Global Service Training

R1600H Underground Loader

Implement System
Module 5 - Text Reference

SERV2052
Safety Briefing
• Emergency Phone Numbers
• First Aid Responders
• Location of Exits
• Location of Fire Extinguisher
• Room Alerts or Hazards
• Designated Location for Evacuation
• Storm Shelter
• Hazardous Material

Safely Home. Everyone. Every Day.™

3
PURPOSE

This module is designed to ensure participants can

locate and identify the function of all implement system
components and test and adjust the implement system.

4
REASON

This training is necessary for participants to identify

implement system components and test and adjust
the implement system in order to be able to efficiently
diagnose and repair the implement system. This will
ensure customers will experience quick and accurate
resolution of implement system issues.

5
COMPETENCY Statement

At the completion of this module, participants will

be able to locate and identify the implement system
components and test and adjust the implement
system during lab exercises. Participants will also be
able to identify the function of the implement system
components during a post-assessment.

6
LEARNING OUTCOMES

You will meet the following learning outcomes during

this R1600H Underground Loader Implement System
module:
• Locate and identify the implement system components.
• Test and adjust the implement system.
• Identify the function of the implement system
components.

7
 HYDRAULIC SYSTEM
COMPONENENTS IDENTIFICATION

Ride Control
Solenoid
Lift Arm Float Valve (5) Implement Pilot Oil
Ride Control Hydraulic
Positioner Sequence Main and Steering Pressure
Solenoid Tank (7)
Valve (3) Valve (4) Relief Solenoid Reducing
Tilt Valve (2)
Valve (6) Pilot Valve (9) Valve (10)
Cylinder (1)
Control Implement
Valve (8) Pump (11)

Lift Main
Cylinders Ride Control Selector Pilot and
Pilot
(17) Control Valve and Braking
Diverter
Accumulator (15) Pressure Pump (12)
Solenoid
(16) Control Valve
Valve (14)
(13)

8
2

4
5

9
 8
7
6

1 3
2 4

10
 2

11
 PILOT CONTROL VALVE

Rod (1)

Seat (2)

Return Spring (3)

Metering Spring (4)

Return Chamber (5)

Pilot Oil Supply (6) Spool

(7)

12
6
4
1
7
3

2 5

13
14
 1

1
3

15
 MAIN CONTROL VALVE
HOLD
Tilt Tilt Tilt Load
Cylinder Cylinder Check
Rod End Head End Valve (7)
(5) (6)
Makeup Valve (4) Implement
Pump (8)

Tilt Spool
(9)

Tilt Pilot
Control Valve
(3)

Lift Pilot
Control Valve
(2)
Lift Spool
(10)
Makeup
Valve (1) Lift Load
Tank
Lift Lift Check Valve
(12)
Cylinders Cylinders (11)
Rod End Head End
(14) (13)

16
 MAIN CONTROL VALVE
TILT BACK
Tilt Tilt Tilt Load
Cylinder Cylinder Check
Rod End Head End Valve (7)
(5) (6)
Makeup Valve (4) Implement
Pump (8)

Tilt Spool
(9)

Tilt Pilot
Control Valve
(3)

Lift Pilot
Control Valve
(2)
Lift Spool
Makeup (10)
Valve (1)
Tank Lift Load
Lift Lift (12) Check Valve
Cylinders Cylinders (11)
Rod End Head End
(14) (13)

17
 Tilt Cylinder (20) Ride Control
Ride Control
Accumulator
Solenoid Valve
Auxiliary Main Control (21)
(22)
Cylinders (17) Valve (19)
Auxiliary Lift
Tilt Control Cylinders (23)
Control Valve (16)
Valve Spool (18)

Lift Circuit
Aux Circuit Lift Control
Tilt Circuit Relief Valve (12)
Relief Valves Valve
Relief Valve
(15) Spool (13)
(14)

Ride Control
Solenoid
Valve (11)
Main Relief
Lift Arm
Valve (10)
Positioner
Valve (8)

Pilot Diverter
Float R1600H IMPLEMENT
Sequence
Solenoid Valves
(9)
Valve (7) HYDRAULIC SYSTEM
HOLD

Remote Control Lower Lift Dump Tilt Back

Steering and Pilot
Bucket Control Control
Valve (27) Valve (5) Implement and Parking Brake
Steering Solenoid Control Valve
Valve (26) (25)
STIC Steering
Pilot Valve
Pilot Oil Pressure
(28)
Reducing Valve (6)

Steering Brake
System Steering
Accumulator
(29) System
Charging Valve
(24)

Selector and Pilot and

Pressure Control Braking
Valve (4) Pump (3)
Steering Implement

18
Pump (2) Pump (1)
 Tilt Cylinder (20) Ride Control Ride Control
Accumulator Solenoid Valve
Auxiliary Main Control (21) (22)
Cylinders (17) Valve (19)
Auxiliary Lift
Tilt Control Cylinders (23)
Control Valve (16)
Valve Spool (18)

