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Solid-state Fermentation of Moringa oleifera Leaf Meal using Bacillus pumilus


CICC 10440

Article  in  Journal of Chemical Technology & Biotechnology · March 2017


DOI: 10.1002/jctb.5203

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Research Article
Received: 25 July 2016 Revised: 10 January 2017 Accepted article published: 19 January 2017 Published online in Wiley Online Library: 1 March 2017

(wileyonlinelibrary.com) DOI 10.1002/jctb.5203

Solid-state fermentation of Moringa oleifera


leaf meal using Bacillus pumilus CICC 10440
Mengmeng Zhang,a,b,c† Yewei Huang,a,b,c† Haichu Zhao,a,b,c Tengfei
Wang,a,b Chuanqi Xie,a,b,c Dengyang Zhang,a,b,c Xuanjun Wanga,b,d*
and Jun Shenga,b*

Abstract
BACKGROUND: Moringa leaf is licensed as a new food ingredient and is rich in nutrients. However, owing to its high cellulose
content, the nutrients are difficult to digest and absorb, which limits the product development and application of Moringa leaf.
RESULTS: Four bacterial strains – Trichoderma reesei CICC 2626, Bacillus pumilus CICC 10440, Bacillus subtilis subsp. CICC 21934,
and Bacillus sp. CICC 21942 – were chosen to ferment with Moringa leaf powder. The results of solid fermentation and liquid
fermentation show that solid-state fermentation using Bacillus pumilus CICC 10440 in a 1:60 ratio with Moringa leaf powder
produced the greatest amount of soluble protein (285 mg g−1 , 2.42 times higher than the control) in 24 h. Using a cellulase
activity assay and western blotting, it was found that Bacillus pumilus CICC 10440 uses endoglucanase to dissolve the cellulose
to release nutrients from the Moringa oleifera leaf. We expanded the fermentation scale of the Moringa oleifera leaf in a 200 L
fermenter and produced a 50 kg batch of Moringa oleifera product.
CONCLUSION: The results showing improvement in the nutrient release of Moringa leaf via microbial fermentation are a
promising start and provide a basis for further product development of Moringa leaf.
© 2017 Society of Chemical Industry

Keywords: Moringa oleifera leaf meal; solid-state fermentation; cellulose; Bacillus pumilus CICC 10440; endoglucanase

INTRODUCTION the improvement of flavor, nutrient absorption and nutrient uti-


Moringa oleifera Lam. (Moringaceae) is a perennial angiosperm lization is severely lacking for Moringa leaves. Moringa leaves con-
whose genus includes several other species.1 Moringa oleifera is tain a considerable amount of cellulose and pectin, which can be
native to the Himalayan region and is widely cultivated throughout broken down by cellulase and pectinase, respectively, promoting
the tropical and sub-tropical regions of Asia, Africa, North Amer- nutrient release. The bio-degradation of cellulose has been stud-
ica, and South America.2,3 With a shrub growth form, Moringa ied extensively, and a number of cellulolytic enzymes have been
oleifera Lam. ranges from 5–15 m in height, is approximately 30 cm characterized.10,11 Commercial cellulases are produced mainly by
in diameter, and has thin and brittle stems. The tree is known fungi;12 – 14 however, bacteria have also been considered as robust
by several regional names, including benzolive, drumstick tree, and versatile enzyme producers due to their high growth rate, sta-
horseradish tree, kelor, marango, mlonge, mulangay, saijihan, and bility under extreme conditions, and multienzyme complexes.15,16
sajna.4 Bacillus strains are often used in modern biological fermentation
Recently, Moringa oleifera has received increased agricultural technology, as they are non-toxic and biologically safe.17,18 From a
and industrial attention for several reasons: it is a perennial that
requires very little water, it is nutrient-cycling efficient, and it is
adaptable to a wide array of environments.5,6 Moringa also has a ∗ Correspondence to: J Sheng or X Wang, Key Laboratory of Pu-er Tea Science,
high nutritional value and thus may serve as a viable alternative Ministry of Education, Yunnan Agricultural University, Kunming 650201,
to traditional food crops that are not perennial and/or must be China. E-mail: shengj@ynau.edu.cn (Sheng); wangxuanjun@gmail.com
(Wang)
planted more frequently.7 Moringa is considered to be the most
nutrient-rich plant on earth, as almost every part of the plant can † These authors contributed equally to this work
be used for food, medication, or industrial purposes.8 Accordingly,
its leaves have been consumed by people in Asia for millennia as a Key Laboratory of Pu-er Tea Science, Ministry of Education, Yunnan Agricultural
University, Kunming, China
a health food. The leaves have immense nutritional value, as they
have been found to contain phytochemicals, vitamins, minerals, b Tea Research Center of Yunnan, Kunming, China
and amino acids. As such, Moringa leaf products, especially leaf
c College of Food Science and Technology, Yunnan Agricultural University, Kun-
meal, are becoming increasingly popular.5
ming, China
While Moringa leaves are known for their health benefits, they
are infrequently consumed, probably owing to their high cellulose d State Key Laboratory for Conservation and Utilization of Bio-Resources in
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content, low satiating power and strong odor.4,9 Information on Yunnan, Yunnan Agricultural University, Kunming, China

