority PETROBRAS standards
3- MODIFICATIONS
Applicable standard for large diameter flanges are revised as Item-2 of Agenda
follows: 19-15, MOM-TJ/PP
For 26” to 40” : ASME B16.47 Sr.A -‘GENERAL’-001
For 42” to 60” : ASME B16.47 Sr.B
Welding neck flanges for the range 1/2” to 1.1/2” are specified for Item-5 of Agenda
the following material classes: 19-15, MOM-TJ/PP
-‘GENERAL’-001
E7, Ea, Ee, Ef, N1, O2, O7, O8, Pa:
Applied new note (201) “Socket weld end ball valve with SOFT seat Item-9 of Agenda
shall be furnished with 100mm short pipe at the both ends.” to the 19-15, MOM-TJ/PP
socket weld end ball valve with PTFE seat. -‘GENERAL’-001
Specified new note (202) “Apply screwed cap to the end of drain and Item-7 of Agenda
vent“. 19-15, MOM-TJ/PP
-‘GENERAL’-001
Application of 8-fig blanks, spacers and blanks are revised
Added note of external protection for underground/trench piping to
the following material classes:
Ba, B32, Bo, Ca;
Revised size range of floating and trunnion typed ball valves based
on clause 5.1.7 of N-2247.
Floating Trunnion
150#, 300#, 800# 4” and smaller 6” and larger
600# and over Not Applied ALL
Specified NACE requirements of valves for the following classes:
B27, B32, Bo, Bo1, C28, C31P, Co, Eg, F2;
(Note: Valve with NACE requirements are identified by the valve
number which are shown with letter “N” on the last or one letter
before the last letter, such as xxxxN or xxxxNx.)
B7 Sch. 180 is specified for pipe having size 2” and 3”. Modified Pipe
schedule to XXS as per ASME B36.10.
Revised gasket type as 91E instead of 12DC. Item-3 of Agenda
19-15, MOM-TJ/PP
-‘GENERAL’-001
Deleted PLUG valves that are not used in P&ID.
B10 Omitted size from 48” to 60” whose pipe thickness are to be
calculated as these lines are not listed in Line List.
Modified pipe size range for the pipes having wall thickness 0.375” REFAP1-MOM-GE-
from 14”~26” to 20” ~ 26” because 14”, 16” and 18” are already
PR-002,
specified in pipes having wall thickness 0.250”.
Attachment-3
Revised gasket type as 91E instead of 12DC. Item-3 of Agenda
19-15, MOM-TJ/PP
-‘GENERAL’-001
Correction of elbow/tee/reducer class rating from CL9000 to
CL 6000.
Added gate and check valve for NPS 26 to 30 due to segregate the
different flange application.
B33 Wall thickness for the pipe having size 36” to 52”54” 56” is
calculated. Table for the thickness are attached as BA0496.01
BA0539.01.
Changed flange type sized 26” and above to WN-RF as the
specified standard, ASME B16.47, does not have SO-RF flanges.
Revised gasket type as 17D instead of 12E. Item-3 of Agenda
19-15, MOM-TJ/PP
-‘GENERAL’-001
Deleted note (B) Item-2 of PJ/TJ –E-
GENERAL –0021.
Technical Specification No. PB ET-0000-20-TOC-0001
UNIT URFCC(U-300),UCR(U-650),UHDT(U-700) SHEET 12 of 25
TITLE
P E TR OB R A S
PETROLEO BRASILEIRO S.A. Engineering Specification for Piping Materials
B36 Newly added (“B36” replaced Kellogg SPEC “1CB1P”.) PJ/TJ –E-GENERAL –
0031.
Added “VKL211” High Performance Butterfly valve for sizes 4” to
12”.
Ba Wall thickness for the pipe having size 36” to 50” is calculated.
Table for the thickness are attached as BA0539.01.
Added Needle valve of 1/2” to 11/2”.
Added Foot valve of 20” for cooling water system of U650.