Lift Circuit
Aux Circuit
Tilt Circuit Lift Control Relief Valve (12)
Relief Valves
Relief Valve Valve
(15)
(14) Spool (13)

Ride Control
Solenoid
Valve (11)
Main Relief
Lift Arm
Valve (10)
Positioner
Valve (8)

Pilot Diverter
Float R1600H IMPLEMENT
Sequence
Solenoid Valves
(9)
Valve (7) HYDRAULIC SYSTEM
TILT BACK

Remote Control Lower Lift Dump Tilt Back

Steering and Pilot
Bucket Control Control
Valve (27) Valve (5) Implement and Parking Brake
Steering Solenoid Control Valve
Valve (26) (25)
STIC Steering
Pilot Valve
Pilot Oil Pressure
(28)
Reducing Valve (6)

Steering Brake
System Steering
Accumulator
(29) System
Charging Valve
(24)

Selector and Pilot and

Pressure Control Braking
Valve (4) Pump (3)
Steering Implement
Pump (2) Pump (1)
20
 Tilt Cylinder (20) Ride Control Ride Control
Accumulator Solenoid Valve
Auxiliary Main Control (21) (22)
Cylinders (17) Valve (19)
Auxiliary Lift
Tilt Control Cylinders (23)
Control Valve (16)
Valve Spool (18)

Lift Circuit
Aux Circuit
Tilt Circuit Lift Control Relief Valve (12)
Relief Valves
Relief Valve Valve
(15)
(14) Spool (13)

Ride Control
Solenoid
Main Relief Valve (11)
Lift Arm
Valve (10)
Positioner
Valve (9)

Pilot Diverter Float R1600H IMPLEMENT

Sequence
Solenoid Valves
(9) Valve (7) HYDRAULIC SYSTEM
DUMP

Remote Control Lower Lift Dump Tilt Back

Steering and Pilot
Bucket Control Control Implement and
Valve (27) Valve (5) Parking Brake
Steering Solenoid
Control Valve
Valve (26)
(25)
STIC Steering
Pilot Valve
Pilot Oil Pressure
(28)
Reducing Valve (6)

Steering Brake
Steering Implement
System Accumulator
System and Steering
(29) Charging Valve
Solenoid Valve
(26) (24)

Selector and Pilot and

Pressure Control Braking
Valve (4) Pump (3)
Steering Implement
Pump (2) Pump (1)
21
 Ride Control Ride Control
Tilt Cylinder (20)
Accumulator Solenoid Valve
Auxiliary Main Control (21) (22)
Cylinders (17) Valve (19)
Auxiliary Lift
Tilt Control Cylinders (23)
Control Valve (16)
Valve Spool (18)

Lift Circuit
Aux Circuit
Tilt Circuit Lift Control Relief Valve (12)
Relief Valves (15)
Relief Valve Valve
(14) Spool (13)

Ride Control
Solenoid
Main Relief Valve (11)
Lift Arm
Valve (10)
Positioner
Valve (8)

Pilot Diverter Float R1600H IMPLEMENT

Sequence
Solenoid Valves
(9) Valve (7) HYDRAULIC SYSTEM
RAISE

Remote Control Lower Lift Dump Tilt Back

Steering and Pilot
Bucket Control Control
Valve (27) Valve (5) Implement and Parking Brake
Steering Solenoid Control Valve
Valve (26) (25)
STIC Steering
Pilot Valve
Pilot Oil Pressure
(28)
Reducing Valve (6)

Steering Brake
System Steering Accumulator
(29) System Charging Valve
(24)

Selector and Pilot and

Pressure Control Braking
Valve (4) Pump (3)
Steering Implement

23
Pump (2) Pump (1)
 1
LIFT ARM
POSITIONER

4
2

24
 Ride Control Ride Control
Tilt Cylinder (20)
Accumulator Solenoid Valve
Auxiliary Main Control (21) (22)
Cylinders (17) Valve (19)
Auxiliary Lift
Tilt Control Cylinders (23)
Control Valve (16)
Valve Spool (18)

Lift Circuit
Aux Circuit Lift Control
Tilt Circuit Relief Valve (12)
Relief Valves Valve
Relief Valve
(15) Spool (13)
(14)

Ride Control
Solenoid
Valve (11)
Main Relief
Lift Arm
Valve (10)
Positioner
Valve (8)

Pilot Diverter Float R1600H IMPLEMENT

Sequence
Solenoid Valves
(9) Valve (7) HYDRAULIC SYSTEM
LOWER

Remote Control Lower Lift Dump Tilt Back

Steering and Pilot
Bucket Control Control
Valve (27) Valve (5) Implement and Parking Brake
Steering Solenoid Control Valve
Valve (26) (25)
STIC Steering
Pilot Valve
Pilot Oil Pressure
(28)
Reducing Valve (6)

Steering Brake
System Steering Accumulator
(29) System Charging Valve
(24)