J Chem Technol Biotechnol 2017; 92: 2083–2089 www.soci.org © 2017 Society of Chemical Industry
www.soci.org M Zhang et al.

commercial standpoint, Bacillus pumilus, Bacillus sp., Bacillus sub- were incubated at 30 ∘ C with shaking at 200 rpm. The bottles
tilis subsp. and Trichoderma reesei have been found to be potent were sealed with either a rubber septum or an aluminum cap.
extracellular enzyme producers; as a result, they were chosen for The inoculum size was 5% at an initial absorbance (at 600 nm) of
the fermentation of Moringa oleifera leaf meal in the present study. approximately 0.12.23 Samples were taken every hour to detect the
The aim of the present study was to improve the nutritional value absorbance at 600 nm until growth reached the stationary phase.
of Moringa oleifera leaf meal. In our approach, optimal fermenta- Glucose and yeast powder were also added to determine the opti-
tion conditions and growth conditions were established to maxi- mum culture medium composition (Table 2). Then, the strains were
mize the release of nutrients from Moringa leaf meal. The comple- collected and centrifuged at 4000 rpm for 10 min. The resulting
tion of this work has helped overcome the nutritional deficiencies precipitant was washed twice with distilled water and then mixed
associated with the consumption of Moringa leaves and drastically with Moringa leaf powder at a ratio of 1:20 (w/w). Distilled water
improved their nutritional value. The findings are relevant to the was added to the Moringa leaf powder to generate moisture ratios
development of Moringa products and have valuable implications of 1:0.1 and 1:0.15 (w/w) during liquid–state fermentation and
for the Moringa industry. 1:1 (w/w) during solid–state fermentation. We designed control
experiments using solid-state fermentation and liquid fermenta-
tion to show the changes in the protein content without the inocu-
MATERIALS AND METHODS lation of microorganisms, with the other experimental conditions
Raw material and microorganisms remaining unchanged. The soluble protein was detected by uni-
Moringa oleifera leaf was obtained from the Dehong Autonomous form sampling every 24 h. The optimal strain as well as the optimal
Prefecture, Yunnan Province, China. The dried Moringa leaves method of fermentation was identified according to the experi-
were shredded using an ultrafine mill to obtain Moringa leaf mental conditions that produced the greatest amount of soluble
powder to be subjected to fermentation. The bacteria used for protein in the least amount of time.
the Moringa oleifera leaf meal fermentation were required to cause To study the kinetics of solid-state fermentation, batch fermen-
no effects on the human body and had to be widely available in tation was performed in a 200 L fermentation tank using 100 L of
the surrounding area. Thus, we chose the four strains used in this culture medium, 4% (w/w) carbon source supplement, 2% bacte-
experiment from the China Center of Industrial Culture Collection rial inoculation and 1:1.2 ventilation.23,24 Fermentation occurred at
(Table 1). a constant temperature of 30 ∘ C while stirring (200 rpm). After 40 h,
aliquots were collected and centrifuged at 4000 rpm for 10 min.
Culture of microbial strains The resulting precipitant was washed twice with distilled water
and then mixed with Moringa leaf powder at the ratio of 1:60. Dis-
Freeze-dried bacterial cultures from sealed vials were activated
tilled water was then added to obtain a 1:1 leaf powder moisture
by transferring samples of each culture to nutrient agar plates