Bo Size 54” is added to this material class for the line 54”-P-0593-Bo.
Bo1 Newly specified for class B service in accordance with the clause 3 Item-8 of Agenda
of I-ET-5240-42323-500-PPC-002 ‘Additional requirements for H2S’. 19-8, MOM-TJ/PP -
‘GENERAL’-001
Revised design code of soft seated ball valves of small bores as per
N-76E.
Mat. Class Modification Remarks
C2 Omitted size from 20”~24” whose thickness to be calculated as
these lines are not listed in Line List.
Revised gasket type as 91E instead of 12DC. Item-3 of Agenda
19-15, MOM-TJ/PP
-‘GENERAL’-001
Added general note (153) and note (C).
Removed PWHT requirement on valves and deleted note “C”. Item-1 of MOM-
TJ/PP-‘GENERAL-
021
C12 “SW” is specified for the seamless or welded pipe ends for the
range 1/2”~1.1/2”. Contractor changed PE instead of SW.
C34 Newly specified for single layer refractory lining of Flue Gas Lines. Agenda 19-2, MOM-
TJ/PP -‘GENERAL’-
001
Deleted general note (187) on bolt/nut.
Technical Specification No. PB ET-0000-20-TOC-0001
UNIT URFCC(U-300),UCR(U-650),UHDT(U-700) SHEET 16 of 25
TITLE
P E TR OB R A S
PETROLEO BRASILEIRO S.A. Engineering Specification for Piping Materials
Ca Wall thickness for the pipe having size 18” to 20” is calculated.
Table for the thickness are attached as BA0496.04 BA0539.04.
Revised gasket type as 91E instead of 12DC. Item-3 of Agenda
19-15, MOM-TJ/PP
-‘GENERAL’-001
Added note three-way ball valve for FL-300008A/B in U-300.
G
Deleted general note (122) and (119).
Cancelled a deletion of general note (119).
Added End Outlet of sizes ½” to 11/2”.
Cb Wall thickness for the pipe having size 20” to 28” is calculated.
Table for the thickness are attached as BA0496.05. BA0539.05.
Revised gasket type as 91E instead of 12DC. Item-3 of Agenda
19-15, MOM-TJ/PP
-‘GENERAL’-001
Corrected P-T rating as per wall thickness calculation.
Co Wall thickness for the pipe having size 18” to 24” is calculated.
Table for the thickness are attached as BA0496.07 BA0539.07.
schedule 40.
Seamless pipe is specified for the 12” ~ 24” pipe. REFAP1-MOM-GE-
PR-002, Attach-3
Revised gasket type as 91E instead of 12DC. Item-3 of Agenda
19-15, MOM-TJ/PP
-‘GENERAL’-001
Added general note (153) for small sized valves.
Corrected pipe material as A106Gr.B instead of API5L Gr.B as per
N-76E and revised expression of wall thickness as follows:
Before revise After revise
12” – 16” 0.500” XS (0.50)
Extend maximum size of the size range for gate valve, VAF518, to
24” from 14”
Removed class rating specified for 3” end outlet. G
o
Corrected pressure for 26”-30” at 400 C specified in the PT-rating
L24 Wall thickness for the pipe having size 12” to 20” is calculated.
Table for the thickness are attached as BA0496.07 BA0539.07.
BA0539.02.
Added general note (153).
M6 Size range for the pipe having wall thickness 0.5” is from 12” to 24”.
Modified this range to from 12” to 14”.
Revised gasket type as 32TJ instead of 32CJ. Item-3 of Agenda
19-15, MOM-TJ/PP
-‘GENERAL’-001
SUPERSEDED (Not applied to P&ID and line list)
M19 Wall thickness for the pipe having size 30” to 46” 48”is calculated.
Table for the thickness are attached as BA0496.03 BA0539.03.
Corrected fitting material from A234GR.WP11CL.1 to A234GR.
WP11 CL.2
Added general note (153).
M28 Corrected forged fitting class rating from 6000 to 9000 as per
Petrobras original specification.