Selector and Pilot and

Pressure Control Braking
Valve (4) Pump (3)
Steering Implement
Pump (2) Pump (1)
25
 Tilt Cylinder (20) Ride Control
Ride Control
Accumulator
Solenoid Valve
Auxiliary Main Control (21)
(22)
Cylinders (17) Valve (19)
Auxiliary Lift
Tilt Control Makeup
Control Valve (16) Cylinders (23)
Valve Spool (18) Valve (27)

Lift Circuit
Aux Circuit
Tilt Circuit Lift Control Relief Valve (12)
Relief Valves
Relief Valve Valve
(15)
(14) Spool (13)

Ride Control
Solenoid
Main Relief Valve (11)
Lift Arm
Valve (10)
Positioner
Valve (8)

Pilot Diverter
Float R1600H IMPLEMENT
Sequence
Solenoid Valves
(9)
Valve (7) HYDRAULIC SYSTEM
FLOAT

Remote Control Lower Lift Dump Tilt Back

Steering and Pilot
Bucket Control Control Implement and
Valve (27) Valve (5) Parking Brake
Steering Solenoid
Control Valve
Valve (26)
(25)
STIC Steering
Pilot Valve
Pilot Oil Pressure
(28)
Reducing Valve (6)

Steering Brake
System Steering Accumulator
(29) System Charging Valve
(24)

Selector and Pilot and

Pressure Control Braking
Valve (4) Pump (3)
Steering Implement

27
Pump (2) Pump (1)
 Tilt Cylinder (20) Ride Control Ride Control
Accumulator Solenoid Valve
Auxiliary Main Control (21) (22)
Cylinders (17) Valve (19)
Auxiliary Lift
Tilt Control Cylinders (23)
Control Valve (16)
Valve Spool (18)

Lift Circuit
Aux Circuit
Tilt Circuit Lift Control Relief Valve (12)
Relief Valves
Relief Valve Valve
(15)
(14) Spool (13)

Ride Control
Solenoid
Valve (11)
Main Relief
Lift Arm
Valve (10)
Positioner
Valve (8)

Pilot Diverter Float R1600H IMPLEMENT

Sequence
Solenoid Valves
(9) Valve (7) HYDRAULIC SYSTEM
LOWER / ENGINE OFF

Remote Control Lower Lift Dump Tilt Back

Steering and Pilot
Bucket Control Control
Valve (27) Implement and Parking Brake
Valve (5)
Steering Solenoid Control Valve
Valve (26) (25)
STIC Steering
Pilot Valve
Pilot Oil Pressure
(28)
Reducing Valve (6)

Steering Brake
System Steering Accumulator
(29) System Charging Valve
(24)

Selector and Pilot and

Pressure Control Braking
Valve (4) Pump (3)
Steering Implement

28
Pump (2) Pump (1)
 2
1
2

29
 Tilt Cylinder (20) Ride Control Ride Control
Accumulator Solenoid
Auxiliary Main Control (21) Valve (22)
Cylinders (17) Valve (19)
Auxiliary Lift
Tilt Control Cylinders (23)
Control Valve (16)
Valve Spool (18)

Lift Circuit
Aux Circuit
Tilt Circuit Lift Control Relief Valve (12)
Relief Valves
Relief Valve Valve
(15)
(14) Spool (13)

Ride Control
Solenoid
Main Relief Valve (11)
Lift Arm
Valve (10)
Positioner
Valve (8)

Pilot Diverter Float R1600H IMPLEMENT

Sequence
Solenoid Valves
(9) Valve (7) HYDRAULIC SYSTEM
RIDE CONTROL SYSTEM ACTIVATED

Remote Control Lower Lift Dump Tilt Back

Steering and Pilot
Bucket Control Control
Valve (27) Valve (5) Implement and Parking Brake
Steering Solenoid Control Valve
Valve (26) (25)
STIC Steering
Pilot Valve
Pilot Oil Pressure
(28)
Reducing Valve (6)

Steering Brake
System Steering
Accumulator
(29) System
Charging Valve
(24)

Selector and Pilot and

Pressure Control Braking
Valve (4) Pump (3)
Steering Implement
Pump (2) Pump (1)
30_1
30
PURPOSE

This module was designed to ensure participants can

locate and identify the function of all implement system
components and test and adjust the implement system.

32
REASON

This training was necessary for participants to identify

implement system components and test and adjust
the implement system in order to be able to efficiently
diagnose and repair the implement system. This will
ensure customers will experience quick and accurate
resolution of implement system issues.

33
COMPETENCY Statement

Participants are now able to locate and identify the

implement system components and test and adjust the
implement system during lab exercises. Participants
are also able to identify the function of the implement
system components during a post-assessment.

34
LEARNING OUTCOMES

You have met the following learning outcomes during

this R1600H Underground Loader Implement System
module:
• Located and identified the implement system
components.
• Tested and adjusted the implement system.
• Identified the function of the implement system
components.

35
Module Conclusion

This concludes the Implement System module for the

R1600H Underground Loader course.

36