ratio (w/v). Sealed fermentation was conducted at 30 ∘ C for 4 days,
and incubating them at 30 ∘ C for 24 h. The four bacterial strains
and the Moringa proteins were then extracted.25,26
were initially screened for cellulase activity in cellulose culture
medium containing 0.2% (w/w) carboxymethyl cellulose (CMC,
Nuclear, Diadema, Brazil) on agar medium (sodium chloride, 10 g; Analytical methods
agar, 15 g L−1 ; pH 7.0). The eugonic colonies were then selected, 2 g of fermentation matter was used to determine the protein con-
amplified and cultured in a tube containing 5 mL of nutrient centration of the samples at 24 h time points. With this approach,
broth at 30 ∘ C for 24 h. The colonies formed in the nutrient broth the proteins were extracted from the fermentation matter by
were then transferred to Moringa oleifera medium containing 15% adding approximately 10 volumes of distilled water (w/v, 20 mL) to
(w/w) Moringa leaf meal in agar medium (sodium chloride, 10 g; 2 g of fermentation matter and then extracting the samples for 1 h
agar, 15 g L−1 ; pH 7.0) and incubated at 30 ∘ C for 24 h19 before at 60 rpm in the shaker incubator. The supernatant remaining after
being inoculated in Moringa oleifera medium.18 The domesticated centrifugation was used to analyze the fermentation parameters.27
mature strains were cryopreserved in 60% glycerol and stored at The protein levels were quantified using the Bicinchoninic Acid
−80 ∘ C. Kit (Sigma), and the biomass was measured at an optical density
of 600 nm (UNICO UV-2000, USA). The total phenolic content was
determined with the Folin-Ciocalteu method.4 The total polysac-
Preparation of seed culture and crude enzyme
charide content was determined with the anthrone sulfuric acid
The colonies were inoculated in 5 mL of nutrient broth. Aliquots
colorimetric method.
of this culture (≈0.01 mL, HiMedia SS-4) were then transferred to The plate assay for lytic activity was performed by culturing
500 mL nutrient broth (autoclaved at 1.05 kg cm−2 for 20 min) and bacteria for 14 h on a 0.1% carboxymethyl cellulose medium
incubated at 30 ∘ C for 18 h while shaking at 200 rpm.20 This cul- with 2% agar that was flooded with an aqueous solution of
ture was used to prepare subcultures with 2% (v/v) inoculum for 0.1% Congo red followed by the addition of 1 mol L−1 NaCl with
each. The contents were centrifuged at 4000 rpm for 10 min at intermittent shaking for 15 min at 25 rpm. The bacterial growth
4 ∘ C, and the pellets were used for Moringa leaf powder fermen- was stopped by the addition of 1 mol L−1 HCl, and the enzymatic
tation. The remaining clear and cell-free supernatant was used in activity was inhibited by the addition of 1 mol L−1 NaOH28 . The lytic
carboxymethyl cellulose assays.21 activity was indicated by the size of the clear zone surrounding
the bacteria located on carboxymethyl cellulose-containing agar
Fermentation plates.
The strains stored in glycerol at −80 ∘ C were revived by streaking The carboxymethyl cellulase activity was measured by the
samples on LB plates and incubating them overnight at 30 ∘ C.22 reduction of 3,5-dinitrosalicylic acid in the presence of the
To determine the optimum medium composition, Bacillus Pumilus glucose released by the enzymatic hydrolysis of cellulose, as
CICC 10440 strains were inoculated in 500 mL shaker flasks, each previously described. Briefly, 25 μL of enzyme solution (super-
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containing 100 mL of a different culture medium. The cultures natant) was added to 25 μL of CMC (1%) and incubated at