Revised the description of note (c).
M30 Wall thickness for the pipe having size 12” is calculated to be
Sch.60.
Revised trim material for ball valves from 304SS to 316SS. Item-3 of PJ/TJ –E-
GENERAL –0021.
Ma Wall thickness for the pipe having size 16” to 20” is calculated.
Table for the thickness are attached as BA0496.04.
Omitted size from 14”~60” whose thickness to be calculated as
these lines are not listed in Line List.
Revised gasket type as 32TJ instead of 32CJ. Item-3 of Agenda
19-15, MOM-TJ/PP
-‘GENERAL’-001
Deleted Cross Tee.
Mb Newly specified for lube oil and dry gas seal lines.
N1 Flanges and valves are specified as class 600 instead of class 400. Item-13 of Agenda
19-15, MOM-TJ/PP
-‘GENERAL’-001
Corrected forged fitting class rating from 6000 to 9000 as per
Petrobras standard.
Wall thickness for miter elbow for flue gas duct were calculated, and
specified.
Corrected forged fitting class rating from 6000 to 9000 as per
Petrobras classification.
Added Spacer and Blank for 12” size.
O8 Pipe size ranges for 3”~6”(Sch 160) are overlapped with 4”~6”(Sch
120). Selected range 3”~6” and deleted range 4”~6”.
Technical Specification No. PB ET-0000-20-TOC-0001
UNIT URFCC(U-300),UCR(U-650),UHDT(U-700) SHEET 24 of 25
TITLE
P E TR OB R A S
PETROLEO BRASILEIRO S.A. Engineering Specification for Piping Materials
P7 Wall thickness for the pipe having size 12” to 16” 18” is calculated to
be Sch140.
Revised note (B) and (C).
Xc Newly specified for the test specimen station on cooling water return MOM-TJ/PP-
line. GENERAL –004
Correction of P-T rating chart as per Fig.3 of NBR5648.
4- OTHERS
125 NPS 18 & OVER NPS 10 & OVER - NPS 12 & OVER N/A
150 NPS 14 & OVER NPS 6 & OVER NPS 6 & OVER NPS 10 & OVER NPS 4 & OVER
300 NPS 12 & OVER NPS 6 & OVER NPS 6 & OVER NPS 6 & OVER NPS 4 & OVER
600 NPS 6 & OVER NPS 6 & OVER NPS 6 & OVER NPS 6 & OVER NPS 4 & OVER
900 NPS 6 & OVER NPS 6 & OVER NPS 6 & OVER NPS 6 & OVER N/A
1500 NPS 6 & OVER NPS 4 & OVER NPS 4 & OVER N/A N/A
2500 NPS 6 & OVER NPS 4 & OVER NPS 4 & OVER N/A N/A
4.3- Post Weld Heat Treatment (PWHT) shall be done in accordance with the material
groupings and thickness range in Table 331.1.1, ASME B31.3c. Furthermore, when PWHT
is required in each specification of “PIPING MATERIAL CLASSIFICATION”
(ATTACHMENT-3), objected welding portion shall also be heat treated.
4.6- Bolts and Nuts for Line Flange (Clause 6.3 of N-1693)
Dimension and surface finish shall be as follows:
1) Thread of bolts and nuts
a) For U1 and under: ANSI B1.1 (UNC-2A for bolts, UNC-2B for nuts)
b) For U1-1/8 and over: ANSI B1.1 (8UN-2A for bolts, 8UN-2B for nuts)
2) Nut : ASME B18.2.2, Heavy Hex Nut (Table 9)
3) Bolt length shall be as indicated in attached “Reference Drawings for Piping
Materials” (Attachment-9)
Technical Specification No. PB ET-0000-20-TOC-0001
UNIT URFCC(U-300),UCR(U-650),UHDT(U-700) SHEET 27 of 25
TITLE
P E TR OB R A S
PETROLEO BRASILEIRO S.A. Engineering Specification for Piping Materials