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Table 1. Seed culture media recipe for the four strains of choice

Strain Temperature (∘ C) Product Medium L−1 Source

Trichoderma reesei CICC 2626 24 Cellulase 200 g potato powder + 20 g China Center of Industrial
glucose Culture Collection
Bacillus pumilus CICC 10440 25 Cellulase 5.0 g peptone + 3.0 g beef
extract + 5.0 g NaCl PH 7.0
Bacillus subtilis subsp. CICC 21934 37 Alkaline pectinase
Bacillus sp. CICC 21942 37 Pectinase

Table 2. Culture media composition

Culture medium per litre


Component A/pH 7.0 B/pH 7.0 C/pH 7.0

MOPS 8.0 g 8.0 g -


Na2 HPO4 · 2H2 O 8.6 g 1.8 g -
KH2 PO4 3.0 g 1.5 g -
NH4 Cl 1.0 g 7.0 g -
K2 SO4 - 0.35 g -
Yeast - 5.0 g -
FeCl3 60 mg 60 mg -
H3 BO3 3.0 mg 3.0 mg -
MnCl3 · 4H2 O 15 mg 15 mg -
CuCl2 · 2H2 O 1.5 mg 1.5 mg -
Na2 MoO4 · 2H2 O 2.5 mg 2.5 mg -
CoCl2 · 6H2 O 2.5 mg 2.5 mg -
ZnAc · 2H2 O 8.0 mg 8.0 mg -
Glucose 10 g 2.0 g -
MgSO4 · 7H2 O 0.6 g 0.17 g -
NaCl 0.5 g - 5.0 g
Tryptone - - 5.0 g
Beef extract - - 3.0 g

50 ∘ C for 2 h. After incubation, 75 μL of 3,5-dinitrosalicylic acid


reagent was added.29,30 The reaction mixture was boiled for
10 min in a boiling-water bath, and 25 μL of 40% sodium potas-
sium tartrate was added. After cooling at room temperature, Figure 1. Growth of Trichoderma reesei CICC 2626, Bacillus pumilus CICC
10440, Bacillus subtilis subsp. CICC 21934 and Bacillus sp. CICC 21942 at
the absorbance at 550 nm was measured. The carboxymethyl
30 ∘ C on medium containing 15% (w/v) Moringa oleifera as the sole carbon
cellulase activity was quantified using a calibration curve for source.
glucose, where one unit of carboxymethyl cellulase activity was
defined as the amount of enzyme that released 1 μmol of glucose
per minute.31
RESULTS AND DISCUSSION
Domestication of cellulolytic strains
The western blotting method was used to ascertain the cel-
lulases. The domesticated Bacillus pumilus CICC 10440 was cul- To dissolve the cellulose and promote the release of nutrients
tivated in LB medium at 30 ∘ C for 24 h. The contents were cen- from the Moringa leaves, the bacteria that produced cellulase were
trifuged at 4000 rpm for 10 min at 4 ∘ C, and the extracellular pro- selected using the streak plate method.26,34 After 10 generations
teins in the supernatant were precipitated using the DOC-TCA of subculture, the bacterial colonies in Moringa oleifera medium
method.32,33 90 μg of protein per sample was analyzed using 12% displayed stable growth and acclimation to the domestication
(w/v) SDS-PAGE, and the protein was then transferred to a PVDF process (Fig. 1). These results suggest that Trichoderma reesei CICC
membrane (Whatman) at 200 mA for 90 min. The membrane was 2626, Bacillus pumilus CICC 10440, Bacillus subtilis subsp. CICC
sealed in PBST-prepared blocking buffer containing 0.5% BSA. It 21934 and Bacillus sp. CICC 21942 secreted the cellulase and
was then incubated at 4 ∘ C overnight in blocking buffer containing exhibited the cellulose hydrolytic activity needed to support their
0.01–0.05 μg mL−1 primary antibody (endoglucanase and pecti- growth during the process of domestication.
nase, PL Laboratories, Inc.), washed with PBST, and incubated in
blocking buffer containing 0.01–0.05 μg mL−1 of secondary anti- Liquid-state fermentation
body (alkaline phosphatase-rabbit anti-mouse IgG, Sigma). Finally, To evaluate the effect of fermentation on nutrient release,
the membrane was subjected to an exposure treatment under liquid-state fermentation involving various domesticated strains
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dark conditions. of bacteria was used to ferment Moringa leaf meal.35 The protein

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www.soci.org M Zhang et al.

Figure 2. Soluble protein concentration in liquid fermentation supernatant. A and B represent the concentrations of protein in samples containing 10%
and 15% (w/v) Moringa oleifera leaf meal, respectively. All assays were performed in triplicate. The standard deviation for the average protein concentration
in each sample is indicated by the error bars.

content of the control group remained almost unchanged. Upon


completion of the fermentation, the concentration of soluble pro-
teins in the samples containing either 10% or 15% (w/v) Moringa
leaf meal was determined to be approximately 18 mg mL−1 .
We did not find evidence for a significant increase in protein
concentration over the 7-day fermentation period (Fig. 2).

Solid-state fermentation of single strains


In addition to liquid fermentation, we examined the effect of
solid-state fermentation on the release of nutrients from Moringa
leaf meal.13,36 The soluble protein content of the control group
did not substantially change and was approximately 124 mg g−1 . Figure 3. Soluble protein content produced during solid-state fermenta-
tion, measured every 24 h. The time point at which the maximum protein
Trichoderma reesei CICC 2626 exhibited a soluble protein concen- content was detected differed among Trichoderma reesei CICC 2626, Bacil-
tration of approximately 277 mg g−1 on day 7 of the solid-state lus pumilus CICC 10440, Bacillus subtilis subsp. CICC 21934 and Bacillus sp.
fermentation. This value represents almost 2.35 times more pro- CICC 21942. All assays were performed in triplicate, and the standard devi-
tein than the samples from the control group. Bacillus pumilus CICC ation of each group of the biological replicates is represented by error bars.
10440 displayed the highest concentration of soluble protein in
the middle of the fermentation period, approximately 285 mg g−1 , Bacillus sp. CICC 21942 secrete pectinase, whereas Trichoderma
which represents 2.42 times more protein than the control group. reesei CICC 2626 and Bacillus pumilus CICC 10440 secrete cellulase.
The soluble protein contents in Bacillus subtilis subsp. CICC 21934 This difference led us to conduct solid-state fermentation using
and Bacillus sp. CICC 21942 were highest towards the end of the two strains of bacteria per assay: one that secreted cellulase and
fermentation, approximately 235 mg g−1 on day 11. This value another that secreted pectinase. The results of this analysis showed
is approximately twice the amount of protein present in the
that assays containing Trichoderma reesei CICC 2626 and Bacillus
control group (Fig. 3). Compared with liquid fermentation, the
sp. CICC 21942 displayed the greatest soluble protein content
solid-state fermentation was simpler and less expensive and pro-
(242 mg g−1 ). The ratio of the two strains in this assay was 1:1
duced greater amounts of protein.
(w/w) (Fig. 4(B)). There was no obvious peak value displayed by the
double fermentation assays, which may be due to the competition
Solid-state fermentation of double strains for growth between the different bacteria (Fig. 4).
The effect of the fermentation differed for each of the bacterial On comparing the single and double bacteria fermentations, we
strains examined, probably because each strain secretes a different found that the single bacteria fermentation had more advantages
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cellulose.36 – 38 Specifically, Bacillus subtilis subsp. CICC 21934 and and that the operation was simpler. We conclude that the use

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Figure 4. Results from fermentation assays containing (A) Bacillus subtilis subsp. CICC 21934 and Trichoderma reesei CICC 2626, (B) Bacillus sp. CICC 21942
and Trichoderma reesei CICC 2626, (C) Bacillus pumilus CICC 10440 and Bacillus subtilis subsp. CICC 21934 and (D) Bacillus pumilus CICC 10440 and Bacillus
sp. CICC 21942. Strains used for the double fermentation assays were added in varying proportions: 1:0.5 (w/w), 1:1 (w/w) and 1:1.5 (w/w). All assays were
performed in triplicate, and the standard deviation for each group of biological replicates is represented by error bars.

Figure 5. Carboxymethyl cellulose digestion assay results: (A) control


sample; (B) screening of Bacillus pumilus CICC 10440.
Figure 6. Detection of cellulases using western blotting. The antibodies
used during western blotting were specific to endoglucanase. (A) Marker.
of a single bacterial strain for solid-state fermentation is more (B) The fermented sample using Bacillus pumilus CICC 10440. The molecu-
convenient and effective and that fermentation with the Bacillus lar weight indicated by the arrow in the B-band is about 50 KDa.
pumilus CICC 10440 strain produced the greatest soluble protein
content, approximately 285 mg g−1 (which is 2.42 times higher
than the control group), in the shortest time, specifically on day The Bacillus pumilus CICC 10440 crude supernatant was used in
1 of the fermentation. As result, Bacillus pumilus CICC 10440 was this experiment. A large lysis zone was observed on day 4 of the
selected for the Moringa fermentation. incubation, consistent with the enzyme activity in the presence of
carboxymethyl cellulose (Fig. 5(B)).
Plate assay for lytic activity
Bacillus pumilus CICC 10440 was tested for lysis on carboxymethyl Characteristics of cellulose
cellulose. Lysis was revealed by Congo red staining and quantified Two different antibodies were used to characterize the type
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by examining the clear lysis zone surrounding the colonies.16,26 of cellulase produced by Bacillus pumilus CICC 10440. The

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www.soci.org M Zhang et al.

Figure 7. Growth curves for Bacillus pumilus CICC 10440. (A) Growth curve for Bacillus pumilus CICC 10440 grown in the presence of media A, B and C. (B)
Influence of the addition of 2% glucose and yeast extract to media B on the growth of Bacillus pumilus CICC 10440. All assays were performed in triplicate,
and the standard deviation of each group of biological replicates is represented by error bars.

Table 3. Changes in nutritional composition of Moringa before and after fermentation

Soluble protein content Scavenging free radicals Total polyphenol content Total polysaccharide content
Sample mg g−1 μmol L−1 g−1 mg g−1 mg g−1

Moringa leaf powder 124 ± 2.5 52 ± 1.1 32.73 ± 0.6 60.19 ± 1.4
Moringa enzyme 265 ± 5.5 145 ± 2.9 33.94 ± 0.7 128.47 ± 2.6

The soluble nutrient composition was increased in the Moringa enzyme samples. All assays were performed in triplicate, and the standard deviations
of the mean are presented above.

endoglucanase expression was high, but the pectinase expression and the abundance of scavenging free radicals was increased by a
was virtually absent (Fig. 6). The molecular weight of the detected magnitude of 2.79 (Table 3).
protein was approximately 50 kDa, consistent with its known
molecular weight.23 The endoglucanase secreted by Bacillus
pumilus showed high activity in carboxymethyl cellulose (10.12 CONCLUSION
units). When Moringa leaf powder was used as a substrate, enzyme Bacillus pumilus CICC 10440 and solid-state fermentation were suc-
activity was again detected (8.34 units). Collectively, these find- cessfully utilized to increase the nutrient release in Moringa oleifera
ings suggest that the endoglucanase secreted by Bacillus pumilus leaf meal. Moreover, a new, environmentally friendly, economical
CICC 10440 degrades cellulose in Moringa oleifera, resulting in the scale-up of Moringa leaf fermentation was introduced. These find-
release of nutrients from the Moringa oleifera leaf meal. ings provide insight into the development of Moringa products
and have valuable implications for the Moringa industry.
Conflicts of interest The authors have declared no conflicts of
Optimization of culture medium
interest.
To characterize the culture medium consistent with the optimal Ethical approval The manuscript does not describe experi-
bacterial growth, three types of media, denoted A, B and C, were ments using animals. The manuscript does not describe human
tested (Table 2). For the growth of Bacillus pumilus CICC 10440 in studies.
the presence of medium A, B or C, growth curves were calculated
using aliquots from each culture. Bacillus pumilus CICC10440 grew
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